Preface Read this manual careful before the machine is taken ilo use to avoid errs. Corect operations and regular inspections are facts of ital portance for the operating economy and iftime ofthe machine. “These important pats are described inthe folowing related sections. Nast aluminum alloy aerial work platform f the most deal equipment fr eral ‘work, Iis intended to mave one or two persons along with their necessary tools, and materials to werking postion where they will cary out work on the work lator, Mast aluminum alloy aerial werk platform haste following characteristics: {U1 Lift or fall steady: the seamless transmission s used botween the iting ‘atts, thus minimizing the amount of sway ater ifing, 1.2 Safe and reliable: the four turing stabilizers of he unt connected tothe four comers of te chassis support the work platform during work. They are esigned for leveing regulation and preventiig incnation, Thay are composed of support bots and tung legs. The support bolts are insted in the turing legs. Extending out the tuning legs before operating the unit enlarges the area of supporting, which guarantee the steadiness of the hol platform 1.3 Convenient: the whole work plato is light wih titing masts of alloy aluminum. Of compact structure and smal vlune, could be easly moved and eatied through a narrow passage. ‘All te information contained inthis booklets based onthe data availabe at the ‘ime of printing: the manufacturer reserves the ht to mosis products at any time, wehout notice ard without labilly. tis therefore advieabie to regulcly check for any changes. Message: Safety is responsibilty: make a safe and pleasant day!Contents Chapter | Safety information 41 Manual 1.2 Operator 1.3 Environment 44 Use of the machine Chapter Il Operation Manual 2.1 Technical data 2.2 Transport and storage 2.8 General guide 2.4 Operation guide Chapter ll Maintenance Guide 3.1 Check before operation 3.2 Regular inspection and test 3.3 Maintenance Chapter IV. Fault Diagnosis and Troubleshooting Chapter V_ Hydraulic and Electrical Diagrams 5.1 Hydraulic iagram | 6 on 1348 Chapter | 4.1 Manual “This manual ete help the users have # comprehensive understancng of the machine, ensurng sale and effective operation. Pease read the ‘manual before use, paying attaniion fo the safety notes in it, and keep it accessiie on daly operat. Safety 4.2 Operators Only the tained of above 18 years old are permited to operate this ‘machine. For the operators who use dtuge oF aleael, or subject 10 lzziness or seizures, or ae bothered by heights, do not operate this ype cof machinery. Always use safety bet and helmet when aerally working .3 Environment ‘Tis machine fs deslaned to use on fat and hard ground any the ground |s uneven, ajustng supporing bots to make sure the chassis ison love. Don't wor with fora ifthe contions are nat met Don't use the machine inthe folowing working envionment + On metow, unstabie ormessy plane + On the slope incination atove alowed valve + Wind 320d ver allowed value, Max. 19 mis or outdoor operate + bround ive electric conductors +The ambient remperature below 291° + where expose tothe danger of explosion + During a storm + Night work without fodtght + Around strong electromagnetic source ‘Any special working methods or conditions beyond those specified by the ‘maker shall obtain the guidance and writen approval of maker.4.4 Use of machine Dantse he mactne ince lo crumstncs | + Overioad | "a pttnget ran aad rmber "Te tra fe app nati excoste sowed vue @00N) | Toavoi ang down of aa, the operator mst Oke iad at dng ng "ep any raw away fo er, oo a * Keep away ay fred or mowing obtaces "Dor et the devas ness he war ght bay *Dortget on and othe wr ati when bated To vol ting down of chit epaator mat "Extent ting los before no react ng ati let "Rees imt on ead capet and pseenoet «Spree ta, oye ult on ar pat lacie pose “opal sing pra i tin 5 yor, eszes he perfomance che trans then and contact he manatee die Dart change moor abandon ae eve yw. tral an ocean rob dat ante he machin, Hor he ele fo “Tale pocive meses on fn pata wen wring anon Lo keop prs ay fom render ab wih may ease Gone, Chapter II 2.4, Technical data Operation Manual2.2 Transport and storage Moving the equipment “The platfomm should be fallen down tothe boom when you are moving te equipment to other working places and then retract the tuning logs. The _supparing foundations should be made away fom the ground before push th, ‘whole machine fo the destination. Ifthe equipment goes scross the unevet ‘round, the supporting foundations shoud be away rom the ground so far as ¢ prevent the bolt from bending by the cbstacios. ; Ifthe platform scared in along cstance, other lading tools should be used 6 transpomtaton, A forklift shouldbe used for loading onto other vehicles. shoul belted upward trom the bottom, Note Pull the plug of power supply out of socket wien you move te whole ‘squment, cut off the power suply to avoid any unnecessary acidens. ‘Storage of the equipment IF you plan to stop using the equioment for a long te, the unit should be leaned and protected by a dustpreot cover 2.3 General Guide [Seopartbot | e-hande | 7-poneesnach | Ssppontbar Prep tonanga | Nader —[ietesierem [samedi | terenforce [15 mast gud aca spp colo 72 hy ut or =2.4 Operation guide ‘Supporting and leveling the unit “There are horizanta forces Including operating free and outer wind force etn the platfonm I excesive, ender the platform unstabe,Preveting inclination of the unit is achieved by extending the four tuning legs, which are connected to, the four comers ofthe chassis. Supportng and leveling the unit is achieved by _2djustng the support bots of the four turing legs “The inetuctions or operation are as follows r 1. Tum the handle clockwiee for all the four bots of ied legs on the chassis uni the supporting foundation contacts the ground. Adjust the leveling by bearving the spit lovel on the chases, The bubble should move tothe center cice ofthe gauge when the chassis is seton an even plane 2. Extend outwards the turing legs, fx the legs with locating pin, tum the handle until the evpBoring foundation contacts the groun. ‘Warning! You must observe the spit level on the chassis. The bubble should be wihin te canter circle of he gauge. ‘Warning! Forbid any operation without extending outa tuning legs. OO How to use the control buttons Lower contol box Lower contel panel Upper contol box Fer the inal usage, nthe keys for control box in spa part box. Before operating the machine, all circuit breakers and the leakage breaker must bein ‘on positon on contol panel. ‘The work platform uses two sats of upper and lower parallel contol ‘devices transferred by transfer wth onthe panel and can nat be used atthe same tin. (On either contol panel, press “uo" button for lita and press “dow! button for lowering the platform, The platform rises or fas when the bution is pressed. Upon loesering the butons the platform stops. ‘big mushroom shaped button isthe stopping button st emergency. ‘ress it nly ifthe plattorm can stop effectively inthe course of rising RReselthe button by turning he kn i the drettan shown by the arrow. Nonvreset of emesgency stop button wl eause faut of sng o faling cf platfomn.Installation of the guardrail + After connecting to the electrical supply, ithe patform about 1.2m, higher ‘han the hgh of the quardrai. Wate out any blocking in guide rai 2. Stetch out the two movable brackets mourtd onthe sides of the masts 3. intermittent press "down Duton. The guard wil rest aginst the Brackets bul the platform wll continue to dascond tothe lowest poston “4, Screw the four alts on the lower basket of guardral into the holes oft connecers for pater, Make sie the guaran ptr were held together and fish its instaliaton hen fishing the work or gcing trough low passageway, ft the guar ‘an the removal course of the guardral' the inverse course ofits instalation, ‘Adjustment of emergency descent, speed and pressure ee Emergency deseent Locate emergency descent bution on the mast sie of chassis, pul for de Speed adjustment Lo the nut anticlockwise by 17# open spanner, then adust speed with sraight 79 It wil eset upon release fe speed regulation nut on hydrate pump, unscrew soreucves, Clockwise for low speed, anticlockwise for high spec. Screw thof hexagonal nut when the edlustmentis fishes Pressure adjustment Locate pressure regulation unit on hydraulic pump, tnserew the ouside nut, screw the inside rut clockwise for higher pressixe, inversely for lower pressure. Chapter IIl_Maintenance Guide 3.1 Check before operation For the inital use of use after long periods of storage or changes in environmental conditions. Check should be made on power supply hydraulic ol and ubicants to confi that they ae all in well condition. 3.2 Regular inspection and test “This machine should be examined and tested according to the fliowing Items every 3 months: 1. Lubricate the iting chain. Check the chain for wear 2. Check and ghtenpossibe loose screws and nus. 3. Visual examination ofthe structure with special attention to corsion and other damage of load-bearing pats and welds. 4, examination ofthe mechanical, hydraulic and electrical systems Note The frequency and extant of pviodical examinations and tests may also depend on national regulations and practical usage 3.3 Maintenance ‘Adjusting maximum iting force The proper pressure of hydraulic system has been preset atthe factory, however, the regulating valve has Been changed because of using the product fr slong tern. 1hreulitng va ef he hytou unit no ated va pert the above hac) uta toel checking Visually check even an, 48 cua eaten) 124 vine saeson) i fe etre deve “The fyatutco of he equipment should be olaced once are endpment Nas bot efor ne oa to ea fh palin caused Uy woatng oth ye the S| Datei the lem ofthe replacement according to the pote cicumsances of te tau ot tr (gested half yar foregut sage years for no: eqn age)) Regulating the transmission chin The det es of wating te transmission chan is @ etch ta fal enh ofthe chain. Mass the seg roe of be ws transmission ha by ye every thece months. The mast connected tothe legates chain wold be we “The flonng kth hows the connaton ofthe mast an he Yassin ch. he mt hy naka th sek ema ft move upuards. the dul ut § shad be connected wt each ete hy ate 2) ‘Thess ink ofthe mast ule by ans and nde he alsa wait ood a ‘le, teats fo make ath cane 3 ose or as consent tepting he gh ofthe hin. Te metodo dye a se re flows press the two hans by hands to compare et tumors nde ng tats. ‘arning Neto entr the epacabenesh 2 racoé werk plato and extensing sruct) ang maintenance unset checks in ace Note ‘ihe the werk pation ast be zed for ovine serig purposes, scape prevent wok plato fo fling down unoepeciy “10 “The iret nk of mast “The mile nk of mast Driving chain Adjusting screw Adjusting nut CChain whee! Chain wheel shat Te last ink of mast Figure 2) TtChapter IV Fault Diagnosis and Troubleshooting Mostof te rblams you mect wit ar aay solve when you a8 oprsig of tran aofl wore lon Please fd ot your poblen in his part and oh Seonarg tote recommended steps i You cant se & sczoing fo inaotons hae, please contact wih you supple te maker fo ep. | peste ane ae a | arene eae Big Saas (ono eee | Sone ata st Seen thin ia [air amare] | aw poke acc ra a Ba [ ghiesend aay Rercaataes oe a an | | eanFigure 1: Clean solenoid valve core Step 1: locate valve car of solenoid on nyaraulc pump Stop 2: unscrew with spanner 19% the mul of valve and ake ou Step 1 ‘Step 3:take outvalve Stop 4: unserew hx nut of solenoid valve c Step 6: take out valve core, stb the spring inthe mide of valve core with hard tool clean with detergent eg, dsiel and blew it with ar gun i possible Figure 2: Clean check valve ‘Step 1: unscrew hex nutof check valve ‘Step 2: take out the valve Step 1 : Step 2 Step 3 slab the spring inthe mice of valve core wih hard oo, clean valve coe with detergent eg, dese an blew it with ai gun if possible, aeChapter V Hydraulic and Electrical Diagrams 6.2 Electrical diagram 5.1 Hydraulic diagram (oczav) I: a Sei Litbatonof | SEB Falbuton of | 583° Libuton of upper lover contoluat _|lowereotvolunt___|conotunt | | seer Dutonaf | Sk Eesieeek | ST1ST2 Emejeney st] | uppercontl unit sich (down) [HL Powerindicace | a