Susans Seal Support Systems Reliability Enhancement Research has proven that the biggest mechanical preventative of mechanical seal failure is the use of effective Seal Support Systems. This means that no matter how well designed your mechanical seal or bearing systems are, without a reliable Seal Support System there is stil the possibility of your mechanical seal failing. The innovative and reliable Seal Support System Range at ASK, gives customers the confidence to remove this root cause of mechanical seal failure, Warning ! ALL Products are Suitable for ASK Pumps. Seal Suppart “USlehiiy Sunne HULCTETaeiabil vs® 1 ry & ra a a is s = 2 cI C3 oI = iad 7) SUSI ysan ASK fully preassemble standard mechanical seals to meets requirements of API 682 3° and dimensional requirements of API610, 11" Cartridge Assembly Mechanical seal Configur 41CW-FX: One seal per cartridge assembly, contacting single wet seal with a fixed throttle bushing Part No. L 144 220 412.4 412.2 433, 4414 441.2 452.4 452.2 461.1 912.4 23CW-FB: Two seals per cartridge assembly that utilize an externally supplied liquid barrier or buffer fluids, contacting wat seals in a fa -to-back configuration. faa) . «6 LIE ZA Part No. 220.01 441.01 441,02 Part Name Spacer Shaft Sleeve O-Ring O-Ring Mechanical Seal Seal Housing Adaptor Gland Plate gland Plate Packing Washer Hex. Bolt Material $8316 ‘SS 316, Duplex viton Viton By Seal Mfg C8, $8 304, SS 316, Duplex Bronze Bronze PTFE SS 316 A193 87 Part Name Shaft Sleeve Secondary seal Housing Seal housing Material ‘$8 316, Duplex CS, SS. 304, SS 316 DuplexSES ime Zi ESV tailg wwe-aryask.com 1CWFX 23Cw-FB Seal ype Single Dual Fi: Flush In, % F: Flush (Inner sea), 2° FIO: Flush Out, ¥¢ LBI: Liquid buffer barr ud In, 2" Canter’ D: Drain, 38° LLBO: Liquid butfer/ barrier fuid out, 4° @ Quench, 38" D: Drain, 18° @: Quench, 3/8" Seal Standard API 682, 3 and EN 12756 Seal Manufacturer By Customer! Dimensions Table 7, API610, 11" Materials Carbon steel, 8 304, SS 316, Duplex SS Test pressure 40 barg @ 25C, 30 min Seal Codes [ASK can fully preassembled below seal codes according to API 682, 3". Seal components supply from approved vendor lists, Category c2 Description: ‘Seals are intended for use In seal chambers meeting the chamber envelope dimensional requirements of API 610, Their application is limited to seal chamber temperatures from -40°C to 400 °C and absolute pressures up to 42 bar. Seal Arrangement Al Description: ‘Seal configurations having cone seal per cartridge assembly a2 Description: ‘Seal configuration having two seals per cartridge ‘ascombly, with the space between the seals at a ‘pressure greator than the ‘seal chamber pressure. A3 Description: ‘Seal configurations having two seals per cartridge assembly, utilizing an ‘extemally supplied barrier {uid at a pressure greater than the seal chamber pressure Seal Type A Description: ‘Seal s balanced, inside ‘mounted, cartiage design, ‘pusher seal with mutiple for super sinus springs ‘and in which the flexible ‘eloment rotates, ‘Secondary elements are ‘elastomeric O-rings. Flush Arrangement — Gland Plate Code 01,02, 11,12, 13, 1CW-FX 14, 21, 23, 31, 32, 41,61, 62 Description: One seal per cartridge assembly, contacting single wet seal with a ‘xed throte bushing, 52, 61, 62 23CW-FB Description: Two seals per cartridge ‘assembly that ulize an cextemally supplied Fquid barrier or buffer fluids, contacting wat seals ina fceto-back configuration, 53A, 53B, 61, 62 n al a CI a = 3 s i) 4 | a Pa ra 2 io =| aSEAL Support systems La Sages aby ‘The cyclone separator is designed to separate heavy partcies from the product liquld. The clean fd is kel for Use as fush uid, improving conditions at seal faces. The separated parices drain back into the sealed product ‘The benefit sa reliable and low-cost sealing system for heavy product particle applications, which does nat Oe KEY - Piping diagram schematic require an independent fush supply © M og om> m Part List Item 1 2 3 Description Mechanical Seal Dirty Product Liquid Pressure Feed Cyclone Separator Clean Product Liquid (Mechanical Seal Flush Liquid) Dirty Product Liquid Return to Pump Suction Description Cyclone Separator Body Hex. Reducing Bush Washer Key interface dimensions, mm (inches) Syl @ABC oD EE F GH 3188S yop 48mm GEMM 35mm TEM 35mm Duplex “NT 197 260" 138 aes" 138° 3168S, 82mm 106mm S7mm 20mm 57mm BaEE 3.20" 409" 2207 72.20" iting Limits + © Maximum Pressure: 40 bar g/ 580 psi © Maximum Temperature: 200 °C / 392 F © Minimum Diferental Pressure: 1.7 bar /25 psi 1um Differential Pressure: 12 bar 174 psi . eoAL siinnoriisys Crete {© Soles contents ~ Cyclone separators are designes fer use on fhids wit a maximum sols content of 6%, by volume © Speci Gravty-For an elective Cyconic separation to exist, the sokds must have a Specific Gravy ($6) atleast ce that of he cata Nd {© Poricle Horéness-Consideralion must be given to the hardness and solubility ofthe sok ‘The solids must stay as solds and he hardness wil affect the choice of the materials. of construction {© Diterentat Prssure-The higher the cferentil pressure the more efclent he separation wil be. Higher pressure induces a higher velocity anda highar centrifugal force, A imi of ‘2bar174 pais eta higher vlctes gv ee to creased eroscn. the ferential prssixo Isto be greater than 12 bar 174 ps! then consideration shouldbe given 1 provision of rossure reducing devios inthe supply line which wil not foul. © Vscosity-The time in a Cyclone Separator is short. Viscous drag ona particle can prevent in Ccentriuging tothe perimeter ofthe chamber inthe time available. The Cyclone Separator ‘must only be used with relatively ow viscosity liquids. ‘An ofice may be required in the seal ush eystam soa, orn conjunction witha tvoat bushing and / oF ‘lone separator to: a) Limit the seal fush circulation rate to the seal, b) Contol the seal chember pressure, Dimensions 90 ee (re %, / 10 oritice | Material: 316 Stainless Steel SWISISKS LOMNS TIS__-werwraryask.com Eats Ei Liquid - Helicoil Cooler “The ASK Cooler is constructed from 316 stainless stee! tube and cast iron casing (cast stae! & cast 316 steel casting options availabe). This cobust products avery efficent seal cooler used on API Piping Plan 21, 22 and 29 arrangements ‘The product can also be used in conjunction with otner products to provide aditional cooling on high heat applications. iconic Part List Item Description Flow rate Min 8 livin (2@PM) Tube size ‘with 0.065" wall thickness Flush Conn, 7 Vent size 318" Drain size 38" MAWP 40 barg @ 25°C Frow conto ones Cooling water cut Convection ~ Fined Tubing Finned tubing provides additonal convection cooling on high heat applications. The tubing is constructed from 316 SS schedule 40 pipe with aluminum wound fin and {316 SS turbulator. It is available in banks of 2,4 and 6, depending on the amount of heat needs to be removed. Butt and socket wel flanges are avaliable for each bank option ra a i) e Fs a i“ 5 a A EI C7 a a P| 7)SSIES Em API 682 Plans 52 and 53A Reservoirs ‘These reservoirs are designed to meet the requirements of API 682 for Plan 52 and 53A. The systems are ‘supplied as complete assemblies ready to install. These 3 gallon capacity reservoirs are offered in two versions; ‘Welded elipscidal head, and flanged removable bottom head for ease of intemal cleaning, Instruments available ‘are Pressure Indicator, Pressure Switch and Level Switches. “The API 682 Reservoir Systems are designed forthe Refinery, Petrochemical, and Chemical Industies, Capacity 3 Gallon Material 316 , 316 L Stainless Steel Fitvahe — “a ic sex ers oer —o (P > eee sent surrrpomr a —— [= soon MS Ccooteg cot Inet Oat Drain vak¢ —$<$<— SWISISKS LOMNS TISSEAL Support systems Part Specification Material ‘Manufacturer Vessel 3 gallon, Schedule 40 316, 316. Stainless Stee! ASK. IRAN, ‘Cooling call YE4.6 mm wall thickness 316,316 L Stainless Stee! [ASK IRAN borosiicate glass Up to 60 bar Wild pad sight vel auger length 200 mm, 304, 316 Stainless Stoel ASK, IRAN Level Switch Vibration Limit Switch, EX (Optional) 316 Stainless Steel West Europe ‘Check valve Flanged, Class 600 # cram West Europe Fil valve Ball valve, Flanged 300#, RF cram West Europe Vent valve Ball valve, Flanged 3004, RF cram West Europe Drain valve Ball valve, Flanges 3004, RF cram West Europe Pressure gauge 0-40 bar 316 Stainless Stoel West Europe Pressure eich Up to 60 bar, EX (Optional) 316 Stainless Steel West Europe Orifice plate ¥, 3mm hole 316 Stainless Steel ASK. IRAN ‘API Plan 62 Illustration ‘Tocotecon system Note: Tangential porting is unidirectional ent, narmaly open Gland i ilusrated for COW shat. rotation from drive end, Gs Pressure saith ‘i. atese teins Prosar nsetr Py thy Sta ae sort eve gone Level sien (om) hack valve Buffer ouet Flush coon cals Cootng waterin Bufo iaud ain, Butler niet nen dose ‘Gang end view Note: Tangential porting is unidirectional Pressure source, Gland i ilusrated for COW shat, ermal open rotation from drive end, heck valve Pressure ston ‘tow) Pressure inoator Make-up baer eu normaly closed =f Siohtove gauge Level site ow) Pressure reservoir cooing coils cooing waterin air gi dain, Barrer net, normally closed (Gland ene view | a02) SMe ates oS Plan S38 is a dual pressurized system that eliminates direct gas contact withthe barter liquid. The Plan 9B uses a bladder accumulator as a physical barier between the gas and the barrier fu. The bladder is pressurized with gas prior to filing the system with barrier liquid. As the ‘system is filed, the bladder is compressed thus providing a positive pressure onthe barrie liquid. ‘Circulation i via ]@ pumping ring, and a heat exchanger (air or water-cooled) is acded to the sealing loop to provide cooling. Capacity 2.5 Gallon Accumulator Size Materials Carbon Steel Max. Pressure 103 bar / 1500 psi Iogen pre-charge (ermal eosed ) Coating watar out uae Vent (nexmaly closed ) ‘Cootng water Lui bar a) (1) x | P&ID Configuration PLAN 538. x x X ‘A: Vent Connection ill Connection : Drain Connection D: Supply to Seal © Cooling system is not shown. SwaISKs oddns TWIS8 — & ra a 7) i“ A = = 3 7) = 4 ad 7) wow, aryask.com Sameer a MEST stars a fos Ss 1 ai q a aaa —— ic aa |* Finned tubing cooler Ball valve, ‘It may be used when there is no cooling water ee a ee ice Part Bladder Accumulator Pressure Gauge Pressure Transmiter Bal valve Check Valve On-Off Valve Liquid —Helicol Coolor Temperature Gauge (Optional) Fined Tuting Cooler (Optional) ‘Specification Material 2.5 gallons, 160 bar cs, sss16 0-40 bar 316 Stainless Stool 0-40 bar EX (Optional) 316 Stainless Stoo! Bal valve, Flanged 9004, RF crs Flanged, Class 600 # ors Connection: 42 316 Stainless Stool ‘Connection: 1 pate ‘Cooling capacity depends to application 0-150°C 316 Stainless Stee! ‘Schedule 40 pip, Cooling capacity depends to application $$ 316, AlAlloys, Cooper Manufacturer West Europe West Europe West Europe West Europe West Europe West Europe ASK aAN West Europe ASK IRANLEAP ystau Mobile Refill Cart ‘Available in 10 gallon capacity, these portable units provide @ means to reflla seal rezervolr \wile sill in operation. Each units complete with an etmospheric reservor hand pump, and hhose assembiy with quick connect end, Capacity 10 gallon Standard and Telescopic options, XY and Y Telescopic System Stands Robust design Heavy duty construction Adjustable levers to meet dimensional requirements 2 Stainless steel Materials (Optional) n m Pd a ") = 3 = i) 5 a oe Ps ra io =| ajwew-aryask.com Manne eee ASK Family of Pumps / pl i ‘Submersible Sewage Pump Single Stage Vertical In-Line Vertically Suspended, Single Stage SEW Series Centrifugal Pump Centrtugal Pump OHS Series Vs4 Series End Suction Horizontal Centrifugal Pump Rubber Lined Horizontal End Suction Horizontal Conterline Mounted Contfugal Pump Centrifugal Pump (O2 Series OHMS series Foot Mounted OH Series Waste water z ry @ Fy Capacity TOH Temperature Pressure ASK Series Market Sector 2 aed mathe om *c barg i Olt General industries 110095 ‘20 16 Gj OH2 oll 550260 400 40 = ons Gas 550175 350 40 ry vs4 Petrochemical == «110095 150 2 “ OH1/SL, Mining 800, 130 85 a SEW Watesiarel 180085 70 16 aSEPEHR KAYHAN (ASK) Suit ENo. 4, Ziba Alley, Mashahir St Be som aga Avo foeshace 580 Br -sorei “ese 2 (98) 2888 Seal Supports SASS