1PV5 1FV5ManualSinPass

Legal information
Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
indicates that death or severe personal injury will result if proper precautions are not taken .
.A_WARNING
indicates that death or severe personal injury may result if proper precautions are not taken .
.A_CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
lf more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
.A_WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. lf products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
AII names identified by® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
SiemensAG Order number: 610.45002.40 Copyright© Siemens AG 2012.

lndustry Sector ® 02/2012 Technical data subject to change Ali rights reservad
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents
1 lntroduction ................................................................................................................................................ 5
1.1 About these operating instructions ................................................................................................5
2 Safety notes ............................................................................................................................................... 7
2.1 General safety information .............................................................................................................7
2.2 Safety and operating instructions ...................................................................................................8
2.3 Observing the five safety rules .......................................................................................................9
2.4 Thermal hazard ..............................................................................................................................9
2.5 lnformation about electromagnetic fields ..................................................................................... 1O
2.6 Electrostatic sensitive devices (ESO) .......................................................................................... 11
3 Description ............................................................................................................................................... 13
3.1 Application ....................................................................................................................................13
3.2 Rating plate (type plate) ...............................................................................................................14
3.3 Technical features ........................................................................................................................15
3.4 Design ..........................................................................................................................................16
3.4.1 Regulations ..................................................................................................................................16
3.4.2 Types of construction ...................................................................................................................16
3.4.3 Degree of protection ....................................................................................................................16
3.4.4 Ambient conditions .......................................................................................................................16
3.4.5 Cooling .........................................................................................................................................17
3.4.6 Noise emissions ...........................................................................................................................20
4 Preparing for use ..................................................................................................................................... 21
4.1 Shipment and packaging .............................................................................................................21
4.2 Transport and storage ..................................................................................................................21
4.2.1 Transport ......................................................................................................................................21
4.2.2 Storage .........................................................................................................................................23
5 Mounting .................................................................................................................................................. 25
5.1 lnstallation ....................................................................................................................................25
5.2 Fixing ............................................................................................................................................26
5.3 Attaching the output elements .....................................................................................................28
5.4 Vibration load ...............................................................................................................................30
6 Connection .............................................................................................................................................. 31
6.1 Mechanical connection of water cooling system ..........................................................................31
6.2 Electrical connection ....................................................................................................................32
6.2.1 Safety information ........................................................................................................................32
1PVS/1 FV5 synchronous/induction motors

Operating lnstructions, 01/2012, 610.45002.40 3
Table of contents
6.2.2 Cable entry and routing ............................................................................................................... 33

6.2.3 Circuit diagram ............................................................................................................................ 34
6.2.4 Terminal box ............................................................................................................................... 35
6.2.5 Data far electrical connection ...................................................................................................... 36
6.2.6 Signal connection ........................................................................................................................ 37
6.2. 7 Connecting the temperatura sensor ............................................................................................ 37
6.2.8 Connecting the ground conductor ............................................................................................... 38
6.2.9 Connecting-up a converter .......................................................................................................... 38
7 Commissioning ........................................................................................................................................ 39
7.1 Measures prior to commissioning ............................................................................................... 39
7.2 Performing a trial run ................................................................................................................... 42
7.3 Checking the insulation resistance ............................................................................................. 42
7.4 Switching on the motor................................................................................................................ 44
7.5 Liquid cooling .............................................................................................................................. 44
8 Operation ................................................................................................................................................. 45
8.1 Safety instructions during operation ............................................................................................ 45
8.2 Stoppages ................................................................................................................................... 46
8.3 Shutdown .................................................................................................................................... 46
8.4 Faults ........................................................................................................................................... 47
9 Service and maintenance ........................................................................................................................ 49
9.1 lnspection and maintenance ....................................................................................................... 49
9.1.1 Safety information ....................................................................................................................... 49
9.1.2 Maintenance intervals ................................................................................................................. 51
9.1.3 General inspection guidelines ..................................................................................................... 51
9.1.4 Bearing replacement intervals ..................................................................................................... 52
9.2 Correctiva maintenance .............................................................................................................. 52
9.2.1 Safety information ....................................................................................................................... 52
9.2.2 Removing/installing the motor ..................................................................................................... 53
9.2.3 Removing/installing the externa! fan ........................................................................................... 54
9.2.4 Tightening torque far screwed connections ................................................................................ 55
1O Spare parts (title below) ........................................................................................................................... 57
11 Decommissioning and disposal ............................................................................................................... 61
11.1 Decommissioning ........................................................................................................................ 61
11.2 Disposal. ...................................................................................................................................... 61
A Appendix .................................................................................................................................................. 63
A.1 Declaration of conformity ............................................................................................................ 63
A.2 Siemens Service Center ............................................................................................................. 66
lndex ........................................................................................................................................................ 67

4 Operating lnstructions, 01/2012, 610.45002.40
lntroduction
1. 1 About these operating instructions

Safety notes
2.2 Safety and operating instructions
2.2 Safety and operating instructions
The safe use of electrical machines
_AwARNING
Rotating or live parts
Rotating or live parts are dangerous.
Fatal or severe injuries and substantial material damage can occur if the required covers
are removed or if the machines are not handled, operated, or maintained properly.
Covers must only be removed and the motor operated in accordance with the relevant
regulations. The motor must be maintained on a regular basis.
Qualified personnel
These operating instructions only contain the infarmation necessary far ensuring that the
motor is operated by properly trained personnel in accordance with its intended purpose.
Those responsible far plant safety must ensure the fallowing:
• The basic planning work far the system and all work relating to transportation, assembly,
installation, commissioning, maintenance and repairs is carried out by qualified personnel
and checked by responsible, suitably skilled personnel.
• The operating instructions and the motor documentation are available at all times.
• The technical data and specifications relating to installation, connection, ambient and
operating conditions are taken into account at all times.
• The system-specific installation and safety regulations are observad.
• Personal protective equipment is used.
• Unqualified persons must not work on or in the vicinity of these motors at any time.
Note
Siemens Service Center
We recommend engaging the support and services of your local Siemens Service Center
far all planning, installation, commissioning, and maintenance work.

Safety notes
2.5 lnformation about e/ectromagnetic fields
2.5 lnformation about electromagnetic fields
NOTICE
Permanent magnets
The rotors of 1FV5 synchronous motors contain permanent magnets with high magnetic
flux densities and strong forces of attraction to ferromagnetic bodies.
Persons with cardiac pacemakers are endangered in the vicinity of a disassembled rotor.
Data stored on electronic data carriers can be destroyed.
_AwARNING
Electromagnetic fields
Electromagnetic fields are generated when electrical power engineering installations (e.g.
transformers, converters, or motors) are operated.
Electromagnetic fields can interfere with electronic devices, which could cause them to
malfunction. Heart pacemakers can be affected, for example, which could potentially
damage a person's health or even result in death. Steps must be taken, therefore, to
ensure that persons with heart pacemakers cannot enter these areas.
The plant operator is responsible for taking appropriate measures (labels and hazard
warnings) to adequately protect operating personnel and others against any possible risk.
• Observe the relevant nationally applicable health and safety regulations. In Germany,
"electromagnetic fields" are subject to regulations BGV B11 and BGR B11 stipulated by
the German statutory industrial accident insurance institution.
• Display adequate hazard warning notices.
• Place barriers around hazardous areas.
• Take appropriate measures (e.g. shields) to reduce electromagnetic fields at their source.

Safety notes
2.6 Electrostaticsensitive devices (ESD)
f f f
...
.l.
+ +
(1) (2) (3)
(1) Sitting
(2) Standing
(3) Standing/sitting
ESD protective measures
a = conductive floor
b = ESD table
e = ESD footwear
d = ESD coat
s = ESD wrist strap
f = cubicle ground connection
Figure 2-1 ESD protective measures

Descripfion
3.2 Rafing piafe (fype piafe)
3.2 Rating plate (type plate)

The rating plate (type plate) shows the technical specifications for the supplied motor.
SIEMENS
3 .... Motor [L010]
No.YF [L020 [L025] [L030] [L04~
rated bus voltage: [LOSO] V nmax [LOSO] 1/min
~ IN nN
[L3Bq
[L070l[L071l[L072] [LOSq kW [L090] A [L100] 1/min
[L11g[L111][L112] [L120] kW [L13q A [L14q 1/min
[L150][L151][L152 [L17q [L180] [L190] [L200] [L210] [L220] CE:
[L23q IP [L240] IM [L250] EN 60034
RN [L260] m [L27q kg [L280]
[L29q
[L31q
[L300]
l[L320] [L330] 1 [L34q l[L35~L360JL37~ ~
Siemens AG, lndustriestr. 1, D-97616 Bad Neustadt
Made in Germany
Figure 3-1 Schematic layout of rating plate
Table 3- 1 Elements on the rating plate
No. Description No. Description

L010 MLFB L170 Rated power PN (3)
L020 Factory serial number L180 Unit rated power (3)
L025 Consecutive number L190 Rated current IN (3)
L030 Z: (For options) L200 Unit rated current IN (3)
L040 Options L210 Rated speed nN (3)
L050 Rated voltage L220 Rated speed nN (3)
L060 Maximum speed nmax L230 Temperature class
L070 Operating mode (1) L240 Degree of protection
L071 Rated time (1) L250 Type of construction
L072 Unit rated time (1) L260 Revision number
LOBO Rated power PN ( 1) L270 Weight
L090 Rated current IN (1) L280 Temperature sensor

Description
3.4 Design
Pressure loss between inlet and outlet, 1PV513x/1 FV513x Pressure loss between inlet and outlet, 1PV516x/1 FV516x
t 160 t 350
l 140 /
w
1 300
// ¡ij 1- 20:~
2120
E
";;100
--~
I - 23ºF
/ 1/ f
.Q"'
250 -- 60º
L_~
//
.Q ,,, // 200
1/
~
80
~ ~ 150
#
1il 60
"'"' ~
k:;1/ A
a.~ 40
~
a. 100 V
~ ./
20
o
1i:::---
....-1 50
o
.,,, .,,,,,..,..-
O 2 4 6 8 10 12 14 16 18 O 2 4 6 8 10 12 14 16 18
Flow rate [1/min] Flow rate [l/min]
Figure 3-2 Pressure losses as a result of volumetric flow
Coolant temperatures below the ambient temperature lead to increased condensation of

water. The difference between the coolant inlet temperature and ambient temperature should
therefore not exceed maximum 5 Kelvin. lf the motor is out of operation for a prolonged
period of time, coolant inflow must additionally be interrupted.
The values specified for the cooling water (refer to the following table) correspond to the
requirements of closed cooling circuits. Not all of the specified concentrations will occur in
the cooling water at the same time.
Table 3- 5 Water specifications for the coolant
Contents and chemical composition Value

pH value 6 ... 8
Chloride ions < 40 ppm
Sulfate ions < 50 ppm
Nitrate ions < 50 ppm
Dissolved solids < 340 ppm
Total hardness < 170 ppm
Electrical conductivity < 500 µS/cm
Size of any particles in the coolant < 100 µm
NOTICE
Storing or transporting the motor
The cooling circuit must be emptied when storing the motor, for longer periods when the
motor is out of service and when the motor is being transported.
1PV5/1 FV5 synchronous/induction motors

Description
3.4 Design
Materials used in the cooling circuit

The materials used in the cooling circuit must the coordinated with the materials in the motor
{aluminum alloy) and hose connection (nickel plated brass).
Materials and components in the cooling circuit

The following table lists a wide variety of materials and components which may or may not
be used in a cooling circuit.
Table 3- 6 Materials and components of a cooling circuit
Material Used as Description

Zinc Pipes, valves and Use is not permitted. Non-ferrous metals chips can lead to pitting
fittings corrosion in galvanized pipes.
Zinc breaks down the glycol-based inhibitors.
Brass Pipes, valves and Can be used in closed circuits.
fittings
Copper Pipes, valves and Can be used only in closed circuits in which the heat sink and
fittings copper component are separated (e.g. connection hose of the
units).
Common steel (e.g. St37) Pipes Permissible in closed circuits and semi-open circuits with
inhibitors or Antifrogen N, check for oxide formation, inspection
window recommended.
Cast steel, cast iron Pipes, motors Closed circuit and use of strainers and flushback filters. Fe
separator for stainless heat sink.
High-alloy steel, Group 1 0/2A) Pipes, valves and Can be used for drinking or municipal water with a chloride
fittings content up to <250 ppm, suitable according to definition in
Chapter "Coolant definition".
High-alloy steel, Group 2 0/4A) Pipes, valves and Can be used for drinking or municipal water with a chloride
fittings content up to <500 ppm, suitable according to definition in
Chapter "Coolant definition".
ABS (AcrylnitrileButadieneStyrene) Pipes, valves and Suitable according to the definition in Chapter "Coolant
fittings definition". Suitable for mixing with inhibitor and/or biocide as
well as Antifrogen N.
lnstallation comprising different Pipes, valves and Use is not permitted.
materials (mixed installation) fittings
PVC Pipes, valves, Use is not permitted.
fittings and hoses
Hoses Reduce the use of hoses to a mínimum (device connection).
Must not be used as the main pipe for the whole system.
Recommendation: EPDM hoses with an electrical
resistance > 109 O (e.g. Semperflex FKD supplied from Semperit
or DEMITTEL; from PE/EPD, supplied from Telle).
Gaskets Pipes, valves and Use of Vitan, AFM34, EPDM is recommended.
fittings
Hose connections Transition Secure with clips conforming to DIN 2817, available e.g. from the
Hose - pipe Telle company.

Preparing for use
4.2 Transport and storage
Storing indoors
• Apply a preservation agent (e.g. Tectyl) to bare, externa! components (e.g. shaft
extensions) if this has not already been carried out in the factory.
• Store the motor in an area that fulfills the fallowing requirements:
- Dry, dust-free, frost-free and vibration-free The relativa air humidity should be less
than 60% and the temperatura should not drop below -15 ºC in accordance with
EN 60034-1.
- Well ventilated
- Offers protection against extreme weather conditions
- The air in the storage area must not contain any harmful gases.
• Protect the motor against shocks and humidity.
• Make sure that motor is covered properly.
• Avoid contact corrosion. You are advised to rotate the shaft extension manually every
three months.
Protection against humidity

lf a dry storage area is not available, the fallowing measures must be taken:
• Wrap the motor in humidity-absorbent material and then wrap it in film so that it is air
tight.
• lnclude several bags of desiccant in the seal-tight packaging. Check the desiccant and
replace as required.
• Place a humidity meter in the seal-tight packaging to indicate the level of air humidity
inside it.
• lnspect the motor on a regular basis.
Long-term storage
lf you intend to place the motor in storage far longer than six months, you must check its
condition every six months.
• Check the motor far any damage.
• Carry out any necessary maintenance work.
• Document all preservation measures taken so that they can be reversed befare the
machines are recommissioned.
• Make sure that storage area is air-conditioned.
Protecting the cooling-water system

When delivered, the cooling system is not filled with coolant.
When you place the motor in storage after use, drain the cooling water ducts and purge them
with air so that they are completely empty.

Mounting
5.2Fixing
• Ensure that the flange ar mounting faot has even contact with the mounting surface.
When tightening the fixing screws avoid any uneven stressing. Use hexagon socket head
cap screws with a mínimum property class of 8.8. Observe the tightening torques far the
fixing screws of the motor flange,
• Rotate the drive elements by hand. lf you hear any grinding noise, rectify the cause ar
contact the manufacturar.
• Eyebolts that have been screwed in must either be tightened ar removed after
installation.
• The motors are to be installed in such a way that the coolant can freely flow in and out
unimpeded.
• Only remove all protective caps immediately befare installing the respective parts.
5.2 Fixing
To ensure smooth, vibration-free operation, the motor must be precisely aligned and the
components to be mounted on the shaft end correctly balanced.
Mounting using the motor flange (flange mounting)
NOTICE
When the motor is flange-mounted, this creates a system that is capable of oscillation with
specific natural mounting frequencies. In operation, this can result in excessive vibration.
To counter this, additionally support the motor at the NDE.
Ensure that the motor is not subject to excessive tension.
Note
At the DE only use screws with washer.
When mounting on an unsprung mass, always support at the NDE.

Mounting
5.2 Fixing
1PV516x/1 FV516x
1PV513x/1 FV513x
G) G)
G) G)
G) G) G) G)
G) Thread far NDE support
Figure 5-1 Motor support at the NDE
Tightening torques
Table 5- 2 Tightening torques
Motor Screw, DE Screw Tightening Tightening Property class

NDE torque DE torque NDE of the screws
±10 % [Nm] ±10 % [Nm]
1PV513x/ M12 4 x M12; 100 100 8.8
1FV513x screw-in depth
25 ... 30 mm
1PV516x/ M16 4 X M12; 190 100 10.9
1FV516x screw-in depth
18... 20 mm
Alignment accuracy for coupling output

The maximum permissible concentricity deviation of the shafts of the motor and the driven
machina is 0.05 mm in the diameter.
1PV5/1 FV5 synchronous/induction motors

Mounting
5.3 Attaching !he output e/ements
5.3 Attaching the output elements
NOTICE
Do not subject the motor's shaft and bearings to impact. Do not exceed permissible
cantilever and radial forces.
Balancing
The motors are balanced so that when they are shipped, they correspond to vibration
severity grade A in accordance with EN60034-14 over the complete speed range.
The motors are fitted with a key; this means that they are dynamically balanced with half a
key. The balancing type is marked on the DE shaft end with "H" (half key).
Note
Note the designation of the balancing type on the shaft end face. Plain or toothed shaft ends
are not marked.

Mounting
5. 3 Attaching the output e/ements
Pushing on the output elements

• Make sure that the balancing method of the output element is correct! The output
elements must be balanced to balance quality grade G2.5 to ISO 1940. Rotary forces that
exceed this are not permissible. Please note that rotary forces can also occur with
coupling output.
• lf the output element is shorter than the feather key with balancing method "H", the
section of the feather key that protrudes from the shaft contour and output element must
be removed to maintain the balance quality.
• FiUremove the output elements only by means of suitable equipment:
- Use the threaded hale in the shaft extension (front).
- lf necessary, heat up the output element.
- When removing output elements, use a washer to maintain the centering in the shaft
extension .
.A_wARNING
Shock-hazard protection far output elements
The general shock-hazard protection measures far output elements must be
observed.
Figure 5-2 Fitting/removing output elements; A = intermediate washer (for maintaining the
centering in the shaft extension)
Motor without output element
.A_wARNING
The feather key can fall out
The featherkeys are only secured during transport to prevent them from falling out. lf a
motor is not equipped with an output element, the feather key may fall out during operation.
Death or serious injury can result.
At the shaft extension, secure the fitted key without output element so that it cannot be
flung out and far balance type "H" shorten it by approximately half.
See also
lnstallation (Page 25)

Mounting
5.4 Vibra/ion load
5.4 Vibration load

The on-site system vibration characteristics depend on factors such as the output elements,
assembly conditions, alignment, installation, and externa! vibrations and can increase the
level of vibration on the motor.
Under certain circumstances, the rotor may have to be balanced completely with the output
element.
To ensure problem-free operation anda long service life, the vibration values specified to
ISO 10816 must not be exceeded at the defined measuring points on the motor.
Table 5- 3 Vibration values
Description Vibration values

Vibration velocity Vrms according to ISO 10816 Max. 4.5 mm/s
Vibration acceleration apeak axial 1l 25 m/s2
Vibration acceleration apeak radial 1l 50 m/s2
1) The measurement locations should be selected in accordance with ISO 10816-1 Paragraph 3.2.
Figure 5-3 Vibration values at the measurement locations
The vibration acceleration must be evaluated in a frequency band of 1O to 2000 Hz. The
maximum peak value in the time range is to be considerad.
To measure the vibration velocity, the measuring equipment must fulfill the requirements of
ISO 2954.

Commissioning
7. 1 Measures prior to commissioning
• AII fixing screws, connecting elements, and electrical connections must be tightened and
properly implementad.
• The output elements have the proper setting conditions according to type, far example.
- Couplings are aligned and balanced.
- The belt tension is properly adjusted if a belt drive is used.
- Gear tooth flank play and gear tooth tip play as well as radial play are properly
adjusted if a gearwheel drive is used.
Note
lf changas occur with respect to normal operation (e.g. increased temperaturas, noise
ar oscillation), if in doubt, switch off the motor. Determine the cause and if necessary
consult the manufacturar. Even in test operation, never disable protective functions ar
devices.
Electrical connection
• The motor is connected so that it rotates in the direction specified.
• The mínimum insulation resistance values are maintained.
• The grounding and equipotential bonding connections have been established correctly.
• The indicated speed limit nmax is not exceeded during operation on a converter.
.A_cAUTION
lf the speed nmax is exceeded, this can damage the bearings, short-circuiting rings, press
fits, etc. To ensure that the motor does not run at excessive speeds, the contrallar must
configurad accordingly ar speed monitoring must be activated in the drive system.
Monitoring equipment
• Appropriately configurad control and speed monitoring functions ensure that the motor
cannot exceed the permissible speeds specified on the rating plate.
• The temperatura sensors far the motor monitoring devices have been correctly connected
and are fully functional.

Commissioning
7. 1 Measures prior to commissioning
Liquid cooling
lf liquid cooling is used, the coolant supply must be connected and ready far operation. The
coolant circulation (flow rate, temperatura) complies with requirements.
NOTICE
Venting
The cooling circuit must be vented befare commissioning.
Roller bearings
lf the motor has been stored under favorable conditions (i.e. in a dry, dust-free room that is
not susceptible to vibration) far more than three years, the bearings must be replaced.
NOTICE
Unfavorable conditions
lf the motor was stored under unfavorable conditions, the bearings need to be replaced
after approx. 18 months.

Commissioning
7.2 Performing a tria/ run
7.2 Performing a trial run
_AwARNING
Danger from rotating rotor
lmplement shock-hazard protection measures for output elements. Take suitable measures
to ensure that feather keys (if used) cannot fall out.
7.3 Checking the insulation resistance

After long storage or shutdown periods, the insulation resistance of the windings must be
measured to ground with direct voltage.
_AwARNING
Work on power installations must only be carried out by specialists. Before measuring the
insulation resistance, read the manual for the insulation resistance meter you are going to
use.
_AwARNING
Danger! High voltage
During and immediately after the measurement, hazardous voltage levels may be present.
Touching live components can be result in death or serious injury.
Never touch the terminals when measuring or immediately after the measurement.
Check the connected supply feeder cables to ensure that the line supply voltage cannot be
connected.
• Always measure the insulation resistance of the winding to the motor enclosure when the
winding temperatura is between 20 and 30ºC.
• When performing the measurement, wait until the final resistance value is reached (this
takes approx. one minute).

Commissioning
7. 3 Checking the insulation resistance
Limits
The table below specifies the measuring circuit voltage as well as the limit values far the
mínimum insulation resistance and the critica! insulation resistance with a rated motor
voltage of UN < 2 kV:
Table 7-1 Stator winding insulation resistance at 25 ºC
Rated voltage UN< 2 kV

Measurement voltage 1000 V (mínimum, 100 V)
Mínimum insulation resistance for new, cleaned or repaired 10MO
windings
Critica! specific insulation resistance after a long operating 0.5 MO/kV
time
Note the fallowing:

• Dry, new windings have an insulation resistance of between 100 and 2000 MO
(sometimes higher).
An insulation resistance value clase to the mínimum value could be due to moisture
and/or dirt accumulation.
• The insulation resistance of the motor winding can drop during the course of its service
life can drop due to ambient and operational influences. The critica! insulation resistance
far a temperatura of 25 ºC on the winding can be calculated by multiplying the rated
voltage (kV) by the specific critica! resistance value (0.5 MO/kV);
Example: Critica! resistance far a rated voltage (VN) of 0.6 kV:
0.6 kV x 0.5 MO/kV = 0.3 MO
NOTICE
Cleaning and/or drying the windings when reaching critica! insulation resistance
lf the critica! insulation resistance is less than or equal to this value, the windings must
be dried or, if the fan is removed, cleaned thoroughly and dried.
Note that the insulation resistance of dried, clean windings is lower than that of warm
windings. The insulation resistance can only be evaluated accurately when measured
on a winding that has been cooled down to room temperatura (approx. 20 to 30ºC).
NOTICE
Measured value clase to critica! value
lf the measured value is clase to the critica! value, the insulation resistance should be
subsequently checked at suitably regular intervals.
Values apply far measurement ata winding temperatura of 25 ºC.

Commissioning
7.4 Switching on !he motor
7.4 Switching on the motor

Befare switching on the motor, make sure that the frequency converter parameters have
been correctly assigned.
CAUTION
Operation noise or abnorrnal noises
The motor can be damaged by improper handling during transport, storage, or setup. lf a
damaged motor is operated, this can damage the winding or bearings and could even
destroy the system.
lf the motor is not running smoothly or is emitting abnormal noises, shut the motor down
and try to determine the cause of the fault as it runs down.
_AcAUTION
Note the maximum rotational speed
The maximum rotational speed nmax is the highest permissible operating speed. The
maximum speed is specified on the rating plate.
lf the speed nmax is exceeded, this can damage the bearings, short-circuiting rings, press
fits, etc. To ensure that the motor does not run at excessive speeds, the controller must
configurad accordingly or speed monitoring must be activated in the drive system.
7.5 Liquid cooling

The motor must always be connected to the cooling water supply when in operation.
CAUTION
lf the cooling water supply fails or the motor is operated far a short time without cooling
water, this can cause it to overheat. This can result in material damage or destroy the motor
completely.
Never operate the motor without the cooling water supply. Monitor the permissible water
inlet temperaturas.
_AwARNING
Risk of burning from hot steam
When cooling water enters the hot motor, this immediately generates hot steam that
escapes under high pressure. The cooling water system can burst. This can result in death,
serious injury or material damage.
Do not connect the cooling water supply until the motor has cooled down.

Opera/ion
8.2 Stoppages
8.2 Stoppages
Measures for operational motors during stoppages

• lf the motor is out of service far extended periods of time, run it at regular intervals
(roughly once a month) ar at least spin the rotor.
• Refer to the section "Energizing" befare restarting the motor.
NOTICE
Damage dueto improper storage
The motor can be damaged if it is not stored properly.
lf the motor is out of service far extended periods of time, implement suitable anti-
corrosion, preservation, and drying measures.
When restarting the motor after a long shutdown period, carry out the measures
recommended in "Commissioning".
8.3 Shutdown
Measures during shutdown

• When switching off the motor, refer to the operating instructions far the converter.
• Switch off the cooling water supply if the standstill period is expected to be lengthy.

Opera/ion
8.4 Faults
Table 8- 2 Key to causes ot taults and remedia! measures

No. Cause ot tault Remedia! measures
A Overload Reduce load
B lnterruption ot a phase in the supply Check frequency converter and supply cables
cable
c lnterruption ot a phase in the supply after Check frequency converter and supply cables
switching on
D Converter output voltage too high, Check the settings on the frequency converter, perform automatic motor
frequency too low identification
E Stator winding incorrectly connected Check winding connections
F Winding short circuit or phase short Measure the winding resistances and insulation resistances, repair after
circuit in stator winding consultation with manutacturer
G Cooling water not connected / switched Check cooling water connection / switch on cooling water
off
Water connection / pipes detective Locate leaks and seal as necessary, or consult the manutacturer
H Cooling water flow rate too low lncrease cooling water flow rate
lnlet temperature too high Set correct inlet temperature
1 Heat dissipation impeded by deposits Clean the surface ot the drives and ensure that the cooling air can flow
in and out unimpeded
Cooling air inleUoutlet is blocked by Remove the block and ensure that the cooling air can tlow in and out
toreign bodies unimpeded
Fan motor does not start up Make sure that the tan motor works properly
J lnsufficient shielding tor motor and/or Check the shielding and grounding
encoder cable
K Excessive drive controller gain Adjust the controller
L Rotating parts are grinding Determine cause and adjust parts
Foreign bodies within the motor Send to manutacturer tor repair
Bearing damage Send to manutacturer for repair
M Rotor not balanced Decouple rotor and rebalance
N Rotor out ot true, shaft bent Consult the manutacturer
o Poor alignment Align motor unit, check coupling
p Coupled machine not balanced Re-balance coupled motor
Q Shocks from coupled machine Check coupled motor
R lmbalance originating from gearing AdjusUrepair gearing
s Cooling water pipe/ water connection Locate leaks and seal as necessary, or consult the manutacturer
detective
lf the fault still cannot be resolved after applying the measures specified above, please
contact the manufacturar or the Siemens Service Center.

Service and maintenance
9.2 Corrective maintenance

Spare parts (title below) 10
Note
The diagram provided is merely intended as an example of the different motor versions and
does not claim to detail every aspect of the different versions.
The spare parts are available from Service Centers in practica! parts kits and can be ordered
by specifying the motor designation.
1.0 DE bearings
1.1 Bearing shield DE
1.2 Comer seal
1.3 I-Torx screws M8 x 40
1.4 O-ring
1.5 Bearing cap, inner
1.6 DIN 6912 M5 screw
1.7 Roller bearings
1.8 Lifting eye
1.9 I-Torx screw M8 x 20
2.0 Rotor, complete
3.0 Stator, complete
4.0 Terminal box, complete
4.1 Terminal box cover
4.2 Seal
4.3 I-Torx screw M5 x 14
4.4 Terminal board, complete
4.5 DIN 6912 M5 x 16 screw
4.6 Signal connector
4.7 Nut with washer
5.0 NDE bearings
5.1 Bearing shield NDE
5.2 Comer seal
5.3 I-Torx screw
5.4 O-ring
5.5 Cover NDE
5.6 DIN 6912 M5 x 20 screw

Spare parts (lit/e below)
5.7 O-ring
5.8 Rollar bearings
5.9 Spring washer
5.10 Shim
5.11 Hose connections 90º
5.12 Screw plug G1/8"
5.13 Grounding screw M8
5.14 O-ring
5.15 Axial sealing ring
6.0 Encadar, complete
6.1 Encoders
6.2 DIN 6912 M4 x 16 screw
6.3 Toothed wheel far encoders

Spare parts (tille below)
Figure 10-1 Spare parts (example)

Spare parts (lit/e below)

Decommissioning and disposal
11.2 Disposal
Components
Sort the components far recycling according to whether they are:
• Electronics waste, e.g., sensor electronics
• lron to be recycled
• Aluminum
• Non-ferrous metal, e.g., motor windings
• lnsulating materials
Process materials and chemicals

Sort the process materials and chemicals far recycling according to whether they are:
• Oil
Dispose of the spent oil as special waste in accordance with the spent oil ordinance.
• Grease
• Solvents
• Cleaner solvent
• Paint residues
Do not mix solvents, cleaner solvents and paint residues.
lnsulating materials
Electrical insulation materials are mainly used in the stator. Sorne supplementary
components are made of similar materials and must, therefare, be handled in the same
manner. The insulating materials in question are used on the fallowing items of equipment:
• Various insulators, which are used in terminals boxes
• Voltage and current transfarmers
• Electric cables
• lnstrument wiring
• Surge arrestar
• Capacitors
Disposing of permanent magnets

Permanent magnets must be demagnetized prior to disposal. This helps avoid potential
hazards caused by permanent magnets during and after disposal. Permanent magnets are
heated to demagnetize them.
Permanent magnets can be demagnetized in one of the fallowing ways:
• Arrange far the entire machina to be subject to thermal treatment by a specialist disposal
company.
• Return the machina to the manufacturar who can then remove and demagnetize the rotor
and/or permanent magnets. Rotors that are still installed and have not been
demagnetized must not be transportad.

Appendix
A. 1 Declara/ion of conformity
SIEMENS
EG-Konformitatserklarung
EC Declaration of Conformity
No. 664.20015.02
Hersteller: Siemens Aktiengesellschaft

Manufacturer: Industrie Sector
1DT MC MF-M
Anschrift: 1ndustriestrall,e 1
Address: 97615 Bad Neustadt a. d. Saale
Germany
Produktbezeichnung; Drehstrom - Asynchronmotor, Typ 1 PV51 ..

Descriptíon ofthe product: Three-phase asynchronous motor, type 1PV51 ..
Die bezeichneten Produkte stimmen in der von uns in Verkehr gebrachten Ausführung mil den
Vorschriften folgender Europaischer Richtlinie überein :
The products described above in the form as placed on the market are in conformity with the
provisions of the following European Directive:
2006/95/EG Richtlinie des Europaischen Parlaments und de Rates vom 12.Dezember 2006
zur Angleichung der Rechtsvorschriften der Mitgliedstaaten betreffend elektrische
Betriebsmittel zur Verwendung innerhalb bestimmter Spannungsgrenzen .
Directive of the European Parliament and the Counci/ of 12. December 2006 on
the approximation of the laws of the Member States related to electrical
equipment designed for use within certain voltage limits.
Die Konformitat mit der Richtlinie wird nachgewiesen durch die Einhaltung folgender Normen:
Conformity to the Directive is assured through the application of the fol/owing standards:
EN 60034-1*): 2004 EN 60204-1 : 2006
*) mil allen relevanten Tellen / wíth ali relevant parts
Die Sicherheitshinweise und Betriebsanleitungen sind zu beachten.

The safety and manual documentation sha/1 be considered in detail.
Erste CE - Kennzelchnung: 1996 / first CE - marking: 1996
Die bezeichneten Produkte sind zum Ei nbau in andere Maschinen bestimmt. Die lnbetriebnahme ist solange
untersagt, bis die Konformitat des Endproduktes mit der Richtli nie 2006/42/EG festgestellt ist.
Alle Sicherheitshinweise der zugehiirenden Produktdokumentation sind zu beachten sowie dem Endanwender zur
Kenntnls zu geben.
The products supplied are intended exclusive/y for insta/la /ion in a machina. Commissloning is prohibited until it has
been established that the end product conforms with the Directiva 2006/42/EU. Al/ safety instructions In the
associated product documenta/ion must be observad and given to the end user for hls/her informa/ion.
Bad Neustadt, den 28.6.201 O
;'.;?~~h~~----· ···--·· ··
Michael Frank,
Head of /he e/ec/ric motor factory Bad Neustadt
...1... V....J./r.1(.1!?_t:. -~ --...... .... ...... ..
Dr. Jan Dainat,
Head of producl development department
Diese Erklarung bescheinigt die ÜbereinsLimmung mil der genannten Richtlinie, ist jedoch keine Beschaffenheits- oder
Haltbarkeitsgarantie nach §443 BGB .
Thls declara/ion certifies /he conlormity to /he specified directive but does no/ imply any warranty /or properties.
Ersatz für / Substituta for664 .20015.01 Stand / Status: 12/ 1996
Ausgabestand I Status: 0612010
Erstausgabe / first document 12/1996
Siemens Aktíengesel lschalt: Chairman of the Supervisory Board: Gerhard Cromme; Maneging Boa rd: Peter Loescher. Chairman, Pres fdenl and Chlef
Execu~ve Officer; Wolfgang Oehen. Heinrich Hiesinger. Joe Kaeser, Barbara Kux, Hermann Requa rdt. Siegfried Russwurm , Peter Y. Solmssen:
Registered offices : Berlín and Munlch. Germany; Commerclal reglstries: Berlín ChMottenburg. HRB 12300. Munlch. HRB 6684: WEEE-Reg. -No. DE
23691322

Appendix
A. 1 Declaration of conformity
SIEMENS
EG-Konformitatserklaru ng
EC Dec/aration of Conformity
No. 664.20019.21
Hersteller: Siemens Aktiengesellschaft

Manufacturer: Industrie Sector
DT MC EWN
Anschrift: lndustriestra~e 1
Address: 97615 Bad Neustadt a. d. Saale
Germany
Produktbezeichnung: Drehstrom - Synchronmaschine Typ 1 FV5 ...

Description of /he product: Three-phase synchronous machine, type 1FV5
Die bezeichneten Produkte stimmen in der von uns in Verkehr gebrachten Ausführung mit den
Vorschriften folgender Europaischer Richtlinie überein:
The products desccibed above in /he form as delivered are in conformity with the provisions of the
following European Directive:
2006/95/EG Richtlinie des Europaischen Parlaments und de Rates vom 12.Dezember 2006
zur Angleicf'lung der Rechtsvorschriften der Mitgliedstaaten betreffend elektrische
Betriebsmittel zur Verwendung innerhalb bestimmter Spannungsgrenzen.
Directive of the European Par/iament and the Council of 12. Oecember 2006 on
the approximation of the /aws of the Member States related to e/ectrical
equipment designed for use within certain voltage limits.
Die Konformitat mit der Richtlinie wird nachgewiesen durch die Einhaltung folgender Normen:
Conformity to the Oirective is assured through the application of the fol/owing Standards:
EN 60034-1*): 2004 EN 60204-1 : 2006
' ) mit allen relevanten Te ílen / witll al/ relevant parts
Die Sicherheitshinweise und Betriebsanleitungen sind zu beachten.

The safety and manual documentation have to be considered in detail.
Erste CE - Kennzeichnung : 1999 / first CE - marking: 1999
Die bezeichneten Produkte sind zum Elnbau in andere Maschinen bestimmt. Die lnbetriebnahme ist solange
unters agt, bis die Konformitiit des Endproduktes mit der Richtlinie 2006/42/EG festgestellt ist.
Alle Sicherheitshinweise der zugehéirenden Produktdokumentation sind zu beachten sowie dem Endanwender zur
Kenntnis zu geben.
Diese Erldiirung stelll keine Beschaffenheits- und Haltbarkeitsgarantie gemar.. § 443 8GB dar.
The products supplied are inrended exclusive/y for installation In a machlne. Commissioning is prohibiled until it has
been es/ablished /hat /he end product conforms with the Directive 2006/42/EU. Ali safety instructions in the
associated product documenta/ion musr be observed and given to the end user for his/her informa/ion.
This declara/ion contains no candi/ion and durability guarantee to§ 443 8GB (German Civllian Code).
Bad Neustadt, den .. ../fL02.~2.o{O. ......

Sie.men~ eseUschaft
, e/-(J
d.·.t<...... ......~~~................ ..
Frank Michael,
IA I _ f~ .~
.......w. ....~ .......................................
Schneider Wolfgang,
.
Head of lhe Eleclric Motor Factory, Bad Neustadt Head von Engineering Departmenl (ST)
Diese E rklarung bescheinlgt die Übereinstlmmung mil der genannten Rl chtllnie, 1st Jedoch keine Zuslcherung von Elgenschaften.
This declara/ion certifles the conformity to /he specified Directiva, bul contains no assurance of properties.
Ersalz für / Substitute for 664.20019.01 Stand/ Status: 02/1999

Ausgabestand I Status: 02/201 O
Erstausgabe / first document 02/1999
Siemens Aktiengesel lschaft: Chairman of the Supervisory Boa rd : Gerhard c ,omme; Ma naglng B oard: Peler Loescher, Chairman. President and Chief
Executive Officer; Wolfgang Dehen. Helnrich Hiesinger, Joe Kaeser, Barbara Kux , Herman n Requard t. Siegfried Russwurm, Peter Y. Sol mssen:
Reg istered offices : Berlín and Munich, Germany; Commercial registries: Ber11n Cha rlottenburg , HRB 12300, Munich, HRB 6684; WEEE-Reg.-No. DE
23691322
1 PVS/1 FV5 synchronous/induction motors

Appendix
A.2 Siemens Service Center
A.2 Siemens Service Center
SIEMENS
N.(,s ,\p
..-·..•
Fild I Home I Personalization I Abol.Jt us Eng5sh a
Contacts by Contads by Contacts by • Reporting -
• country • sector • produd
Local Partners
Wo rldwi de
lf al Key w ords mat ch, Partners wl~ t:e foum:I.
ll .'' -~ •.
''" ~
e.g. Sales Paris
Syntax fo r Key w ords canlaining Spaces

'
Contact in the Internet z.B. "SIMOREG DC-Masi er" Sales Parts
~su,10 REG OC-r,,aster" wil be taken. as one Keyw or-d
For all +49 180 5050 ... telephone numbers

0,14 Euro/min. from a German landline ne\work, mobile telephone prices may vary 15:? Llnt Box
© 2009 Siemem, lndush_yAutomation and Orive Technologies Support
Corccr:ue l nfo rrr ;1 tícn I PrÍV30{ Poli e¡ 1 T11ma et l..h.; 1 Gigital ID
At
http://www.siemens.com/automation/partner
you can find Siemens contacts worldwide for information about specific technologies.
Wherever possible, you will find a local contact partner for:
• Technical support,
• Spare parts/repairs,
• Service,
• Training,
• Sales or
• Technical support/engineering.
You start by selecting
• a country,
• a productor
• a sector.
Once the remaining criteria have been laid down, the required contact will be shown along
with the associated area of expertise.


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1PVS/1 FV5 synchronous/induction motors

6.2.2 Cable entry and routing ............................................................................................................... 33

1PVS/1 FV5 synchronous/induction motors

1PVS/1 FV5 synchronous/induction motors

2.2 Safety and operating instructions

The safe use of electrical machines

1PVS/1 FV5 synchronous/induction motors

2.5 lnformation about electromagnetic fields

1PVS/1 FV5 synchronous/induction motors

Figure 2-1 ESD protective measures

1PVS/1 FV5 synchronous/induction motors

3.2 Rating plate (type plate)

Table 3- 1 Elements on the rating plate

No. Description No. Description

1PVS/1 FV5 synchronous/induction motors

Figure 3-2 Pressure losses as a result of volumetric flow

Coolant temperatures below the ambient temperature lead to increased condensation of

Table 3- 5 Water specifications for the coolant

Contents and chemical composition Value

1PV5/1 FV5 synchronous/induction motors

Materials used in the cooling circuit

Materials and components in the cooling circuit

Table 3- 6 Materials and components of a cooling circuit

Material Used as Description

1PVS/1 FV5 synchronous/induction motors

Protection against humidity

Protecting the cooling-water system

1PVS/1 FV5 synchronous/induction motors

Mounting using the motor flange (flange mounting)

1PVS/1 FV5 synchronous/induction motors

G) Thread far NDE support

Figure 5-1 Motor support at the NDE

Table 5- 2 Tightening torques

Motor Screw, DE Screw Tightening Tightening Property class

Alignment accuracy for coupling output

1PV5/1 FV5 synchronous/induction motors

5.3 Attaching the output elements

1PVS/1 FV5 synchronous/induction motors

Pushing on the output elements

Motor without output element

1PVS/1 FV5 synchronous/induction motors

5.4 Vibration load

Table 5- 3 Vibration values

Description Vibration values

Figure 5-3 Vibration values at the measurement locations

1PVS/1 FV5 synchronous/induction motors

1PVS/1 FV5 synchronous/induction motors

1PVS/1 FV5 synchronous/induction motors

7.2 Performing a trial run

7.3 Checking the insulation resistance

1PVS/1 FV5 synchronous/induction motors

Table 7-1 Stator winding insulation resistance at 25 ºC

Rated voltage UN< 2 kV

Note the fallowing:

1PVS/1 FV5 synchronous/induction motors

7.4 Switching on the motor

7.5 Liquid cooling

1PVS/1 FV5 synchronous/induction motors

Measures for operational motors during stoppages

Measures during shutdown