Professional Documents
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Introduction..................................................................................................................................................1
Purpose of Report...................................................................................................................................1
Evaluation Methodology..........................................................................................................................2
Executive Summary....................................................................................................................................3
Inspection Overview................................................................................................................................3
Disclaimer...............................................................................................................................................3
Field Details............................................................................................................................................4
Inspection Process..................................................................................................................................5
Reliability Overview.................................................................................................................................6
Reliability Assessment Findings ...............................................................................................................7
Structures................................................................................................................................................7
Guying................................................................................................................................................... 11
Overhead Shield Wire Hardware (OHSW-HW)..................................................................................... 13
Overhead Shield Wire (OHSW)............................................................................................................. 17
Insulators...............................................................................................................................................21
Conductor Hardware.............................................................................................................................25
Conductor..............................................................................................................................................29
ROW.....................................................................................................................................................33
Conclusion.................................................................................................................................................38
Appendix A.................................................................................................................................................39
Classification Systems..........................................................................................................................39
Appendix B.................................................................................................................................................40
Web & Mobile GIS Access....................................................................................................................40
Appendix C.................................................................................................................................................41
PLP® Repair Products............................................................................................................................41
Appendix D.................................................................................................................................................42
Safety....................................................................................................................................................42
Appendix E.................................................................................................................................................43
Operational Procedures........................................................................................................................43
Appendix F.................................................................................................................................................45
Local Weather Conditions.....................................................................................................................45
Appendix G................................................................................................................................................46
Glossary................................................................................................................................................46
Appendix H.................................................................................................................................................49
Additional Photos..................................................................................................................................49
INTRODUCTION
Preformed Line Products’ (PLP®) Inspection Services utilizes a unique team approach to asset
evaluation, combining industry-experienced engineers with a team of professional UAV pilots
operating a modern fleet of multi-payload drones.
PURPOSE OF REPORT
The following written report is intended to provide a general overview of the inspection findings,
including samples of the Reliability Concerns (RCs) identified during the inspection.
An inspection of this size and scope yields a particularly large data set, therefore this report
provides a visual summary of only the most severe findings in each asset category. Please refer
to the provided results map and Excel report for a comprehensive list of findings, which include
sortable categories and detailed comments from PLP’s subject matter experts.
1
INTRODUCTION
EVALUATION METHODOLOGY
PLP Inspection Services’ exclusive Reliability Classification System uses a Level 1 to Level
5 rating scale, with Level 1 (Critical) representing only the most severe reliability concerns.
The priority levels are then used to calculate a Reliability Score for each asset. Please refer to
Appendix A for more information.
2
EXECUTIVE SUMMARY
INSPECTION OVERVIEW
For this inspection, PLP Inspection Services partnered with AGUIA Flight Services, utilizing
practical, safe, and cost-effective unmanned aerial system (UAS) technology to inspect a 230-
kV transmission line, in Rondônia, Brazil.
Flight operations began on February 17, 2020 and concluded on February 18, 2020. All
drone flight operations were conducted in compliance with local drone flight regulations and
requirements for commercial drone operations. The drone deployed for this inspection was a
multi-payload DJI Matrice-210 featuring the Zenmuse X5S, a 4K Ultra HD camera. Remote-
controlled stabilized gimbals and manual focus capabilities allowed flight operations at safe
distances above and to the side of the energized lines.
PLP conducted post-processing of the collected data, classified results, and analyzed the asset
conditions. Along with this report, the inspection results package includes all of the collected
images (archived in folders), an interactive color-coded geodatabase file, and an Excel report,
complete with reliability concerns, asset analysis, and detailed engineering notes.
This line inspection is intended to provide an overall view of asset condition and identify
reliability concerns. In the findings throughout the report, asset reliability is classified as: Good,
Minor, Poor, Major, or Critical and color-coded accordingly. The inspection results include an
actionable list of these categorized reliability concerns to help prioritize and support asset
maintenance.
DISCLAIMER
PLP’s inspection was performed through visual assessment techniques only and is limited in its
ability to identify underlying causes of problems along with the presence and state of internal
defects. Any impediments to visual inspection, including but not limited to ice, nest, trees, will
limit PLP’s ability to assess that portion, and PLP disclaims any liability based on its inability
to discover issues that are blocked from view. PLP’s analysis and recommendations are based
solely on the information made available to it, and hereby disclaims any liability based hereupon.
Preformed Line Products offers several products for repairing transmission and distribution lines.
Please refer to Appendix C for more information.
No part of this document may be disclosed, printed, copied, or disseminated in any form or by
any means, to any third party without PLP’s prior written consent.
3
EXECUTIVE SUMMARY
FIELD DETAILS
Length 10 km
Circuits Rondônia
Structures 20
4
EXECUTIVE SUMMARY
INSPECTION PROCESS
!
ANALYSIS
DELIVERABLES
JPG GDB
5
EXECUTIVE SUMMARY
RELIABILITY OVERVIEW
Structure (Pole)
Guying
Insulator
Conductor-HW
Conductor
OHSW-HW
OHSW
ROW
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
5-Good 4-Minor 3-Poor 2-Major 1-Critical
Guying 100.0%
Insulator 93.2%
Conductor-HW 90.0%
Conductor 97.9%
OHSW-HW 70%
OHSW 94.2%
ROW 97.9%
0.0% 10.0% 20.0% 30.0% 40.0% 50.0% 60.0% 70.0% 80.0% 90.0% 100.0%
SR Score
6
RELIABILITY ASSESSMENT FINDINGS
1 STRUCTURES
Reliability Score = 99.5%
RELIABILITY SCORE = 99.5%
STRUCTURES
STRUCTURES SUMMARY
RC Total
Wildlife (WLF) 1
1 18
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
8
RELIABILITY SCORE = 99.5%
STRUCTURES
9
RELIABILITY ASSESSMENT FINDINGS
2 GUYING
Reliability Score = 100%
RELIABILITY SCORE = 100%
GUYING
GUYING SUMMARY
No Reliability Concerns
were identified in the
Guying category.
14
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
11
RELIABILITY ASSESSMENT FINDINGS
OHSW-HW
OHSW-HW SUMMARY
Ground Wire
Connection
1
Discoloration
3
Improper
Installation
3
6 11 3
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
13
RELIABILITY SCORE = 64.5%
OHSW-HW
Structure 156.1 Loose nut connecting the ground Structure 164.2 Cotter pin not secure
wire to the structure
Structure 156.1 Missing jumper on OHSW Structure 162.2 Discoloration from glue on hardware
compression dead-ends
14
RELIABILITY SCORE = 64.5%
OHSW-HW
Structure 162.1 Nut not secure on Fiberlign dead-end, and the cable exiting the dead end housing is pulled tight
and the bend radius of the cable exiting the dead-end housing looks too small. Should be 20xR at minimum.
Structure 160.1 Gaps in between rods from double Structure 161.1 Incomplete installation of rods
layer of armor rods. Incomplete installation of rods.
15
RELIABILITY ASSESSMENT FINDINGS
OHSW
OHSW SUMMARY
RC Total
Deformation (DEF) 1
1 18
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
17
RELIABILITY SCORE = 99.5%
OHSW
18
RELIABILITY ASSESSMENT FINDINGS
5 INSULATORS
Reliability Score = 93.2%
RELIABILITY SCORE = 93.2%
INSULATORS
INSULATORS SUMMARY
Corrosion
1
1 3 15
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
20
RELIABILITY SCORE = 93.2%
INSULATORS
Structure 158.2 Crooked insulator bell Structure 164.1 Minor contamination on bells
21
RELIABILITY ASSESSMENT FINDINGS
6 CONDUCTOR HARDWARE
Reliability Score = 90%
RELIABILITY SCORE = 90%
CONDUCTOR-HW
CONDUCTOR-HW SUMMARY
Other Improper
Damage Installation
1 1
1 9 9
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
23
RELIABILITY SCORE = 90%
CONDUCTOR-HW
Structure 164.2 Improper installation: rod ends uneven and not completely snapped onto conductor
Structure 160.1 AGS rod ends uneven. They should be Structure 164.1 Incomplete installation of AGS rods
maintained within 51 mm for a line of this voltage (230 kV).
24
RELIABILITY SCORE = 90%
CONDUCTOR-HW
Structure 163.1 Improper installation: AGS rods ends uneven and not completely snapped onto conductor
25
RELIABILITY ASSESSMENT FINDINGS
7 CONDUCTOR
Reliability Score = 97.9%
RELIABILITY SCORE = 97.9%
CONDUCTOR
CONDUCTOR SUMMARY
RC Total
Discoloration (DSC) 3
Deformation (DEF) 1
Birdcaging(BRDC) 1
4 15
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
27
RELIABILITY SCORE = 97.9%
CONDUCTOR
28
RELIABILITY ASSESSMENT FINDINGS
8 ROW
Reliability Score = 97.9%
RELIABILITY SCORE = 97.9%
ROW
ROW SUMMARY
RC Total
Vegetation (VEG) 3
Other (OTHR) 1
4 15
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
30
RELIABILITY SCORE = 97.9%
ROW
31
RELIABILITY SCORE = 97.9%
ROW
32
33
CONCLUSION
Utilizing a modern fleet of drones with multiple sensor capabilities, PLP Inspection Services
conducted a comprehensive aerial inspection of transmission power line circuits in Rondônia,
Brazil. The inspection included the data collection and engineering assessment of the
following assets and associated hardware: structures and framing, overhead shield wire
hardware (OHSW-HW), overhead shield wire (OHSW), guying, insulators, conductor
hardware, conductor, and the right-of-way (ROW).
The inspection revealed a total of 10 actionable Reliability Concerns (RCs), including 8 Poor
findings: six in OHSW Hardware, one in Insulators, and one in Conductor Hardware.
This inspection is intended an overall view of asset condition, directing attention to Reliability
Concerns and aiding the utility in prioritizing future maintenance activities.
34
APPENDIX A
CLASSIFICATION SYSTEMS
*Action Needed
RELIABILITY SCORE
Score** Reliability
35
APPENDIX B
PLP Inspection Services provides customers with web-based GIS dashboards both during and
after the inspection.
Field Dashboard: Monitor the inspection in real time. See where the PLP field crew is, how
many poles have been inspected, and what percentage of the work is complete.
Results Dashboard: Access post-inspection results, including categorized asset analysis. View
Reliability Concerns and comments from PLP’s subject matter experts.
LOGIN CREDENTIALS
Username: Password:
WEB ACCESS:
MOBILE ACCESS:
https://arcgis.preformed.net/portal
36
APPENDIX C
Preformed Line Products offers the products listed below for repairing transmission and
distribution lines. Additional information is located on our website: preformed.com under
Transmission Repair Products and within PLP’s manuals on Transmission Repair and
Distribution Repair.
ACSR Full Tension Splice THERMOLIGN® Splice Optical Ground Wire Repair
Rod
37
APPENDIX D
SAFETY
Safety is the number one consideration during the field inspection and flight operations.
The following were the key strategic elements employed by the team to ensure all flight
operations remained safe:
38
APPENDIX E
OPERATIONAL PROCEDURES
1. Pre-departure Checks: tasks performed the day before the morning of operations or in
advance.
a. Ground station selections
b. Site evaluation (using Google Earth, etc.)
i. Parking
ii. Obstacles
iii. Airspace
c. Flight plan prep
i. Caching of satellite imagery
d. Aircraft inspection and regular maintenance
e. Equipment inventory
f. SD card inventory
g. Charge all batteries
h. Contact stakeholders as necessary
i. Utility, law enforcement
ii. File NOTAM (NOTice to AirMan), if required.
iii. Check for TFR (Temporary Flight Restrictions)
i. Check weather, GPS quality, Kp-index forecasts
4. Preflight Briefing
a. Roles and responsibilities of workers
b. Intended flight plan(s)
c. Crew Resource Management review
d. Safety procedures and contingencies
e. Non-participant observer safety briefing
39
APPENDIX E
OPERATIONAL PROCEDURES
7. Perform Mission
a. Start image capturing
b. Monitor GPS quality and communications signal strength
c. Keep altitude within limits
d. Monitor ATC traffic if necessary
e. Monitor local airspace for other traffic
f. Monitor area for non-participating public
g. Monitor local weather
8. Post Landing
a. Stop image capturing
b. Power down aircraft
c. Record mission duration and parameters
d. Backup SD card data
e. Inspect data for image quality and completeness
f. Charge batteries
g. Perform additional flights as needed
40
APPENDIX F
February
41
APPENDIX G
GLOSSARY
ArcGIS Enterprise: The foundational software system for GIS, powering mapping and
visualization, analytics, and data management. It is the main operating system for the Esri suite
of applications and software.
Attribute Table: The underlying data of a feature layer. Within attribute tables are rows, which
represent individual features, such as a utility pole.. The attribute table also includes columns,
which represent data for that specific feature (e.g., inspection comments).
AUV Flight Services: Commercial UAS (unmanned aerial system) services company. PLP
Inspection Services contracts AUV (and similar companies) to pair licensed, professional UAV
pilots.
Dashboard: A type of web app that’s used to visualize and report information but does not
support data editing.
PLP Assessment Dashboard: Interactive maps, configurable metrics, and filters that
can be used to explore the inspection results.
Explorer for ArcGIS: An interactive app (available on iOS, Android, and Windows 10) that
provides geospatial data - including inspection results – via mobile devices or the ArcGIS
Explorer desktop app.
Feature Layer: A grouping of similar, geographically referenced features, such as utility poles,
spans, or reference points.
42
APPENDIX G
GLOSSARY
GDB File/File Geodatabase: A collection of files in a folder on disk that can store, query, and
manage both spatial and nonspatial data.
Gimbal: A pivoting mechanism that provides a stable housing for sensors attached to UAVs.
GIS (geographic information system): a framework for gathering, managing, analyzing, and
integrating data. It analyzes spatial location and organizes layers of information into visuals using
maps and 3D scenes. GIS reveals deeper insights into data, such as patterns, relationships, and
situations.
KML File (Keyhole Markup Language file): Keyhole was the founding company of Earth
Viewer software, which was used as the base structure for Google Earth.
KMZ File (Keyhole Markup Language Zipped file): A compressed version of a KML file.
Note: If a customer were to perform an audit, a separate – but identical – survey/feature layer
would be created, leaving PLP’s assessment feature layer unchanged.
Payload: The weight a drone or unmanned aerial vehicle (UAV) can carry. This weight is usually
counted outside of the weight of the drone itself, including add-ons such as supplemental
cameras or sensors. When a drone carries two sensors, it is referred to as a “dual-payload”
drone. “Multi-payload” drones carry three or more sensors.
Portal for ArcGIS/ArcGIS Portal: A component of ArcGIS Enterprise that allows users to share
maps, apps, and other geographic information within and between organizations.
43
APPENDIX G
GLOSSARY
Reliability Classification System: Used during the analysis portion of the inspection, this
priority-level based system (created by PLP) is used to categorize each asset into one of five
levels. Level 1 conditions are considered Critical.
SME (subject matter expert): An individual with a high level of expertise in a particular area.
Survey 123: The form-centric app used by PLP to make pole assessments.
Thermal Imaging: The process of converting infrared radiation (heat) into visible images that
depict the spatial distribution of temperature differences.
UAS (unmanned aerial system): Group of ground control and communication units used in
conjunction with an unmanned aerial vehicle.
Web App: Made up of one or more feature layers, these maps include a base map (e.g., satellite
imagery, street view). These underlying maps live within web and data collection apps. Pop-
up windows can be set to appear when an individual feature is clicked, generating an attribute
information display for that feature.
Web Map: An application that opens within a web browser. Web apps typically contain an
interactive web map and can be configured with additional capabilities such as data editing and
basic measurement tools. At PLP, web apps are used during the assessment process.
44
APPENDIX H
ADDITIONAL PHOTOS
45
APPENDIX H
ADDITIONAL PHOTOS
46