Professional Documents
Culture Documents
0.5T Hose Handling Crane
0.5T Hose Handling Crane
完工资料
Completion Data
Ship’s owner;
Shipyard:
黄海造船有限公司
Huanghai Shipbuilding Co., Ltd.
Class: CCS
HMEE0.5/3 电动燃油管吊
HMEE0.5/3 ELECTRIC HOSE HANDING CRANE
DWG.NO: HMEE0.5/3-00
Compile by:
Verify by:
Approve by:
无锡市华海船用设备有限公司
Wuxi Huahai Marine Equipment Co.,Ltd.
2022.02
目 录
CONTENTS
序号 代号 名称 数量 备注
No. code name quantity remark
总图
1 HMEE0.5/3-00 1
General assembly drawing
电气原理图
2 HMEE0.5/3 -00DYL 1
Electric principle drawing
电气接线图
3 HMEE0.5/3-00DJX 1
Electric Connection drawing
电控箱外形图
4 HMEE0.5/3-00DWX 1
Overall drawing of control box
遥控按钮防护盒
5 HMEE0.5/3 -00AN 1
Button principle drawing
使用说明书
6 HMEE0.5/3 -00SM 1
Instructions
备件明细表
7 HMEE0.5/3 -00BMX 1
List of spare parts
10
380V/50HZ
L1 L2 L3
QF
1FU T 3 3FU
L11 1 6
L21
2FU 2 4 4FU 5
L31
1HL 电源 power
440V/220V
160VA KM1 2HL 起重 lift
28
KM2 KM1 KM4 KM3
KM2
31 30 QF2 5
KM3 50 KM4
LEFT 2SQ KM4 KM3 KM1 KM2 2FR
18 19 20 21 22 23
32 KM1 51 KM2
KM4
25 3SQ 26KM327
RIGHT
4HL 加热 heat 5HL 加热 heat
6
0.5t/3m 电动回转起重机
3 9
0.5t/3m Electric slewing crane
CJ 超载限制器 Limiter
4 10
HMEE0.5/3-00DYL
L1 L2L3 U2 V2 W2 U1 V1 W1 5 10 1619 26 6 3132010203 04 x1 x2 x3 x4
CEF31-C
CEF31-C
CEF31-C
CEF31-C
CEF31-C 3x6mm 2 AC440V/60Hz
3x2.5mm 2
12x1.5mm 2
12x1.5mm 2
3x2.5mm
2
3
0.5t/3m 电动回转起重机
0.5t/3m Electric slewing crane
CEF31-C
CEF31-C
CEF31-C
CEF31-C
CEF31-C
CEF31-C
CEF31-C
CEF31-C
CEF31-C
3x2.5mm
3x2.5mm
5x1mm
5x1mm 2
4x0.25mm 2
2x1mm
2x1mm
2x1mm
5x1mm 2
2
2
2
2
R2/B2
R1/B1
CJ
1SQ
2SQ
3SQ
SB
M2 M1
0.5t/3m 电动回转起重机
0.5t/3m Electric slewing crane
1 2 3
4 5
500
600
550
7
备注 Remark:
填料函 Gland box: PG21-4
防护等级 IP Grade:IP56
箱体材质 Housing Material:SUS304 7 厂牌
stainless steel
5 加热指示
4 加热指示
3 回转运行
2 起重运行
1 电源
NO. 名牌
0.5t/3m 电动回转起重机
0.5t/3m Electric slewing crane
HMEE0.5/3-00DWX
0.5t/3m 电动回转起重机
0.5t/3m Electric slewing crane
HMEE0.5/3-00AN
240
180 120
180
150
0.5t/3m 电动回转起重机
0.5t/3m Electric slewing crane
无锡市江海船舶电器厂 HMEE0.5/3-00BOX
HMEE0.5/3 电动燃油管吊
HMEE0.5/3 Electric Hose Handing Crane
使用说明书
Instructions
HMEE0.5/3-00SM
编写 Compiled:
审核 Verify:
批准 Approval:
无锡华海船用设备有限公司
Wuxi Huahai Marine Equipment Co., Ltd.
2021.03
Page1 of 15
目 录
Catalogue
1.概述
General description
2.主要技术参数
Operation instruction
5.维护和保养
Maintenance
6.故障原因.分析及排除
Service single
Page2 of 15
1. 概述 General description
1.1HMEE0.5/3 电动燃油管吊(简称起重机)。主要用于船舶上起吊油管及杂物。
作业区域:港口区内和遮蔽海域。
HMEE0.5/3 Electric hose handing crane (short name Crane) is used for the
purpose to hoist goods and provisions in a vessel. Working area: Inside the port
area and shaded sea area.
1.2 起重机分别有左、右式之分,以满足船舶左、右舷布置的需要。左、右式的
起重机确认,可依照起重机的电动起升绞车的减速器来判断。一般情况下,臂架
头部朝着船艏方向,如果减速器位于右边,称之为左式起重机;反之,称之为右
式起重机。
The crane has right type and left type to meet its layout on the starboard and port
side. Right/left type is up to crane’s position of its electric slewing gear reducer.
Generally the boom head is forward to the stem direction, it’s called left type crane
if the electric slewing gear reducer located on the port side. Conversely it’s called
right type crane.
1.3 当船舶处于横倾 5°、纵倾 2°的状况下;当环境温度-20℃~+45℃的状况下;
相对湿度 95%和盐雾凝露状况下;风速≤20m/s(相应风压 250Pa)状况下;起重机
均能正常工作。
When the vessel is in condition of heel 5°and trim 2° under working temperature
-20℃~+45℃, relative humidity 95% , salt fog condensation and the wind speed
≤20m/s (wind pressure 250Pa), the crane can work normally.
1.4 起重机的各项性能和技术要求均参照《船舶与海上设施起重设备规范》
2007 年和 MSC.282(86)修正案。
All the technical performance and technical requirements of the crane comply
with the stipulation and requirements of《Rules for lifting appliances of ships and
offshore installations》2007and MSC.282(86)amendment.
2. 主要技术参数
a.安全工作负载 500kg
b.起升速度 ~12m/min
c. 起升高度 25m
d.钢索型号 d=6mm F0=20.8kN
e.回转角度 < 360 ゜
f.回转速度 ~0.5r/min
g.电动机
Ⅰ.起升电动机 Ⅱ.回转电动机
型号: Y-112M-4-H(IP56、F) Y-90L-4-H(IP56、F)
功率: 4kW 1.5 kW
电压: 440V/60Hz 440V/60Hz
工作制: 30min 30min
Page3 of 15
Main technical parameters
a. Hoisting capacity: 500kg
b. Hoisting speed: ~12m/min
c. Lifting height: 25m
d. Steel wire rope: d=6mm F0=20.8kN
e. Slewing angle: < 360 ゜
f. Slewing speed: ~0.5r/min
g. Electric motor:
Ⅰ.Hoisting motor Ⅱ.Slewing motor
Type: Y-112M-4-H(IP56、F) Y-90L-4-H(IP56、F)
Power: 4kW 1.5 kW
Voltage: 440V/60Hz 440V/60Hz
Work system: 30min 30min
3. 主要结构组成和工作原理
Page4 of 15
3.6 电气控制箱(包括按钮盒)由控制箱和按钮盒组成,是起重机动力的控
制部分(如:应急停止、电源显示、起升/下降、左回转/右回转、起升/左回
转/右回转限位和起重量限制)。
Electrical control box (including button box) consists of control box and
button box. It is the dynamic control section of crane(such as: emergency stop,
power display, hoisting/lowering and slewing right/left, hoisting/slewing left/
slewing right limit and the hoisting weight limit).
Page5 of 15
Switch on the power. Press slewing button of the crane to make the crane slewing
inside the board till it reaches the cargo position. Stop slewing.
4.2.2 根据货物的存放点,使吊钩组位于货物的正下方;按起升绞车下降按钮,
将吊钩下降到货物处,停止下降,然后吊钩钩牢货物。
According to the goods storage point, make hook group is located in the
goods directly.press the hoisting winch’s lowering button, so that hook will fall to
cargo position. Stop lowering, and then make the hook catch the cargoes tightly.
4.2.3 按起升绞车起升按钮,将货物起升到甲板上沿,停止起升。
Press the hoisting winch ’ s hoisting button, hoisting the goods over the top
edge of the deck, then stop hoisting.
4.2.4 臂架向满舷外“转出”,转入到下货位置,停止转动。
Press the slewing button to make the crane slew out of the board. When it get
to the position where the cargo will be unloaded, stop press the button.
4.2.5 根据货物的着陆点,将货物下降至所需位置。
According to the landing location, and lowering the cargoes on the deck or
other required positions.
4.2.6 如继续工作,按上述条款进行操作。
Operate the crane as the above-mentioned procedure if continue to work.
4.2.7 若不再继续工作时,将起重机恢复到原始位置,切断电源。并将吊钩固定
在船体上,以免吊钩组受到风力和其它不良状况产生晃动。
If no need to work continuously, return the crane to the original position, then cut
the power. Don’t forget fastening the hook on the hull to avoid any sloshing under the
wind or other ill conditions.
4.3 其它 Others
4.3.1 在操作过程中,如遇紧急情况,可按按钮盒上急停按钮进行断电。
During the operating process, press the Emergency Stop Button on the button
box to cut the power if any emergency occurs.
4.3.2 如果使用过程中发现异常状况出现,应立即停止使用,并切断总电源方可
进行处理异常状况或修理出现故障。待起重机处理完好后方可继续使用。
If any abnormal condition appears during operating, stop it immediately. cut the
general power before dealing with abnormal condition or repairing. the crane can’t be
used till it is get right.
4.3.3 在使用过程中,起重机只能垂直起升:不能斜拉货物。
During operating process, the crane can only hoist cargoes vertically not
slantways.
4.3.4 起重机的起升高度为≤25m,当起升高度>25m 时,卷筒保留圈数至少为 3 圈。
The specified hoisting height≤25m. If the hoisting height >25m, the wire rope
winding on the drum must be kept three laps at least.
Page6 of 15
4.3.5注意事项Attention item
Ⅰ.如何正确连接起升电动机的电缆线
How to properly connected to hoisting motor cable.
a.当起重机安装完毕后,点动电动机,当卷筒旋转方向与遥控按钮盒上的指示不
相符合时。则按下图修改接线。
After the crane has been finished the mounting, when the drum rotating
direction and the remote button instructions did not consistent. If the drum doesn’t
rotate, change the wiring of main power connecting to the control box.
b.重新点动电动机,当卷筒转动正确时,才可正常起动电动机,否则会引起误
操作。
Then jogging inching the motor again and observe the drum. only when
the drum rotates correctly by means of jogging inching the motor, the motor can
5. 维护和保养 Maintenance
为了确保起重机的正常安全,可靠使用。必须做到以下几点:
In order to ensure the safety and reliability for the crane, the following must be
done.
5.1 起重机的操作和保养必须有专人负责,并熟悉起重机的使用要求和操作规
程。
The crane ’ s operation and maintenance must be made by a professional
person who is familiar with the operation requirements and procedure of the
equipment.
5.2 应经常检查各部件互相连接处有无松动迹象,如发现有松动现象应立即消
除,以确保起重机处于完好状态.(不得少于 1 次/月)
Check the moving components and their joints regularly. Tighten them
Page7 of 15
immediately if any loosen to make sure that the crane is in good condition (not less
than once per month).
5.3 应定期做起升,下降货物和回转,以确保在使用时的可靠性。
Regularly operation should be done: hoisting/lowering, slewing left/right.
Make sure that crane is in good condition at any time.
5.4 如发现钢索下列情况之一应立即更换
Change the steel wire rope when one of the following conditions occurs.
a.钢索的其中一股钢丝磨损 10%;
One strand of the steel wire rope is frayed by 10%.
b.钢索的直径减少 7%;
The diameter of steel wire rope is reduced by 7%
c.钢索发生扭结及发现极端变形;
Steel wire rope is twisting or extremely deforming.
d.应定期检查钢丝绳特别注意穿过滑轮的区域,并在由于变质而需要换新
时或按不超过 5 年的间隔期(取较早者)予以换新。
deterioration of the falls or at intervals of not more than five years, whichever is
the earlier.
5.5 各部件润滑油(脂)
Lubrication ( Greasing) for all parts
a.各部件:L-AN32 机械油(GB443-84);(经常性添加)
All parts: L-AN32 machine oil(GB443-84;(Often add)
b.钢索及回转轴承:石墨钙基润滑脂 ZG-3;(GB491-87);(经常性添加)
Steel wire rope and swing bearing: graphite calcium lubrication ZG - 3
(GB491-87);(Often add)
c.回转减速器:石墨钙基润滑脂 ZG-3; (GB491-87); (首次运行 500 小时更换、
以后运行 2500 小时更换)
Slewing reducer:graphite calcium lubrication ZG - 3 (GB491-87);(First
motion -500hs later change oil; Later motion- per 2500hs change oil)
d.绞车减速器:L-AN32 机械油。(首次运行 500 小时更换、以后运行 2500 小
时更换)
Winch reducer:L-AN32 machine oil.(First motion -500hs later change oil;
Later motion- per 2500hs change oil)
5.6 起重机的使用区域内不准堆放任何物品,以保证起吊及下降工况下有效执行。
No piling any goods at the working area of the crane to ensure the efficient operation.
Page8 of 15
5.7 起重机的升降高度必须小于 25m,任何时候都必须保证卷筒上的钢索不少于
三圈保留圈。
Hoisting height of the crane must be less than 25m, must ensure that the steel
cable is retained on the drum at least 3 laps any time.
5.8.螺栓的预紧扭矩见下表
M8 21
M10 40
Page9 of 15
OIL TYPE SYNOPSI
TYPE (ISO VG68) DOSAG
GREASE DOSAG
(ISO VG46) DOSAG
E E E
MAKER GEAR OIL HYDRAULIC OIL
Page10 of 15
6.故障原因分析及排除
1.电气控制不正常 1.检查电动机及电气控制部分是否正常
Electrical control system works Check the electrical control system
绞车卷筒不运转
abnormally
Winch drum Doesn’
2.机械结构布置上卷筒运转是否顺 2.检查并作相应的适当修改
t revolve
If the design for the drum and its Check it then modify it
location on the winch is right. appropriately.
Page11 of 15
structure for the brake
电动机带负载时 1.电源电压过低 The voltage of the power 1. 检 查 线 电 路 电 压 Check the line
不能启动 Motor is too low voltage
can’t start under 2.超载 Overload 2.检查负载电流 Check the electric
the load current with load
3.制动器未工作 Brake doesn’t work 3.检查制动器的电源和机械结构 Check
the power and the mechanical
structure for the brake
1.电源电压过低 The voltage of the power 1. 检 查 线 电 路 电 压 Check the line
is too low voltage
2.电机超载 Motor with overload 2.检查负载电流,适当降低负载 Check
the electric current with load and
电动机过热 Motor reduce the load properly
overheating 3. 启 动 次 数 超 过 标 准 的 规 定 Number of 3. 改 进 操 作 方 法 Improve the
times for starting motor exceed the operating method
standard rule
4.制动器未动作 Brake doesn’t work 4.检查制动器气隙和直流电压 Check
the brake air gap and the DC voltage
1. 绝缘受潮 1.拆开检查并加强防护措施 Open to
Insulation damp effect check it then strengthen the
绝缘击穿
protection measure
Insulation
2.拆开检查,并防止继续发热 Open to
breakdown
2.电机过热 check and prevent from the
Motor overheating continuative overheating
1.绝缘老化或损伤 I 1.检修绝缘 Check insulation
Insulation aging or damage
绝缘
2.不清洁 Uncleanness 2. 用 干 燥 的 压 缩 空 气 吹 净 内 部 Blow
电阻低 Insulating
the inner by the dry compressed air
resistance too
to clean it
small
3. 绕 组 或 接 线 板 受 潮 Winding or plug 3.拆开烘干或处理后再用 Open to dry
board be effected with damp it, then put it into use
1.联轴器不平衡 1.检查联轴器平衡 Check balance on
Shaft coupling unbalanced shaft coupling
电动机振动较大 2.联轴器耦合时,两轴中心不直 2.检查耦合情况,校准中心线 Check
Motor vibrate When coupling is coupled, two shaft’ the coupling, adjust the center
harder s center is not straight. line straight.
3. 安 装 不 妥 或 底 座 不 平 Wrong 3. 检 查 安 装 或 底 座 情 况 Check
installation or uneven pedestal installation and the pedestal
Page12 of 15
1.润滑油质量不好,有杂质或者所加油脂 1.检查润滑脂的质量是否老化,清洗轴
过 多 或 过 少 Bad quality grease oil, 承后更换新油脂 Check the quality or
impurity, excess or lack of the grease aging of the grease. Clean the
bearing then add the new quality
grease.
2.装配不良 Poor assembly 2.检查轴孔和前后端盖装配情况并调
轴承过热 Bearing
整 Check the assembly between shaft
overheating
holes and the front/back end
covers
3.联轴器的中心线不直 Centerline of the 3. 重 较 中 心 线 Re-adjust the
shaft coupling is not straight. centerline
4.轴承本身已损坏 4.更换轴承 Change the bearing
Bearing itself is damaged
1.摩擦片磨损较大 Friction disk is worn 1.调整气隙 Control air gap
hardly
2.弹簧失灵 Spring failure 2.调换弹簧 Change the spring
制动器失灵 Brake 3.动作迟缓 Move slow 3.调整气隙、检查制动器电压 Control
failure air gap and voltage on brake
4.硅二极管损坏 silicon diode rectifier 4.调换硅二极管 Change the silicon
diode rectifier
damaged
Page13 of 15
1.电磁制动器内线圈损坏 Winding inside 1.更换新线圈.
the electromagnetic brake is damaged. Change winding
2.电磁制动器内摩擦片严重磨损. 2.更换新摩擦片.
Friction dick inside the Replace it with a new friction
货物不能停留空中
electromagnetic brake worn badly. disk
或有下滑现象 The
3.电磁制动器内摩擦片与洐铁间隙过大 3.调整摩擦片与洐铁间隙
goods can’t stay
Overlarge of gap between friction dick (间隙约 1~1.5mm)
in the sky or
and iron Adjust the gap between friction
glide.
dick and iron to the scope (Approx.
1~1.5mm)
4.制动器的弹簧失效 4.更换弹簧
Brake spring failure Change the spring
Page14 of 15
12.服务单 Service single
请使用复制此表格,填写尽可能多的以下信息。
Please use a copy of this form, and fill in as much as possible of the following
information.
船厂 Shipyard
电压/频率 Voltage/frequency
船名 Name of vessel
船东 Ship owner
电话 Telephone number
传真 Fax number
签名 Signature
公司名称:无锡华海船用设备有限公司
Company name:Wuxi Huahai Marine Equipment Co.,Ltd.
地址:无锡市东港镇黄土塘村坝里桥
Address:Bali bridge Huangtutang village Donggang town
Wuxi city, China
电话 Tel:0510-88600520
传真 Fax:0510-88600021
E-mail:hef@wxhuahai.com
Page15 of 15
备件明细表
HMEE0.5/3-00BMX
LIST OF SPARE PARTS
序号 名 称 代 号 备注 数量
NO. NAME CODE REMARK QTY。
白色 WHITE 1
指示灯 橙色 ORANGE 1
1 AD16-220V
PILOT LAMP
绿色 GREEN 1
熔丝
2 4A 3
FUSE
油杯
3 ISO 7824 M10x1 5
Oil cup
SHEET 1 OF 1