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    16 views9 pages

    Basics of Roller Bearings

    Uploaded by

    Sawai Parihar

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    of 9
    nbc About National Engineering industries Ltd. (NBC Bearings) {A symbol of dependability and flexble engineering slutons, NBC Beatingsis the brand of National Engineering Industries. Founded in 1946, National Engineering industries Ltd (NEI) is lndi’s leading bearings manufacturer end exporter, renowned fer excellence in quality end delivery, In 2021, NBC bearings completed 75 years. Its Incorporation. Headquartered in Jaipur, Having started with 30,000 bearings in 19 sizes 1946, NBC has evolved to manufacture over 200 milfon bearings each year offering in 2300 variants to serve a host of customers in Inca and over 30 ather countries across five continents In automotive, reliways and Indurtril segments. NBC alzo serves the Indian aftermarket through 2 countryuilde network of 550+ authorized stockists and thousands ofretalers * ROLLING Award Recopnons BEARINGS NBC es buen the recent of several aver and alae fre A duality consciousness and manufacturing prowess. Most prominent T 1 BasiesOfRollerBearings |) ing he coveted Dering Grand Prize whith i the highest honour in ' | Guslty awarded to. 2 company for excellence. in Total sity Management (TAM) NEC bearings ste only bearing mamacturer to win bth - The Deming Application Award and The Deming Grand Prize ward The award s given by the Japanese Union of Seientists and Engineers (OUSE] to companies for demonstrating practicing TOM In the areas of production, customer service, safety, human resource, corporste seclal responsibilty, environment, etc. NBC stands commited to an fenclss journey of continuous impravemnent through TOM. OO660000 ©@ 01 CEE etic Coun NN When two metal parts of a machine comes in contac, 2 large amountf ction s produced, and this can lead tothe wear and tear of siding parts. To reduce friction between sliding parts bearing was introduced. Bearings are mechanical elements designed to enable rotational movement ina device. They are Used ta reduce friction between movingpartsandtoenhance the speed and efficiency ofa system. At the same time, bearings are used to support other parts of @ machine by handling various amountsafstress ‘Thefunctions ofthe bearingare Panne ens | Freerotation ofthe shaftor the axlewith minimum friction, (i) Supportstheshattorthe axleandholdsitinthe correct (ii Transmit forces by sing or rolling Due to their wide avalabilty and versatility, rolling element ‘bearings ate, perhaps, the most widely usedbearing type. Fromadesign perspective, bearingscanbe class Pisin Bearings -Thoy ae used for siding, rotation, oscillating or reciprocating motion. With a eyindsieal shape and no moving parts, they ate used in machines with a rotating or sliding shaft ‘component. Plain bearings can be made of metal or plastic anc an use a lubricant like olor graphite for reducing the fricton, Alsoreferrecto as bush or sleeve bearings Rolling Bearings - These bearings are used for supporting higher loads. They consist of roling elements such 35 balls oF rollers \Which are placed between a turning.ané astaionary raceways of ‘ings. The relative motion ofthe rings causes the movernent of the rolling elements. They are classified into radial bearings or thrust bearings degending upon the load direction. Radial bearing mainly take acialloads. Mest typesotradialbesringscan also take trust loads, Thrust bearings enerally take thrust loads fonlyand not radialloads Radial Bearing ‘Thrust Bearing tnaddition depending upenthe type ofralingelementsthese.are furtherelasifiedinto ‘© Ballbearing (Bearing usingballasrollingelement) Roller bearing Bearingusingrollersas.ollingelement) Due to their wide avalablity and versatityrling element bearings are, perhaps, the most widely used bearing type. Depending on the design of the rolling bearing, the rolling surfaces may vary, but the standard configuration of a roling tlement bearing comprises two rings linner and outer) raling elements ike rollers or balls and a cage which keeps the roling clement apart and guides them. Some bearings als have seals as integrated components ‘Thrust bearings are sed for carying load in axial direction. in case of thrust bearing, the raceway of thrust bearing is cale’ raceway washer,” the inner ring is called the "shaft raceway washer" and the outer ring is called the “housing raceway washer” BN sanncing sere Senne = = = Raceway: The surface on which rolling elements rolls called the raceway surface’, The load on the bearing is supported by the raceway in contact with roling clements. Generallytheinner ring fitsonthe aleorsha andthe outerringinthe housing. Rolling Elements: Two type of rling elements are present in bearing ie. bas and eller. Bas geometeically contac withthe raceway surfaces of rings ata point’, whilethe contact surface of raliers isa "line" contact. Rollers come in four types: evindical, needle, tapered, andspherical BEGG Gals Toedtahe Speake ANN NN When compared with sliding bearings, rolling bearings have the Generally rolling bearings are classified based on olin element folowingadvantages and lreetion ofload + Thestartingtrction coeticentistower + Theyareinternatonally standardized, interchangeable ‘Theyare easy t lubricate withalorgrease + Bearingcancarry both radial andayialloadsatthesame time, ‘Maybe usedin either high orlow temperature applications Bearing rigiitycan be improved ty preloading + Bearingcanrunathighspm satigenng fete Beare 1.3 Rolling Bearing Classification + Depending uponthecirectionofload tobe supported + Depending uponthetypeot loading {steady or fuetuating 02¢) + Depending uponthetypeot rolingelement bal orrller) ‘Tablet 1 Comparison of Ba snd Roller bearing Taller Gearing a Soren Doda tice roe set 1.34 Single Deep Groove Ball Bearing sree The Single cow rafal earings accommodate pure ra, eas pure aia or any combination of racial and axial loads within ts opacity. These can operate at very high speeds, For these Fessors end its economies! price, itis the mst widely used bearing. Owing to high degree of conformity Between balls and fe = Faceuniys the salalgung capablty of deep gronve ball bearing Somat ue to this these bearings are wll aligned for mountings. Deep ‘groove ball bearings include shield bearings and sealedbearings| “with grease, Deep groove ball beerings also include bearings wth 2 locating snap ring to faclltzte pationing when mounting the ‘outer ring, which absorb dimension vartation of the bearing fitingsurfacedue to housing temperature. [NBC offers TMB Bll bearings have the same boundary dimensions a5 Standard deep groove ball bearings, but have underRone “pecial heat treatment that considerably extends wear lie. These bearings were especialy effective in courtering reduced wear life {due tothe effects of inflation of dustand othe foreign matter, 1.3.2AngularContactearing ‘Thesingle row angular contact ball bearingsare generally designed swith tree anges 25,08 40 degrees. These bearings have higher {hal oad capacity and must be used In pas or in combinations ‘The bearings can Carry axial load in one direction only and shoul be adjusted against another bearing axial load fs coming. from both the alections. An axial ld acts dtetly along a straight ine through the bearing, whereas radial load acts obiguelyandtencs ‘to separate the races ally. So the angle af contact on the inner face sthe same as that onthe outer race. Angular contact bearings better support combined loads (both the racial and axial). The larger the contact angle, the higher the axial oad Supported. Also ‘there are fourpoint contact bearings which are radial singe row angular contact bearings which can support an asa oad in both directions. The outer tng wih ball and cage assembly can be ‘mounted separately rom hetweinnerringhaives, ) guar Contd gar Conte ea Single Row Externally Aligned GallGearing The Single Row Externally Aligning ball bearings are used where accurate alignment cannot be ensured between bearing positions. This bearing type can rmolniy take radial loads. Axial loads can also be ‘accommodated.The shell housing must not be made fn interference ton their outside clameter If an Interference ts used, the shel housing may contract and prevent alignment. These bearings can be located end wise in bath the tlirectons 1.3.3Self-Algning BallBearing Selealgning bearings have a common spherlel raceway In outer ring and two groove in inner raceway. The selfaligning bal bearings arewsed where accurate alignment cannot be guaranteed between shaft and housing. The bearings have the same external imensions as there equvalent single row racial ball bearings. ‘They can take racial loads and very light axa loads. They can be located endiceiboththeditectons. ‘The double row sefaligning ball bearings with tapered clamping sleeve and nutareidenticalte double row self-aliging bal bearing ‘xceptthat these havea tapered bore. Bearingave mounted onthe ‘Shaft using asleeveanc nfo clamping, GES cd epereersine Seine 41.3.4 Cylindrical Roller Bearing ‘The bearing consists of inne ring, outer rg, rollers and cage (mostly ste or brass). They have greater racial load capacity ‘than Ball bearings of same external dimensions. The beating features a modified ine contact between rollers and raceways to eliminate edge stressing. These bearings have a high racial load capacity and are suitable for high speeds. The inner and outer rings ean be separates to facltate azserbly, Due to detachable design, have advantage of mouncing inner ring and outer ting Separately The direction of axial load which a hearing ean take depending upon the geometry ofthe bearing. Many variants are available such as NU, N,N, NF, NUP, NH. The bearings are aso {valable ndouble-ow and our row configurations. CfinricalRller Bearing wth Bras & Stee Cage = ‘ingle Row ‘ube Row Four Row 1.3.5 TaperfollerBearing Tapered roller bearings consists of cup, cone, retainer and tapered rollers. Tapered roller bearings are designedin such away that vertices, of the cone for each roller and those forthe cone land cup raceways coincides on the bearing as or extensions of the raceways and rollers Converge ata common pointon the ais f rotation. This results in ‘rue roling motion of te rollers onthe raceways at every point alongtherolles Tapered roller bearings support radial loads and axial loads from tonedirection only. The line contact between rollers andraceways provide the bearings with a high load caeying capacty Steep angle tapered roller bearing with exceptonally steep cone angle enables the bearings to take heavier axa load, The bearings are of separable type, enablingseparate mountingof cups and cones. Since the tapered roller bearings can absorb thrust loads in one diection ony, these bearings should generally be installed as ‘opposed mountings. The correct amount of radial and aval ‘clearance f obtained by adjusting the two bearings against each other Double row ane four row tapered roller bearings are also widely used for heavy loads in roling rls. These bearings are preset assemblies and mounted on roll neck, Bearing configuration is face tofaceor back tobackarrangement ack BackeArangement Face to Face Arangement DoubleRow FourRow ~ Bouble Row Four Row 1.35. spherical Roller Baring Spherical rol bearng permits law frition, and angular misalignment ‘The bearings consist of an nner rng with two raceways inclined at an angle to the bearing axis consists ofan outer rng with a commen Spherical acoway, sphencal rollers and cages (brasscr see) Incartan

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