SPARE PARTS BOOK

Rear Tandem Axle

FRDP
FRDP20S0879/001

Book No. 363 (8/2007)

Sisu Axles, Inc.

Autotehtaantie 1
PO Box 189
FIN-13101 Hameenlinna
Finland
Phone +358 204 55 2999
Fax +358 204 55 2900

13.8.2007 1
 Rear Tandem Axle FRDP FRDP20S0879/001
Axle
L1106 Book No. 363 (8/2007)

2
1

3
9

16
10 15
12 11
14

13

Breather 1 Breather 2
8

KBTM_BAN.DS4

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 Rear Tandem Axle FRDP FRDP20S0879/001
Axle
L1106 Book No. 363 (8/2007)

Item Qty. Order no. Description Note

1 1 543-204-3251 Diff. Carrier Assembly FR 8.79, HS1700/1800 flange
2 16 90303-16407 Hex Screw M16x40, 10.9
3 1 543-117-3610 Axle housing Track 2180, 20 ton
4 1 90873-22109 Oil plug M22x1.5, Allen head
4 1 91201-22150 Seal ring D22/27x1.5 Cu
5 6 90303-18503 Hex Screw M18x2,5x50
5 2 90602-14323 Spring cotter D14x32
6 1 90875-16243 Plug 1/2"NPTF
7 1 546-721-8310 Chamber bracket 86 deg., 180mm, offset 60, c/c 340
8 6 90303-14307 Hex Screw M14x30
9 6 90550-14227 Nut M14 self locking
10 1 179-842-0000 Breather Cover
11 1 179-841-1000 Breather pipe
12 1 90621-32253 Split pin 3.2x25

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 Rear Tandem Axle FRDP FRDP20S0879/001
Wheel Hub
L1094 M401-107 Book No. 363 (8/2007)

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 Rear Tandem Axle FRDP FRDP20S0879/001
Wheel Hub
L1094 M401-107 Book No. 363 (8/2007)

Item Qty. Order no. Description Note

1 2 543-441-1100 Wheel hub 20 ton
2 2 591744-01202 T. Roller bearing 33024, D120x180x48
3 2 591744-01202 T. Roller bearing 33024, D120x180x48
4 2 543-415-0610 Spacer ring D126/135x24
5 2 591122-15001 Shaft seal Ø150/180x16.5
6 1 541-422-1300 Planetary gear cover Cooled, cast iron
7 2 91109-50030 O-ring D249.5x3
8 16 90313-06168 Allen Screw M6x16
9 4 91201-22150 Seal ring D22/27x1.5 Cu
10 2 90873-22103 Plug M22x1.5 - DIN908, Allen head
11 2 90873-22109 Oil plug M22x1.5 - DIN908, Allen head, magnetic

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 Rear Tandem Axle FRDP FRDP20S0879/001
Wheel Bolts
L1096 M402-043 Book No. 363 (8/2007)

M402-036.DS4

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 Rear Tandem Axle FRDP FRDP20S0879/001
Wheel Bolts
L1096 M402-043 Book No. 363 (8/2007)

Item Qty. Order no. Description Note

1 20 540-916-1610 Wheel nut M22x1.5
2 20 140-911-3210 Wheel bolt L=122 mm, 12.9

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 Rear Tandem Axle FRDP FRDP20S0879/001
Hub Reduction
L1095 M403-035 Book No. 363 (8/2007)

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 Rear Tandem Axle FRDP FRDP20S0879/001
Hub Reduction
L1095 M403-035 Book No. 363 (8/2007)

Item Qty. Order no. Description Note

1 2 541-404-0211 Planetary gear FR 4.28/4.29/4.65/5.56/6.36/7.01/8.79/10.55
2 2 535-261-2110 Ring gear i=3.636, z58
3 2 91720-22001 Retainer ring D220x3
4 2 535-271-0901 Ring gear hub i=3.636, z58
5 N/A 543-416-0710 Spacer ring Obsolete
6 2 143-418-0510 Lock Washer S=6 mm, punched
7 2 599-290-8004 Lock Nut M90x2, s=16 mm
8 2 590319-08186 Allen Screw M8x18, Cone head
9 2 590319-08126 Allen Screw M8x12M8x12, Cone head
11 ar 590731-09520 Shim s= 0.2 mm
12 ar 590731-09530 Shim s= 0.3 mm
13 ar 590731-09550 Shim s= 0.5 mm
14 ar 590732-09510 Shim s= 1.0 mm
15 2 543-416-0800 Spacer ring D95/135x112
16 2 090-721-8500 Protective cup D60/85x10
17 2 535-211-1410 Sun gear i=3.636, z22, spline N55x26
18 2 91720-26001 Retainer ring D265x4.2
19 2 591711-05500 Retainer ring D55x2

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 Rear Tandem Axle FRDP FRDP20S0879/001
Planetary Gear
L859 541-404-0211 Book No. 363 (8/2007)

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 Rear Tandem Axle FRDP FRDP20S0879/001
Planetary Gear
L859 541-404-0211 Book No. 363 (8/2007)

Item Qty. Order no. Description Note

1 1 541-441-1600 Planet carrier i=3.636, c.d.=75
2 1 535-259-0311 Lock Washer D126/184x4
3 5 535-251-1710 Planet gear shaft i=3.636, D34.75/35
4 5 090-353-5000 Spacer ring D35/44x6.2
5 260 090-005-0530 Needle roller D4.762x28.5
6 5 535-241-1510 Planet gear Z17, D44.3/75
7 10 590-353-1400 Thrust washer D34.9x1.5
8 1 141-581-0001 Counter Piece D15/20x17
9 10 90303-10203 Hex Screw M10 x 20 - DIN 933 - 8.8

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 Rear Tandem Axle FRDP FRDP20S0879/001
Axle Shafts
L1098 M306-107 Book No. 363 (8/2007)

1
2

M306-096.DS4

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 Rear Tandem Axle FRDP FRDP20S0879/001
Axle Shafts
L1098 M306-107 Book No. 363 (8/2007)

Item Qty. Order no. Description Note

1 1 543-512-0204 Axle Shaft RH, L=1280, W55x26
1 1 543-512-0206 Axle shafts LH, L=1370, W55x26
2 2 140-125-0100 Thrust pin D25

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 Rear Tandem Axle FRDP FRDP20S0879/001
Differential Carrier Assy (1)
L848 Book No. 363 (8/2007)

1
2
3
4
5

7
8
12
9 13
14
10
11 15

16
17

18
19
43 20
42

61
35

41
52
53
54
55
56
57
58
21
22
48 23
45 24
25
59
60 46
47 27
49 28
50 29
51 32

39
41 30
34 31
33
23 36
22 37
21 26 38
40

DP330D1K.DS4

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 Rear Tandem Axle FRDP FRDP20S0879/001
Differential Carrier Assy (1)
L848 Book No. 363 (8/2007)

Item Qty. Order no. Description Note

1 1 90546-42653 Nut M42x1.5
2 1 90621-63633 Split pin 6.3x63
3 1 90705-43069 washer D43/80x6
4 1 138-918-0400 Flange HS1700-1800
4 1 138-918-0401 Flange ISO 8667 - T180
4 1 538-967-0100 End Yoke Input Splined Yoke 1710
5 1 090-711-9000 Shield
7 1 591122-08508 Shaft seal D85/140x13/20
8 1 090-110-6740 Bearing inner race
9 1 090-121-3700 Bearing outer race
10 ar 099-557-1026 Spacer ring (l=53.70)
10 ar 099-557-1028 Spacer ring (l=53.74)
10 ar 099-557-1030 Spacer ring (l=53.78)
11 ar 099-517-1000 Shim (s=0.30)
11 ar 099-517-1001 Shim (s=0.40)
11 ar 099-517-1002 Shim (s=0.50)
12 4 90111-29054 Rivet D2.9x5
13 1 591600-20823 Name plate
14 2 91425-09100 Shield plug
15 1 144-231-0502 Bearing housing
16 1 090-050-7001 T. Roller bearing
17 ar 144-239-1400 Shim (s= 0.50 mm)
17 ar 144-239-1401 Shim (s= 0.20 mm)
17 ar 144-239-1403 Shim (s= 0.10 mm)
17 ar 144-239-1404 Shim (s= 1.00 mm)
18 1 90871-22193 Plug screw M22x1.5, hex head
19 1 91201-22150 Seal ring D22/27x1.5 Cu
20 14 90303-12308 Hex Screw M12x30
21 2 143-226-0012 Adjusting nut D149
22 2 090-121-4700 Bearing outer race
23 2 090-110-9000 Bearing inner race
24 12 90556-16247 Nut M16x1.5
25 0 Not installed
26 1 543-310-4811 Diff. case assy
27 1 090-357-5000 Thrust washer D75/111x3
28 1 543-351-4210 Side gear D55/Z26
29 1 143-331-0603 Spider
30 4 143-341-0700 Pinion gear
31 4 143-345-0400 Thrust washer D29/65x1.5
32 1 543-351-4310 Side gear D55/Z26
33 1 090-359-7000 Thrust washer D97/127x3
34 12 599-116-3250 Hex Screw M16x1.5, L= 207, 12.9
35 1 143-210-1511 Differential Carrier Incl. Bearing Case Halfs and Bolts
36 4 590604-08141 Pin Ø8x14
37 143-214-2180 Bearing Case Half Not Servised Separately
38 2 143-227-0610 Lock Washer
39 4 90303-08163 Screw M8x16
40 4 90301-20377 Hex Screw M20x130
41 1 143-240-1819 Ring and pinion gear set 14/27, FR 7.01 (FR 6.20 w/3.214 hub reduction)
41 1 143-240-1821 Ring and pinion gear set 17/26, FR 5.56 (FR 4.92 w/3.214 hub reduction)
41 1 143-240-1829 Ring and pinion gear set 16/28, FR 6.36 (FR 5.63 w/3.214 hub reduction)
41 1 143-240-1851 Ring and pinion gear set 12/29, FR 8.79 (FR 7.77 w/3.214 hub reduction)
41 1 143-240-1881 Ring and pinion gear set 10/29, FR 10.55 (FR 9.32 w/3.214 hub reduction)
41 1 543-240-7111 Ring and pinion gear set 25/32, FR 4.65 (FR 4.11 w/3.214 hub reduction)
41 1 543-240-7139 Ring and pinion gear set 28/33, FR 4.29 (FR 3.79 w/3.214 hub reduction)
42 2 91425-13120 Shield plug

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 Rear Tandem Axle FRDP FRDP20S0879/001
Differential Carrier Assy (2)
L838 Book No. 363 (8/2007)

1
2
3
4
5

7
8
12
9 13
14
10
11 15

16
17

18
19
43 20
42

61
35

41
52
53
54
55
56
57
58
21
22
48 23
45 24
25
59
60 46
47 27
49 28
50 29
51 32

39
41 30
34 31
33
23 36
22 37
21 26 38
40

DP330D1K.DS4

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 Rear Tandem Axle FRDP FRDP20S0879/001
Differential Carrier Assy (2)
L838 Book No. 363 (8/2007)

Item Qty. Order no. Description Note

43 1 90871-10143 Plug screw M10x1, hex head 14 mm
45 1 144-341-1700 Sliding Gear
46 2 133-348-0710 Sliding shoe
47 1 144-751-1210 Control fork
48 1 90313-06208 Allen Screw M6x20
49 1 90335-05108 Stopping screw M5x10
50 1 144-348-0000 Sliding ring
51 1 91711-06500 Retainer ring D65
52 1 172-212-1710 Sliding Shaft
53 1 097-122-0100 Return spring
54 1 172-361-0410 Push plate
55 1 90319-08206 Screw M8x20
56 1 172-351-1202 Membrane
57 1 572-161-1502 Membrane cover For Signal Lamp Switch Option
58 5 90303-08203 Hex Screw M8x20
59 1 91201-18150 Seal ring D18/22x1.5 Cu
60 1 586-490-0381 Signal Lamp Switch M18x1.5
61 1 90871-18173 Plug screw M18x1.5
61 1 91201-18150 Seal ring D18/22x1.5 Cu

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 Rear Tandem Axle FRDP FRDP20S0879/001
Brake Main Assembly
L1092 546-010-4061 Book No. 363 (8/2007)

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 Rear Tandem Axle FRDP FRDP20S0879/001
Brake Main Assembly
L1092 546-010-4061 Book No. 363 (8/2007)

Item Qty. Order no. Description Note

1 2 146-111-2610 Brake Bracket
2 2 146-331-0400 Anchor support
3 2 146-131-2210 Dust Shield 210 mm
4 2 590-314-2062 Sleeve D42/48x36
5 6 599-601-8900 Bush D12/20/25x36
6 4 92052-30002 Return spring D30x165.5
7 4 91122-04201 Shaft seal D42/55x8
8 2 91726-43065 Support ring D43/65x3
9 2 91402-10453 Grease nipple M10x1, 45º
10 6 91421-06060 Shield hat
11 4 095-553-2000 Shield plug D33/44
12 6 90705-13023 washer D13/24x2.5
13 4 90303-10203 Hex Screw M10 x 20 - DIN 933 - 8.8
14 6 90303-12603 Hex Screw M12x60
15 14 90303-08123 Hex Screw M8x12
16 1 546-213-2600 S-cam shaft RH, L=729.5
17 1 546-213-2700 S-cam shaft LH, L=729.5
18 4 546-306-0083 Brake shoe assy 210mm, Beral1561
19 4 146-341-1200 Anchor bolt With grease nipple
20 4 91402-10003 Grease nipple M10x1, Straight
21 8 91106-36212 O-ring D36,2x3 Viton

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 Rear Tandem Axle FRDP FRDP20S0879/001
Brake Shoe Assembly
L830 546-306-0083 Book No. 363 (8/2007)

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 Rear Tandem Axle FRDP FRDP20S0879/001
Brake Shoe Assembly
L830 546-306-0083 Book No. 363 (8/2007)

Item Qty. Order no. Description Note

1,2 ar 546-360-3113 Brake lining set 210mm, Beral1561, for one wheel
3 1 146-351-4100 Brake shoe 210 mm, o-ring sealing
4 2 590-313-2091 Sleeve D32/36x25
5 1 146-371-0700 Roller D25/54x28
6 1 90602-05450 Spring cotter D5x40
7 24 91501-00819 Rivet Included in lining set (pos1,2)
8 1 146-373-0201 Pin D25x50

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 Rear Tandem Axle FRDP FRDP20S0879/001
Brake Drum
L1101 M203-041 Book No. 363 (8/2007)

M203-036.DS4

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 Rear Tandem Axle FRDP FRDP20S0879/001
Brake Drum
L1101 M203-041 Book No. 363 (8/2007)

Item Qty. Order no. Description Note

0 0 0
1 2 546-311-8211 Brake drum D410x210 mm

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 Rear Tandem Axle FRDP FRDP20S0879/001
Slack Adjusters
L1102 M204-054 Book No. 363 (8/2007)

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 Rear Tandem Axle FRDP FRDP20S0879/001
Slack Adjusters
L1102 M204-054 Book No. 363 (8/2007)

Item Qty. Order no. Description Note

1 2 90177-01203 Stud bolt M12/M8, L=94
2 4 90502-12193 Nut M12
3 4 90502-08133 Nut M8
4 4 90705-08423 washer D8.4/17x1.6
5 1 546-530-3712 Slack adjuster RH, L=180, offset 60, DIN splines
6 1 546-530-3722 Slack adjuster LH, L=180, offset 60, DIN splines
7 4 090-354-3030 Spacer plate D43/66x1.5
8 2 91712-04000 Retainer ring D40x2.5

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 Rear Tandem Axle FRDP FRDP20S0879/001
Brake Cylinder Positioning
L1104 M206-089 Book No. 363 (8/2007)

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 Rear Tandem Axle FRDP FRDP20S0879/001
Brake Cylinder Positioning
L1104 M206-089 Book No. 363 (8/2007)

Item Qty. Order no. Description Note

1 1 146-224-2400 Bearing housing RH
2 1 146-224-2310 Bearing housing LH
3 2 590-314-2062 Sleeve D42/48x36
4 2 91402-10003 Grease nipple M10x1, Straight
5 2 91421-06060 Shield hat
6 2 91122-04202 Shaft seal D42/55x7
6 2 91720-05500 Retainer ring D55x1.5, since S/N 164224 (9/2006)
7 2 91122-04201 Shaft seal D42/55x8
8 2 90301-16117 Hex Screw M16x100, 10.9
9 2 90303-16407 Hex Screw M16x40, 10.9
11 1 546-721-8310 Chamber bracket 86 deg., 180mm, offset 60, c/c 340
12 6 90303-14407 Hex Screw M14x40
13 6 90550-14227 Nut M14 self locking

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 Rear Tandem Axle FRDP FRDP20S0879/001
Brake Installing Parts
L832 M210-003 Book No. 363 (8/2007)

13.8.2007 28
 Rear Tandem Axle FRDP FRDP20S0879/001
Brake Installing Parts
L832 M210-003 Book No. 363 (8/2007)

Item Qty. Order no. Description Note

1 4 90301-14558 Hex Screw M14x55
2 24 90169-01401 Hex Screw M14x45
3 28 90550-14227 Nut M14 self locking

13.8.2007 29