Professional Documents
Culture Documents
------------------------------------
Preparing Activity: USACE Superseding
UFGS-33 51 15 (February 2016)
DIVISION 33 - UTILITIES
SECTION 33 51 15
08/19
PART 1 GENERAL
1.1 SUMMARY
1.2 REFERENCES
1.3 SUBMITTALS
1.4 QUALITY ASSURANCE
1.4.1 Qualifications
1.4.1.1 Welding General
1.4.1.2 Jointing of Plastic Piping
1.4.2 Pre-Installation Conference
1.4.2.1 Shop Drawings
1.4.2.2 Connecting and Abandonment Plan
1.5 DELIVERY, STORAGE, AND HANDLING
1.5.1 Delivery and Storage
1.5.2 Handling
1.6 EXTRA MATERIALS
PART 2 PRODUCTS
SECTION 33 51 15 Page 1
[Natural][Manufactured] Gas Systems
2.2.9.1 Sealing Compound
2.2.9.2 Tape
2.3 PLASTIC PIPE, TUBING, FITTINGS AND JOINTS
2.3.1 Polyethylene Gas Pressure Pipe, Tubing, and Fittings
2.3.2 Polyamide-11 Gas Pressure Pipe, Tubing, and Fittings
2.3.3 Reinforced Epoxy Resin Gas Pressure Pipe and Fittings
2.3.4 Mechanical Fittings for use with Plastic Pipe
2.4 FLEXIBLE METALLIC CONNECTORS FOR LPG SERVICE
2.5 VALVES
2.5.1 Carbon Steel Valves for [Natural Gas][Manufactured Gas]
Pipelines
2.5.2 Metallic Valves for LPG Pipelines
2.5.3 Plastic Valves for [Natural Gas][Manufactured Gas][LPG]
Pipelines
2.5.4 Excess Flow Valve (EFV)
2.5.5 Valve Box
2.6 PRESSURE REGULATORS
2.6.1 LPG Main Regulators
2.6.2 [Natural][Manufactured] Gas Main Regulators
2.6.3 [Natural][Manufactured]Service Regulators
2.6.4 Overpressure Protection for Service Lines, Operating Pressure
Greater than 414 kPa60 psig, but Less than 862 kPa125 psig
2.6.5 Overpressure Protection for Service Lines, Operating Pressure
Greater than 862 kPa125 psig
2.7 METERS
2.7.1 Utility Monitoring and Control System (UMCS) or Automatic
Meter Reading Interfaces
2.7.2 Measurement Configuration
2.8 TELEMETERING OR RECORDING GAUGES
2.9 GAS TRANSITION FITTINGS
2.10 IDENTIFICATION
2.11 ELECTRICALLY ISOLATED JOINT MATERIALS
2.12 NATURAL GAS COMPRESSORS
PART 3 EXECUTION
3.1 EXAMINATION
3.2 EXCAVATION AND BACKFILLING
3.3 LPG CONTAINERS
3.4 GAS MAINS
3.5 SERVICE LINES
3.6 WORKMANSHIP AND DEFECTS
3.7 PROTECTIVE COATING
3.7.1 Protective Coating for Underground Steel Pipe
3.7.1.1 Field Plant Applied Polyolefin Resin Coating System
3.7.1.2 Pipe Joint and Field Repair Coating System
3.7.1.3 Inspection of Pipe Coatings
3.7.2 Protective Covering for Aboveground Piping Systems
3.7.2.1 Ferrous Surfaces
3.7.2.2 Nonferrous Surfaces
3.7.3 Protective Covering for Piping in Valve Boxes and Manholes
3.8 INSTALLATION
3.8.1 Abandonment of Natural Gas Distribution Pipelines
3.8.2 Installing Pipe Underground
3.8.3 Installing Pipe Aboveground
3.9 PIPE JOINTS
3.9.1 Threaded Steel Joints
3.9.2 Welded Steel Joints
SECTION 33 51 15 Page 2
3.9.3 Plastic Pipe Jointing Procedures
3.9.4 Mechanical Couplings for Plastic Pipe Jointing
3.9.5 Connections Between Metallic and Plastic Piping
3.10 VALVES
3.11 VALVE BOXES
3.12 DRIPS
3.13 PRESSURE REGULATOR INSTALLATION
3.13.1 Main Distribution Line Regulators
3.13.2 Service Line Regulators
3.14 METER INSTALLATION
3.15 CONNECTIONS TO EXISTING LINES
3.15.1 Connections to Publicly or Privately Operated Gas Utility
Lines
3.15.2 Connection to Government Owned/Operated Gas Lines
3.16 CATHODIC PROTECTION
3.17 TESTS
3.17.1 Destructive Tests of Plastic Pipe Joints
3.17.2 Pressure and Leak Tests
3.17.2.1 Test Pressure
3.17.2.2 Test Performance
3.17.3 Meter Test
3.18 NATURAL GAS COMPRESSORS
3.19 MAINTENANCE
3.19.1 Gas Distribution System and Equipment Operation
3.19.2 Gas Distribution System Maintenance
3.19.3 Gas Distribution Equipment Maintenance
SECTION 33 51 15 Page 3
**************************************************************************
USACE / NAVFAC / AFCEC / NASA UFGS-33 51 15 (August 2019)
------------------------------------
Preparing Activity: USACE Superseding
UFGS-33 51 15 (February 2016)
SECTION 33 51 15
**************************************************************************
NOTE: This guide specification provides
requirements for distribution pipelines that convey
natural gas, manufactured gas, or Liquefied
Petroleum Gas (LPG) in the vapor phase in order to
comply with the regulations written in 49 CFR 192.
LPG vapor distribution pipelines must additionally
comply with the requirements of NFPA 58, as is
required by 49 CFR 192.
SECTION 33 51 15 Page 4
submitted as a Criteria Change Request (CCR).
**************************************************************************
PART 1 GENERAL
**************************************************************************
NOTE: This guide specification may be used for
specifying liquefied petroleum gas (LPG) if the
following modifications are made:
1.1 SUMMARY
The gas distribution pipeline includes piping that conveys [natural gas]
[manufactured gas] [liquefied petroleum gas (LPG) in its vapor phase] and
all appurtenances from point of connection with existing system, to a
point approximately [1500] [_____] mm [5] [_____] feet from the facility
being served. The distribution pipeline, which must comply with 49 CFR 192,
terminates at the isolation valve, service pressure regulator, or meter,
whichever is the most downstream component before serving the facility gas
piping. The facility gas piping that connects to this termination point
is specified in Section 23 11 20 FACILITY GAS PIPING and must comply with
NFPA 54.
1.2 REFERENCES
**************************************************************************
NOTE: This paragraph is used to list the
publications cited in the text of the guide
specification. The publications are referred to in
the text by basic designation only and listed in
this paragraph by organization, designation, date,
and title.
SECTION 33 51 15 Page 5
API Std 1104 (2013; Errata 1-3 2014; Addendum 1 2014;
Errata 4 2015; Addendum 2 2016) Welding of
Pipeline and Related Facilities
ASME BPVC SEC VIII (2010) Boiler and Pressure Vessel Codes:
Section VIII Rules for Construction of
Pressure Vessel
SECTION 33 51 15 Page 7
API Std 1104 (2013; Errata 1-3 2014; Addendum 1 2014;
Errata 4 2015; Addendum 2 2016) Welding of
Pipeline and Related Facilities
ASME BPVC SEC VIII (2010) Boiler and Pressure Vessel Codes:
Section VIII Rules for Construction of
Pressure Vessel
SECTION 33 51 15 Page 7
Steel, Black and Hot-Dipped, Zinc-Coated,
Welded and Seamless
SECTION 33 51 15 Page 8
ASTM D4066 (2013) Standard Classification System for
Nylon Injection and Extrusion Materials
(PA)
SECTION 33 51 15 Page 9
(Pipe, Tubing, Fittings, Valves, and
Appurtenances)
SECTION 33 51 15 Page 10
SSPC SP 3 (2018) Power Tool Cleaning
1.3 SUBMITTALS
**************************************************************************
NOTE: Review submittal description (SD) definitions
in Section 01 33 00 SUBMITTAL PROCEDURES and edit
the following list, and corresponding submittal
items in the text, to reflect only the submittals
required for the project. The Guide Specification
technical editors have classified those items that
require Government approval, due to their complexity
or criticality, with a "G." Generally, other
submittal items can be reviewed by the Contractor's
Quality Control System. Only add a “G” to an item,
if the submittal is sufficiently important or
complex in context of the project.
SECTION 33 51 15 Page 11
ASTM A53/A53M, Grade [A or] B; ASTM A106/A106M, Grade [A,][B, or] C. Pipe
wall thickness shall be as specified on the design drawings, but shall in
no case be less than schedule 40. Provide schedule 80 pipe where threads
are to be cut in order to connect threaded valves or appurtenances.
**************************************************************************
NOTE: Delete this paragraph where steel pipe is not
installed underground as neither a gas carrier pipe
nor as an encasement for plastic pipe.
**************************************************************************
**************************************************************************
NOTE: This paragraph must be retained where steel
pipe is used to encase a plastic gas carrier pipe.
**************************************************************************
Provide cathodic protection system in accordance with NACE SP0169 and the
applicable UFGS DIV 26 specification for the designed type of cathodic
protection.
2.2.4 Steel and Malleable Iron Fittings, 40 mm1-1/2 inches and Smaller
[Provide fittings for LPG piping systems that are rated for a minimum of [
863 kPa125 psig][1725 kPa250 psig] and comply with NFPA 58. Threaded
fittings must be qualified by the manufacturer for use with LPG. Use of
threaded fittings in an LPG pipeline shall be allowed only at connecting
equipment and appurtenances that are provided by the manufacturer with
threaded connections.]
Provide weld neck pipe flanges and flanged fittings, including bolts,
nuts, and bolt patterns in accordance with ASME B16.5, Class
SECTION 33 51 15 Page 16
[150][_____]. Provide buttweld fittings in accordance with ASME B16.9.
[Provide fittings for LPG piping systems that are rated for a minimum of [
863 kPa125 psig][1.7 MPa250 psig] and comply with NFPA 58.]
**************************************************************************
NOTE: Delete the paragraph below where LPG
distribution systems are specified. NFPA 58 does
not allow thread sealant compounds or tape to be
used in LPG piping systems. Where sealing at the
threads of a connection in an LPG pipeline is
necessary, specify back welding of the threaded
joint using minimum schedule 80 piping and 1.7 MPa
250 psig rated fittings.
**************************************************************************
2.2.9.2 Tape
SECTION 33 51 15 Page 17
provide mechanical fittings that comply with [ASTM F1948 for metallic
mechanical fittings] [ASTM F2145 for PA-11 bodied mechanical fittings] and
are category 1 for pressure integrity, gas tightness, and provide pull-out
resistance equivalent to the pipe strength.
Heat fusion joints and electro fusion joints shall be made in accordance
with the manufacturer's written procedure approved by the contracting
officer. Perform underground installations in conformance with ASTM D2774.
**************************************************************************
NOTE: Remove this paragraph when specifying LPG
distribution pipelines or where the existing
distribution system that is being connected to is
not reinforced epoxy resin pipe complying with ASTM
D2517.
**************************************************************************
Adhesives used to join pipe and fitting must comply with ASTM D2517 and
the manufacturer's written procedure approved by the contracting officer.
Perform underground installations in conformance with ASTM D3839.
SECTION 33 51 15 Page 20
[2.4 FLEXIBLE METALLIC CONNECTORS FOR LPG SERVICE
]2.5 VALVES
**************************************************************************
NOTE: Valves and pressure regulators are necessary
at all points where design requires pressure
reduction or regulation. Require a shut-off valve
in compliance with the requirements of 49 CFR
192.197. A central regulating station is generally
provided by the gas company and is usually located
near the entrance to the installation. When valves,
gas pressure regulators, and related devices are
required in the contract, ensure that all necessary
equipment will comply with the requirements of the
gas company, and revise these paragraphs as
required. Provide a detail of each regulating
station and the following data for each pressure
regulator: materials of construction, flow rate,
type and specific gravity of the gas, inlet and
outlet pressures, accuracy of control, and size and
type of connections.
**************************************************************************
Provide Class [150][_____] steel valves 50 mm2 inches and larger installed
underground with butt-weld ends complying with ASME B16.25, and square
wrench operator adaptor and corrosion prevention coating.
Provide Class [150][_____] steel valves 50 mm2 inches and larger installed
aboveground with butt-weld complying with ASME B16.25 or flanged ends
complying with ASME B16.5, with hand wheel or wrench operator.
SECTION 33 51 15 Page 21
ASTM A53/A53M, Grade [A or] B; ASTM A106/A106M, Grade [A,][B, or] C. Pipe
wall thickness shall be as specified on the design drawings, but shall in
no case be less than schedule 40. Provide schedule 80 pipe where threads
are to be cut in order to connect threaded valves or appurtenances.
**************************************************************************
NOTE: Delete this paragraph where steel pipe is not
installed underground as neither a gas carrier pipe
nor as an encasement for plastic pipe.
**************************************************************************
**************************************************************************
NOTE: This paragraph must be retained where steel
pipe is used to encase a plastic gas carrier pipe.
**************************************************************************
Provide cathodic protection system in accordance with NACE SP0169 and the
applicable UFGS DIV 26 specification for the designed type of cathodic
protection.
2.2.4 Steel and Malleable Iron Fittings, 40 mm1-1/2 inches and Smaller
[Provide fittings for LPG piping systems that are rated for a minimum of [
863 kPa125 psig][1725 kPa250 psig] and comply with NFPA 58. Threaded
fittings must be qualified by the manufacturer for use with LPG. Use of
threaded fittings in an LPG pipeline shall be allowed only at connecting
equipment and appurtenances that are provided by the manufacturer with
threaded connections.]
Provide weld neck pipe flanges and flanged fittings, including bolts,
nuts, and bolt patterns in accordance with ASME B16.5, Class
SECTION 33 51 15 Page 16
[150][_____]. Provide buttweld fittings in accordance with ASME B16.9.
[Provide fittings for LPG piping systems that are rated for a minimum of [
863 kPa125 psig][1.7 MPa250 psig] and comply with NFPA 58.]
**************************************************************************
NOTE: Delete the paragraph below where LPG
distribution systems are specified. NFPA 58 does
not allow thread sealant compounds or tape to be
used in LPG piping systems. Where sealing at the
threads of a connection in an LPG pipeline is
necessary, specify back welding of the threaded
joint using minimum schedule 80 piping and 1.7 MPa
250 psig rated fittings.
**************************************************************************
2.2.9.2 Tape
SECTION 33 51 15 Page 17
2.3 PLASTIC PIPE, TUBING, FITTINGS AND JOINTS
**************************************************************************
NOTE: Before selecting plastic pipe material,
contact the gas supplier for a gas analysis to
determine the types of chemicals which will be in
the gas to be supplied. Select suitable plastic
pipe material based on the gas analysis.
SECTION 33 51 15 Page 18
regulator specified above, para 2.4.2, contains
internal pressure relief, a downstream relief valve,
or downstream automatic shut-off; because the
installation of any one of these devices complies
with 192.197(c)(3).
**************************************************************************
NOTE: Service regulators complying with ANSI B109.4
are limited to 862 kPa125 psig inlet pressure.
SECTION 33 51 15 Page 26
following paragraph and select from the bracket text.
**************************************************************************
]2.7 METERS
**************************************************************************
NOTE: Meter selection must comply with the Advanced
Metering Program being implemented at the specific
Government Installation where work is being
performed. The design engineer must contact the
project Contracting Officer to determine the
appropriate point of contact for this advanced
metering program. The design engineer must then
consult with the point of contact, approved by the
Contracting Officer, to ensure that the specified
natural gas metering system is compliant with the
current requirements for the advanced metering
program and the current, site applicable
cybersecurity protection. Any metering selected
must comply with the requirements of Section 25 05 11
CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS.
SECTION 33 51 15 Page 27
[2.4 FLEXIBLE METALLIC CONNECTORS FOR LPG SERVICE
]2.5 VALVES
**************************************************************************
NOTE: Valves and pressure regulators are necessary
at all points where design requires pressure
reduction or regulation. Require a shut-off valve
in compliance with the requirements of 49 CFR
192.197. A central regulating station is generally
provided by the gas company and is usually located
near the entrance to the installation. When valves,
gas pressure regulators, and related devices are
required in the contract, ensure that all necessary
equipment will comply with the requirements of the
gas company, and revise these paragraphs as
required. Provide a detail of each regulating
station and the following data for each pressure
regulator: materials of construction, flow rate,
type and specific gravity of the gas, inlet and
outlet pressures, accuracy of control, and size and
type of connections.
**************************************************************************
Provide Class [150][_____] steel valves 50 mm2 inches and larger installed
underground with butt-weld ends complying with ASME B16.25, and square
wrench operator adaptor and corrosion prevention coating.
Provide Class [150][_____] steel valves 50 mm2 inches and larger installed
aboveground with butt-weld complying with ASME B16.25 or flanged ends
complying with ASME B16.5, with hand wheel or wrench operator.
SECTION 33 51 15 Page 21
Provide valves 200 mm8 inches and larger with worm or spur gear operators,
totally enclosed, grease packed, and sealed, with operators having Open
and Closed stops and position indicators. Provide locking feature where
indicated. Wherever the lubricant connections are not conveniently
accessible, provide extensions for the application of lubricant. Provide
valves with lubricant compatible with gas service.
Provide manual shut-off valves, excess flow valves, and backflow check
valves in LPG pipelines conforming to the requirements of NFPA 58 and
UL 125. Provide valves constructed from [steel, ] [ductile (nodular) iron
complying with ASTM A395/A395M, ] [malleable iron complying with
ASTM A47/A47M, ] [brass]. All materials used in valve construction must
be resistant to the action of LPG under the service conditions. Valves
must have a service pressure rating of [0.9 MPa125 psig for pipeline
pressure of 0.9 MPa125 psig or less] [ and ] [1.7 MPa250 psig for
pipelines operating above 0.9 MPa125 psig].
[Provide pressure spring loaded relief valves that comply with UL 132 with
flow capability to limit the pressure in the pipeline to below the Maximum
Allowable Operating Pressure (MAOP) for the system.]
Provide [bypass type EFV with automatic reset][non-bypass type EFV with
manual rest] that conforms to MSS SP-142 and ASTM F2138 and tested to
ASTM F1802. Submit an EFV Design and Installation Guide which includes
the manufacturer's product design data and installation instructions.
Contractor shall submit all traceability information for each EFV to
include, but not limited to, the manufacturer, part number, serial number,
and geographic information system coordinates of the installed location.
Provide appropriate valve box where access for maintenance or reset is
required.
Provide [street valve box with cast-iron cover and two-piece 130 mm5-1/4
inch shaft-slip valve box extension][rectangular concrete valve box, sized
large enough for removal of valve without removing box]. Cast the word
"Gas" into the box cover. Use valve box for areas as follows:
SECTION 33 51 15 Page 22
b. Other Areas: Standard duty, concrete cover.
**************************************************************************
NOTE: Coordinate this paragraph with the specified
requirements in paragraph VALVES.
**************************************************************************
**************************************************************************
NOTE: There are several methods of reducing and
regulating the pressure of LPG within the
distribution pipeline. The designer must specify
the NFPA 58 compliant regulator or regulator
combination that is appropriate for the LPG service
that is provided.
**************************************************************************
LPG regulators must comply with UL 144 and NFPA 58. Line pressure
regulators that comply with ANSI Z21.80/CSA 6.22 are not allowed in the
LPG distribution pipeline, but are used in accordance with NFPA 54 to
reduce a 17.8 kPa2 psig service line pressure to appliance regulator inlet
pressure. Appliance regulators that comply with ANSI Z21.18/CSA 6.3 must
not be used in an LPG distribution pipeline.
SECTION 33 51 15 Page 23
[ e. First stage regulator, 69 kPa10 psig maximum outlet pressure, with
integral pressure relief, and a second stage regulator with [integral
pressure relief to limit second stage outlet pressure to 14 kPa2 psig
when seat disc is remove and inlet pressure is 104 kPa15 psig
][overpressure shutoff with manual reset].]
2 psi
[ g. regulator system including a first stage regulator, 69 kPa10 psig
maximum outlet pressure, with integral pressure relief, and a 2 psi
regulator, 17 kPa2.5 psig maximum outlet pressure with [integral pressure
relief to limit 2 psi regulator outlet pressure to 35 kPa5 psig when seat
disc is remove and inlet pressure is 104 kPa15 psig][overpressure shutoff
with manual reset].]
**************************************************************************
NOTE: The designer may design and specify the
method and device used to create overpressure
protection that complies with 49 CFR 192, or the
designer may include all of the methods allowed in
49 CFR 192 to allow the contractor to select a cost
effective method. However, the designer must
coordinate this decision with the authorized
Distribution System Operator to ensure compliance
with locally adopted requirements or standards.
**************************************************************************
SECTION 33 51 15 Page 24
system reaches the maximum allowable operating pressure of the system,
or less, which remains closed until manually reset.
**************************************************************************
NOTE: 49 CFR 192 allows service regulators
installed on service lines operating at 414 kPa60
psig or less to omit pressure relief. However, it
is recommended that service regulators comply with
the requirements of this UFGS paragraph, as written,
to allow the natural gas distribution pipeline
operator the maximum flexibility in selecting higher
distribution pipeline operating pressures.
Set pressure relief at a lower pressure than would cause unsafe operation
of any connected and properly adjusted gas utilization equipment.
**************************************************************************
NOTE: Omit this paragraph where the service
SECTION 33 51 15 Page 25
record the date of installation and obtain the Geographical Information
System (GIS) location of the installed mechanical coupling. Submit to the
COR, this and all other data required by 49 CFR 192 to be submitted to the
Pipeline and Hazardous Material Safety Administration (PHMSA).
3.10 VALVES
For systems where the maximum distribution pressure exceeds 414 kPa60 psig
operating pressure, provide a method to regulate and limit the pressure of
the gas in the system that complies with 49 CFR 192.197 paragraphs (c)(1)
through (4).
Provide valve boxes of cast iron not less than 4.7 mm 3/16 inch thick at
each underground valve except where concrete or other type of housing is
indicated. Provide valve boxes with locking covers that require a special
wrench for removal, and furnish the correctly marked wrench for each box.
Cast the word "GAS" in the box cover. When the valve is located in a
roadway, protect the valve box by a suitable concrete slab at least 1
square meter 3 square feet and install an access cover that is traffic
rate cast iron of ample thickness to support expected traffic loads. When
in a sidewalk, provide the top of the box as a removable concrete slab 600
mm 2 feet square and set flush with the sidewalk. Make the boxes
adjustable extension type with screw or slide-type adjustments.
Separately support valve boxes to not rest on the pipe, so that no traffic
loads can be transmitted to the pipe. Only locate valves in valve boxes
or inside of buildings.
3.12 DRIPS
**************************************************************************
NOTE: If gas mains are for the distribution of
high-pressure natural gas (above 400 kPa 60 psig)
only, delete the entire paragraph: DRIPS. Require
drips for lines distributing natural gas at the low
point immediately following reduction from high
pressure (above 400 kPa 60 psig) to medium pressure
(400 kPa (60 psig or less), and at occasional low
points throughout the system, to provide for blowing
out the lines. Require drips at all low points in
lines transmitting manufactured gas or a mixture of
manufactured and natural gas. Indicate locations of
drips. Locate drip points to provide for proper
drainage of pipe system. Detail drips and discharge
terminal (outlet) piping. If the need to contain
and dispose of liquids through the valve for
environmental concerns is required, delete the first
SECTION 33 51 15 Page 35
following paragraph and select from the bracket text.
**************************************************************************
]2.7 METERS
**************************************************************************
NOTE: Meter selection must comply with the Advanced
Metering Program being implemented at the specific
Government Installation where work is being
performed. The design engineer must contact the
project Contracting Officer to determine the
appropriate point of contact for this advanced
metering program. The design engineer must then
consult with the point of contact, approved by the
Contracting Officer, to ensure that the specified
natural gas metering system is compliant with the
current requirements for the advanced metering
program and the current, site applicable
cybersecurity protection. Any metering selected
must comply with the requirements of Section 25 05 11
CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS.
SECTION 33 51 15 Page 27
must be 30,000,000 cycles.
For buildings that already have a gas meter with a pulse output, ensure
that the pulse output is connected to a data gathering device (i.e.
electric meter). For buildings where a natural gas meter already exists
but does not have a pulse output, add a pulse kit to the existing meter
and tie the output to a data gathering device. If the existing gas meter
will not accept a pulse kit or if no meter exists a new natural gas meter
must be installed, also requiring a pulse output to a data gathering
device. Ensure the pulse frequency and electronic characteristics are
compatible with the existing data gathering device, if any.
**************************************************************************
NOTE: On distribution systems supplied by a single
district pressure regulating station, determine the
necessity of installing telemetering or recording
gauges in the supply line, taking into consideration
the number of buildings supplied, the operating
pressures, the capacity of installation, and other
operating conditions.
**************************************************************************
Equip each distribution system supplied by more than one district pressure
regulating station with telemetering or recording pressure gauges to
indicate the gas pressure in the district line.
2.10 IDENTIFICATION
Provide pipe flow markings and metal tags for each valve, meter, and
SECTION 33 51 15 Page 28
regulator as required by the Contracting Officer.
**************************************************************************
NOTE: Delete this paragraph where natural gas
compressors are not installed in the project.
Provide natural gas compressors that comply with [API Std 617][API Std 618
][API Std 619].
]PART 3 EXECUTION
3.1 EXAMINATION
After becoming familiar with all details of the work, verify all
dimensions in the field, and advise the Contracting Officer of any
discrepancy before performing the work.
SECTION 33 51 15 Page 29
3.4 GAS MAINS
**************************************************************************
NOTE: Locate service line isolation valve as close
to the supply main as possible, but at a safe
distance from traffic lanes.
**************************************************************************
Construct service lines of materials specified for gas mains and extend
from a gas main to and including the point of delivery within 1.5 meters 5
feet of the building. The point of delivery is the [meter set assembly]
[service regulator] [shutoff valve]. Connect the service lines to the gas
mains [as indicated] [through service tees, with end of run plugged].
Where indicated, provide service line with an isolation valve of the same
size as the service line, located in a valve box. Make the service lines
as short and as straight as practicable between the point of delivery and
the gas main, without bends or lateral curves unless necessary to avoid
obstructions or otherwise permitted. Lay service lines with as few joints
as practicable using standard lengths of pipe, use shorter lengths only
for closures. Do not install polyethylene service lines aboveground.
Ensure pipe, tubing, and fittings are clear and free of cutting burrs and
defects in structure or threading, and thoroughly brushed and blown free
of chips and scale. Do not repair, but replace defective pipe, tubing, or
fittings.
**************************************************************************
NOTE: If casings are installed on plastic pipe
installed below grade, then retain this paragraph.
Remove this paragraph where no steel pipe is to be
installed below grade.
**************************************************************************
Where steel pipe is installed below grade for either the gas carrier pipe
or as a casing for plastic carrier pipe, this pipe shall be protected from
corrosion by an extruded polyolefin resin coating system over a soft
SECTION 33 51 15 Page 30
adhesive applied to the steel pipe. This coating must be either factory
applied or applied using a field plant especially equipped for the
purpose. Hand apply protective covering to valves and fittings that
cannot be coated and wrapped mechanically, preferably at the plant that
applies the covering to the pipe. Coat and wrap joints by hand, in a
manner and with materials that produce a covering equal in thickness to
that of the covering applied mechanically.
Inspect the coating system for holes, voids, cracks, and other damage
during installation.
Repair any damage to the protective covering during transit and handling
before installation. After field coating and wrapping has been applied,
inspect the entire pipe using an electric holiday detector with impressed
current set at a value in accordance with NACE SP0274 using a full-ring,
spring-type coil electrode. Equip the holiday detector with a bell,
buzzer, or other type of audible signal which sounds when a holiday is
detected. Immediately repair all holidays in the protective covering upon
detection. The Contracting Officer reserves the right to inspect and
determine the suitability of the detector. Furnish labor, materials, and
equipment necessary for conducting the inspection.
Touch up shop primed surfaces with ferrous metal primer of the same type
paint as the shop primer. Solvent-clean surfaces that have not been shop
primed in accordance with SSPC SP 1. Mechanically clean surfaces that
contain loose rust, loose mill scale, and other foreign substances by
power wire brushing in accordance with SSPC SP 3 or brush-off blast clean
in accordance with SSPC 7/NACE No.4 and primed with ferrous metal primer
SECTION 33 51 15 Page 31
in accordance with SSPC Paint 25. Finish primed surfaces with two coats
of exterior alkyd paint conforming to MPI 9.
**************************************************************************
NOTE: Retain only the first sentence for normal
conditions. Delete the first sentence and retain
the second sentence for corrosive conditions.
**************************************************************************
3.8 INSTALLATION
**************************************************************************
NOTE: When existing gas piping is abandoned, show
disconnect details on the drawings. Refer to ASME
B31.8 for guidance on preparing the disconnect
details. ASME B31.8 requires physical disconnection
from gas sources. Shutoff valves are not an
acceptable means of disconnect. ASME B31.8 may be
used as a reference, but the disconnection and
abandonment must comply with the requirements of 49
CFR 192, Section 727.
**************************************************************************
**************************************************************************
NOTE: Indicate profile of gas lines on the
drawing. If it is impractical to comply with the
SECTION 33 51 15 Page 32
minimum cover specified for pipe, and necessary to
prevent damage from external loads, the pipe will be
installed in a casing. The locations of all casings
and details of the installation will be indicated on
the drawings and identified by Geospatial
coordinates.
**************************************************************************
Grade gas mains and service lines as indicated. Grade service lines so as
to drain back to the main or into drips as indicated. Weld joints in
steel pipe except as otherwise permitted for installation of valves.
Provide mains with 600 mm 24 inch minimum cover; service lines with 485 mm
18 inch minimum cover; and place both mains and service lines on firmly
compacted select material for the full length.
All pipe joints shall comply with the requirements of 49 CFR 192, Subpart
E for welding of steel pipelines and Subpart F for joints other than
welding. Design and install pipe joints to effectively sustain the
longitudinal pullout forces and thrust forces caused by the contraction
and expansion of piping or superimposed loads. Make each joint in
accordance with the submitted and approved written joining procedure that
SECTION 33 51 15 Page 33
has been proven to produce strong, gas-tight joints. Each joint must be
inspected by the approved inspector.
Provide threaded joints in steel pipe with tapered threads evenly cut,
made with UL approved joint sealing compound approved for gas service or
polytetrafluoroethylene tape approved for gas service applied to the male
threads only. Caulking of threaded joints to stop or prevent leaks is not
permitted.
Use jointing procedures that have been submitted and approved for this
project. Joints in plastic pipe must be made by the qualified personnel
submitted and approved for this project, who have the requalification
requirements of 49 CFR 192, Section 285. Each joint made must be
inspected by the qualified inspector that was submitted and approved for
this project.
Make mechanical joints in accordance with the procedures that have been
qualified in accordance with 49 CFR 192, Section 283(b). Submit evidence
that the five specimen joints configured and tested in accordance with
283(b)(1), (2) and (3) failed in a manner consistent with 283(b)(4), (5)
and (6) as applicable. For the mechanical coupling, obtain the
manufacturer's model number, serial number, and date of manufacture,
SECTION 33 51 15 Page 34
record the date of installation and obtain the Geographical Information
System (GIS) location of the installed mechanical coupling. Submit to the
COR, this and all other data required by 49 CFR 192 to be submitted to the
Pipeline and Hazardous Material Safety Administration (PHMSA).
3.10 VALVES
For systems where the maximum distribution pressure exceeds 414 kPa60 psig
operating pressure, provide a method to regulate and limit the pressure of
the gas in the system that complies with 49 CFR 192.197 paragraphs (c)(1)
through (4).
Provide valve boxes of cast iron not less than 4.7 mm 3/16 inch thick at
each underground valve except where concrete or other type of housing is
indicated. Provide valve boxes with locking covers that require a special
wrench for removal, and furnish the correctly marked wrench for each box.
Cast the word "GAS" in the box cover. When the valve is located in a
roadway, protect the valve box by a suitable concrete slab at least 1
square meter 3 square feet and install an access cover that is traffic
rate cast iron of ample thickness to support expected traffic loads. When
in a sidewalk, provide the top of the box as a removable concrete slab 600
mm 2 feet square and set flush with the sidewalk. Make the boxes
adjustable extension type with screw or slide-type adjustments.
Separately support valve boxes to not rest on the pipe, so that no traffic
loads can be transmitted to the pipe. Only locate valves in valve boxes
or inside of buildings.
3.12 DRIPS
**************************************************************************
NOTE: If gas mains are for the distribution of
high-pressure natural gas (above 400 kPa 60 psig)
only, delete the entire paragraph: DRIPS. Require
drips for lines distributing natural gas at the low
point immediately following reduction from high
pressure (above 400 kPa 60 psig) to medium pressure
(400 kPa (60 psig or less), and at occasional low
points throughout the system, to provide for blowing
out the lines. Require drips at all low points in
lines transmitting manufactured gas or a mixture of
manufactured and natural gas. Indicate locations of
drips. Locate drip points to provide for proper
drainage of pipe system. Detail drips and discharge
terminal (outlet) piping. If the need to contain
and dispose of liquids through the valve for
environmental concerns is required, delete the first
SECTION 33 51 15 Page 35
bracketed sentence.
**************************************************************************
**************************************************************************
NOTE: Remove reference to bypasses around pressure
regulators for main distribution lines unless
continuity of service is imperative and the bypass
is regulated to prevent possible overpressure of
downstream lines.
**************************************************************************
**************************************************************************
NOTE: Delete inapplicable requirements.
**************************************************************************
SECTION 33 51 15 Page 36
3.14 METER INSTALLATION
**************************************************************************
NOTE: Air Force Engineering Technical Letter Number
87-5 "Utility Meters in New and Renovated
Facilities" provides guidance for when to exclude
meters from Air Force new and major renovation
projects. Review the requirements for gas meters in
TI 800-01 Design Criteria and 10 CFR 435.
**************************************************************************
**************************************************************************
NOTE: If connections to existing mains are
required, retain this subparagraph, and select the
appropriate Paragraph. Drawings will show existing
gas lines when interface with the existing gas
system is required.
**************************************************************************
Make connections between new work and existing gas lines, where required,
in accordance with 49 CFR 192, using proper fittings to suit the actual
conditions. When connections are made by tapping into a gas main, provide
the same size connecting fittings as the pipe being connected.
**************************************************************************
NOTE: Delete inapplicable requirements.
**************************************************************************
Provide materials for the connections to the existing gas lines. The
Utility is to make final connections and turn on the gas. The Utility is
to also disconnect, purge and cap, plug or otherwise effectively seal
existing lines that are to be a abandoned or taken out of service. Notify
the Contracting Officer, in writing, 10 days before final connections and
turning on of gas lines. Make necessary arrangements with the Utility for
tie in and activation of new gas lines. Only the Operating Agency/Utility
Company may reactivate the system after tie in. Furnish a certification
by the Operating Agency/Utility Company that all Utility work has been
satisfactorily completed.
**************************************************************************
NOTE: Provide the name and location of the Utility
or Operating Agency of the existing gas lines. Show
on the drawings, the location of valves to be
operated for existing system deactivation. When
lines are to be abandoned, give consideration to any
effects the abandonment may have on an active
SECTION 33 51 15 Page 37
cathodic protection system and take appropriate
action. If the segment is long and there are few
line valves, give consideration to plugging the
abandoned segment at intervals.
**************************************************************************
e. Remove all above grade valves, risers, and vault and valve box
covers. Fill vault and valve box voids with suitable compacted
backfill material.
**************************************************************************
NOTE: Cathodic protection is mandatory for
underground metallic gas distribution lines. Select
the type and design of cathodic protection in
accordance with UFC 3-570-01. Provide testing
stations for the cathodic protection system.
**************************************************************************
SECTION 33 51 15 Page 38
[Section 26 42 13 GALVANIC (SACRIFICIAL) ANODE CATHODIC PROTECTION (GACP)
SYSTEM] [Section 26 42 17 IMPRESSED CURRENT CATHODIC PROTECTION (ICCP)
SYSTEM].
3.17 TESTS
**************************************************************************
NOTE: Destructive tests of plastic pipe joints are
provided as a designer option. Destructive tests
are considered useful in assuring that good joints
will be made. Delete the paragraph if this option
is not exercised.
**************************************************************************
**************************************************************************
NOTE: When selecting test pressure and test medium,
observe the rules written in 49 CFR 192 Subpart J.
The maximum test pressure and duration of pressure
testing of plastic pipelines must be controlled in
accordance with ASTM F2786 for pneumatic testing and
ASTM F2164 for hydrostatic testing.
SECTION 33 51 15 Page 39
of the Specified Minimum Yield Strength (SMYS). The
pressure necessary to achieve this hoop stress is
higher than most distribution pipeline operating
pressures. Remove the associated requirements where
the pipeline is not operated at 30% of the SMYS.
Test the system of gas mains and service lines after construction and
before being placed in service, using a test pressure and test medium
approved in 49 CFR 192 Subpart J for the applicable conditions of
construction. In the event of conflict between the contract test pressure
and medium and the test requirements of 49 CFR 192, refer conflict to the
COR before continuing with testing. Follow all testing recommendations
and safety precautions as recommended by the piping manufacturer's
specifications and 49 CFR 192. Follow a written test procedure that
ensures all potentially hazardous leaks are discovered. Submit data in
booklet form from all pressure tests of the distribution system.
Test each segment of the installed pipeline at the test pressure listed
below for the applicable installation:
b. For metallic mains operated at or above 689 kPa100 psig that produces
a hoop stress less than 30 percent SMYS, leak test in accordance with
49 CFR 192, Section 507, by [pneumatic][hydrostatic] testing at a
pressure between 689 kPa100 psig and the pressure required to produce
a hoop stress of 20 percent of the SMYS. Maintain test pressure for a
minimum of 24 hours.
c. For metallic mains operated below 689 kPa100 psig, leak test in
accordance with 49 CFR 192, Section 509. Leak test mains operated
below 6.9 kPa1 psig to a pressure not less than 69 kPa10 psig. Leak
test mains operated at or above 6.9 kPa1 psig to a pressure not less
than 621 kPa90 psig. Maintain test pressure for a minimum of 24 hours.
d. For metallic service lines, leak test in accordance with 49 CFR 192,
Section 511. Leak test service lines operated at 276 kPa40 psig or
SECTION 33 51 15 Page 40
less to a pressure not less than 345 kPa50 psig. Leak test service
lines operated above 276 kPa40 psig to a pressure of 621 kPa90 psig.
Ensure that the service line connection to the main is included in
this test. Maintain test pressure for a minimum of 24 hours.
e. For plastic mains and service lines, leak test in accordance with
49 CFR 192, Section 513. Leak test to a pressure at least 150% of the
Maximum Allowable Operating Pressure (MAOP) or 345 kPa50 psig,
whichever is greater. Where a compressible gas is used as the test
medium, perform pneumatic leak testing of polyethylene (PE) piping in
accordance with ASTM F2786 observing the determination of Maximum Test
Pressure, which is calculated using the PE material hydrostatic design
stress, the pipe temperature reduction factor and the leak test
duration factor. Submit a test procedure that identifies the MAOP of
the pipeline, the temperature dependent maximum test pressure, and a
step by step procedure for increasing the pipeline pressure as
detailed in ASTM F2786 for pneumatic testing or ASTM F2164 for
hydrostatic testing. From the beginning of pipeline pressurization to
the depressurization of the pipeline the time duration must not exceed
8 hours. If testing must be restarted after maximum test pressure has
been reached, depressurize the pipeline for a minimum of 8 hours
before restart of pipeline pressurization.
a. Prior to testing the system, blow-out, clean, and clear the interior
of all foreign materials. Remove all meters, regulators, and controls
before blowing out and cleaning, and reinstall after clearing of all
foreign materials.
b. Perform testing of gas mains and service lines with due regard for the
safety of employees and the public during the test. Keep persons not
working on the test operations out of the testing area during
testing. Perform the test on the system as a whole or on sections
that can be isolated.
d. During the test, completely isolate the the entire system from all
compressors and other sources of air pressure. Test each joint by
means of soap and water or an equivalent nonflammable solution prior
to backfilling or concealing any work. Secure approval of testing
instruments from the Contracting Officer. Furnish all labor,
materials and equipment for conducting the tests subject to inspection
at all times during the tests. Maintain safety precautions for air
SECTION 33 51 15 Page 41
pressure testing at all times during the tests.
Test meter to verify data transfer to data collection server and validate
calibration of both meter and the data that is received by the data
collection server.
3.19 MAINTENANCE
Include maps showing piping layout, locations of system valves, gas line
markers and cathodic protection system test stations; step-by-step
procedures for system start up, operation and shutdown (index system
components and equipment to the system maps); isolation procedures
including valve operation to shutdown or isolate each section of the
system (index valves to the system maps and provide separate procedures
for normal operation and emergency shutdown if required to be different).
Submit Data Package No. 4 per Section 01 78 23.
-- End of Section --
SECTION 33 51 15 Page 42