GUARANTEED TECHNICAL PARTICULARS FOR 245KV BREAKER

Bidder's Name Crompton Greaves Ltd India

Circuit Breaker Rating 245 kV
1 General
a. Name of the Manufacturer Crompton Greaves Ltd
b. Country of Manufacture India
c. Type of Circuit Breaker SF6 Out Door
d. Manufacturer's type designation 200-SFM-50AA
e. Standard Applicable IEC:62271-100
f. Rated Voltage (kV ms) 245 kV
g. Rated Current :
i. Under normal condition (A) Upto 3150A
ii. Under site conditions (A) Upto 3150A
h. Rated frequency (Hz) 50Hz
i. Number of poles 3
j. Whether 3 pole or single pole unit 3 pole unit
Electrically:Yes
k. Whether all the 3 poles ganged electrically or mechanically
Mechanically :No
l. Whether dead tank or live tank design Live Tank Design
m. Type of installation Outdoor
n. No.of breakers per pole one
o. Latching Current (kA) 125 kAp
2 Guaranteed Ratings
a. Rated short circuit breaking current
i. Symmetrical component at highest system voltage (kA) 50kA
ii. DC Component (%) 48.03%
iii. Asymmetrical breaking current at highest system voltage (kA) 60.4 kA
b. Rated Making Capacity
i. At higher rated voltage (kAp) 125 kA
ii. At lower rated voltage (kAp) 125 kA
c. i. Maximum Total break time under any duty condition for any current
up to rated breaking current with limiting conditions of voltage and pressure </= 60
(ms)
ii. Rated break time </= 60
d. Closing time (ms) </= 85 ms
e. Minimum opening time under any condition with limiting voltage and
</= 35
pressure (ms)
g. Maximum close open time under any condition with limiting voltage and
</= 60 ms
pressure (ms)
h. First pole to clear factor 1.3
i. Short time current rating (kA) for 1 Sec. 50 kA
j. Rated operating duty O-0.3sec-CO-3min-CO
k. Maximum breaking capacity under kilometric faults and rated TRV Tested for test duty L90 and L75 as per IEC
characteristic (kAp) 62271 - 100
l. Maximum breaking capacity under phase opposition (kAp) 12.5 kA
m. Maximum line charging breaking current with temporary over voltage
125 A
up to 1.4 p.u. (A)
Tests not applicable as per IEC 1233.
n. Maximum over voltage (p.u.) on switching transformer on no load and
However the breaker is suitable for this
corresponding charging current
application.
o. Maximum period between closing of first contact & last contact in a pole
NOT APPLICABLE
(ms)
p. Maximum pole discrepancy (ms) </= 3.3 ms in opening & </=5 ms in closing
q. Maximum arc duration and corresponding current under lockout
less than 30 ms, 50 kA
pressure.
r. Small fault current breaking capacity (kAp) 5 KA
s. Maximum temperature rise for main contacts over design ambient
< 55 °C
temperature of 50oC
t. Rated voltage & pick up range for trip coil (V) 110 VDC ( 70 % to 110%)
u. Rated voltage & pick up range for closing coil (V) 110 VDC ( 85 % to 110%)
 v. Rated pressure and limits of pressure of operating mechanism Not Applicable
6.5 kg/cm2 (Rated) at 20 deg C
w. Rated pressure and limits of pressure of extinguishing medium
Limits: 5.5 to 6.5 at 20 deg. C
x. Minimum dead time for
i. Three phase reclosing (ms) NA
ii. Single phase reclosing (ms) 300 ms
3 Dielectric withstand of complete breaker
a. One minute dry & wet power frequency withstand voltage
i. Between live terminal and ground (kV rms) 460 kV (rms)
ii. Between terminals with breaker contacts open (kV ms) 460 kV (rms)
b. 1.2/50 micro impulse withstand test voltage
i. Between live terminals and ground (kVp) 1050 kVp
ii. Between terminals with breaker contacts open (kVp) 1050 kVp
c. Corona extinction voltage (kV rms) 156 kV rms
d. Maximum radio interference voltage (micro V) at 1.1 Ur/v3 </=1000 @ 156 kV
e. Total creepage distance
i. To ground (mm) 6125 mm
ii. Between terminals (mm) 6125 mm
4 Operating Mechanism
a. Type of operating mechanism for
i. Closing Spring
ii. Opening Spring
b. Manufacturer's type designation LEM-2
c. Normal power consumption (W) at rated voltage
i. Trip coil 3x2 X635 W at 110 VDC
ii. Closing coil 543 W at 110 VDC
4.1 Pneumatic operating mechanism
a. Rated operating pressure (kg/sq.cm) Not Applicable
b. Range of pressure for (kg/sq.cm)
i. Closing Not Applicable
ii. Opening Not Applicable
c. Air Consumption at rated pressure for
i. Closing (m3) Not Applicable
ii. Opening (m3) Not Applicable
iii. Close-open (m3) Not Applicable
d. Pressure drop/meter length of piping Not Applicable
e. Number and Capacity (m3) of breaker local air storage receivers Not Applicable
f. No. of close operations for which sufficient air is available in local
Not Applicable
receiver
g. Capacity of compressor (m3xhr) and working pressure (kg/cm2) Not Applicable
h. Maximum time for which compressor can operate continuously (min) Not Applicable
i. Time to fill
i. Air receiver after one CO operation (min) Not Applicable
ii. For making up of losses occuring in 4 hours (min) Not Applicable
j. Pressure at which compressor
i. Stars (kg/cm2) Not Applicable
ii. Stops (kg/cm2) Not Applicable
k. Material of compressed air piping Not Applicable
l. Inner & outer dia of main piping (mm) Not Applicable
m. Whether interpole piping included in scope of supply Not Applicable
n. Manufacturer's name for
i. Compressor Not Applicable
ii. Air receiver Not Applicable
iii. Pressure reducer Not Applicable
iv. Stop valves Not Applicable
v. Drain valves Not Applicable
o. Safety valve
i. Low pressure stage blow off at (kg/cm2) Not Applicable
ii. Intermediate stage blow off at (kg/cm2) Not Applicable
iii. High pressure stage blow off at (kg/cm2) Not Applicable
p. Safety valve opens at (kg/cm2) Not Applicable
 q. No.of stored CO operation in breaker air receiver Not Applicable
r. Alarm switch closes on air receiver at (kg/cm2) Not Applicable
s. Lockout pressure (kg/cm2)
i. Closing Not Applicable
ii. Opening Not Applicable
iii. Auto reclose Not Applicable
4.2 Hydraulic operating mechanism
a. Rated pressure of oil in operating cylinder (Kg/cm2) Not Applicable
b. Limits for pressure (Kg/cm2) Not Applicable
c. Quantity of oil (liter) Not Applicable
d. Details of arrangements to prevent change of position of breaker in the
Not Applicable
event of loss of hydraulic pressure.
e. Details of monitoring arrangement for hydraulic pressure. Not Applicable
f. No. of close -open operations possible after loss of AC supply to drive
Not Applicable
motor.
g. Details of hand pump set provided for emergency operation. Not Applicable
h. Pressure drop starting from lowest pressure at which motor starts for
i. C - operation Not Applicable
ii. O - operation Not Applicable
iii. CO - operation Not Applicable
iv. O - CO - operation Not Applicable
v. 2 - CO - operation Not Applicable
i. Time required to make up pressure upto loss of nitrogen pressure after
i. C - operation Not Applicable
ii. O - operation Not Applicable
iii. CO - operation Not Applicable
iv. O - CO - operation Not Applicable
v. 2 - CO - operation Not Applicable
4.3 Spring charged mechanism
a. Number of close open operations possible after failure of AC supply to
O-CO
motor.
b. Time required for motor to charge the closing spring (min). </= 15 sec
c. Whether indication of spring charged condition provided in central
Yes,Mechanical Indication
control cabinet.
5 Type of Breakers
5.1 SF6 Circuit Breakers :
a. Quantity of SF6 per pole (m3) at rated pressure. 6 kg/pole
b. Guaranteed maximum leakage rate per year. Less than 1% per year
c. Rated pressure of SF6 in operating chamber (kg/cm2). 6.5 kg/cm2 at 20 deg C
d. Limits of pressure at which breaker operate correctly (kg/cm2) 5.5-6.5 kg/cm2 at 20 deg C
e. Standard to which SF6 gas complies. As per IEC 376
f. Whether 20% spare SF6 gas. Stored in unused gas cylinders, included in
Yes
proposal.
g. Capacity & filling ratio of containers in which SF6 gas would be shipped
25 kg / 37 kg . Filling ratio 1.27 of water
(m3) and the corresponding pressure (kg/cm2)
h. Whether breakers are dispatched filled with SF6 or required to be filled SF6 is Partially filled upto 0.5 kg/sq. cm to 1
at site. sq. cm and needs refilling at site
i. Type and make of SF6 pipe coupling used. Dilo Type Coupling
j. Type and make of mandatory maintenance equipment.
i. SF6 gas filling and evacuation trolley (portable) Not Applicable.
ii. SF6 gas drying, filling, evacuating equipment and its capacity. Not Applicable.
iii. Operating analyzer Type and make Not Applicable.
iv. SF6 gas leak detector Not Applicable.
k. Parameters of SF6 gas for initial filling and satisfactory operation.
i. Density 6.8 grams per litre
ii. Dielectric strength kV/mm Two and half times that of Nitrogen
iii. Acidity (ppm) 0.3 ppm by weight
iv. Water content (ppm) 15 ppm by weight
v. Oil content (ppm) Free from Oil
o
vi. Condensation temperature ( C) - 45 deg. C
vii. Resistivity (Ohm-cm) 3.36 X 10 (exp -5)
 As per IEC 376 and instruction manual of the
l. Whether details of SF6 gas viz test methods, handling etc. enclosed.
breaker
m. Type and material of gasket used to ensure gas tight joints for
i. Metal to metal joints Neoprene gasket ('O' Ring)
ii. Metal to porcelain joints Cementing
n. Method of housing SF6 gas compressors and equipment
i. At Circuit Breaker Not Applicable
ii. In control cubicle Not Applicable
o. Type and make of
i. Densimeter Sagimonia/ Vasu tech/ Indfoss/Equivalent
ii. Pressure gauge WIKA/Precision/ Equivalent
p. Densimeter Settings
i. Lockout 5.5 + 0.3 kg/cm2
ii. Alarm 6.0 + 0.3 kg/cm2
As per operating sequence O-0.3 sec-CO-3
q. Minimum time interval between each make/break operation (ms)
Min-CO
5.2 General
a. Whether OGA drawing enclosed Yes
b. Weight of complete 3 phase breaker for foundation design (kg) 3750 kg. Approx
c. Weight of heaviest part of breaker (kg) 650 kg
2500kg/poleDownward
d. Impact loading for foundation design
2000 kg/pole Upward (Approx)
e. Seismic level for which breaker is designed 0.3 g
f. Minimum safety clearance from earthed objects Please refer enclosed GA drawing
g. Noise level in (dB) at base of the breaker less than 140 dB
h. Minimum clearance in air
i. Between live parts (mm) Centre to Centre distance 4500mm
ii. Live parts to earth (mm) Refer GA Drawing
iii. Live parts to ground level (mm) Refer GA Drawing
6 Constructional Details
a. Whether arcing contacts provided Yes
Main Contact- Finger (Material: CU-
Chromium)
b. Type and material of main contacts and arcing contacts
Arcing Contact- Tulip (Material Cu-
Tungsten)
c. Contact pressure on main contacts (kg/cm2) 0.3 kg/mm
d. Contact separation in arcing position (mm) Not measured
e. Contact separation in open position (mm)
i. Main contacts 110 mm
ii. PIR contacts Not Applicable
f. Whether pressure relief device for each of the gas chamber of SF6 CB
Not Applicable
provided
g. Rate of contact travel.
i. Opening (m/sec) 5.8 - 6.6
ii. Closing (m/sec) 2.0 - 3.0
h. Whether the making & breaking contacts are hermetically sealed Yes
i. Type and capacity of device used to obtain uniform voltage distribution
Not Applicable
between breaks
j. Over voltage withstand capability of grading components (kV rms)
i. Continuous Not Applicable
ii. 10 Minutes Not Applicable
iii. 1 Minute Not Applicable
iv. 5 seconds Not Applicable
k. Number of auxiliary contacts per pole provided for Owner's use 10 NO +10 NC
l. Rated voltage of auxiliary contacts (V) 250V DC
m. Current rating of auxiliary contacts
i. Continuous (A) 20 A
ii. DC breaking with 20 ms time constant (A) 2A
n. Whether auxiliary contacts silver plated Yes
o. Whether support structure included in supply Yes
p. Height of support structure As per Ground Clearance Requirment
 q. Material of support structure MS Hot dip galvanised
r. Standard to which the design of support structure conform IS 808
s. Whether foundation bolts for breakers and cabinets included in scope of
Yes
supply
7 Detailed Literature
a. Whether the following are enclosed.
Yes, we are providing the Type Test Report
i. Type test reports as per IEC-56
as per IEC 62271 - 100
ii. Factory test report and/or filed test report incase of reactor switching
No.
duty
iii. Details of operating mechanism Yes
iv. Drawing of breaker of support structure. Yes
v. Calculations for compressed air plant sizing Not Applicable
vi. Details of SF6 gas filling, evacuating and testing plant Not Applicable
vii. Details of SF6 gas leak detector Not Applicable
Please refer to instruction manual for gas
viii. Precautions in use of SF6 gas
filling and features of equipments
Please refer to instruction manual for gas
ix. Leaflets & literature bringing out salient features of equipment offered.
filling and features of equipments
x. Schematic diagrams of switching mechanism for closing resistor showing
the duration of insertion along with calculation for thermal rating of closing Not Applicable
resistors.
xi. Whether drawings showing contacts in close, arc initiation, full arcing,
Yes
arc extinction and open position enclosed
xii. Method of checking of Voltage distribution devices at site enclosed Not Applicable
xiii. Details along with a complete catalogue of operation analyzer enclosed Not Applicable
xiv. Data on capabilities of circuit breaker in terms of time and number of At rated interrupting capacity---10
operations at duties ranging from 100% fault currents to load currents of the At 50% of rated interrupting capacity---20
lowest possible value without requiring any maintenance or checks. At rated normal current---1000

Non Simultaneity between contact (within

pole) is not applicable since the breaker is
xv. Effects of non simultaniety between contacts within a pole or between
single break.Max. break time observed is
poles and also show how it is covered in the guaranteed rated break time
53.3 ms and considering pole simultenianity
of 3.3ms, Total Break time is 56.6ms <60ms

Activated Alumina as an absorbent is used to

absor moisture contents and arcing products
xvi. Details and type of filters used in interruptor assembly and also the
of SF6 gas during arc extinguishing. Used in
operating experience with such filters
all around 24,000 breakers supplied so far for
various ratings.
xvii. Curves supported by test data indicating the opening time under close
open operation with combined variation of trip coil voltage and Yes, Curves covered in Type Test Report
pneumatic/hydraulic pressure.
xviii. All duty requirements specified along with adequate test reports. Yes
CIRCUIT BREAKER - CONTROL CABINETS :
1 Manufacturer's Name Crompton Greaves Ltd.
2 Indoor/Outdoor application Outdoor
o
3 Design ambient air temperature ( C) 50 deg C
4 Standards applicable IEC - 62271 - 100
5 Thickness of sheet steel (mm) and whether cold rolled or hot rolled 3 mm hot rolled steel
6 Degree of protection provided IP 55
Bill of material for all the equipment mounted on control cabinet giving the
7
following details:
a. Make and type Kindly refer Sequence diagram
b. Applicable Standard Kindly refer Sequence diagram
c. Voltage rating Kindly refer Sequence diagram
d. Current rating Kindly refer Sequence diagram
e. Duty class. If applicable Kindly refer Sequence diagram
f. Manufacturer's catalogue No. Kindly refer Sequence diagram
g. Total heat load of cabinet (for purpose of ventilation requirement) stranded
8 Colour of finish paint IS : 5
 a. Outside 631 of IS 5
b. Inside 631 of IS 5
9 Control Wiring
a. Size of conductor 2.5 sq. mm
i. For CT circuits Not Applicable
ii. For other circuits 2.5 sq. mm
b. Conductor Solid/Stranded Stranded
c. Number of Strands/conductor 7/ 0.67
10 Terminal Blocks
a. Make & type ELMEX, CONNECTWEL
b. Current rating 30A Apprx
i. Power terminals (A) Not applicable
ii. Other terminals (A) 20A
11 Space Heater Rating at 240 V AC 100W, 1 phase 240 V AC
12 Control cabinet drawing showing the following:
a. Outline dimensions, floor opening, floor/ wall/ pedestal fixing
Refer GA Drawing
arrangements, weights etc.
b. Front view, inside view showing the mounting arrangement of various
Refer GA Drawing
equipment.
13 Schematic/wiring diagram of control cabinet enclosed Yes
Interconnection drawing showing cable, connections to the control cabinet
14 As per Wiring Drawing
enclosed
15 Type test report to verify degree of protection enclosed Yes
16 Details of terminal rows:
i. Whether arranged vartical or horizontal Vertical
ii. Clearance from adjacent components. Adeqate
iii. Distance between rows. Adequate
iv. Whether transparent protection cover provided. Yes
CIRCUIT BREAKERS - TERMINAL CLAMPS AND CONNECTORS
1 Manufacturer's Name Nootan / prime switchgear/ Equivalent
2 Applicable Standards IS 5561
3 Type ACSR Drake Conductor
4 Material of connector
a. Clamp body Aluminium
b. Bolts & Nuts Hot dip galvanised ss
c. Spring Washers Hot dip galvanised ss
5 Rated Current
6 a. Rated terminal load (kg) 1250A
b. Factory of Safety As per IEC
7 Minimum thickness of any part (mm) As per standards
8 Weight of clamp complete with hardware (kg) As per standards
9 Type test reports as per IS enclosed Yes
10 OGA drawing enclosed. Yes
CIRCUIT BREAKERS - BUSHING/SUPPORT INSULATOR :

IEC/ABIL/MODERN/Argilon-
Germany/Sarvana Insulators (SIL)/Liaoning
1 Manufacturer's Name Shuangling/Fushun High tech Electric/ Liling
Huaxin/ Lining Pukov Insulators/ Prathamesh
Ceramics.

2 Type Hollow porcelain

3 Applicable Standards IEC 62155-2003
4 i. Height As per GA drawing
ii. Diameter (Top) As per GA drawing
iii. Diameter (Bottom) As per GA drawing
5 Total creepage distance (mm) 6125 mm
6 Rated voltage (kV) 245 kV
7 Power frequency withstand voltage for 1 minute (kVrms) dry and wet 460 kV (rms)
8 1.2/50 micro sec. impulse withstand voltage (kVp) 1050 kVp
 250/2500 micro sec. switching impulse withstand voltage (kV p) dry and
9 Not Applicable
wet
10 Corona Extinction voltage (k V) 156 kV rms
Interrupter weight =294 kg
11 Weight (kg)
support Insulator weight =224 kg
12 Maximum allowable span (mm) Not Applicable
13 Cantilever Strength (kg) 3500 Kg-m
14 OGA drawing enclosed. Yes