PROJECT REPORT ON

WOOD CUTTING MACHINE

 Project Report Of Wood Cutting Machine

Submitted To:

Eng. Ghazanfar

Submitted By:

Muhammad Sulman Shah

2019-GCUF-86
Muhammad Waqar
2019-GCUF-86553
Waqas Ahmad
2019-GCUF-86278
Adnan Haider
2019-GCUF-86552
Junaid Ahmad
2018-GCUF-86912
Sesssion:
(2019-2023)
BSc Mechanical Engineering & Technology
Govt. College University Faisalabad Layyah Campus
 TABLE OF CONTENTS

Dedication____________________________________________________________
Certificate_____________________________________________________________
Supervisor/Internal Examiner_____________________________________________
External Examiner______________________________________________________
Acknowledgements______________________________________________________
Abstract_______________________________________________________________

CHAPTER-1___________________________________________________

INTRODUNCTION_____________________________________________________

CONSTRUCTION OF CUTTING MACHINE __________________________________

PARTS OF CUTTING MACHINE____________________________________________
1.1: Cutting Disk______________________________________________________
Qualities_______________________________________________________
1: Size ________________________________________________________
2: Material _____________________________________________________
3: Shape________________________________________________________
4:Teeth________________________________________________________
5: Cutting Material Type__________________________________________
1.2: Shaft____________________________________________________________
Spindle Shaft___________________________________________________
1.3:Bearing__________________________________________________________
Material_______________________________________________________
1.4: Nut_____________________________________________________________
Hexa Nut______________________________________________________
1.5: Hand Garinding machine____________________________________________
Main Components________________________________________________
 1.6: Work Piece Support Plate____________________________________________
CHAPTER-2____________________________________________________________
STEEL MEASURING TAPE_______________________________________________
INTRODUNCTION______________________________________________________
2.1: Measuring Tape ___________________________________________________
2.2: History____________________________________________________________
2.3: Design_____________________________________________________________

CHAPTER-3______________________________________________________________

Safety Guard_______________________________________________________________

INTRODUNCTION_________________________________________________________

3.1: Safety Guard________________________________________________________

3.2: Functions___________________________________________________________

3.3: Protection__________________________________________________________
 DEDICATION

This document is dedicated to our families and friends who supported us in different way at different
places/time as we needed. Also to our honor able teacher who played as important role in entire period of
learning at GC University Faisalabad (Layyah Campus), Specially Engr. Ghazanfar, Engr. Sehrish
Manzoor, Engr. Zubair who gave us new and better ideas to successful completion of this project.
 DECLARATION

The work reported in this project was carried out by Muhammad Sulman Shah 2019-GCUF-86491, M
Waqar 2019-GCUF-86553, Waqas Ahmad 2019-GCUF-86278, Adnan Haider 2019-GCUF-86552 & Junaid
Ahmad 2019-GCUF-86912 underthe supervision of Engr. Ghazanfar Lecturer, Department of
Mechanical Engineering & Technology GC University Faisalabad Pakistan (Layyah Campus). The content
of this project is the product of our own research and no part has been copied from any other source,
degree. The University may take action if the information is founded inaccurate at any stage.

Signature of Student:

Muhammad Sulman Shah ______________

Registration No: 2019-GCUF-86491

M.Waqar____________
Registration No: 2019-GCUF-86553

Waqas Ahmad ____________

Registration No: 2019-GCUF-86278

Adnan Haider ____________

Registration No: 2018-GCUF-86552

Junaid Ahmad _____________

Registration No: 2019-GCUF-86912
 CERTIFICATE

This is to by Muhammad Sulman Shah 2019-GCUF-86491, M Waqar 2019-GCUF-86553, Waqas

Ahmad 2019-GCUF-86278, Adnan Haider 2019-GCUF-86552 & Junaid Ahmad 2019-GCUF-
86912 have worked and completed their “Smart Portable DIY Spot Welder” Project at department
of Mechanical Government College University Faisalabad Layyah Campus inpartial ful fillment
of the requirements for the degree of BSc in Mechanical under my guidance and supervision. In
your opinion it is satisfy and up to the mark and therefore fulfils the requirements of BSc in
Mechanical.

Supervisor / Internal Examiner:

Name: Engr.Ghazanfar Signature:

External Examiner:

Name: __________________
Signature: Head of Department

Department of Mechanical Engineering & Tech

Government College University Faisalabad (Layyah Campus)

 Acknowledgements

I would like to thank my supervisor Professor Sir Ghazanfar for their continued support and
encouragement throughout my BSc Mechanical Tech. I would like to thank Engr. Sehrish Manzoor
who, alongside my supervisors, afforded me much wisdom and patience.I would also like to show
my appreciation for the members of the workshop technicians who made this work possible.
 CHAPTER # 1

INTRODUNCTION:

Wood cutting machine is look like a table saw. Wood cutting saws are very useful tools for cutting and shaping
such materials. Its mostly used for cutting wood and soft material. The cutting can be dangerous if not handled
properly .This machine is able to cut the specific shape pieces of wood. It consist of cutting disks structure table.
Its also consist of granding machine for transmit power. This machine gives power to the shaft to move the cutting
disks. Two bearings are fitted in a pipe for support shaft movement. In turn leading to a detailed mechanical design
followed by the control system, all based on the aforementioned design objectives.

CONSTRUCTION OF CUTTING MACHINE

Cutting Machine manufacturing is cheep , so first we make parts of the cutting machine, then we
assemble all part of the machine. Mostly of the parts of machine is made of simple iron and we cast one
by one all the parts of lathe machine.

PARTS OF CUTTING MACHINE

There are five majors’ parts of cutting machine.

 Cutting Disks
 Shaft
 Bearing
 Disk Support
 Nut
 Grinding Machine
 Work piece Support Plate
 Table Legs

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1.1: CUTTING DISK

A disc cutter is a specialised, often hand-held, power tool used for cutting hard materials, ceramic tile,
metal, concrete, wood and stone for example. This tool is very similar to an angle grinder, chop saw, or
even a die grinder, with the main difference being the cutting disc itself (a circular diamond blade, or
resin-bonded abrasive cutting wheel for a disc cutter vs. an abrasive grinding wheel for an angle
grinder). This tool is highly efficient at cutting very hard materials, especially when compared to hand
tools.

Fig 1.1

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 QUALITIES:

1. SIZE

This cutting disk have like a circular saw with the dimension is 4 inches or 110 mm is the
actual size of cutting disk.

2. MATERIAL

The material of the cutting disk which is used in wood cutting machine is allow steel.Which
make this cutter sharp and hard then workpiece.

3. SHAPE

The shape of the cutting disk which is used in wood cutting machine is like a Teething Blade.
Ther are sharp teethes on the edges of blade.

4. TEETH

In counting teethes on a blade are 30.

5. CUTTING MATERIAL TYPE

The Cutting material of wood cutting machine is any tipe of soft or medium strength body
work piece can be used for operation.

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1.2 : SHAFT
A shaft is a rotating machine element, usually circular in cross section, which is used to transmit power
from one part to another, or from a machine which produces power to a machine which absorbs power.

Fig 1.2

1.2.1: Spindle Shaft:

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A spindle is a rotating shaft with a fixture for holding a tool (in the case of a milling, grinding, or drilling spindle)
or a workpiece (in the case of a turning spindle). The spindle shaft serves as a support, a positioner, and a rotary
drive for the tool or workpiece.

1.3: Bearing:
Bearings are "parts that assist objects' rotation". They support the shaft that rotates inside the machinery. Machines
that use bearings include automobiles, airplanes,electric generators and so on.

Bearings are "parts that assist objects' rotation". They support the shaft that rotates inside the machinery.

Fig 1.3

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This bearing is used in wood cutting machine for support the shaft , And it make its motion smooth.In this way, all
sorts of machines require a great many shafts for rotation, which means bearings are almost always used, to the
point where they have become known as "the bread and butter of the machine industry". At first glance, bearings
may seem like simple mechanical parts, but we could not survive without bearings.

1.3.1: MATERIAL
The material for rolling bearing ball bearing balls varies widely and is always primarily focused on the ring
materials. This ensures that the interplay of cage, inner ring, and outer ring in the system is harmonised. This is
especially important when the application involves heating or cooling the bearings. It is important that ball bearing
running properties are always good. The most common ball materials are listed below with relation to the ring
material.

For these ball bearings, hardened steel balls are often used. The most often used material is a chrome steel with
about 1% carbon and 1.5% chrome. The properties of steel balls of martensitic chrome steel make them especially
wellsuited to ball bearing production, since they make stable components that are resistant and convincingly
durable in continuous operation. Balls made of roller bearing steel are robust and durable. Susceptibility to
corrosion tends to be low, so that cylindrical rollers and needle rollers are made of this material. But lubrication is
indispensable.

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1.4: NUT
A nut is a type of fastener with a threaded hole. Nuts are almost always used in conjunction with a mating bolt to
fasten multiple parts together. The two partners are kept together by a combination of their threads' friction (with
slight elastic deformation), a slight stretching of the bolt, and compression of the parts to be held together.

Fig 1.4

1.4.1: Hexa Nut

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A hexagonal nut is a type of metal fastener that has six sides. Most nuts are cut in a hexagonal shape, since it
seems to be the easiest shape to grasp. Nuts, in any form, are almost exclusively used to fasten a bolt to another
object.

1.5: HAND GRINDING MACHINE

A grinding machine, often shortened to grinder, is one of power tools or machine tools used for grinding. It is a
type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a
small chip from the workpiece via shear deformation.

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 Fig 1.5

1.5.1 Main Components

1 Mix tool
1. M14 tool connection shaft
2. Carbon bursh
3. The side handle
4. After the handle
5. Start switch
6. Motor housing

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 Fig 1.5.1

1.6: WORKPIECE SUPPORT PLATE:

Workpiece support plate is used to support the workpiece and make easy during cutting operation. We can keep
workpiece (Wood) on cutting machine.

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 Fig 1.6

CHAPTER # 2

STEEL MEASURING TAPE

INTRODUNCTION:

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A tape measure or measuring tape is a flexible ruler used to measure size or distance.It consists of a ribbon of
cloth, plastic, fibre glass, or metal strip with linear measurement markings. It is a common measuring tool. Its
design allows for a measure of great length to be easily carried in pocket or toolkit and permits one to measure
around curves or corners. Today it is ubiquitous, even appearing in miniature form as a keychain fob, or novelty
item. Surveyors use tape measures in lengths of over 100 m.

2.1 Measuring Tape:

Spring return pocket tape measures and long tape measures. Spring return pocket tape measures will
generally fit in a pocket. They are small; the case is up to about three inches across. The tape is returned
to the case by a spring mechanism. Pocket tape measures have a tape 1 to 15 feet (0.30 to 4.57 m) in
length and 1⁄4 to 3⁄4 inch (6.4 to 19.1 mm) across.

Fig 1.1

2.2: History
The first record of people using a measuring device was by the Romans using marked strips of leather, but this was
more like a regular ruler than a tape measure.

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On 6 December 1864 patent #45,372 was issued to William H. Bangs of West Meriden, Connecticut. Bang's rule
was the first attempt in the United States to make a spring return pocket tape measure. The tape could be stopped
at any point and held by the mechanism. The tape could be returned to the case by sliding a button on the side of
the case which then allowed the spring to pull the tape back into the case.

The first patented long tape measure in the United States was granted U.S. patent issued 10 July 1860 to William
H. Paine of Sheboygan, Wisconsin and produced by George M. Eddy and Company of Brooklyn, New York. This
tape had no increments on it. It accurately measured only a distance equal to the total length of the tape from
beginning to end marker, a brass piece attached to the tape at a measured distance. The measured length was
marked on the case or crank.

2.3: Design
The basic design on which all modern spring tape measures are built can trace its origins back to an 1864 patent by
a Meriden, Connecticut resident named William H. Bangs Jr. According to the text of his patent, Bang's tape
measure was an improvement on other versions previously designed. This design is the basis for most modern
pocket tape measures used today.

Fig 1.3

CHAPTER # 3

Safety Guard

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INTRODUNCTION:

Safety guard means an enclosure designed to restrain the pieces of the grinding wheel and furnish all possible
protection in the event that the wheel is broken in operation.

3.1: Safety Guard

Safety Guard is a safety feature on or around manufacturing or other engineering equipment consisting of a shield
or device covering hazardous areas.

Fig 3.1

3.2: Functions

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Moving machine parts have the potential to cause severe workplace injuries, such as crushed fingers or hands,
amputations, burns, or blindness. Safeguards are essential for protecting workers from these preventable injuries.
Any machine part, function, or process that may cause injury must be safeguarded. When the operation of a
machine or accidental contact injure the operator or others in the vicinity, the hazards must be eliminated or
controlled.

3.3: Protection
Main work of safety guard is to protect the worker from sharp cutting disks and cutting materials .It also make safe
of machine parts from external disturbance means by mistake any object came in contact during machine
operation.

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 Conclusions and Further Work

All feedback is very welcome - let me know what you found useful, and what you found not so useful, and what
additional information you would have liked to be included in future versions. Inevitably, I haven't thought of all
the issues and common problems in report writing, but I will maintain this document and include any issues I spot
during the marking of the next set of project reports. I estimate it took about three days, in all, to write this. It
should save me about six or seven hours in talking to different students each year, and hopefully the same time
again in making comments on initial versions of reports. It'll also do a better job of communicating what I am
expecting in a project report, and I’m less likely to miss things out.

So, I should be ahead in both quality and time. Or at least that's the plan.

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 References
[1] Wood Cutting Disk:
https://images.app.goo.gl/9LWzVfjsgShjrMrQ8
[2] Spindle Shaft:
https://images.app.goo.gl/g4Knzu8dAUfBFAMd7
[3] Bearing:
https://images.app.goo.gl/TxTC2RncqDz1byNW9
[4] Nut:
https://images.app.goo.gl/QaJe8FvvxNYZdhgW9
[5] Hand Grinding Machine:
https://images.app.goo.gl/vdyCAQeJu8Fxgj5j9
[6] Measuring Tape:
https://images.app.goo.gl/CoLkrDrkmYuRVNBc8
[7] Safety Guard
https://images.app.goo.gl/1yyR6gTSkPAmoCCH9

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