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Vacuum
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a r t i c l e i n f o a b s t r a c t
Article history: A major fraction of the electricity that is generated in the world is used in the building sector, particularly
Received 19 October 2016 as a source of light. One way to reduce the consumption of electricity in buildings is by utilizing natural
Received in revised form light with the help of environmentally friendly resources such as transparent wood. Removing the lignin
4 January 2017
from wood followed by impregnating environmentally friendly polymers whose refractive index
Accepted 7 January 2017
matches the refractive index of the cell wall helps in obtaining transparent wood. Hence, herewith we
Available online 19 January 2017
report a simple and low-cost method of fabricating transparent wood from beech wood (Fagus gran-
difolia) while retaining its 3-dimensional structure. The surface morphology of the synthesized trans-
Keywords:
Transparent wood
parent wood was studied by using scanning electron microscopy. Brunauer Emmet Teller measurements
Energy consumption were carried out to determine the specific surface area. FTIR measurements were performed to study the
Environment-friendly wood chemistry. Optical measurements showed a maximum optical transmittance of 70% and a
Energy management maximum haze of 49% for 0.1 mm and 0.7 mm thick wood samples, respectively. Mechanical testing
showed that the transparent wood has a higher tensile strength and hardness when compared to the
delignified wood. The fabricated transparent wood with high transmittance and enhanced mechanical
properties is a potential candidate material for light transmitting building materials and transparent
solar cell windows.
© 2017 Published by Elsevier Ltd.
http://dx.doi.org/10.1016/j.vacuum.2017.01.016
0042-207X/© 2017 Published by Elsevier Ltd.
650 H.S. Yaddanapudi et al. / Vacuum 146 (2017) 649e654
bonding all the wood cells together. Furthermore, lignin provides 2.3. Preparation of poly methyl methacrylate
high hardness and rigidity to the wood. Cellulose, which is the
major component in wood, plays a vital role in development of PMMA was prepared by MMA monomer and 2, 20 Azobis initi-
flexible electronics such as optoelectronic devices. However, to ator. The initiator was 1 wt % of the monomer. The mixture of the
make an optoelectronic device, the wood should be transparent to monomer and initiator was pre-polymerized at 90 C for 5 min. The
the relevant spectrum. mixture was then cooled to room temperature in an ice-water bath
As mentioned earlier, the main components of wood are cellu- so as to terminate the polymerization.
lose, hemicellulose and lignin. In contrast to cellulose and hemi-
cellulose which are colorless, lignin possesses an extremely dark 2.4. Vacuum infiltration technique
color. Therefore, this dark color leads to light scattering over the
visible range. One way to make the wood transparent is to bleach it, To impregnate PMMA into the delignified wood with the help of
which helps in removing the lignin and pulp. However, since all the vacuum infiltration, a vacuum chamber and a vacuum pump. The
color across the pores in the wood are not removed, polymer which amount of vacuum pressure that is applied as well as the time of
can provide strength and transparency is impregnated into the vacuum infiltration, and stabilization of delignified wood plays a
pores of the wood which run vertically down. Several recent vital role in the impregnation of PMMA into the delignified wood.
attempt have successfully been made to fabricate transparent At first, to stabilize the wood in the vacuum chamber, the wood is
wood. However, the process to fabricate transparent wood ob- immersed in the PMMA solution. During the stabilization, i.e. when
tained so far is complicated and requires environmentally un- the wood þ PMMA solution is under vacuum, the air that is present
friendly reagents [8e12]. in the pores of the wood is released as bubbles (shown in Fig. 1(b)).
In this study, our objective is to develop a transparent wood An optimal time of an hour with three repetition at chamber
from beech wood (Fagus grandifolia) using a novel two-step syn- pressure of 0.1 bar has been chosen to completely remove the air
thesis process. In a recent study, the wood-PMMA composite ma- that is present inside the wood. Once, the wood þ PMMA solution is
terial [13] was shown to exhibit a high durability with excellent stabilized, the chamber is disconnected from the vacuum pump
mechanical properties. In this paper, we report the synthesis of and is retained under vacuum. During this stage, the amount of
optically semi-transparent wood which possesses an optical PMMA level that is immersed in the wood goes down which is
transmittance of 60% along with a haze of 49%. Furthermore, its mainly because of the impregnation of PMMA into the wood.
mechanical and microstructural properties have also been inves- Furthermore, PMMA hardens the wood and increases the ability to
tigated in detail. stick to it. The PMMA impregnated wood is then further sand-
wiched in between the glass slides and further wrapped with
aluminum foil for heat treatment. The heat treatment is performed
in a box furnace at 85 C for 12 h. This heat-treated wood is then
2. Materials and methods
labeled as transparent wood.
2.1. Chemicals
2.5. Characterization
Sodium chlorite (NaClO2, Sigma Aldrich, USA, 98%), acetate
buffer solution (pH ¼ 4.6, Sigma Aldrich, USA), 2,20 Azobis (Sigma The surface morphology of as-prepared wood samples was
Aldrich, USA, 80%), and pure methyl methacrylate monomer (MMA, measured by using an FEI Quanta 600 FEG scanning electron mi-
Sigma Aldrich, USA, 99%) analytical reagents were used as received croscope. The non-conducting samples were coated with gold
without any further purification. before SEM measurements. Brunauer, Emmett and Teller (BET) ni-
trogen adsorption measurements were carried out on the beech
wood and delignified wood samples using a Micrometrics Gemini V
analyzer to determine their specific surface area. Before analyzing
2.2. Fabrication of transparent wood the samples at 196 C by N2 physisorption, the samples were
degassed at 110 C for 24 h. At relative pressure ranging from 0.01 to
First, beech wood (BW) was cut into disc-shaped samples which 0.25, the data for all the samples were collected. Fourier transform
were rinsed with water. The rinsed wood pieces were then trans- infrared spectroscopy (FT-IR) spectra was measured by using
ferred to a box furnace for dehydration at 120 C for 24 h. The attenuated total reflection (ATR) technique. The spectra were
dehydrated wood samples were then transferred to a solution recorded using a Varian 3100 FT-IR Excalibur. Spectral data were
containing 5 wt % sodium chlorite in acetate buffer solution and collected over a range of 400 cm1 to 4000 cm1 by averaging 40
allowed to sit at 95 C for 12 h. This process bleached the wood and scans with a resolution of 8 cm1. The transmittance and haze
removed lignin from the cell walls. The wood pieces were then measurements were performed using a Lambda 950 UV/VIS NIR
washed with deionized water. Later, these samples were washed spectrophotometer with a wavelength ranging from 300 nm to
with ethanol, a solution of ethanol and acetone, and acetone so as 850 nm. For haze experiment, an integrating sphere with three
to remove any remaining water. The washed samples are referred ports, of which two of them are aligned to the sphere's center
to as delignified wood (DW). Upon delignification, the samples allowing passage of the transmitted light through the center of the
change from brown to white. The delignified wood samples were sphere, was used for performing both measurements. ASTM stan-
stored in ethanol until further use. Later, the delignified wood dards - ASTM D1003 “Standard Method for Haze and Luminous
samples were impregnated with poly methyl methacrylate (PMMA) Transmittance of Transparent Plastics” was followed to measure
by vacuum infiltration. The impregnation was performed for one the percentage of haze in the samples [14]. The percentage of Haze
hour with three repetitions. Finally, the polymer-impregnated determined is given by,
wood was sandwiched between aluminum-wrapped glass slides
for heat treatment. The heat treatment was performed in a box T4 T3
Haze ¼ 100 %
furnace at 85 C for 12 h. The heat-treated wood is labeled as T2 T1
transparent wood (TW). A schematic of the fabrication process is
shown in Fig. 1. Where, T1, T2, T3, and T4 are the amount of transmission of the
H.S. Yaddanapudi et al. / Vacuum 146 (2017) 649e654 651
Fig. 1. (a) Fabrication process of transparent wood, (b) vacuum Infiltration technique.
sample placement with respect to the integrating sphere i.e. T1 is even after delignification, the three-dimensional structure of the
the transmission measured of a white standard present on the wood is retained. Moreover, the pores are aligned in parallel to the
reflectance port without any known sample at the first port. axis of the cells which indicate that the cellulose is still retained
Similarly, T2 is the transmission of a white standard on the reflec- even after delignification process.
tance port with the sample on the first port, T3 is the transmission In addition, the SEM images of the transparent wood showed
without any sample along with an open reflectance port, and T4 is that the polymer has not only completely filled the pores present in
the transmission with the sample on the first port along with the wood, but is also in good contact with the cell walls. From these
having an open reflectance port. observations, we believe that there is a strong interaction between
For practical applications mechanical characterizations were the polymer and cell walls of the wood which might be either
also performed. The tensile tests for all the samples were carried chemical or mechanical. Moreover, void spaces that could be
out using a tabletop Instron 5969. A cell load of 500 N along with a observed are mainly due to the shrinkage of methyl methacrylate
strain rate of 1% per minute was utilized to carry out the tensile by volume after polymerization at the interface between the cell
measurements. The samples were tested at room temperature with wall of the wood and polymer [15].
dimensions of 50 mm х 3 mm. The hardness of all the samples were Fig. 3 shows the FTIR analysis for untreated beech wood,
measured using Rockwell Hardness C-scale tester equipped with a delignified wood, and transparent wood samples. It can be seen
diamond indentor. A load of 60 kgf was used during the hardness that the absorption intensity at 3429 cm1 decreases from beech
measurement. All the mechanical testing measurements were wood to transparent wood. This decrease in intensity is due to the
performed at room temperature. reduction in the number of hydroxyl groups in the material. Thus,
because of the presence of the vinyl monomer, MMA is carrying an
3. Results and discussion ester group and an unsaturated C-C double bond. Upon polymeri-
zation, this gets grafted onto the wood matrix by its ester group
3.1. Material characterization through the free-radical polymerization mechanism. As a result, a
chemical compounding exists between the polymer and the wood
Fig. 2 shows the SEM images of untreated beech wood (BW), matrix which results in the formation of wood-PMMA composite.
delignified wood (DW), and transparent wood (TW) at (a) low Furthermore, a new peak at 1732 cm1 and 800 cm1
magnification, and (b) high magnification. The SEM images show a e 900 cm1 is observed which corresponds to the carbonyl group of
clear presence of the three-dimensional structure of the wood for the polymer, indicating that the polymer is grafted onto the wood
all the samples. Additionally, the SEM images of the beech wood matrix, thus generating a strong chemical interaction as observed
shows the presence of lignin along the pore walls of the wood. In in the SEM images of transparent wood shown in Fig. 2. Further-
contrast to the untreated wood, the delignified wood shows that more, the peak at 1232 cm1 present in the untreated wood
652 H.S. Yaddanapudi et al. / Vacuum 146 (2017) 649e654
Fig. 2. SEM images of untreated beech wood (BW), delignified wood (DW), and transparent wood (TW) at (a) low magnification, (b) high magnification.
corresponds to the lignin that is present in the sample. Apart from varying thickness (0.3 mme0.7 mm) over a wide wavelength range
the lignin bands, peaks at 3400 cm1 and 2927 cm1 were also of 300 nme850 nm. It can be seen that the beech wood and
observed in all the samples, which are identified as O-H stretching transparent wood exhibit almost 0% transmission. This is due to the
absorption and C-H absorption bands, respectively, for cellulose presence of cellulose, lignin and hemicellulose which absorb most
and hemicellulose. In contrast to the untreated wood, the deligni- of the light [16]. In contrast to these, the optimized transparent
fied wood shows the absence of lignin band which further confirms wood samples exhibited a transmission value as high as 70% above
that the lignin present in the wood is removed. 500 nm. Moreover, as the thickness of the transparent wood varies,
the percentage of transmission also differs. For instance, from Fig. 4,
it could be comprehended that as the thickness of the sample in-
3.2. Optical measurements creases, the amount of transmission decreases. A maximum
transmittance of 70% was obtained for 0.1 mm thickness whereas a
Fig. 4 shows the optical transmittance measurements for un- minimum transmittance of 15% was obtained for 0.7 mm thick
treated beech wood, delignified wood, and transparent wood of
H.S. Yaddanapudi et al. / Vacuum 146 (2017) 649e654 653
100
Transparent wood (t - 0.7 mm)
Transparent wood (t - 0.6 mm)
80 Transparent wood (t - 0.3 mm)
PMMA
% Haze
60
40
20
0
300 400 500 600 700 800
wavelength (nm)
Fig. 4. UV-Visible optical transmittance measurements of beech wood, delignified Fig. 5. UV-Visible optical haze measurements of beech wood, delignified wood, and
wood, and transparent wood of varying thickness (0.1 mme0.7 mm) over a range of transparent wood of varying thickness (0.3 mme0.7 mm) over a wide wavelength
300 nme850 nm. range of 300 nme850 nm.
654 H.S. Yaddanapudi et al. / Vacuum 146 (2017) 649e654
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