CAT Machines Electrical

Troubleshooting
CAT Electrical Troubleshooting


M E N U

312C EXCAVATOR ELECTRICAL

SCHEMATIC
POSTED IN ELECTRICAL SCHEMATIC •

Component Identifiers (CID¹)

Module Identifier (MID²)
(Atch.) Valve Control
(MID No. 06A)
CID Component
1522 Variable Relief (1) Solenoid Valve
1523 Variable Relief (2) Solenoid Valve
1524 Flow Control Solenoid Valve
2004 ATT Stem1 Modulation
2005 ATT Stem2 Modulation
2006 ATT Stem3 Modulation
2012 1Way/2Way Change Solenoid Valve
2016 ATT Stem1 Extended Solenoid Valve
2017 ATT Stem1 Extended Solenoid Valve
2018 ATT Stem2 Extended Solenoid Valve
2019 ATT Stem2 Extended Solenoid Valve
2020 ATT Stem3 Extended Solenoid Valve
2021 ATT Stem3 Extended Solenoid Valve
Engine and Pump Controller
(MID No. 069)
CID Component
96 Fuel Level Sensor
110 Engine Coolant Temperature Sensor
167 Alternator
168 Voltage of the Power Supply (Key Switch)
190 Speed Sensor
248 Cat Data Link
374 Swing Brake Solenoid
376 Travel Alarm
581 Proportional Reducing Valve for the Power Shift Pressure
586 Engine Speed Dial
587 Feedback Sensor for the Governor Actuator
598 Travel Speed Solenoid
600 Hydraulic Oil Temperature Sensor
1161 Pump Delivery Pressure Sensor (1)
1162 Pump Delivery Pressure Sensor (2)
1525 Straight Travel Solenoid
2002 Action Alarm
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)¹

FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.

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4
Voltage above normal or shorted high.
Voltage below normal or shorted low.
UPS250 – UPS900 5 Current below normal or open circuit.
ELECTRICAL SYSTEM6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
SCHEMATIC (2 VOLUMES)
8 Abnormal frequency, pulse width, or period. Privacidad - Condiciones
 9 Abnormal update.
10 Abnormal rate of change.
Press CTRL + SCROLL to zoom in/out 11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
Contact your CAT rep for manuals, we do not sell ANYTHING!! 14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

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BOBCAT Electrical & Hydraulic Schematics

CAT Manuals

Contact Us Real Time Error Codes

Code Description of Problems
Privacy Policy 1301 Engine oil pressure is too low.
1302 Engine coolant temperature is too high.
1303 Hydraulic oil temperature is too high.
1304 Air filter is clogged.
TAGS 1305 Battery voltage is not normal.
2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage.
9XR ⁄ 12H ⁄ 24H ⁄ 140H ⁄ 160H ⁄ 307 ⁄ 308C CR2202
⁄ 311B ⁄ 312B ⁄ actuator feedback sensor circuit is shorted to body ground.
Governor
2301 Governor actuator feedback signal is not stable.
320 ⁄ 320B ⁄ 320C ⁄ 322 ⁄ 325B ⁄ 330B ⁄ 336D ⁄ 631E ⁄ 633E ⁄
2302 Governor actuator feedback signal deviates.
637E ⁄ 651E ⁄ 657E ⁄ 769D ⁄ 771D ⁄ 793B ⁄ 3126 ⁄ 3126B Governor
2303 ⁄ 5080 ⁄actuator does not move.
C-9 ⁄ C-10 ⁄ C-12 ⁄ C-15 ⁄ C-16 ⁄ D5M ⁄ D6M ⁄ D8R
2304 ⁄ D9R Calibration
⁄ data error.
3201 Monitor RAM is not normal.
D11R ⁄ D250E ⁄ D300E ⁄ D350E ⁄ D400E ⁄ electrical ⁄ hydraulic ⁄
4101 Electric power supply to the controller is too much (43 volts).
M312 ⁄ M315 ⁄ 4102 Over-current in proportional reducing valve.
4103 Proportional reducing valve circuit is open.
4104 Monitor power supply (digital output) over current.

CATEGORIES 4105
4106
Over-current in digital output (trenching solenoid).
Over-current in digital output (fine control solenoid).
4107 Over-current in digital output (travel speed change solenoid).
308C 4108 Over-current in digital output (travel alarm).
4109 Spare solenoid 1 (digital output) over current.
320C 410A Over-current in digital output (swing brake solenoid).
410b Spare solenoid 2 (digital output) over current.
336D 4201 Engine speed is not normal.
4202 Engine coolant temperature sensor is shorted to body ground.
4203 Hydraulic oil temperature sensor is shorted to body ground.
Electrical Schematic
4204 PWM sensor of pump delivery pressure is shorted to body ground.
4205 Spare PWM sensor 1 is shorted to body ground.
Product Link – PL522/523
4206 Spare PWM sensor 2 is shorted to body ground.
4207 PWM sensor of pump delivery pressure is open in circuit.
Product Link 121S/300
420A Fuel sensor is shorted to body ground
420B Fuel sensor is open or shorted to battery voltage.
420C Electric power supply is to low (below 23 volts).
420D Electric power supply is to high (above 32 volts).
© Copyright 2023 – CAT Machines Electrical Troubleshooting
420E Engine speed dial is not in one of the 10 specified positions.
4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal).
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4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnorm
4303 Engine stalls.
A201 Monitor communication is not normal.
Privacy Policy
A202 Monitor takes too much time to respond to controller's signal.
A203 Communication is abnormal in controller.
A20d ADEM communication disconnect.

Privacidad - Condiciones
Privacidad - Condiciones
 124-G
113-O
118-G

123-W
120-Y

315-G
180-G

01 81-UB-637M 81-NG-609K KP-706

W
175-
110-
114-
115-
103-
105-
184-
149-
C987
168-
176-

152-
169-
129-
160-

147-
143-

140-

9 81-NG-304 81-UP-977K 81-UB-637M 81-HW-694

Privacidad - Condiciones
8 81-NG-609K 81-HW-477F 81-UB-637M 81-NG-594
FUSE BASE

FUSE BASE

7 LY-803 81-RO-377F 81-UB-637M 81-YG-294

CONN 3
101-RD-6

6 81-KP-455E 81-KP-455E 81-KP-194

10A
10A
15A
15A

15A
10A
10A
10A
10A
10A
10A
10A
15A
15A
10A
10A

15A

15A
10A

10A
10A
10A
10A
10A
10A

15A
10A

10A

10A
10A
5A
5A

5A

5A

5A

5A
5A

5A

5 UP-741 81-YG-967A 81-UB-637M 81-RO-784

4 81-RO-377F 81-UB-867A 81-YG-504
3 81-HW-477F NG-885A LY-803
WH

WG

WJ

2 81-YG-967A UB-616 81-LY-803 81-NG-304

6-DR-101 1 81-UB-867A KP-706 LY-803 81-NG-304
6-DR-101 81-NG-304 81-KB-002 81-NG-304
CHASSIS

41-UB-433 41-KB-002 81-NG-304

A

8 YG-223 81-NG-609K 41-UB-433

7 81-HW-087 81-HW-113 81-UP-977K YG-223
6 81-UP-977 LY-803 81-HW-477F 81-HW-113
A588-GN-18

8630-BU-18
645-RD-18

646-RD-18

646-RD-18

320-RD-18

200-BK-18

200-BK-18

200-BK-18

317-YL-14
317-YL-18

315-GN-14
310-PU-18

200-BK-18

CONN 2

5 81-UP-444F 8-HW-403 81-RO-377F 81-NG-344F

SA
NEUTRAL START RELAY
11

A588-GN

DISCONNECT SW

4 81-NG-344F DR-981 81-KP-455E 8-HW-403

CHASSIS LAMP RELAY

HYD LOCK SOL RELAY

616-BU

149-RD

607-PK
607-PK

160-PU

615-YL

115-RD

322-GY

114-RD

189-RD
151-GN

306-GN

307-OR
154-RD

638-WH

152-BU
ATCH BEACON RELAY

3 81-KB-532 41-DR-861 81-YG-967A DR-981

AIR HEATER RELAY
BOOM LAMP RELAY

2 81-NG-398 81-UB-867A 41-DR-861

CAB LAMP RELAY

7N-0718

1 81-RB-298 UP-741 NG-885A UP-741

UP-741 UB-616 UB-041
HORN RELAY

UP-741 KP-706 6-DR-901

161-3128

161-3128

161-3128

161-3128

161-3128

161-3128

161-3128

161-3128

UB-041 81-NG-304 6-DR-101

BK-00

81-RB-298 6-DR-901 41-UB-433 81-NG-179L

81-RB-298 6-DR-101 KB-002 81-YG-777K
E

81-RB-298 YG-223 81-KB-532

CE

81-RB-298 81-RB-123 81-HW-113 KB-532

81-RB-298 81-UB-679G 8-HW-403 KB-532
ESAB ESUF 81-NG-398 DR-981
81-NG-398 81-NG-398 41-DR-861 KB-532
LAMP RELAY

81-NG-398 81-RB-298 UP-741 81-KB-532

E

121-1022

81-UP-061 81-NG-398 81-RB-298 UB-041 81-KB-532

CHASSIS

22L
81-UB-326A 81-NG-398 81-UB-034 6-DR-901 81-KB-002
DIODE

81-NG-398 81-UB-214 6-DR-101 41-KB-002

81-KB-532 DR-481 81-UP-087 KB-002
41L 41L
LENAP YALER 41-KB-002 81-HW-977
81-UP-977K 81-NG-344F
NG-885A 81-NG-398 81-UP-444F
UB-616 81-RB-298 81-NG-304
KP-706 DR-481
9X-3404 (NOTE B)

41-UB-433 81-KB-532
YG-223 81-KB-532
8-HW-403 81-KB-532
DR-981 81-KB-532
DR-481 81-KB-532
AIR CLEANER SW
3T-5760

41-DR-861 81-KB-532
BATTERY

UB-041 81-KB-532
BK-00

81-UB-034 6-DR-901
154-0498

403-GN-18
308-YL-18

893-GN-18
892-BR-18
81-KB-532 81-KB-532 6-DR-101

TRAVEL ALARM
CE

81-UB-034
C

200-BK

184-RD
81-KB-532 81-LY-713

C
POS NEG

176-1931

81-KB-002 81-KB-002 81-KB-532 81-KB-532 2 KB

WASHER

+ -
MOTOR

81-UP-605 81-UP-605 81-KB-532 81-RB-123 1 KB

ATCH
81-UB-214 81-KB-532
C
12

81-KB-532 31L 31L 81-KB-002

ATCH START

81-UB-679G 81-UB-679G
3E-6332
RD-00

AID SOL

1 81-LY-713 81-LY-713 81-UB-034

CC

2 81-HW-113 81-HW-113 81-UB-214

UP-741 81-HW-113
C
LEVEL SW
096-0744

81-UB-214 UP-741

308-YL-18
COOLANT

PRODUCT LINK
POS NEG

403-GN-18

893-GN-18
892-BR-18
81-KB-532 81-UP-605
LEVEL SENSOR

200-BK
C

184-RD

209-6417
ATCH WATER
SEPARATOR

158-8662

PL201
LANGIS C 81-UB-679G
DNUORG B 81-KB-532

CONN 1
CA
RD-00

B+ A UP-741

1
2
3
4
5
6
00-DR 00-DR
J

E
 3E-7738

L28

81-KB-002
81-KB-002
81-KB-002

41-KB-002
81-KB-002

81-KB-532
81-KB-532
41-KB-002
41-KB-002
81-KB-002
81-KB-532
81-KB-532

81-KB-532
81-KB-532

81-KB-532
81-KB-532
81-KB-532
41-KB-532
81-KB-532

81-KB-002
81-KB-002
81-KB-002
81-KB-532
KB-002

KB-532

KB-002

81-UP-267A
81-UB-864C
81-KP-455E
81-UP-977K
81-NG-344F
81-UP-444F
81-KB-532

81-KB-532
81-KB-002
81-KB-002
81-KB-002

81-HW-113
41-UB-433
81-NG-304
81-YG-504
81-YG-294
81-LY-887

81-UP-087

41-DR-861

81-HW-977

81-RO-784
C TJ TH

6-DR-101
6-DR-901

8-HW-403
D

KB-002

UB-041

UP-741

DR-981

YG-223
CHASSIS

81L
C
IMPLEMENT 1 K777-GY-18 K777-GY-18
PRESS. SW 2 235-BK-18 L971-GN-18

00-DR
170-9335
235-BK-18
235-BK-18
C 235-BK-18
TRAVEL 1 L971-GN-18
PRESS. SW 2 235-BK-18
170-9335

81L
00-DR
C
ENGINE

AIR HEATER
FUEL PUMP 035-8059
C C
+ 140-BU 334-BU-14
- 200-BK

COOLANT TEMP SW COOLANT TEMP

173-7633 SENDER
C C 112-4009
140-BU
C C
492-GY-18
T
T

235-BK-18

COLD ADVANCE
SOL
C ATCH COOLANT
399-OR TEMP SW
3E-6425
C
BK 1 311-WH-18
BK 2 200-BK-18
T
C
BK-18 405-GY-18
B BK-18 235-BK-18

109
311

81-KB-002
ENG OIL ALTERNATOR 334
PRESS. SW 109-2362 403
5I-8005 109-RD-6 492
C
403-GN-18 K77
B+ 235
W C
C ALT 101
2 200-BK-18 D C 304
1 E554-PK-18 K779-PU-18
140
ATCH A/C COMPR 405
ENG
CLUTCH SOL
ENIGNE

ENIGNE
788
00-DR

176-1895 A76
C46
E55
C 200
BK-18 2 235-BK-18 235
BK-18 1 C468-BU-18 235

235
235
ENG OIL 235
LEVEL SW 304-WH-8
123-2993 G S
C C

WH-18 2 A762-PU-18 MTR BAT 101-RD-6

BK-18 1 788-YL-18
RD-00
ENG SPEED MOTOR CA
PICKUP
81-UP-267A
81-UB-864C

81-KP-455E
81-LY-887

81-KB-532

81-KB-532
81-YG-504

189-5746

A
KB-002

UB-041

STARTER
MOTOR
109-2361

SC

ENG CHASSIS
ENGINE

12 11

Privacidad - Condiciones