EM - 44801 TBA8 110V With HV Kit (180409)

High Viscosity kit UP Electrical manual Update
EM
TBA/8-110V
With High Viscosity Kit (HV-kit)
Issue ２０18-03-07
Nihon Tetra Pak K.K.
P 1 (2)
Doc. No.XXXXXXX_0101 Internal
High Viscosity kit UP Electrical manual Update
Description
This chapter contains the pages used to update the existing machine
Electrical Manual.
Note!
UK OBS Main Motor 3274821-0101 is included in the circuit diagram.
Program document is excluded.
P 2 (2)
Internal
DOCUMENTS LIST
001
This drawing must not without the consent of Tetra Pak
be copied, transmitted or disclosed to any third party.
10
Drawing number Page Denomination Page type Version

Page
44801-0001 001 DOCUMENTS LIST DOCUMENTS LIST AE

AE
44801-0001 002 DOCUMENTS LIST AE

Version

ELD

Doc. type
9
44801-0002 001 POSITION SUMMARY POSITION SUMMARY AE

DOCUMENTS LIST

44801-0001
TBA/8 110V (180409 JP-HV Kit)

8
Page Type

44801-0003 005 CIRCUIT DIAGRAM MAIN SWITCH AE
Machine
44801-0003 006 CIRCUIT DIAGRAM IH-GENERATOR AE

Document No.
44801-0003 007 CIRCUIT DIAGRAM ELEMENTS AE
44801-0003 008 CIRCUIT DIAGRAM ELEMENTS AE
7
44801-0003 009 CIRCUIT DIAGRAM ELEMENTS, CONTROL VOLTAGE 24VDC AE
DOCUMENTS LIST
44801-0003 010 CIRCUIT DIAGRAM LIGHT FIXTURES AE
2017-03-6
44801-0003 011 CIRCUIT DIAGRAM MOTORS AE
Version Date
6
Denomination
CONCEPT

44801-0003 017 CIRCUIT DIAGRAM PLC SYSTEM AE
44801-0003 018 CIRCUIT DIAGRAM CURRENT MONITORS AE
STO
916361
44801-0003 019 CIRCUIT DIAGRAM TEMPERATURE REGULATORS AE
Version Designer
5
ECM No
Tetra Pak Restricted

R
44801-0003 027 CIRCUIT DIAGRAM LEVEL RELAYS AE
Information Security Class

44801-0003 028 CIRCUIT DIAGRAM LEVEL RELAYS AE
4
44801-0003 029 CIRCUIT DIAGRAM STERILE CONDITIONS AE

44801-0003 030 CIRCUIT DIAGRAM STERILIZER AE
44801-0003 031 CIRCUIT DIAGRAM PROCESS SIGNALS AE
44801-0003 032 CIRCUIT DIAGRAM DISTRIBUTION EQUIPMENT SIGNALS AE
44801-0003 033 CIRCUIT DIAGRAM PRINTED DESIGN CORRECTION AE
3
44801-0003 035 CIRCUIT DIAGRAM AUXILIARY RELAYS AE

44801-0003 036 CIRCUIT DIAGRAM MISCELLANEOUS AE
44801-0003 037 CIRCUIT DIAGRAM EMERGENCY STOP FUNCTION AE
44801-0003 038 CIRCUIT DIAGRAM DOOR MONITOR FUNCTION AE
44801-0003 039 CIRCUIT DIAGRAM PLC-IN FAST ANGLE ENCODER AE
2
44801-0003 040 CIRCUIT DIAGRAM PLC-IN FAST AE

44801-0003 041 CIRCUIT DIAGRAM PLC-IN MACHINE POSITIONS AE
44801-0003 042 CIRCUIT DIAGRAM PLC-IN OPERATION MONITORS AE
44801-0003 043 CIRCUIT DIAGRAM PLC-IN SELECTORS AE
1 44801-0003 045 CIRCUIT DIAGRAM PLC-IN OPERATION MONITORS AE
DOCUMENTS LIST
002
10

Page
44801-0003 046 CIRCUIT DIAGRAM PLC-IN OPERATIONS AE

AE

Version

ELD
44801-0003 049 CIRCUIT DIAGRAM PLC-IN SIGNALS AE

Doc. type
9
44801-0003 050 CIRCUIT DIAGRAM PLC-IN AE

DOCUMENTS LIST

44801-0001
TBA/8 110V (180409 JP-HV Kit)

8
Page Type

Machine
44801-0003 057 CIRCUIT DIAGRAM PLC-OUT CONTACTORS AE

Document No.
44801-0003 058 CIRCUIT DIAGRAM PLC-OUT AE
44801-0003 059 CIRCUIT DIAGRAM PLC-OUT CONDUCTORS AE
7
44801-0003 060 CIRCUIT DIAGRAM PLC-OUT CONTROL SIGNALS AE

44801-0003 061 CIRCUIT DIAGRAM PLC-OUT DESIGN CORRECTION AE
2017-03-6
44801-0003 062 CIRCUIT DIAGRAM PLC-OUT SIGNALS AE
Version Date
6
44801-0003 065 CIRCUIT DIAGRAM PLC-OUT, UPPER VALVE PANEL AE
Denomination
CONCEPT

44801-0003 068 CIRCUIT DIAGRAM PLC-OUT, LOWER VALVE PANEL AE
STO
916361
44801-0003 069 CIRCUIT DIAGRAM PLC-OUT, CONTROL PANEL AE
Version Designer
5
44801-0003 070 CIRCUIT DIAGRAM PLC OUTPUT AE
ECM No
44801-0003 071 CIRCUIT DIAGRAM PLC-OUT, ANALOG OUT AE

R
44801-0003 072 CIRCUIT DIAGRAM PLC-OUT, ANALOG OUT AE
44801-0003 077 CIRCUIT DIAGRAM FILLING CONTROL SYSTEM AE
44801-0003 078 CIRCUIT DIAGRAM PLC-IN HV KIT AE

44801-0003 079 CIRCUIT DIAGRAM PLC-IN HV KIT AE
4
44801-0003 080 CIRCUIT DIAGRAM PLC-OUT HV KIT AE

44801-0003 081 CIRCUIT DIAGRAM PLC-OUT HV KIT AE
44801-0003 082 CIRCUIT DIAGRAM EXTERNAL COMMUNICATION AE
44801-0003 083 CIRCUIT DIAGRAM PLMS AE
3

44801-0003 094 CIRCUIT DIAGRAM MULTIPLEX CARD AE
44801-0003 095 CIRCUIT DIAGRAM MULTIPLEX CARD 1 AE
2
44801-0003 098 CIRCUIT DIAGRAM GROUND CONNECTION AE

44801-0004 001 LINE SUMMARY LINE SUMMARY AE
44801-0005 001 CABINET TERMINAL SUMMARY CABINET TERMINAL SUMMARY AE
1 44801-0005 004 CABINET TERMINAL SUMMARY AE
DOCUMENTS LIST
003
10

Page
44801-0005 005 CABINET TERMINAL SUMMARY AE

AE
44801-0005 006 CABINET TERMINAL SUMMARY AE

Version
44801-0006 001 TERMINAL STRIP OVERVIEW TERMINAL STRIP OVERVIEW AE

ELD

Doc. type
9

DOCUMENTS LIST

44801-0001
TBA/8 110V (180409 JP-HV Kit)

8
Page Type

Machine

Document No.
7

2017-03-6
Version Date
6
Denomination
CONCEPT

STO
916361
Version Designer
5
ECM No

R

4

44801-0006 037 TERMINAL STRIP OVERVIEW AE
3

2
44801-0007 001 CABLE CONNECTION LIST CABLE CONNECTION LIST AE

44801-0007 002 CABLE CONNECTION LIST AE
1 44801-0007 007 CABLE CONNECTION LIST AE
DOCUMENTS LIST
004
10

Page

AE

Version

ELD

Doc. type
9

DOCUMENTS LIST

44801-0001
TBA/8 110V (180409 JP-HV Kit)

8
Page Type

Machine

Document No.
44801-0008 001 MAINS CONNECTION MAINS CONNECTION AE
7
44801-0008 002 MAINS CONNECTION MAINS CONNECTION AE

44801-0098 001 DRAWING REMARKS DRAWING REMARKS AE
2017-03-6
44801-0099 001 ENGINEERING CHANGE DESCRIPTION ENGINEERING CHANGE DESCRIPTION AE
Version Date
6
Denomination
CONCEPT
STO
916361
Version Designer
5
ECM No

R

4
3
2
1
CONCEPT This drawing must not without the consent of Tetra Pak
1 2 3 4 5 6 7 8 9 10
POSITION SUMMARY 44801-0003

Component Page / Col. Option Component Page / Col. Option Component Page / Col. Option Component Page / Col. Option
+C-A002 012.4 +C-A204 020.7 +C-E007 021.6 +C-G140 017.6
+C-A003 012.7 +C-A205 021.7 +C-E008 021.6 +C-G460 014.3
+C-A004 033.2 +C-A206 021.7 +C-E009 022.6 +C-K001 057.6
+C-A012 037.7 +C-A207 022.7 +C-E010 022.6 +C-K002 057.6
+C-A013 038.7 +C-A208 022.7 +C-E011 025.6 +C-K004 057.6
+C-A100 017.2 +C-A213 025.7 +C-E012 071.3 +C-K005 059.6
+C-A102 039.7 +C-A301 027.7 +C-E015 014.5 +C-K006 057.6
+C-A103 041.7 +C-A302 027.7 +C-F001 007.3 +C-K007 057.6
+C-A104 043.7 +C-A303 027.7 +C-F002 007.8 +C-K008 035.7 1
+C-A105 045.7 +C-A304 028.6 +C-F003 006.1 +C-K009 058.6
+C-A106 047.7 +C-A305 028.6 +C-F004 006.8 +C-K010 058.6
+C-A107 049.7 +C-A306 028.6 +C-F004A 006.8 +C-K011 058.6
+C-A108 051.7 +C-A401 006.1 +C-F005 008.1 +C-K012 057.6
+C-A109 053.7 +C-A402 006.4 +C-F006 008.3 +C-K013 035.7
+C-A110 055.7 +C-A403 006.8 +C-F008 008.5 +C-K014 057.6
+C-A120 017.4 +C-A450 018.6 +C-F020 009.8 +C-K015 059.6
+C-A121 057.1 +C-A451 018.6 +C-F022 012.2 +C-K016 059.6
+C-A122 059.1 +C-A452 083.3 +C-F023 008.9 +C-K017 059.6
+C-A123 061.1 +C-A453 083.3 +C-F025 010.1 +C-K018 059.6
+C-A124 063.1 +C-A611 077.7 +C-F026 009.1 +C-K019 060.6
+C-A125 065.1 +C-A616 078.7 +C-F027 013.8 +C-K020 035.7
+C-A126 067.1 +C-A617 080.1 +C-F028 012.4 +C-K022 059.6
+C-A127 069.1 +C-B006 044.4 +C-F029 009.5 +C-K023 035.7
+C-A128 071.1 +C-D100 017.2 +C-F460 014.4 +C-K030 038.8
+C-A140 017.6 +C-E001 010.1 +C-G001 013.7 +C-K030.1 038.8
+C-A201 019.7 +C-E003 014.7 +C-G001.1 013.8 +C-K050 032.2
+C-A202 019.7 +C-E005 020.6 +C-G100 017.2 +C-K051 032.2
+C-A203 020.7 +C-E006 020.6 +C-G120 017.5 +C-K098 063.6
Version Designer Version Date Machine

R STO 2017-03-6 TBA/8 110V (180409 JP-HV Kit)
ECM No Denomination Page Type
916361 POSITION SUMMARY POSITION SUMMARY

Information Security Class Document No. Doc. type Version Page
Tetra Pak Restricted 44801-0002 ELD AE 001

1 2 3 4 5 6 7 8 9 10

+C-K101 035.7 +C-L061 010.4 +C-R007:1 009.6 +M-B001 039.2
+C-K102 035.7 +C-L062 010.5 +C-R007:2 009.6 23 +M-B002 044.4
+C-K104 029.4 +C-L063 010.6 +C-R007:3 009.7 23 +M-B003 044.4
+C-K105 063.6 +C-M014 012.8 +C-R611 077.5 +M-B009 051.4
+C-K106 063.6 +C-M032 012.4 +C-S003 041.7 +M-B010 041.3
+C-K108 063.6 +C-P002 029.6 +C-S004 043.4 +M-B011 041.2
+C-K109 063.6 +C-P003 051.4 +C-S005 043.4 +M-B012 041.3
+C-K110 063.6 +C-P004 035.7 +C-S006 043.3 +M-B016 041.6
+C-K111 063.6 +C-P005 062.5 +C-S015 036.3 +M-B017 041.5
+C-K112 059.6 +C-P006 062.4 +C-S612 078.4 +M-B018 048.2
+C-K113 036.7 +C-Q001 014.2 +C-T001 009.8 +M-B019 041.6
+C-K121 064.6 +C-Q003 009.9 +C-T002 009.1 +M-B020 046.3
+C-K125 064.6 +C-Q009 011.2 +C-T003 008.9 +M-B029 053.7
+C-K126 064.7 +C-Q010 011.4 +C-T004 009.4 +M-B030 045.4
+C-K127 064.6 +C-Q011 011.6 +C-V001 009.8 +M-B032 053.4
+C-K128 036.7 +C-Q012 015.2 +C-V002 035.7 +M-B033 053.4
+C-K129 063.6 +C-Q013 013.2 +C-V003 035.7 +M-B034 027.2
+C-K203 008.1 +C-Q014 011.8 +C-V004 035.7 +M-B035 053.4
+C-K204 008.3 +C-Q025 010.10 +C-V005 035.7 +M-B036 021.3
+C-K205 007.2 +C-Q030 013.5 +C-V006 035.7 +M-B037 021.3
+C-K206 007.3 +C-Q101 005.3 +C-V007 036.5 +M-B038 020.3
+C-K209 007.7 +C-Q102 005.7 +C-V460 014.3 +M-B039 020.3
+C-K210 007.7 +C-R003 006.6 +C-X004 010.10 +M-B040 019.3
+C-K211 008.5 +C-R004 006.7 +C-Z002 013.7 +M-B041 046.3
+C-K460 059.7 +C-R005 006.10 +C-Z100 005.6 +M-B042 027.2
+C-K998 . +C-R005:1 009.2 +C-Z101 005.5 +M-B043 046.3
+C-K999 . +C-R005:2 009.2 23 +C-Z102 005.6 +M-B044 046.3
+C-L001 059.6 +C-R005:3 009.3 23 +M-A454 083.7 +M-B046 047.4



1 2 3 4 5 6 7 8 9 10

+M-B047 047.4 +M-B070.3 041.3 +M-F040 009.2 +M-R032 007.2
+M-B048:1 048.2 +M-B070.4 041.2 +M-F041 009.1 +M-R035 008.3
+M-B048:2 048.4 +M-B071 048.2 +M-F045 009.5 +M-R036 007.7
+M-B048:3 048.5 +M-B077 052.4 +M-F046 009.4 +M-R037 008.9
+M-B048:4 048.6 +M-B078 052.4 +M-H001 062.5 +M-R038 008.7
+M-B049 045.4 +M-B080.1 033.7 +M-H015S 062.6 +M-S001 037.2
+M-B050 019.3 +M-B080.2 033.7 +M-H016S 062.6 +M-S002 041.5
+M-B051 047.4 +M-B083 028.2 +M-H017S 062.6 +M-S003 037.4
+M-B052 046.3 +M-B085 048.2 +M-H031 064.4 +M-S005 010.2
+M-B053 047.4 +M-B090:1 046.4 +M-H031B 064.5 +M-S014 044.4
+M-B054 028.2 +M-B090:2 046.5 +M-H031R 064.5 +M-S015H 062.6
+M-B055 022.3 +M-B094:1 053.2 +M-H031Y 064.5 +M-S016H 062.6
+M-B056 046.3 +M-B094:2 053.2 +M-L001 006.4 +M-S017H 062.6
+M-B058 046.3 23 +M-B095:1 053.2 +M-L002 006.5 +M-S019 041.5
+M-B059 027.2 +M-B095:2 053.2 +M-L003 006.10 +M-S029 037.2
+M-B061 025.3 +M-B098 035.4 +M-M001 014.6 +M-S032 037.4
+M-B062 051.4 +M-B099:1 048.3 +M-M001.1 014.8 +M-S034 053.4
+M-B063:1 051.6 +M-B099:2 048.5 +M-M002 010.8 +M-S060 051.5
+M-B063:2 051.4 +M-B102 022.3 +M-M004 015.2 +M-S061 041.2
+M-B064 051.4 +M-B103 047.4 +M-M005 011.2 +M-S065 052.4
+M-B065 052.4 +M-B104 047.4 +M-M006 011.9 +M-S066 052.4
+M-B066:1 051.4 +M-B115 047.4 +M-M007 011.4 +M-T071 006.4
+M-B066:2 051.5 +M-B602 078.4 +M-M010 011.6 +M-T072 006.5
+M-B067 051.4 +M-B611 077.2 +M-M011 013.10 +M-T073 006.10
+M-B068:1 047.4 +M-C002 010.8 +M-M031 013.2 +M-V001 062.4
+M-B068:2 047.4 +M-E001 010.5 +M-M101 011.8 +M-V002 062.4
+M-B070.1 041.6 +M-E002 010.2 +M-R001 008.5 +M-V003 062.4
+M-B070.2 041.5 +M-E003 010.6 +M-R031 008.1 +M-X027 039.3



1 2 3 4 5 6 7 8 9 10

+M-X452:1 084.1 +M-Y038 066.6 +P-H006 095.7 +P-H031 096.7
+M-X452:2 084.1 +M-Y044 065.6 +P-H007 095.9 +P-H031S 070.6
+M-Y001 066.6 +M-Y045 066.6 +P-H008 095.9 +P-H032 097.7
+M-Y002 066.6 +M-Y046 066.6 +P-H009 095.9 +P-H032S 070.6
+M-Y005 067.6 +M-Y047 065.6 +P-H009S 070.6 +P-H033 096.7
+M-Y006 065.6 +M-Y054 066.6 +P-H010 095.2 +P-H033S 070.6
+M-Y007 065.6 +M-Y069 057.6 1 +P-H011 095.2 +P-H034 096.2
+M-Y008 065.6 +M-Y070 068.6 +P-H012 095.2 +P-H035 096.2
+M-Y009 065.6 +M-Y071 067.6 +P-H012S 060.6 +P-H036 096.4
+M-Y012 033.6 +M-Y078 033.6 +P-H013 095.2 +P-H037 096.4
+M-Y013 033.6 +M-Y086 067.6 +P-H014 095.2 +P-H038 096.4
+M-Y014 033.6 +M-Y090 068.6 +P-H015 095.2 +P-H039 096.7
+M-Y017 067.6 +M-Y091 068.6 +P-H016 095.4 +P-H040 096.9
+M-Y018 067.6 +M-Y102 058.6 +P-H017 095.4 +P-H041 096.9
+M-Y020 058.6 +M-Y613 081.5 +P-H018 095.4 +P-H042 096.9
+M-Y021 058.6 +M-Y614 058.5 +P-H019 095.4 +P-H043 096.9
+M-Y023 065.6 +P-A004 033.1 +P-H020 095.4 +P-H044 096.9
+M-Y024 058.6 +P-A110 095.1 +P-H021 095.4 +P-H045 096.9
+M-Y026 058.6 +P-A111 095.1 +P-H022 095.4 +P-H046 096.9
+M-Y027 057.4 +P-A112 096.1 +P-H023 095.4 +P-H047 096.9
+M-Y028 067.6 +P-A113 097.1 +P-H024 096.7 +P-H048 097.7
+M-Y029 067.6 +P-A451 085.2 +P-H025 096.7 +P-H049 097.7
+M-Y032 036.5 +P-H001 095.7 +P-H026 096.2 +P-H050 097.7
+M-Y033 068.6 +P-H002 095.7 +P-H027 096.2 +P-H051 095.4
+M-Y034 068.6 +P-H002S 070.6 +P-H028 096.2 +P-H052 097.7
+M-Y035 068.6 +P-H003 095.7 +P-H029 096.2 +P-H053 097.7
+M-Y036 068.6 +P-H004 095.7 +P-H030 096.7 +P-H054 097.9
+M-Y037 066.6 +P-H005 095.7 +P-H030S 070.6 +P-H055 097.9



1 2 3 4 5 6 7 8 9 10

+P-H056 097.9 +P-H085 095.9 +P-H124 096.9 +P-R024 096.6
+P-H057 097.9 +P-H086 095.9 +P-H125 096.4 +P-R025 096.6
+P-H058 097.2 +P-H087 095.9 +P-H126 096.4 +P-R026 096.1
+P-H059 097.2 +P-H088 095.9 +P-H127 096.4 +P-R027 096.1
+P-H060 097.2 +P-H089 095.9 +P-H128 096.4 +P-R028 096.1
+P-H061 097.2 +P-H090 095.9 +P-R001 095.6 +P-R029 096.1
+P-H062 097.2 +P-H091 095.9 +P-R002 095.6 +P-R030 096.6
+P-H063 095.4 +P-H092 095.9 +P-R003 095.6 +P-R031 096.6
+P-H064 095.4 +P-H104 097.4 +P-R004 095.6 +P-R032 097.6
+P-H065 095.4 +P-H105 097.4 +P-R005 095.6 +P-R033 096.6
+P-H066 097.2 +P-H106 097.4 +P-R006 095.6 +P-R034 096.1
+P-H067 097.4 +P-H107 097.4 +P-R007 095.9 +P-R035 096.1
+P-H068 096.4 +P-H108 097.4 +P-R008 095.9 +P-R036 096.4
+P-H069 097.9 +P-H109 097.4 +P-R009 095.9 +P-R037 096.4
+P-H070 097.9 +P-H110 097.4 +P-R010 095.1 +P-R038 096.4
+P-H071 097.9 +P-H111 097.4 +P-R011 095.1 +P-R039 096.6
+P-H072 096.9 +P-H112 097.4 +P-R012 095.1 +P-R040 096.9
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+P-H074 096.4 +P-H114 097.4 +P-R014 095.1 +P-R042 096.9
+P-H075 096.4 +P-H115 097.4 +P-R015 095.1 +P-R043 096.9
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+P-H077 097.9 +P-H117 097.9 +P-R017 095.4 +P-R045 096.9
+P-H078 096.9 +P-H118 097.9 +P-R018 095.4 +P-R046 096.9
+P-H080 095.4 +P-H119 097.9 +P-R019 095.4 +P-R047 096.9
+P-H081 095.4 +P-H120 097.9 +P-R020 095.4 +P-R048 097.6
+P-H082 095.9 +P-H121 097.9 +P-R021 095.4 +P-R049 097.6
+P-H083 095.9 +P-H122 097.9 +P-R022 095.4 +P-R050 097.6
+P-H084 095.9 +P-H123 096.9 +P-R023 095.4 +P-R051 095.4



1 2 3 4 5 6 7 8 9 10

+P-R052 097.6 +P-R081 095.4 +P-R120 097.9
+P-R053 097.6 +P-R082 095.9 +P-R121 097.9
+P-R054 097.9 +P-R083 095.9 +P-R122 097.9
+P-R055 097.9 +P-R084 095.9 +P-R123 096.9
+P-R056 097.9 +P-R085 095.9 +P-R124 096.9
+P-R057 097.9 +P-R086 095.9 +P-R125 096.4
+P-R058 097.1 +P-R087 095.9 +P-R126 096.4
+P-R059 097.1 +P-R088 095.9 +P-R127 096.4
+P-R060 097.1 +P-R089 095.9 +P-R128 096.4
+P-R061 097.1 +P-R090 095.9 +P-S001 037.2
+P-R062 097.1 +P-R091 095.9 +P-S002H 055.3
+P-R063 095.4 +P-R092 095.9 +P-S007 055.3
+P-R064 095.4 +P-R104 097.4 +P-S009H 055.3
+P-R065 095.4 +P-R105 097.4 +P-S012H 055.3
+P-R066 097.1 +P-R106 097.4 +P-S019 056.3
+P-R067 097.4 +P-R107 097.4 +P-S020 055.3
+P-R068 096.4 +P-R108 097.4 +P-S030H 055.3
+P-R069 097.9 +P-R109 097.4 +P-S031H 055.3
+P-R070 097.9 +P-R110 097.4 +P-S032H 056.3
+P-R071 097.9 +P-R111 097.4 +P-S033H 055.3
+P-R072 096.9 +P-R112 097.4
+P-R073 096.4 +P-R113 097.4
+P-R074 096.4 +P-R114 097.4
+P-R075 096.4 +P-R115 097.4
+P-R076 096.4 +P-R116 097.4
+P-R077 097.9 +P-R117 097.9
+P-R078 096.9 +P-R118 097.9
+P-R080 095.4 +P-R119 097.9



1 2 3 4 5 6 7 8 9 10
L13
+C-Q101
25 mm² BK +C-Z100 +C-Q102 25 mm² BK
+C-X010 +C-X010
MAINS 400/230V 1 2 L1 L1
1 1
FOR CONNECTION 3 4 2 1 2 1 L2
2 2 L2
SEE DRAWING: 2730516-0008 5 6 6 5 4 3 L3 L3
3 3
MAINS CONNECTION 10 9 6 5
14
N N 25 mm² L.BU
N N
PE PE 13
E E
+C-X003
N N
N
16 mm² GNYE 16 mm² GNYE 25 mm² L.BU
11
15
3
7
1
+C-X010 +C-X002

+C-Z101 L/N L/N L/N L/N 12 14 +C-Z102 RD RD
BK BK
E 11
Z102.BK-A104.4 / 043:7
FOR TYPE OF WIRE, WIRING INSTRUCTIONS ETC.

SEE SPECIFICATIONS FOR SUBSUPPLIERS TPUS 3502.22
WHERE NOTHING ELSE IS SAID OR LINE SUMMARY IS VALID :0,75mm² BU

STAR OR BLUE MARKING MUST BE USED FOR SHOWING CONTINUOUS WIRE
L13
916361 CIRCUIT DIAGRAM MAIN SWITCH


1 2 3 4 5 6 7 8 9 10
L1 L1
L2 L2
L3 L3
N N
2 2 2 2 2 2
4
+C-F003 +C-X003 +C-X003
1 1 1 1 1 1
+C-F004
1,5 mm² BK 1,5 mm² L.BU 1,5 mm² BK 1,5 mm² L.BU
1 3 5 1 3 5
/059:6 /059:6
+C-K016 2 4 6 +C-K017 2 4 6
050:7
S S A403.208-A006.6
CCW CW CCW CW
+C-R003 +C-R004
122
118
110
106
122
118
110
106
+C-A402
208 A123.Q188-A401.X002:8 / 062:3 208
S
222 5 22 222
CW CCW
POT. 220 4 23 POT. 220
216 6 24 216 +C-R005
+C-A401 224 21 +C-A403 224
TEMP. A401.226-A107.12 / 050:7 TEMP.
226 226
ALARM 228 ALARM 228
230 A401.230-A107.13 / 050:7 1 230 A403.230-A107.14 /
FAIL FAIL
X003 7 A402.7-A107.11 / 050:7 X003
8 A123.Q189-A402.8 / 062:3
136
104
126
130
214
212
204
136
104
126
130
214
212
204
102 101 103 2
2,5 mm² 2,5 mm²
+M-W374 +M-W375 +M-W015
+M-T071 +M-T072 +M-T073
+M-L001 * +M-L002 * +M-L003 *
INDUCTOR TS INDUCTOR TS INDUCTOR TS

LEFT RIGHT ZONE HEATER
L10 L10
L11 L11
L50 L50
L52 L52

916361 CIRCUIT DIAGRAM IH-GENERATOR


1 2 3 4 5 6 7 8 9 10
L1 L1
L2 L2
L3 L3
N N
2 2 2 2 2 2
+C-F001 +C-F002
1 1 1 1 1 1
6 mm² BK 6 mm² BK
A204.18-K205.3 / 020:7
A203.18-K209.3 / 020:7
1 3 5 1 3 5
+C-K018 +C-K019
/059:6 /060:6
2 4 6 2 4 6
3 1 3 1 3 1 3 1
+C-K205 +C-K206 +C-K209 +C-K210
4 2 4 2 4 2 4 2
020:8 / A204.17-K206.4
020:8 / A203.17-K210.4
10
11
12
1
9
+C-X001 +C-X001
 
+M-W411 +M-W414
+M-W421 +M-W424
+M-W420 +M-W410
+M-W412 +M-W415
+M-W422 +M-W425
+M-W413 +M-W416
+M-W423 +M-W426
Z1 Z2 X1 X2 Y1 Y2 Z1 Z2 X1 X2 Y1 Y2
+M-R032 +M-R036
E E
U1 U2 V1 V2 W1 W2 U1 U2 V1 V2 W1 W2
AIR SUPER HEATER WATER BATH

916361 CIRCUIT DIAGRAM ELEMENTS


1 2 3 4 5 6 7 8 9 10
L1 L1
L2 L2
L3 L3
N N
2 2 2 2
23
5
8
+C-F005 +C-X003 +C-F006 +C-X003 +C-F008 +C-X003 +C-F023 +C-X003
1 1 1 1
2,5 mm² BK 2,5 mm² L.BU 2,5 mm² BK 2,5 mm² L.BU 2,5 mm² BK 2,5 mm² L.BU 2,5 mm² BK 2,5 mm² L.BU
1 3 5
+C-K020 +C-K020 +C-K023 5
A205.18-K203.3
A206.18-K204.3
A208.18-K211.3
/035:7 /035:7 /035:7 +C-K020
2 4 6 /035:7
021:8
021:8
022:8
6
230
0
+C-T003
3 1 3 1 3 1
180
200
10
+C-K203 +C-K204 +C-K211
0
T003.200V-A450.E3
4 2 4 2 4 2
T003.180V-A451.E3
018:6
A206.17-K204.4
021:8
A208.17-K211.4
022:8
A205.17-K203.4
021:8
018:6
A450.M-X012.2
018:7
A451.M-X001.16
+M-X012 +C-X001 +C-X001 +C-X001 +C-X001
7 6 14 13  65 64 
018:7

+M-W303 2 1 GNYE
E
+M-W502 BN BU GNYE +M-W402 BN BU GNYE +M-X060 +M-X060
7 6 +M-X012 +C-X001

2 1  16 15 
+M-W703 2 1 GNYE +M-W503 BN BU GNYE +M-W401 BN BU GNYE
+M-X045 +M-X044
2 1 2 1
E
+M-X041 +M-X041
2 1

+M-R031 +M-R035 +M-R001 +M-R038 +M-R037
2 1 2 1 2 1 2 1 2 1
E E E E E
STRIP APPLICATOR LONGITUDINAL SEALING ASU SPLICER SA SHORT STOP LS SHORT STOP

916361 CIRCUIT DIAGRAM ELEMENTS


1 2 3 4 5 6 7 8 9 10
L1 L1
L2 L2
L3 L3
N N
2 2
26
29
+C-F026 +C-X003 +C-F029 +C-X003 1 3 5
+C-Q003
1 1
4 mm² BK 4 mm² L.BU 4 mm² BK 4 mm² L.BU 2 4 6
1 3
+C-K022 +C-K022
/059:6 /059:6
2 4
420V
400
380
360
420V
400
380
360
420V
400
380
360
+C-X001 +C-X001 +C-X001 +C-X001 +C-T001
19V
19V
19V
25 26 27 28
 
+M-W309 2 1 GNYE +M-W310 2 1 GNYE

230
220
210
230
220
210
0
+C-V001
+C-T002 +C-T004
19
19
21
21
17
17
23
23
8
8
0
0
+ -
+M-W113 +M-W111 +M-W114 +M-W112 +M-W117 +M-W115 +M-W118 +M-W116
LINE1 LINE2 LINE1 LINE2

+M-F041 +M-F041 +M-F046 +M-F046
LOAD1 LOAD2 LOAD1 LOAD2
LINE1 LINE2 LINE1 LINE2 1 3 5
+C-F020
+M-F040 +M-F040 +M-F045 +M-F045
+C-X002
LOAD1 LOAD2 LOAD1 LOAD2

2 4 6
+C-R005:1 +C-R007:1
1 2 1 2
1,5 mm² BU
BOTTOM BOTTOM
+C-R005:2 +C-R005:3 +C-R007:2 +C-R007:3

1 2 1 2 1 2 1 2
TOP TOP
FLAP SEALING, LEFT FLAP SEALING, RIGHT

L10 L10
L11 L11
L12 L12
L13 L13

916361 CIRCUIT DIAGRAM ELEMENTS, CONTROL VOLTAGE 24VDC


1 2 3 4 5 6 7 8 9 10
L1 L1
L2 L2
L3 L3
N N
25
2
+C-X003
+C-F025 1
1,5 mm² BK 1,5 mm² L.BU
75
74
+C-X001 +C-X001

+M-W334 2 GNYE 1 1
3
+C-X007
2
1
+M-X004 +M-X004 /064:6
+C-K125 3 4

57
58
+C-X001

+C-L001
/059:6
1 1 1
+M-W318 1 2 E
+C-L061 +C-L062 +C-L063
2 2 2
+C-Q025
1 3
2
+C-X007 +C-X007
+M-C002
4
7
+C-X004
  
2
E
1
3
+M-W336 +M-W337 +M-W338 +M-X023
GNYE 1 2 GNYE 1 2 GNYE 1 2

+M-S005
/010:3
E +M-W328 GYBUBN
1 2 2 2 2
GY
BU
BN
+M-E002
+C-E001
+M-S005
E E E E E
13 14 E
M
23 24 +M-M002
+M-E002
+M-E001
+M-E003
33 34 1~ 1 2
2 1 43 44 1 1 1 
+C-X004
E001 LIGHTING CABINET SWITCH, LIGHTING MACHINE BODY JAW SYSTEM CORRIDOR FAN AIR COOLER WALL SOCKET
E002 LIGHTING CABINET CONTROL CABINET
L001 CHOKE

916361 CIRCUIT DIAGRAM LIGHT FIXTURES


1 2 3 4 5 6 7 8 9 10
L1 L1
L2 L2
L3 L3
N N
114
+C-X003
1 3 5 13 1 3 5 14 33 1 3 5 13 1 3 5 13
+C-Q009 +C-Q010 +C-Q011 +C-Q014

14 13 34 14 14
/041:3
/041:4
/058:4
/041:4
/041:6
2 4 6 2 4 6 2 4 6 2 4 6
2,5 mm² BK 2,5 mm² BK 2,5 mm² BK 2,5 mm² BK 2,5 mm² L. BU
1 3 5 1 3 5 1 3 5 1 3 5 1
/058:6 /058:6 /058:6 /057:6 /059:6

+C-K009 2 4 6 +C-K010 2 4 6 +C-K011 2 4 6 +C-K014 2 4 6 +C-K015 2
+C-X001 39 40 41 +C-X001 17 18 19 +C-X001 42 43 44 +C-X001 52 53 54 +C-X001 56 55

    
+M-W332 1 2 3 E +M-W405 1 2 3 E +M-W349 1 2 3 E +M-W333 1 2 3 E +M-W344 2 1 E
10
E
8
9
+M-X030

U V W V U W V U W U V W 1 2
M M M M M
3~ 3~ 3~ 3~ 1~
   
+M-M005 +M-M007 +M-M010 +M-M101 +M-M006

HYDRAULIC PUMP COMPRESSOR PEROXIDE PUMP EXTERNAL CONVEYOR DETERGENT PUMP

916361 CIRCUIT DIAGRAM MOTORS


1 2 3 4 5 6 7 8 9 10
L1 L1
L2 L2
L3 L3
N N
2 2
22
28
+C-X003 +C-X003
+C-F022 1 +C-F028 1
OVERLOAD
1.5 mm² BK 1.5 mm² L. BU 2.5 mm² BK 2.5 mm² L. BU
13 1 1
+C-K005 +C-K007 +C-K008
/059:6 /057:6 /035:7
14 2 2
3,15A 3,15A
+C-A002 43 E 42 +C-A003 43 E 42
033:2 / A004.6-A002.10 10 18 10 18
12 19 12 19
15 25 15 25
060:2 / A122.17-A002.26 26 1 30 26 1 30
27 31 27 31
L52
L51
L50
28
3,15A
32 061:3 / A123.09-A003.28 28
3,15A
32
060:2 / A122.18-A002.29 29 2 061:3 / A123.08-A003.29 29 2
44 46 47 45 44 46 47 45
+M-W027 1 2 3 4 SH +M-W028 1 2 3 4 SH
23
62
20
21
22
24
59
60
61
63
+C-X001 +C-X001
+M-W400 4 1 2 3 SH +M-W701 4 1 2 3 SH
A B A B
M M
L52
L51
L50
l k l k
+C-M032 +C-M014
MOTOR BENDING ROLLER UNREELING MOTOR, PAPER SUPPLY
L10 L10



1 2 3 4 5 6 7 8 9 10
L1 L1 L4 L4
L2 L2 L5 L5
L3 L3 L6 L6
N N
27
14 +C-F027 +C-X003
1 3 5
1
1 3 5 13 33 +C-Q030
13 1,5mm² BK 1,5 mm² L.BU
/041:5
+C-Q013
14 34 2 4 6 1
/041:7
/035:4
+C-K005
2 4 6 /059:6
6 mm² BK
2
+C-G001.1
L N 
1 3 5
2,5 mm² BK
+C-K030
/038:8
L N 
2 4 6
1 3 5
+C-K013 +C-G001
/035:7 L N 
2 4 6
-Z002 01
02 U
X
071:3 / A128.2-G001.3 03 V
071:3 / A128.18-G001.4 04 W
05 
06
E1
45
46
47
48
DC+ +C-X001
11 DC- 
3
4
5
+M-X012 12
 13
+M-W320 1 2 3 E SH
14 BR+
15 BR-
+M-W501 1 2 3 GNYE
16
E1
1
2
3
4
+M-X030

U V W
19
+M-W120 1 2 3 E SH
M 20
8 9
3~ R3
RJ45
050:7 / G001.19-A107.15
 /057:6
+C-K006 11 U V W
M
3~

+M-M031 +M-M011
L10 SA FAN FINAL FOLDER DRIVING L10
L11 L11
L31 L31



1 2 3 4 5 6 7 8 9 10
L4 L4
L5 L5
L6 L6
1 3 5 1 3 5 14
+C-Q001
+C-F460
13
2 4 6
/041:3
2 4 6
2,5 mm² BK
1 3 5
1 3 5 13
/059:7
+C-K460 2 4 6 2,5 mm² GNYE
/057:6
+C-K004 2 4 6 14
+C-V460 L1 L2 L3 
35
36
37
38
Bk BK BK GN/YE +C-X001
L10
L11
+C-Z460 X
+C-G460
L1 L2 L3 E +C-Z461
X
R1
046:7 / G460.14-A105.13 R2 T1
R5 T2
R6 T3
-- E
--
DC
/057:6
DC+/BR+
+C-K001 01
K002.32-K001.1 / 057:5 1 2
02
3 4 04 BR- +M-W331
05 E
06
/057:6 11
+M-W690
+C-K002
K001.32-K002.1 / 057:5 1 2
S+
3 4
S1
4 5 3 2 1 
S2 U V W
BU RD RD/WH
C1
M
2,5 mm² GNYE 3~
E
L10
L11
+M-M001
+M-M001.1
MAIN MOTOR
BRAKE
2 UK OBS Main Motor 3322679-0100
2 UK OBS Main Motor 3322679-0100 R STO 2017-03-6 TBA/8 110V (180409 JP-HV Kit)


1 2 3 4 5 6 7 8 9 10
L4 L4
L5 L5
L6 L6
1 3 5 14
13
+C-Q012
/041:6
2 4 6
1 3 5
/057:6
+C-K012 2 4 6
2,5 mm² BK
49
50
51
+C-X001

+M-W319 1 2 3 E
E
5
6
7
+M-X030

+M-W119 1 2 3 E
V U W
M
3~

+M-M004
CLEANING SYSTEM
CIRCULATION PUMP



1 2 3 4 5 6 7 8 9 10
L51
L50
G100 POWER SUPPLY PLC
D100 PROCESSOR PLC
A100 BASE PLATE 10 SLOT

0,75 mm² BK
0,75 mm² BK
EXPANSION RACK
DIP
SW 1234567
1 x x x
0,75 mm² BK 0,75 mm² BK 0,75 mm² BK X CLOSED
2 x xx
3
xx x
L N E L N E L N E
+ + +
+C-G100 - +C-G120 - +C-G140 -
BATT. BATT. BATT.
G100.PORT-A452.COM3 / 083:4 A120 BASE PLATE 10 SLOT EXP
PORT PORT PORT
+C-D100 +C-A120 A121-A130 +C-A140 A141-A150

Port1-RS-232
PORT PORT 1 2 3
AAUI
E 10Base
+C-A100 A102-A110
PORT
OPEN
+C-W100 +C-W120
A140 BASE PLATE 10 SLOT EXP
1 2 3
OPEN
L51
L50
916361 CIRCUIT DIAGRAM PLC SYSTEM


1 2 3 4 5 6 7 8 9 10
L11
L52
L50
+C-A450
A450 SUPERVISION
SA SHORT STOP ELEMENT
A1 12
I
11 14 A450.14-A103.10 / 042:7
Y2
E1 Y1
E2 M A450.M-X012.2 / 008:7
008:7 / T003.200V-A450.E3 E3 A2
+C-A451
A451 SUPERVISION
LS SHORT STOP ELEMENT
A1 12
I
11 14 A451.14-A103.11 / 042:7
Y2
E1 Y1
E2 M A451.M-X001.16 / 008:9
008:9 / T003.180V-A451.E3 E3 A2
L11
L52
L50
916361 CIRCUIT DIAGRAM CURRENT MONITORS


1 2 3 4 5 6 7 8 9 10
L11
L51
L50
+C-A201 A201 TEMPERATURE MONITOR
25 o 27
PRESTERILE VALVE
t
26 7
8
+M-W451 +C-W001
+ +M-X040 +C-X001
YE YE
1 21
+M-B040 2 202
- RD RD
2 22
1 201 M.B040 PRESTERILIZATION
TEMPERATURE
3 17
4 18
5 9
6 10
19 20
23 24 A201.24-A107.02 / 049:7
+C-A202 A202 TEMPERATURE MONITOR

25 o 27
STEAM
t
26 7
8
+M-W455 +C-W002
+ +M-X050
YE YE
1 21
+M-B050 2 204
- RD RD
2 22
1 203 M.B050 STEAM
TEMPERATURE
3 17
4 18
5 9
6 10
19 20
23 24 A202.24-A107.03 / 049:7
L11
L51
L50
916361 CIRCUIT DIAGRAM TEMPERATURE REGULATORS


1 2 3 4 5 6 7 8 9 10
L11
L51
L50
+C-A203
A203 TEMPERATURE REGULATOR
25 o 27
WATER BATH
t
26 7
8
+M-W452 +C-W003
+ +M-X038 +C-X001
YE YE
1 21
+M-B038 2 206
- RD RD
2 22
1 205 M.B038 WATER BATH
A203.17-K210.4 / 007:7 TEMPERATURE
3 17
4 18 A203.18-K209.3 / 007:7
5 9
+C-W020
1
6 10
19 20
23 24 A203.24-A107.4 / 049:7
+C-A204
25 o 27
AIR SUPERHEATER
t
26 7
8
+M-W453 +C-W004 029:5 / X001.208-P002.9
+ +M-X039
YE YE
1 21
+M-B039 2 208 029:5 / X001.207-P002.8
- RD RD
2 22
1 207 M.B039 AIR SUPERHEATER
A204.17-K206.4 / 007:3 TEMPERATURE
3 17
4 18 A204.18-K205.3 / 007:2
5 9
+C-W021
1
6 10
19 20
23 24 A204.24-A107.5 / 049:7
L11
L51
L50


1 2 3 4 5 6 7 8 9 10
L11
L51
L50
+C-A205
A205 TEMPERATUR REGULATOR
25 o 27
STRIP SEALING
t
26 7
8
+M-W556 +C-W005
+ +M-X036 +M-X012
YE YE
1 21
+M-B036 2 28
- RD RD
2 22
1 27 M.B036 SA-ELEMENT
A205.17-K203.4 / 008:1 TEMPERATURE
3 17
4 18 A205.18-K203.3 / 008:1
5 9
+C-W022
1
6 10
19 20
23 24 A205.24-A107.6 / 049:7
+C-A206
25 o 27
LONGITUDINAL SEALING
t
26 7
8
+M-W450 +C-W006
+ +M-X037 -X001
YE YE
1 21
+M-B037 2 210
- RD RD
2 22
1 209 M.B037 LS-ELEMENT
A206.17-K204.4 / 008:3 TEMPERATURE
3 17
4 18 A206.18-K204.3 / 008:3
5 9
+C-W023
+C-K022
1
6 10
21 22
/059:6
19 20
23 24 A206.24-A107.7 / 049:7
L11
L51
L50


1 2 3 4 5 6 7 8 9 10
L11
L51
L50
+C-A207
25 o 27
AIR KNIFES
t
26 7
8
+M-W454 +C-W007 029:5 / X001.212-P002.6
+ +M-X055 +C-X001
YE YE
1 21
+M-B055 2 212 029:5 / X001.211-P002.5
- RD RD
2 22
1 211 M.B055 AIR KNIFES
TEMPERATURE
3 17
4 18
5 9
+C-W024
1
6 10
19 20
23 24 A207.24-A107.8 / 049:7
+C-A208
A208 TEMPERATURE REGULATURE
25 o 27
SPLICER ASU
t
26 7
8
+M-W759 +M-W372 +C-W008
+ +M-X102 +M-X060 +C-X001
YE YE YE
1 21
+M-B102 2 22 241
- RD RD RD
2 22
1 21 240 M.B102 SPLICER ASU ELEMENT
A208.17-K211.4 / 008:5 TEMPERATURE
3 17
4 18 A208.18-K211.3 / 008:5
5 9
+C-W025
1
6 10
19 20
23 24 A208.24-A107.9 / 049:7
L11
L51
L50


1 2 3 4 5 6 7 8 9 10
L10
L11
L51
L50
+C-A213
25 o 27
PEROXIDE BATH
t
26 7
8
+M-W470 +C-W009 029:5 / X001.214-P002.3
+ +M-X061 +C-X001
YE YE
1 21
+M-B061 2 214 029:5 / X001.213-P002.2 M.B061 PEROXIDE BATH
- RD RD TEMPERATURE
2 22
1 213
3 17
4 18
5 9
+C-W026
1
6 10
19 20
23 24 A213.24-A107.10 / 050:7
L11
L51
L10
L50


1 2 3 4 5 6 7 8 9 10
L11
L12
L52
L50
+C-A301
A301 LEVEL MONITOR
CLEANING TRAY
A1 16
15 18 A301.18-A104.13 / 044:7
+M-W159 +M-X030 +C-X104 25 28
+M-B059 1
B1 26
1 2 33 1
B2
3 34 2 3 1 M.B059 LEVEL MONITOR
2 B3 A2
35 3 4 +C-K112 1 CLEANING LEVEL
/059:6 2 RINSE LEVEL
+C-A302
A302 PEROXIDE SPRAY
QUANTITY
A1 16
15 18 A302.18-A106.15 / 048:7
+M-W476 +M-X017 +M-W480 +C-X105 25 28
+M-B042 BU 15
B1 26
1 BK 52 16 15
B2
BN 53 17 16 M.B042 LEVEL SENSOR
2 B3 A2
54 17 1 HIGH LEVEL
2 LOW LEVEL
+C-A303
A303 LOW LEVEL
PEROXIDE BATH
A1 16
15 18 A303.18-A106.16 / 048:7
+M-W477 +M-X017 +M-W480 +C-X105 25 28
+M-B034 BU 18
B1 26
BN 55 19 18
1 B2
56 19 M.B034 LEVEL SENSOR
B3 A2
L11
L12
L52
L50
916361 CIRCUIT DIAGRAM LEVEL RELAYS


1 2 3 4 5 6 7 8 9 10
L11
L52
L50
+C-A304
A304 LEVEL SEPARATOR
A1 16
15 18 A304.18-A106.17 / 048:7
+M-W478 +M-X017 +M-W480 +C-X105 25 28
+M-B054 BU 20
B1 26
BN 57 21 20
1 B2
58 21 M.B054 LEVEL SENSOR
B3 A2
+C-A305
A305 LEVEL HYDROGEN
PEROXIDE TANK
A1 16
A305.18-A105.4 / 045:7 HIGH LEVEL
15 18
+M-W343 +M-X030 +C-X104 25 28
+M-B083 1
B1 26
1 2 30 20
B2
3 31 21 M.B083 LEVEL SENSOR
2 B3 A2
32 22 1. HIGH LEVEL
2. LOW LEVEL
+C-A306
A306 LEVEL HYDROGEN
PEROXIDE TANK
A1 16
A306.18-A105.5 / 045:7 LOW LEVEL
15 18
25 28
B1 26
B2
B3 A2
L11
L52
L50
916361 CIRCUIT DIAGRAM LEVEL RELAYS


1 2 3 4 5 6 7 8 9 10
L51
L12
L50
+C-K129 +C-P002
L1 L2/N P002 RECODER

1 3
4
/063:6
10 E
0,75 mm² GN/YE
+C-K105
11 - K105 DIG. 1 STERILE PARAM.

1 3 (VIOLET COLER TRACE)
4
/063:6
+C-K106
12 K106 DIG. 2 OPERATIOAL PARAM.

1 3 (RED COLOR TRACT)
4
/063:6
22 K104 DIG. 3 MAIN MOTOR ON

(GREEN COLOR TRACE)
+C-K104
23 - K109 DIG. 4 PRODUCTION

1 3 (BLACK COLOR TRACE)
4 +C-K109
24
6 7
5
/063:6 -
+C-W010
025:6 / X001.213-P002.2 2 ANALOG CHANNEL 1
TEMP. H2O2
025:6 / X001.214-P002.3 3
+C-W011
022:6 / X001.211-P002.5 5 ANALOG CHANEL 2
TEMP. AIR KNIVES
022:6 / X001.212-P002.6 6
+C-W012
020:6 / X001.207-P002.8 8 ANALOG CHANNEL 3
STERILE AIR TEMP.
020:6 / X001.208-P002.9 9
- 37 ALARM
(PAPER END, BATTERY LOW
CASSETTE OUT)
- 38 P002.38-A108.16 / 052:7
L51
L12
L50
916361 CIRCUIT DIAGRAM STERILE CONDITIONS


1 2 3 4 5 6 7 8 9 10
L11
STERILIZER
MAX. 42V
5
K003
6+
+C-X001
10 14
376 TO F/M
K003
PRODUCT AT INLET
043:7 / X001.377-A104.6
377 2-
2 (0V)
ORANGE 0,75 mm²

+C-K108
1 (24+)
3 1 375
4
/063:6
374
3
FROM F/M
373 REQUEST FOR PRODUCT
+C-K109
3 1 372
4
/063:6
371
FROM F/M
FILLING MACHINE IN PRODUCTION
370
L11

916361 CIRCUIT DIAGRAM STERILIZER


1 2 3 4 5 6 7 8 9 10
L11
PROCSS SIGNALS
MAX. 42V
ORANGE 0,75 mm²
+C-K111
+C-X001 7
3 1 350
4
/063:6 9
FROM F/M
351 READY FOR CIP
+C-K110
3 1 354
4
/063:6
FROM F/M
355 FILLING SIGNAL
K005 10
12 16 8+
352 5 TO F/M
K005
SIGNAL FROM CIP
043:7 / X001.353-A104.5 CIP RUNNING
353 4-
8 (0V)
TO F/M
+C-X001
X001.362-A104.7 / 043:7 CLEANING THROUGH
361 362 PRODUCTION VALVE(A)
L11

916361 CIRCUIT DIAGRAM PROCESS SIGNALS


1 2 3 4 5 6 7 8 9 10
L10
DISTRIBUTION EQUIPMENT SIGNALS
+M-W356
+C-X103 +M-X030
037:4 / X108.10-X103.12 1
12 102 EMERGENCY STOP
037:6 / X103.13-X001.366 2
13 103
037:4 / X108.9-X103.14 3
14 104
037:6 / X103.15-X001.368 4
15 105
+M-W355
041:4 / X101.3-X103.3 27
3 92 SHORT STOP
041:4 / X103.4-X112.5 28
4 93
ORANGE 0,75 mm²

+C-K014 +M-W355
29
43 44 5 94
/057:6
30 K014 START EXTERNAL CONVEYOR
6 95
062:3 / A123.Q187-K50.A2 31
7 96
+C-K050 A2 14
K050 PACKAGE COUNTER
(TOTOL)
A1 13
32
8 97
062:5 / A123.Q186-K051.A2 33
9 98
+C-K051 A2 14
K051 PACKAGE COUNTER
(PRODUCTION)
A1 13
34
10 99
L10

916361 CIRCUIT DIAGRAM DISTRIBUTION EQUIPMENT SIGNALS


1 2 3 4 5 6 7 8 9 10
L10
L12
+M-B080.1
+M-W398
+C-X001
RD RD M.B080.1 PRINTED DESIGN CORRECTION
252 BU BU DATA PHOTOCELL
253 GY GY
A
254 YE YE
SIGN
255 SCR GRND
+C-A004
1 (24V)
(0V)
2 +M-B080.2
+M-W399
+M-W354
RD RD M.B080.2 PRINTED DESIGN CORRECTION
+P-A004 +P-X001 -X108 ANALOG IN
2 6 256 BU BU CLOCK PHOTOCELL
3
3 1 30 6 DIG 257 GY GY
4 A
IN/OUT 258 YE YE
SIGN
055:2 / P.A004.1-P.X001.42 259 SCR A004 DESIGN CORRECTION SYSTEM
17 GRND
ANALOG
P.A004.3-P.X001.43 / 069:7 OUT 18
19 A004.19-X105.14 / 047:7
5 20 A004.20-A123.3 / 061:3
P.A004 PRINTED DESIGN CORRECTION
012:4 / A004.6-A002.10 6 21
22 A004.22-A123.2 / 061:3
23 A004.23-A123.4 / 061:3
TIMER A004.24-A123.5 / 061:3
24
7
8
X034.6-X034.7 / 066:7
DIG DIG
IN OUT +M-W393 +M-Y078
+C-X110 +M-X034 1 2 +M-X034
039:7 / A004.9-A102.2 6 M.Y078 PRINTED DESIGN CORRECTION
9 25
039:7 / A004.10-A102.3 6 6 6-
10 26 X035.8-X035.9 / 067:8
039:7 / A004.11-A102.4 11 27
+M-W394 +M-Y014
039:7 / A004.12-A102.5 12 28 +M-X035 1 2 +M-X035
039:7 / A004.13-A102.6 8 M.Y014 PRINTED DESIGN CORRECTION
13 29
039:7 / A004.14-A102.7 20 8 8-
14 30
039:7 / A004.15-A102.8 15 31
039:7 / A004.16-A102.9 16 32
+M-W393 +M-Y013
+M-X034 1 2 +M-X034
8 M.Y013 PRINTED DESIGN CORRECTION
8 8 8-
+M-Y012
9 1 2 M.Y012 PRINTED DESIGN CORRECTION
9 9 9-
A004.30-A105.7 / 045:7
A004.31-A105.8 / 045:7
A004.32-A105.9 / 045:7
L10
L12

916361 CIRCUIT DIAGRAM PRINTED DESIGN CORRECTION


1 2 3 4 5 6 7 8 9 10
L12
L21
L20
L10
/008:5
+C-K023
+C-K018 1 3 5 21
A2 A1 K023 SPLICER ASU
13 14
2 4 6 22
/059:6
+C-V002
+C-XL001 +C-XL001
1 2
/013:2
/013:2
/013:2
/037:5
+C-K013
+C-K121 +C-Q013 1 3 5 21
A2 A1 K013 SA FAN MOTOR
1 3 33 34
4 2 4 6 22
/064:6 /013:2
+C-V003
3 4
/008:1
/008:3
/008:9
/037:6
+C-K020
+C-K018 1 3 5 21
A2 A1 K020 LS/SA SHORT STOP
43 44 ELEMENT
2 4 6 22
/059:6
+C-V004
5 6
/057:3
/057:3
/038:2
/057:3
+C-K101
1 5 3 7 4 8 6
055:7 / X107.5-K101.13 13 14 K101 AUX. RELAY FOR
SAFETY INTERLOOK
/057:3
/038:2
9 11 12 10
+C-K102
4 3 5 7
2 10 K102 AUX. RELAY FOR
SAFETY INTERLOOK
1 6
+C-V005
+M-W360 +M-W763 +M-W763 +M-W360

7 8
+M-B098
+C-X101 +M-X060 +M-X060 +C-X101
11 12
/012:7
/037:2
11 1 4 14 M.B98 UPPR DOOR ASU
041:5 / X104.4-X101.11 X101.14-X001.216 / 041:7
11 36 41 14
+C-K008
+C-K128 1 3 5 13 22 31 43 53 K008
12 2 21 22 3 13 A2 A1 UNREELING MOTOR
057:6 / K007.A2-K128.5 7 6 12 37 38 13 PAPER SUPPLY
5 2 4 6 14 21 32 44 54
/036:7
+C-V006
11 12
+C-K104 +C-P004
+ - P004 HOUR COUNTER
6 7 h
5
L12
L21
L20
L10
916361 CIRCUIT DIAGRAM AUXILIARY RELAYS


1 2 3 4 5 6 7 8 9 10
L11
L12
L31
L10
L30
S015 PREPARATION
/042:4
/035:3
+C-K128
+C-S015
4 3 5 7
13 14 2 10 K128 AUX. RELAY FOR
PREPARATION
1 1 6
0
X031.1--X031.2- / 067:8
+C-K010 +M-W390 +M-Y032

+C-X102 +M-X031 1 2 +M-X031 +C-X102
2
43 44 2 2 2- 7 M.Y032 COMPRESSOR
/058:6 WATER
081:7 / X031.-3-X102.7
+C-V007
+C-XL001 +C-XL001
13 14
/068:3
/068:3
+C-K113
1 6
REDUANCE
3 7
L11
L12
L31
L10
L30
916361 CIRCUIT DIAGRAM MISCELLANEOUS


1 2 3 4 5 6 7 8 9 10
L10
L12
L10
L20
L21
+C-A012
A1 A2
A012 SAFETY MODULE
A012.14-A103.2 / 041:6 EMERGENCY STOP
13 14
23 24
+C-K127 +C-K008 +C-K009 +C-K010 +C-K011 +C-K013 +C-K014 +C-K020
X1 Y14
3 1 22 21 21 22 22 21 21 22 21 22 22 21 21 22
4
/064:6 /035:7 /058:6 /058:6 /058:6 /035:7 /057:6 /035:7
X4
S34
+C-X001 +C-X001
X108.10-X103.12 / 032:2
X108.9-X103.14 / 032:2 366 365
+M-W354 +M-W354 S13
+P-S001 368 367 EMERGENCY STOPS
+C-X108 +P-X001 11 12 +P-X001 +C-X108
31 34 032:2 / X103.13-X001.366 M.S001 SIDE PROTECTION
7 32 31 21 22 34 33 10 032:2 / X103.15-X001.368 M.S003 AUTOMATIC SPLICING UNIT
S44
8 32 33 9 M.S029 STRIP APPLICATOR LEFT
M.S032 STRIP APPLICATOR RIGHT
S14 P.S001 CONTROL PANEL
+M-W360 +M-W760 +M-W760 +M-W360

+M-W351 +M-W351 S24
+M-S001 +M-S003
+C-X112 22 21 +C-X112 +C-X101 +M-X060 21 22 +M-X060 +C-X101
3 2 6 6 7 7
3 4 12 11 1 2 6 5 28 5 11 12 8 29 8 7
4 1 5 27 30 8
+M-W559 +M-W559 +M-W557 +M-W557

+M-S029 +M-S032
+M-X012 12 11 +M-X012 +M-X012 12 11 +M-X012
4 1 4 1
17 3 22 21 2 14 11 3 22 21 2 8
16 15 10 9
L10
L12
L10
L20
L21
916361 CIRCUIT DIAGRAM EMERGENCY STOP FUNCTION


1 2 3 4 5 6 7 8 9 10
L20
L21
L20
L30
L31
+C-A013
A1 A2 A013 SAFETY MODULE

DOOR MONITOR
S13
S24

S44
+C-K127 +C-K102 +C-K101 +C-K001 +C-K002 +C-K004 +C-K006 +C-K007 +C-K012 +C-K030 +C-K460
X1 X4
6 7 6 7 8 12 22 21 21 22 22 21 3 1 22 21 21 22 22 21 21 22
5 5 4 4
/064:6 /035:7 /035:7 /057:6 /057:6 /057:6 /057:6 /057:6 /057:6 /038:8 /059:7
041:6 / A013.S34-X001.224 S34
Y14
041:6 / A013.S14-A103.3 S14
13 14
23 24
K030 REDUNDANCY
/013:5
/013:5
/013:5
/042:4
/038:5
+C-K030
1 3 5 13 22 31 43
A2 A1
2 4 6 14 21 32 44
+C-K030.1
U
L20
L21
L20
L30
L31
916361 CIRCUIT DIAGRAM DOOR MONITOR FUNCTION


1 2 3 4 5 6 7 8 9 10
L10
L11
L10
M.B001 ANGLE ENCODER
+C-A102
033:2 / A004.9-A102.2
ENCODER BIT 0
02/A1
(L.S.B.)
I0001
01
+M-B001 +M-X027
033:2 / A004.10-A102.3
+M-W352
RD/BU
+M-W353 12 ENCODER BIT 1
12 12 03/A2
VT +C-X100 I0002
VT 11
11 11
11
RD
RD 2
2
2
BU 2 033:2 / A004.11-A102.4
BU 9
9
9
9 ENCODER BIT 2
04/A3
I0003
033:2 / A004.12-A102.5
WH -X100
WH 1 ENCODER BIT 3
1 1 05/A4
1
BN I0004
BN 3 3
3
3
GN 4
GN 4 4
4
YE 5 033:2 / A004.13-A102.6
YE 5 5
5
GY 6 ENCODER BIT 4
6 6 06/A5
6
GY I0005
PK 7
7 7
7
PK
BK 8
8 8
8 033:2 / A004.14-A102.7
GY/PK 10
BK 10 10
10 ENCODER BIT 5
07/A6
GY-PK I0006
033:2 / A004.15-A102.8
ENCODER BIT 6
08/A7
- I0007
033:2 / A004.16-A102.9
ENCODER BIT 7
(M.S.B.)
09/A8
I0008
/040:7
L10
L11
L10
916361 CIRCUIT DIAGRAM PLC-IN FAST ANGLE ENCODER


1 2 3 4 5 6 7 8 9 10
+C-A102
X104.14-A102.10 / 046:7 M.B041 STOP POSITION

10/B1
FINAL FOLDER
I0009
11/B2 SPARE
I0010
12/B3 SPARE
I0011
13/B4 SPARE
I0012
14/B5 SPARE
I0013
15/B6 SPARE
I0014
24V OUT
16/B7 18 SPARE
I0015
0V OUT
19
17/B8 SPARE
I0016 20
/039:7

916361 CIRCUIT DIAGRAM PLC-IN FAST


1 2 3 4 5 6 7 8 9 10
L11
L12
L21
L10
+C-A103
037:8 / A012.14-A103.2 02/A1 01 EMERGENCY STOP

038:6 / A013.S14-A103.3
I0017
A013.S34-X001.224 / 038:6
+M-W366 +M-W366 +M-W367 +M-W367 +M-W369 +M-W369 +M-W370 +M-W370 SAFETY MONITORS
+M-B011 +M-B012 +M-B017 +M-B019
+C-X001 +C-X001 +C-X001 +C-X001 +C-X001 +C-X001 +C-X001 M.B011 SIDE PROTECTION. LEFT
BU BU BN BN BU BU BN BN BU BN BU BN 03/A2
218 219 220 221 222 223 224 M.B012 SIDE PROTECTION. RIGHT
I0018
M.B017 SIDE DOOR LEFT
+M-W381 +M-W381 M.B019 SIDE DOOR RIGHT
035:6 / X101.14-X001.216
+M-B010
M.B010 CRANK GUARD
+C-X001 +C-X104 +M-X030 +M-X030 +C-X104
BU BU BN BN
X104.4-X101.11 / 035:3
217 5 38 37 4
+M-W365 +M-B016 +M-W365
+C-X001 +C-X001
BU BU BN BN M.B016 JAW SYSTEM OVERLOAD
04/A3
215 216
I0019

Q001
+C-F460 +C-Q009 +C-Q010 +C-Q011 +C-Q030 +C-Q014 +C-Q012 +C-Q013 F460
14 /014:4 13 13 /011:2 14 14 /011:4 13 13 /011:6 14 14 /013:5 13 13 /011:8 14 14 /015:2 13 13 /013:2 14 Q009 OVERLOAD PROTECTIONS
05/A4
Q010
I0020
Q011
Q030
Q014
+M-W480 +M-W459 +M-W459 +M-W458 +M-W458 +M-W457 +M-W457 +M-W456 +M-W456 +M-W480 Q012
Q013
+M-B070.4 +M-B070.3 +M-B070.2 +M-B070.1
+C-X105 +M-X017 +M-X017 +M-X017 +M-X017 +M-X017 +M-X017 +M-X017 +M-X017 +C-X106
3 1 12 11 2 1 11 12 2 1 11 12 2 1 11 12 2 27 M.B070 DOOR GUARD TOWER
06/A5
3 23 22 20 19 17 16 14 13 3 .1-4
I0021
07/A6 M.B098 DOOR ASU UPPER
I0022
+M-W351 +M-W351
+M-S019
+C-X112 +C-X112
7 13 14 8 M.S019 PACKAGE EJECTOR
08/A7
7 8
I0023
+M-W760 +M-W760 +M-W360 X101.3-X103.3 / 032:2
+M-S061
51 52 +M-X060 +C-X101
052:2 / M.S61.51-M.S66.13 3 3
+M-W351 +M-W351
25 3 SHORT STOP
+M-S002 -S003
+C-X112 +C-X112 +C-X001 +C-X001
5 51 52 6 51 52 S003 CONTROL CABINET, RIGHT
032:2 / X103.4-X112.5 09/A8
5 6 363 364 M.S002 SIDE PROTECTIONS
I0024
M.S061 ASU
/042:7
L11
L12
L21
L10
916361 CIRCUIT DIAGRAM PLC-IN MACHINE POSITIONS


1 2 3 4 5 6 7 8 9 10
L11
L12
L10
+C-A103
018:7 / A450.14-A103.10 10/B1 SA SHORT STOP ELEMENT

BROKEN
I0025
018:7 / A451.14-A103.11 11/B2 LS SHORT STOP ELEMENT

BROKEN
I0026
12/B3
I0027
13/B4
I0028
14/B5
I0029
EXTRA EQUIPMENT +P-S007

13 14 S007 ZONE HEATER ON
15/B6
I0030
1
0
+C-K128
24V OUT
16/B7 18 PREPARATIONS ON
3 1
I0031
4
/036:7
0V OUT
19
+C-K030
17/B8 REDUNDANCY ON
13 14
I0032 20
/038:8
/041:7
L11
L12
L10

916361 CIRCUIT DIAGRAM PLC-IN OPERATION MONITORS


1 2 3 4 5 6 7 8 9 10
L11
L10
+C-S006
1
2 +C-A104
3
4
02/A1 01
1 6 S006 FILL ENTRANCE SELECTOR
I0033
C 2 7
5 4 8
8 9
10
11
12
03/A2
I0034
005:7 / Z102.BK-A104.4 04/A3 SURGE VOLTAGE SUPERVISION
I0035
031:3 / X001.353-A104.5 05/A4 CIP RUNNING
I0036
030:3 / X001.377-A104.6 06/A5 PRODUCT AT INLET
I0037
031:8 / X001.362-A104.7 07/A6 CLEANING TROUGH PRODUCTION

VALVE (A)
I0038
+C-S004
13 14 S004 CLEANING OF STEAM BARRIER
08/A7
1 I0039
+C-S005
13 14 S005 SERVICE SWITCH
09/A8
1 I0040
0 /044:7
L11
L10
916361 CIRCUIT DIAGRAM PLC-IN SELECTORS


1 2 3 4 5 6 7 8 9 10
L11
+C-A104
+M-W350 +M-W350
+M-S014
+C-X109 +M-X004 13 14 +M-X004 +C-X109
5 6 M.S014 MANUAL LUBRICATION
10/B1
22 16 17 23
I0041
+M-W250 +M-W250
+M-B002
+C-X102 1 3 +C-X102
1 2 M.B002 MAIN AIR, PRESSURE
11/B2
9 10
I0042
P
+M-W251 +M-W251
+M-B003
1 1 3 2 M.B003 WATER, PRESSURE
12/B3
11 12
I0043
P
027:7 / A301.18-A104.13 13/B4 CLEANING TRAY LEVEL
I0044
+M-W380 +M-W380
+C-B006
+C-X001 C NO +C-X001
1 2 M.B006 LUBRICATION OIL PRESSURE
14/B5
225 NC 226
I0045
+M-W383 M.B045 +M-W383

+M-X046 +M-X046
1 2 M.B045 HYDRAULIC UNIT TEMPERATURE
15/B6
227 1 2 228
I0046
3 HYDRAULIC UNIT HIGH LEVEL

16/B7 18
3 229
I0047
24V OUT
19
0V OUT
4 HYDRAULIC UNIT LOW LEVEL

17/B8 20
4 230
I0048
/043:7
L11



1 2 3 4 5 6 7 8 9 10
L10
L11
L10
+M-B030 +C-A105
+M-W384
1 +M-X030 -X104
2 LUBRICATION OIL HIGH LEVEL
E 02/A1 01
41 8
I0049
+M-W384
+M-X030 3 2
046:1 / X030.40-X104.7 3 1
40 M.B030
03/A2 LUBRICATION OIL LOW LEVEL

39 6
I0050
028:7 / A305.18-A105.4 04/A3 HYDROGEN PEROXIDE TANK

HIGH LEVEL
I0051
028:7 / A306.18-A105.5 05/A4 HYDROGEN PEROXIDE TANK

LOW LEVEL
I0052
+M-W364 +M-W364
+M-B049
+C-X001 +C-X001
BN + BK M.B049 CLEANING CUP IN POSITION
06/A5
239 BU - A 238
I0053
237
033:4 / A004.30-A105.7 07/A6 REQUEST VOLUME VALUES
I0054
033:4 / A004.31-A105.8 08/A7 PULSE DESIGN PHOTOCELL
I0055
033:4 / A004.32-A105.9 09/A8 DESIGN OK
I0056
/046:7
L10
L11
L10


1 2 3 4 5 6 7 8 9 10
L10
L11
+C-A105
+M-W156 +M-W156
+M-B058
+C-X104 +M-X030 + A +M-X030 +C-X104
BN BK M.B058 INFEED CONGESTION CONVEYOR
10/B1
7 67 BU - 68 17
I0057
10 66
+M-W152 +M-W152
+M-B052
+ A +C-X103
BN BK M.B052 INFEED FFU LEFT CONGESTION
11/B2
55 BU - 56 11
I0058
54
+M-W151 +M-W151
+M-B044
+ A +C-X104
BN BK M.B044 INFEED FFU RIGHT CONGESTION
12/B3
52 BU - 53 13
I0059
51
X030.40-X104.7
-X104.14-A102.10
X30.48-X30.69
+M-W150 +M-W150 040:6

+M-B041
+M-X030 +C-X104
045:2
BN + A BK
13/B4 G460 FAULT FREQUENCY CONVETER
057:7
58 BU - 59 14
I0060
57
G460.14-A105.13 / 014:2

+M-W155 +M-W155
+M-B020
BN + A BK M.B020 FINAL FOLDER OVERLOAD
14/B5
64 BU - 65 16
I0061
63
+M-W153 +M-W153
+M-B043
BN + A BK M.B043 OUTFEED FFU CONGESTION
15/B6
61 BU - 62 15
I0062
60
+M-B056
X030.70-X030.82
+M-W158 +M-W158
11 12
1 13 14 2 M.B056 OIL PRESSURE FINAL FOLDER
16/B7
43 44 9
053:5
I0063
P +M-W170
BU BU
+M-X451 +M-B090:1
053:3 / X451.5-X451.2 BN BN
5
+M-B090:2 +M-W171
+M-W171 +M-X451
69 BU BU BK BK M.B090:1 PACKAGE SUPERVISION
17/B8
70 BN BN 6 71 18
I0064
M.B090:2 EXTERNAL CONVEYOR
+M-X451 /045:7
L10
L11
053:3 / X451.4-X451.1
4
916361 CIRCUIT DIAGRAM PLC-IN OPERATIONS


1 2 3 4 5 6 7 8 9 10
L10
L11
L10
+M-W480 +C-A106
+M-W480 +M-W467 +M-W467
+M-B046
+C-X105 +M-X017 + A +M-X017 +C-X105
7 BU BN 8 M.B046 SQUEE-GEE,
02/A1 01
7 33 BK - 32 8 ROLLER POSITION
I0065
31
+M-W466
+M-W466 +M-B047
BU + A BN 11 M.B047 AIR KNIFE, POSITION
03/A2
42 BK - 41 11
I0066
5 40
5
+M-W465 +M-W465
+M-B051
BU + A BN 6 M.B051 PRODUCT PIPE, POSITION
04/A3
30 BK - 29 6
I0067
28
+M-W468 +M-W468
+M-B053
BU + A BN 12 M.B053 STERILE AIR VALVE (B)
05/A4
45 BK - 44 12 POSITION
I0068
43
+M-W488 +M-W488
+M-B068:1
BU + A BN 9 M.B068:1 CLEANING PIPE JET DIVERTER
06/A5
36 BK - 35 9
I0069
34
+M-W489 +M-W489
+M-B068:2
BU + A BN 13 M.B068:2 CLEANING PIPE B-VALVE
07/A6
48 BK - 47 13
I0070
46
+M-W493 +M-W493
+M-B115
A004.19-X105.14 / 033:4
BU + A BN 14 M.B115 UPPER BENDING
51 BK - 50 14 ROLLER SENSOR
49
+M-W492
+M-W492 +M-B103
+ A +C-X106
BU BN 25 M.B103 STERILE AIR PIPE JET
08/A7
71 BK - 70 1 DIVERTER
I0071
69
+M-W492 +M-B104 +M-W491

BU + A BN 26 M.B104 STERILE AIR PIPE B-VALVE
09/A8
74 BK - 73 2
I0072
72
/048:7
L10
L11
L10


1 2 3 4 5 6 7 8 9 10
L10
L11
L10
+C-A106
+M-W376 +M-W376
+M-B085
+C-X001 +C-X001
1 C NO 2 M.B085 WATER PRESSURE WATER BATH
10/B1
235 NC 236
I0073
+M-W480 +M-W469 +M-W469 +M-W480

+M-B018
+C-X105 +M-X017 +M-X017 +C-X105
1 BN C NO BU 10 M.B018 STERILE AIR PRESSURE
11/B2
1 37 NC BK 39 10
I0074
38
P
+M-W464 +M-W464
+M-B071
NC BN
BU C NO BK 27 4 M.B071 POSITION PRESTERILIZING VALVE
12/B3
25 26 4 (STERILE AIR)
I0075

+M-B048:1 +M-B048:2
+M-X017 +M-B048:3 +M-X017 +M-B048:4 +M-X017
NC BN NC BN NC BN NC BN
C +M-X017 +M-X017 +M-X017
BU NO BK 3 BU C NO BK 6 BU C NO BK 9 BU C NO BK 12 2 M.B048 BOTTOM COVER PEROXIDE BATH
13/B4
1 2 4 5 7 8 10 11 2
I0076
+M-W764 +M-W764 +M-W765 +M-W765 +M-W360

+M-B099:1 +M-B099:2
+M-X060 +M-X060 +M-X060 +M-X060 +C-X101
X060.48-X060.40 / 051:2 1 11 12 2 1 11 12 2 15 M.B099 DOOR GUARD ASU
14/B5
40 39 42 43 15
I0077
064:5 / K126.2-A106.14
027:7 / A302.18-A106.15 15/B6 PEROXIDE SPRAY QUANTITY
I0078
027:7 / A303.18-A106.16 16/B7 PEROXIDE BATH LEVEL
I0079
028:7 / A304.18-A106.17 17/B8 SEPARATOR LEVEL
I0080
/047:7
L10
L11
L10


1 2 3 4 5 6 7 8 9 10
L10
+C-A107
019:7 / A201.24-A107.02 02/A1 01 PRESTERILIZATION

AIR TEMPERATURE
I0081
019:7 / A202.24-A107.03 03/A2 STEAM, LOW TEMPERATURE
I0082
020:7 / A203.24-A107.4 04/A3 WATER BATH

LOW TEMPERATURE
I0083
020:7 / A204.24-A107.5 05/A4 STERILIZED AIR

LOW TEMPERATURE
I0084
021:8 / A205.24-A107.6 06/A5 STRIP APPLICATOR

LOW TEMPERATURE
I0085
021:8 / A206.24-A107.7 07/A6 LONGITUDINAL SEALING LOW

TEMPERATURE
I0086
022:7 / A207.24-A107.8 08/A7 AIR KNIFES, TEMPERATURE
I0087
022:7 / A208.24-A107.9 09/A8 SPLICER ASU, TEMPERATURE
I0088
/050:7
L10
916361 CIRCUIT DIAGRAM PLC-IN SIGNALS


1 2 3 4 5 6 7 8 9 10
+C-A107
025:7 / A213.24-A107.10 10/B1 TEMPERATURE PEROXIDE BATH,

PEROXIDE
I0089
006:6 / -A402.7-A107.11 11/B2 TEMPERATURE ALARM IH,

SWITCH
I0090
006:3 / -A401.226-A107.12 12/B3 TEMPERATURE ALARM

IH-GENERATOR
I0091
006:3 / -A401.230-A107.13 13/B4 FAULT TRANSVERSAL SEALING

LEFT AND RIGHT
I0092
006:9 / A403.208-A006.6 14/B5 FAULT ZONE HEATER
I0093
013:7 / G001.19-A107.15 15/B6 FREQUENCY INVERTER FAULT
I0094
16/B7 INPUT RESERVED

FOR CUSTOMER
I0095
17/B8 INPUT RESERVED

FOR CUSTOMER
I0096
/049:7

916361 CIRCUIT DIAGRAM PLC-IN


1 2 3 4 5 6 7 8 9 10
L10
L11
L50
L52
L10
+C-P003
/051:5 +C-A108
052:7 / X101.4-P003.9
9 P003.7-A122.19 / 060:2
7
14 02/A1 01 P003 DOWN COUNTER
11
4 I0097 PAPER SUPPLY
2
12
+M-W751 +M-W751
+M-W360
+M-W360 +M-B062
+M-X060 + A +M-X060 +C-X101
BN BK 18
+C-X101 03/A2 M.B062 CREASE WHEEL POSITION
17 51 BU - 50 18
I0098
17 52
+M-W752 +M-W752
+M-W758 +M-W758
+M-B063:2 +M-B063:1 M.B063:1
+ A +M-X060 +M-X060 + A
1 BN BK BN BK 19 PAPER FOR SPLICER
04/A3
1 69 BU - 68 54 BU - 53 19 M.B063:2
I0099
70
55
+M-W754 +M-W754
+M-B064
BN + A BK 20 M.B064 LOWER SLACK SUPPLY
05/A4
57 BU - 56 20
I0100
58
X060.23-S065.13 / 052:2
+M-W760
+M-W760 +M-S060
-X060.48-X060.40
1 13 14 2 2 M.S060 MANUAL SPLICING

06/A5
23 24 2
I0101
048:2
+M-W753 +M-W753
+M-B067
BN + A BK 21
X060.72-X060.66
07/A6 M.B067 UPPER SLACK SUPPLY

60 BU - 59 21
I0102
61
052:2
+M-W757 +M-W757
X60.73-X60.67
+M-B009
BN + A BK 16 M.B009 ROTATION MONITOR
08/A7
48 BU - 47 16
052:2
I0103
49
+M-W756 +M-B066:1
BN + A
63 BU - +M-B066:2 62 M.B066:1
64 +M-W755 PAPER SUPPLY
+M-W755
BN + A BK 22 M.B066:2
09/A8
66 BU - 65 22
I0104
67
/052:7
L10
L11
L50
L52
L10


1 2 3 4 5 6 7 8 9 10
L10
L12
+M-W761 +C-A108
+M-W761
+M-B077 +M-W360
+M-X060 +M-X060 +C-X101
BN BK 23 M.B077 COVER IN PLACE
10/B1
72 BU + A 71 23
I0105
73 -
+M-B078
+M-W762
+M-W762
051:1 / X060.72-X060.66 BN BK 24 M.B078 PAPER BOBIN EMPTY

11/B2
75 BU + A 74 24
I0106
051:1 / X60.73-X60.67 76 -
051:3
+M-W760 -X101.4-P003.9
+M-S065
051:4 / X060.23-S065.13 13 14 4 4
23 24 9 26 9 4 M.S065 SPLICE AND BOBIN SELECTOR
12/B3
31 9
AUTO I0107
0
1. SMALL REEL
MAN. 0. LARGE REEL
2. WASTE REDUCING
+M-W760
+M-S066
041:2 / M.S61.51-M.S66.13 13 14 10 10 M.S066 WEB FEEDING
13/B4
32 10
I0108
+M-B065
+M-W377 +M-W765 +M-W765 +M-W377

+C-X001 +M-X060 +C-X001
2 RD + GY 1 M.B065 WEB SPLICE DETECTION
14/B5
261 3 78 WH - A 77 260
I0109
262 79
+C-X001 +C-X001
15/B6 PLMS KIT 559411-0100
348 349 INSTALLED
I0110
029:7 / P002.38-A108.16 16/B7 PAPER RECORDER ALARM
I0111
+C-X001 +C-X001
17/B8 PAPER RECORDER ENABLE/DISABLE
356 357 STOP MACHINE
I0112
=1 ONLY DISPLAY
/051:7
L10
L12
=0 DISPLAY AND F.M STOP



1 2 3 4 5 6 7 8 9 10
L10
L12
L10
+M-W557 +M-W557 +C-A109
+M-S034
+M-X012 13 14 +M-X012
5 6 M.S034 STRIP SPLICE
02/A1 01
12 13
I0113
+M-W551 +M-W551
+M-B035
BN + A BK M.B035 SPLICE MONITOR PAPER
03/A2
20 BU - 19
I0114
18
+M-W552 +M-W552
+M-B032
BN + A BK M.B032 STRIP SUPPLY
04/A3
23 BU - 22
I0115
21
+M-W554 +M-W554
+M-B033
BN + A BK M.B033 STRIP BREAK
05/A4
26 BU - 25
I0116
24
+C-X001 +C-X001
358 359
06/A5 PLMS LINE SUPERVISION

+M-B094:1 IF KIT IS IN USE
+M-W941 I0117
+M-W938
+M-X451 +M-X030
BU BU 1
BN BN 1 84
2 +M-W029 +M-W029
2 85 +M-B029
+M-X012 + A +M-X012
3 BN BK M.B029 ROTATION MONITOR SA
07/A6
+M-B094:2 3 86 49 BU - 48
+M-W937 +M-W937 I0118
47
BU BU BK BK
BN BN
X451.4-X451.1 / 046:3
X451.5-X451.2 / 046:3
+M-W942 M.B094:1
+M-B095:1 +C-X103
2 PACKAGE COUNTER
+M-W936 08/A7
+M-W940 22 M.B094:2 AFTER FFU
+M-X450 +M-X030 I0119
BU BU 1 X030.75-X030.81 / 066:7
BN BN 1 81
2 X030.70-X030.82 / 046:1
2 82
3 M.B095:1
+M-B095:2 3 83 1 PACKAGE COUNTER
+M-W939 09/A8
+M-W939 21 M.B095:2 LAST POINT DE
BK I0120
BU BU BK
/054:7
L10
L12
L10
BN BN



1 2 3 4 5 6 7 8 9 10
+C-A109
10/B1
I0121
11/B2
I0122
12/B3
I0123
13/B4
I0124
14/B5
I0125
15/B6
I0126
16/B7
I0127
17/B8
I0128
/053:7



1 2 3 4 5 6 7 8 9 10
L11
L10
+M-W354 +M-W354 +C-A110
+P-S033H
+C-X107 +P-X001 13 14 +P-X001 +C-X107
1 2 P.S033H ALARM RESET
02/A1 01
1 1 2 2
I0129
P.A004.1-P.X001.42 / 033:2
42
+P-S012H
13 14 3 P.S012H LAMP TEST
03/A2
A111.21-P.X001.44 / 094:2 3 3
I0130
44
+P-S002H
13 14 4 P.S002H INCHING
04/A3
23 24 4 4
I0131
5
5 5
+P-S009H X107.5-K101.13
13 14 035:2
6 P.S009H INCHING FINAL FOLDER
05/A4
23 24 6 6
I0132
+P-S030H
13 14 7 P.S030H STEP UP
06/A5
23 24 7 7
I0133
+P-S031H
51 52 8 P.S031H STEP DOWN
07/A6
8 8
I0134
+P-S007
13 14 9 P.S007 SELECOR SWITCH
08/A7
9 9
I0135
+P-S020
056:1 / P.S020.13-P.S032.52 13 14 10 P.S020 MANUAL FLUSHING FFU
09/A8
10 10
I0136
/056:7
L11
L10


1 2 3 4 5 6 7 8 9 10
L12
+C-A110
+M-W354
+P-S032H
52 51 +P-X001 +C-X107
055:2 / P.S020.13-P.S032.52 11 P.S032H SHORT STOP
10/B1
11 11
I0137
+P-S019
13 14 12 P.S019 PACKAGE EJECTOR
11/B2
12 12
I0138
12/B3
I0139
13/B4
I0140
14/B5
I0141
15/B6
I0142
16/B7
I0143
17/B8
I0144
/055:7
L12



1 2 3 4 5 6 7 8 9 10
1 HV-KIT (Sweetened Condensed Milk) 2 UK OBS Main Motor 3322679-0100

L30
L31
L30
+C-A121 K001.13-A611.17 / 077:8
/014:2
/014:4
/014:4
/038:2
/014:2
/057:4
/057:5
+C-K001
+C-K002 1 3 5 22 3 13 31
+C-K001 K001 MAIN MOTOR, FREQ
13 14 31 32 A2 A1 LOW SPEED
01 02/A1
/057:6
Q0145 /057:6
2 4 6 21 4 14 32
+C-K101 K002.32-K001.1 / 014:1
5 9
/014:2
/014:2
/057:4
/038:3
/057:5
1 /035:7
+C-K002
+C-K001 1 3 13 21 31
+C-K002
13 14 31 32 A2 A1 K002 MAIN MOTOR, FREQ
03/A2
/029:4
/035:3
/057:6 HIGH SPEED
Q0146 /057:6 +C-K104 2 4 14 22 32
+C-K101 4 3 5 7
2 10 K104 AUX. RELAY
6 10
/014:8
/014:8
/014:8
/014:8
/038:3
MAIN MOTOR
/035:7 K001.32-K002.1 / 014:1
+C-K004 1 6
1 3 5 13 22 31 43 53
A2 A1 K004 MECHANICAL BRAKE
04/A3
Q0147
2 4 6 14 21 32 44 54
/038:4
/057:4
/013:7
+C-K006
+C-K006 4 3 5 7 8 9
2 10 K006 FFU MOTOR ENABLE
05/A4
7 6
Q0148
5 /057:6 1 6 11
+C-K101
7 11
/012:4
/038:4
3
+C-K007
1 3 5 22
A2 A1 K007 BENDING ROLLER
06/A5
MOTOR, POWER
Q0149
2 4 6 21
K007.A2-K128.5 / 035:2
/015:2
/015:2
/015:2
/038:5
+C-K012
1 3 5 21
A2 A1 K012 CIRC. PUMP EXTERNAL
07/A6
CLEANING
Q0150
2 4 6 22
/011:8
/011:8
/011:8
/057:4
/037:5
/032:2
+C-K014
+C-K014 1 3 5 13 22 31 43 53 K014
13 14 A2 A1 EXTERNAL CONVEYOR
08/A7
BEHIND FFU
Q0151 /057:6
X30.48-X30.69 / 046:1 2 4 6 14 21 32 44 54
+C-K102
10 +M-W169 +M-W169
1
3 1
4 /035:7 +M-Y069
+C-X104 +M-X030 +M-X030
1 1 2 2 M.Y069 EXTERNAL CONVEYOR
+C-X110
12 50 48 LUBRICATION
09/A8
22
Q0152
+M-W394 +M-Y027
+M-X035 1 2 +M-X035 X30.48-X30.45 / 066:7
10 X35.10-X035.9 / 067:8 M.Y027 DROP SHUT FFU
10 10-
/058:1
L30
L31
L30
1 HV-KIT (Sweetened Condensed Milk) R STO 2017-03-6 TBA/8 110V (180409 JP-HV Kit)
2 UK OBS Main Motor 3322679-0100 916361 CIRCUIT DIAGRAM PLC-OUT CONTACTORS

1 2 3 4 5 6 7 8 9 10
L20
L21
L20
+C-A121
/011:6
/011:6
/011:6
/037:4
+C-K011
1 3 5 21
A2 A1 K011 HYDROGEN PEROXIDE
11 12/B1
PUMP
Q0153
2 4 6 22
/011:4
/011:4
/011:4
/059:4
/037:4
/036:3
+C-K010
+C-Q010 1 3 5 13 22 31 43 53 K010
33 34 A2 A1 STERILE AIR
13/B2
COMPRESSOR
Q0154
2 4 6 14 21 32 44 54
/011:4
/011:2
/011:2
/011:2
/037:3
+C-K009
1 3 5 21
A2 A1 K009 PUMP HYDRAULIC
14/B3
SYSTEM
Q0155
2 4 6 22
+M-W392 +M-Y021
+C-X109 +M-X033 1 2 +M-X033 +C-X109
1 M.Y021 AIR KNIFES
15/B4
11 1 1- 9 SQUEE-GEE ROLLERS
Q0156
+M-Y614
M.Y614 Package cleaning
+M-X033 1 2 +M-X033
-A617.18-X33.2+ / 081:4 2 Air blow
2 2-
+M-Y026 1 HV-KIT (Sweetened Condensed Milk)
3 1 2 M.Y026 LS-COUNTER ROLLER
16/B5
13 3 3- SHORT STOP
Q0157
+M-Y024
4 1 2 M.Y024 LS, SA ELEMENTS

17/B6
14 4 4- MOVEMENTS
Q0158
+M-Y020
5 1 2 M.Y020 SHORT STOP

18/B7
15 5 5- ELEMENTS MOVEMENT
Q0159
20
066:7
+M-W393 +M-Y102 X034.2-X034.1
+C-X110 +M-X034 1 2 +M-X034
2 M.Y102 MAIN AIR VALVE
19/B8
2 2 2-
Q0160
L20
/057:1
L20
L21

916361 CIRCUIT DIAGRAM PLC-OUT


1 2 3 4 5 6 7 8 9 10
L10
L11
L10
+C-A122
/007:3
/007:3
/007:3
/035:3
/035:5
+C-K018
+C-K010 1 3 5 13 21 31 43 53 K018
13 14 A2 A1 PREHEATING 1
01 02/A1
Q0161 /058:6
2 4 6 14 22 32 44 54
+C-XL001 +C-XL001
9 10
/009:1
/009:5
/021:8
+C-K022
1 3 5 21
A2 A1 K022 PREHEATING 2
03/A2
FLAP SEALING, LEFT
Q0162
2 4 6 22 FLAP SEALING, RIGHT
/013:8
/012:2
+C-K005
1 3 5 13
A2 A1 K005 POWER ON
04/A3
/014:4
/038:6
Q0163 +C-K460 2 4 6 14
1 3 5 13 21
A2 A1
/006:1
/006:2
/006:2
K460 POWER ON
+C-K016 2 4 6 14 22
1 3 5 21
A2 A1 K016 POWER, IH-UNITS
05/A4
TRANSVERSAL SEALING
Q0164
2 4 6 22
/006:8
/006:8
/006:8
+C-K017
1 3 5
A2 A1 K017 POWER, IH-UNIT
06/A5
ZONE HEATER
Q0165
2 4 6
EXTRA EQUIPMENT
07/A6
Q0166
/011:9
+C-K015
1 3 5 21
A2 A1 K015 PUMP DETERGENT
08/A7
SOLUTION
Q0167
2 4 6 22
10
/027:4
+C-K112
4 3
09/A8
CLEANING TRAY LEVEL
Q0168 1
L10
/060:1
L10
L11

916361 CIRCUIT DIAGRAM PLC-OUT CONDUCTORS


1 2 3 4 5 6 7 8 9 10
L10
L11
L10
+C-A122
+M-W365
+P-H012S
+C-X108 +P-X001 011 012
36 P.H033S.012-P.H012S.12 / 070:7 P.H012S PLMS RESET
11 12/B1
12 36
Q0169
/007:8
/007:8
/007:8
+C-K019
1 3 5 21
A2 A1 K019 HYDROGEN PEROXIDE
13/B2
BATH ELEMENT
Q0170
2 4 6 22
14/B3
Q0171
15/B4
Q0172
16/B5
Q0173
17/B6 A122.17-A002.26 / 012:4 UPPER BENDING ROLLER

PRODUCTION
Q0174
18/B7 A122.18-A002.29 / 012:4 UPPER BENDING ROLLER

START AFTER
Q0175
SHORT STOP
20
RESET DOWN COUNTER

19/B8 P003.7-A122.19 / 051:6
PAPER SUPPLY
Q0176
/059:1
L10
L11
L10
916361 CIRCUIT DIAGRAM PLC-OUT CONTROL SIGNALS


1 2 3 4 5 6 7 8 9 10
L10
L12
+C-A123
01 02/A1 A004.22-A123.2 / 033:4 DESIGN CORRECTION SYSTEM

ENABLE SIGNAL
Q0177
03/A2 A004.20-A123.3 / 033:4 DESIGN CORRECTION

VALVE FEEDING
Q0178
04/A3 A004.23-A123.4 / 033:4 DESIGN CORRECTION SYSTEM

CLOCK SIGNAL
Q0179
05/A4 A004.24-A123.5 / 033:4 DESIGN CORRECTION SYSTEM

DATA SIGNAL
Q0180
06/A5
Q0181
07/A6
Q0182
08/A7 A123.08-A003.29 / 012:7 ASU MOTOR, LOW SPEED
Q0183
10
09/A8 A123.09-A003.28 / 012:7 ASU MOTOR, HIGH SPEED
Q0184
/062:1
L10
L12

916361 CIRCUIT DIAGRAM PLC-OUT DESIGN CORRECTION


1 2 3 4 5 6 7 8 9 10
L10
L12
L10
+C-A123
+M-W558 +M-W558
+M-H001
+M-X012 +M-X012
1 2 1 2 M.H001 HOOTER
11 12/B1
29 30
Q0185
+C-P006
3 4
+C-P005
P006 PACKAGE COUNTER
1 2 P005
13/B2
Q0186
A123.Q186-K051.A2 / 032:2
14/B3 A123.Q187-K50.A2 / 032:2 PACKAGE COUNTER

(TOTAL)
Q0187
15/B4 A123.Q188-A401.X002:8 / 006:3 SEALING PULSE

TRANSVERSAL SEALING
Q0188
16/B5 A123.Q189-A402.8 / 006:6 SIDE SELECTION

TRANSVERSAL SEALING
Q0189
+M-H015S
B A
+M-S015H
13 14 +M-W350
+M-W350
+C-X109 +M-X004 +M-X004 +M-X004 +C-X109
1 4 M.H015 HYDRAULIC UNIT
17/B6
18 9 10 15 21 HIGH LEVEL (GREEN)
Q0190
+M-H016S
B A
+M-S016H
13 14
2 M.H016 HYDRAULIC UNIT

18/B7
19 11 12 MEDIUM LEVEL (YELLOW)
Q0191
+M-H017S
B A
20
+M-S017H
13 14
3 M.H017 HYDRAULIC UNIT

19/B8
20 13 14 LOW LEVEL (RED)
Q0192
/061:1
L10
L12
L10
916361 CIRCUIT DIAGRAM PLC-OUT SIGNALS


1 2 3 4 5 6 7 8 9 10
L10
L12
L10
+C-A124
/083:1
+C-K098
4 3
2 10 K098 RESTART PLMS
01 02/A1
Q0193 1
/029:3
+C-K129
4 3
2 10 K129 POWER ON PAPER RECORDER
03/A2
Q0194 1
/029:4
+C-K105
4 3
2 10 K105 STERILE PARAMETERS
04/A3
AUX. RELAY FOR P002
Q0195 1
RECORDER
/029:4
+C-K106
4 3
2 10 K106 OPERATIONAL PARAMETERS
05/A4
AUX. RELAY P002
Q0196 1
RECORDER
/030:2
+C-K108
4 3
2 10 K108 PROCESS SIGNALS
06/A5
REQUEST FOR
Q0197 1
PRODUCTUON
/030:2
/029:4
+C-K109
4 3 5 7
07/A6
IN PRODUCT
Q0198 1 6
/031:2
+C-K110
4 3
08/A7
FILLING ON
Q0199 1
10
/031:2
+C-K111
4 3
09/A8
READY FOR CIP
Q0200 1
/064:1
L10
L12
L10


1 2 3 4 5 6 7 8 9 10
L10
L12
L10
+C-A124
/035:3
+C-K121
4 3
2 10 K121 AUX RELAY FOR
11 12/B1
SA FAN MOTOR
Q0201 1
/010:8
+C-K125
4 3
2 10 K125 AUX RELAY FOR FAN
/065:2
13/B2
+C-K126 CONTROL CABINET
Q0202 1
4 3
048:7 / K126.2-A106.14 2 10 K126 AUX RELAY FOR
SPLICER ASU
/037:2
/038:1
1
+C-K127
4 3 5 7
2 10 K127 AUX RELAY RESET
14/B3
Q0203 1 6
+M-H031
+M-W359 +M-H031B +M-W359

+C-X001 1 0 +C-X001
1 2 ALARM BEACON BLUE
15/B4
245 246
Q0204
+M-H031Y
3 2 ALARM BEACON YELLOW
16/B5
247
Q0205
+M-H031R
4 3 ALARM BEACON RED
17/B6
248
Q0206
18/B7 OUTPUT RESERVED FOR CUSTOMER
Q0207
20
19/B8
OUTPUT RESERVED FOR CUSTOMER
Q0208
/063:1
L10
L12
L10


1 2 3 4 5 6 7 8 9 10
L10
L11
L10
+C-A125
+M-W391 +M-Y047
+C-K126 +C-X109 +M-X032 +M-X032 +C-X109
1 1 2 M.Y047 SPLICER PRESSURE ASU
01 02/A1
3 1 1 1 1- 8
Q0209
4 /064:7
+M-Y009
2 1 2 M.Y009 PRODUCT VALVE (A)
03/A2
2 2 2-
Q0210
+M-Y006
3 1 2 M.Y006 PEROXIDE BATH
04/A3
3 3 3- DRAINING FILLING
Q0211
+M-Y007
4 1 2 M.Y007 STEAM BARRIER VALVE (C)
05/A4
4 4 4-
Q0212
+M-Y008
6 1 2 M.Y008 STERILE AIR VALVE (B)
06/A5
6 6 6-
Q0213
7 SPARE
07/A6
7 7 7-
Q0214
+M-W392 +M-Y023
+M-X033 1 2 +M-X033
6 M.Y023 SUCTION VALVE
08/A7
16 6 6- 10
Q0215
10
+M-Y044
7 1 2 M.Y044 PREHEATING AIR INLET AND
09/A8
17 7 7- HEAT EXCHANGER
Q0216
/066:1
L10
L11
L10
916361 CIRCUIT DIAGRAM PLC-OUT, UPPER VALVE PANEL


1 2 3 4 5 6 7 8 9 10
L10
L11
L10
+C-A125
+M-W393 X034.2-X034.1 / 058:7
+M-Y001
+C-X110 +M-X034 1 2 +M-X034 +C-X110
1 M.Y001 FLAP SEALING AIR FFU
11 12/B1
1 1 1- 11
Q0217
13/B2
Q0218
+M-Y046
+C-X110 +M-X034 1 2 +M-X034
3 M.Y046 SPLICER BRAKE ASU
14/B3
3 3 3-
Q0219
+M-Y045
4 1 2 M.Y045 DRIVER UNIT PRESSURE
15/B4
4 4 4- ROLL ASU
Q0220
+M-Y054
5 1 2 M.Y054 EVACUATION HYDROGEN
16/B5
5 5 5- PEROXIDE
Q0221
+M-Y002
1 2 +C-X110
7 M.Y002 CLEANING TRAY DRAINING
17/B6
7 7 7- 12
Q0222
X034.6-X034.7 / 033:8
+M-W355 +M-W342 +M-W342
+M-Y038
+C-X104 +M-X030 1 2 +M-X030
23 1 2 X030.75-X030.81 / 053:5 M.Y038 REFILLING HYDROGEN
18/B7
23 77 75 PEROXIDE TANK
Q0223
20
+M-W385 +M-W385
+M-Y037
1 1 2 2 X30.48-X30.45 / 057:7 M.Y037 CENTRAL REFILLING OIL
19/B8
11 47 45
Q0224
/065:1
L10
L11
L10


1 2 3 4 5 6 7 8 9 10
L10
L12
L10
+C-A126
+M-W394 +M-Y005
+C-X110 +M-X035 1 2 +M-X035 +C-X110
1 M.Y005 PEROXIDE BATH DRAINING
01 02/A1
13 1 1- 23
Q0225
+M-Y018
2 1 2 M.Y018 PEROXIDE BATH TOP FILLING
03/A2
14 2 2-
Q0226
+M-Y071
3 1 2 M.Y071 SUCTION VALVE ASEPTIC
04/A3
15 3 3- CHAMBER
Q0227
X110.23-X035.4 / 068:7
+M-Y086
5 1 2 M.Y086 VACCUM VALVE VENTING
05/A4
17 5 5- ASEPTIC CHAMBER
Q0228
X110.24-X035.6- / 068:7
+M-Y017
7 1 2 M.Y017 CENTRAL LUBRICATION PUMP
06/A5
19 7 7- 24
Q0229
X035.8-X035.9 / 033:8
+M-Y028
9 1 2 M.Y028 AIR BLOWING INFEED FFU
07/A6
21 9 9-
Q0230
X35.10-X035.9 / 057:6
+M-W390 +M-Y029
+C-X102 +M-X031 1 2 +M-X031
1 X031.1--X031.2- / 036:7 M.Y029 CLEANING SYSTEM HOT
08/A7
1 1+ 1- WATER
Q0231
10
09/A8
Q0232
/068:1
L10
L12
L10


1 2 3 4 5 6 7 8 9 10
L10
L12
L10
+C-A126
11 12/B1
Q0233
+M-W390 +M-Y033
+C-X102 +M-X031 1 2 +M-X031
4 M.Y033 COOLING WATER
13/B2
4 6 6-
Q0234
+M-Y036
1 2 +C-X102
5 M.Y036 FINAL FOLDER MANUAL
14/B3
5 7 7- 8 FLUSHING
Q0235
+M-W480 +M-W484 +M-Y034 +M-W484 +M-W480

+C-X105 +M-X017 1 2 +M-X017 +C-X105
23 1 2 22 M.Y034 SPRAY TANK FILLING
15/B4
23 60 59 22 HYDROGEN SYSTEM
Q0236
+M-W485 +M-Y035 +M-W485

24 1 1 2 2 M.Y035 SPRAY TANK AIR
16/B5
24 62 61
Q0237
+M-W490 +M-W490
+M-Y070
+C-X106 1 2
1 2 M.Y070 AIR COMP. VALVE
17/B6
4 68 67
Q0238
+M-W394
+M-Y090
+C-K113 +C-X110 +M-X035 +M-X035
1 3 4 1 2 X110.23-X035.4 / 067:8 M.Y090 REVFIN LEFT
18/B7
16 4 4-
Q0239 /036:7
20
+M-Y091
+C-K113
6 7 6 1 2 X110.24-X035.6- / 067:8 M.Y091 REVFIN RIGHT
19/B8
18 6 6-
Q0240
/067:1
L10
L12
L10
916361 CIRCUIT DIAGRAM PLC-OUT, LOWER VALVE PANEL


1 2 3 4 5 6 7 8 9 10
L10
L11
L10
+C-A127
+M-W354 +M-W354
+C-X107 +P-X001
14 P.X001.14-P.A111.17 / 094:2 MULTIPLEX SYNC. PULSE
01 02/A1
14 14
Q0241
+P-X001 +C-X107
070:7 / P.H002S.012-P.X001.13 13
13 13
15 P.X001.15-P.A111.18 / 094:2 MULTIPLEX 1

03/A2
15 15 DATA 1
Q0242
033:1 / P.A004.3-P.X001.43
43
16 P.X001.16-P.A111.19 / 094:2 MULTIPLEX 1

04/A3
16 16 DATA 2
Q0243
094:1 / P.A111.22-P.X001.45
45
17 P.X001.17-P.A111.20 / 094:2 MULTIPLEX 1

05/A4
17 17 DATA 3
Q0244
18 P.X001.18-P.A112.18 / 094:5 MULTIPLEX 2

06/A5
18 18 DATA 1
Q0245
19 P.X001.19-P.A112.19 / 094:5 MULTIPLEX 2

07/A6
19 19 DATA 2
Q0246
20 P.X001.20-P.A112.20 / 094:5 MULTIPLEX 2

08/A7
20 20 DATA 3
Q0247
10
21 P.X001.21-P.A113.18 / 094:8 MULTIPLEX 3

09/A8
21 21 DATA 1
Q0248
/070:1
L10
L11
L10
916361 CIRCUIT DIAGRAM PLC-OUT, CONTROL PANEL


1 2 3 4 5 6 7 8 9 10
L10
L11
+C-A127
+M-W354
+C-X107 +P-X001
22 P.X001.22-P.A113.19 / 094:8 MULTIPLEX 3
11 12/B1
22 22 DATA 2
Q0249
23 P.X001.23-P.A113.20 / 094:8 MULTIPLEX 3

13/B2
23 23 DATA 3
Q0250
+P-H002S
24 011 012 P.H002S.012-P.X001.13 / 069:7 P.H002S INCHING
14/B3
24 24
Q0251
+P-H009S
+C-X108 011 012
25 P.H009S INCHING FINAL FOLDER
15/B4
1 25
Q0252
+P-H030S
26 011 012 P.H030S STEP UP
16/B5
2 26
Q0253
+P-H031S
27 011 012 P.H031S STEP DOWN
17/B6
3 27
Q0254
+P-H032S
28 011 012 P.H032S SHORT STOP
18/B7
4 28
Q0255
20
+P-H033S
29 011 012 P.H033S.012-P.H012S.12 / 060:7 P.H033S ALARM RESET
19/B8
5 29
Q0256
/069:1
L10
L11

916361 CIRCUIT DIAGRAM PLC OUTPUT


1 2 3 4 5 6 7 8 9 10
L12
+C-A128
Analog
Curr. / Volt.
01 24V IN
VOLT 2 A128.2-G001.3 / 013:5
CH1
AQ257
CURR 3
FINAL FOLDER DRIVING
A128.18-G001.4 / 013:5
VOLT 4
AQ258
CH2
CURR 5
VOLT 6
AQ259
CH3
CURR 7
VOLT 8
CH4
AQ260
CURR 9
I COM 18
/072:1
L12

916361 CIRCUIT DIAGRAM PLC-OUT, ANALOG OUT


1 2 3 4 5 6 7 8 9 10
L10
+C-A128
Analog
Curr. / Volt.
VOLT 10
CH5
AQ261
CURR 11
VOLT 12
AQ262
CH6
CURR 13
VOLT 14
AQ263
CH7
CURR 15
VOLT 16
CH8
AQ264
CURR 17
19 I COM
GND 20
/071:1
L10

916361 CIRCUIT DIAGRAM PLC-OUT, ANALOG OUT


1 2 3 4 5 6 7 8 9 10
L11
L10
-A611 FRONT PANEL LED:01 FLASHES = NORM. OR PREF. START / ON = PRODUCTION

-A611 FRONT PANEL LED:02 ON = CLEANING
-A611 FRONT PANEL LED:03 ON = STERILISATION

-A611 FRONT PANEL LED:04 FLASHES = OVERFILL. / ON = LEVEL IS 83%
-A611 FRONT PANEL LED:05 ON = LEVEL IS 66%

-A611 FRONT PANEL LED:08 FLASHES = LOW LEVEL / ON = LEVEL IS 10%
+C-A611 +C-A611 LEVEL REGULATOR
1 (24V)
+M-B611 LEVEL DETECTOR

(0V)
2
+M-B611 +C-X611 6
+M-W611
+C-X611 ANALOG IN
1 1 1 3
+C-R611 3
2
2 2 2 DIG
4
3 4 5 +C-X611 +C-X611 IN/OUT
3 7 4
4 3 1 K001.13-A611.17 / 057:3 MAIN MOTOR LOW SPEED
4 ANALOG 17
OUT 19
SH
19
082:2 / A611.5-HVKA002.3 5 20
6 21
22
23
TIMER
24
7
8
DIG DIG
IN OUT
-A611:09 STERILIZATION -Q289-TMCC_9 / 080:3 9 25 TMCC25-I273 / 078:6 OVERFILLING ALARM

-A611:10 PRODUCTION -Q290-TMCC10 / 080:3 10 26 TMCC26-I274 / 078:6 BOTTOM POSITION FLOATER
-A611:11 CLEANING -Q291-TMCC11 / 080:3 11 27 TMCC27-I275 / 078:6 FILLING OK
-A611:12 PREFILLING -Q292-TMCC12 / 080:3 12 28 TMCC28-I276 / 078:6 TRANSMISSION OK
13 29
-A611:14 PLC CLOCK/ DATA -Q294-TMCC14 / 080:3 14 30
15 31
16 32
24V
0V
1 HV-KIT (Sweetened Condensed Milk)

L11
L10

916361 CIRCUIT DIAGRAM FILLING CONTROL SYSTEM


1 2 3 4 5 6 7 8 9 10
L11
L10
L10
+C-A616 (A129)
-TMCC25-I273 / 077:8 02/A1 01 A611 FCS OVERFILLING ALARM

I0273
-TMCC26-I274 / 077:8 03/A2 A611 FCS BOTTOM POSITION FLOATER

I0274
-TMCC27-I275 / 077:8 04/A3 A611 FCS FILLING OK

I0275
-TMCC28-I276 / 077:8 05/A4 1 FCS TRANSMISSION OK

I0276
06/A5
I0277
+M-W602 +M-W602
+M-B602
+C-X615 +C-X615 STEAM INLET VALVE CLOSED
BN BK
07/A6
22 BU 21
I0278
23
-X615.6-A616.8 / 082:7 08/A7 HIGH VISCOSITY KIT

+C-S612
I0279 INVERTER OK
13 14
51 52
1
0
09/A8 S612 HV SELECT SWITCH
/079:7
I0280

L11
L10
L10
916361 CIRCUIT DIAGRAM PLC-IN HV KIT


1 2 3 4 5 6 7 8 9 10
L11
L12
L10
+C-A616 (A129)
-X615.12-A616.10 / 082:7 10/B1 PROCESS RECOVERY REQUEST

HIGH VISCOSITY KIT
I0281
-X615.14-A616.11 / 082:7 11/B2 PROCESS CIP REQUEST

I0282 HIGH VISCOSITY KIT
PROCESS FLUSH LINE

-X615.16-A616.12 / 082:7 12/B3 HIGH VISCOSITY KIT
I0283
13/B4
I0284
14/B5
I0285
15/B6
I0286
24V OUT
16/B7 18
I0287
0V OUT
19
17/B8
/078:7
I0288 20
L11
L12
L10

916361 CIRCUIT DIAGRAM PLC-IN HV KIT


1 2 3 4 5 6 7 8 9 10
L10
L12
L10
+C-A617 (A130)
01 02/A1 Q289-TMCC_9 / 077:6 -A611:09

STERILIZATION FLOW
Q0289
(Process circulating product)
03/A2 Q290-TMCC10 / 077:6 -A611:10 PRODUCTION FLOW
Q0290
04/A3 Q291-TMCC11 / 077:6 -A611:11 CLEANING FLOW(CIP)

Q0291
05/A4 Q292-TMCC12 / 077:6 -A611:12 PREFILLING
Q0292
06/A5
Q0293
07/A6 Q294-TMCC14 / 077:6 -A611:14 PLC DATA/

PLC CLOCK
Q0294
08/A7
Q0295
10
09/A8
Q0296
/081:1
L10
L12
L10

916361 CIRCUIT DIAGRAM PLC-OUT HV KIT


1 2 3 4 5 6 7 8 9 10
L10
L21
L10
+C-A617 (A130)
11 12/B1 A617.12-X615.1 / 082:2 K004 HIGH VISCOSITY KIT

RUN FOWARD
Q0297
13/B2 A617.13-X615.2 / 082:2 K005 HIGH VISCOSITY KIT

PRESET FREQUENCY BIT 1
Q0298
14/B3 A617.14-X615.3 / 082:2 K006 HIGH VISCOSITY KIT

PRESET FREQUENCY BIT 2
Q0299
K007 HIGH VISCOSITY KIT

15/B4 A617.15-X615.8 / 082:2 CIP VALVE OPEN
Q0300
16/B5 -A617.16-X615.10 / 082:2 K010 HIGH VISCOSITY KIT

Q0301 RUN REVERSE
17/B6
Q0302
Package cleaning
18/B7 A617.18-X33.2+ / 058:3 Air blow
Q0303
20
+M-W390
+M-Y613
+C-X102 +C-X031 1 2 +C-X031 Package cleaning
3
19/B8 X031.-3-X102.7 / 036:7 Water flashing
3 3+ 3-
Q0304
/080:1
L10
L10
L21

916361 CIRCUIT DIAGRAM PLC-OUT HV KIT


1 2 3 4 5 6 7 8 9 10
L21
L11
L10
L20
L10
HIGH VISCOSITY KIT PUMP EL CABINET (see 3497091-0003)
M.W003 M.W003
K004
+C-X615 M.X001 M.X001 9 +C-X615
-A617.12-X615.1 / 081:4 1 A1 A2
1 1 9 9
RUN FOWARD
K005
-A617.13-X615.2 / 081:4 2 A1 A2
2 2 PRESET FREQUENCY BIT 1
K006
-A617.14-X615.3 / 081:4 3 A1 A2
3 3 PRESET FREQUENCY BIT 2
K007
-A617.15-X615.8 / 081:4 8 A1 A2
8 8 CIP VALVE OPEN
K008
-A617.16-X615.10 / 081:4 10 A1 A2
10 K008 HIGH VISCOSITY KIT
10
RUN REVERSE
4 5
4 4 5 5
G001
HIGH VISCOSITY KIT
R2 R1 6
X615.6-A616.8 / 078:6 INVERTER OK
6 6
G001 H003
R2 R3 7
7 7
A002
M.W006
-A611.5-HVKA002.3 / 077:6 BN 3+ INPUT A002 HIGH VISCOSITY KIT

WH 4- INPUT TRANSDUCER
PROCESS
K002
+C-X615 11 15 +C-X615
X615.12-A616.10 / 079:7 PROCESS RECOVERY REQUEST
11 12 HIGH VISCOSITY KIT
K004
9 13
X615.14-A616.11 / 079:7 PROCESS CIP REQUEST
13 14
12 16
X615.16-A616.12 / 079:7 PROCESS FLUSH LINE REQUEST
15 16
HIGH VISCOSITY KIT
6 4 11
7+ 5+ 8+
K002 K004 K001
3- 1- 4-
L20
L10
2 (0V) 2 (0V) 2 (0V)
HV-KIT (Sweetened Condensed Milk)
L21
L11
L10

916361 CIRCUIT DIAGRAM EXTERNAL COMMUNICATION


1 2 3 4 5 6 7 8 9 10
L10
L12
L12
L10
+C-A452
+C-K098
+C-X452 +C-X452 A452 FLEX BOX UNIT
1 3
3 1
CRT MOUSE
4 /063:6 +C-W944
LPT KEYB.
084:9 / A452.COM4-M.X030.20-24 +C-X453 G100.PORT-A452.COM3 / 017:3
COM4 COM3
+C-X451 P.A451-A452.LVDS / 085:6
COM1 LVDS
+C-W930
W935 MODEM COMM. CABLE
DAILY OFFICE
DAILY
PC
A453 SEND MODEM
+C-A453 +M-A454
+C-W935
+C-X456 +C-X455
GY 1 - M.A454 RECEIVE MODEM
1 POWER 1
PK 2 +
GN 2 2
3
WH 3
4
RD 4
5
BU 5 +M-W933 +M-W934
6 +C-X454 +M-X030 +M-X457
BN 6 WH WH
7 1 3
YE 7 1 BN 25 BN 3
8 2 4
8 2 YE 26 YE 4
9 3 1
SH 9 3 GN 27 GN 1
4 2 220
4 SH 28 SH 2
5 5
5 29 5
L10
L12
L12
L10
916361 CIRCUIT DIAGRAM PLMS


1 2 3 4 5 6 7 8 9 10
+M-W932 +M-W931
+M-X030
WH WH
11
20
BN BN
10
21
GN YE A452.COM4-M.X030.20-24 / 083:2
13
22
YE GN
12
23
SH SH
SRC
24
15
14
6
+M-X452:1
9
1:ST DE
11
10
13
12
SRC
15
14
6
+M-X452:2
9
LAST DE



1 2 3 4 5 6 7 8 9 10
+M-W930
GY/PK P.A451-A452.LVDS / 083:6
+P-A451
BN/BU
+P-X451
WH/YE
1
1
WH
2
2
WH/PK
3
3
YE
4
4
GY
5
5
PK
6
6
PK/BN
7
7
RD
8
8
OG
9
9
WH
10
10
GN
11
11
WH
12
12
BU
13
13
WH
14
14
BN
15
15
WH
16
16
RD/BU
17
17
BN/GN
18
18
YE/BN
SH
IR TOUCH UNIT



1 2 3 4 5 6 7 8 9 10
A111 MULTIPLEX 1
A112 MULTIPLEX 2
A113 MULTIPLEX 3
+P-A111 +P-A112
+P-A113
069:5 / P.X001.14-P.A111.17 17 SYNC 17 SYNC

17 SYNC SYNC
069:5 / P.X001.15-P.A111.18 18 DATA 1 069:5 / P.X001.18-P.A112.18 18 DATA 1

069:5 / P.X001.21-P.A113.18 18 DATA 1 DATA 1
069:5 / P.X001.16-P.A111.19 DATA 2 069:5 / P.X001.19-P.A112.19 DATA 2

19 19
070:5 / P.X001.22-P.A113.19 DATA 2 DATA 2
19
DATA 3 DATA 3
069:5 / P.X001.17-P.A111.20 20 069:5 / P.X001.20-P.A112.20 20 DATA 3
070:5 / P.X001.23-P.A113.20 20 DATA 3
+VDC +VDC
055:2 / A111.21-P.X001.44 21 21 +VDC
21
0VDC 0VDC
22 22 0VDC
22
P.A111.22-P.X001.45
069:7

916361 CIRCUIT DIAGRAM MULTIPLEX CARD


1 2 3 4 5 6 7 8 9 10
+P-A111 +P-A110 +P-A111 +P-A110 +P-A111 +P-A110 +P-A111 +P-A110

KA1 KA1 KB1 KB1
+P-H016
+P-R016 +P-R007 +P-H007
ALARM JAW ALARM TOO
1 16 SYSTEM OVERLOAD 1 16 HIGH SPEED
M3854 M3847
+P-H017 +P-H008
+P-R017 +P-R008
ALARM PLC BATT. ALARM TS
2 17 LOW VOLTAGE 2 17 IH-UNIT TEMP.
M3853 M3848
+P-H018 +P-H009
+P-R018 +P-R009
ALARM HVA PUMP ALARM HL WRONG
3 18 BARRIER TEMP 3 18 CLEANING SEQUENSE
M3852 M3849
+P-H019 +P-H082
+P-R019 +P-R082
ALARM HVA ALARM
4 19 DRIVER FAULT 4 19 PREPARATION
M3851 M3850
+P-H020 +P-H083
+P-R020 +P-R083
ALARM HVA PAPER RECORDER
5 20 KIT EXCLUDED 5 20 ALARM
M3892 M3873
+P-H021 +P-H084
+P-R021 +P-R084
ALARM ASU COVER SPARE
6 21 NOT IN PLACE 6 21 M3874
M3891
+P-H022 +P-H085
+P-R022 +P-R085
7 ALARM ASU SPARE
22 PAPER SUPPLY 7 22 M3875
M3890
8 +P-H023 +P-H086
+P-R023 +P-R086
ALARM ASU NO SPARE
23 PAPER FOR SPLICER 8 23 M3876
M3889
9 +P-H051 +P-H087
+P-R051 +P-R087
ALARM ASU DOOR 9 ALARM HVA
+P-H010 24 +P-H001 24
+P-R010 MONITORS ACTIVATED +P-R001 PUMP FAULT
ALARM OVERL. M3888 ALARM WATER M3877 1
10 +P-H063 10 +P-H088
PROT.MOTORS +P-R063 LOW PRESSURE +P-R088
TRIPPED M3860 ALARM ASU ELEMENT M3841 SPLICE IN
+P-H011 25 +P-H002 25
+P-R011 LOW TEMP +P-R002 SUPERSTRUCTURE
ALARM SERVICE M3887 ALARM MAIN AIR M3878
11 +P-H064 11 +P-H089
SWITCH ON +P-R064 LOW PRESSURE +P-R089
M3859 ALARM PEROXIDE M3842 ALARM PHOT. PACKS
+P-H012 26 +P-H003 26
+P-R012 TANK LOW LEVEL +P-R003 AFTER FFU SIGNAL
ALARM LUBRIC. M3886 ALARM SAFETY MISSING M3879
12 +P-H065 12 +P-H090
OIL PRESSURE +P-R065 MONITORS +P-R090
M3858 ALARM PEROX. TANK ACTIVATED M3843 SPARE
+P-H013 27 +P-H004 27
+P-R013 SENS. FAULT +P-R004 M3880
ALARM LUBRIC. M3885 ALARM EMERGENCY
13 +P-H080 13 +P-H091
OIL LOW LEVEL +P-R080 STOPS ACTIVATED +P-R091
M3857 ALARM CLEANING M3844 SPARE
+P-H014 28 +P-H005 28
+P-R014 STEAM BARRIER +P-R005 M3881
ALARM HYDRAULIC M3884 ALARM HL GAS
14 +P-H081 14 +P-H092
UNIT TEMP. +P-R081 SUPPLY LOW +P-R092
M3856 ALARM SURGE M3845 SPARE
+P-H015 29 +P-H006 29
+P-R015 FILTER ACTIVATED +P-R006 M3882
ALARM HYDRAULIC M3883 ALARM LS SUPERV.
15 UNIT LOW LEVEL 15 DOOR MONITOR
M3855 M3846

916361 CIRCUIT DIAGRAM MULTIPLEX CARD 1


1 2 3 4 5 6 7 8 9 10

KA1 KA1 KB1 KB1
+P-H036 +P-H040
+P-R036 +P-R040
ALARM AIRKNIFES ALARM STEAM
1 16 IN WRONG POS. 1 16 TEMP.
M3950 M3943
+P-H037 +P-H041
+P-R037 +P-R041
2 ALARM AIRKNIFES 2 ALARM NO
17 TEMP. 17 PRODUCT FROM
M3949 PROCESS M3944
3 +P-H038 3 +P-H042
+P-R038 +P-R042
ALARM SPRAYTIME ALARM PRODUCT
18 OUT OF LIMITS 18 PIPE WRONG POS.
4 M3948 4 M3945
+P-H068 +P-H043
+P-R068 +P-R043
ALARM SA SHORT ALARM CLEANING
5 19 STOP ELEMENT 5 19 PIPE 2 WRONG
M3947 POS. M3946
+P-H073 +P-H044
+P-R073 +P-R044
6 ALARM HL DOSING 6 ALARM HVA
20 VALVE WRONG POS. 20 PLUG IN POS.
M3988 M3969
7 +P-H074 7 +P-H045
+P-R074 +P-R045
ALARM HL CFV ALARM B-VALVE
21 MEMBRANE LEAKAGE 21 WRONG POS.
8 M3987 8 M3970
+P-H075 +P-H046
+P-R075 +P-R046
ALARM HL ALARM SPRAY
9 22 FLOW ERROR 9 22 TANK WRONG
+P-H026 +P-H024
+P-R026 M3986 +P-R024 LEVEL M3971
+P-H076 +P-H047
ALARM SA +P-R076 ALARM ASU +P-R047
10 STRIP SUPPLY ALARM HL 10 MAGAZINE EMTY ALARM CLEANING
M3956 23 HL-VALVE WRONG POS. M3937 23 PIPE 1 WRONG
+P-H027 +P-H025
+P-R027 M3985 +P-R025 POS. M3972
+P-H125 +P-H072
ALARM SA +P-R125 ALARM ASU +P-R072
11 STRIP BROKEN READY FOR 11 ROTATION ALARM PIPE
M3955 24 EXTERNAL CLEANING MONITORM3938 24 B-VALVE POS.
+P-H028 +P-H030
+P-R028 M3984 +P-R030 M3973
+P-H126 +P-H078
ALARM SA +P-R126 ALARM WATER +P-R078
12 ELEMENT READY FOR 12 BATH LOW ALARM UPPER
LOW TEMP M3954 25 CLEANING OF FILLING PRESSURE M3939 25 DOOR GUARD ASU
+P-H029 +P-H031
+P-R029 SYSTEM M3983 +P-R031 M3974
+P-H127 +P-H123
ALARM ZONE +P-R127 ALARM PEROXIDE +P-R123
13 HEATER IH-UNIT EXTERNAL CLEANING 13 BATH LOW VENTING ASEPTIC
FAULT M3953 26 M3982 PRESSURE M3940 26 CHAMBER
+P-H034 +P-H033
+P-R034 +P-R033 M3975
+P-H128 +P-H124
ALARM WATER +P-R128 ALARM PEROXIDE +P-R124
14 BATH LOW TEMP. CLEANING OF 14 BATH LOW LEVEL DOOR ASEPTIC
M3952 27 FILLING SYSTEM M3941 27 CHAMBER
+P-H035 +P-H039
+P-R035 M3981 +P-R039 M3976
ALARM SQEEGEE ALARM CLEANING
15 ROLLER WRONG 28 15 THROUGH PROD. 28
POS. VALVE M3942
M3951
29 29



1 2 3 4 5 6 7 8 9 10

KA1 KA1 KB1 KB1
+P-R067 +P-H067 +P-R054 +P-H054 ALARM WATER
ALARM FFU SEPERATOR HIGH
1 16 QUEUE GUARD 1 16 LEVEL M4039
M4046
+P-H104 +P-H055
+P-R104 +P-R055
2 TIME LEFT 20% 2 ALARM CLEANING
17 M4045 17 CUP IN WRONG
POS. M4040
3 +P-H105 3 +P-H056
+P-R105 +P-R056
TIME LEFT 40% ALARM PRINTED
18 M4044 18 DESIGN WRONG
4 4 POS. M4041
+P-H106 +P-H057
+P-R106 +P-R057
TIME LEFT 60% ALARM TS
5 19 M4043 5 19 IH-UNIT FAULT
M4042
+P-H107 +P-H069
+P-R107 +P-R069
6 TIME LEFT 80% 6 ALARM LS
20 M4084 20 SHORT STOP
ELEMENT M4065
7 +P-H108 7 +P-H070
+P-R108 +P-R070
TIME LEFT 100% ALARM DESIGN
21 M4083 21 PHOTOCELL
8 8 M4066
+P-H109 +P-H071
+P-R109 +P-R071
PREHEATING ALARM PIPE
9 22 M4082 9 22 JET DIVERTER
+P-H058 +P-H032
+P-R058 +P-R032 POS. M4067
+P-H110 +P-H077
ALARM FFU +P-R110 ALARM PEROXIDE +P-R077
10 MALFUNCTION PREHEATING 10 BATH BOTTOM ALARM HVA
INFEED M4052 23 FINISHED M4033 23 UNDER FILLING 1
+P-H059 +P-H048
+P-R059 M4081 +P-R048 M4068
+P-H111 +P-H117
ALARM FFU +P-R111 ALARM LS +P-R117
11 OVERLOAD/ROT.MON. TUBE SEALING 11 ELEMENT LOW TEMP. MOTOR START
M4051 24 M4080 M4034 24 M4069
+P-H060 +P-H049
+P-R060 +P-R049
+P-H112 +P-H118
ALARM FFU +P-R112 ALARM PRESTERILE +P-R118
12 OIL PRESSURE TUBE SEALING 12 VALVE WRONG POS. DRIVE MOTOR ON
M4050 25 FINISHED M4035 25 M4070
+P-H061 +P-H050
+P-R061 M4079 +P-R050
+P-H113 +P-H119
ALARM FFU +P-R113 ALARM +P-R119
13 MALFUNCTION SPRAYING 13 PRESTERILIZATION FILLING ON
OUTFEED M4049 26 M4078 TEMP. M4036 26 M4071
+P-H062 +P-H052
+P-R062 +P-R052
+P-H114 +P-H120
ALARM LEVEL +P-R114 ALARM STERILE +P-R120
14 FAULT CLEANING DRYING 14 AIR TEMP. PRODUCTION
TRAY M4048 27 M4077 M4037 27 M4072
+P-H066 +P-H053
+P-R066 +P-R053
+P-H115 +P-H121
ALARM FFU +P-R115 ALARM STERILE +P-R121
15 SYNCH. CONVEYOR SIGNAL TO 15 AIR PRESSURE SHORT STOP
M4047 28 STERILIZER M4038 28 M4073
M4076
+P-H116 +P-H122
+P-R116 +P-R122
SIGNAL FROM PRODUCTION
29 STERILIZER 29 FINISHED
M4075 M4074



1 2 3 4 5 6 7 8 9 10
+C-X002 FILTER +C-X002

16 mm² MAIN SWITCH 2,5 mm² TPIH SWITCH
3PH
1 Q001 30 A402
Z100
16 mm² MAIN SWITCH 2,5 mm² TPIH
2 CONSOLE 31 A403
16 mm² STAND
3 MACHINE 32
16 mm² STAND 2,5 mm² CIRCUIT BOARD
4 CABINET 34 RACK
10 mm² MOUNTING PLATE
5 TERMINALS 35
MOUNTING PLATE
10 mm²
POWER SUPPLY
6 36
L4-L6
7 FILTER 37
WALL
1,5 mm²
SOCKET
8 39
MOUNTING PLATE CONSOLE X004
10 mm² 1,5 mm²
POWER SUPPLY LIGHT
9 41
L1-L3 CABINET
P002
10 42 RECORDER
11 MULTI CONNECT 43
10 mm² MOUNTING PLATE TERMINAL RAIL
12 PLC 2-3 44 X001.3 PROCESS
SOCKET CONNEC-
13 45 TOR X115
10 mm² MOUNTING PLATE SOCKET CONNEC-
14 PLC 1-2 46 TOR X100
15 SOLID-ST RELAYS 47 TOR X101
16 TPIH RIGHT 48 TOR X102
6 mm² TERMINAL RAIL SOCKET CONNEC-
17 X001.1 POWER 49 TOR X103
6 mm² TERMINAL RAIL SOCKET CONNEC-
18 X001.2 POWER 50 TOR X104
SOCKET CONNEC-
51 TOR X105
20
SOCKET CONNEC-
2,5 mm² MOUNTING PLATE
52 TOR X106
21 TPIH TOP
SOCKET CONNEC-
2,5 mm²
SWING FRAME 53 TOR X107
22
FREQUENCY SOCKET CONNEC-
2,5 mm²
CONTROL 54 TOR X108
24
G001 SOCKET CONNEC-
TERMINAL BOX
2,5 mm² 55 TOR X109
M.X012
25 G100 PLC
2,5 mm² TRANSFORMER 56 POWER SUPPLY
26 T001 SOCKET CONNEC-
57 TOR X110
G120 PLC
2,5 mm² TRANSFORMER 58 POWER SUPPLY
27 T002 SOCKET CONNEC-
2,5 mm² TRANSFORMER 59 TOR X112
28 T003 G140 PLC
2,5 mm² TPIH 60 POWER SUPPLY
29 A401 4 mm² RECTIFIER
68 V001
70
916361 CIRCUIT DIAGRAM GROUND CONNECTION


1 2 3 4 5 6 7 8 9 10
Cable Connection List of 44801-0003

From Cable To Page / col Option From Cable To Page.Col. Option
+C-W001 +C-W009
+C-X001:201 RD +C-A201:2 019.7 +C-X001:213 RD +C-A213:2 025.7
+C-X001:202 YE +C-A201:1 019.7 +C-X001:214 YE +C-A213:1 025.7
+C-W002 +C-W010
+C-X001:203 RD +C-A202:2 019.7 +C-A213:1 +C-P002:3 029.6
+C-X001:204 YE +C-A202:1 019.7 +C-A213:2 +C-P002:2 029.6
+C-W003 +C-W011
+C-X001:205 RD +C-A203:2 020.7 +C-A207:1 +C-P002:6 029.6
+C-X001:206 YE +C-A203:1 020.7 +C-A207:2 +C-P002:5 029.6
+C-W004 +C-W012
+C-X001:207 RD +C-A204:2 020.7 +C-A204:1 +C-P002:9 029.6
+C-X001:208 YE +C-A204:1 020.7 +C-A204:2 +C-P002:8 029.6
+C-W005
+M-X012:27 RD +C-A205:2 021.7
+M-X012:28 YE +C-A205:1 021.7
+C-W006
+C-X001:209 RD +C-A206:2 021.7
+C-X001:210 YE +C-A206:1 021.7
+C-W007
+C-X001:211 RD +C-A207:2 022.7
+C-X001:212 YE +C-A207:1 022.7
+C-W008
+C-X001:240 RD +C-A208:2 022.7
+C-X001:241 YE +C-A208:1 022.7

916361 CABLE CONNECTION LIST CABLE CONNECTION LIST


1 2 3 4 5 6 7 8 9 10

+C-W020
+C-A203:6 1 +C-E005 020.6
+C-W021
+C-A204:6 1 +C-E006 020.6
+C-W022
+C-A205:6 1 +C-E007 021.6
+C-W023
+C-E008 1 +C-A206:6 021.7
+C-W024
+C-A207:6 1 +C-E010 022.6
+C-W025
+C-A208:6 1 +C-E009 022.6
+C-W100
+C-J005 +C-J007 017.5
+C-W120
+C-J007 +C-J009 017.7

916361 CABLE CONNECTION LIST


1 2 3 4 5 6 7 8 9 10

+M-X030:57 BU +M-B041:- 046.3

+C-W935
+C-X456:4 WH +C-A452 083.2
+M-W151
+C-X456:7 BN +C-A452 083.2
+M-X030:53 BK +M-B044:A 046.3
+C-X456:3 GN +C-A452 083.2
+M-X030:52 BN +M-B044:+ 046.3
+C-X456:8 YE +C-A452 083.2
+M-X030:51 BU +M-B044:- 046.3
+C-X456:1 GY +C-A452 083.2
+C-X456:2 PK +C-A452 083.2
+C-X456:6 BU +C-A452
+M-W152
083.2
+C-X456:5 RD +C-A452 083.2 +M-X030:56 BK +M-B052:A 046.3
+C-W935:SH SH +C-A452 083.2 +M-X030:55 BN +M-B052:+ 046.3
+M-X030:54 BU +M-B052:- 046.3
+M-W029
+M-X012:48 BK +M-B029:A
+M-W153
053.7
+M-X012:49 BN +M-B029:+ 053.7 +M-X030:62 BK +M-B043:A 046.3
+M-X012:47 BU +M-B029:- 053.7 +M-X030:61 BN +M-B043:+ 046.3
+M-X030:60 BU +M-B043:- 046.3
+M-W119
+M-X030:5 1 +M-M004:V
+M-W155
015.2
+M-X030:6 2 +M-M004:U 015.2 +M-X030:65 BK +M-B020:A 046.3
+M-X030:7 3 +M-M004:W 015.2 +M-X030:64 BN +M-B020:+ 046.3
+M-X030:E E +M-M004: 015.2 +M-X030:63 BU +M-B020:- 046.3
+M-W120 +M-W156
+M-X030:1 1 +M-M011:U 013.10 +M-X030:68 BK +M-B058:A 046.3
+M-X030:2 2 +M-M011:V 013.10 +M-X030:67 BN +M-B058:+ 046.3
+M-X030:3 3 +M-M011:W 013.10 +M-X030:66 BU +M-B058:- 046.3
+M-X030:E1 E +M-M011: 013.10
+M-X030:E1 E +C-J211 013.10 +M-W158

+M-X030:4 SH +C-J002 013.10 +M-X030:43 1 +M-B056:13 046.3
+M-X030:44 2 +M-B056:14 046.3
+M-W150
+M-X030:59 BK +M-B041:A 046.3 +M-W159
+M-X030:58 BN +M-B041:+ 046.3 +M-X030:33 1 +M-B059 027.2



1 2 3 4 5 6 7 8 9 10

+C-X001:50 2 +M-X030:6 015.2

+M-W159
+C-X001:51 3 +M-X030:7 015.2
+M-X030:34 2 +M-B059 027.2
+C-X001 E +M-X030:E 015.2
+M-X030:35 3 +M-B059 027.2
+M-W320
+M-W170
+C-X001:45 1 +M-X030:1 013.10
+M-X451:5 BN +M-B090:1:BN 046.4
+C-X001:46 2 +M-X030:2 013.10
+M-X451:4 BU +M-B090:1:BU 046.4
+C-X001:47 3 +M-X030:3 013.10
+C-X001:E1 E +M-X030:E1 013.10

+M-W171 +C-X001:48 SH +M-X030:4 013.10
+M-X451:6 BK +M-B090:2:BK 046.5
+M-X451:5 BN +M-B090:2:BN 046.5 +M-W328

+M-X451:4 BU +M-B090:2:BU 046.5
+M-X023:3 BN +M-M002:BN 010.8
+M-X023:2 BU +M-M002:BU 010.8

+M-W250 +M-X023:1 GY +M-M002:GY 010.8
+C-X102:9 1 +M-B002:1 044.4
+C-X102:10 2 +M-B002:3 044.4 +M-W331

1
+M-W251 2
+C-X102:11 1 +M-B003:1 044.4 3
+C-X102:12 2 +M-B003:3 044.4 4
+C-X001:35 +M-M001.1:4 014.8
+M-W303 +C-X001:36 +M-M001.1:5 014.8
+C-X001:64 1 +M-X060:6 008.6 +C-X001:37 +M-M001.1:2 014.8
+C-X001:65 2 +M-X060:7 008.5 +C-X001:38 +M-M001.1:3 014.8
+C-X001 GNYE +M-X060:E 008.6

+M-W332
+M-W318 +C-X001:39 1 +M-M005:U 011.2
+C-X001:57 1 +M-X023:1 010.8 +C-X001:40 2 +M-M005:V 011.2
+C-X001:58 2 +M-X023:2 010.8 +C-X001:41 3 +M-M005:W 011.2
+C-X001 E +M-X023:E 010.8 +C-X001 E +M-M005: 011.2
+M-W319
+C-X001:49 1 +M-X030:5 015.2



1 2 3 4 5 6 7 8 9 10

+M-W333
+C-X001:52 1 +M-X030:8 011.8
+C-X001:53 2 +M-X030:9 011.8
+C-X001:54 3 +M-X030:10 011.8
+C-X001 E +M-X030:E 011.8



1 2 3 4 5 6 7 8 9 10

+C-X001 E +M-M010: 011.6

+M-W336
+C-X004:4 1 +M-E002:2 010.4
+M-W350
+C-X004:3 2 +M-E002:1 010.4
+C-X109:18 1 +M-X004:9 062.4
+C-X004 GNYE +M-E002:E 010.4
+C-X109:19 2 +M-X004:11 062.4
+C-X109:20 3 +M-X004:13 062.4

+M-W337
+C-X109:21 4 +M-X004:15 062.7
+C-X004:6 1 +M-E001:2 010.5
+C-X109:22 5 +M-X004:16 044.3
+C-X004:5 2 +M-E001:1 010.5
+C-X109:23 6 +M-X004:17 044.4
+C-X004 GNYE +M-E001:E 010.5
+M-W351
+M-W338
+C-X112:1 1 +M-S001:11 037.2
+C-X004:8 1 +M-E003:2 010.6
+C-X112:2 2 +M-S001:21 037.2
+C-X004:7 2 +M-E003:1 010.6
+C-X112:3 3 +M-S001:22 037.2
+C-X004 GNYE +M-E003:E 010.6
+C-X112:4 4 +M-S001:12 037.2
+C-X112:5 5 +M-S002:51 041.5

+M-W342 +C-X112:6 6 +M-S002:52 041.5
+M-X030:77 1 +M-Y038:1 066.6 +C-X112:7 7 +M-S019:13 041.5
+M-X030:75 2 +M-Y038:2 066.6 +C-X112:8 8 +M-S019:14 041.5
+M-W343 +M-W352
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EM - 44801 TBA8 110V With HV Kit (180409)

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EM - 44801 TBA8 110V With HV Kit (180409)

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High Viscosity kit UP Electrical manual Update

Drawing number Page Denomination Page type Version

44801-0001 001 DOCUMENTS LIST DOCUMENTS LIST AE

44801-0001 002 DOCUMENTS LIST AE

44801-0001 003 DOCUMENTS LIST AE

44801-0001 004 DOCUMENTS LIST AE

44801-0002 001 POSITION SUMMARY POSITION SUMMARY AE

44801-0002 002 POSITION SUMMARY POSITION SUMMARY AE

44801-0002 003 POSITION SUMMARY POSITION SUMMARY AE

44801-0002 006 POSITION SUMMARY POSITION SUMMARY AE

44801-0003 006 CIRCUIT DIAGRAM IH-GENERATOR AE

44801-0003 009 CIRCUIT DIAGRAM ELEMENTS, CONTROL VOLTAGE 24VDC AE

44801-0003 014 CIRCUIT DIAGRAM MOTORS AE

44801-0003 015 CIRCUIT DIAGRAM MOTORS AE

44801-0003 020 CIRCUIT DIAGRAM TEMPERATURE REGULATORS AE

Tetra Pak Restricted

Information Security Class

44801-0003 029 CIRCUIT DIAGRAM STERILE CONDITIONS AE

44801-0003 035 CIRCUIT DIAGRAM AUXILIARY RELAYS AE

44801-0003 040 CIRCUIT DIAGRAM PLC-IN FAST AE

Drawing number Page Denomination Page type Version

44801-0003 046 CIRCUIT DIAGRAM PLC-IN OPERATIONS AE

44801-0003 047 CIRCUIT DIAGRAM PLC-IN OPERATION MONITORS AE

44801-0003 048 CIRCUIT DIAGRAM PLC-IN OPERATION MONITORS AE

44801-0003 049 CIRCUIT DIAGRAM PLC-IN SIGNALS AE

44801-0003 050 CIRCUIT DIAGRAM PLC-IN AE

44801-0003 051 CIRCUIT DIAGRAM PLC-IN OPERATION MONITORS AE

44801-0003 052 CIRCUIT DIAGRAM PLC-IN OPERATION MONITORS AE

44801-0003 055 CIRCUIT DIAGRAM PLC-IN OPERATION MONITORS AE

44801-0003 057 CIRCUIT DIAGRAM PLC-OUT CONTACTORS AE

44801-0003 060 CIRCUIT DIAGRAM PLC-OUT CONTROL SIGNALS AE

44801-0003 065 CIRCUIT DIAGRAM PLC-OUT, UPPER VALVE PANEL AE

44801-0003 066 CIRCUIT DIAGRAM PLC-OUT, UPPER VALVE PANEL AE

44801-0003 070 CIRCUIT DIAGRAM PLC OUTPUT AE

Tetra Pak Restricted

Information Security Class

44801-0003 080 CIRCUIT DIAGRAM PLC-OUT HV KIT AE

44801-0003 085 CIRCUIT DIAGRAM PLMS AE

44801-0003 098 CIRCUIT DIAGRAM GROUND CONNECTION AE

Drawing number Page Denomination Page type Version

44801-0005 005 CABINET TERMINAL SUMMARY AE

44801-0005 006 CABINET TERMINAL SUMMARY AE

44801-0006 001 TERMINAL STRIP OVERVIEW TERMINAL STRIP OVERVIEW AE

44801-0006 002 TERMINAL STRIP OVERVIEW TERMINAL STRIP OVERVIEW AE

44801-0006 003 TERMINAL STRIP OVERVIEW TERMINAL STRIP OVERVIEW AE

44801-0006 004 TERMINAL STRIP OVERVIEW TERMINAL STRIP OVERVIEW AE

44801-0006 005 TERMINAL STRIP OVERVIEW TERMINAL STRIP OVERVIEW AE

44801-0006 012 TERMINAL STRIP OVERVIEW TERMINAL STRIP OVERVIEW AE

44801-0006 014 TERMINAL STRIP OVERVIEW TERMINAL STRIP OVERVIEW AE

44801-0006 017 TERMINAL STRIP OVERVIEW TERMINAL STRIP OVERVIEW AE

44801-0006 022 TERMINAL STRIP OVERVIEW TERMINAL STRIP OVERVIEW AE

44801-0006 023 TERMINAL STRIP OVERVIEW TERMINAL STRIP OVERVIEW AE

44801-0006 027 TERMINAL STRIP OVERVIEW TERMINAL STRIP OVERVIEW AE

Tetra Pak Restricted

Information Security Class

44801-0006 034 TERMINAL STRIP OVERVIEW TERMINAL STRIP OVERVIEW AE

44801-0006 040 TERMINAL STRIP OVERVIEW AE

44801-0007 001 CABLE CONNECTION LIST CABLE CONNECTION LIST AE

Drawing number Page Denomination Page type Version

44801-0007 008 CABLE CONNECTION LIST AE

44801-0007 010 CABLE CONNECTION LIST CABLE CONNECTION LIST AE

44801-0007 011 CABLE CONNECTION LIST CABLE CONNECTION LIST AE