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FLAT FLOOR
CONCRETE SLAB ZONING
CONCRETE SLAB ZONING
GUIDE RAIL
ZONE A1 ZONE A2
CONCRETE TERMS AND CONDITIONS :
• Minimum concrete slump at 9 – 10, in the pouring area.
• Initial setting must be done continuously for 3.5 – 4 hours after pouring concrete.
• There should be no addition of water ratio because it can affect the W/C ratio
• The interval must be done continuously, the delay should not be more than 30 minutes.
• Sand and other aggregates in concrete must be free from organic debris.
• Pouring concrete must be at the same level or more than the level of the guide rail so that it is easy to remove.
1. Initial leveling with screeder, level will be affected by guide rail stiffness, datum point, chamber, surling
& deflection. The screeder will be operated at the top of the guide rail, therefore a rigid, solid and stable
guide rail is needed. Cold joint can also affect FF & FL.
2. The first leveling process on the surface uses a saw beam. The use of sawbeam is carried out immediately
after the screeder passes.
3. The second leveling process uses a check rod, to produce a more even surface.
4. The third leveling process uses a bump cutter, to remove a wavy or curling surface.
5. The first smoothing process uses a power trowel with dispan, serves to increase the density of the floor
surface and can smooth the concrete surface to the maximum.
6. The second smoothing process uses a regular trowel so that the concrete surface is smoother and reduces
the pores of the concrete surface.
FLAT FLOOR WORK
• Manual Curing
Manual curing is carried out using water for a minimum of 14 days to maximize evaporation of the concrete
surface and reduce plastic shrinkage.
MEASUREMENT
SISTEM F NUMBER
Based on American system standard (ASTM E 1155 m, ACI 117) The flatness and
level of the floor is known as the Floor Flatness (FF) & Floor Level (FL)
MEASUREMENT
MEASUREMENT PROCESS
MEASUREMENT
TESTING OUTPUT