Generator Factory Acceptance Test Report Project: JDW (U#1) Sugar Pakistan Customer: Hangzhou Turbine Co. Serial No.: C©.395/307 Date of tests: 28.06.2013 to 29.06.2013 Participants during test: CUSTOMER! CONSULTANT : ANDRITZ: Page 1 of 38Priifergebnisse / Test Results P GEN QC2 9505/1DE Brifplan Wr Tauici_Ganerator Complete Prof eA ces (pean 6341870 E401 Zeicnnungs W.2797g65 _—_abitafons 307 Britberickt Nr. Terien018 Brena atte ea eee HTmotacoar Kennwort JOW Sugar Identification No 307 Type Relerence Tmalavorzichis Tse ee — nsverechnis Tae oes ; | Profung | rafptan Pos. Nr ras “Petia wot winesses Nominal Data Determination of DC resistance No Ioad saturation test, Shaft voltage measurement, residual voltage measurement, symmetry of voltages Voltage wave form Phase sequence Sustained three phase short circuit test 05 12 Momentary over current test 06 Vibration measurement & over speed test | 07 &09 | woo —— | Noise level measurement 08 Continuous no load run | 4 15 Continuous short circult run 12 16 Results of heat run by ETD method - 7 Full load temperature rise of rotor - 18 | ‘Temperature rise by resistance method Efficiency calculation ‘Datum & Untorachrife ‘Date & Signature Prifer, Abtolung Name Inspector: epartmentName “Abnehmer: Datum und Unterschrift “Winess: Date and Signatu ‘Ronahmebeauftragier AbtiName Datum & Unterschrift epresenlatve: Dept Name __Date& Signature _ wy ‘Abkarzungen. P= aulorisirter Prater der Produktion /Q ‘aborevations rier der Qualtassicherung hore inspector of production department / OG = inspector of quay department Foimularausgabe / Date of issue: 01.10.2012 (© ANORITZ HYDRO Page 20138Priifergebnisse / Test Results LOMRTE. yore P GEN QC2 9505/1DE Proj, Ne] FAN Prifpian Ne Beutel Generator Complete Prony forsee C395 Tesiian No (QC3-HI-870 Ed 01 ngs Ne _Fabrikations Ne Profperient Ne Zeichrunas Ne 2707965 Eta 307 rlifpereht Ter192013, kennzant 7 Type ‘Kennwort — Identification No. 307 Type, HTMO12CO4F Rreterence AD Supt Inhaltsverzeichnis (Tae otconens : ] ] Prafung Prufplan Pos.Nr. | Seite i tat est plan No Page ; | g | PMG Output voltage measurement 18 25 | Sudden three phase short circuit test 16 26-29 | Single phase Voltage application to three phase (XO) Line to line sustained short circuit test (X2) Insulation resistance measurement High voltage test | Impedance measurement 2 36 | D C & Tan delta measurement Functioning tests on RTDs, space healer, bearing RTOs, Cold air and hot air RTDs. _ Prater Rosiunginame Datum & Untorschrift Bate & Signature ‘Abnehmer: Datum und Unterschif ‘Wines: Date and Signature ‘Abnahmebeaufiragier: AbLiName Datum & Unterschift Inspection Representa’ Depi Name ___Oate& Snare __| tr HTC. ‘Abturzungen: = auoniseter Peer dot Produkton / OC = rier der Qvaatsicherung ‘opreviaions P = authorized inspector of production deparment OC = inspector of quay depariment Formularsusgabe / Dae ofeeue: 01.10.2012 ‘© ANDRITZ HYDRO Page 3 of 38| Test report Synchronous machine 1 Nominal data Page 4 of 38 Project JDW Sugar Order No : €.000000395 Customer: Hangzhou Turbine Co Serial No : C.395/307 Test Plan Pos No. QC3-HI-870 Ed.01, Type: HTM. 012CO4F NOMINAL DATA: Data Sheet : 2797964 Stator Rotor (Field) Voltage =U 411000 V (+10.0%) 327 V Current 1 1804.2 A A191 A Power s 34375 KVA | pt 08 Connection Y Frequency f 50 Hz (15.0%) | Speea 1500 RPM | Direction of rotation Clockwise , viewed from TE | Duty si Enclosure’ IP 54 Design: IM 1005 Stator winding insulation: Vacuband@ Temp. rise and efficiency according to class: B/ B Stator/Rotor Insulation class:F / F Sator /Rotor | Altitude <1000 m above sea level | Cooling type CACW Coolant temperature: 45°C Cooling air inlet. 32°C Cooling water inlet temp. (Max) 37° C Cooling air outlet temp. (Max) Airgap: 24 mm Thermometers: Embedded temp. detector Excitation: Brushless excitation 24 (12 winding + 12 core)pieces type: Pt100 AC Exciter Type: WP 44B PMG Type: PSO6 _HTC Date: 29.06.13, - | Witnessed by: T | Department: [Qa arTest report | Synchronous machine | DC resistance measurement | Page Sof 38 Project JOW Sugar Order No : C.000000395, | Customer: Hangzhou Turbine Co. Serial No : C.395/307 | Test Plan Pos No. QC3-HI-870Ed.01 Type HTM- 012C04F Winding resistances: measured at calculated to winding temperature 295°C 25.0°C Phase U1—V1: 0.02019 phaseU1-U2 0.01009 «0.009918 @ Phase vi-wi 0.020162 phasevi-v2 0.01008 «0.009908 | Phase W1—U1: 0.02014 — phase W1-W2 0.01007 2—(0,009898 a Note: Design value per phase at 25 °C: 0.00983 Q; tolerance: +/- 5 % Main Rotor: Ambient temperature’ 29.5 °C 25.0°C 0.5891 2 0.6790 Q Note: Design value at 25 °C: 0.580 0; tolerance: +/- 5% e | Formula for resistance at 25 °C : Sample calculation 2 Res20_ = (235 +25) / (235 +7) XRt =(235 + 25) | (235 + 29.5) X 0.01009 = 0,009918 2 Tested By; | Department: De i | aa Date: 28.06.13, nyASDRHE | Test report Synchronous machine | DC resistance measurement | Page 6 of 38 Project JDW Sugar Order No : C.000000395 Customer Hangzhou Turbine Co Serial No: C.395/307 Test Plan Pos No.) QC3-HI-870 Ed.01, Type HTM-012C04F Winding Resistances: Exciter Rotor: measured at calculated to Winding temperature 295°C 25.0°C Phase U1-V1 0.008870 0.008817 0 Phase VI-W1 0.009048 0.008804 a Phase W1-U1 0.009034 0.008880 Exciter Stator: Winding temperature: 28.9°C 25.0 662 0 6.522 0 PMG Stator measured at calculated to Winding temperature 308 °C 250°C Phase U1 U2 oars a 0.2659 2 Phase V1 - V2 e271 a 0.2661 2 Phase W1—W2 e227 a 0.2667 0 Tested By: _- _ Witnessed by: Department: g “Te a Date: 28.06.13 | | ayTest report | 5 | Synchronous machine a No load test Page 7 of 38 Project JDW Sugar Order No C.000000395 | Customer: Hangzhou Turbine Co. Serial No : C.395/307 | Test Plan Pos No” QC3-HI-870 Ed.01, - Type | HTM. 012C04F | No-load saturation characteristic at 50 Hz | (including shaft voltage and symmetry of generated voltages) | Operation mode at test : Three phases open circuited. generator driven by asynchronous motor tine | tine | tine | tine | Fiets | riots | riots | Exciter | Exciter | Exciter | shan || voltage | voltage | voltage | voltage | current [current | voltage | Current | Current | Voltage | Voltage | [UrOT Uov | Uw | Vow | Uv Tr [te | _Ur_[WaCcexe [AC Exe [UFAC x6] Usman | ow | ww | wi a tim wim) | “Tas040 | t4300-0 | 14309-0 | tasora [tai [235.17 | 140.00 | 1817 aarp 174.00 43122.0 | 134280 | 131260 [131253 | 1137 | 18980 | tie40 | 1135, 32.79 | 233.40 2083.0 | 120850 | 120840 | 120080 | 967 | 161.17 | 10020 | 9.03 77.58 | 208.30 11032.0 | 11036 0 [110390 | 110937 | 0.71 | 14820 | 06.70 | 0.25 23.70 | 273.60 9618.0 | 9817.0 | 9819.0 | 9618.0 | 719] 11989 | 73.90) 7.13] 297 se [723.60 a1ei.0| a7aa0 | sree] svaaa] ozs | roetr | esos | ozo} 288] 17.19 | 16010] | 7688.0 | 7700.0 | 7600.0 76000 | saz] opas| ssa] 5.6] 224 | r469 | 140-10 501.0 | 6803.0 | 503.0 | es02a | 453 | 7550 aaa [a7 [1208 [107 10) 5959.0 | 5959.0 | $959.0 | 5959.0 413 | eas 409 170 | 10.93 | 108.00] [casino [4319.0 | «920.0 | «a10.0 | 207 | «080 z05 [173 [77 [17 0l) | [sz6r.0 | 262.0 | s2ez0 | a2er7| 223 | s7.17 220 [ 002 | 5.03 | _r4a70 | 7393.0 | 2393.0 | 2303.0 | 25930] 193] 272 ‘se 07 | 26 | 1400 | [Gea Tre 1133.0 | 1433.0 [11327 07s | 125 0.68 03 43 29.60)! Residual voltage i 2645 V ||reecurem at nominal votage vio Vv | | it 14420 8 | ‘Symmetry of generated voltages: | 494032 (U-V) 111036 (V-W) 111033 (W-U) Volts |Shunt Used for field current measurement: 1000 A /60 mV | Shunt Used for exciter current measurement: 26 A/ 60 mV. | j Date: 29.06.13 ‘an uF |Test report | Synchronous machine | |_No-load and short-circuit characteristics Page 8 of 38 Project JDW Sugar Order No : C.000000395, ‘Customer: Hangzhou Turbine Co. Serial No : C.395/307, Test Plan Pos No.: QC3-HI-870 Ed.01, Type HTM- 012CO4F Field current If (at nominal data) : Standard : IEC 60034-4, 25-27 No-load stator voltage: 11000 V, le 144.2 A Short-circuit stator current 1804.2 A: lf 287.5 A | No-load- / short-circuit ratio : Ke = 99= 0,501 pu. Keune = AG = BE = 2.250 pu Uo: Open circuit voltage, Isc: Short circuit current Is — Field Current, U — Stator Voltage , | - Stator Current Up 6) —ADRITZ HYDRO | Test report | Pvt. Ltd. Synchronous machine | _ Voltage waveform _ Project JOW Sugar Customer Hangzhou Turbine Co Test Plan Pos No: QC3-HI-870 Ed.01, Line to ti Order No - C.000000395 Page 9 of 38 Serial No. C.395/307 _Type 1e Voltage at 100 % of rated voltage. HTM- 012C04F tage 11000V, 50Hz) Recorded at 15701 V (Generator rated vol Now ‘Above graph shows the peak value of voltage. Tested By: Witnessed by: au HTC Date: 29.06.13 Department: agADRITZ HYDRO Test report ] Pvt Ltd, | Synchronous machine ——___| _ a THD measurement __ Page 10 0f 38 | Project JDW Sugar Order No : C.000000395 Customer: Hangzhou Turbine Co. Serial No | C 395/307 2 Type HTM- 012CO4F = HDF (%) | SI No Test Plan Pos No.; QC3-HI | Votage v) | HOF (a) 11.034 k 100 =| (6 0.000k | 0.002 | _0.000k | 0.004 a | 0.004 | 0.004k | 0.038 0.000 | ook | 0005 | | 0.003 | | 0016 ork 1 0.001 0.000k Uthd = 0.420 % ji a Department: Tested By: | Witnessed by: | | ae wre [> ne Date: 29.06.13 i —Test report Synchronous machine a a Phase sequence |Pege 11 0f38 | Project JDW Sugar Order No - C.000000385 | Customer: Hangzhou Turbine Co. Serial No : C.395/307 _Test Plan Pos No. QC3-HI-870 Ed.01, Type HTM. 012C04F ; | Phase rotation check at residual voltage directly at generator terminals field rotation 1 1 (=L1), VA(=L2), W4(=L3) Direction of rotation of phase sequence meter is clock wise direction of shaft rotation tL view from Drive end (Clockwise) Measured Residual Voltage values: U-V: 264.5 Volt VW: 264.5 Volt WU: 264.6 Volt a a HTC Date: 29.06.13, | hyeTest report | 7 Synchronous machine Short circuit characteristics Hangzhou Turbine Co. Test Plan Pos No. QC3-HI-870 Ed.01, Sustained short-circuit test : Sustained short-circuit test : Page 12 of 38 Order No - C.000000395 Serial No : C.395/307 - Type: HTM-012C04F Operation mode at test : 3 phase short circuit, generator driven by an asynchronous motor Field | Field | Field | Exewer | Exciter | Exeter Current |Current| voltage | votage | Current | Current te us vi vw Vracere Seva i iv] | mvj 2176 | 362.7 | 241.50 | 69.00 | 22.98 | — 17.27 {2878 | te460-| 51.83 |~17 68 field current at! 1804.2 A.1= 2875 Excess over current t a7 13.96 145.30] -4038_[ 13 97 | 5 62 10.45 107.30 [20.57 | 10.37 | 4.32 5.02 7060 [19.04 | 6.67 [2.86 3.468 35.43_[ 808 | ~3a7 [445 p 7 tat 160 % of rated current i.e. 2706.3 Ampere for 30 sec: Withstood ee Witnessed by: | Date: 29.06.13 | | Department: (QATest report Synchronous machine - Vibration measurement & over speed test Page 13 of 38 Project JDW Sugar Order No : C.000000395 Customer: Hangzhou Turbine Co. Serial No : C.395/307 Test Plan Pos No.” QC3-HI-870 Ed.01, _ _ Type HTM- 012C04F Measurement jporary foundation at rated speed Bearing vibrations (mm/s, rms) Shaft Vibration (micron (P to P)) Mechanical run at 1500 RPM DE NDE DE NDE x Y x y minis (ems) minis (rms) ~~ Mechanical run at 1500 RPM Horizontal 0.663 | 0.801 | ] Vertical 0.271 0.557, | Axial | 1.098 0.642 | - | I Open circuit run at 14.0 kV Open circuit run at 14.0 kV Horizontal | 0.582 0.728 Vertical 0.322 0.543 | eat 4 8 40.17 2 33.10 | | Axial | 1.200 0.709 8988 | 74 | | Short circuit run at 1378 Amps Short circuit run at 1804.4 Amps Horizontal 0.449 0.547 ] ] Vertical _| _ oa21 zoso | 3838 | 32.20 29.49 axial | oge7 0.520 l | (Over speed test at 1800 RPM (for reference) Over speed test at 1800 RPM | Horizontal 0.942 | 1.324 ~ | Verical —2amm—=S*~*« TSCM HOS | 57S | 3805 | Axial 5.603 | | Acceptance criterion at rated RPM limiting value < 2.8 mm/s, rms for bearing vibration and 90 um (P to P) for shaft vibration Test Result: OK Over speed test carried out at 1800 RPM for two minutes: OK Tested By: ~~” ee Date: 29.06.13Test report | ‘Synchronous machine | Noise level measurement Project. JDW Sugar Customer: Hangzhou Turbine Co. Test Plan Pos No.: QC3-HI-870 Ed.01, | Page 14 of 38 Order No . C.000000395, Serial No C. 395/307 Type HTM-012C04F | Drive Mor MARATHON we 114 766 “197 Noise (a8) | | Witnessed by: | Department: wre ; bate: 208.13 i 7Test report | | Synchronous machine L _ Continuous no load run Page 15 of 38 Project JOW Sugar Order No : C.000000395 Customer: Hangzhou Turbine Co. Serial No : C.395/307 Test Plan Pos No: QC3-HI-870 Ed.01 Type HTM-012C04F Power Measurement: | N [vse | "stator | Pahatt | Pshatt | Uy 1 [oo | crue | Shunt 1000 /60mv) | | {min} | y] | kvm kw | mv _ (al | (soo [reer [| na [ice [aa = asa eater 3.0 bre OD Rotor resistance cold oss1 0 a 298 °C | Rotor resistance hot 06363 0 at 46.9 °C Average cold air | ir canes 5063 dego at °6 Average col air | @ | rotortempersturerise: 379K (Tempzrisein?¢) | Meseromont of tompertire after 2.9 he 0 minis tele eonditors as Tar [or we J | | seroomeramansony [mam tee fee fee [et : | | [erro |ezs ozs [627 628 626 (eto) | 2 Stator core (12 08 P1100 RTDS) | ~lter1e0) 409 ¢ | | | Hote (02 nos Pe 100 RTOS) |r 100) | $3.9 te __ || [proton oe) em |ans Pa |] | reriew moe) lem (24 i - | [ease - Prion [880 [sale | | [Bre noe corso) [842 se2|" 8 OF ait Temp (Common) e100 (asf | Brg OW Outle: Temp (Common) 3e8|"C |} | Waterinet _ (er100) | 376 _378|"C_ | | Water Outtet (Pt too) | 39.4 | 304/°C 1] eo water Flow lw | 9:70 [ su70/ nein | Temp. se a) | ; | "ar le cael | | eg |_| oe [eae ee “Stator winding temp rise (k) = Average stator winding temperature at stable condition — Average cold air am: hg temp : pleneeral mication = Average! Tested, By: _ Witnessed by: | Department: or HTC | — Ke es 25.0848 OS |" neANORUTY, Test report | | Synchronous machine : | | | ______ Continuous load heat run Page 160138 | (Project: JOW Sugar Order No : C.000000395 ‘Customer. Hangzhou Turbine Co. Serial No : C.395/307 | Test Plan Pos No: QC3-HI-870 Ed.01, Type HTM-012Co4F Power Measurement | W | Usiie | VSmor [Prat Tu i 7) L | f _ (Shunt 1000 A / 60m\) | timing | sm) om woo | — [wane | 2508 | aosos” |z0270[140r | Resistance neasuTemantand sae af Roo emperaue 1453 deg0 at 482 0 Average col ar | Rotor temperature rise: (26.33 _K (Temp. rise in °C) @ Measurement of temperatures after 4.0 hrs (stable conditions}: Jovian [ove [eo [wre Staoewooing (12 Nos L180) | yio0e [srs a Jews os ver [ss ora [vos Jimton [ro jes [ree |mo [ra jew (na |ne | | stator ere (2 nos Pt 00.87Ds) ni |n0 [79 | cesar eens onto | Hot air (02 nos Pr 100 RTOS) 51g Flow (DE) eM | - fret) | 553 Temp (Common) | P1100 | Beeo1 Me Teme (Common) | 61100) = | [water inet __| e100) | Water Outet rr | 446 e | Wester Fon _— wenn 887 | [Sete wag ara foes (|| ete romp asin Average 72.19 | K (Temp. ise in" || | Stator winding temp rise (k) = Average stator winding temperature at stable condition ~ Average cold air | Witnessed by HTCAQDAWE | Test report Synchronous machine _ | Results of heatruns Page 17 of 38 Project JDW Sugar Order No : C.000000395 | Customer Hangzhou Turbine Co. Serial No : C.395/307 Test Plan Pos No.: QC3-HI-870 Ed.01, Type HTM- 012C04F | Noload heat run: Stator winding temperature rise: 12.7 K (Temp. rise in*C) Stator Core temperature rise 154K (Temp. risein°G) Rotor winding temperature rise 379K (Temp. rise in°C) Shortcircuit heatrun : | ‘Stator winding temperature rise: 61.9 K (Temp. rise in®C) Stator Core temperature rise: 23.9 K (Temp. rise in’ C) | Rotor winding temperature rise: 26.3 K (Temp. rise in? C) Sito ning temperate se clean fr ated bad Average ae} = 127 +61.9=74.6 K (Temp. rise in °C) es ] | Tested By: _ Witnessed by: \ Department: g | HTC Qa Date: 29.06.13j Test report — Synchronous machine | “Project DW Sugar Order No : C.0000003% Customer Hangzhou Turbine Co Serial No : C.396/307 Test Plan Pos No QC3-HI-870 Ed.01 a Type HTM-012co4F 288°C = 05801 om | Tested By: L | witnessea by: Department: | , a “HTCANDRITZ HYDRO Pvt. Ltd. Project Customer Test Plan Pos No JDW Sugar cor | Winding Temp. | Resistance uring cold | | resistance main | 1008m0 asc Stator - 10.08 ma, wesc Test report Synchronous machine Hangzhou Turbine Co QC3-H1-870 Ed.01, Temp. Rise Measurement by Resistance Method Hot Resistances after heat run 10.95m0 270m0 Total Temp. Rise [Page 12 ofa Order No : C.000000395 | Serial No C.395/307 Type HTM. 012C04F | pvarage cots air | Tam Inlet Temperature at |e", Stablization | sac 1087 wre soe | on ores | 2188 ma99 | ~ 2806.0 orc 07 | 0.25300 “ere | am Total Temp. Riso | (occescc) | sn | 7408 were 1070 7699.0 482°C 19.72 | Total Temp. Rise | | in| ey je} | 0.00082 ma 8.408 | | exroter | — — “| __ | | | | ooosos7 25°C sc Run aoro10ma | 208 Total Temp. Rise \~ | ® tocencey | fost | reswapy: | winesnd nx: Department | | Or HTC | Qa, ez, | Date: 29.06.13Test report | | . | Synchronous machine | _ | a Noloadlosstest ___| Page 20 of 38 | Project JDW Sugar Order No : C.000000395, Customer: Hangzhou Turbine Co. Serial No: C.395/307 Test Plan Pos No: QC3-HI-870 4.01, Type HTM- 012C04F No-load saturation characteristic at 50 Hz | (including shaft voltage and symmetry of generated voltages) Operation mode at test: Three phases open circuited. generator driven by asynchronous motor vive] ou ra |. P Peis | ar | a [ee] | - Guu ji000)| PsP Tor sera Tose ae 80 ties [ravasa | resco | r1a40"| 180800 zea 1225.00 6.87 | 195.19 S02 vo | ars00 aaa [ass | 1026.00 182 159.32 | oso e200 if = Fels Current (Ampere) lut = Field Voltage (V DC) JPsh. Total shaft power P= Fiels loss Passas” Tetatne load toss Calculation of total power wi @ Power (kw): (2x xX NX T) / 60,000 | Where: N: rated Rpm of machine | | T-Torque at particular RPM in Nm ‘At Rated voltage, total shaft power is : (2 X 8.147 X 1800 X 1435)/ 60,000 = 225.41 Kw ue: TestedBy: -~" Witnessed by: | bepartent: | | Date: 29.06.13, HTC a Le | AtTested By Date: 29.06.13 Test report Synchronous machine No load losses curve JDW Sugar Hangzhou Turbine Co. 1 Pos No. QC3-HI-870 Ed.01 = 14000 Vv 241.86 kW je = 68.07 kW Pm= 17379 KW Witnessed by: HTC Standard Page 21 of 38 Order No : C.000000395 Serial No : C.395/307 Type HTM-012C04F IEC 60034-2, 10.13 Department: GF. poke QaTest report Synchronous machine — 4 | Load losses test | Page 22 of 38 Project JDW Sugar Order No : C.000000395 Customer: Hangzhou Turbine Co Serial No : C.395/307 Test Plan Pos No.: QC3-HI-870 Ed.01, Type HTM-012C04F__| Sust ied short-circuit test : Operation mode at test : 3 phase short circuit, generator driven by an asynchronous motor Py | kw 1 Uy1000) W758 Een 33.81 18.69 aid 2.06. RL z 0-4 80.5 60:3 40.0 202 Calculation of total power with toraus: Power (kW): (2X w X NXT} / 60,000 Where. N. rated Rpm of machine T: Torque at particular RPM in Nin | At Rated current, total shatt power is - (2 X 3.147 X 1500 X 2500)/ 60,000 = 392.70 kW | Witnessed by: Department: | | ATC | * F || atrated load; Pros = Project Customer: Test report Synchronous machine JDW Sugar Hangzhou Turbine Co Test Plan Pos No.. Q\ LOAD LOSSES at 75 °C (calculated) 159.18 KW (Pa = Witnessed by: HTC Load losses curve 115.39 kW, Pyas = 43.79 KW) Type ONDRITL Page 23 of 38, Order No : C.000000395 Serial No C.395/307 HTM-012C04F Standard. 1EC 34-2‘infor cortent Mtoshanea’ losses roses ‘tal excitation losses Fie curtent ~ JDW Sugar Hangzhou Turbine Co Jest Plan Pos No. QC3-HI-870 Ed.01, Ca Test report Synchronous machine 100 6B gas7s | asrei2s | sr1ers 10042 1353.15 021 13.79 17379 “68.07. a07 159.8 3080 12991 54.26 27500 25090.95, ot Evaluation of excitation losses 9797 ‘36.02 Loac losses ~aere28 | triers sats ozs | 7378 7379 7379 eso7 | 6807 we excitation losses 6.09 aeuiste efficiency [sera | 2srei2s | assze1 | 2616878 "Eticiency tolerance (EC) Evaluation of exc AC-exoter losses Ris at “Fld te 75°C (fel asses) cation losses Tested By: Date! 29.06.13 | UHTC | Witnessed by: ¢.000000385 C.395/307 HTM. 012C04FTest report | | Synchronous machine | - PMG Voltage measurement - | Page 25 of 38 Project DW Sugar Order No » C.000000395, Customer: Hangzhou Turbine Co. Serial No: C.395/307 Test Plan Pos No. QC3-HI-870 Ed.01 Type: HTM-012C04F _ PMG Voltage measurement at different condition: During mechanical run at 1500 RPM, U-V = 230.7 Volt V-W = 2309 Volt |W-U = 2308 Volt | During open circuit run at 11.0 kV. |U-V = 2284 Volt V-W = 228.4 Voit W-U = 2285 Volt | During short circuit run at 1378 Ampere. | W-U 229.3 Volt | Frosianep | winseed |oepatnone | gb | TF | ate: 29.06.13 ibeTest report | Synchronous machine 3 Phase Sudden Short Circuit | Page 26 of 38 | Project JOW Sugar Order No : C.000000395 Customer Hangzhou Turbine Co Serial No C.395/307 Test Plan Pos No.: QC3-HI-870 Ed.01,_ Type HTM- 012C04F sudden short-circuit at 30% Urated . frequency = 50 Hz notes Phase U current components at t=0 time constant _reactance SUBTRANSIENT 336.5. Td"= 0019s | . | Aige’ | | | TRANSIENT Ale = 2719A Td = 0.3895 i APERIODIC ig = 38748 Ta = 0.2308 | | short-circuit instant = -0.540 cycles before Imax | | periodic component of largest possible instantaneous initial sc current = 31108 | sustained short-circuit current = 240.0 voltage reduced rated current = 5423 {all currents are rms-values) Tested By: Witnessed by: Department: of HTC Qa | bate:2908.18 hye || Test report Synchronous machine 3 Phase Sudden Short Circuit Project JDW Sugar Order No Customer Hangzhou Turbine Co Serial No Test Plan Pos No. QC3-HI-870 Ed.01 Type | sudden short-circuit at 30 % Urated : frequency = 50 Hz notes Phase V current components at t=0 time constant reactance SUBTRANSIENT | Page 27of36 | ©.000000305 C.395/307 HTM- 012C04F ~ | i 3681A Td 16.75% | | TRANSIENT 2643.4 18.81 % | APERIODIC 3870A Ta = 0.2248 short-circuit instant = -0.526 cycles before Imax periodic component of largest possible instantaneous intial sc current = 3040.8 sustained short-circuit current 240.0 A voltage reduced rated current = 543.3 (all curtents are rms-values) | Tested By: Witnessed by: Department: | HTC Date: 29.06.13 |Test report Synchronous machine | 3 Project DW Sugar Customer: Hangzhou Turbine Co. Test Plan Pos No.: Q | sudden shorcicut at 30% Urateg notes : Phase W current components at t | ic time constant reactance SUBTRANSIENT Aigg” = 366.18 0.0228 Xd"= 16.45 % TRANSIENT Aig 2709 A 0388s Xd = 18.40% | APERIODIC ig 40084 = Ta = 0.1998 short-circuit instant = -0.388 cycles before Imax periodic component of largest possible instantaneous inital sc current = 3109.8 sustained short-circuit current 240.0. | voltage reduced rated current = 543.3 A -@ i sicticenis Se rms value | Tested By: Witnessed by: Department: al ~ HTC QA bate: 29.0813 ne : hase Sudden ShortCircuit, _—_—_—Page 28 of 38, Order No : C.000000395 Serial No : C,395/307 - - Type HTM. 012Co4FProject Customer: Test Plan Pos No. | Test report Synchronous machine 3 Phase Sudden Short Circuit JDW Sugar Hangzhou Turbine Co. QC3-HI-870 Ed.01 sudden short-circuit at 30.0 % Urated . frequency = 50 Hz notes : Field Current If | Meerantsmempernationt time constant APERIODIC ia 235A Ta = 0.2258 short-circuit instant = 0.405 cycles before Imax, 2 +——— eee Tested By: | Witnessed by: f ge a | HTC Date: 29.08.13, Order No Serial No Type _ reactance | Page 29 of 38 C.000000395 C.395/307 HTM- 012C04F| Test report Synchronous machine | Zero sequence reactance Page 30 of 38 | Project JDW Sugar Order No : C 000000395 | Customer: Hangzhou Turbine Co. Serial No : C.395/307 | | Test Plan Pos No.: QC3-HI-870 Ed.01,_ Type HTM. 012C04F | Nominal Reactance Xy Un", | 11000\3"1804.2 3.529 | Specified Xo 8.08 % = 8.08"3.52/100 0.2844. | sino | Voltage Us | Curent | | ™ L a) » | 1 55.2 143.7 | - - re | 2 956 | 2460 0.8886 | 3 1780 wo (8885 Average 0.3870 oe a - | Average Xo = 0.38700 | PU Value 0.495 13.52 | 0.1099 PU | srosupey: | Wiese ‘men | | HTC | F | | 79068 | “he = |Project | Customer - Test Pian Pos No. Nominal Reactance X, Specified X» Average X2 = | PU value = gr Date: 29.06.13 DW Sugar Hangzhou Turbine Co. Test report | Synchronous machine Negative sequence reactance cs Hh870 £6.01 Type UnlV3*Iy, 11000/¥3"1804.2 rer = 21.26% = 21.26*3.52/100 = Ona ay Power P Current | a 252 128.8 | 0.8831 | 0.8786 on7s4 08780 0.87802 700/352 @.2404 PU a a Witnessed by: Department: | Jaa pe Page 31 of 38 ‘Order No : C.000000395 Serial No ; C.395/307 HTM-012C04F |Test report Synchronous machine | - Insulation Resistance & P.|. Measurement | Page 32 of 38 Project JOW Sugar Order No : C.000000395 Customer: Hangzhou Turbine Co. Serial No: C.395/307 Test Plan Pos No. QC3-HI-870 E4.01 Type HTM-012Co4aF Insulation resistance: Ambient air temperature 31.7 *C Rel. air humidity 67.0 % | Stator: Measuring voltage 5000 vc UYWE = V-UWE = WUVE UWE | min 15 W4 11.3 512 Ga 10 min 68.8 65.6 66.2 329 «Ga PL 5.98 5.90 5.88 643 Ga Note: Required minimum values according IEEE 43: Ri > 100 MQ and PJ. > 2.0 Rotor: | Measuring voltage 1000.0 = voc 9 Duration 40 min | Insulation resistance 187 «Ga Note: Required minimum values according IEEE 43: Ri > 100 Ma Tested By: | Department: a HTC sf Date: 29.06.13 fl it~Test report ] Synchronous machine Insulation Resistance & P.J. Measurement Page 33 of 38 Project JDW Sugar Order No : C,000000395 Customer. Hangzhou Turbine Co Serial No: C.395/307 Test Plan Pos No. QC3-HI-870 Ed.01 Type: HTM. 012C04 Insulation resistance: Ambient air temperature 30.6 deg | Rel. air humidity m0 % Exciter Stator: Measuring voltage 1000 = voc Duration 1 min Insulation resistance 232 Go Exciter Rotor : Measuring voltage 1000 = voc Duration 1 min Insulation resistance 403 Go PMG Stator : Measuring voltage 1000 = «vc Duration 1 min Test Connection: = U-VWE = V-UWE = WUVE — WUV-E Test result: 38862 33762 31662 50260 All winding & core RTDs shorted together : Measuring voltage 1000 = VDC Duration 1 min Insulation resistance 1.47 GO Tested By: | Witnessed by: Department: ¢ HTc iL Date: 28.06.13 | rl 4Test report | Synchronous machine LL Applied Voltage Test Page 34 of 38 | Project JDW Sugar Order No» C.000000395 Customer Hangzhou Turbine Co. Serial No : C.395/307 Test Plan Pos No.: QC3-HI-870 Ed.01, Type HTM- 012C04F Applied voltage test of stator winding Connection of stator winding during test | Phase U against V, W, ground Phase V against U, W, ground Phase W against U, V, ground Ambient Temperature: 34.0 °C Rel. air humidity: 70.0 % High voltage test: 18.4 kV* AC, 50 Hz Leakage current 0.7 Ampere | Duration: 4min | Test result: All phases passed the HV test. | IR after HV Test at 5000V DC: 12.14 (U)/ 11.7 (V) / 11.8 (W)/ 5.0 (UVW) GO * Repeatation test at 80% of test voltage, 23KV AC, since done at this voltage level after VPI High voltage test of field winding: Applied voltage: 3.27 KVAC Duration: 4 min Test result: Pass IR after HV Test at 1000V DC: 1.28 GO (one minute value) TestedBy: _—+| Witnessed by: Department: | | La | o Date: 29.06.13 HT jl fe | - |Test report | Synchronous machine Applied Voltage Test Page 35 of 38 Project JDW Sugar Order No - C.000000395, Customer: Hangzhou Turbine Co. Serial No : C.395/307 | Test Plan Pos No. QC3-HI-870 Ed.01 _ __ Type HTM- 012CO4F | High voltage test of exciter stator winding: Ambient Temperature 30.6 deg C Rel. air humidity: 71.0 % Applied voltage : 4.5 kV AC Duration : Amin Test result : Passed IR after HV Test : 23.7 GO High voltage test of exciter rotor winding: Applied voltage : 3.65 kV AC Duration : 1min Test result: Passed IR after HV Test : 39.460 High voltage test of PMG stator winding: Applied voltage : 41.5 kV AC Duration : 1 min Test Connection UVWE V-UWE WUVE UWE Test result oK 0K OK 7 IR after HV Test : 3256Q 30660 31262 3766Q Witnessed by: HTC | Department: ’ nae| Test report Synchronous machine Applied Voltage Test Page 36038 | Order No : C.000000395, | Serial No. C.395/307 Type HTM- 012C04F Project DW Sugar Customer Hangzhou Turbine Co | Test Plan Pos No QC3-HI-870 Ed.01 ‘Tan Delta Measurements Tan-delta measurement (measured values x 10 ~ Measuring voltage/ Rated Voltage’ : Uy = 11.0kV ) | ~ — Measuring Voltage / Rated Voltage = U7 Un Un= 11.0 RV | O23 oa oe | os 10 tand [Cap (ul tand [Cap Girl tand [CapiFi| tnd [Capit] tend [Cap luFil tnd |u-eww | 1.250 | o.1408| 1.736 | 0.1415| 2.300 | 0.1427| 2.730 | 0.1439] 3.140 | 0.1450 | 3.500 0.1460 | Y-Buw | 1.213 |ot4o2| 1.713 |0.1413| 2.180 | 0.1422] 2660 | 0.1493 3.050 | 0.1443 | 3.390] 0 1455, | | w-euv | 1.248 | 0.1401 | o.1411| 2.260 | 0.1420] 2.770 |0.1432| 3150 | 0.1442 | 3.490] 0.1454 | | N= 1000 pF ROTOR IMPEDENCE MEASUREMENT SLNo Voltage(V) Current (A) ‘Impedance (2) \1 232 18 154.66 “Tested By: Witnessed by: | Department: 7 a “ie he Date: 29.06.13,Project Customer: Test Plan Pos No; QC3-HI-870 Ed.01, | Synchronous machine JOW Sugar Hangzhou Turbine Co. Functional test on RTD’s. 4) Duplex Winding RTD (0) SINo. 1" Element | 2™ Element 1118 i119 ing] 1114 111.6 ia | tte Wm? 116 111.6 “1114 1114 14 - 11.4 atts atta Tested By: ee Date: 29.06.13 144 Test report Page 37 of 38 “| ‘Order No : C.000000395 Serial No : C.395/307 Type: HTM-012C04F Department: Z | erTest report | Synchronous machine \ Page 38 of 38 Project JDW Sugar Order No : C.000000395 Customer: Hangzhou Turbine Co. Serial No : C.395/307 | Test Plan Pos No. QC3-HI-870 Ed.01, Type HTM- 012C04F 3) Duplex Bearing RTD DE (9) SI.No. | 1" Element | 2" Element | + | 4143 | 411.3 2 113 111.3 4) Duplex Bearing RTD NDE (0) Element 1113 111.3 5) Space heaters RTDs (Q) i) £01: 55.19 | i) £02: 54.6.0 | ii) E03: 54.90 iv) E04: 88.90 vy) 605: 17060 6) Duplex Cold Air RTD (0 Element | 2" Element | | 112.4 1 112.4 112.1 | 7) Duplex Hot Air RTD (0) — 4" Element | 2” Element | | 112.0_ 112.0 111.9 m3) | 8) Duplex Exciter Core RTD (Q) | SENo. Element | 2” Element 4 1146 | 1146 [147 147) | Witnessed by: - - - ~ | as |