DCS LOGICS (WATER SYSTEM)

26.35 MW Co-Generation Power Plant

JDW-II, USM

BY:
Farrukh Majeed
(Trainee Engineer I&C)
 D.A Level
Controller-A
LCV-203
Condensate
Return DMWT Pump
SOV-201

LCV-204

Overhead Surge Tank

LT-207 LT LS LS-201
D.A Level
D.A Level Controller-B
Controller-C LCV-201

SOV-202
LCV-205
Surface
LCV-202
Condenser

LCV-206

M PT-500 A,B,C
PT PT PT

DMWT Pump
PDW-38

LT-100
Deaerator Tank LT LT LT
A,B,C

Blowdown
DOV-100 Tank
 Deaerater Level Logic
LT- LT- LT-
100A 100B 100C

Transmitters 2oo3 Transmitters

Deviation Alarm

Logic
Bad Alarm
DV= 5

HH= 89
Average PH=84
Deaerator Level PL= 50
LL=16
B
 Deaerater Level Logic
• Deviation A-C & B-A & C-B > 5%
• Deviation A-C > 5%
Transmitters • Deviation B-A > 5%
Deviation Alarm • Deviation C-B > 5%

• LT-100A IOP
• LT-100B IOP
Transmitters Bad • LT-100C IOP
Quality

• LT-100A Bad quality OR A-C Deviation alarm &

• LT-100B Bad quality OR B-A Deviation alarm &/OR
Transmitters • LT-100C Bad quality OR C-B Deviation alarm
Overall Fault Alarm

B
 Deaerater Level Logic

• Deviation A-C & B-A & C-B < 5% & No Bad Alarm
• LT-100 A Bad Alarm
2oo3 Logic • LT-100 B Bad Alarm
• LT-100 C Bad Alarm
(Average D.A • LT-100 A & B Bad Alarm
Level) • LT-100 A & C Bad Alarm
• LT-100 B & C Bad Alarm

B
Deaerater Overflow Valve Logic
Average
Deaerator
Level

Open= 85 %
Open / Close= 80%
Close
Logic

B
 Deaerator Level Controller

Average Average
Deaerator Level Deaerator Level

P=90
PID P=90 PID I=15
Controller Controller D=0
I=20
(A) D=0 (B) MH=70
ML=0

LCV-203 LCV-203 LCV-203

B
 Deaerator Level Controller

Average
Deaerator Level

P=90 • D.A Level Controller-A Mode Changed to Manual.

PID I=20 • D.A Level Controller-B Mode Changed to Manual.
Controller D=0
D.A Transmitters • D.A Level Controller-C Mode Changed to Manual.
Overall Fault
(C) MH=100
ML=70

LCV-205 LCV-206

B
Overhead Surge Tank Level

DMWT
Pump-A

LT-207
LT-100 DMWT
LT-203 Pump-B
LT-205

DMWT
Pump-C

B
 DMWT Pump-A

• DM Tank level > 30 % or

• Makeup Tank Level > 30% or
Interlock • Pump-A running

• Pump in Auto Mode &

• OHST Low Level Switch &
• DM Tank level > 30 % or
Auto Start • Makeup Tank Level > 30%

• OHST Level > 80% &

• DM Tank level < 20% &
Auto Stop • Makeup Tank Level > 20%

B
 DMWT Pump-B

• DM Tank level > 30 % or

• Makeup Tank Level > 30% or
Interlock • Pump-B running

• Pump in Auto Mode &

• OHST Low Level Switch &
• DM Tank level > 30 % or
Auto Start • Makeup Tank Level > 30%

• OHST Level > 80% &

• DM Tank level < 20% &
Auto Stop • Makeup Tank Level > 20%

B
 DMWT Pump-C

• DM Tank level > 30 % or

• Makeup Tank Level > 30% or
Interlock • Pump-C running

• Pump in Auto Mode &

• D.A Level < 20% &
• DM Tank level > 30 % or
Auto Start • Makeup Tank Level > 30%

• D.A Level < 95% &

• DM Tank level < 20% &
Auto Stop • Makeup Tank Level > 20%

B
Deaerator Initial Filling MOV

DMWT- • MOV Auto Mode

Pump C • MOV Closed
MOV Auto
Open • DMWT Pump-C Running

• MOV Auto Mode

• MOV Opened
MOV-38 MOV Auto
Close • DMWT Pump-C Stopped

B
 SOV-201 Auto Logic
• Mode Auto &
SOV-201
Auto Open
• OHST Level < 80%

• Mode Auto &

SOV-201
Auto Close
• OHST Level > 98%

SOV-202 Auto Logic

• Mode Auto &
SOV-202
Auto Open
• Condenser Level < 60%

• Mode Auto &

SOV-202
Auto Close
• Condenser Level > 75%

B
 Condenser Level
Flow Controller Controller
( FT-901 ) (LT-510)

OHST

LCV-6522 LCV-6523

Condenser
DEAERATOR
LCV-6523 LCV-6523

LT-510 LT LT LS-510 , 511 , 512 , 513 LCV-6523

LT-511
LS LS LS LS

901 FT-901A FT FT FT-901

DPIS
907 M
PS

GSVC
CEP-1
902
DPIS 908 M
PS

903
CEP-2 Ejector System
DPIS
909 M
PS

CEP-3
PT PS

B
Hotwell Level Control
LT-510 LT-511

High
Selection

HH=95 P=80
LH=70 PID I=10
PL=25 Controller D=0
LL=15

LCV-6512 LCV-513

B
 Hotwell Level Control
• LT-510 & LT-511 IOP
• LT-510 Deviation
Transmitter
Selection • LT-511 Deviation

• LT-510 IOP , DV+ , DV- &

Level Controller • LT-511 IOP , DV+ , DV-
(Man Mode)

B
 Hotwell Minimum Circulation
FT-901 FT-901A

High
Selection
• FT-901 & FT-901A IOP
• FT-901 Deviation
Transmitter
Selection • FT-901A Deviation
P=100
PID I=10
Controller D=0

LCV-6522

B
Hotwell Level Turbine Trip

• Hotwell Level HH &

• LT-510 HH 95% ?????????
Turbine Trip • Hotwell level HH &
(Hotwell level) • LT-511 HH 95%
• LT-510 HH 95% &
• LT-511 HH 95%

B
 CEP-1 Logic
• Suction Manual Valve Open (901) &
• Hotwell Level > 30%
• Discharge MOV Close
Start • Suction Strainer DPT ?????

Permissive

• Common Discharge Low Pressure Switch ?????? OR

• LT-510 H ????? & LT-512 SW HI OR
• LT-511 H ????? & LT-512 SW HI OR
• LT-510 H & LT-511 H ?????? OR
• CEP-2 Trip OR
Auto Start • CEP-3 Trip (&)
• CEP-1 Auto & Remote selected

• Hotwell Level Switch LL & LT-510 LL 15%

• Hotwell level Switch LL & LT-511 LL 15%
• LT-510 LL 15% & LT-511 LL 15% ?????
Auto Stop

B
 CEP-2 Logic
• Suction Manual Valve Open (902) &
• Hotwell Level > 30%
• Discharge MOV Close
Start • Suction Strainer DPT ?????

Permissive

• Common Discharge Low Pressure Switch ?????? OR

• LT-510 H ????? & LT-512 SW HI OR
• LT-511 H ????? & LT-512 SW HI OR
• LT-510 H & LT-511 H ?????? OR
• CEP-1 Trip OR
Auto Start • CEP-3 Trip (&)
• CEP-2 Auto & Remote selected

• Hotwell Level Switch LL & LT-510 LL 15%

• Hotwell level Switch LL & LT-511 LL 15%
• LT-510 LL 15% & LT-511 LL 15% ?????
Auto Stop

B
 CEP-3 Logic
• Suction Manual Valve Open (903) &
• Hotwell Level > 30%
• Discharge MOV Close
Start • Suction Strainer DPT ?????

Permissive

• Common Discharge Low Pressure Switch ?????? OR

• LT-510 H ????? & LT-512 SW HI OR
• LT-511 H ????? & LT-512 SW HI OR
• LT-510 H & LT-511 H ?????? OR
• CEP-1 Trip OR
Auto Start • CEP-2 Trip (&)
• CEP-3 Auto & Remote selected

• Hotwell Level Switch LL & LT-510 LL 15%

• Hotwell level Switch LL & LT-511 LL 15%
• LT-510 LL 15% & LT-511 LL 15% ?????
Auto Stop

B
CEP Discharge MOV’s Logic

Auto • CEP Running (Feedback)

Start

Auto • CEP Stopped (Feedback)

Stop