Main Mpu

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AL3C MPU
Maintenance manual
Title : AL3C MPU

No. EES : EES8113CMC515
Revision : C
Update :
Creation date : 23/03/2007
By :
Page Nbr :
Appendix :
11-13, avenue de Bel-Air / 69627 Villeurbanne Cedex / France

Tél : 04 72 81 52 00 / Telex : 900 184 F / Fax : 04 72 81 52 87
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Maintenance manual Page II
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CHAPTER 1
DESCRIPTION AND OPERATION
1.1 GENERAL DESCRIPTION OF THE AL3C MPU UNIT ...................................... 1-1

1.1.1 Overall ........................................................................................................................ 1-1
1.1.2 System architecture................................................................................................... 1-2
1.1.2.1 Control environment ................................................................................................ 1-2
1.1.2.2 Network connection [option] .................................................................................... 1-3
1.1.3 Overall functioning .................................................................................................... 1-3
1.1.3.1 Functions achieved.................................................................................................. 1-3
1.1.3.2 AL3C MPU unit components ................................................................................... 1-4
1.1.3.3 Inputs / outputs of the command.............................................................................. 1-5
1.1.3.4 Front panel display .................................................................................................. 1-6
1.2 CONNECTOR INPUT/OUTPUT PANEL ............................................................ 1-8
1.2.1 Purpose ...................................................................................................................... 1-8
1.2.2 AGATE 3 signals ........................................................................................................ 1-9
1.2.2.1 Connector identification chart .................................................................................. 1-9
1.2.2.2 ALNX power supply ................................................................................................. 1-9
1.2.2.3 CPU unit (ETCAR & ETX cards)............................................................................ 1-11
1.2.2.4 NETX card............................................................................................................. 1-14
1.2.2.5 NETC card ............................................................................................................ 1-17
1.2.2.6 EVR card............................................................................................................... 1-20
1.3 DESCRIPTION OF INTERFACE INPUT/OUTPUT BLOCK DIAGRAM ........... 1-22
1.3.1 Purpose .................................................................................................................... 1-22
1.3.2 Control interface ...................................................................................................... 1-22
1.3.2.1 Power supply......................................................................................................... 1-22
1.3.2.2 CPU processor ...................................................................................................... 1-25
1.3.2.3 Network interface card NETX ................................................................................ 1-29
1.3.2.4 EVR card............................................................................................................... 1-32
1.4 LIST OF PREVENTIVE MAINTENANCE OPERATIONS................................. 1-34
1.5 AL3C MPU ORGANIC DESCRIPTION ............................................................ 1-34
1.5.1 Purpose .................................................................................................................... 1-34
1.5.2 AL3C MPU Unit breakdown and cards location..................................................... 1-34
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1.5.2.1 Control breakdown ................................................................................................ 1-34
1.5.2.2 Cards location in the rack ...................................................................................... 1-36
1.6 DESCRIPTION OF CONTROL FUNCTIONS ................................................... 1-37
1.6.1 Purpose .................................................................................................................... 1-37
1.6.2 Mode management................................................................................................... 1-37
1.7 TECHNICAL CHARACTERISTICS .................................................................. 1-38
1.7.1 Purpose .................................................................................................................... 1-38
1.7.2 Mechanical characteristics...................................................................................... 1-38
1.7.3 Electrical characteristics ......................................................................................... 1-38
1.7.3.1 Internal power supplies.......................................................................................... 1-38
1.7.4 Environment characteristics ................................................................................... 1-39
1.7.5 Reliability & quality.................................................................................................. 1-39
1.8 AL3C MPU MECHANICAL ASSEMBLY DRAWING ....................................... 1-39
1.8.1 Purpose .................................................................................................................... 1-39
1.8.2 Mechanical drawings of AL3C MPU........................................................................ 1-39
1.8.2.1 Equipped Rack ...................................................................................................... 1-40
1.8.2.2 Interface drawing................................................................................................... 1-41
1.9 AL3C MPU ILLUSTRATION............................................................................. 1-42
1.9.1 Purpose .................................................................................................................... 1-42
1.9.2 AL3C MPU front panel ............................................................................................. 1-42
1.9.3 AL3C MPU handle .................................................................................................... 1-42
1.10 LEVEL 1 NOMENCLATURE OF CONTROL UNIT .......................................... 1-43
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CHAPTER 2
MAINTENANCE PROCEDURES
2.1 INSTALLATION/REMOVAL OF AL3C MPU UNIT ............................................ 2-1

2.2 REMOVING THE COMPACT FLASH ................................................................ 2-7
2.3 READING THE CONTENT OF THE ELECTRONIC LABEL ............................ 2-11
2.4 TROUBLESHOOTING PROCEDURE.............................................................. 2-13
2.5 INTERPRETATION OF POWER-UP SELF-TEST RESULTS .......................... 2-15
2.6 READING AND INTERPRETATION OF RECORDED EVENTS...................... 2-17
2.7 UTILISATION OF A VARIABLE DISPLAY PANEL ......................................... 2-19
2.8 PACKAGING PROCEDURE ............................................................................ 2-21
2.9 INSTRUCTIONS FOR RACK STORAGE......................................................... 2-26
2.10 INSTALLING A SOFTWARE VERSION IN THE MAINTENANCE PC ............ 2-27
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Maintenance manual Page 1-IV
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CHAPTER 1
DESCRIPTION AND OPERATION
1.1 GENERAL DESCRIPTION OF THE AL3C MPU UNIT

1.1.1 Overall
The AGATE Link 3 Compact Main Processing Unit (AL3C MPU) hosts the software in charge of
the management and control of the vehicle.
It offers a set of communication and network resources shared with a number of other
embedded electronic systems.
The AL3C MPU is the master controller of the embedded networks.
The AL3C MPU is able to manage either a set of vehicles or one single vehicle.
It is compatible with all the major network protocols: FIP, LON, MVB (any type) and isolated
CAN.
It supports Ethernet interfaces for functional maintenance purposes.
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1.1.2 System architecture
1.1.2.1 Control environment
The AL3C MPU is used to perform top-level control and monitoring of units connected to the
vehicle network.
To fulfill the assigned functions, the AL3C MPU provides a wide range of interfaces (Ref. to
Figure 1.1.1). [block diagram to be customized for the contract]
FIGURE 1.1.1 - Inputs / Outputs block diagram

G.DM N°AQ0011A1
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1.1.2.2 Network connection [option]
The AL3C MPU is connected to a vehicle network which provides fast data exchange between
equipment items (Ref. to Figure 1.1.2)[block diagram to be customized for the contract]
FIGURE 1.1.2 - Network architecture

G.DM N°AQ0012A0
1.1.3 Overall functioning

1.1.3.1 Functions achieved
The AL3C Main Processor Unit (MPU) hosts the software in charge of the management and the
control of the vehicle and offers a set of communication and network resources shared with a
number of other embedded electronic systems. The AL3C MPU is the master controller of the
embedded networks.
The AL3C MPU is able to manage either a set of vehicles or one single vehicle.
It is compatible with all the major network protocols: FIP, LON, MVB (any type), and isolated
CAN.
It provides also RS232 and RS485 serial links.
It supports two Ethernet interfaces for functional maintenance purposes.
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1.1.3.2 AL3C MPU unit components
The AL3C MPU has an «Easy Plug» rack (Ref. to Figure 1.1.3) with a motherboard which
accommodates all the cards (Ref. to Figure 1.1.4). [To be customized for the contract => modify
the file AP0406.xls and export it in ".bmp"]
FIGURE 1.1.3 - AL3C MPU unit perspective

G.DM N°AQ0015A1
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FIGURE 1.1.4 - Cards location in the AL3C MPU unit

G.DM N°AQ0016A0
The component cards are the following:
− Logic power supply: ALNX card

− CPU processor unit: ETCAR and ETX cards
− Network and system management: NETX and NETC cards
− Display and Maintenance interfaces: EVR card
1.1.3.3 Inputs / outputs of the command

1.1.3.3.1 Description of outputs / inputs interface synoptic diagram
(Ref. to section 1.3)
1.1.3.3.2 Table of Inputs / Outputs connectors

(Ref. to section 1.2)
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1.1.3.4 Front panel display
1.1.3.4.1 Detail of front panel display
(Ref. to Figure 1.1.5)
FIGURE 1.1.5 - EVR card detail

G.DM N°AQ0017A0
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1.1.3.4.2 Meaning of LEDs on VISU card
FIGURE 1.1.6 - EVR card detail LEDs

G.DM N°AQ0018A0
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1.2 CONNECTOR INPUT/OUTPUT PANEL

1.2.1 Purpose
This section gives the input/output signal distribution on AL3C MPU rack connectors.
− Rack picture: (Ref. to Figure 1.2.1)[to be customized as necessary for the rack
configuration]
FIGURE 1.2.1 - AL3C MPU rack and cards

G.DM N°AQ0021A1
− Inputs/Outputs supervisor synoptic: (Ref. to Figure 1.1.1)[to be customized if necessary]
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1.2.2 AGATE 3 signals
1.2.2.1 Connector identification chart
1.2.2.1.1 F48 connector
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
1.2.2.1.2 9-pin D-Sub Connector

FIGURE 1.2.2 - Female D9-Sub connector pinout

G.DM N°AQ0022A0
1.2.2.1.3 RJ 45 connector
FIGURE 1.2.3 - RJ45 connector pinout

G.DM N°AQ0023A0
1.2.2.2 ALNX power supply

Table 2 ALNX F48 connector
Pin Standard name Description Project name
B2 MG Mechanical Ground
B4
B6 -BT Battery voltage (-)
B8 +BT Battery voltage (+)
B10 DEM1 Operating range configuration

within the selected rating
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B12 INH1-F Activation / inhibition of power

supply start-up internal
command jumper (a Jumper
between INH1-F and INH2-F
activates the command)
B14 0V 0V power supply output
B16 0V 0V power supply output
B18
B20
B22
B24
B26
B28
B30
B32
D2 MG Mechanical Ground
D4
D6 -BT Battery voltage (-)
D8 +BT Battery voltage (+)
D10 DEM2 Operating range configuration

D12 INH2-F Activation / inhibition of power

supply start-up internal
command jumper (a Jumper
between INH1-F and INH2-F
activates the command)
D14 0V 0V power supply output
D16 0V 0V power supply output
D18
D20
D22
D24
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D26
D28
D30
D32
Z2 MG Mechanical ground
Z4
Z6 -BT Battery voltage (-)
Z8 +BT Battery voltage (+)
Z10 DEM0 Operating range configuration

Z12
Z14 0V 0V power supply output
Z16 0V 0V power supply output
Z18
Z20
Z22
Z24
Z26
Z28
Z30
Z32
1.2.2.3 CPU unit (ETCAR & ETX cards)

Table 3 CPU unit F48 connector (ETCAR support)
B2
B4 ETH2_RDN Ethernet 2 - data reception

negative signal
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B6 ETH1_TDN Ethernet 1 - data transmission

negative signal
B8
B10 ETH1_RDN Ethernet 1 - data reception

negative signal
B12
B14
B16 I2CCLK I2C interface
B18 RS232_DTR1n RS232 - Data terminal ready
B20 RS232_ TX1 RS232 - data transmission
B22
B24 RS485I_RXN RS485 - data reception
B26 RS485I_RXN RS485 - data reception
B28 RS485I_TXN RS485 - data transmission
B30 RS485I_TXN RS485 - data transmission
B32 MG Mechanical ground
D2 MG Mechanical ground
D4 ETH2_RDP Ethernet 2 - data reception

positive signal
D6 ETH1_TDP Ethernet 1 - data transmission

positive signal
D8
D10 ETH1_RDP Ethernet 1 - data reception

positive signal
D12
D14
D16 I2CDAT I2C interface
D18 RD232_CT1n RS232 - Clear to send
D20 RS232_RX1 RS232 - data reception
D22
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D24 RS485I_RXP RS485 + data reception
D26 RS485I_RXP RS485 + data reception
D28 RS485I_TXP RS485 + data transmission
D30 RS485I_TXP RS485 + data transmission
D32 MG Mechanical ground
Z2 ETH2_TDP Ethernet 2 - data transmission

positive signal
Z4 ETH2_TDN Ethernet 2 - data transmission

negative signal
Z6
Z8
Z10
Z14
Z16 0V Electronic ground
Z18 +5V 5V electronic power supply
Z20 0V Electronic ground
Z22
Z24 RS485I_0V Negative potential of RS485

5V isolated power supply
Z26 RS485I_TERM_RXP RS485 Reception Terminator
Z28 RS485I_0V Negative potential of RS485

5V isolated power supply
Z30 RS485I_TERM_RXP RS485 Reception Terminator
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1.2.2.4 NETX card
Table 4 NETX F48 connector
B2 FIP2_P FIP network 2 interface -

positive signal
B4 FIP2 N FIP network 1 interface -

negative signal
B6 OPT_LON1_TERM_P / Optional interface 1 -

OPT_FIP2_TERM_P terminating resistor
B8 0V
B10 +5V
B12 OPT_LON2_N / OPT_FIP1 Optional interface 2:

N
LON network 2 negative
signal
or,
FIP network 1 negative

signal
B14 OPT_LON2_N / OPT_FIP1 Optional interface 2:

N
signal
or,

signal
B16 RS485I_TERM_P Isolated RS485 network -

terminating resistor
B18 RS485 N Isolated RS485 network -

negative signal
B20 CAN2I_N Isolated CAN 2 network -

negative signal
B22 RS232I_RX Isolated RS232 network -

data reception
B24 RS232I RX Isolated RS232 network -

data reception

negative signal
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negative signal
B30 FIP1 N FIP network 1 interface -

negative signal
B32 FIP1 P FIP network 1 interface -

positive signal
D2 FIP2_P FIP network 2 interface -

positive signal
D4 FIP2 N FIP network 1 interface -

negative signal
D6 OPT_LON2_TERM_P / Optional interface 2 -

OPT_FIP1_TERM_P terminating resistor
D8 FARI2CDAT1 I2C interface
D10 FARI2CCLK1 I2C interface
D12 OPT_LON1_N / OPT_FIP2 Optional interface 1:

N
signal
or,

signal
D14 OPT_LON1_N / OPT_FIP2 Optional interface 1:

N
signal
or,

signal
D16 RS485I_0V RS485 network - 0V
D18 CAN2I TERM P Isolated CAN 2 network -

D20 CANI2_0V Isolated CAN 2 network -

0V
D22 RFU (RS232I_TERM) CANI_2 matching resistor
D24 RS232I 0V Isolated RS232 network -

0V
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D26 CAN1I_TERM_P Isolated CAN 1 network -

D28 CAN1I_0V Isolated CAN 1 network -

0V
D30 FIP1 N FIP network 1 interface -

negative signal
D32 FIP1 P FIP network 1 interface -

positive signal
Z2 FIP2_TERM_P FIP network 2 interface -

Z4 FIP2 TERM N FIP network 2 interface -

Z6 MG Mechanical Ground
Z8 OPT_LON1_P / OPT FIP2 Optional interface 1:

P
LON network 1 positive
signal
or,
FIP network 2 positive

signal

P
signal
or,

signal

P
signal
or,

signal
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P
signal
or,

signal
Z16 RS485I_P Isolated RS485 network -

positive signal
Z18 CAN2I P Isolated CAN 2 network -

positive signal
Z20 RS232I_TX Isolated RS232 network -

data transmission
Z22 RS232I_TX Isolated RS232 network -

data transmission

positive signal

positive signal
Z30 FIP1 TERM N FIP network 1 interface -

Z32 FIP1_TERM_P FIP network 1 interface -

1.2.2.5 NETC card

Table 5 NETC F48 connector
B2
B4
B6 B2 MVB 0V MVB ESD+ medium B /

interface 2 - 0V
B8 B2_MVB_P MVB ESD+ medium B /

interface 2 - positive signal
B10 B2_MVB_5V MVB ESD+ medium B /

interface 2 - 5V
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B12 A2 MVB 0V MVB ESD+ medium A /

interface 2 - 0V
B14 A2_MVB_P MVB ESD+ medium A /

B16 A2_MVB_5V MVB ESD+ medium A /

interface 2 - 5V
B18
B20 B1_MVB_0V MVB ESD+ medium B /

interface 1 - 0V
B22 B1_MVB_P MVB ESD+ medium B /

B24 B1 MVB 5V MVB ESD+ medium B /

interface 1 - 5V
B26 A1_MVB_0V MVB ESD+ medium A /

interface 1 - 0V
B28 A1_MVB_P MVB ESD+ medium A /

B30 A1 MVB 5V MVB ESD+ medium A /

interface 1 - 5V
B32
D2
D4
D6 B2 MVB TERM P MVB ESD+ medium B /

interface 2 - terminating
resistor (positive signal)
D8 B2_MVB_TERM_PN MVB ESD+ medium B /

resistor (negative signal)
D10 B2_MVB_TERM_N MVB ESD+ medium B /

D12 A2 MVB TERM P MVB ESD+ medium A /

D14 A2_MVB_TERM_PN MVB ESD+ medium A /

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D16 A2_MVB_TERM_N MVB ESD+ medium A /

D18
D20 B1_MVB_TERM_P MVB ESD+ medium B /

D22 B1_MVB_TERM_PN MVB ESD+ medium B /

D24 B1 MVB TERM N MVB ESD+ medium B /

D26 A1_MVB_TERM_P MVB ESD+ medium A /

D28 A1_MVB_TERM_PN MVB ESD+ medium A /

D30 A1 MVB TERM N MVB ESD+ medium A /

D32
Z4
Z6 B2 MVB 0V MVB ESD+ medium AB /

interface 2 - 0V
Z8 B2_MVB_P MVB ESD+ medium B /

Z10 B2_MVB_N MVB ESD+ medium B /

interface 2 - negative
signal
Z12 A2 MVB 0V MVB ESD+ medium A /

interface 2 - 0V
Z14 A2_MVB_P MVB ESD+ medium A /

Z16 A2_MVB_N MVB ESD+ medium A /

signal
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Z18
Z20 B1_MVB_0V MVB ESD+ medium B /

interface 1 - 0V
Z22 B1_MVB_P MVB ESD+ medium B /

Z24 B1 MVB N MVB ESD+ medium B /

signal
Z26 A1_MVB_0V MVB ESD+ medium A /

interface 1 - 0V
Z28 A1_MVB_P MVB ESD+ medium A /

Z30 A1 MVB N MVB ESD+ medium A /

signal
Z32
1.2.2.6 EVR card

Table 6 EVR RS232 interface connector (D-Sub 9)
Pin (Ref. to Figure Signal name Description

1.2.2)
1 RFU (CANAL) Not used
2 MAIN_RS232_RX RS232 maintenance interface -

data reception
3 MAIN RS232 TX RS232 maintenance interface -

data transmission
4 I2C CLK I2C maintenance interface -

Clock
5 0V
6 RFU (CANAH) Not used
7 I2C_5Vext I2C maintenance interface - 5V
9 I2C DAT I2C maintenance interface - Data
9 0V
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Table 7 EVR Ethernet interface connector (RJ45)
Pin (Ref. to Figure Signal name

1.2.3)
1 MAINT_ETH_TD+
2 MAINT_ETH_TD-
3 MAINT_ETH_RD+
6 MAINT_ETH_RD-
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1.3 DESCRIPTION OF INTERFACE INPUT/OUTPUT BLOCK DIAGRAM
1.3.1 Purpose
This section shows in a block diagram format the distribution of the input and output signals of
the AL3C MPU.
1.3.2 Control interface

(Ref. to Figure 1.1.1) [control unit I/O block diagram to be customized for the power supply and
extensions]
1.3.2.1 Power supply

Battery power is supplied to ALNX power supply which provides the stabilized power supplies
necessary for the control unit (ALNX:5V; 3.3V and 5Visolated) which are distributed to all cards
through the motherboard.
As soon as the battery power is applied, power supply ALNX starts up.
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1.3.2.1.1 ALNX power supply bloc diagram
FIGURE 1.3.1 - ALNX power supply synoptic

G.DM N°AQ0031A0
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1.3.2.1.2 Characteristics of ALNX power supply
A Input characteristics
Characteristics Nominal value(s) Remarks
Rated input voltages 24V, 36V, 48V, -52V, 64V, 72V, 96V or 110V
Input voltages range 0.63 Uen to 1.25 Uen Except for 36V version
for which the range is
0.56 Uen to 1.25 Uen.
Input voltage / nominal 24V / 4,.5A Values for nominal

current output loads.
36V / 3A
48/52V / 2.5A
72V / 1.5A
96V / 1.1A
110V / 1A
B Output characteristics
Characteristics Nominal value(s) Remarks
Rated output voltages +5V+/-400mV +3.3V+/-5% +5V ISO+/-5%
Nominal current 6A 6A 0.2 A
Minimum current 0.3 A 0.3 A 0A
Current limitation 7.2 A 7.2 A 0.24 A

threshold
Short-circuit current 9A 9A 1.2 A Permanent withstand

with automatic return to
normal after
disppearance of short-
circuit.
Overvoltage protection 5.8 V 3.9 V 6.8V For > 5.8 V and

threshold > 3.9 VP: Converter
stop, restart after Ue
voltage cut-off.
Output monitoring 4.46V<Vs<4,74 3.49V<Vs<3,7

value: V V
Overvoltage 5.19V<Vs<5,51 3.01V<Vs<3,19

V V
Undervoltage
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1.3.2.2 CPU processor
The CPU processor is made of:
− the ETCAR support card,

− the ETX daughter card.
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1.3.2.2.1 ETCAR card
FIGURE 1.3.2 - ETCAR block diagram

G.DM N°AQ0032A1
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The ETCAR card provides the following main functions:
− Support of the ETX card (CPU core),

− Implementation of the CPCI bus extension for external monitoring of the 7 CPCI slots of the
BPLS backplane,
− Implementation of mass storage interface for compact flash device (events & faults
storage),
− Routing of ETX busses and communication interfaces to other cards in the MPU (EVR,
NETX, etc.) through CPCI user connector,
− Implementation of a communication interface for MPU redundancy,
− Implementation of the following communication interfaces:
• test & debug interface for maintenance purpose,
• dataplug interface,
• RS232 interface for maintenance purpose available on the EVR card front panel or
on the F48 connector of the NETX card,
• RS485 isolated full duplex interface for maintenance purpose (if this interface is
used, the RS232 interface is no more available)
• Ethernet, USB, VGA, Keyboard and I2C interfaces aivalable on the EVR card front
panel,
− Implementation of a fixed 10BaseT Ethernet interface on the F48 connector of the ETCAR
board,
− Implementation of a configurable 10BaseT Ethernet interface on the F48 connector of the
ETCAR board,
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1.3.2.2.2 ETX card
FIGURE 1.3.3 - ETX block diagram

G.DM N°AQ0033A0
The ETX card is the CPU core of the MPU.
It provides the following main functions:
− 128 MB RAM (expandable)

− 128 MB flash (expandable)
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− one RS232 serial link
− one 10Base-T configurable Ethernet interface (the interface may be redirected either on the
F48 connector of the ETCAR board or on the RJ45 connector of the EVR board
− one IDE interface
− one optional USB interface
− Intel Celeron ULV 400 MHz CPU
− DOS, Windows 95, QNX Neutrino compliance
1.3.2.3 Network interface card NETX

The NETX card is designed for connecting a MPU to on-board communication networks
(WORLDFIP, MVB, LON, CAN, etc.).
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TM
The NETX card has the «System Controller» functions for the CompactPCI bus and also
provides the following services (Ref. to Figure 1.3.4):
FIGURE 1.3.4 - NETX block diagram

G.DM N°AQ0034A0
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− Management of the power-on status and computer «RESET» signals.
− Monitoring of the power supply serviceability signals.
− Control of the light-emitting diodes on the display card on the computer front panel.
− Generation of reference computer clock signals (10 MHz).
− Management of the maintenance bus.
− Computer configuration storage.
− JTAG and I2C internal link control.
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1.3.2.4 EVR card
FIGURE 1.3.5 - EVR block diagram

G.DM N°AQ0035A0
The EVR card provides the following main functions:
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− Maintenance interfaces,
− Visualisation interfaces,
− Debug interfaces,
− Events recorder.
The EVR card is installed on the front face of the AL3C MPU (Ref. to Figure 1.1.5).
Halls in the front panel allow the operator to perform maintenance tasks (thanks to connection
to one of the maintenance interfaces) or to see the visualisation interfaces.
The EVR card also allow access to a Compact Flash memory containing events and/or faults
logs.
The EVR card is interfaced to the BPLS card through two CPCI user connectors on slot PCI2
and slot PCI6 (Ref. to Figure 1.1.4).
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1.4 LIST OF PREVENTIVE MAINTENANCE OPERATIONS

Table 1
Designation of Frequency Special No. of agents Time Refer to

intervention tooling procedure..
Reading of recorded events 2 months PC + 1 electronics 10 mn "Reading and

Winscope technician interpretation of
recorded
events"
Time setting of equipment 6 months PC + 1 electronics 5 mn "Setting control

upon time changes [if Winscope technician unit time"
necessary, manage
summer/winter time]
1.5 AL3C MPU ORGANIC DESCRIPTION

1.5.1 Purpose
This section describes the internal breakdown of the AL3C MPU (three levels are used) to
enable you to better locate the functions that the electronic cards fulfil. This breakdown also
enables you to better understand the faults that the self-test tool displays since it lists the faulty
cards involved in a failed test.
1.5.2 AL3C MPU Unit breakdown and cards location

1.5.2.1 Control breakdown
Module name Type Functional description Quantity
Break down
level
1 Configured rack mechanical 1
2 Equipped rack mechanical 1
3 Wired rack mechanical 1
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Break down
level
3 EVR Display card Display & maintenance interface 1

card.
Provides:
1. LEDs,
2. display,
3. Compact Flash support,
4. RS 232 interface,
5. USB interface,
6. Ethernet interface,
7. Debug interface.
3 ALNX Power supply +5V, +3.3V, +5V isolated power 1

card supply for the isolated interfaces
3 CPU block Processor unit CPU processing unit of the MPU 1

(support +
card) - 10BaseT fixed Ethernet
interface for maintenance
purpose
- 10BaseT configurable Ethernet

interface for maintenance
purpose
- RS485 full duplex serial

interface
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Break down
level
3 NETX / NETF / Network card The main characteristics of the 1

NETM / NETS / board are as follows:
NETL
[To be customized]
1. Worldfip bi-medium network
at 1MHz
2. PC104 bus designed to

accommodate Worldfip,
MVB, LON, etc. network
interface cards
3. Four isolated serial links

(configurable as RS232,
RS485 or 2 CAN)
4. Power supply supervisory
[To be customized]
1.5.2.2 Cards location in the rack

[varying locations are to be defined for the relevant contract]
TO BE MODIFIED FOR THE RELEVANT CONTRACT
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1.6 DESCRIPTION OF CONTROL FUNCTIONS
1.6.1 Purpose
This section details each function of the AL3C MPU so that maintenance procedures can be
carried out with proper control maintained on the effects induced in the control functions. This
functional knowledge of the equipment is also a valuable help in interpreting events which have
occurred at the vehicle and provide guidance in troubleshooting.
1.6.2 Mode management

- [to be completed]
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1.7 TECHNICAL CHARACTERISTICS
1.7.1 Purpose
This section gives the main characteristics of the AL3C MPU unit.
1.7.2 Mechanical characteristics

Table 1 Mechanical characteristics
Type Data
Dimensions 216 x 132 x 315 mm (Width x Height x Depth) -

without the mechanical support
{}Maximum weight 3.5 to 5 kg approximately (depending on the

number of boards) the weight of the mounting
frame is 3.3 Kg
Attachment In a specific rear receptacle by four HM6 screws
Connection Plug-in rack (card cage) system with female F48

free connector attached to the rear receptacle.
Ventilation Natural air draught or forced-air cooling
1.7.3 Electrical characteristics

Table 2 Voltage / Consumption
Type Data
Supply voltage 24V-110V DC [to be customized] battery
Consumption
1. without I/O : 54 W maximum
2. with I/O : 110 W maximum.
1.7.3.1 Internal power supplies

Table 3 Internal power supplies characteristics
Type Data
Digital power supplies +5V, +3.3V, 2 * +5V isolated for isolated network
interfaces
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1.7.4 Environment characteristics
Table 4 Operating conditions
Operating temperature -25°C to +70°C
Sorage temperature -40°C to +85°C
1.7.5 Reliability & quality

Table 5 FMDS
Type Data
Typical operational MTBF 80 000 h at 40 °C as per U TE C 80-810
Design / Manufacture ISO 9001
Table 6 Compliance with standards
Type Data
Environment EN50155
Ingress protection code IP20
Interface connection DIN 41612 & NFC 93 420
EMC EN 50121
Human protection NFF 60100
Fire and smoke NFF 16101
Insulation CEI 664-1 (level 2)
Software capability maturity model CMM 3
Design / Manufacture ISO 9001
1.8 AL3C MPU MECHANICAL ASSEMBLY DRAWING

1.8.1 Purpose
This section shows all the mechanical views of the AL3C MPU rack in detailed drawings.The
clear ventilation and wiring areas are also shown.
1.8.2 Mechanical drawings of AL3C MPU
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1.8.2.1 Equipped Rack
FIGURE 1.8.1 - 3U9 equipped rack

G.DM N°AQ0082A1
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1.8.2.2 Interface drawing
FIGURE 1.8.2 - 3U9 interface drawing

G.DM N°AQ0081A1
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1.9 AL3C MPU ILLUSTRATION
1.9.1 Purpose
This section gives an illustration of the MPU and attaching parts.
1.9.2 AL3C MPU front panel

FIGURE 1.9.1 - AL3C MPU front panel

G.DM N°AQ0091A1
1.9.3 AL3C MPU handle

FIGURE 1.9.2 - AL3C MPU handle

G.DM N°AQ0092A1
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1.10 LEVEL 1 NOMENCLATURE OF CONTROL UNIT
Table 1 [to be customized]
Function Description Part number Quantity per

vehicle
Supervisor control rack AL3C MPU Configured TRVPxxxxxxxxx [to be 1

rack customized]
Attaching screws and Hex. head screws HM6-25 stainless steel 4

washers
Plain washer M6
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CHAPTER 2
MAINTENANCE PROCEDURES
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AQ0130 AGATE Link 3 Compact Main Processing
Unit (AL3C MPU) abcd
Installation/removal of AL3C MPU unit
5 min. 1 maintenance agent
2.1 INSTALLATION/REMOVAL OF AL3C MPU UNIT

PRELIMINARY REQUIREMENT:
REQUIRED CONDITIONS:
a) electric : prohibited
b) pneumatic : not applicable
c) hydraulic : not applicable

STANDARD TOOLS:
a) Wrench for CHC M6 16 screw

SPECIAL TOOLS:
no, special tools
SPARES:
AL3C MPU unit, Reference : TRVPXXXXXXXXX [number customized for contract], Quantity : 1
CONSUMABLES:
a) 4 x CHC M616 screws
b) 4 x M6 washers
MAINTENANCE INTERVAL:
not applicable
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A - Purpose of the procedure
This procedure details the operations to be carried out to remove the AL3C MPU rack from its
receptacle and replace it by a new one.
The AL3C MPU rack is equipped with coding keys (Ref. to Figure 2.1.1). These coding keys are
used to avoid installation of a rack in a receptacle designed for a different power supply voltage.
FIGURE 2.1.1 - AL3C MPU rack Coding keys

G.DM N°AQ0131A0
B - Preliminary operations
B1 - Apply safety instructions in particular those concerning electrostatic discharges.
B2 - Immobilise the vehicle.
B3 - De-prepare the vehicle (cut HV and LV power supply).
B4 - Access the front panel of the AL3C MPU rack. [customisation and/or details to be added]
C - Operating mode
C1 - Removal
10 Unscrew the 4 attaching screws of the AL3C MPU unit using the wrench and gradually
unscrewing the screws diagonally opposed (diagonal method) to keep the AL3C MPU unit in a
vertical plane as much as possible (Ref. to Figure 2.1.2).
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FIGURE 2.1.2 - MPU 3U9 attaching screw

G.DM N°AQ0132A1
20 Pull the AL3C MPU unit using the two handles on the front panel to disconnect (Ref. to Figure
1.9.2).
30 Remove the AL3C MPU unit from its receptacle.
C2 - Installation
10 Place the new AL3C MPU unit in the receptacle (the display must be situated at the top).
20 Slide the AL3C MPU unit on the guide support until the connectors are inserted.
30 Immobilise the AL3C MPU unit using the 4 attaching screws with their washers.
40 Tighten the screws gradually (diagonal method).
D - Return to initial condition
D1 - Perform the necessary verifications following replacement of a unit (refer to "Checking the AL3C
MPU after installation" procedure).
D2 - Return the vehicle to operating condition.
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Removing the Compact Flash
10 min. 1 Electronic technician
2.2 REMOVING THE COMPACT FLASH

a) electrical: not applicable
b) pneumatic: not applicable
c) hydraulic: not applicable

STANDARD TOOLS:
a) Crossed-blade screwdriver
SPECIAL TOOLS:
One Compact Flash card,
SPARES:Not Applicable.
CONSUMABLES:
N/A
not applicable
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A - Purpose of procedure
The AL3C MPU includes an events recorder functionality based on a Compact Flash device.
This procedure details the operations to be carried out to remove the Compact Flash device for
further analyse of the recorded events.
B - Operating mode
B1 - Switch off the AL3C MPU unit.
B2 - Unscrew the four attaching screws to remove the cover of the front panel (Ref. to Figure 2.2.1).
FIGURE 2.2.1 - Fixation screw for front panel

G.DM N°AQ0121A1
B3 - Remove the Compact Flah device (Ref. to Figure 2.2.2).
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FIGURE 2.2.2 - Compact Flash location on the EVR card

G.DM N°AQ0151A0
B4 - Insert the replacement Compact Flash in its location.
B5 - Refit the cover on the front panel.
B6 - Switch on the AL3C MPU unit and make sure that it starts correctly (refer to "Checking the
AL3C MPU after installation" procedure).
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Recording the electronic label contents
To be defined To be defined
2.3 RECORDING THE ELECTRONIC LABEL CONTENTS

To be defined
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Troubleshooting procedure
2.4 TROUBLESHOOTING PROCEDURE

To be defined
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Interpretation of power-up self-test results
2.5 INTERPRETATION OF POWER-UP SELF-TEST RESULTS

To be defined
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Reading and interpretation of recorded
events
2.6 READING AND INTERPRETATION OF RECORDED EVENTS

To be defined
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How to use a variable display panel
2.7 HOW TO USE A VARIABLE DISPLAY PANEL

To be defined
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Packaging procedure
5 min. 1 maintenance
technician
2.8 PACKAGING PROCEDURE,

a) electric : not applicable

STANDARD TOOLS:
a) No standard tools
SPECIAL TOOLS:
1 packing cardboard box,
2 polyethylene foam blocks,
SPARES:
No, Reference : spare, Quantity : required
CONSUMABLES:
a) Adhesive tape
not applicable
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Packaging procedure
technician
A - Purpose of procedure
This procedure explains how to pack the AL3C MPU unit for transport or storage in the suitable
cardboard box (with foam blocks).
B - Preliminary operations
Every precautionary measure shall be taken to avoid exposing the AL3C MPU unit to severe
impacts, or introducing damaging materials into the rack (conductive parts, water, etc.) during
handling.
C - Operating mode
C1 - Place the AL3C rack in the bull-pack and carefully close the pull-back. (Ref. to Figure 2.8.1)
FIGURE 2.8.1 - AL3C rack in the pull-back

G.DM N°AQ0261A1
C2 - Insert the ensemble in a card-board box containing wrapping paper, the AL3C rack facing one
side of the box. The card-board box should fit the rack as well as possible (Ref. to Figure 2.8.2)
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FIGURE 2.8.2 - AL3C and pull back in a card-board box containing wrapping paper
G.DM N°AQ0262A1
C3 - Wrap the pull-back with wrapping paper. (Ref. to Figure 2.8.3)
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FIGURE 2.8.3 - AL3C and pull-back wrapped with wrapping paper

G.DM N°AQ0263A0
C4 - Seal the cardboard box with adhesive tape. (Ref. to Figure 2.8.4)
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FIGURE 2.8.4 - Card-board box closed with adhesive tape

G.DM N°AQ0264A0
D - Return to initial condition
Not applicable
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2.9 INSTRUCTIONS FOR RACK STORAGE
Storage of AL3C MPU requires premises suitable for this type of electronic equipment to
prevent premature deterioration; in particular the temperature, relative humidity and
contamination must remain within reasonable limits.
The AL3C MPU complies with the EN 60068-2-1 (1995) standard.
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Installation of a software version in the
AL3C MPU
5 min 1 Electronic technician
2.10 INSTALLATION OF A SOFTWARE VERSION IN THE AL3C MPU, AGATE

LINK 3 COMPACT MAIN PROCESSING UNIT (AL3C MPU)
a) electric : not applicable

STANDARD TOOLS:
a) Crossed-blade screwdriver
SPECIAL TOOLS:
1 USB key,
1 Compact Flash card,
1 maintenance PC running the Loader and an Hyperterminal,
1 RJ45 Ethernet crossed cable,
1 serial link crossed cable (SUBD9 - male/female; 2-3 / 3-2 / 5-5),
SPARES:Not Applicable.
CONSUMABLES:
N/A
not applicable
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A - Purpose of the procedure
This procedure describes the three ways that can be used to install a software in an AL3C MPU:
1. with an USB key
2. with a maintenance PC and a RJ45 Ethernet crossed cable
3. with a Compact Flash
This procedure details the operations to be carried out in each case to install a software version in
the AL3c MPU.
The installation procedure with the USB key shall be preferred to the one with the maintenance PC.
This last shall also be preferred to the installation with the Compact Flash.
B - Operating mode for the installation with an USB key
B1 - Switch off the AL3C MPU unit.
B2 - Open the trapdoor of the front panel (Ref. to Figure 2.10.1)
FIGURE 2.10.1 - Opening of front panel trapdoor

G.DM N°AQ0281A0
B3 - Inserts the USB key in the USB port located just under the trapdoor.
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B4 - Switch on the AL3C MPU unit; messages are then displayed on the visualisation interface
showing the progress status of the installation process.
B5 - Switch off the AL3C MPU unit when the following message is displayed:
10 PWR OFF Remove CARD
20 ...and then PWR ON
B6 - Remove the USB key.
B7 - Switch on the AL3C MPU unit and make sure that it starts correctly (refer to "Checking for
serviceability« procedure).
C - Operating mode for an installation with a maintenance PC
C1 - Switch on the AL3C MPU unit.
C2 - Open the trapdoor of the front panel (Ref. to Figure 2.10.1) .
C3 - Insert one extremity of the RJ45 Ethernet crossed cable in the RJ45 port located just under the
trapdoor. Insert the other extremity in the RJ45 port of the maintenance PC
C4 - Configure the Ethernet interface of the maintenance PC to be able to establish the

communication with the AL3c MPU [ Refer to TCMS Platform eTrain User
Manual(TRV1144000827-1)].
C5 - Use the Loader to proceed to software installation [ Refer to TCMS Platform eTrain User
Manual(TRV1144000827-1)].
D - Operating mode for an installation with a Compact Flash
D1 - Change the boot device order in the BIOS setup.
10 Connect the serial link port of a maintenance PC to the Serial link interface of the AL3c MPU
unit thanks to the Serial link crossed cable (Ref. to Figure 2.10.2) .
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FIGURE 2.10.2 - Connecting to serial link port

G.DM N°AQ0282A0
20 Configure the Hyper Terminal on the Maintenance PC with the following parameters: 19200
bauds, 8 bits data, no parity, 1 bit stop, flow control disabled.
30 Switch on the AL3C MPU unit.
40 Enter the BIOS setup Menu: hit simultaneously the «CTRL» and «C» keys (Ref. to Figure
2.10.3) .
FIGURE 2.10.3 - Bios setup menu

G.DM N°AQ0283A0
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50 Enter the «Basic CMOS Configuration» Menu: Move the «>» cursor on the corresponding line
and hit the «ENTER» keys.
60 Modify the «Drive Assignment Order»: Move the «>» cursor on the following lines (Ref. to
Figure 2.10.4) .
FIGURE 2.10.4 - Basic CMOS configuration

G.DM N°AQ0284A0
• «Drive C: Ide 0/Pri Master»
• «Drive D: Ide 1/Pri Slave»
70 and change their value to (Ref. to Figure 2.10.5) :
FIGURE 2.10.5 - Basic CMOS configuration modified

G.DM N°AQ0285A0
• Drive C: Ide 1/Pri Slave
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• Drive D:>Ide 0/Pri Master
80 by pressing the «+» or «-« keys
90 Return to the BIOS setup Menu: hit the «ESC» keys (Ref. to Figure 2.10.3) .
100 Save the new configuration and reboot: Move the «>» cursor on the line «Write to CMOS
and Exit « and hit the «ENTER» key.
110 Confirm the «Save Changes and Exit»: hit the «Y» key (Ref. to Figure 2.10.6) .
FIGURE 2.10.6 - Save changes and exit menu

G.DM N°AQ0286A0
120 Switch off the AL3C MPU unit.
D2 - Unscrew the four attaching screws to remove the cover of the front panel (Ref. to Figure 2.10.7).
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FIGURE 2.10.7 - Fixation screws for front panel

G.DM N°AQ0287A0
D3 - Insert the Compact Flash device (Ref. to Figure 2.10.8) .
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FIGURE 2.10.8 - Insertion of the compact flash

G.DM N°AQ0288A0
D4 - Switch on the AL3C MPU unit; messages are then displayed on the visualisation interface
showing the progress status of the installation process.
D5 - Switch off the AL3C MPU unit when the following message is displayed:
10 PWR OFF Remove CARD
20 ...and then PWR ON
D6 - Remove the Compact Flash.
D7 - Refit the cover on the front panel.
D8 - Switch on the AL3C MPU unit and enter the BIOS setup Menu to restore the initial values of the
«Driver assignment order» parameters.
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D9 - Switch off the AL3C MPU unit.
D10 - Switch on the AL3C MPU unit and make sure that it starts correctly (refer to "Checking for
serviceability« procedure).
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abcd

Title : AL3C MPU

11-13, avenue de Bel-Air / 69627 Villeurbanne Cedex / France

DESCRIPTION AND OPERATION

1.1 GENERAL DESCRIPTION OF THE AL3C MPU UNIT ...................................... 1-1

2.1 INSTALLATION/REMOVAL OF AL3C MPU UNIT ............................................ 2-1

1.1 GENERAL DESCRIPTION OF THE AL3C MPU UNIT

The AL3C MPU is the master controller of the embedded networks.

It supports Ethernet interfaces for functional maintenance purposes.

FIGURE 1.1.1 - Inputs / Outputs block diagram

FIGURE 1.1.2 - Network architecture

1.1.3 Overall functioning

It provides also RS232 and RS485 serial links.

It supports two Ethernet interfaces for functional maintenance purposes.

FIGURE 1.1.3 - AL3C MPU unit perspective

FIGURE 1.1.4 - Cards location in the AL3C MPU unit

The component cards are the following:

− Logic power supply: ALNX card

1.1.3.3 Inputs / outputs of the command

1.1.3.3.2 Table of Inputs / Outputs connectors

FIGURE 1.1.5 - EVR card detail

FIGURE 1.1.6 - EVR card detail LEDs

1.2 CONNECTOR INPUT/OUTPUT PANEL

FIGURE 1.2.1 - AL3C MPU rack and cards

− Inputs/Outputs supervisor synoptic: (Ref. to Figure 1.1.1)[to be customized if necessary]

1.2.2.1.2 9-pin D-Sub Connector

FIGURE 1.2.2 - Female D9-Sub connector pinout

FIGURE 1.2.3 - RJ45 connector pinout

1.2.2.2 ALNX power supply

Pin Standard name Description Project name

B6 -BT Battery voltage (-)

B8 +BT Battery voltage (+)

B10 DEM1 Operating range configuration

B12 INH1-F Activation / inhibition of power

B14 0V 0V power supply output

B16 0V 0V power supply output

D6 -BT Battery voltage (-)

D8 +BT Battery voltage (+)

D10 DEM2 Operating range configuration

D12 INH2-F Activation / inhibition of power

D14 0V 0V power supply output

D16 0V 0V power supply output

Z6 -BT Battery voltage (-)

Z8 +BT Battery voltage (+)

Z10 DEM0 Operating range configuration

Z14 0V 0V power supply output

Z16 0V 0V power supply output

1.2.2.3 CPU unit (ETCAR & ETX cards)

Pin Standard name Description Project name

B4 ETH2_RDN Ethernet 2 - data reception

B6 ETH1_TDN Ethernet 1 - data transmission

B10 ETH1_RDN Ethernet 1 - data reception

B16 I2CCLK I2C interface

B18 RS232_DTR1n RS232 - Data terminal ready

B20 RS232_ TX1 RS232 - data transmission

B24 RS485I_RXN RS485 - data reception

B26 RS485I_RXN RS485 - data reception

B28 RS485I_TXN RS485 - data transmission

B30 RS485I_TXN RS485 - data transmission

B32 MG Mechanical ground

D4 ETH2_RDP Ethernet 2 - data reception

D6 ETH1_TDP Ethernet 1 - data transmission

D10 ETH1_RDP Ethernet 1 - data reception