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meter from Zehntner GmbH Testing Instruments, I-A 43.6±1.8 45.0±1.3 44.0±1.9 44.9±0.8 45.2±1.5
Switzerland, was used to determine the gloss values at I-B 37.5±1.3 40.5±0.6 39.9±1.3 37.9±1.4 35.5±0.3
75º of the printed and unprinted coating layers, the mea- II-A 25.2±0.8 25.3±0.5 26.1±1.8 26.5±0.5 25.8±1.1
surements were repeated three times. These data were II-B 21.9±0.9 21.7±0.8 22.3±0.4 21.9±0.5 20.8±0.3
used to calculate ∆Gloss (=Glossprinted-Glossunprinted).
To estimate the amount of ink transferred, two measu-
rements per sample were made using a Perkin Elmer In Table 5 the gloss of the printed surface after printing at
Atomic Absorption Spectrophotometer 4100 (Perkin different press loads from 25 to 375N and also the
Elmer, Wellesley, MA, USA) with a slit width of 0.7 mm. ∆Gloss values, i.e. the differences in gloss between the
Prior to these measurements, the printed samples were printed and unprinted coating layers, are shown. As
treated according to SCAN-CM 38:96 and burnt using a expected, the printed surfaces exhibit higher gloss values
mixture of acetylene and air as fuel. The flame was then than the unprinted coating layer, since the ink may fill in
scanned with a light beam and the characteristic absorp- rough places on the surface. Interestingly, the differences
tion spectrum of copper atoms at a wavelength of 324.8 between the print gloss on different substrates are signifi-
nm was recorded. It is assumed that the intensity of the cantly greater than the differences in gloss between the
absorption line is proportional to the amount of copper unprinted coating layers. Nevertheless, the surface rough-
atoms and thus to the ink amount. The measurements ness of the substrate appears to influence the print gloss,
were performed at Stora Enso Research Centre, Karlstad, since, e.g., the print on the smoothest surface (I-A) has
Sweden. the highest print gloss. As in the case of the unprinted
coating layers, the gloss values of the prints are also
dependent on the particle size of the calcium carbonate.
Results and Discussion The press loads had little influence on the print gloss.
Fig 2 shows for the four coating layers the cumulative pore
volume as a function of pore radius, where it is evident that Print density
the finer calcium carbonate particles generate smaller pores, Fig 3 shows the print densities of the full tone prints on
but that the pore size distribution is also affected by the latex the different substrates at the different printing forces.
used. Table 4 shows that the coating layers with finer pores The figure shows on all substrates a maximum at an
also had smoother surfaces. Table 5 shows that the gloss of intermediate force. It also reveals a stronger influence on
the unprinted coating layers also follows the same trend. the latex than of the pigment size. The print density was
higher on the coating layers containing latex A than latex
Table 4. The roughness values, Ra, of the substrates characterized with interferen-
B. The influence of the pigment particle size was relative-
ce profilometry. The values are based on four measurements.
ly limited. The fact that I-B and II-B give similar print
Substrate I-A I-B II-A II-B densities suggests that the porosity has no great influence
Roughness, Ra [nm] 680 ± 11 800 ± 37 865 ± 6 909 ± 10 on print density. Intuitively, one might relate the higher
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tion (left) and the cross printing direction (right). Filled characters represent 40% tone values and unfilled 60% tone values. ♦ I-A; g I-B; 5 II-A; X II-B 40%; + II-B 60%.
Fig 5. The calculated dot enlargement of a 0.73 (40%) and 0.74 (60%) mm, in diameter, dot on the printing form measured with interference profilometry in the printing direc-
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is gratefully acknowledged. We would also like to thank Noviant Oy for the CMC,
DOW Europe for the latex, Omya AB for the calcium carbonates and ANI Printing
Inks, now XSYS Print Solutions, for the flexographic ink.
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