DESIGN OF INTERNAL EXPANDING RIM BRAKES FOR

YAMAHA F1ZR REAR BRAKE

A PROJECT
Submitted as a partial fulfillment for the Subject
MS3111 Elemen Mesin (Mechanical Engineering Design)

by:
Insan Kamil Rota Pranata
13119228

Lecturer:
Muhammad Agus Kariem, S.T., M.T., Ph.D / Class 03

MECHANICAL ENGINEERING STUDY PROGRAM

FACULTY OF MECHANICAL AND AEROSPACE ENGINEERING
INSTITUT TEKNOLOGI BANDUNG
2022
 Table of Contents

Table of Contents ...........................................................................................................................................i

1. Introduction...........................................................................................................................................1
2. Objective ...............................................................................................................................................1
3. Methodology .........................................................................................................................................2
4. Data .......................................................................................................................................................3
5. Analysis ..................................................................................................................................................5
6. Conclusion .......................................................................................................................................... 10

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1. Introduction

Yamaha F1ZR is one of the most widely used light bike in Indonesia. Although its production
had been discontinued since 2004, the bike itself is still prevalent on the road due to its pricing
position and versatility. The bike is powered with a single piston 2-stroke 110 cc engine and is
equipped with a disc brake for the front wheel and an internally expanding rim brakes for the rear
wheel.

The internally expanding rim brakes consists of two shoes made of asbestos-based material.
Each shoe is pivoted at one end about near a fixed fulcrum. When the brakes is applied, the two
shoes will be expanded and the contact friction between the shoes and the drum produces a braking
torque. Thus, reducing the speed of the bike.

2. Objective
- To re-analyze an internal expanding rim brakes for Yamaha F1ZR rear brake using a
method explained in Shigley’s textbook.

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3. Methodology

START

N
FIND A PRODUCT

DOES IT HAVE
A BRAKE ?

YES

FINDING THE SPECIFICATION & NECESSARY DATA

DRAWING THE SCHEMATICS & FREE BODY DIAGRAM

CALCULATING THE ACTUATING FORCE, BRAKING CAPACITY, AND SUPPORTS.

ANALYZING THE CALCULATION RESULT

DRAWING A CONCLUSION FROM THE ANALYSIS

FINISH

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4. Data

Picture 1 : Yamaha F1ZR Tipe 2 Kelas 1A-30x4x160 Rear Brake Top view

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 Picture 2 : Yamaha F1ZR Tipe 2 Kelas 1A-30x4x160 Rear Brake Isometry
Table 1. Data for analysis
Description Symbol Unit Data Remarks
- Tipe 2 Kelas 1A- Observation
Type - 30x4x160
Type of brake/clutch - - Internal Expanding Observation
Rotation - - CW Observation
Brake/Clutch dimension
Outside diameter OD mm 220 measurement
Inside diameter ID mm 210 measurement
Starting shoe θ1 ° 0 measurement
End shoe θ2 ° 124 measurement
Lining material Asbestos Catalog
Pressure limitation kPa 800 Catalog
Face width b mm 25 measurement

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5. Analysis

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6. Conclusion

From the analysis, we obtain the actuating force for Yamaha F1ZR rear brake is 619 N. In
addition to that, we also find the braking capacity to be 133 Nm, and the support reactions as
stated in the support analysis.

7. References
- Shigley’s Mechanical Engineering Design, Eight Edition.

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