Preface

SIMATIC ET 200S distributed I/O IM151-3 PN interface module (6ES7151-3AA22-0AB0)

1
______________
Properties

2
SIMATIC ______________
Parameters

3
ET 200S distributed I/O ______________
Functions

IM151-3 PN interface module Interrupt, error, and system

4
(6ES7151-3AA22-0AB0) ______________
messages

5
Manual ______________
Response times

04/2007
A5E01062419-01
Safety Guidelines
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.

Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.

Prescribed Usage
Note the following:

WARNING
This device may only be used for the applications described in the catalog or the technical description and only
in connection with devices or components from other manufacturers which have been approved or
recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,
positioning and assembly as well as careful operation and maintenance.

Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.

Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG Ordernumber: A5E01062419-01 Copyright © Siemens AG 2007.

Automation and Drives Ⓟ 10/2007 Technical data subject to change
Postfach 48 48
90327 NÜRNBERG
GERMANY
Preface

Preface

Purpose of the manual

This manual supplements the ET 200S Distributed I/O System Operating Instructions.
General functions for the ET 200S are described in the ET 200S Distributed I/O System
Operating Instructions.
The information in this document along with the operating instructions enables you to
commission the ET 200S.

Basic knowledge requirements

To understand these operating instructions you should have general knowledge of
automation engineering.

Scope of the manual

This manual applies to this ET 200S module. It describes the components that are valid at
the time of publication.

Recycling and disposal

Thanks to the fact that it is low in contaminants, this ET 200S module is recyclable. For
environmentally compliant recycling and disposal of your electronic waste, please contact a
company certified for the disposal of electronic waste.

Additional support
If you have any questions relating to the products described in these operating instructions,
and do not find the answers in this document, please contact your local Siemens
representative.
http://www.siemens.com/automation/partner
The portal to our technical documentation for the various SIMATIC products and systems is
available at:
http://www.siemens.com/automation/simatic/portal
The online catalog and ordering system are available at:
http://www.siemens.com/automation/mall

IM151-3 PN interface module (6ES7151-3AA22-0AB0)

Manual, 04/2007, A5E01062419-01 3
Preface

Training center
We offer courses to help you get started with the ET 200S and the SIMATIC S7 automation
system. Please contact your regional training center or the central training center in D -
90327, Nuremberg, Germany.
Phone: +49 (911) 895-3200.
http://www.siemens.com/sitrain

Technical Support
You can reach technical support for all A&D projects
● using the support request web form:
http://www.siemens.com/automation/support-request
● Phone: + 49 180 5050 222
● Fax: + 49 180 5050 223
For more information about our technical support, refer to our Web site at
http://www.siemens.de/automation/service

Service & Support on the Internet

In addition to our documentation services, you can also make use of our comprehensive
online knowledge base on the Internet.
http://www.siemens.com/automation/service&support
There you will find:
● Our Newsletter, which constantly provides you with the latest information about your
products.
● The right documentation for you using our Service & Support search engine.
● The bulletin board, a worldwide knowledge exchange for users and experts.
● Your local contact for Automation & Drives in our contact database.
● Information about on-site services, repairs, spare parts. Lots more can be found on our
"Services" pages.

IM151-3 PN interface module (6ES7151-3AA22-0AB0)

4 Manual, 04/2007, A5E01062419-01
Table of contents
Preface ...................................................................................................................................................... 3
1 Properties .................................................................................................................................................. 7
1.1 IM151-3 PN interface module ........................................................................................................7
1.2 SNMP...........................................................................................................................................11
1.3 SIMATIC Micro Memory Card......................................................................................................12
1.4 Firmware update ..........................................................................................................................14
2 Parameters .............................................................................................................................................. 15
2.1 Parameters for the IM1513 PN interface module ........................................................................15
2.2 Parameter description..................................................................................................................15
2.2.1 Bus length ....................................................................................................................................15
2.2.2 Interference frequency suppression ............................................................................................15
2.2.3 Reference junction slot ................................................................................................................16
2.2.4 Reference junction input ..............................................................................................................16
3 Functions ................................................................................................................................................. 17
3.1 Identification data for PROFINET IO ...........................................................................................17
3.2 Configuring port 1 and port 2 .......................................................................................................19
4 Interrupt, error, and system messages .................................................................................................... 21
4.1 Diagnostics using LED display.....................................................................................................21
4.2 Diagnostics messages of the electronic modules........................................................................24
4.3 Substitute value behavior.............................................................................................................24
4.4 Diagnostics with STEP 7..............................................................................................................25
4.4.1 Reading out diagnostics...............................................................................................................25
4.4.2 Channel diagnostics.....................................................................................................................26
4.4.3 Incorrect ET 200S module configurations on PROFINET IO ......................................................29
4.4.4 Interruption of the ET 200S backplane bus .................................................................................29
4.4.5 Failure of the load voltage from the power module......................................................................31
4.4.6 STOP of the IO controller and recovery of the IO device ............................................................31
4.5 Maintenance alarms.....................................................................................................................32
4.6 Evaluating the interrupts of the ET 200S .....................................................................................33

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Table of contents

5 Response times ....................................................................................................................................... 35

5.1 Response times of PROFINET IO .............................................................................................. 35
5.2 Response time for digital input modules ..................................................................................... 36
5.3 Response time for digital output modules................................................................................... 36
5.4 Response time for analog input modules.................................................................................... 37
5.5 Reaction times of analog output modules................................................................................... 38
5.6 Response times for a 4 IQ-SENSE electronic module ............................................................... 39
5.7 Response times for technology modules .................................................................................... 39
Index........................................................................................................................................................ 41

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Properties 1
1.1 IM151-3 PN interface module

Properties
The IM151-3 PN interface module has the following properties:
● It interconnects the ET 200S with PROFINET IO.
● It prepares the data for the assembled electronic modules and motor starters.
● It supplies the backplane bus.
● Integrated switch with 2 ports
● Transfer and backup of the device name on SIMATIC Micro Memory Card
● Firmware update
– Via SIMATIC Micro Memory Card
– Via PROFINET IO
● The reference potential M of the rated supply voltage of the IM151-3 PN to the rail
(protective conductor) is connected by means of an RC combination, thus permitting an
ungrounded configuration.
● Supported Ethernet services: ping, arp, Net diagnostics (SNMP)/MIB-2
● Interrupts
– Diagnostic interrupts
– Process interrupts
– Insert/remove module interrupts
– Maintenance interrupts
● Port diagnostics
● Port disabling
● The maximum address space is 256 bytes I/O data.
● A maximum of 63 modules can be operated with the IM151-3 PN.
● The maximum bus length at the backplane bus is 2 m.
● Grouping of modules within one byte (packing).
● Records for IO modules
● IRTflex (RT Class 2)

IM151-3 PN interface module (6ES7151-3AA22-0AB0)

Manual, 04/2007, A5E01062419-01 7
Properties
1.1 IM151-3 PN interface module

Isochronous Realtime Ethernet IRTflex

IRTflex (RT Class 2) denotes a highly stable form of isochronous communication over
PROFINET IO.
This procedure is characterized by particularly simple engineering and high flexibility for
network expansions.
In the case of PROFINET IO with IRTflex, a sync master generates a signal with which the
sync slaves synchronize themselves. The sync master and sync slaves belong to a sync
domain that is configured using STEP 7.
For additional information on IRTflex, refer to the STEP 7 Online Help.

Compatibility with the predecessor module

The IM151-3 PN interface module (6ES7151-3AA22-0AB0) is compatible with the IM151-3
PN interface module (6ES7151-3AA20-0AB0).
The new interface module directly replaces the predecessor module in an existing system
without the need for reconfiguration.
Firmware updates on the predecessor module are not supported.

Spare-part application of an IM151-3 PN (6ES7151-3AA10-0AB0)

If a spare part is required, you can replace an IM151-3 PN (6ES7151-3AA10-0AB0) with an
IM151-3 PN (6ES7151-3AA22-0AB0) if the following conditions are fulfilled:
● 15 mm free space to the left of the IM151-3 PN
● STEP 7 V5.3 SP 3
● The user program is adapted in accordance with the "From PROFIBUS DP to PROFINET
IO" Programming Manual, Version 01/06.

Configuring
Configure the IM151-3 PN interface module using STEP 7 V5.4 SP 2.

Restrictions when operating the modules with the IM151-3 PN

The following modules cannot be used with the IM151-3 PN:

Module Up to order number Up to product version

2AO U; HIGH FEATURE 6ES7135-4LB01-0AB0 3
2AO I; HIGH FEATURE 6ES7135-4MB01-0AB0 3
1SI serial interface module 6ES7138-4DF00-0AB0 4
Modbus/USS serial interface module 6ES7138-4DF01-0AB0 4
2PULSE 6ES7138-4DD00-0AB0 6
1Count 24V/100kHz 6ES7138-4DA03-0AB0 -
Motor starter
• Direct starter 3RK1301-xxxxx-1AA1
• Reversing starter 3RK1301-xxxxx-1AA1

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8 Manual, 04/2007, A5E01062419-01
 Properties
1.1 IM151-3 PN interface module

Pin assignment
The following table shows the pin assignment of the IM151-3 PN interface module for the 24
V DC voltage supply and of the RJ45 interfaces for PROFINET IO:

Table 1-1 Properties of the IM151-3 PN interface module

View Signal name Description

1 TD Transmit Data +
6KLHOG
2 TD_N Transmit Data –
3 RD Receive Data +
 4 GND Ground
5 GND Ground
6 RD_N Receive Data –
 7 GND Ground
8 GND Ground

/ / 0 0 1L+ 24 V DC

2L+ 24 V DC (for loop through)
1M Ground
2M Ground (for loop through)

Block diagram

/,1. 5;7; 6) %) 21

5-

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FRQQHFWLRQ 0HPRU\&DUG LVRODWLRQ FRQQHFWLRQ

3
,QWHUQDO 3
SRZHUVXSSO\ 3
3

Figure 1-1 Block diagram for the IM151-3 PN interface module

IM151-3 PN interface module (6ES7151-3AA22-0AB0)

Manual, 04/2007, A5E01062419-01 9
Properties
1.1 IM151-3 PN interface module

Technical data IM151-3 PN (6ES7151-3AA22-0AB0)

Dimensions and weight

Dimension B (mm) 60
Weight Approx. 150 g
Module-specific specifications
Data transmission rate • 10 Mbps for Ethernet services
• 100 Mbps full duplex for PROFINET IO
Transmission procedure 100BASE-TX
Autonegotiation Yes
Autocrossing Yes
Bus protocol PROFINET IO + TCP/IP
Supported Ethernet services • ping
• arp
• Net diagnostics (SNMP)/MIB-2
PROFINET interface 2x RJ45
Manufacturer ID (vendor ID) 002AH
Device ID (DeviceID) 0301H
Voltages, currents, potentials
Rated supply voltage of the electronic 24 V DC
components (1L+)
• Incorrect polarity protection Yes
• Power failure bypass Min. 20 ms
Galvanic isolation
• Between the backplane bus and electronic No
components
• Between Ethernet and electronic components Yes
• Between the supply voltage and electronic No
components
Permitted potential difference (to the rail) 75 V DC/60 V AC
Insulation test voltage 500 V DC
Current consumption from rated supply voltage Approx. 200 mA
(1L+)
Power dissipation of the module Approx. 2 W
Status, interrupts, diagnostics
Interrupts Yes
Diagnostic function Yes
• Batch error Red LED "SF"
• Bus monitoring PROFINET IO Red "BF" LED
• Monitoring of the supply voltage of the Green "ON" LED
electronics
• Existing connection to network One green LED "LINK" per interface
• Transmitting/receiving data on the network One green LED "RX/TX" per interface

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10 Manual, 04/2007, A5E01062419-01
 Properties
1.2 SNMP

1.2 SNMP
The interface module supports the Ethernet service SNMP. MIB-2 (RFC1213) is supported.
R/W objects can be changed using SNMP tools and are stored in the module.
Following replacement with a brand new module, the R/W objects of the interface module
are set to the factory settings.

Reset to default settings

NOTICE
When factory settings are restored, the stations in a line can fail.

"Reset to default settings" is only possible if the IO device is not exchanging data with a
controller.
Remanent stored SNMP parameters are reset to default settings (STEP 7 V5.3 SP 3 and
higher) in HW Config dialog "Target system > Ethernet > Edit Ethernet nodes" "Reset" button
under "Reset to default settings".
The following data is not deleted when resetting:
● The device name is saved to the SIMATIC Micro Memory Card.
● The MAC address
● I&M data

Note
Deleting the device name
To prevent a new module with a "strange" device name from starting, delete the device
name from the SIMATIC Micro Memory Card.
Open the properties dialog box of the interface module in HW Config. Confirm the properties
dialog box without entering a device name in the "Assign device name" field.

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Properties
1.3 SIMATIC Micro Memory Card

1.3 SIMATIC Micro Memory Card

SIMATIC Micro Memory Card (MMC) as memory medium

A SIMATIC Micro Memory Card is used as a memory medium for the IM151-3 PN.
A 64 k MMC is sufficient for saving the device name.
An MMC of 2 MB or higher is required for a firmware update.

Position of the module slot for the SIMATIC Micro Memory Card

1
2

(6/[$$
3
&DUG
0HPRU\
0LFUR
6,0$7,&
%\WH

6,(0(16

(76

① SIMATIC Micro Memory Card

② Module slot
③ Ejector

Insertion of the SIMATIC Micro Memory Card

Note
You can save either process-related data (device names) or firmware update data on one
MMC.

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12 Manual, 04/2007, A5E01062419-01
 Properties
1.3 SIMATIC Micro Memory Card

Service life of a SIMATIC Micro Memory Card

The service life of a SIMATIC Micro Memory Card essentially depends on the following
factors:
● Number of deletion or programming operations
● External factors, such as ambient temperature
At an ambient temperature of up to 60°C, a SIMATIC Micro Memory Card has a service life
of 10 years, with a maximum of 100,000 write/delete operations.

NOTICE
Possible data loss
If the maximum number of write/delete operations is exceeded, data loss is possible.

Available SIMATIC Micro Memory Cards

Table 1-2 Available SIMATIC Micro Memory Cards

Description As of order number Memory size

SIMATIC Micro Memory Card 64k 6ES7953-8LF11-0AA0 64 KB
SIMATIC Micro Memory Card 128k 6ES7953-8LG11-0AA0 128 KB
SIMATIC Micro Memory Card 512k 6ES7953-8LJ11-0AA0 512 KB
SIMATIC Micro Memory Card 2M 6ES7953-8LL11-0AA0 2 MB
SIMATIC Micro Memory Card 4M 6ES7953-8LM11-0AA0 4 MB
SIMATIC Micro Memory Card 8M 6ES7953-8LP11-0AA0 8 MB

Inserting/replacing the card

Note
In order to ensure that it will function correctly, the SIMATIC Micro Memory Card must only
be inserted or removed with the power turned off.

The beveled corner of the SIMATIC Micro Memory Card prevents it from being inserted the
wrong way round (reverse polarity protection).
The module slot for the SIMATIC Micro Memory Card is located behind the front door on the
interface module. The front door has a protruding edge for opening.
To eject the card, push in the ejector with a suitable object (such as a small screwdriver or
ball-point pen).

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Properties
1.4 Firmware update

1.4 Firmware update

Firmware update
The firmware of an IM151-3 PN can be updated:
● Using a SIMATIC Micro Memory Card with at least 2 MB of memory.
You can find additional information on the Internet at:
http://support.automation.siemens.com/WW/view/en/19241998/133100
● Via PROFINET IO, e.g., using HW Config or in the SIMATIC Manager via "Target system
> Display accessible nodes".
For additional information, refer to the STEP 7 Online Help.

Requirements
In order to update the firmware of an IM151-3 PN you require:
● STEP 7, V5.3 or higher, SP 2
● A SIMATIC Micro Memory Card
● A PC or programming device with a facility for writing to a SIMATIC Micro Memory Card

NOTICE
When the firmware is updated, the stations in a line can fail.

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14 Manual, 04/2007, A5E01062419-01
Parameters 2
2.1 Parameters for the IM1513 PN interface module

Table 2-1 Parameters for the IM151-3 interface module

IM151-3 Value range Default setting Applicability

Bus length ≤ 1 m/> 1 m ≤1m ET 200S
Interference frequency 50 Hz/60 Hz 50 Hz ET 200S
suppression
Reference junction slot None/2 to 63 None ET 200S
Reference junction input RTD on channel 0/ 0 ET 200S
RTD on channel 1

2.2 Parameter description

2.2.1 Bus length

≤ 1 m: The default setting for the maximum bus length is 1 m.
> 1 m: The bus length of the ET 200S is > 1 m and can be up to 2 m. However, this setting
will increase the response time of the ET 200S.

2.2.2 Interference frequency suppression

The frequency of your AC power system can interfere with the measured value especially
when measuring in low voltage ranges and using thermocouple elements. Enter the line
frequency for your system here (50 Hz or 60 Hz).
The interference frequency suppression parameter applies to all analog electronic modules.
This parameter is also used to specify the integration and conversion time of the various
modules. See the technical data for the analog electronic modules.

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Manual, 04/2007, A5E01062419-01 15
Parameters
2.2 Parameter description

2.2.3 Reference junction slot

This parameter can be used to assign a slot (none, 2 to 12/2 to 63) with a channel location
for measuring the reference temperature (calculation of the compensation value).

Reference
Refer to the manuals for the analog electronic modules for information on connecting
thermocouples.

2.2.4 Reference junction input

This parameter can be used to set the channel (0/1) for measuring the reference
temperature (calculation of the compensation value) for the assigned slot.

Reference
Refer to the manuals for the analog electronic modules for information on connecting
thermocouples.

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Functions 3
3.1 Identification data for PROFINET IO

Definition
Identification data are data that are stored in a module for assisting the user in:
● checking the system configuration
● locating modified system hardware
● troubleshooting a system
Identification data enable modules to be uniquely identified online.
In STEP 7, the identification data are displayed in the "Module Information - IM 151" and
"Properties ..." tabs (see STEP 7 Online Help).

Reading of identification data

You can directly access specific identification data by selecting Read data record. Obtain the
corresponding part of the identification data under the associated data record index.
The data records are structured as follows:

Table 3-1 Basic structure of data records with identification data for PROFINET IO

Contents Length (bytes) Coding (hex)

Header information
BlockType 2 I&M0: 0020
I&M1: 0021
I&M2: 0022
I&M3: 0023
BlockLength 2 I&M0: 0038
I&M1: 0038
I&M2: 0012
I&M3: 0038
BlockVersionHigh 1 01
BlockVersionLow 1 00
Identification data
Identification data I&M0/Index AFF0 hex: 54
(see table below) I&M1/Index AFF1 hex: 54
I&M2/Index AFF2 hex: 16
I&M3/Index AFF3 hex: 54

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Functions
3.1 Identification data for PROFINET IO

The data structures in the data records correspond to the PROFINET IO definitions.

Table 3-2 Identification data for PROFINET IO

Identification data Access Default setting Description

Identification data 0: (data record index AFF0 hex)
VendorIDHigh read (1 bytes) 00 hex The name of the manufacturer is stored
VendorIDLow read (1 bytes) 2A hex here. (42 dec = SIEMENS AG)
Order_ID read (20 bytes) Order number of the module
IM_SERIAL_NUMBER read (16 bytes) - Serial number (device specific)
IM_HARDWARE_REVISION read (2 bytes) 1 Corresponding hardware version
IM_SOFTWARE_REVISION read Firmware version Indicates the firmware version of the
• SWRevisionPrefix (1 byte) V, R, P, U, T module.
• IM_SWRevision_Functional_ (1 byte) 00 - FF hex
Enhancement
• IM_SWRevision_Bug_Fix (1 byte) 00 - FF hex
• IM_SWRevision_Internal_ (1 byte) 00 - FF hex
Change
IM_REVISION_COUNTER read (2 bytes) - Provides information on parameter
modifications on the module.
IM_PROFILE_ID read (2 bytes) 0000 Generic device
IM_PROFILE_SPECIFIC_TYPE read (2 bytes) 0005 hex on interface modules
IM_VERSION read 0101 hex Provides information on the identification
• IM_Version_Major (1 byte) data version
(0101 hex = version 1.1)
• IM_Version_Minor (1 byte)
IM_SUPPORTED read (2 bytes) 000E hex Provides information on existing
identification data (I&M1 to I&M3)
Maintenance data 1: (data record index AFF1 hex)
IM_TAG_FUNCTION Read/write - Define a unique identifier for the module in
(32 bytes) this record.
IM_TAG_LOCATION Read/write - Define the installation location of the
(22 bytes) module.
Maintenance data 2: (data record index AFF2 hex)
IM_DATE Read/write YYYY-MM-DD HH:MM Enter the installation date of the module
(16 bytes) here.
Maintenance data 3: (data record index AFF3 hex)
IM_DESCRIPTOR Read/write - Define a comment describing the module in
(54 bytes) this record.

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18 Manual, 04/2007, A5E01062419-01
 Functions
3.2 Configuring port 1 and port 2

3.2 Configuring port 1 and port 2

Introduction
The interface module can diagnose 2 ports: X1 P1 and X1 P2.

Requirement
● The ports must be configured in HW Config.
● The port diagnostics must be enabled.

Configuring the ports in HW Config

Configure both ports in HW Config in the "Properties of the IM151-3 PN port..." dialog box:
● Addresses tab: Diagnostic address of the respective port.
● Topology tab:
You can specify a "Port interconnection".
● Options tab:
To enable the port diagnostics, select the following for "Connection" under "Transmission
Medium/Duplex": "Automatic Settings (monitor)".

Reference
See STEP 7 Online Help.

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Functions
3.2 Configuring port 1 and port 2

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20 Manual, 04/2007, A5E01062419-01
Interrupt, error, and system messages 4
4.1 Diagnostics using LED display

LED display
LED display at the IM151-3 interface module (front door opened):

6) 1

%) 2

21 3
(76
/,1. 4

5;7; 5

① Batch error (red)

② Bus fault (red)
③ Supply voltage (green)
Under the front door:
④ Connection to a switch or IO controller (green), per interface
⑤ Data exchange (yellow), per interface

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Interrupt, error, and system messages
4.1 Diagnostics using LED display

Status and error displays

Table 4-1 Status and error displays on the IM151-3

LEDs Meaning Remedy

SF BF ON
Off Off Off There is no voltage at the interface module, or • Switch on the 24 V DC supply voltage at
the interface module has a hardware defect. the interface module.
* * On There is voltage at the interface module. –
* Flashing On Faulty or no connect message frame - no data • Check the interface module.
0.5 Hz transfer between the IO controller and the • Check the configuration and parameter
interface module (IO device), although the assignment.
device is physically connected to the switch. • Check the device name.
Causes: • Assign a valid device name to the interface
• Incorrect device name module.
• Configuration error • Check the IO controller
• Parameter assignment error
• The I/O controller is
disconnected/defective or the bus cable to
the controller is missing.
* On On The IO device is not connected to a switch. • Establish a connection to the IO controller
(via a switch).
• Assign a valid device name to the interface
module.
• Check the bus configuration.
• Check that the bus connector is correctly
inserted.
• Check whether the bus cable to the
I/O controller is interrupted.
On * On The configured structure of the ET 200S does • Check the structure of the ET 200S,
not coincide with the actual structure of the ET whether a module is missing or defective,
200S. or whether an unconfigured module has
been inserted.
• Check the configuration (using STEP 7, for
example), and correct the parameter
assignment error.
• There is an error in an I/O module, or the • Replace the interface module, or contact
interface module is defective. your Siemens representative.

• Incoming diagnostics
On Off On • No S7 program on the SIMATIC Micro • Format the SIMATIC Micro Memory Card
Memory Card • Before switching on the supply voltage,
• No SIMATIC Micro Memory Card is insert an empty SIMATIC Micro Memory
inserted. Card in the IM151-3 PN.
• The SIMATIC Micro Memory Card is out of
memory, or can not provide sufficient
memory for the device name.
• No suitable SIMATIC Micro Memory Card
is inserted (i.e., no SIMATIC Micro
Memory Card from Siemens).
In this state, the IO device cannot be
accessed.

IM151-3 PN interface module (6ES7151-3AA22-0AB0)

22 Manual, 04/2007, A5E01062419-01
 Interrupt, error, and system messages
4.1 Diagnostics using LED display

LEDs Meaning Remedy

SF BF ON
On On On A brand new SIMATIC Micro Memory Card is • Wait until the formatting sequence is
being formatted. complete. This may take several minutes.
The formatting sequence is completed
when the SF LED goes out.
Off Off On Data exchange is taking place between the –
IO controller and the ET 200S.
The target configuration and actual
configuration of the ET 200S match.
On On Off FW update busy
Off Flashing Off FW update successfully completed
0.5 Hz
On Flashing Off External error during FW update • Use the correct FW for the update.
0.5 Hz (incorrect FW, for example)
On Flashing Off Internal error during FW update • Repeat the FW update.
2 Hz (possible read/write error)
*) not relevant

LEDs Meaning Remedy

LINK RX/TX
Off Off No connection to switch/IO controller. No uniform transmission rate
On * Connection to switch/IO controller. _
On On Transmission/reception is in progress _

IM151-3 PN interface module (6ES7151-3AA22-0AB0)

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Interrupt, error, and system messages
4.2 Diagnostics messages of the electronic modules

4.2 Diagnostics messages of the electronic modules

Actions after a diagnostics message

Each diagnostics message triggers the following actions:
● The SF LED on the interface module lights up.
● Several diagnostics messages can be output simultaneously.
● Diagnostics data is reported as diagnostics interrupts and can be read from data records.
● When a diagnostics message is output, it is saved to the diagnostics buffer of the I/O
controller.
● OB 82 is called. If OB 82 is not available, the I/O controller will switch to STOP.
● Acknowledgment of the diagnostics interrupt (thereafter a new interrupt is possible).

Causes of errors and troubleshooting

The causes of errors and troubleshooting for diagnostics messages are described in this
manual in the chapter titled "Channel diagnostics" under "Interrupt, error, and system
messages on PROFIBUS DP".

See also
Channel diagnostics (Page 26)

4.3 Substitute value behavior

Substitute value behavior

In all PROFINET IO interface modules, substitute value behavior is slot-selective.
Each output behaves according to its parameterized substitute value behavior, e.g., "At zero
current/voltage" or "Output substitute value". Substitute value behavior is triggered when the
user data accompanying each instance is set to "Bad".

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 Interrupt, error, and system messages
4.4 Diagnostics with STEP 7

4.4 Diagnostics with STEP 7

4.4.1 Reading out diagnostics

Options for reading out diagnostics

Table 4-2 Reading out diagnostics with STEP 7

Automation system Block or Application See ...

with tab in STEP 7
IO controller
SIMATIC S7 In HW Config with the Device diagnostics in "Diagnosing hardware" in
menu command plain text on the STEP 7 STEP 7 online help
"Station > Open interface (in the Quick
online" View, Diagnostics View
or Module Status
windows)
SFB 52 Reading data sets from SFB see STEP 7 online
"RDREC" the I/O device help (System
functions/Function blocks)
SFB 54 Receiving interrupts from SFB see STEP 7 online
"RALRM" the I/O device help (System
functions/Function blocks)

IM151-3 PN interface module (6ES7151-3AA22-0AB0)

Manual, 04/2007, A5E01062419-01 25
Interrupt, error, and system messages
4.4 Diagnostics with STEP 7

4.4.2 Channel diagnostics

Definition
Channel diagnostics provide information about channel errors in the modules.
Channel errors are mapped as channel diagnoses in I/O diagnostics data records.
You can read all diagnostics data of a submodule slot, or of a slot, or of a device slot
assigned to the I/O controller, or of an IO device. The distinction is made based on the data
record number:

800AH Channel diagnostics for a submodule slot

800BH Vendor-specific channel diagnostics for a submodule slot (incoming)
800CH Vendor-specific channel diagnostics for a submodule slot (incoming and
outgoing)
C00BH Vendor-specific channel diagnostics for a slot (incoming)
C00CH Vendor-specific channel diagnostics for a slot (incoming and outgoing)
E002H Deviation of the set configuration from the actual configuration of an IO
device assigned to an IO controller
E00AH Channel diagnostics for the channels assigned to an IO controller in an IO
device
E00BH Vendor-specific channel diagnostics for the channels assigned to an IO
controller in an IO device (incoming)
E00CH Vendor-specific channel diagnostics for the channels assigned to an IO
controller in an IO device (incoming and outgoing)
F00AH Channel diagnostics for an IO device
F00BH Vendor-specific channel diagnostics for an IO device (incoming)
F00CH Vendor-specific channel diagnostics for an IO device (incoming and
outgoing)
The data record is read with the SFB 52 RDREC (read data record).

Note
Spare-part application of an IM151-3 PN (6ES7151-3AA10-0AB0)
If a spare part is required, you can replace an IM151-3 PN (6ES7151-3AA10-0AB0) with an
IM151-3 PN (6ES7151-3AA22-0AB0) if you adapt the queries of the following diagnostic
data records in your existing user program:
• 0x800A, 0x800B, 0800C, 0xC00B, 0xC00C, 0xF00A, 0xF00B, and 0xF00C
You will find additional information in the From PROFIBUS DP to PROFINET IO
Programming Manual, Version 01/2006.

Structure of diagnostic data records

You will find the diagnostic data records structure and programming examples in the From
PROFIBUS DP to PROFINET IO Programming Manual.
Data records supported by ET 200S are based on PROFINET IO - Application Layer Service
Definition V2.0.
You can download the standard at www.profibus.com at no cost.

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26 Manual, 04/2007, A5E01062419-01
 Interrupt, error, and system messages
4.4 Diagnostics with STEP 7

Channel diagnostics
The channel diagnostics for the ET 200S with the IM151-3 are structured as follows:

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Figure 4-1 Structure of the channel diagnostics for ET 200S with IM151-3 PN (Part 1)

IM151-3 PN interface module (6ES7151-3AA22-0AB0)

Manual, 04/2007, A5E01062419-01 27
Interrupt, error, and system messages
4.4 Diagnostics with STEP 7

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Figure 4-2 Structure of the channel diagnostics for ET 200S with IM151-3 (Part 2)

Bytes 20 to 25 are allocated to each additional error reported in this diagnostic message.

Error types of the other modules

The error types for the power modules, digital electronic modules, analog electronic
modules, and technology modules can be found in the relevant manual.

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 Interrupt, error, and system messages
4.4 Diagnostics with STEP 7

4.4.3 Incorrect ET 200S module configurations on PROFINET IO

Incorrect module configurations

The following incorrect ET 200S module configurations will cause the ET 200S IO device to
fail or prevent data exchange.
● Starting with 2 missing modules
● Terminating module missing
● Number of modules exceeds maximum configuration
● Backplane bus fault (for example, defective terminal module)

Note
The I/O device will not start up if one module is missing (gap) and the ET 200S is
switched on.

4.4.4 Interruption of the ET 200S backplane bus

Separate diagnostics of bus interruption

If the ET 200S does not start up, this may have the following causes:
● One or several missing modules
● Terminating module missing
● Number of modules exceeds maximum configuration
● Backplane bus fault (for example, defective terminal module)
If the data exchange is interrupted, it may have the following causes:
● At least two modules (compared to a missing module, this is no longer a gap, but rather a
loose backplane bus)
● Terminating module missing
● Backplane bus fault (for example, defective terminal module)
ET 200S backplane bus interruptions do not trigger an interrupt.
You can read this information with STEP 7 in the SIMATIC Manager via "Accessible nodes"
in the "Module status" window. To this end, the PD must be available in the PROFINET sub-
net. The information is displayed in text format.

IM151-3 PN interface module (6ES7151-3AA22-0AB0)

Manual, 04/2007, A5E01062419-01 29
Interrupt, error, and system messages
4.4 Diagnostics with STEP 7

Grouping of diagnostics for bus interruption

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Figure 4-3 Structure of diagnostics of the bus interrupt for ET 200S with IM151-3 on the
PROFINET IO

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 Interrupt, error, and system messages
4.4 Diagnostics with STEP 7

4.4.5 Failure of the load voltage from the power module

Load voltage failure

Should the load voltage of the power module fail, the electronic modules will behave as
follows:
● If an electronic module is removed during a load voltage failure, a remove-module
interrupt is triggered.
● If an electronic module is inserted during a load voltage failure, an insert-module interrupt
is triggered.

Note
Electronic modules that are re-parameterized during operation must be parameterized yet
again once the load voltage has been restored to the power module.

4.4.6 STOP of the IO controller and recovery of the IO device

Diagnostics events triggered by a STOP of the IO controller

Diagnostics frames received from the IO device while the IO controller is in STOP will not
initiate a call of any corresponding OBs after when the IO controller goes into RUN. To
obtain an overview of the device state, call OB 100.

Diagnostics after recovery of the IO device

After the recovery of an IO device, call SFB 52 to read data record E00CH. This record
contains all diagnostics data of the IO device slots IO assigned to an IO controller.

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Interrupt, error, and system messages
4.5 Maintenance alarms

4.5 Maintenance alarms

Introduction
The PROFINET interfaces of the interface module support the diagnostic and maintenance
concept in PROFINET in accordance with IEC 61158-6-10. The goal is early detection and
correction of potential errors.
On the interface module, maintenance interrupts signal to the the user when network
components must be checked or replaced.

Maintenance interrupts
The interface module signals a maintenance interrupt to the higher-level diagnostics unit
when the following events occur:

Maintenance interrupts Event Message/Meaning

Level 1: Loss of • No synchronization message frame received
Maintenance required synchronization After parameter assignment or during operation, the sync master did
not receive a synchronization message frame within the timeout
period.
• Jitter lies outside the limits
– The maximum permissible jitter has been exceeded during
synchronization.
– A sync slave has been synchronized by the sync master again.
Network error • Message frames rejected 1
The integrated switch has rejected 3 message frames due to network
overload.
Level 2: Network error • Message frames rejected 1
Maintenance demanded The integrated switch has rejected 10 message frames due to network
overload.
1 These diagnostic messages are deleted automatically after 1 second.

System alarms in STEP 7

The maintenance information is generated in STEP 7 with the following system alarms:
● Maintenance required, identified by a yellow wrench per port.
● Maintenance demanded, identified by an orange wrench per port.

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 Interrupt, error, and system messages
4.6 Evaluating the interrupts of the ET 200S

4.6 Evaluating the interrupts of the ET 200S

Introduction
The I/O device generates interrupts as a reaction to specific error events. Interrupts are
evaluated based on the I/O controller used.

Evaluating interrupts with IO controller

The ET 200S supports the following interrupts
● Diagnostic interrupts
● Process interrupts
● Insert/remove module interrupts
● Maintenance interrupts
An interrupt automatically initiates execution of the interrupt OBs in the CPU of the IO
controller (see the Programming Manual System Software for S7-300/S7-400, under
"Program design.".
Information on the cause and class of the error is already available based on the OB number
and start information.
You can obtain detailed information on the error event in the error OB with SFB 54 RALRM
(read supplementary interrupt information).

Triggering of a diagnostic interrupt

When an incoming or outgoing event (e.g., wire break) is registered the module triggers a
diagnostic interrupt: if "Enable: Diagnostic interrupt" is set.
The CPU interrupts processing of the user program and processes the OB 82 diagnostic
block instead. The event that triggered the interrupt is entered in the OB 82 start information.

Triggering a process interrupt

When the CPU receives a process interrupt it interrupts the user program and processes the
OB 40 process interrupt. The event that triggered the interrupt is entered in the OB 40 start
information.

Triggering of an insert/remove-module interrupt

The CPU interrupts processing of the user program and processes the OB 83 diagnostic
block instead. The event that triggered the interrupt is entered in the OB 83 start information.

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Manual, 04/2007, A5E01062419-01 33
Interrupt, error, and system messages
4.6 Evaluating the interrupts of the ET 200S

Diagnosis "Process interrupt lost"

The "Process interrupt lost" diagnosis is not currently available for the following modules:
● 2DI DC24V HF (6ES7131-4BB01-0AB0),
● 4DI DC24V HF (6ES7131-4BD01-0AB0) and
● 4DI UC24..48V HF (6ES7131-4CD00-0AB0)

Note
Process interrupts should not be used for technological purposes (e.g., cyclical
generation of process interrupts).
Depending on the number of I/O modules and the communication load, process interrupts
may be lost if more than approx. 50 are generated per second.

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Response times 5
5.1 Response times of PROFINET IO

Calculation of the response time for IM151-3 PN

The following equation enables you to make an approximate calculation of the ET 200S
response time:
Response time [μs]: 390
+ Maximum out (380 + 9m + 11do) or (24m + 40ai + 80t)
+ Maximum out (120 + 9m) or (24 + 9do + 40ao + 80t)

m Total number of all modules (power modules, digital electronic modules, analog electronic
modules, 4 IQ-SENSE electronic modules, technological modules and motor starters)
do Sum total of all digital output modules
ao Sum total of all analog output modules
ai Sum total of all analog input modules and 1SSI fast electronic modules
t Number of all technology modules (except 1SSI fast)

Note
The formula specified applies to cyclic data transfer. The following requirements must be
fulfilled:
• No diagnostics are reported.
• No modules are removed and inserted.
• PROFINET sending cycle 1 ms

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Response times
5.2 Response time for digital input modules

5.2 Response time for digital input modules

Input delay
The reaction times of the digital input modules depend on the input delay.

Reference
Information on the input delays can be found in the technical data of the manual for the
relevant digital electronic module.

5.3 Response time for digital output modules

Output delay
The response times correspond to the output delay.

Reference
Information on the output delays can be found in the technical data of the manual for the
relevant digital electronic module.

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 Response times
5.4 Response time for analog input modules

5.4 Response time for analog input modules

Conversion time
The conversion time comprises the basic conversion time and the processing time for wire
break check diagnostics.
In integrative conversion processes, the integration time is included directly in the conversion
time.

Cycle time
The analog/digital conversion and the transfer of the digitized measured values to memory or
to the backplane bus take place sequentially. In other words, the analog input channels are
converted one after the other. The cycle time, that is, the time until an analog output value is
converted again, is the sum of the conversion times of all the activated analog output
channels of the analog input modules. You should deactivate unused analog input channels
during parameter assignment in order to reduce the cycle time. The conversion and
integration time for a deactivated channel is 0.
The following figure gives you an overview of what the cycle time for an n-channel analog
input module comprises.

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Figure 5-1 Cycle time of the analog input module

Reference
Information on the conversion times can be found in the technical data of the manual for the
relevant analog electronic module.

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Manual, 04/2007, A5E01062419-01 37
Response times
5.5 Reaction times of analog output modules

5.5 Reaction times of analog output modules

Conversion time
The conversion time of the analog output channels comprises the time for the transfer of the
digitized output values from internal memory and the digital/analog conversion.

Cycle time
The conversion of the analog output channels for the module takes place with a processing
time and sequentially with a conversion time for channels 0 and 1.
The cycle time, i.e. the time until an analog output value is converted again, is the sum of the
conversion times of all the activated analog output channels and of the processing time of
the analog output module.
The following figure provides you with an overview of what makes up the cycle time for an
analog output module.

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Figure 5-2 Cycle time of the analog output module

Settling time
The settling time (t2 to t3) i.e. the time from the application of the converted value until the
specified value is obtained at the analog output - depends on the load. A distinction must be
drawn between resistive, capacitive, and inductive loads.

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 Response times
5.6 Response times for a 4 IQ-SENSE electronic module

Response time
The response time (t1 to t3) i.e., the time from the application of the digital output values in
internal memory until the specified value is obtained at the analog output - is, in the most
unfavorable case, the sum of the cycle time and the settling time. The most unfavorable case
is when the analog channel is converted shortly before the transfer of a new output value
and is not converted again until after the conversion of the other channels (cycle time).
This figure shows the response time of an analog output channel:

W$

W(
W=

W W W

Figure 5-3 Response time of an analog output channel

tA Response time
tZ Cycle time, corresponding to the processing time of the module and the conversion time of
the channel
tE Settling time
t1 new digital value applied
t2 output value transferred and converted
t3 specified output value obtained

Reference
Information on the conversion times can be found in the technical data of the manual for the
relevant analog electronic module.

5.6 Response times for a 4 IQ-SENSE electronic module

The response time of the 4 IQ-SENSE electronic module is specified as a cycle time in the
Technical Data.

5.7 Response times for technology modules

The response times of the technology modules are specified as response time or update rate
in the Technical Data. See ET 200S Technological Functions Manual.

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Response times
5.7 Response times for technology modules

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40 Manual, 04/2007, A5E01062419-01
Index

B M
Basic knowledge requirements, 3 Maintenance interrupts
Block diagram, 9 Loss of synchronization, 32
Network error, 32

C
O
Channel diagnostics, 26
Compatibility, 8 Options, 25
Configuration
Ports, 19
Configuring, 8 P
Conversion time, 38
Parameters, 15
Cycle time, 37, 38
Pin assignment, 9
Ports, 19
Properties, 7
D
Diagnostics, 25
after recovery of the IO device, 31 R
after STOP IO controller, 31
Reading out diagnostics, 25
Disposal, 3
Recovery of the IO device
Diagnostics events triggered, 31
Recycling, 3
E
Response time, 39
Evaluating interrupts with IO controller, 33 Response times
4 IQ-SENSE, 39
analog input modules, 37
F analog output modules, 38
Firmware update, 14 digital input modules, 36
digital output modules, 36
Technological modules, 39
I
Identification data, 17
Internet
Service & Support, 4

L
LED display, 21
Load voltage
Failure, 31
Load voltage failure, 31

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Index

S STEP 7, 25
STOP IO controller
Scope
Diagnostics events triggered, 31
Manual, 3
Service & Support, 4
Settling time, 38
T
SIMATIC Micro Memory Card, 12
Service life, 13 Technical data, 10
SIMATIC Micro Memory Cards Technical Support, 4
Order numbers, 13 Training center, 4
SNMP, 11
Status and error displays, 22

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42 Manual, 04/2007, A5E01062419-01