Professional Documents
Culture Documents
products use
by coal mines
Robert N. Stone
Christopher Risbrudt
James Howard
This paper reports on a study to determine the Source: Wood products use in coal mining, Bureau ofMines, U.S. Dept. of the
Interior, April 1982.
lumber and mine timbers used in mining of coal. Mine
timbers are produced from low-quality hardwood trees.
The use of timber products in mining has declined in the
United States since 1923 when 174 million cubic feet of The authors are, respectively, Supervisory Research Fore
wood materials were consumed by the industry. By 1970 ster, USDA Forest Serv., Forest Prod. Lab., P.O. Box 5130,
the consumption of mining timbers had declined to 32 Madison, WI 53705; Director, Policy Analysis, Programs and
million cubic feet, and to 24 million cubic feet by 1976 Legislation, USDA Forest Serv., Washington, D.C.; and Econ
omist, USDA Forest Serv., Forest Prod. Lab., Madison, Wis.
(Fig. 1). This trend ended, however, and consumption This paper was received for publication in May 1984.
began to rise because of the rising production of coal as Forest Products Research Society 1985.
an alternative fuel to oil. By 1979, mine timber con- Forest Prod. J. 35(6):45-52.
TABLE 2. – Wood use for 1979 in surface mines. timber products to mining firms, and to project future
Companies returning survey wood products use in mining.
Total Wood Wood use Regional Questionnaires totaling 993 were sent to coal
Region NO. production used per ton wood use mining firms requesting information on wood products
(MM tons) (M BF) (BF) (M BF) use during 1979 in and outside of their mines. Response
Eastern coal 80 30.207 1,764.3 0.0584 10,888.5
Midcontinent coal 23 29.921 2,378.8 .0798 7,083.0 to the mail questionnaire was low, the final return rate
Western coal 13 34.650 207.2 .0060 682.3 being 22 percent (220 mines responded). Therefore, a
Western lignite 2 11.832 140.4 .0119 831.5 sample of 220 mines provided data by questionnaire in
Total 118 106.511 4,490.7 .0424 19,485.3
this comprehensive study of the use of wood products in
Source: Wood products use in coal mining, Bureau of Mines, U.S. Dept. of the coal mining. Computer tape listings of 4,529 firms
Interior, April 1982.
classified as coal mines (Standard Industrial Classi
fication Code 1111-Anthracite Coal, and SIC
1211-Bituminous and Lignite Coal) were obtained
high oil prices has been the expansion of coal production from Dun and Bradstreet. The sample was selected from
(Fig. 2) and the resulting increases in wood products this listing. A number of establishments were rejected
production for mining supports and mining activities because they were identified as headquarters for multi
(8). Higher production of coal and projections of further location firms. Only single-location firms and branches
increases in coal output have led to questions by the of multilocation firms were directly sampled. Of these
mining industry about the adequacy of supplies of tra acceptable firms, 432 were identified as strip (surface)
ditional wood mining timbers such as props, laggings, mines, and 2,988 others were identified only as coal
crib blocks, headers, and other wood products used in mines, neither underground nor strip.
underground mining. Firms were selected using a stratified random sam
Sampling design pling design. The coal mines were disproportionately
sampled according to mine size, as classed by number of
The coal industry uses many types of wood products
employees. Numbers of mines sampled by employee-
in mining operations, especially in underground east
size class, in strip and underground mines, are shown in
ern mines. The U.S. Department of Agriculture, Forest
Table 3. All mines in the two largest mine classes were
Service, recently surveyed wood uses by mining firms
sampled, and the percentage declined in the smaller
for the Department of the Interior, Bureau of Mines (2).
employee-size classes to 10 percent in the 0 to 9 class.
About 89 percent of the sample consisted of under
ground mines, and the remaining 11 percent consisted Mine timber prices
of surface mines (2). The survey was part of a study to Prices for mine timbers vary with local and re
determine use of lumber and mine timbers in coal gional demands for common timber commodities. There
mining for 1979, to estimate the availability and use of is no single market or price structure for mine timbers.
46 JUNE 1985
Most mine timbers are cut or sawn from lower quality or and keep prices from rising greatly in the mine timber
small hardwood trees although some softwoods are industry. Another factor in keeping the price for mine
used. To get a handle on mine timber prices we evalu timbers stable is newer mining technology. If new tech
ated the prices and price trends for several hardwood nology can continue to introduce products such as steel
products. An evaluation of prices for commodities such fiber-reinforced concrete cribbing, which is of lower cost
as hardwood lumber, hardwood pulpwood, pallets, and than the conventional timber products, mine timber
crossties can indicate what might be paid for mining prices could hold or even decline.
timber. The trend in prices of mine timbers is expected The hardwood timber resource in the East is more
to be similar to that of the above commodities since most than adequate to assure that hardwood and mine timber
are hardwood. prices in the region will remain stable for the near
Over the last two decades or so there have been future. Except for fuelwood, prices for major hardwood
varying trends in the consumption of major hardwood products have shown little change (Fig. 3). For example,
timber products. For example, the use of hardwood hardwood stumpage and delivered sawlog prices have
pulpwood showed a significant increase, and the con shown very little increase since 1952 when compared to
sumption of fuelwood has increased sharply. softwood stumpage and delivered sawlog prices.
However, it appears that supplies of timber will be Pulpwood stumpage prices have shown declines.
adequate to meet demand for most hardwood products Wisconsin aspen prices for delivered pulpwood declined
between 1960 and 1980, while aspen real stumpage
prices have remained almost constant throughout the
period. The real stumpage prices of four primary pulp
wood species, namely jack pine, black spruce, aspen, and
balsam fir, showed mixed results after adjusting for
inflation (4). Real delivered price increases for pulp
wood have shown no percentage change over the period
from 1961 to 1979.
48 JUNE 1985
TABLE 4. – Wood use per ton of underground coal mined by process. As the proportion of coal mined by strip methods in
Room-and- Combined a region increases, the wood use per ton declines. In the
Region pillar methodsa Total eastern region, about 56 percent of coal production
comes from underground mines, and the wood use per
Eastern coal 1.486 1.774 1.608 ton is highest of the four regions. In the midcontinent
Midcontinent coal .340 (b) .340
Western coal .387 1.353 .559 and western coal regions, 37 and 16 percent, respec
a
Longwall and room-and-pillar.
Source: Wood products use in coal mining, Bureau of Mines, U.S. Dept. of the
Source: Wood products use in coal mining, Bureau of Mines, U.S. Dept. of the
Round props. – Round props are used to support
Interior, April 1982.
mine roofs. A prop is loaded perpendicularly to the roof
and floor for maximum strength. Props are used in
faces, mine entries, and along haulage corridors. They
kinds of wood used vary with forest character. For are required to have a diameter of not less than 1 inch
example, hardwood use is about 40 times greater than for every 15 inches of length, but in no case should they
softwood in the eastern region. In the eastern wood be less than 4 inches in diameter.
lands, hardwoods are plentiful, relatively cheap, dense, Nearly 55 percent (57 mines) of the underground
and strong. In the West where softwood forests pre mines returning questionnaires reported purchasing
dominate, 2-1/2 times more softwoods were used than round props in 1979. About 91 percent of the props in
hardwoods. Hardwood and softwood used in under underground coal mines in the United States are used in
ground mines in each region is reported in Table 5. the East. Nearly 98 percent of eastern props are hard
In the eastern region, initial installations in mine wood, with locust, hickory, oak, and elm being used.
entries and faces each use about one-third of the wood Black locust, offering excellent structural properties
used in the mine. Subsequent rehabilitation in mine and a high decay resistance, is a preferred species.
entries is the next most significant use, at 14 percent. Locust is also a prized wood for fenceposts, among other
Wood use in other areas of mines, e.g., shafts, slopes, uses. In the midcontinent region, approximately 83
and other, is minimal for both initial installation and percent of props are hardwood, primarily oak. Softwoods
subsequent rehabilitation. accounted for nearly 56 percent of prop material in the
West, with lodgepole pine and spruce the preferred
Initial installation in mine entries is the major use species. Oak is the only hardwood species mentioned as
of wood products in the midcontinent region, requiring prop material in the West.
57 percent of the wood employed. The only other sig
Round props accounted for nearly 25 percent of
nificant area of wood use is in the initial installation
total wood volume reported in the survey (Table 1).
of faces.
Sawn props. – Sawn props serve the same purpose
Wood use in the western coal region is very similar
as round props. They are preferred by some mines for
to the eastern region, averaging about one-third each
their ease of handling. Sawn props are often set in
for initial installation in mine entries and faces. Sub
mining corridors which tend to be permanent (3 to 10
sequent rehabilitation is also substantial in mine en
tries, but not in any other use. yr.). Approximately 8 percent of the underground mines
reported purchasing sawn props in 1979. Of the total
Underground uses wood volume, 94 percent was treated. The standard
Total wood used nationally for underground mines measures for eastern mines are 1.72 cubic feet per piece
is about 34.2 million cubic feet. A summary of wood with a mean length of 6.5 feet. For midcontinent mines,
products used in underground coal mines is shown in sawn props contain 2.09 cubic feet of wood and are 9 feet
Table 1. The greatest single wood use, both nationally long. No sawn props were reported purchased by west
and in any region, is crossbars. Crossbars are the most ern mines. Hardwoods accounted for all of the sawn prop
used product in both the eastern and midcontinent material with oak, hickory, and black locust the pre
regions. In the western region, round props are the most ferred species. Wood purchased for sawn props accounts
used product. Much of the wood used in underground for nearly 9 percent of all wood reported in the survey
coal mining occurs in the eastern region (88%). (Table 1).
50 JUNE 1985
The average purchase was 150,000 pieces. Wedges used utility markets. The need for wood will depend pri
in the West are generally larger than those used in marily on how effectively wood can compete with other
other areas of the United States, with 10 by 10 by 1.5 products (3). Projections of future wood use in coal
inches being the standard size. Because of their small mining were made as part of the study based on primary
size, no species was preferred, and it is assumed that any energy figures obtained from an Energy Information
wood, be it hardwood or softwood, suffices as wedging Administration report on energy forecasts. The fore
material. With a mean volume measure of approxi casts reflect three distinct world oil price scenarios–
mately 0.125 board foot per piece, wedges accounted for low, midrange, and high. In the low-range scenario, coal
approximately 0.5 percent of total wood reported in the will not substitute for oil as much as in the high-range
survey. Although large numbers of wedges were re scenario, and hence more coal will be required for the
ported used in the survey, the total wood volume is high oil price-range scenario. Coal will be relatively
small because of their generally small size. Further, much cheaper than oil, and more coal than oil will be
wedges are often made at the mines from scrap mate consumed.
rial, e.g. the short pieces remaining after props have To calculate figures for future wood usage in coal
been cut to length. mining, regional wood-use figures for 1979 were linked
Miscellaneous uses. – Miscellaneous uses of wood in to projected underground coal production. Underground
coal mines include brattice lumber for ventilation struc coal production in the East was 55 percent of the re
tures, floor planking, rib boards, and lumber and ply gion's total coal production in 1979. This percentage is
wood for general in-the-mine construction. Twenty per projected to rise to 93 percent in 1995 and hold at this
cent of the mines responding to the survey reported level through 2030. For the western region, under
purchasing wood for miscellaneous purposes in 1979. ground coal production amounted to 16 percent of west
Miscellaneous wood products account for 2 percent ern coal production in 1979. The share of underground
(160,103 ft.3) of all wood volume reported in the survey; coal production is expected to decline to 11 percent of the
of this, 40 percent was softwood. total by 1995. This is due to the expected expansion of
Wood use outside the mine. – Mines utilize wood surface production in the region. No changes in wood
products in temporary shacks, permanent buildings, products use per ton of coal mined are incorporated in
utility poles, survey stakes, rail ties, and many other the projections. Wood-use factors are held constant
uses outside of the mine itself. Because of the great throughout the 30-year projection period (3).
variety of uses, few of which employ wood products in Projections for the low, midrange, and high price
large quantity, data collection for these proved difficult. range for oil show wood products use in underground
To have calculated specific product use per ton of coal coal mining could increase 3.3 times between 1985 and
mined would have resulted in extremely small ratios 2015 (Table 6). In the low range about two-thirds of the
since few wood products were used in quantity. use of wood will remain in the eastern coal region and
In the eastern region miscellaneous lumber use about three-tenths in the midcontinent coal region. In
averaged about 760 board feet per mine per year. For total, wood products use in underground coal mining
the midcontinent and western coal regions, use per under a midrange oil price scenario is expected to in
mine averaged 280 and 30 board feet, respectively. crease 3.9 times. By 2030, projected wood use will reach
181 million cubic feet.
Outlook for the mine-timber market In the high oil price scenario, coal consumption is
Future wood requirements of the mining industry projected to be higher than the low or midrange sce
will depend on the demand for coal and the need for narios because the difference between coal and oil prices
wood in coal mining. The demand for coal is keyed to the is greatest; of course, wood use is also larger than in the
demand of the industrial, export, coking, and electric other scenarios. Nationally, wood use in this scenario
TABLE 6. – Projections of total coal production and wood products consumption in underground coal mines for a low, midrange, and high oil price scenario.a
Scenario
Year Low Midrange High
Wood Wood Wood
Underground products Underground products Underground products
production use production use production use
(MM tons) (M ft.3) (MMtons) (M ft.3) (MMtons) (M ft.3)
1985 508.8 44,988.9 502.3 44,358.9 497.2 44,109.3
1990 751.0 67,148.6 750.8 62,215.4 742.8 66,590.7
1995 928.5 83,893.2 935.8 84,545.9 922.9 83,515.0
2000 1,015.6 89,988.3 1,034.7 91,589.5 1,025.2 90,829.1
2005 1,052.4 92,109.3 1,084.5 94,755.6 1,082.5 94,592.4
ground mines play an important role in the industry. and analysis of steel-fiber-reinforced concrete mine support mem
Coal cannot be mined from underground without sup bers. Bureau of Mines Rept. of Investigation, U.S. Dept. of the
porting the roof and often the sides of the mining shafts. Interior.
For this use, wood is a valuable resource. As the Nation products use in coal mining. April.
requires more domestic coal, wood products will also be 3. KNUTSON, R. 1970. A look at the mine-timber market in the
needed in greater quantities. Appalachian Bituminous Coal Region. USDA Forest Sew. Res.
On a national scale, however, wood products used 4. LOTHNER, C.D., E. KALLIO, and T.D. DAVIS. 1950-1980, Minnesota
in coal mining are a small portion of total wood con and Wisconsin Forest Product Prices: A Historical Review. U.S.
sumption; use in underground coal mines amounts to Dept. of Agri., Forest Sew., North Central Forest Expt. Sta.,
about 0.24 percent of the national consumption of indus 5. MINE SAFETY AND HEALTH ADMINISTRATION. 1979. Title 30. Feder
trial roundwood of 14.0 billion cubic feet (excluding al Code of Regulations. Section 75.200-8 through 75.200-14.
fuelwood) in 1979. Even in the future, as wood use in 6. SKOG, K., and C. RISBRUDT. 1982. Trends in economic scarcity of
mining grows as projected, the timber resource is ade 11. Forest Prod. Lab., Madison, Wis. April.
quate to provide the additional hardwood timber. 7. U.S. DEPARTMENT OF ENERGY. 1979. DOE Energy Information
In local economies, the amount of wood products Administration annual report to Congress, Washington, D.C.
52 JUNE 1985