. ASSIGNMENT 1 (™ MANIPAL MECHANICAL DESIGN 9, TERNATIONAL UNIVERSITY DEPARTMENT OF MECHANICAL ENGINEERING MANIPAL INTERNATIONAL UNIVERSITY MALAYSIA Session: October 2021 Question 1 (Smarks) Product Design criteria:- ‘develop and manufacture the product. > ——__. Industrial Design criteria Engineering Design criteria: + Aesthetic (Science and Arts), + Design the machine's functional performance + Form foliow function, and + Quality; appearance and visual, and ‘+ Ergonomics; the manimachine + Cost effectiveness; actual costs of production relationship ‘and operation. Figure 1: Type of Design Process Figure 1 above shows relationship between Product Design, Industrial Design and Engineering Design. Using your own words and understanding, specify how the three design are related to each other. You ‘may give one example of product in your explanation. CLO 1;PLO2 Question 2 (Smarks) ‘A 25-mm-diameter shaft is statically torqued to 230 N.m. It is made of cast 195-T6 aluminum, with a yield strength in tension of 160 MPa and a yield strength in compression of 170 MPa. It is machined to final diameter. Estimate the factor of safety of the shaft. CLO 2;PLO2 Question 3 (4marks) A steel shaft loaded in bending is 32 mm in diameter, abutting a filleted shoulder 38 mm in diameter. ‘The shaft material has a mean ultimate tensile strength of 690 MPa. Estimate the Marin size factor kb if the shaft is used in (a) A rotating mode. {b) Anonrotating mode. CLO 2;PLO2ASSIGNMENT 1 (™ MANIPAL MECHANICAL DESIGN og Creare Ac nYaRTY DEPARTMENT OF MECHANICAL ENGINEERING MANIPAL INTERNATIONAL UNIVERSITY MALAYSIA Question 4 (6marks) Figure 2: The Joyce worm-gear screw jack Figure above shows one application of power screws to a power-driven jack. Find other application that have similar thread with the Figure 2 and how it operates. CLO 3;PLO3Gesor 1: Those Ane aapecls of design ave waked due Jo the feet in order to momlechve 4 prod the conssamrs wont, the protic must fist be oble 4o perform rls required faction. Onte Tht ie oxhceved, The pronact must hove a sigh dhot Cophuoks cosumrs , Jn order fo de fhe, the design of th prt met Neck od feel good fer Fhe consumers while olso beeg econemicol fr The wwfocloer hich is shy both industriel ond engineering dexigh hoye e 4o be accounted for 4o achieve a gp! protect design. An oxomple of ths is the Apple iPhone thel_deapife Jooking pretty similar 4o the conyettien, it hos ahooys been able to sell extrmely ve)! “becouse Apple hos. reed ne : m both. the andhstral ord engineering design in forms of aesthebies , ergoomics, gis. appearence , ete. This hes led 4 adienns an ohnest pectel pode igh. veston 2 y 26 mm 330 Ww. Sy 160. MPa e@ Syee 1 MPa Te lot Sy: S 5 fi , ( at) + |e (230 Sey 2 _(I60) (1% # (0.005) u Io +170 T= 79 «10 Nim? Ssy* 32.424 mPa T « 75MPo Fs: S ao Tt Fs = $2.24 75 _ _ Fs: boa “Pay 1 — oeves fon naa - ; Te a) ks 151g °°? Re bs) (33) kos 0.9963 b) ky: de hy= 0.394 h = 0.37 (3:) ke Sain h(i orl 2.62 We (1.555597 o™ ° k= 0.9534 1. Leod screw of lather gahidh is upd de conurl arog wher inte twee woton 14, Thiceded sereuy. of 0 vite, which as connected to the ous, ns Bra boty vee coiled by ole Be wos Th sb jad when prone is exerted on The hedle . iii via prs whch use a coerse screws te convert retetion of hordle er drew-whee} arto a swell downarrd wovorerd of grt ° are . vor ce