QFog CCT 1100 Operating Manual

LF-8151-TM
Cyclic Corrosion Tester

Technical Manual
For Q-FOG SSP and CCT

Serial Numbers: XX-XXXX-38 through -45
Revision Date 16 APR 2015

Table of Contents
Table of Contents
1. Safety (Oct 2014)................................................................3 6. Controller............................................................................38
2. General Description (Feb 2009)........................................4 6.1 Description (Feb 2009)....................................................38
2.1 Dimensions (Oct 2014)....................................................5 6.2 Displays and Keypad (Feb 2009).....................................39
2.2 Capacities (Oct 2014)......................................................6 6.3 Programming Flow Chart (Mar 2009)..............................40
3. Utilities and Installation ...................................................7 7. Sample Mounting (Mar 2015).............................................41
3.1 Uncrating (Oct 2014)........................................................8 8. Test Procedures (Feb 2009)...............................................43
3.2 Leveling (Feb 2009).........................................................14 8.1 ASTM B117 (Mar 2015)....................................................44
3.3 Electrical (Apr 2015)........................................................15 8.2 Prohesion ASTM G85.A5 (Mar 2015)...............................45
3.4 Compressed Air (Feb 2009).............................................16 8.3 CCT-I (Mar 2015).............................................................46
3.5 Water (Feb 2009).............................................................17 8.4 CCT-IV (Mar 2015)...........................................................47
3.6 Drainage (Feb 2009)........................................................18 9. Calibration..........................................................................48
3.7 Venting (Feb 2009)..........................................................19 9.1 Chamber Temperature Sensor (Feb 2009)......................48
3.8 Connections (Oct 2014)...................................................21 9.2 Fog Collection (Oct 2014)................................................49
4. Functions (Feb 2009).........................................................22 10. Data Logging (Oct 2014)..................................................50
4.1 Fog Function (Feb 2009)..................................................23 10.1 Connecting the Q-FOG to a Computer (Feb 2009)........51
4.2 Dry Off Function (Feb 2009)............................................24 10.2 Viewing the Data on the Computer (Oct 2013)...............52
4.3 Humidity Function - CCT Models Only (Fog 2009).........25 11. Maintenance (Oct 2013)....................................................53
4.4 Dwell Function (Feb 2009)...............................................26 12. Trouble Shooting..............................................................54
5. Major Components............................................................27 12.1 Diagnostics (Feb 2009)..................................................54
5.1 Solution Reservoir (Feb 2009).........................................27 12.2 Error Messages (Mar 2015)...........................................55
5.2 Bubble Tower (Feb 2009).................................................28 13. Replacement Parts (Mar 2015)........................................58
5.3 Boiler - CCT Models Only (Feb 2009).............................29 14. Warranty (Apr 2013)..........................................................61
5.4 Purge Blower and Air Heater (Feb 2009).........................30 15. Contact Information.........................................................62
5.5 Chamber Heaters (Feb 2009)..........................................31 Wiring Diagram.......................................................................63
5.6 Pump (Feb 2009).............................................................32 Plumbing Diagram..................................................................65
5.7 Diffuser (Feb 2009)..........................................................33
5.8 Spray Nozzle (Oct 2014)..................................................34
5.9 Lid Interlock (Feb 2009)...................................................35
5.10 Chamber and Over Temperature Sensors (Feb 2009)...36
5.11 Laboratory Temperature Sensor (Feb 2009)..................37
Page 2
Section 1. Safety
1. Safety (Oct 2014)
A Residual Current Device electrically protects the cabinet.
Safety Sensors
●● Chamber, Over Temperature Cut-out
●● Bubble Tower, Over Temperature Cut-out
●● Vapor Generator, Over Temperature Cut-out
●● Purge Air, Over Temperature Cut-out
●● Bubble Tower, Low Water Level
●● Bubble Tower, High Water Level
●● Vapor Generator, Water Level
●● Solution Reservoir, Low Level
●● Solution Reservoir, Empty
●● Chamber Heater, Over Current
Operator Safety
The lid lifter can crush hands and fingers. Do not place hands or fingers near the lid lifter when opening the
chamber lid.
The lid lifter can crush hands and fingers. Do not

place hands or fingers near the lid lifter when opening
the chamber lid. Do not attempt to remove or adjust
chamber lid hinges.
Hazardous Vapors
Do not use gases such as SO2 in the Q-FOG. Do not use hazardous or petroleum based organics (solvents).
Purge the chamber of airborne mist or fog before opening the chamber lid.
Product Safety
The Q-FOG meets the European Low Voltage Directive 2006/95/EC and complies with the requirements of
EN61010-1, “Safety of Electrical Equipment for Measurement, Control and Laboratory Use”.
Electromagnetic Compatibility
The Q-FOG meets the European Electromagnetic Directive 2004/108/EC and complies with the requirements of
EN 55011:2007 Radiated and Conducted Emissions – class A.
Page 3
Section 2. General Description
2. General Description (Feb 2009)
In 1939, the standard salt spray test was incorporated as ASTM B117. This procedure specifies a continuous
exposure to a 5% salt fog at 35oC. Cyclic corrosion tests, however, are considered by many to be more realistic.
Current research indicates that cyclic corrosion tests produce relative corrosion rates, structure and morphology
changes similar to those seen outdoors.
Page 4
2.1 Dimensions (Oct 2014)
Model 600 Model 1100

A 184 cm 72.3" 220 cm 86.6"
B 188 cm 74.1" 225 cm 88.4"
C 172 cm 67.5" 183 cm 72.0"
D 122 cm 48.0" 126 cm 49.8"
E 84 cm 33.0" 100 cm 39.3"
F 103 cm 40.3" 121 cm 47.3"
G 102 cm 40.0" 119 cm 47.0"
H 114 cm 44.8" 130 cm 51.1"
The Q-FOG should be positioned as shown in the figure below. This will allow sufficient room to operate the
unit, gain access to service areas and allow proper ventilation.
Q-FOG Installation Position
Page 5
2.2 Capacities (Oct 2014)
Model 600 Model 1100

Specimen Panel Capacity
4” x 12” panels (100 x 300 mm) 128 200
3” x 6” panels (75 x 150 mm) 160 240
Chamber Volume
Volume (excluding lid) 511 liters (18.0 ft3) 857 liters (30.2 ft3)
Volume (including lid) 640 liters (22.6 ft )
3
1103 liters (38.9 ft3)
Chamber Internal Dimensions

Length 109 cm (43") 145 cm (57")
Width 66 cm (26") 82 cm (32")
Height (excluding lid) 46 cm (18") 46 cm (18")
Height (including lid) 74 cm (29") 79 cm (31")
Page 6
Section 3. Utilities and Installation
3. Utilities and Installation
Do not attempt to remove the chamber lid without special instructions. Contact
Q-Lab Corporation Repair and Technical Support Department at 440/835-8700 for
detailed instructions.
Q-Lab Corporation Headquarters

Tel: +1-440-835-8700
Email: Repair@q-lab.com
Q-Lab Europe, Ltd.

Tel: +-44-1204-861616
Email: RepairEurope@q-lab.com
Q-Lab Deutschland GmbH

Tel: +-49-681-857470
Email: RepairGermany@q-lab.com
Q-Lab China
Tel: +-86-21-5879-7970
Email: RepairChina@q-lab.com
Page 7
3.1 Uncrating (Oct 2014)
Q-FOG Model
SSP/CCT600 SSP/CCT1100
Shipping Weight:(Approximate) 281 kg (620 lb) 363 kg (800 lb)
Machine Weight: 224 kg (494 lb) 269 kg (594 lb)
Tools Required
Pry Bar Ratchet

Utility Knife 15 mm (9/16”) Socket
Fork Lift 11 mm (7/16") Socket
Remove Remove
1. Use pry bar to remove 2 particle board sheets from the top of the Q-FOG crate.
2. Remove the 2 particle board sheets from the sides of the Q-FOG crate.
Page 8
3. Remove the metal reinforcing tabs at each end of the 10 top support boards.
4. Remove all 10 top support boards.
Ridge Board
5. Remove the ridge board.
Page 9
Remove Remove
6. Remove the 2 particle board sheets from the ends of the Q-FOG crate.
Remove Remove
7. Remove the vertical support board from both ends of the crate.
Remove Remove
8. Remove the vertical support boards from both sides of the crate.
Page 10
Remove Remove
9. Remove the horizontal support boards from both sides and ends of the crate.
Cut
Remove
X4
10. Remove 4 corner posts. 11. Use a utility knife to cut the straps holding the
Specimen rack package to the pallet. Remove the
specimen racks.
Q-FOG
New Image Rear
12. Locate the 4 15 mm (9/16") bolts and nuts holding the Q-FOG to the pallet.
Page 11
Remove
X4
Forks Must be
Placed Under
Wood Runners
13. Use a 15 mm (9/16") socket to remove the 4 nuts 14. Use a fork lift to lift Q-FOG up off the pallet.
and bolts.
Wood Runner under Q-FOG
Wood Runner
Wood Runner
Forks go here.
15. Make sure forks are under the wood runners on the bottom of the Q-FOG. See the label on the front of the
Q-FOG for correct fork position.
Forks Must be
Placed Under
Wood Runners
USE EXTREME CAUTION: Forks can easily damage the Q-FOG. Make sure forks
are under wood runners before lifting.
Page 12
Remove Remove
Remove Remove
Remove
Remove
16. Use a 15 mm (9/16") socket to remove the 2 nuts 17. Use a15 mm (9/16") socket to remove the 2 nuts and
and bolts in the right angle brackets under the bolts in the left angle brackets under the Q-FOG.
Q-FOG. Remove the board. Remove the board.
Adjust
Down
18. Adjust the 4 leveling feet down about 38 mm (1.5"). 19. Carefully move the Q-FOG to the installation location
See Section 5 for leveling information. and lower into position.
Remove Plastic
Wrap
20. Use a utility knife to carefully remove the plastic wrapping. Use care to avoid scratching the Q-FOG cabinet.
Uncrating is complete. See Section 2.1 for tester positioning information.
Page 13
3.2 Leveling (Feb 2009)
The Q-FOG must be leveled correctly to assure a proper lid seal and prevent leakage of corrosive fog into the
laboratory.
Instructions for Adjusting Support Feet to Prevent Leakage

1. Position the Q-FOG where you want to operate it. The floor should be flat and level.
2. Close the lid and close the lid latch by rotating the latch counter-clockwise until in fully engages with the
center lid handle post.
3. Adjust the support feet so the Q-FOG is reasonably level and all four feet touch the ground (does not rock).
The support feet are adjusted using a wrench.
4. To check for leakage, put a light inside the chamber and look for light escaping. The Q-FOG CCT has a
light built in. The power cord for an external inspection light may exit through the air exhaust pipe.
5. Make sure the lid is closed and latched. Look all along the lid seal for light escaping between the lid seal
and the chamber.
6. If light is escaping from the left side of the lid, lift the left front corner of the chamber by adjusting the left
front support foot. If light is escaping from the right side of the lid, lift the right front corner of the chamber
by adjusting the right front support foot. The support foot should be adjusted just enough to prevent light
from escaping.
7. After adjusting a support foot, the Q-FOG may rock because only three feet are touching the ground. If
it rocks, extend the foot that is not touching until it touches the ground. The foot should be extended just
enough to touch the ground. If it is extended more than this it may create another leak.
The Q-FOG is now properly adjusted to prevent lid seal leakage.
Page 14
3.3 Electrical (Apr 2015)
A qualified electrician should connect the mains according to local codes using approved disconnect and over-
current protection.
On the back of the Q-FOG is a Main Power Switch that includes a Circuit Breaker. Next to the main power
switch is a Ground Fault Circuit Interrupter (GFCI). Next to these is a hole for the mains power.
Your electrician can enlarge this hole to accept his chosen electrical conduit or power cord. The mains wires
should be connected to the terminal block inside the box.
Voltage:
208±10% or 230±10% single phase (as shown on serial number nameplate).
Frequency:
50 or 60 Hz
Current:
Current Model 600 Model 1100

208V 16A 20A
230V 14A 18A
Page 15
3.4 Compressed Air (Feb 2009)
Pressure:
25-150 psi (1.7 – 10.3 bar)
Volume:
3.5 CFM (1.7 LPS) max
Purity:
The compressed air supply must be clean, dry, and oil free. Pollutants in the air supply may increase corrosive
effects and clog the spray nozzle, solenoid valves or check valves.
Page 16
Section 3: Utilities and Installation
3.5 Water (Feb 2009)
Pressure:
3 psi (0.2 bar) to 56 psi (3.8 bar)
Volume:
7 liters/day
Resistivity:
> 200k ohm•cm
Conductivity:
< 5 μS/cm
Total Dissolved Solids:

< 2.5 ppm
pH:
6-8
Warning:
Use distilled or deionized water. Do not use ordinary tap water. Ordinary tap water will cause components to
clog with solids, causing maintenance problems and adversely affect test results.
Page 17
3.6 Drainage (Feb 2009)
Chamber Drain:
The end of the hose must be below the water level in the drain, sealed into the drain, so corrosive vapors cannot
escape. Alternatively, a trap can be connected to the hose, so vapors cannot escape.
Bubble Tower and Vapor Generator Drain:

Only used when cleaning out the bubble tower or vapor generator.
Solution Reservoir Drain:

Only used when cleaning out the reservoir.
Page 18
3.7 Venting (Feb 2009)
Venting keeps corrosive mist out of the laboratory. Use 4.5 inch (114 mm) plastic tubing. The vent tube must be
less than 100 feet (30 meters) and have less than 10 elbows (i.e., 90 degree turns).
A “tee” is recommended at the end of the vent to reduce back-pressure from the wind and a screen is
recommended to keep out birds and small animals.
Recommended Venting
Page 19
Make sure the vent is installed such that moisture cannot build up and create a trap as shown below.
The following are examples of acceptable installations.
Page 20
3.8 Connections (Oct 2014)
Utility Connections
Test Chamber Right End View
Bubble Tower & Boiler

Drain 0.6 m (2 feet) X
12 mm (1/2") supplied
Reservoir Drain Hose
4.5 m (15 feet) Chamber Drain Hose 4.5 m
X 19 mm (3/4") (15 feet) X 32 mm (1 -1/4")
supplied supplied.
Chamber drain hose must be inserted below

Floor
water level in floor drain, or a trap must be used
Drain
to keep solution mist from entering room
Q-FOG Right End View
Test Chamber Rear View

Air Vent
114 mm (4.5") O.D., 102 mm (4.0") I.D. tube must
be connected to the outdoors See Section 3.7
Electrical
Power Entry
Water In 10 mm
(3/8") hose required
Air In10 mm
(3/8") hose
required
Bubble Tower &

Boiler Drain
Chamber Drain Reservoir Drain
Q-FOG Rear View
Page 21
Section 4. Functions
4. Functions (Feb 2009)
The chamber can cycle between Fog, Dry-Off, 100% Humidity, and Dwell.
●● Model SSP testers do not have the humidity function.
Page 22
4.1 Fog Function (Feb 2009)
The fog function sprays a fine mist of corrosive solution throughout the chamber. The system works as follows.
●● The pump sends solution from the reservoir to the spray nozzle.
●● Pump speed is selected via the keyboard. The flow rate is displayed on the flow meter.
●● The air solenoid valve sends compressed air through the bubble tower and then to the spray nozzle where
it atomizes the solution.
●● Air pressure is set via the pressure regulator. The pressure is displayed on the pressure gage.
●● The chamber heaters maintain the chamber temperature.
Vent
Controller
Lid
Specimens
Bubble
Solution Tower
Compressed
Reservoir Air In
Chamber
Spray
Heater
Nozzle
Pump
Solution
to Pump
Fog Function
Page 23
4.2 Dry Off Function (Feb 2009)
The dry function blows air through the chamber to dry off the test specimens. The system works as follows.
●● The purge air valve opens and the blower blows air into the chamber.
●● The chamber heaters and air heater maintain the chamber temperature.
Vent
Lid
Diffuser
Air
Heater
Chamber Blower
Heater Chamber
Heater
Dry Off Function
Page 24
4.3 Humidity Function - CCT Models Only (Fog 2009)
The humid function injects hot water vapor into the chamber to increase the humidity to 100%. The system
works as follows.
●● The vapor generator heater injects hot water vapor into the chamber and maintains chamber temperature.
●● The vapor generator solenoid keeps the vapor generator full of water.
Diffuser
Vapor Deionized
Generator Water
Humidity Function
Page 25
4.4 Dwell Function (Feb 2009)
The dwell function maintains a constant temperature in the chamber but does not blow air through the chamber.
The system works as follows.
●● The chamber heaters maintain the chamber temperature.
●● The salt fog, purge air, and vapor generator are all off during dwell.
Page 26
Section 5. Major Components
5. Major Components

5.1 Solution Reservoir (Feb 2009)
The 120 liter (31.6 gallon) reservoir holds enough solution for five days of continuous salt spray. Deionized or
distilled water should be used when making up the solution. Sensors detect when the solution level gets too low
and will automatically stop the test when the reservoir is empty.
Solution Reservoir with Lid Removed
Page 27
5.2 Bubble Tower (Feb 2009)
The purpose of the bubble tower is to saturate the compressed air used to atomize the salt solution. It also acts
as a filter to remove oil from the compressed air.
The bubble tower contains a heater to keep the water 12°C hotter than the chamber temperature during fog
steps.
The water level in the bubble tower is automatically maintained by the level switches and water fill solenoid valve
Bubble
Tower
Bubble Tower Location
Page 28
5.3 Boiler - CCT Models Only (Feb 2009)
During humid steps the chamber is maintained at 100% relative humidity with hot water vapor from the boiler.
The chamber temperature is maintained by controlling the amount of hot water vapor added to the chamber.
The water level in the boiler is automatically maintained by a level switch and water fill solenoid valve.
Boiler
Boiler Location
Page 29
5.4 Purge Blower and Air Heater (Feb 2009)
During dry steps, the purge blower blows room air into the chamber. An air heater at the outlet of the blower
heats the air if necessary.
A valve opens to let the air into the chamber whenever the blower is on. When the blower is off, the valve closes
to prevent salt fog from leaking out.
Air
Heater
Valve
Purge Blower
(Behind Air Filter) Air
Filter
Purge Blower and Air Heater Location
Page 30
5.5 Chamber Heaters (Feb 2009)
Two heaters at the bottom of the chamber are used to maintain temperature during fog, dry, and dwell steps.
Chamber Chamber
Heater Heater
Chamber Heater Location at Bottom of Chamber ( Diffuser Plates Removed)
Page 31
5.6 Pump (Feb 2009)
A peristaltic pump is used to supply salt solution to the spray nozzle.
A small filter before the pump prevents particles or contaminants from entering the pump and spray nozzle.
Solution
Filter
Pump
Pump Tubing
Pump Location
Page 32
5.7 Diffuser (Feb 2009)
Perforated fiberglass sheets sit above the chamber heaters. The diffuser sheets help diffuse the purge air
entering the chamber during dry steps and also protect people from touching the hot chamber heaters below.
The diffusers are not intended to hold test specimens (use panel racks or hanging rods to hold test specimens).
Diffuser
Diffuser
Diffusers in Chamber
Page 33
5.8 Spray Nozzle (Oct 2014)
●● Salt solution enters on the right side of the nozzle and compressed air enters on the left side. As they mix, the
compressed air atomizes the salt solution into a fine mist.
●● The nozzle can be disassembled for cleaning.
Fog Spray
Nozzle
Compressed Air Salt Solution
Turn Counter Clockwise to Remove

Nozzle Assembly
Fog Spray Nozzle Located in Bottom of Chamber Between Heaters
Disassemble Nozzle for Cleaning Reassemble the Nozzle
Cap
X
Clean Nozzle
IMPORTANT: Make sure tip of nozzle extends

through hole in cap.
Page 34
5.9 Lid Interlock (Feb 2009)
When the lid is opened the interlock switch will open and the pump, blower, and heaters will stop.
If the lid is opened in a fog step, however, the chamber will be full of salt fog and this will escape into the room
when the lid is opened.
Therefore, before opening the lid in a fog step:
●● Push the stop button

●● Wait 5 minutes for the salt fog to clear before opening the lid.
Interlock Switch
Lid Interlock Location
Page 35
5.10 Chamber and Over Temperature Sensors (Feb 2009)
The chamber temperature sensor is mounted in a flexible probe on the right side of the chamber.
An over temperature switch is also mounted on the right side of the chamber to protect the chamber from
excessive heat.
Chamber
Over Temperature
Temperature Sensor
Switch
Inside
Chamber Temperature Sensor and Over Temperature Switch Location
Page 36
5.11 Laboratory Temperature Sensor (Feb 2009)
A temperature sensor is mounted on the lower left rear of the Q-FOG.
This measures the ambient temperature in the lab and can be used to help troubleshoot miscellaneous faults
that might occur.
Laboratory
Temperature
Sensor
Page 37
Section 6. Controller
6. Controller
6.1 Description (Feb 2009)
The controller controls all functions of the Q-FOG. Interactive software allows easy programming and operation
using a keyboard and two 80 character LCD displays. The user can create custom test cycles or run one of the
pre-programmed test cycles.
The controller can store up to 9 test cycles of 25 steps each. Each step consists of a function (fog, dry, humid, or
dwell), a temperature, and a time. Step time can range from 1 minute to 99 hours 59 minutes.
The controller can be set to automatically stop a test after a predetermined amount of time. The current function,
temperature, and test time are continuously displayed. Errors messages are displayed if a failure occurs.
A lockout switch, activated by key, is provided to disable the keyboard. This is to prevent others from changing
the programmed test cycle.
Page 38
6.2 Displays and Keypad (Feb 2009)
Page 39
6.3 Programming Flow Chart (Mar 2009)
F-8304-L
12 MAR 2009 ENTER Enter ke y accepts cu rrent section & mo ves on e level dee per into program.
ESCAPE Escape key ca ncels current sele ctio n & moves back o ne level in pro gram.
Up/Dow n a rro ws sel ect prog ram 1, 2, 3, 4, 5, o r 6 and cha nge te st settin gs.
Left/Ri ght a rro ws scrol l a cro ss di sp lay to sel ect parameters shown in
BOLD. Active pa ramete r flashe s.
PROGRA M
P1
DUR ATION SET = 100 0; ENTER = SAVE CHANGES
SET TEST ENTER ENTER ACTION AT EN D OF TEST: STOP ENTER ENTER
ELAPSED = 000 0 HOURS ESCAPE = CANCEL
DUR ATION
Cho ices are: STOP, ALARM,

STOP+ALARM, MESSAGE ONLY,
NONE
P2
SELECT CYCL E/ RUN CYCL E A NAME = ENTER = SAVE CHANGES
ENTER ENTER A/STEP 1 FOG 3 5°C 2:41 /24:00 ENTER ENTER
STEP TO R UN ASTM B117 ESCAPE = CANCEL
P3
MODIFY OR MODIFY CYCL E A NAME = ENTER = SAVE CHANGES
ENTER ENTER A/STEP 1 FOG 35°C 24:00 ENTER ENTER
CREATE CYCL E ASTM B11 7 ESCAPE = CANCEL
Cho ices for fu ncti on are: FOG, DRY,

HUMID, DWELL, SUBCYCL E,
FINAL STEP - GO TO STEP 1
P4
CALIBRATE IS REFERENCE REFER EN CE ENTER = SAVE CHANGES
ENTER THERMOMETER ENTER ENTER ENTER
TEMPERATURE TEMPERATURE = XX.X°C ESCAPE = CANCEL
IN PLAC E?
SENSOR
P5 ALARM VOLUME ENTER = SAVE CHANGES

SET ALARM ENTER = 10 ENTER ENTER
ESCAPE = CANCEL
VOL UME
P6 P6.1 P6.3 P6.4 P6.5

SET ETHERN ET ENTER TESTER N AME IP ADDRESS SUBNET MASK DEFAU LT GATEWAY
ADDRESS = XXX = XXX.XXX.XXX.XXX = XXX.XXX.XXX.XXX = XXX.XXX.XXX.XXX
P6.6
ENTER = SAVE CHANGES
DESTINATION PORT ENTER ESCAPE = CANCEL ENTER
= XXXX
P7 PUMP SPEED ENTER = SAVE CHANGES

ENTER ENTER ENTER
SET PUMP SPEED = 30 ESCAPE = CANCEL
Page 40
Section 7. Sample Mounting
7. Sample Mounting (Mar 2015)
Test specimens can be mounted in panel racks or suspended from hanging rods. Typically, flat panels are
mounted in racks and 3D parts are suspended from hanging rods. Panel racks are available with either 6o or 15o
from vertical mounting slots.
Very large parts, can be mounted on grates. There are two different grates available. One mounts at the same
height as the panel racks, the other mounts at the same height as the diffuser panels. Use the rack level grates
if possible. Use the diffuser level grates if your parts are too tall for the rack level grates.
Maximum Weight Number of Panels Number of Racks per

Racks Length
per Rack per Rack Chamber
Model 600 70cm (27.5") 113 kg (250 lb) 17 (1.5” apart) 8
Model 1100 85cm (33.5") 113 kg (250 lb) 21 (1.5” apart) 10
Maximum Weight per Number of Rods per

Rods Length
Rod Chamber
Model 600 75cm (29.5") 45 kg (100 lb) 6
Model 1100 91cm (36") 45 kg (100 lb) 8
Rack Level Number of Grates

Length x Width Maximum Weight per Grate
Mounting Grate per Chamber
Model CRH600-HSC 69cm (27.3") x 38cm (15.0") 272 kg (600 lb) 2
Diffuser Level Number of Grates

Length x Width Maximum Weight per Grate
Mounting Grate per Chamber
Model CRH600-HSC 65cm (25.6") x 54 (21.2") 272 kg (600 lb) 2
IMPORTANT: The maximum weight of test specimens must not exceed 544 kg (1200 lb).
Page 41
Section 7. Sample Mounting
Panel Racks with Panels Removed to Show Rack Hanging Rods
Rack Level Mounting Grates
Diffuser Level Mounting Grates
Page 42
Section 8. Test Procedures
8. Test Procedures (Feb 2009)
The Q-FOG comes with several pre-programmed test cycles. If you choose to create a custom test cycle set the
chamber temperature within the following limits.
Function Minimum Maximum
FOG lab ambient 60°C
DRY lab ambient 70°C
HUMID lab ambient + 5°C 60°C
DWELL lab ambient 60°C
Page 43
8.1 ASTM B117 (Mar 2015)
ASTM B117 is pre-programmed as Cycle A in all Q-FOG models. This is the most widely used corrosion test
procedure but it is not a cyclic corrosion test. Samples remain wet at all times.
In spite of 80 years of use, there has long been general agreement that B117 test results do not correlate as well with
the corrosion seen in actual atmospheric exposures as cyclic tests do.
ASTM B117
STEP FUNCTION Chamber Air Temp (oC) Step Time (hh:mm)
1 Fog 35 24:00
2 Final Step - Go To Step 1
Notes
Solution: 5% sodium chloride*
pH: 6.5 - 7.2*

*As measured in the collection vessels. The concentration and acidity of the solution
are changed by heating and spraying. Adjust the mixture in the reservoir to achieve
these values in the collection vessels.
Fog Deposition Rate: 1 to 2 milliliters/hour
Spray Pressure: Approximately 15 psi
Flow Rate: Approximately 0.45 liters/hour (model 600)
Approximately 0.7 liters/hour (model 1100)
Page 44
8.2 Prohesion ASTM G85.A5 (Mar 2015)
Prohesion is pre-programmed as Cycle B in all Q-FOG models. The test was developed in England for industrial
maintenance coatings. The solution is much more dilute than traditional salt fog.
ASTM G85.A5
1 Fog 25 1:00
2 Dry 35 1:00
Notes
Solution: 0.05% sodium chloride & 0.35% ammonium sulfate*
pH: 5.0 - 5.4*

*As measured in the collection vessels. The concentration and acidity of the
solution are changed by heating and spraying. Adjust the mixture in the reservoir to
achieve these values in the collection vessels.
Fog Deposition Rate: 1 to 2 milliliters/hour of fog time
Page 45
8.3 CCT-I (Mar 2015)
CCT-I is pre-programmed as Cycle C in Q-FOG CCT models. CCT-I is specified by some Japanese automotive
manufacturers. It is also sometimes called CCT-A.
CCT-I
1 Fog 35 4:00
2 Dry 60 2:00
3 Dry 40 0:30
4 Humid 50 2:00
Step 3 is not part of the test method as written. It has been added to improve transition times.
Notes
pH: Not specified*

Page 46
8.4 CCT-IV (Mar 2015)
CCT-IV is pre-programmed as Cycle D in Q-FOG CCT models. CCT-IV is specified by some Japanese automotive
manufacturers. In the SAE and AISI research projects, CCT-IV was shown to correlate with actual vehicle corrosion
results.
CCT-IV
1 Fog 35 0:10
2 Dry 60 2:10
3 Dry 50 0:15
4 Humid 60 1:15
5 Sub-cycle Repeat Steps 6-8 5x
6 Dry 60 2:25
7 Dry 50 0:15
8 Humid 60 1:20
9 Dry 35 0:10
Steps 3, 7 & 9 are not part of the test method as written. They have been added to improve transition times.
Notes
pH: Not specified*

Page 47
Section 9. Calibration
9. Calibration
9.1 Chamber Temperature Sensor (Feb 2009)
For accurate temperature readings, calibrate the thermometer every six months in accordance with
ASTM E-220. To calibrate:
1. Loosen the nut holding the chamber temperature sensor.
2. Pull the temperature sensor through the side wall of the chamber.
3. Place the Q-FOG temperature sensor and a calibrated reference thermometer in a thermos of water at
approximately the highest temperature called for in the test cycle. Allow 10 minutes for the sensors to
stabilize.
Q-FOG Temperature
Sensor
Thermos
Reference
Thermometer
4. Press the PROGRAM key on the controller.
5. Scroll to “P4 CALIBRATE TEMPERATURE SENSOR”. Press the ENTER key.
6. The Q-FOG displays “IS REFERENCE THERMOMETER IN PLACE?” Press ENTER.
7. The Q-FOG displays, “REFERENCE TEMPERATURE = XX.X”. Use the up and down arrows to match the
temperature displayed on the reference thermometer. Press the ENTER key.
8. Press the ENTER key again to save the changes.
Page 48
Section 9. Calibration
9.2 Fog Collection (Oct 2014)
The quantity and uniformity of the salt fog should be verified before each test. This is done by placing collection
vessels in the chamber. ASTM B117 calls for the use of 2 collection vessels, while several other international
standards specify the use of 4 or 6 collection vessels. Q-Lab recommends the use of 6 collection vessels, which are
provided with the Q-FOG tester. The collection vessel consists of a 10cm diameter funnel and a graduated cylinder.
The recommended placement of these vessels is 1 in each corner of the test chamber and 1 on each side of the fog
spray nozzle approximately 15 cm from the nozzle (See figure below). Replacement collection vessels are available
from Q-Lab (part no. F-9001-K).
Fog Spray
Nozzle
Collection Collection
Vessel Vessel
Test Chamber
Place the cylinders on top of the diffuser plate or through the holes in the panel holders. If placed in the panel racks,
remove the base and put an O-ring around the neck of the cylinder to hold it in the rack. Make sure that the test
samples do not shield the funnels.
100 100
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
Diffuser Plate Diffuser Plate
Graduated Cylinder with Base Attached resting on Graduated Cylinder with Base Removed Resting in
Diffuser Plate Panel Rack (Held in Place with O Ring Positioned on
80ml Mark)
Refer to the appropriate test method for the required fog deposition, for example, ASTM B117 specifies that the
collection rate should be between 1.0 and 2.0 milliliters of solution each hour (averaged over not less than 16 hours)
per 80 cm2 of area.
If too much fog is collected in both vessels, reduce the pump speed. If there is too little fog collected, increase the
pump speed.
If there is more fog collected in the vessels closest to the nozzle, increase the air pressure to throw the spray farther
from the nozzle. If there is less fog collected in the vessels closest to the nozzle, decrease the air pressure to throw
the spray closer to the nozzle.
The spray nozzle can also be tilted to balance the amount of fog collected between the collection vessels. Tilt the
nozzle by loosening the big nut under the nozzle, tilt the nozzle, and re-tighten the nut.
Page 49
Section 10. Data Logging
10. Data Logging (Oct 2014)
The Q-FOG may be connected by an Ethernet cable to a computer or a network. Data logging software is
available to log operating information automatically.
Contact the Q-Lab Repair and Technical Support or Sales Departments to obtain the software (for Microsoft
Windows XP, Vista, Windows7 and Windows 8) and instructions.
Q-Lab Headquarters Q-Lab Europe, Ltd. Q-Lab Deutschland GmbH Q-Lab China 中国代表处
Westlake, OH USA Bolton, England Saarbrücken, Germany Shanghai, China 中国上海
Tel: +1-440-835-8700 Tel: +44-1204-861616 Tel: +49-681-857470 电话: +86-21-5879-7970
Repair@q-lab.com RepairEurope@q-lab.com RepairGermany@q-lab.com RepairChina@q-lab.com
Page 50
10.1 Connecting the Q-FOG to a Computer (Feb 2009)
To a Computer Using a Crossover Ethernet Cable
To a Hub
To a Local Area Network (LAN)
Page 51
10.2 Viewing the Data on the Computer (Oct 2013)
Two views are available in the Virtual Stripchart software.
Stripchart View
Table View
Page 52
Section 11. Maintenance
11. Maintenance (Oct 2013)
The Q-FOG is equipped with a Routine Service Timer. Every 1000 hours of operation, the message “Perform
Routine Service” is displayed. The following items should be inspected, and serviced if necessary. Press
CLEAR then ENTER to reset the Routine Service Timer to zero.
●● Peristaltic Pump Tubing: Check for signs of wear.
●● Bubble Tower: Drain and allow to refill with clean water. The interior of the bubble tower may be cleaned
but disassembling the bubble tower for cleaning requires the installation of new gaskets. Gaskets and
instructions are included in kit F-8555-K.
●● Water Filter: Unscrew and clean strainer screen.
●● Solution Filter: Unscrew and clean strainer screen.
●● Chamber: Wash down salt build-up, especially on heaters.
●● Blower Inlet Filter: Clean with air hose or vacuum cleaner.
●● Lid Seal: Check for tears.
●● Lid Latch: Adjust if seal is not adequately compressed.
Replace the following items once a year. All parts are included in maintenance kit F-8200-K.
●● Peristaltic Pump Tubing
●● Water Filter
●● Solution Filter
●● Blower Inlet Filter
Page 53
Section 12. Trouble Shooting
12. Trouble Shooting

12.1 Diagnostics (Feb 2009)
Press the ? key on the Q-FOG control panel to enter the diagnostic mode for trouble shooting.
D1 HOURS SINCE ROUTINE SERVICE....XXXX
D2 LABORATORY TEMPERATURE=XX°C
D3 BUBBLE TOWER=XX°C
D4 BUBBLE TOWER PROP=XX INT=XXX ON=XX%
D5 DRY PROP=XX°C INT=XX ON=XX%
D6 PURGE AIR=XX°C
D7 BOILER=XX°C
D8 HUMIDITY PROP=XX°C INT=XX ON=XX%
D9 FOG PROP=XX°C INT=XX ON=XX%

D10 DWELL PROP=XX°C INT=XX ON=XX%
D11 CONTROLLER TEMPERATURE =XX°C
D12 VERSION=X.XXX CHECKSUM=XXXXX
D13 BUBBLE TOWER LEVEL=XXXXX
D14 RUN POWER RELAY=XXX
D15 VAPOR GENERATOR WATER LEVEL=XXXX
Page 54
12.2 Error Messages (Mar 2015)
Code Message Action

M1 LID IS OPEN – TEST SUSPENDED
M2 LID IS OPEN – STOP TEST
M10 END OF TEST
M11 END OF TEST
M12 END OF TEST SHUTDOWN
M13 END OF TEST SHUTDOWN
M14 PERFORM ROUTINE SERVICE
M20 CHAMBER HIGH TEMPERATURE FAULT XX°C 99Check that chamber heater or boiler heater relays are
not stuck closed
99Check chamber temperature sensor
M21 CHAMBER LOW TEMPERATURE FAULT XX°C 99Check chamber heater circuit breaker
99Check chamber over-temperature switch
99Check that run power and chamber heater relays are
not stuck open
99Check the chamber heaters (wiring diagram shows
correct resistance values)
M22 BUBBLE TOWER HIGH TEMP FAULT XX°C 99Check that bubble tower heater relay is not stuck closed
99Check bubble tower temperature sensor
M23 BUBBLE TOWER LOW TEMP FAULT XX°C 99Check that run power and bubble tower heater relays
are not stuck open
99Check bubble tower thermal fuse
99Check bubble tower heater (resistance should be 75 Ω
and current should be 3 amps)
M24 BOILER HEATER FAULT XX°C 99Check that run power and boiler heater relays are not
stuck open
99Check boiler temperature sensor
99Check boiler thermal fuse
99Check boiler heater (resistance should be 17 Ω)
M25 PURGE AIR HEATER FAULT XX°C 99Check that run power and purge air heater relays are
not stuck open
99Check purge air temperature sensor
99Check purge air heater (resistance should be 50 Ω)
M30 FOG STEP TEMPERATURE FAULT
M31 DRY STEP TEMPERATURE FAULT
M32 HUMID STEP TEMPERATURE FAULT
M39 LAB TEMP AT TIME OF ALARM XX°C
M40 PURGE AIR TEMP TOO HOT XX°C 99Check that purge air heater relay is not stuck closed
99Check purge air temperature sensor
M41 BOILER TEMP TOO HOT XX°C 99Check that boiler heater relay is not stuck closed
99Check boiler temperature sensor
Page 55
Code Message Action

M42 CHAMBER TEMP TOO HOT XX°C 99Check that chamber heater or boiler heater relays are
not stuck closed
M43 BUBBLE TOWER TOO HOT XX°C 99Check that bubble tower heater relay is not stuck closed
M44 CONTROLLER TOO HOT XX°C 99Check room temperature
99Check overheating of relays
M49 POWER DISRUPTED This message indicates power was off and then came
back on during a RUN step.
The message appears if power goes out for any
reason, including if the user turns power OFF when the
tester is in RUN mode.
99Always press STOP before powering the Q-FOG off to
prevent the M49 message from being displayed when
the Q-FOG is powered back on.
NOTE: This message appears only on Q-FOG testers
running software version V4.003 and higher.
M50 REPLACE BATTERY
M60 BUBBLE TOWER FILL
M61 BUBBLE TOWER FILL FAILURE 99Check that water supply is turned on
99Check bubble tower water solenoid
99Check bubble tower hi water level sensor
M62 BUBBLE TOWER WATER LEVEL SENSOR FAIL 99Check bubble tower level sensors
M63 BOILER FILL
M64 BOILER FILL FAILURE 99Check that water supply is turned on
99Check boiler water solenoid
99Check boiler water level sensor
M70 SOLUTION RESERVOIR LOW
M71 SOLUTION RESERVOIR EMPTY
M74 NO SPRAY AIR FLOW 99Check that compressed air is turned on
99Check air solenoid
99Check that spray nozzle is not blocked
99Check spray air flow switch
M75 AIR VALVE LEAK 99Check spray air solenoid
99Check spray air flow switch
M77 NO PURGE AIR FLOW 99Check purge blower
99Check purge air flow switch
99Check purge air solenoid
99Check for blockage in exhaust system
M78 PURGE BLOWER ON, SHOULD BE OFF 99Check purge air flow switch
99Check the purge blower relay
Page 56
Code Message Action

M80 FLASH MEMORY FAILURE 99Contact Q-Lab Repair and Technical Support
M81 FLASH DATA CORRUPT 99Contact Q-Lab Repair and Technical Support
M82 RAM CORRUPTED, RAM RELOADED 99Contact Q-Lab Repair and Technical Support
M92 CHAMBER TEMPERATURE SENSOR FAIL 99Contact Q-Lab Repair and Technical Support
M93 BUBBLE TOWER TEMPERATURE SENSOR
FAIL
M94 BOILER TEMPERATURE SENSOR FAIL 99Check boiler temperature sensor
M95 PURGE AIR TEMPERATURE SENSOR FAIL 99Check purge air temperature sensor
M99 LAB TEMPERATURE SENSOR FAIL The sensed lab temperature is less than 3°C or greater
than 99°C
Page 57
Section 13. Replacement Parts
13. Replacement Parts (Mar 2015)
Part Number Description

F-8783-X Boiler Assembly, 208 V
F-8784-X Boiler Assembly, 240 V
F-8768 Boiler Heater Gasket
F-8763-K Boiler Heater, 208V
F-8766-K Boiler Heater, 240V
F-8773 Boiler Steam Hose
F-8911-X Boiler Temperature Sensor
F-8599-X Boiler Thermal Fuse
F-8605-X Boiler Water Level Switch
F-8604-X Boiler Water Level Switch
F-8520-X Bubble Tower
F-8555-K Bubble Tower Cylinder Gasket Kit
F-8542-K Bubble Tower Heater
F-8543 Bubble Tower Heater Gasket
F-8572-K Bubble Tower High Water Level Switch
F-8571-K Bubble Tower Low Water Level Switch
F-8908-K Bubble Tower Temperature Sensor
F-8594-K Bubble Tower Thermal Fuse
F-8576 Bubble Tower, Aerator
CV-215 Bubble Tower/Boiler Drain Tube, 1/2" diameter
F-8585 Bubble Tower/Boiler Drain Valve
F-9130 Calibration Thermometer
F-8862 Chamber Drain Tube, 1-1/4" diameter x 16.5 feet long
V-158 Chamber Heater Circuit Breaker, 1100 (15 Amp)
V-158.1 Chamber Heater Circuit Breaker, 600 (10 Amp)
F-8748-K Chamber Heater, 1100, 208V
F-8897-X Chamber Over-Temperature Switch
F-8372-X Check Valve
F-9223-K Controller
F-8138-X Controller Display Panel, CCT
F-8139-X Controller Display Panel, SSP
F-9216-K Controller Output Drive Board
V-4086 Controller Battery
F-8140-X Controller LCD
F-9222-K Controller Software
F-8821 Exhaust Tube, Flexible (4.5 inch diameter x 10 feet long)
F-8889 Filter Element, Solution
F-8608 Flow Meter
F-9001-K Fog Collection Kit
X-7589 Fuse, 2A, DIN Rail
Page 58

F-8292-K Grate Kit, Diffuser Level, 600
F-8283-K Grate Kit, Diffuser Level, 1100
F-8290-K Grate Kit, Rack Level, 600
F-8284-K Grate Kit, Rack Level, 1100
F-9017 Hanging Rod, 1100 (1)
F-9014 Hanging Rod, 600 (1)
F-9017-K Hanging Rods, 1100 (set of 8)
F-9014-K Hanging Rods, 600 (set of 6)
F-8977 Leveling Foot
F-8171 Lid Drip Strip, 1100
F-8170 Lid Drip Strip, 600
IC-8998 Lid Interlock Magnet
IC-8999 Lid Interlock Switch
F-8266-K Lid Seal
F-8393 Light Bulb
F-8200-K Maintenance Kit
F-8859-X Panel Rack 6o Slots, 600 liter (1)
F-8859-K Panel Rack 6o Slots, 600 liter (Set of 8)
F-8860-X Panel Rack 6o Slots, 1100 liter (1)
F-8860-K Panel Rack 6o Slots, 1100 liter (Set of 10)
F-9008-X Panel Rack 15o Slots, 600 (1)
F-9008-K Panel Rack 15o Slots, 600 (set of 8)
F-9011-X Panel Rack 15o Slots, 1100 (1)
F-9011-K Panel Racks 15o Slots, 1100 (set of 10)
F-8414-X Power Cord (Plug Required)
F-8420 Power Cord Plug 1100 30A
F-8417 Power Cord Plug 600 20A
F-8366 Pressure Gage
F-8363 Pressure Regulator
F-8369 Pressure Relief Valve
F-8610 Pump Head
F-8611-K Pump Motor
F-8625-X Pump Bulkhead Fitting Assembly
F-8617-X Pump Tubing
F-8439-X Purge Air Blower
F-8441 Purge Air Filter Element
F-9109-K Purge Air Flow Switch
F-8470 Purge Air Heater
F-9095-K Purge Air Seal Kit, 1100
F-9094-K Purge Air Seal Kit, 600
F-9080-X Purge Air Solenoid
F-8910-X Purge Air Temperature Sensor
F-8385-K Relay
F-8386 Relay, Run Power
Page 59

F-8876 Reservoir Drain Tube, 3/4" diameter
F-8878 Reservoir Drain Valve
F-8575-X Reservoir Water Level Switch
F-9155-K Salt Kit
F-8360 Solenoid Valve
F-8391-X Solenoid/Check Valve Assembly, Boiler Water
F-8390-X Solenoid/Check Valve Assembly, Bubble Tower Water
F-8392-X Solenoid/Check Valve Assembly, Spray Air

F-8609 Solution Shut Off Valve
F-8367-X Spray Air Flow Switch
F-8699-X Spray Nozzle
F-9210 Switch, GFCI
F-9209 Switch, Main Power/Circuit Breaker
F-8907-X Temperature Sensor, Ambient
F-8909-X Temperature Sensor, Chamber
F-8377-X Transformer
Page 60
Section 14. Warranty
14. Warranty (Apr 2013)
All Q-FOG Cyclic Corrosion Chambers and components are guaranteed against defects in workmanship or
materials for one year. Liability is limited to replacing or repairing any part or parts that are defective in materials
or workmanship.
Liability in all events is limited to the purchase price paid. Damage due to accident or abuse is not covered.
Labor cost is not covered.
Q-Lab Corporation makes no other warranties, including implied warranties of merchantability or fitness for a
particular purpose, except as may be expressly provided by the Q-Lab Corporation in writing.
Q-Lab Corporation shall not be liable for any incidental, consequential, special or contingent damages arising
out of the sale or use of any product.
Q-FOG test chambers are made in the USA.
Page 61
Section 15. Contact Information
15. Contact Information
Repair and Tester Support is available over the telephone Monday through Friday from 8:30 AM to 5 PM. Please
contact the nearest international branch office by phone or email for technical support. You can also visit our
website at www.q-lab.com to register your tester to access additional useful troubleshooting guides, operating
manuals, and technical information.
Q-Lab Headquarters
Tel: +1-440-835-8700
Email: Repair@q-lab.com
Q-Lab Europe, Ltd.

Tel: +44-1204-861616
Email: RepairEurope@q-lab.com
Q-Lab Deutschland GmbH

Tel: +49-681-857470
Email: RepairGermany@q-lab.com
Q-Lab China
Tel: +86-21-5879-7970
Email: RepairChina@q-lab.com
Q-Lab Corporation www.q-lab.com
Q-Lab Headquarters Q-Lab Europe, Ltd. Q-Lab Deutschland GmbH

Westlake, OH USA Bolton, England Saarbrücken, Germany
Tel: +1-440-835-8700 Tel: +44-1204-861616 Tel: +49-681-857470
info@q-lab.com info.eu@q-lab.com vertrieb@q-lab.com
Q-Lab Florida Q-Lab Arizona Q-Lab China 中国代表处

Homestead, FL USA Buckeye, AZ USA Shanghai, China 中国上海
Tel: +1-305-245-5600 Tel: +1-623-386-5140 电话: +86-21-5879-7970
q-lab@q-lab.com q-lab@q-lab.com info.cn@q-lab.com
LF-8151-L © 1994, 2008 Q-Lab Corporation. All Rights Reserved.

Q-Lab, the Q-Lab logo and Q-FOG are registered trademarks of Q-Lab Corporation.
Page 62
Q-FOG Wiring Diagram F-8164
Replace This Page with Q-FOG

Wiring Diagram
F-8164
Page 63
Page 64
Q-FOG Plumbing Diagram F-8165
Replace this Page with Q-FOG

Plumbing Diagram
F-8165
Page 65

QFog CCT 1100 Operating Manual

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QFog CCT 1100 Operating Manual

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LF-8151-TM

Cyclic Corrosion Tester

For Q-FOG SSP and CCT

Revision Date 16 APR 2015

1. Safety (Oct 2014)................................................................3 6. Controller............................................................................38

2. General Description (Feb 2009)........................................4 6.1 Description (Feb 2009)....................................................38

3.1 Uncrating (Oct 2014)........................................................8 8. Test Procedures (Feb 2009)...............................................43

3.2 Leveling (Feb 2009).........................................................14 8.1 ASTM B117 (Mar 2015)....................................................44

3.3 Electrical (Apr 2015)........................................................15 8.2 Prohesion ASTM G85.A5 (Mar 2015)...............................45

3.4 Compressed Air (Feb 2009).............................................16 8.3 CCT-I (Mar 2015).............................................................46

3.5 Water (Feb 2009).............................................................17 8.4 CCT-IV (Mar 2015)...........................................................47

3.6 Drainage (Feb 2009)........................................................18 9. Calibration..........................................................................48

3.7 Venting (Feb 2009)..........................................................19 9.1 Chamber Temperature Sensor (Feb 2009)......................48

3.8 Connections (Oct 2014)...................................................21 9.2 Fog Collection (Oct 2014)................................................49

4. Functions (Feb 2009).........................................................22 10. Data Logging (Oct 2014)..................................................50

4.4 Dwell Function (Feb 2009)...............................................26 12. Trouble Shooting..............................................................54

5. Major Components............................................................27 12.1 Diagnostics (Feb 2009)..................................................54

5.1 Solution Reservoir (Feb 2009).........................................27 12.2 Error Messages (Mar 2015)...........................................55

5.5 Chamber Heaters (Feb 2009)..........................................31 Wiring Diagram.......................................................................63

5.6 Pump (Feb 2009).............................................................32 Plumbing Diagram..................................................................65

5.7 Diffuser (Feb 2009)..........................................................33

5.8 Spray Nozzle (Oct 2014)..................................................34

5.9 Lid Interlock (Feb 2009)...................................................35

5.10 Chamber and Over Temperature Sensors (Feb 2009)...36

5.11 Laboratory Temperature Sensor (Feb 2009)..................37

1. Safety (Oct 2014)

A Residual Current Device electrically protects the cabinet.

The lid lifter can crush hands and fingers. Do not

2. General Description (Feb 2009)

2.1 Dimensions (Oct 2014)

Model 600 Model 1100

Q-FOG Installation Position

2.2 Capacities (Oct 2014)

Model 600 Model 1100

Chamber Internal Dimensions

3. Utilities and Installation

Q-Lab Corporation Headquarters

Q-Lab Europe, Ltd.

Q-Lab Deutschland GmbH

3.1 Uncrating (Oct 2014)

Pry Bar Ratchet

4. Remove all 10 top support boards.

5. Remove the ridge board.

Wood Runner under Q-FOG

3.2 Leveling (Feb 2009)

Instructions for Adjusting Support Feet to Prevent Leakage

The Q-FOG is now properly adjusted to prevent lid seal leakage.

3.3 Electrical (Apr 2015)

Current Model 600 Model 1100

3.4 Compressed Air (Feb 2009)

3.5 Water (Feb 2009)

Total Dissolved Solids:

3.6 Drainage (Feb 2009)

Bubble Tower and Vapor Generator Drain:

Solution Reservoir Drain:

3.7 Venting (Feb 2009)

The following are examples of acceptable installations.

3.8 Connections (Oct 2014)

Test Chamber Right End View

Bubble Tower & Boiler

Chamber drain hose must be inserted below

Q-FOG Right End View

Test Chamber Rear View

Bubble Tower &