Professional Documents
Culture Documents
Dr. Jawahar
Dept. of Applied Chemistry
Corrosion is defined as the
deterioration of a material, usually
a metal, because of a reaction with
its environment.
Corrosion is:
• Adhesive –
• adhesive tape, pressure-sensitive labels, iron-
on fabric
• Changing adhesion properties
• Non-stick PTFE coated- cooking pans
• Release coatings e.g. silicone-coated release
liners for many self-adhesive products
• primers encourage subsequent coatings to
adhere well (also sometimes have anti-corrosive
properties)
Optical coatings
The oxide film initially very thin, grows from the metal surface
outwards and increases in thickness as oxidation continues at Al
anode.
The outer part of the oxide film formed is porous and to reduce
porosity, the article after electrolysis is kept immersed in a boiling
water bath.
• These are applied on metals like Fe, Zn, Cd, Al and Sn.
Conversion Coatings – Chrome Coating
• Food cans
• Immersion in a chromic acid bath (pH ~ 1.8) with
other chemicals to coat surface
• Known carcinogen chemicals used, so alternatives
are currently under research
– Molybdate chemicals currently best subsititute for
aluminum coatings
• Very good to minimize atmospheric corrosion
– Many household goods – screws, hinges (yellow brown
appearance)
• Typically very thin < 2.5 mm
Chromate Coatings
• Sprayed, dipped or
tumbled to coat,
followed by heating to
bond
• Key characteristics:
– Low friction coefficient
(0.02 – 0.08)
– Can sustain load of 250
ksi
Contents:
Protective coatings:
Surface preparation for metallic Coatings
Solvent cleaning
Acid pickling
Alkali cleaning
Sand blasting
Electro plating One example with explanation
Protective coatings
An important method for protecting a metal from corrosion is
to apply a protective coating.
4. Alkaline Cleaning:
• The process consists in Ist treating the iron sheet with dil
H2So4 to remove any oxide film.
Nearly all existing corrosion resisting metals like Ni, Cu, Al,
Ag, Pt and alloys like stainless steel, Ni alloys, Cu alloys can
be used as cladding materials.
b. Welding