BA M24661 APC50-70CL 4502553029 en

BRIQUETTING PRESS
OPERATING INSTRUCTIONS
APC 50-70 CL
AL-KO Therm, Hauptstr. 248-250, D-89343 Jettingen-Scheppach

Tel.: 08225/39-0; Fax: 08225/39-2113
info.therm@al-ko.de
www.al-ko.com
Contents
Contents ................................................................................................................................... 2
Standard and special accessories............................................................................................ 3
TECHNICAL DATA .................................................................................................................. 4
Normal operation ...................................................................................................................... 5
Guarantee and liability.............................................................................................................. 5
Description of precautions to be taken to avert danger ............................................................ 6
Residual risks ........................................................................................................................... 8
General safety instructions ....................................................................................................... 9
Transport and installation ....................................................................................................... 10
Electrical connection .............................................................................................................. 11
Dust emissions ....................................................................................................................... 12
Noise emission ....................................................................................................................... 13
Withdrawal from service / Disposal ........................................................................................ 15
Startup procedure / Functional description / Troubleshooting ................................................ 16
Startup: ............................................................................................................................... 16
Power off:............................................................................................................................ 16
Automatic startup via level sensor (optional): ..................................................................... 16
Power off via level sensor (optional): .................................................................................. 17
Hydraulic system: ............................................................................................................... 17
Instructions for setting the throttle valve ............................................................................. 17
Malfunctions:....................................................................................................................... 18
Process error due to too much material.............................................................................. 19
Hydraulic liquid recommendation ........................................................................................... 26
2
Briquetting Press
Standard and special accessories
Scope of delivery:
- incl. Hydraulic, Motor
- incl. control cabinet with all operating elements
- incl. Hydraulicoil
Special accessories:
- Connection for transport pipe

- Central greasing system
- Oi heating
- Saftey switch for oiltemperature
3
TECHNICAL DATA
Machine type: APC 50-70 CL
Machine number: 910-2541
Year of construction: 03.2020
Type APC 50-70

Briquett - 70 mm
Output 50 - 70 kg/h
Operating voltage: 380 V, 3 Ph
Motor output 5,5 kW
current consumption 16 A
Fuse: 25 A
Weight: 950 kg
Oil : HLP 46 160 l
4
Normal operation
The briquetting press has been designed exclusively for compressing wood and
similar materials e.g. plastics, cardboard etc.
Normal operation also includes compliance with the operating instructions.
The machine may only be operated, serviced and repaired by trained and authorized
persons.
The appropriate accident prevention regulations, as well as general safety

regulations, must be observed (see section “ Safety Instructions as well”).
The briquetting press may only be used with original accessories and original tools.
Any other usage is deemed to be improper operation. The manufacturer accepts no

liability for any damage occurring as a result. The operator alone is responsible for
risks incurred.
Guarantee and liability
Our "General Terms of Sale and Delivery" apply under all circumstances. The
operator has had access to these since the agreement was reached. Guarantee and
liability claims for damage to people and property are excluded if they are the result
of one or more of the following causes:
x incorrect (non-contractual) use of the machine

x incorrect installation, start-up, operation or maintenance of the machine
x failure to observe the operating instructions
x unauthorised constructional changes to the machine
x unauthorised changes to programmes which have an influence on the machine's
control system
x inadequate monitoring of machine parts that are subject to wear
x repairs that have been carried out incorrectly
x catastrophes caused by force majeure
x effects caused by foreign bodies, e.g. stones, metal parts etc.
x function of the briquetting press when set-up outdoors (room at pleasant
temperature necessary)
x changing materials or insufficient or excessive material moistness (this also
prevents constant briquette quality and length from being achieved)
A good briquette quality is only possible if the moistness of the material being
pressed is not less than 8 % and not more than 16 % (depending on the
material being used).
5
Description of precautions to be taken to avert danger
Source of danger: Safety precautions:
Feed mechanisms Stirrer:

Hand feeding - adhere to distances
prescribed in EN 13857.
Low-mounted machine - close off
area in suitable manner.
Arrange the inspection flap in such a
way that nobody can come close to
the danger points in the worm drive.
The carriers in the stirrer are flexibly
mounted and do not give rise to
danger.
See operating instructions.
Press area - provide with appropriate
cladding and only ever open using
tools. (No regular intervention is
necessary.)
Work-pieces Press channel extensions: enclosed

construction with no danger points.
Drives Stirrer drive

Hydraulic drive:
- closed systems
Press claw lift The press claw lift is no greater than

10 mm. At the end-position, a
minimum distance of > 25 mm has
been provided as required by EN
349, and there are no sharp edges.
6
Source of danger: Safety precautions:
Noise The emission levels have been

established. They lie within the
range of the latest noise reduction
technology standards. See "Noise
emission" section.
Sawdust The emission levels have been

established. The present applicable
limits for sawdust will not be
exceeded if operating according to
specifications.
See details and operating
instructions in section "Extractor
connection" in this respect.
Electricity The electrical equipment complies

with the requirements of EN 60 204-
1. The input terminals which are live
after switching off the mains switch,
are covered and marked with a
lightning bolt.
7
Residual risks
The machine has been constructed according to latest technological standards and
recognized safety regulations.
Nevertheless, individual residual risks can occur:
- live parts are touched when the control cabinet is open;
- dust of a kind which is a health hazard is released during repair work in the
silo or when chips are being fed in by hand;
- the press claws rise while being adjusted;
- persons come too close to the stirrer in the intermediate silo or the briquette
outlet (and risk being sliced or squashed)
leaks arise in the hydraulic hoses or fittings.
Residual risks can be minimized by observing the safety instructions.
8
General safety instructions
1. Repair and maintenance work, e.g. on the hydraulic systems, anywhere near
the chip feed, in the intermediate silo, or on the electrical system, must not be
carried out until the master switch has first been switched off and secured
against being switched on again, or alternatively the machine has been
unplugged from the mains.
2. The machine must never be operated if the covers have been removed from
the press or fill cylinders or from the stirrer unit.
3. If in any exceptional circumstances chips are being fed in by hand, or if repair

work is being carried out on the silo, the personnel involved should wear
particle-protection masks of protection grade P2, or alternatively dust and
chips should first be removed by vacuum extraction.
4. The service life of the hydraulic hoses is not infinitely long. A visual inspection
should therefore be carried out at least once a year by a qualified technician.
Any signs of scuffing, cuts, cracks, brittle areas, or discoloration indicate

possible dangers to workers' safety. The affected hoses should be replaced.
The hose fittings should likewise be inspected visually at regular intervals. Any
leaks that cannot be rectified by tightening the nuts, deformations, or layers of
corrosion are signs that the fittings need to be replaced.
Press must be let off the hydraulic system whenever work is being done on it.
(Switch the machine off.)
9
Transport and installation
Transport
Galant I: A wooden frame is bolted on underneath the press frame and feet in case
the machine is to be transported with lifting gear or a fork-lift truck. This should be
removed prior to installation.
Caution: Take care not to damage the stirrer drive when running lifting forks in
underneath the machine.
Galant I C: The machine is to be transported with lifting gear or a fork-lift truck.

Caution: Take care not to damage the press cylinder when running lifting forks in
underneath the machine.
Installation
Set the briquette press up on a level floor and ensure that it is standing horizontally.
Sufficient room should be available around it for maintenance and any repair work.
If local conditions make it impossible to set the press up in a temperature-controlled

room, a detailed discussion should be held with the manufacturer.
The inspection opening (special accessory) on the intermediate tank delivered with
the machine should be arranged in such a way that nobody can come near the
danger points in the worm drive. If any changes are made to the silo, or if different
silos are used, any inspection traps should be closed by means of position-switches
which open them automatically.
Terminals for external connections have been provided in the control unit.
10
Electrical connection
Caution: The electrical connection of the machine may only be carried out
by a local electrician.
Important: If the switchbox is not attached to the machine, attention must be

paid that installation is such that the distance between the
switchbox and the machine does not exceed approx. 5 m and
that the lower edge of the switchbox is at least 1 m above the
floor. The connecting cables between switchbox and machine
are to be protected against damage (cable duct, protective
sleeve).
1m
If the switchbox cannot be installed according to these criteria, an

additional emergency OFF button must be located on the
machine or within reach (see special accessories).
11
Dust emissions
The machine will keep well below the TRK value for sawdust (2 mg / cubic metre) in
all operating conditions.
- This press is not categorised as a wood-cutting machine.
- It is not usually expected that briquette presses connected to a chip feed from
an enclosed storage system will cause any significant emissions of sawdust.
Measurements carried out by the expert committee for the wood-working
industry have confirmed this statement.
12
Noise emission
The figures quoted here are emission values and therefore do not necessarily
represent workplace values. As there is no correlation between emission values and
workplace values, these cannot be used reliably to establish whether any further
measures are necessary. Factors which could influence workplace values include
duration of exposure, characteristics of the workshop, other noise sources, the
number of machines and other neighbouring influences. Reliable workplace values,
therefore, can vary from country to country. This information, however, should enable
the operator to be able to make a better estimate of dangers and risks.
Measurements to EN 31 202 with CENTL 142 supplement in connection with ISO

7960 for workplace-related emission value LpA = 70 dB work noise.
The measurement uncertainty constant K is 4 dB (A).
The sound power level measured to EN 23746 with CEN-TC 142 supplement is
LWA = 87 dB work noise.
The measurement uncertainty constant K is 4 dB (A).
The following supplements from CEN-TC 142 were taken into account in order to
obtain an accuracy class of better than 3 dB:
- The ambient correction factors K2A and K3A are µ 4 dB
- The difference between background noise level and noise sound pressure
level at every measuring point is ꞏ 6 dB
- K3A is calculated according to appendix A, prEN 31204
- A pararellepipidal enveloping surface with 9 measuring points at distances of
1.0 m from the reference surface is used.
Machine-related settings:
Through-put capacity 30 to 50 kg / hour.
Microphone position for workplace-related emission measurement:
1.5 metres above the floor, and 0.5 metres away from the briquette outlet.
13
Care and maintenance
- Every 50 operating hours:

Check oil level.
- After the first 50 operating hours:

Tighten the screw fittings on the hydraulic hoses and
the blank screws on the hydraulic block.
- After 200 operating hours:

Clean the filling shaft of escaping material (if no vacuum extraction is
available in this area).
- Every 500 operating hours:

Clean all swarf from the tube connector and the transportation tube (vacuum
extraction is best!)
- Every 2000 operating hours or 2 years:

A complete overhaul is advisable.
It is also advisable to check the pressings at pre-set intervals.
Chips and dust should be cleaned away with vacuum extraction, and not by blowing
compressed air.
Maintenance work should only be carried out by trained personnel.

Alternatively, contact the Customer Service Department.
14
Withdrawal from service / Disposal
If withdrawing the machine from service for disposal, please ensure that this is done
according to local regulations. This applies in particular to used oil and electric
components.
15
Startup procedure / Functional description / Troubleshooting
After installing and wiring the machine, proceed as follows:
x Check direction of rotation of pump motor:

if the hydraulic motor turns clockwise, the briquette press is ready for operation.
WARNING!
Make sure that the manometer stopcock is closed when operating the machine!
Startup:
x Activate power switch .
x Pull out emergency off button to unlock.
x Press the control voltage key; the press is now ready for operation.
x Press the start key to start the press.
Once the hydraulic unit is ready for operation (hydraulic motor running) the start lamp
lights up and the press commences operations.
x Briquette length should be set using the feed screw potentiometer so that the average
briquette length is 50-60 mm. Should briquette length fail to reach 50-60 mm although
the feed screw is at its highest setting, use the polarity reversal switch to increase the
operating speed of the feed screw to “Step 2”. To prevent blockages at startup set the
polarity reversal to step 1 and allow the potentiometer to run.
For presses with automatic briquette length adjustment, length adjustment is set
using proximity switch.
Power off:
To switch off the briquette press, depress the stop key. When this key is pressed the
machine returns to home position and shuts down after a brief high pressure phase.
Automatic startup via level sensor (optional):
x Activate power switch.

x Pull out the emergency shutdown button to unlock.
x Press the control voltage key; the press is now ready for operation
x Once a specific level has been reached in the hopper the level sensor automatically
starts the briquette press and the machine begins pressing operations.
16
Power off via level sensor (optional):
Briquette presses with built-in level sensors can also shut down automatically. When the
hopper contents fall below a certain level the fill level gauge and the fill level sensor are
disengaged, triggering a powerout timer which can be set to between 5 and 60 minutes at
the PLC. On expiry of the timeout the briquette press switches off after a brief high pressure
phase. When the contents of the hopper rise to the fill level the briquette press restarts
automatically.
Automatic ON-OFF
acivated by fill level
sensor (optional)
When the paddle is

covered in material the
fill level sensor
switches the briquette
press on.
Hydraulic system:
All hydraulics connections should be checked for oil loss on initial startup and after every
approx. 100 hours of operation and are to be retightened if necessary.
Instructions for setting the throttle valve
Connect the pressure line to "P1" (pressure control valve is set to 200 bar) and the tank line
to "T2" (install a measuring turbine between "T2" and the feed connection in the central tank
line, measuring range max. 60 dm³/min).
Open the pressure supply and open the throttle valve until the measuring turbine displays 40
dm³/min. In doing so, no solenoid valve may be triggered and the manometer in the "P"
connection must display 180 bar. Secure the throttle valve and seal it. Check the flow rate
and remove the measuring turbine, connect "T2" with the central tank line.
17
Malfunctions:
When eliminating malfunctions make sure that the machine is switched off and secured
against inadvertent switch-on or is disconnected from the mains power supply.
Malfunctions generally arise as a result of operating error or improper charging of the

machine. Since this causes the automatic circuit to stop functioning, the appropriate
measures must be performed manually.
In malfunctions occurring during machine operations, the hydraulic unit motor heats up and
should therefore be switched off using the F1 motor circuit switch.
Activation of motor circuit, temperature or level switches is indicated on control voltage off
button.
The illuminated stop button indicates the following malfunctions:

A continuous light indicates a malfunction in the process cycle of the press: check proximity
switch and valve train. The press enters manual mode after 10 minutes in the event of
malfunction to prevent overheating of the hydraulic oil.
The lamp blinks when the cutters fail to open after 4 minutes when the press is operating.
The press will however automatically restart once the hopper fill level is reached.
Attention:
Do not adjust the sealed pressure limiting valve under any circumstances!
This would entail the cancellation of any and all claims under guaranty.
18
Process error due to too much material
If too much material is in the filling or press chamber, the automatic process will be
interrupted, the machine will be stopped and displays a process error.
The filling cylinder cannot reach its lower end position or the press cylinder cannot reach its
front end position.
Thus, the corresponding proximity switch cannot be actuated and with this, the automatic
process is disturbed.
If the lower proximity switch of the filling cylinder is not reached, material feeding will be
interrupted but four cycles will still run through. If the lower proximity switch is still not
reached then, the machine will switch over to Error.
To eliminate the malfunction, the following measures should be taken:
1. Acknowledge the error by pressing the Stop key (4)
2. Set the Manual switch (5) to ON
3. Switch the hydraulic system on by pressing the Start key (2)
4. The material in the press block is pushed out by turning the switch (7) to Press cylinder
forward and then, switch the switch (8), Clamp close/open, back and forth in turns
5. After the briquettes have been pressed out, turn the switch (7) to Press cylinder
backward and after the press cylinder has reached the rear end position, turn the
switch (6) to Filling cylinder forward until the filling cylinder has reached its end position
(the two proximity switches on the filling cylinder do not light up)
6. Turn the switch (7) again to Press cylinder forward and actuate the switch (8) Clamp
open/close to bring the press cylinder to the front end position (the two proximity
switches light up);
Set the switch (8) Clamp to Closed
7. After that, set the Manual mode switch (5) to OFF and switch the machine to Automatic
mode by pressing the Start key (2).
19
3 2 1 4
10
20
12 13 17 11
14 15
21
19 31 32
33 18 34 35
90
91
22
29
30
23
Spare parts list
Pos. Parts pcs.
1 clamp cylinder APC 30-50 1 192 315
clamp cylinder APC 50-70 1 192 316
2 clamp APC 30-50 1 192 317
clamp APC 50-70 1 192 318
3 connection for transport pipe 1
APC 30-50 192 319
connection for transport pipe 1
APC 50-70 192 320
4 screw for clamp fixing 4 192 321
5 filling cylinder 1 192 322
6 filling pusher APC 30-50 1
filling pusher APC 50-70 1
7 press block APC 30-50 1 192 325
press block APC 50-70 1 192 326
8 limit switch S for filling cylinder top 1 192 327
9 limit switch Ö for filling cylinder top 1 192 328
10 screw for cylinder fixing 4 192 329
11 press cylinder APC 30-50 1 192 330
press cylinder APC 50-70 1 192 331
12 limit switch for press cylinder back 1 192 332
13 limit switch for press cylinder front 1 192 333
14 geared motor worm screw 29/58 1 192 334
geared motor worm screw 45/90 1
15 geared motor stirrer 1 192 335
16 worm screw 1 192 336
17 oil level and heat indicator 1 192 337
18 thermo switch 1 192 338
19 filling level detector 1 192 339
29 electric motor 5,5 kW 1 192 349

30 hydraulic pump 250 bar 40l 1 192 351
24
Spare parts list
Pos. Parts pcs.
31 hydraulic hose 15L 1 192 352
90 limit switch for length monitoring 1 192 361
91 gearwheel for length monitoring 1 192 362
Without picture
70 hydraulic fitting press cylinder 4 192 357
71 hydraulic fitting filling cylinder 4 192 358
72 hydraulic fitting clamp cylinder 2 192 359
74 worm screw 1 192 360
25
Hydraulic liquid recommendation
Designation to HLP 32 HLP 46 HLP 68

DIN 51 502
Ambient temperature: -7 to +70°C ±0 to +80°C +5 to +90°C
Supply co. Name of the oil Name of the oil Name of the oil
ARAL Aral Vitam GF 32 Aral Vitam GF 46 Aral Vitam GF 68

Aral Vitam HF 32 Aral Vitam HF 46
BP BP Energol HLP-D 32 BP Energol HLP-D 46 BP Energol HLP-D 68

BP Energol HLP 32 BP Energol HLP 46 BP Energol HLP 68
BP Energol SHF 32 BP Energol SHF 46
ELF Elfolna 32 Elfolna 46 Elfolna 68

Hydrelf 32 Hydrelf 46 Hydrelf 68
ESSO Nuto H 32 Nuto H 46 Nuto H 68

HLPD-Oel 32 HLPD-Oel 46
FINA Fina Hydran 32 Fina Hydran 46 Fina Hydran 68
FUCHS Renolin MR 10 Renolin MR 15 Renolin MR 20

Renolin B 10 Renolin B 15
MOBIL Mobil DTE 24 Mobil DTE 25 Mobil DTE 27

Mobil DTE 17 Drucköl HLP 46-C Drucköl HLP 68-C
Drucköl HLP 32 - C Hydrauliköl HLPD 46 Hydrauliköl HLPD 68
Hydrauliköl HLPD 32
TEXACO Rando Oil HD A - 32 Rando Oil HD B - 46 Rando Oil HD C - 68

Rando Oil HD AZ - 32 Alcor Oil DD 46 Rando Oil HD CZ - 68
Alcor Oil DD 32 Alcor Oil DD 68
These oils can be used without hesitation for 2,000 operating hours, after which time oil must
be changed. When topping up hydraulic oil, attention must be paid that the same type of oil is
used. If oil of the same type is not available, or the type of oil already in use is unknown, the
oil in the tank and in the complete hydraulic system must be removed completely and the
complete system flushed carefully. The system may only be filled with new oil after this has
been done. Only in this way is it possible to prevent any gumming of the valves.
26
Press
With Siemens KTP400 Display
Operating Instructions
Project name: Press
Description Press KTP400
Seite 1
1. Status screen
The header bar with the press operating status display is shown in each screen
Press the "Control Voltage" key to turn on the control voltage after switching on the
master switch. To do this, unlock all the emergency stops and close the hopper
access door.
The press is ready for operation but no release from external.
The press is ready for operation. It will start automaticly if the filling level in the
hopper reaches the level switch. See Section 2.2
The press is in operation
Press has stopped because of briquette box is full. See Section 2.1
Press is in manual mode, cylinders and motors can be switched individually manually
for service purposes.See Section 2.2.1
Press has a fault. See Section 3
Seite 2
1.1 Home (Hauptbild)
F1: Go to home page
F2: Go to menu page
F3:Reset active fault.
F4: Call alarm page
Seite 3
F1: Go to home page
F2: Go to last menu
F3: Go to next page
F4: Go to last page
Seite 4
Number of pressed briquetts in the briquette box. It is
Briquette Box
only displayed if the press is in mode "stop if box full".
See Section 2.1 Briquette Counter
Motors and cylinders can be switched on manually for
Manual operation
service purposes
The filling and press cylinders varies on position there color.
press cylinder filing cylinderr

white: back up
yellow middle middle
green front down
Seite 5
2.0 Menu
Seite 6
2.1 Briquette Counter
This counter can be reset using the "reset button.

Briquette counter
This counter an be used for counting the briquetts of a
day or a shift.

Briquette counter
only counting if the press is in mode "stop if box full.
Input of the number of briquettes, after them the press

Briquette counter box
automatically stops.
Seite 7
full if
current
only counting if the press is in mode "stop if box full.
continuous operation: Press do not stop by number of
continuous operation /
briquettes, it is operating only by the level of material in
stop if box full
the hopper
stop if box full: Press stops if the number of briquettes

on the counter box is reached. After changing of the box
and press the reset button the counter is set to 0 and the
press will start automaticly if enough material is in the
hopper.
2.1.1 Operating hours

Zählt die Betriebsstunden der Presse.
Betriebsstundenzähler
Zählt die gesammt gepressten Briketts der Presse. Er
Brikettzähler gesamt
kann nicht zurückgesetzt werden.

Seite 8
2.2.1 Manual Motors
For service and test purposes, the motors can be switched on individually. The worm
runs as long as the button is pressed. Operate only briefly, there is danger of
clogging when material is in the hopper.
The central lubrication system (optional) runs only shortly after pressing the button
for the defienierte lubrication time.
Seite 9
2.2.2 Manual Cylinder
After the hydraulic has been switched on the cylinders can be moved by pressing the
buttons. If the filling cylinder is operated the presscylinder is automaticly operated
backward, because this is needed to get hydraulic pressure in the filling cylinder. The
operating of the clamp is with memory so you can operate the press cylinder forward
with open clamp. So that the clamp closes properly, the press cylinder must moved
to pressure.
The filling and press cylinders varies on position there color.
press cylinder filing cylinderr

white: back up
yellow middle middle
green front down
In automatic mode
In automatic mode the geen color of the bottons indicates which valve is switched on
at the moment.
Seite 10
2.3 Status I/O
Seite 11
Display of the PLC inputs and outputs for service purposes.
* Outputs are shown with options
Seite 12
2.4 Settings
Enter the following data to log on

Controller, Press, Maschine Options and Oil temperature is only for service by
producer of press.
Benutzer: press
Kennwort: 100
Description
Parameter
60sec (default value)
0-999sec (adjustment
range)
Seite 13
2.4.1 Briquette
Enter the briquette length to be pressed by the press.

Setpoint briquette length
(This value is limited depending on type)
Displays the length of the briquette that is pressed. It is

Actual briquette length
messured by the gear wheel.
Displays the length of the last briquette

Length briquette 1
Displays the length of the 2. last briquette
Length briquette 2
Displays the length of the 3. last briquette.
Length briquette 3
Displays the length of the 4. last briquette.
Length briquette 4
Displays the length of the 5. last briquette
Length briquette 5
Displays the average length of the last five briquetts.
Average of last 5
briquettes
Display of current, regulated auger time. It is
Actual time auger
automatically controlled depending on the average
length of the briquetts.
Seite 14
2.4.2 Adjustment level
The green dot on the level sensor indicates that the sensor is assigned.
When the level indicator sends a full-message for a

Delay level sensor start
period longer than this time, the press will be started.
press
This avoids the press to be switched on by a too short
signal send by the level indicator, e.g. when material falls
into the empty hopper
Enter the time, how long the press shall run after, after
Delay level sensor stop
the level indicator has been released. The press is only
press
automatically stopped by the filling level, after it has been
started via the filling indicator, i.e. not via the Start key.
This time should be long enough to empty the hopper
and to ensure that the hysteresis between switching ON
and OFF is not too short.
Seite 15
2.4.3 Agitator
Off:Agitator runs only if press is operating.

Agitator stroke
On: Agitator runs in stroke if the press is ready and is
waiting for the level switch to start. The material is
distributed in the hopper.
Runtime to distribute the material which has fallen into

Agitator stroke runtime
the container.
Break time to avoid that the agitator is not running

Agitator stroke break
needlessly when the press does not work
Seite 16
2.4.4 Central Lubrication
(optional)
Input the time, how long the central lubrication shall run
Lubrication time
to achieve an ideal quantity of lubricant
Set-up the number of pressed briquettes after which the

Lubrication intervall
central lubrication system shall lubricate once.
Briquettes since last Display how many briquettes were pressed since the last
lubrication.
lubrication
It is possible also in the automatic mode while press is in
Lubrication manual on
operation to start a lubrication.
Seite 17
2.5 Language
Select language by the Bottom with the flag.
2.6 System
Seite 18
2.6.1 Message buffer
Message buffer shows all disturbances of system.
2.6.2 Project information
Information about the software project.
Seite 19
2.6.3 Touch Screen
Kalibrieren und Bildschirm zur Reinigung abschalten.

Calibration of touch Calibration of touch screen..
screen
Switch off touch screen Switch off touch screen for cleaning.
for cleaning.
Adjust the LCD brightness

Set contrast
Seite 20
2.6.4 Diagnostic buffer view

Diagnostic messages of PLC.

Seite 21

2.6.5 Date & time

Input of current date and time

Seite 22
3.0 Fault

If a fault occurs, the fault message will be displayed with a banner. Press the "Close"
key to hide the banner. The fault must be reset after the cause has been resolved.
To do this, select "Home" in the screen display.

In addition to the status, the red marking on the "Fault" screen selection key also
shows that there are faults.
Seite 23
3.1 Actual faults
Press „!“ Button to show actual faults
Seite 24
3.2 Strörungen
ID Störmeldungen Ursache
100 Emergency stop -K0 emergency stop or hopper acces
door open
101 Motor protective switch-Fxx A motor protection switch is tripped
102 Temperature hydraulic oil - Temperature in the hydraulic too

B30 > 80°C high. Check oilcooler
103 Temperature hydraulic oil - Temperature in the hydraulic too

B30 < -10°C low. Check oilheating and
temperature sensor
104 Level hydraulic oil -B26 Oil level in hydraulic tank too low.
Check for leaks.
108 Press cylinder has not back - Press cylinder has not reached the
B40 back position. Check cilinder, valve
and sensor
109 Press cylinder has not front - Press cylinder has not reached the
B41 front position. Check cilinder, valve
and sensor
110: Press cylinder illogical state - Press cylinder switches have
B40 / -B41 illogical state. Check sensors.
111 Filling cylinder has not back - Press cylinder has not reached the
B42 back position. Check cilinder, valve
and sensor
112 Filling cylinder has not front - Press cylinder has not reached the
B43 front position. Check cilinder, valve
and sensor
113 Filling cylinder illogical state - Filling cylinder switches have
B42 / -B43 illogical state. Check sensors.
116 Stop because of no brikett Press has made no or very short

output briquettes and so it switches off.
Check material supply
117 Briquette-box full Briquette-box is full. Change an
press reset.
132 advice check pressure switch Check Pressure
-B16
133 advice filling blocked Filling tower was too full.
Seite 25
1 2 3 4 5 6 7 8
A A
19 19.1 19.2 19.3

B B
18
13 13.1 13.2
17 17.1
1146 14 14.1 14.2

C C
26 1 16 12 11 1 4 2
1.1
5.2
24 23 22 21 5 5.1
D D
13
x
9 9.1
4
8 21
10 20
460
25
20.1 21.1
10
E
8 21.2
1038 9 9.1 Veškerá práva k tomuto technickému podkladu náleží výhradně společnosti RS line s.r.o. DO NOT SCALE DRAWING
Bez souhlasu této společnosti nesmí být podklad kopírován a poskytnut třetím osobám!
TYPE AGGREGATE:
WARNING:Existing law protects RS line s.r.o right of possession to this drawing.
The desingn or the drawing must not, without permission of the company, be published,
copied, reproduced, manufactured or exploited in any other unauthorized way!
WA160-40-160-5,5-2-C150
3 7 6 28 27 TITLE:
ALTERNATION
NAME DATE
DRAWN: Michal 7.2.
6.1 28.1
Cibulka
STOCK SIZE:
2016
MATERIAL:
Hydraulikaggregat
F
RS line s.r.o. DWG NO. A3

Radlická 663/28,
Smíchov 66-900-A
1 2 3 4 150 00 Praha
1 2 3 4 5 6 7 8
A A
25.14 25.22
B B
25.9
25.17 25.1.4 25.1.2
25.4
25.21 25.1.3 25.8

25.20
25.21 25.2 25.18

C C
25.4
25.7
25.21
25.20
25.18 25.1.1
25.21 25.3
D D
25.1 25.17 25.14 25.10 25.11 25.12 25.13

25.19 25.19 25.6 25.5 25.15 25.16 25.18 25.5 25.6
25.22
Veškerá práva k tomuto technickému podkladu náleží výhradně společnosti RS line s.r.o. DO NOT SCALE DRAWING
Bez souhlasu této společnosti nesmí být podklad kopírován a poskytnut třetím osobám!
TYPE AGGREGATE:
WARNING:Existing law protects RS line s.r.o right of possession to this drawing.
The desingn or the drawing must not, without permission of the company, be published,
copied, reproduced, manufactured or exploited in any other unauthorized way!
TITLE:
ALTERNATION
NAME DATE
DRAWN: Michal 12.12.

Cibulka 2016
STOCK SIZE: MATERIAL: Montageblock
F
25.17 A3
RS line s.r.o. DWG NO.
Radlická 663/28,
Smíchov 66-901-A
1 2 3 4 150 00 Praha
Item Pz Drawing no. Name Material Quantity
1 710 0091 200 013RS Tank 160 l 1
1.1 400 0626 Sealing rubber NBR 23 x 3 -1500 mm 1
2 400 0006 Level indicator LVA10TAPM10S01 1
3 400 0024 Temperature switch TSM-2-G1/2-M3-T55S/T80Ö/L=250mm, no. 1142399 1
4 500 0073 Plug VS-R1/2"-WD 1
5 710 0462 66-902-A Cover P8x1015x493 1
5.1 Washer DIN125, A8.4, Cu 16
5.2 Screw DIN912, M8-25, Zn 16
6 400 0001 Fill filter TA80B10B001P01 1
6.1 Screw DIN912, M5-20, 8.8, Zn 6
7 400 0025 Level door switch M-K8-MS/170, L=170, L1=120 1
8 500 0109 Plug VS-R3/4"-WD 2
9 500 0096 Screw fitting P-GSV28L 2
9.1 Washer DN37, D42, t1 2
10 Plug VSD28L 2
11 70-102-A Tube D28x2x320 1
12 70-101-A Tube D28x2x570 1
13 410 0036 Pump carrier LMC250MFS2004S 1
13.1 Screw DIN912, M12-20, 8.8, Zn 4
13.2 400 0218 PT seal 3mm NBR190x250x3 (GUM P250) 1
14 200 0008 Pumps T3-28R-R1C3-SK02K02-N 1
14.1 Washer DIN128, A8, Zn 4
14.2 Screw DIN912, M8-35, 8.8, Zn 4
15 400 0205 Flange RPA2/34M (RPA2/40-3/4"M) 1
16 66-102-A Tube G3/4"-200/45° 1
17 400 026RS-1 Flange M30x2 - 20S 1
17.1 O-ring 20.22x3.53 NBR70 1
18 420 0010 Coupling AKG07FS200Z 1
19 300 0100 Electric motor FCA 112MC-4/PHE-RAL7016-progressive -IE3 1
19.3 Screw DIN933, M12-35, Zn 4
20 710 0446 65-101-A Washer P10x150x150 1
20.1 65-108-A Seal 150x150x1 DIMERSIL 1
21 400 0009 Filter MPH2502CDSAG1A25P01 1
21.1 Washer DIN125 , A10.5, Cu 4
21.2 Screw DIN912, M10-40, 8.8, Zn 4
22 Reduction RED-R1-1/2"-WD-R1" 1
23 Screw fitting P-GEV28LR-WD 1
24 Tube D28-149, DIN 1630, St 37.4 1
25 66-901-A Assembly block 1

25.0.1 65-107-A Seal 160x120x1 DIMERSIL 1
25.0.2 Washer Cu DIN125, A8.4, Cu 6
25.0.3 Screw DIN912, M8-20, 8.8 Zn 6
25.1 700 0040 Block RO-052-16-03 1
25.1.1 65-104-A Seal 80x120x1 DIMERSIL 1
25.1.2 Washer DIN125 , A10.5, Cu 4
25.1.3 Screw DIN912, M10-25, 8.8, Zn 4
25.1.4 65-102-B Washer block P10x160x120 1
25.2 120 0073 Directional valve DS5-S12/13N-D24K1 1
25.3 120 0074 Directional valve DS5-S2/13N-D24K1/F 1
25.4 Screw DIN912, M6-40, 12.9 8
25.5 100 0004 Poppet valve EVSO.T19.03.000 1
25.6 130 0002 Coil EMTO.C24.01.000, 24DC, 18W 1
25.7 100 0005 Pressure valve DBV35-2, code 332F11111802000 1
25.8 400 0008 Pressure gauge valve FPEA1/42GB, code 086FPE70000+0861004000010 1
25.9 400 0007 Pressure gauge Pressure gauge diam 63, 0-250 bar, G1/4, spodní 1
25.10 Screw fitting GES10SR 1/4"-WD 1
25.11 Screw fitting EWSD10S 1
25.12 Screw fitting EMASD10SR1/4" 1
25.13 400 0180 IFM pressure switch with throttle screw PK-250-SFG14-PSPKG/US/ /W + E30057 1
25.14 Screw fitting GES20SR-WD 1
25.15 Screw fitting GES28LR-WD 1
25.16 Screw fitting P-EWVD28L 1
25.17 Plug VSR-R1/2"-WD 3
25.18 Plug VSR-R1/4"-WD 4
25.19 130 0005 Connector C18211G21 3
25.20 130 0006 Connector C18211N21 2
25.21 Screw fitting VS-R3/4"-WD 4
25.22 100 0055 Valve RVL 1/2" 1
26 510 0096 Hose DM16/4SP- 920 DKOS/DKOS 90° (M30x2) 1

27 200 0097 PG11 1
28 Washer DIN128 , A8, Cu 2
28.1 Screw DIN912, M8-35, 8.8, Zn 2
0 1 2 3 4 5 6 7 8 9
A A
B Customer : B
Commission :
Project : Briquetting press APC CL-series
C
Order no. : M24661 C
If the electrical circuit diagram or the PLC program is

changed, contact the manufacturer, otherwise all
Technical data warranty claims on the electrical equipment will
expire.
Circuit diagram file : ES-4-01-253 Rev.0 Connection to neutral, earthing, and compensation of
potential are to be done in compliance with the local
PLC-program : regulations for electrical systems. The earth fault
loop impedance and suitability of the overcurrent
protection device have to be tested at the place of
Circuit diagrams : DIN/IEC installation of the machine.
D D
Enclosure : IP54 Referring the cross section of the incoming power line,
the local regulations, type of laying, frequency of
Rated voltage : 4 x 380V 60Hz (+ N) + PE occurring and the ambient temperature have to be
considered.
Feed cross section : 4 x 4 mm² (Cu) Before the plant is put into service, check all
connecting terminals and retighten them, if necessary.
Control voltage : 24VDC
Rated current : 16A

Colors
E max. back up fuse : 25A Main current black E
Protective grounding green yellow
DC voltage dark blue
AC voltage red
Measuring line violet
Ambient temperature : 0° to +35°C External voltage orange
F date 13.02.20 =TH F

Briquetting press cover sheet
drawn Gabel +
APC CL-series
check M24661 page 1
state change date name norm DIN 81346 origin Ers. f. Ers. d. 910-2541
ES-4-01-253 Rev.0 of 1 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
L1/1 /2.0
L2/1 /2.0
A A
L3/1 /2.0
33
41
33
41
33
41
1
5
-F10 -F11 -F12
34
42
34
42
34
42
11,1A 1,6A 1,09A
/12.1
/11.6
/12.4
/11.6
/12.5
/11.7
2
6
B B
1
5
-Q1 -Q110 -Q120
32A /12.4 /12.5
2
6
C C
1
5
-Q105 -Q106 -Q107
/12.1 /12.2 /12.3
2
6
N /2.0
D D
PE /2.0
-X0
L1
L2
L3
PE
PE
PE
10
11
12
PE
E E
U1
V1
W1
PE
U2
V2
W2
PE
PE
U
W
supply line
-M10 -M11 -M12
4 x 380V 60Hz (+ N) + PE hydraulic
5,5kW
M
3
agitator
0,55kW
M
3
auger
0,37 / 0,55kW
M
3
U4 V4 W4 U4 V4 W4
recommended supply diameter 2U 2V 2W 2U 2V 2W

according to local regulations
1U 1V 1W
1U 1V 1W
max. back up fuse: 25A low speed high speed
field wire use copper conductor 60°C isolated
F date 13.02.20 =TH F
Briquetting press main supply
drawn Gabel +
APC CL-series
check M24661 page 1
ES-4-01-253 Rev.0 of 14 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
/1.9 L1/1
/1.9 L2/1
A A
/1.9 L3/1
/1.1 N
33
41
33
41
1
5
-F15
-F13 -F14 6A -F5
34
42
34
42
N
1,79A 0,45-0,63 A 3,0A
/12.6
/11.8
/12.7
/11.8
2
6
B B
3
-T1
24VDC
- +
20A
1
1
-Q130 -Q140 -Q150 -F80 -F81 -F82
/12.6 /12.7 /12.8 6A 4A 2A
2
2
C C
13
23
-K0
/3.1
14
24
D D
/1.9 PE PE /4.0
-X0
/7.0 +24V V
/4.0 +24V A
/3.0 +24V E
13
14
15
PE
16
17
18
PE
19
20
PE
/3.0 0V-
E E
PE
PE
PE
2
U
-M13 -M14 -R15

oilcooler
0,75kW
M
3
central lubrication
0,1 kW
M
3
oil heater
1000 W
An insulation monitoring device is required
if removing the control circuit ground.
(optional) (optional) (optional)
F date 13.02.20 =TH F

Briquetting press primary circuit
drawn Gabel +
APC CL-series
check M24661 page 2
ES-4-01-253 Rev.0 of 14 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
/2.8 +24V E +24V E /4.0
A A
-X1
43
45
21
11
21
-S30 -S01
saftey emergency
22
12
22
B switch stop B
revisions press
door external
(optional) (optional)
-X1
2
44
46
11
21
-S0
C emergency C
12
22
stop
control
panel
S11
S11
S12
S52
A1
-K0 PNOZ X2.8P

reset/start
D D
S21
S22
S12
S34
A2
13
-SP1
/6.1
14
control
voltage
on
/2.7 0V- 0V- /4.0
E emergency E
stop
13 14
/2.7
23 24
/2.8
33 34
/6.5
41 42
/11.4
F date 13.02.20 =TH F

Briquetting press emergency
drawn Gabel stop +
APC CL-series
check M24661 page 3
ES-4-01-253 Rev.0 of 14 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
/3.1 +24V E +24V E /8.0
/2.8 +24V A +24V A /5.0

A A
/3.1 0V- 0V- /5.0
/2.6 PE PE /5.0
-A1 -K200
RJ45
B B
PE
1
2
+24V
0V
PE
PNET
L+
PE
L+
RJ
1M
2M
3L+
3M
24VDC 24VDC 24VDC 24VDC
input
24VDC
output
a0 I0.0 /10.1 briquette length
a1 I0.1 /10.1 press cylinder back a0 Q0.0 /12.1 main hydraulic
a2 I0.2 /10.1 press cylinder front a1 Q0.1 /12.1 delta hydraulic
SIMATIC HMI SIMATIC S7-1200 a3 I0.3 /10.1 filling cylinder up a2 Q0.2 /12.1 star hydraulic
KTP400 Basic a4 I0.4 /10.1 filling cylinder down a3 Q0.3 /12.1 auger
operator panel 6ES7214-1AG40-0XB0 a5 I0.5 /10.1 pressure switch a4 Q0.4 /12.1 filling cyl. downward
a6 I0.6 /10.1 temp. hydraulic 80°C a5 Q0.5 /12.1 oilcooler
C a7 I0.7 /10.1 temp. hydraulic 55°C a6 Q0.6 /12.1 central lubrication C
a7 Q0.7 /12.1 oil heater
b0 I1.0 /11.1 level hydraulic
b1 I1.1 /11.1 start b0 Q1.0 /13.1 ready for operation
b2 I1.2 /11.1 STOP b1 Q1.1 /13.1 ready for operation
b3 I1.3 /11.1 control voltage on
b4 I1.4 /11.1 hopper level
b5 I1.5 /11.1 protective switch
analog input
2 AEW64 /13.6 temperature hydraulic

3 AEW66 /13.6 length control
1 2M
D D
E E
F date 13.02.20 =TH F

Briquetting press overview PLC
drawn Gabel +
APC CL-series
check M24661 page 4
ES-4-01-253 Rev.0 of 14 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
/4.9 +24V A +24V A /6.0
/4.9 0V- 0V- /6.0

A A
/4.9 PE PE /7.0
B -K201 B
L+
PE
24VDC
24VDC
output
a0 Q8.0 /14.1 filling cyl. upward

a1 Q8.1 /14.1 filling cylinder forward
SIMATIC S7-1200 a2 Q8.2 /14.1 press cylinder backw.
a3 Q8.3 /14.1 press cylinder forward
6ES7222-1BF32-0XB0 a4 Q8.4 /14.1 clamp open
a5 Q8.5 /14.1 press cylinder backw. in
C a6 Q8.6 /14.1 C
a7 Q8.7 /14.1
D D
E E
F date 13.02.20 =TH F

Briquetting press overview PLC
drawn Gabel +
APC CL-series
check M24661 page 5
ES-4-01-253 Rev.0 of 14 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
/5.4 +24V A
A A
emergency
stop ok ready for operation
control voltage in operation no disturbance
on
B B
-X1
13
3
PE
-Q105
/12.1
14
33
11
1 PE -K0
/3.1
-K60
34
12
14
/13.1
13
-B48 RN3001
-Q110
C /12.4 C
14
2
-X1
4
51
52
53
54
55
56
D D
X1
-SP1
X2
/3.3
/5.4 0V- 0V- /7.0
E control voltage on level indicator E
7
/11.5
6 5
/11.5
F date 13.02.20 =TH F

Briquetting press control
drawn Gabel +
APC CL-series
check M24661 page 6
ES-4-01-253 Rev.0 of 14 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
/2.7 +24V V
/6.3 0V- 0V- /8.0

A A
/5.4 PE PE /8.0
11
11
11
11
11
11
-K83 -K82 -K81 -K80 -K84 -K85
/14.4 /14.3 /14.2 /14.1 /14.5 /14.6
14
14
14
14
14
14
B -X1 B
9
10
11
12
13
14
PE
1
BN
BU
GNYE
-X7V
C C
Passive distributor 6 x M12
1 2 3 4 X5 X6
24V
IN2
IN1
24V
IN2
IN1
24V
IN2
IN1
24V
IN2
IN1
24V
IN2
IN1
24V
IN2
IN1
0V
PE
0V
PE
0V
PE
0V
PE
0V
PE
0V
PE
-X7
1/1
1/2
1/3
1/4
1/5
2/1
2/2
2/3
2/4
2/5
3/1
3/2
3/3
3/4
3/5
4/1
4/2
4/3
4/4
4/5
5/1
5/2
5/3
5/4
5/5
6/1
6/2
6/3
6/4
6/5
D D
3
5
BFA BFA BFA BFA BFA BFA
PE
PE
PE
PE
PE
PE
2
1
E + + + + + + E
- - - - - -
-K183 -K182 -K181 -K180 -K184 -K185

press cylinder press cylinder filling cylinder filling cylinder clamp Press cylinder back
forward backward downward upward open in tank
F date 13.02.20 =TH F

Briquetting press valve
drawn Gabel +
APC CL-series
check M24661 page 7
ES-4-01-253 Rev.0 of 14 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
pressure switch Level switch temperature

hydraulik hydraulic
A -B16 -B26 -B30 A
1
PT100
1
P 1 2 3 4
2
3
4
M12 BFA ϑ -20...100°C
0-10V
1
5
M12
5
B B
-X8
1/1
1/2
1/3
1/4
1/5
2/1
2/2
2/3
2/4
2/5
3/1
3/2
3/3
3/4
3/5
24V
IN2
0V
IN1
PE
24V
IN2
0V
IN1
PE
24V
IN2
0V
IN1
PE
24V
IN2
0V
IN1
PE
24V
IN2
0V
IN1
PE
24V
IN2
0V
IN1
PE
-X8V
1 2 3 4 X5 X6
C C
GNYE
GYPK
RDBU
WHGN
BNGN
WHYE
YEBN
BN
BU
WH
GN
GY
PK
RD
E
D -X1 D
15
16
PE
17
18
19
20
21
22
23
24
25
26
27
28
/10.6 E0.5
/11.1 E1.0
/13.7 AI 0
E E
/7.9 PE PE /9.0
/7.9 0V- 0V- /9.0
/4.9 +24V E +24V E /9.0
F date 13.02.20 =TH F

Briquetting press hydraulic
drawn Gabel +
APC CL-series
check M24661 page 8
ES-4-01-253 Rev.0 of 14 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
briquette length Press cylinder Press cylinder Filling cylinder Filling cylinder
back front back front
A -B46 -B40 -B41 -B42 -B43 A
1
3
3
M12 M12 M12 M12 M12
1
5
B B
-X9
1/1
1/2
1/3
1/4
1/5
2/1
2/2
2/3
2/4
2/5
3/1
3/2
3/3
3/4
3/5
4/1
4/2
4/3
4/4
4/5
5/1
5/2
5/3
5/4
5/5
24V
IN2
0V
IN1
PE
24V
IN2
0V
IN1
PE
24V
IN2
0V
IN1
PE
24V
IN2
0V
IN1
PE
24V
IN2
0V
IN1
PE
24V
IN2
0V
IN1
PE
-X9V
1 2 3 4 X5 X6
C C
GNYE
GYPK
RDBU
WHGN
BNGN
WHYE
YEBN
BN
BU
WH
GN
YE
GY
PK
RD
D -X1 D
29
30
PE
31
32
33
34
35
36
37
38
39
40
41
42
/10.1 E0.0
/10.2 E0.1
/10.3 E0.2
/10.4 E0.3
/10.5 E0.4
E E
/8.2 PE
/8.2 0V- 0V- /12.0
/8.2 +24V E +24V E /11.0
F date 13.02.20 =TH F

Briquetting press mechanics
drawn Gabel +
APC CL-series
check M24661 page 9
ES-4-01-253 Rev.0 of 14 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
briquette length press press filling filling pressure switch
cylinder cylinder cylinder cylinder
rear front up down
/9.1
/9.3
/9.4
/9.5
/9.7
/8.1
C C
E0.0
E0.1
E0.2
E0.3
E0.4
E0.5
D D
a0 a1 a2 a3 a4 a5 a6 a7
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

-K200
/4.2
Digital input
E E
F date 13.02.20 =TH F

Briquetting press Inputs
drawn Gabel +
APC CL-series
check M24661 page 10
ES-4-01-253 Rev.0 of 14 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
/9.2 +24V E
A A
-X1
5
13
21
41
21
21
21
41
41
5
-S2 -S3 -K0 -F10 -F11 -F12 -F13 -F14
B start STOP /3.1
-B48 /1.2 /1.5 /1.7 /2.0 /2.3 B
14
22
42
22
22
22
42
42
/6.2
level
switch
hydraulic
-X1
49
47
/8.3
C jumper C
E1.0
-X1
6
-X1
50
48
D D
b0 b1 b2 b3 b4 b5
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5

-K200
/4.2
Digital input
E E
F date 13.02.20 =TH F

Briquetting press Inputs
drawn Gabel +
APC CL-series
ES-4-01-253 Rev.0 of 14 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
Digital output
-K200
/4.2
Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7
a0 a1 a2 a3 a4 a5 a6 a7
B B
33
21
21
33
33
33
33
-F10 -Q107 -Q106 -F11 -F12 -F13 -F14
/1.2 /12.3 /12.2 /1.5 /1.7 /2.0 /2.3
34
22
22
34
34
34
34
C C
D D
A1
A1
A1
A1
A1
A1
A1
A1
1
-P20 h -Q105 -Q106 -Q107 -Q110 -Q120 -Q130 -Q140 -Q150

A2
A2
A2
A2
A2
A2
A2
A2
2
/9.2 0V- 0V- /13.0
E operating main delta wye agitator auger oilcooler central oil heater E
hour meter hydraulic hydraulic hydraulic lubrication
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
/1.2 /1.3 /1.4 /1.5 /1.7 /2.0 /2.3
3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
/1.2 /1.3 /1.4 /1.5 /1.7 /2.0 /2.3
5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6
/1.2 /1.3 /1.4 /1.5 /1.7 /2.0 /2.3
13 14 21 22 21 22 13 14 13 14 13 14 13 14 13 14
/6.7 /12.3 /12.2 /6.7 /2.5
23 24
/2.5
(optional) (optional) (optional)
F date 13.02.20 =TH F

Briquetting press Outputs
drawn Gabel +
APC CL-series
ES-4-01-253 Rev.0 of 14 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
/13.3 0V- 0V- /14.0
A A
Digital output
-K200
/4.2
Q1.0 Q1.1
b0 b1
/8.4
B B
AI 0
C C
1 2 3
2M AEW64 AEW66
-K200
/4.2
D D
analog input
A1
-K60
A2
/12.9 0V- 0V- /13.5
E ready for operation E

no disturbance
14
/6.8
12 11
/6.8
24
22 21
F date 13.02.20 =TH F

drawn Gabel +
APC CL-series
ES-4-01-253 Rev.0 of 14 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
Digital output
-K201
/5.1
Q8.0 Q8.1 Q8.2 Q8.3 Q8.4 Q8.5 Q8.6 Q8.7
a0 a1 a2 a3 a4 a5 a6 a7
B B
C C
D D
A1
A1
A1
A1
A1
A1
-K80 -K81 -K82 -K83 -K84 -K85
A2
A2
A2
A2
A2
A2
/13.8 0V-
E filling filling press press clamp press E

cylinder cylinder cylinder cylinder open cylinder
upward downward backw. forw. backw.
tank
11 14 11 14 11 14 11 14 11 14 11 14
/7.5 /7.3 /7.2 /7.1 /7.6 /7.7
F date 13.02.20 =TH F

drawn Gabel +
APC CL-series
ES-4-01-253 Rev.0 of 14 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E
F date 13.02.20 =TH F

Briquetting press Structure control panel
drawn Gabel +
APC CL-series
check M24661 page 1
ES-4-01-253 Rev.0 of 2 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E
F date 13.02.20 =TH F

Briquetting press Structure control panel
drawn Gabel +
APC CL-series
check M24661 page 2
ES-4-01-253 Rev.0 of 2 sh.
0 1 2 3 4 5 6 7 8 9
F
E
D
C
B
A
state
cable name page
terminal plan: =TH-X0
external
0
0
mark external mark internal
change
name
name
page/path
jumper
date
connection
connection
=TH-W2.3 3x1,5mm²
=TH-W2.2 4x1,5mm²
=TH-W2.1 4x1,5mm²
=TH-W1.3 7x1,5mm²
=TH-W1.2 4x1,5mm²
=TH-W1.1 7x2,5mm²
terminal number
1
1
name norm
date
check
drawn
PE /1.1
Gabel
L1
13.02.20
L2
L3
2
2
N -F15 N /1.1
origin
1 -M10 U1 1 -Q105 2 /1.2
2 -M10 V1 2 -Q105 4 /1.2
3 -M10 W1 3 -Q105 6 /1.2
PE -M10 PE PE /1.3
4 -M10 U2 4 -Q106 2 /1.3
5 -M10 V2 5 -Q106 4 /1.3
3
3
6 -M10 W2 6 -Q106 6 /1.3
1 -M11 U 7 -Q110 2 /1.5
Ers. f.
2 -M11 V 8 -Q110 4 /1.6
3 -M11 W 9 -Q110 6 /1.6
PE -M11 PE PE /1.6
1 -M12 U 10 -Q120 2 /1.7
2 -M12 V 11 -Q120 4 /1.8
4
4
3 -M12 W 12 -Q120 6 /1.8
PE -M12 PE PE /1.8
Ers. d.
1 -M13 U 13 -Q130 2 /2.0
2 -M13 V 14 -Q130 4 /2.1
3 -M13 W 15 -Q130 6 /2.1
PE -M13 PE PE /2.1
1 -M14 U 16 -Q140 2 /2.3
5
5
2 -M14 V 17 -Q140 4 /2.3
3 -M14 W 18 -Q140 6 /2.3
PE -M14 PE PE /2.3
1 -R15 1 19 -Q150 2 /2.5
2 -R15 2 20 -Q150 4 /2.5
PE -R15 PE PE -A1 PE /2.5
6
APC CL-series
6
Briquetting press
7
7
M24661
Terminal plan: =TH-X0
8
8
+
=TH
of
ES-4-01-253 Rev.0
9
9
page
1
3 sh.
F
E
D
C
B
A
F
E
D
C
B
A
state
cable name page
terminal plan: =TH-X1
external
0
0
mark external mark internal
change
name
name
page/path
jumper
date
connection
connection
=TH-W7.0 9x1,0mm²
=TH-W6.1 5x1,5mm²
=TH-W3.1 3x1,5mm²
terminal number
1
1
=TH-W9.0 12x0,34mm²
=TH-W8.0 12x0,34mm²
name norm
date
check
drawn
1 -S30 21 1 -F82 2 /3.1
Gabel
2 -S30 22 2 -K0 A1 /3.1
13.02.20
1 -B48 1 3 -SP1 X1 /6.2
2 -B48 2 4 -SP1 X2 /6.2
2
2
3 -B48 5 5 -F10 21 /11.5
origin
4 -B48 7 6 -K200 b4 /11.5
PE -B48 PE PE - /6.2
BN -X7V BN 7 -K85 11 /7.8
BU -X7V BU 8 /7.8
GNYE -X7V GNYE PE -K201 PE /7.8
1 -X7V 1 9 -K83 14 /7.1
3
3
2 -X7V 2 10 -K82 14 /7.2
3 -X7V 3 11 -K81 14 /7.3
Ers. f.
4 -X7V 4 12 -K80 14 /7.5
5 -X7V 5 13 -K84 14 /7.6
6 -X7V 6 14 -K85 14 /7.7
BN -X8V BN 15 -K200 L+ /8.1
BU -X8V BU 16 /8.1
4
4
GNYE -X8V GNYE PE /8.1
WH -X8V WH 17 -K200 a5 /8.1
Ers. d.
GYPK -X8V GYPK 18 /8.2
GN -X8V GN 19 /8.3
RDBU -X8V RDBU 20 -K200 b0 /8.3
YE -X8V E 21 /8.4
WHGN -X8V WHGN 22 -K200 2 /8.4
5
5
GY -X8V GY 23 /8.5
BNGN -X8V BNGN 24 /8.6
PK -X8V PK 25 /8.7
WHYE -X8V WHYE 26 /8.7
RD -X8V RD 27 /8.8
VEBN -X8V YEBN 28 /8.8
BN -X9V BN 29 -S2 13 /9.1
6
APC CL-series
6
BU -X9V BU 30 -P20 2 /9.1
GNYE -X9V GNYE PE /9.1
Briquetting press
WH -X9V WH 31 -K200 a0 /9.1

GYPK -X9V GYPK 32 /9.2
GN -X9V GN 33 -K200 a1 /9.3
RDBU -X9V RDBU 34 /9.3
YE -X9V YE 35 -K200 a2 /9.4
7
7
M24661
WHGN -X9V WHGN 36 /9.4

GY -X9V GY 37 -K200 a3 /9.5
BNGN -X9V BNGN 38 /9.6
PK -X9V PK 39 /9.7
WHYE -X9V WHYE 40 -K200 a4 /9.7
-X9V
Terminal plan: =TH-X1
RD RD 41 /9.8
VEBN -X9V YEBN 42 /9.8
8
-S01 11 43 -S0 21 /3.3

-S01 12 44 -K0 S12 /3.3
-S01 21 45 -S0 11 /3.3
-S01 22 46 -K0 S52 /3.3
+
- 47 -S3 22 /11.3
=TH
ES-4-01-253 Rev.0
- 48 -K200 b2 /11.3
49 -S3 21 /11.2
of
50 -S2 14 /11.2
9
9
page
51 -K0 34 /6.5
2
52 -K0 33 /6.6
3 sh.
F
E
D
C
B
A
0 1 2 3 4 5 6 7 8 9
/6.7
/6.7
/6.8
/6.9
page page/path
14
13
14
11
connection
mark internal
A A
-Q110
-Q105
-K60
-K60
name
=TH-X1
jumper
53
54
55
56
B B
terminal number
terminal plan:
connection
mark external
name
C C
external
D D
cable name
E E
F date 13.02.20 =TH F

Briquetting press Terminal plan: =TH-X1
drawn Gabel +
APC CL-series
check page 3
state change date name norm origin Ers. f. Ers. d.
M24661 ES-4-01-253 Rev.0 of 3 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Connector Chart =TH-X7

A A
plug female pin
mark cable cable mark
page/path
text
function
connection
name
conductor
name
connection
plug
connection
female pin
name
conductor
name
connection
text
function
page/path
B B
/7.1 1/1 1/1 =TH-X7V 1/1 Distributor valves /7.1

/7.1 press cylinder forward 3 =TH-K183 2 -W7.4 1/3 1/3 =TH-X7V 1/3 Distributor valves /7.1
/7.1 press cylinder forward 4 =TH-K183 1 -W7.4 1/4 1/4 =TH-X7V 1/4 Distributor valves /7.1
/7.1 press cylinder forward 5 =TH-K183 PE -W7.4 1/5 1/5 =TH-X7V 1/5 Distributor valves /7.1
C /7.2 press cylinder backward 3 =TH-K182 2 -W7.3 2/3 2/3 =TH-X7V 2/3 Distributor valves /7.2 C
/7.3 press cylinder backward 4 =TH-K182 1 -W7.3 2/4 2/4 =TH-X7V 2/4 Distributor valves /7.3
/7.3 press cylinder backward 5 =TH-K182 PE -W7.3 2/5 2/5 =TH-X7V 2/5 Distributor valves /7.3
/7.4 filling cylinder downward 3 =TH-K181 2 -W7.2 3/3 3/3 =TH-X7V 3/3 Distributor valves /7.4
/7.4 filling cylinder downward 4 =TH-K181 1 -W7.2 3/4 3/4 =TH-X7V 3/4 Distributor valves /7.4
/7.4 filling cylinder downward 5 =TH-K181 PE -W7.2 3/5 3/5 =TH-X7V 3/5 Distributor valves /7.4
D /7.5 4/1 4/1 =TH-X7V 4/1 Distributor valves /7.5 D
/7.5 filling cylinder upward 3 =TH-K180 2 -W7.1 4/3 4/3 =TH-X7V 4/3 Distributor valves /7.5
/7.5 filling cylinder upward 4 =TH-K180 1 -W7.1 4/4 4/4 =TH-X7V 4/4 Distributor valves /7.5
/7.5 filling cylinder upward 5 =TH-K180 PE -W7.1 4/5 4/5 =TH-X7V 4/5 Distributor valves /7.5
/7.6 clamp open 3 =TH-K184 2 -W7.5 5/3 5/3 =TH-X7V 5/3 Distributor valves /7.6
E /7.7 clamp open 4 =TH-K184 1 -W7.5 5/4 5/4 =TH-X7V 5/4 Distributor valves /7.7 E
/7.7 clamp open 5 =TH-K184 PE -W7.5 5/5 5/5 =TH-X7V 5/5 Distributor valves /7.7
/7.8 Press cylinder back in tank 3 =TH-K185 2 -W7.6 6/3 6/3 =TH-X7V 6/3 Distributor valves /7.8
/7.8 Press cylinder back in tank 4 =TH-K185 1 -W7.6 6/4 6/4 =TH-X7V 6/4 Distributor valves /7.8
/7.8 Press cylinder back in tank 5 =TH-K185 PE -W7.6 6/5 6/5 =TH-X7V 6/5 Distributor valves /7.8
F date 13.02.20 =TH F

Briquetting press Plug diagram: =TH-X7
drawn Gabel +
APC CL-series
check page 1
M24661 ES-4-01-253 Rev.0 of 3 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

A A
plug female pin
page/path
text
function
connection
name
conductor
name
connection
plug
connection
female pin
name
conductor
name
connection
text
function
page/path
B B
/8.1 pressure switch 1 =TH-B16 BN -W8.1 1/1 1/1 =TH-X8V 1/1 cable box hydraulic /8.1
/8.1 pressure switch 2 =TH-B16 WH -W8.1 1/2 1/2 =TH-X8V 1/2 cable box hydraulic /8.1
/8.1 pressure switch 3 =TH-B16 BU -W8.1 1/3 1/3 =TH-X8V 1/3 cable box hydraulic /8.1
/8.1 pressure switch 4 =TH-B16 BK -W8.1 1/4 1/4 =TH-X8V 1/4 cable box hydraulic /8.1
/8.1 1/5 1/5 =TH-X8V 1/5 cable box hydraulic /8.1
/8.2 Level switch hydraulik 1 =TH-B26 1 -W8.2 2/1 2/1 =TH-X8V 2/1 cable box hydraulic /8.2
C /8.2 Level switch hydraulik 3 =TH-B26 3 -W8.2 2/3 2/3 =TH-X8V 2/3 cable box hydraulic /8.2 C
/8.3 temperature hydraulic 1 =TH-B30 1 -W8.3 3/1 3/1 =TH-X8V 3/1 cable box hydraulic /8.3
/8.4 3/5 3/5 =TH-X8V 3/5 cable box hydraulic /8.4
D 4/1 4/1 D
4/2 4/2
4/3 4/3
4/4 4/4
4/5 4/5
5/1 5/1
5/2 5/2
5/3 5/3
E 5/4 5/4 E
5/5 5/5
6/1 6/1
6/2 6/2
6/3 6/3
6/4 6/4
6/5 6/5
F date 13.02.20 =TH F

drawn Gabel +
APC CL-series
check page 2
M24661 ES-4-01-253 Rev.0 of 3 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

A A
plug female pin
page/path
text
function
connection
name
conductor
name
connection
plug
connection
female pin
name
conductor
name
connection
text
function
page/path
B B
/9.1 briquette length 1 =TH-B46 BN -W9.1 1/1 1/1 =TH-X9V 1/1 Distributor mechanics /9.1
/9.1 1/2 1/2 =TH-X9V 1/2 Distributor mechanics /9.1
/9.1 briquette length 3 =TH-B46 BU -W9.1 1/3 1/3 =TH-X9V 1/3 Distributor mechanics /9.1
/9.1 briquette length 4 =TH-B46 BK -W9.1 1/4 1/4 =TH-X9V 1/4 Distributor mechanics /9.1
/9.1 1/5 1/5 =TH-X9V 1/5 Distributor mechanics /9.1
/9.2 Press cylinder back 1 =TH-B40 BN -W9.2 2/1 2/1 =TH-X9V 2/1 Distributor mechanics /9.2
/9.2 Press cylinder back 2 =TH-B40 WH -W9.2 2/2 2/2 =TH-X9V 2/2 Distributor mechanics /9.2
C /9.2 Press cylinder back 3 =TH-B40 BU -W9.2 2/3 2/3 =TH-X9V 2/3 Distributor mechanics /9.2 C
/9.3 Press cylinder back 4 =TH-B40 BK -W9.2 2/4 2/4 =TH-X9V 2/4 Distributor mechanics /9.3
/9.3 Press cylinder back 5 =TH-B40 GNYE -W9.2 2/5 2/5 =TH-X9V 2/5 Distributor mechanics /9.3
/9.3 Press cylinder front 1 =TH-B41 BN -W9.3 3/1 3/1 =TH-X9V 3/1 Distributor mechanics /9.3
/9.3 Press cylinder front 2 =TH-B41 WH -W9.3 3/2 3/2 =TH-X9V 3/2 Distributor mechanics /9.3
/9.4 Press cylinder front 3 =TH-B41 BU -W9.3 3/3 3/3 =TH-X9V 3/3 Distributor mechanics /9.4
/9.4 Press cylinder front 4 =TH-B41 BK -W9.3 3/4 3/4 =TH-X9V 3/4 Distributor mechanics /9.4
/9.4 Press cylinder front 5 =TH-B41 GNYE -W9.3 3/5 3/5 =TH-X9V 3/5 Distributor mechanics /9.4
D /9.5 Filling cylinder back 1 =TH-B42 BN -W9.4 4/1 4/1 =TH-X9V 4/1 Distributor mechanics /9.5 D
/9.5 Filling cylinder back 2 =TH-B42 WH -W9.4 4/2 4/2 =TH-X9V 4/2 Distributor mechanics /9.5
/9.5 Filling cylinder back 3 =TH-B42 BU -W9.4 4/3 4/3 =TH-X9V 4/3 Distributor mechanics /9.5
/9.5 Filling cylinder back 4 =TH-B42 BK -W9.4 4/4 4/4 =TH-X9V 4/4 Distributor mechanics /9.5
/9.5 Filling cylinder back 5 =TH-B42 GNYE -W9.4 4/5 4/5 =TH-X9V 4/5 Distributor mechanics /9.5
/9.6 Filling cylinder front 1 =TH-B43 BN -W9.5 5/1 5/1 =TH-X9V 5/1 Distributor mechanics /9.6
/9.6 Filling cylinder front 2 =TH-B43 WH -W9.5 5/2 5/2 =TH-X9V 5/2 Distributor mechanics /9.6
/9.6 Filling cylinder front 3 =TH-B43 BU -W9.5 5/3 5/3 =TH-X9V 5/3 Distributor mechanics /9.6
E /9.7 Filling cylinder front 4 =TH-B43 BK -W9.5 5/4 5/4 =TH-X9V 5/4 Distributor mechanics /9.7 E
/9.7 Filling cylinder front 5 =TH-B43 GNYE -W9.5 5/5 5/5 =TH-X9V 5/5 Distributor mechanics /9.7
6/1 6/1
6/2 6/2
6/3 6/3
6/4 6/4
6/5 6/5
F date 13.02.20 =TH F

drawn Gabel +
APC CL-series
check page 3
M24661 ES-4-01-253 Rev.0 of 3 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A
Cable list page: 1 A
No. line designation function text line typ field remark
1 =TH-W1.1 hydraulic JZ-500 7x2,5mm² =TH-M10

2 =TH-W1.2 agitator JZ-500 4x1,5 mm² =TH-M11
3 =TH-W1.3 auger JZ-500 7x1,5 mm² =TH-M12
4 =TH-W2.1 oilcooler JZ-500 4x1,5 mm² =TH-M13
5 =TH-W2.2 central lubrication JZ-500 4x1,5 mm² =TH-M14
B B
6 =TH-W2.3 oil heater JZ-500 3x1,5 mm² =TH-R15
7 =TH-W3.1 limit switch revision door JZ-500 3x1,5 mm² =TH-S30
8 =TH-W6.1 level indicator JZ-500 5x1,5 mm² =TH-B48
9 =TH-W7.0 valve PUR(OZ+JB) 9*1,0 =TH-X7V
10 =TH-W7.1 filling cyl. upward 7000-40881-6360040 =TH-K180
11 =TH-W7.2 filling cyl. downward 7000-40881-6360040 =TH-K181
12 =TH-W7.3 press cylinder backw. 7000-40881-6360040 =TH-K182
13 =TH-W7.4 press cylinder forw. 7000-40881-6360040 =TH-K183
C C
14 =TH-W7.5 clamp open 7000-40881-6360060 =TH-K184
15 =TH-W7.6 press cylinder backw. in tank 7000-40881-6360060 =TH-K185
16 =TH-W8.0 hydraulic PUR-JB 12*0,34+3*0,75 =TH-X8V
17 =TH-W8.1 pressure switch 7000-40021-0240080 =TH-B16
18 =TH-W8.2 level hydraulic 7000-40921-0250060 =TH-B26
19 =TH-W8.3 temp. hydraulic 7000-40921-0250060 =TH-B30
20 =TH-W9.0 mechanics PUR-JB 12*0,34+3*0,75 =TH-X9V
21 =TH-W9.1 briquette length 7000-40561-6300150 =TH-B46
D D
22 =TH-W9.2 press cylinder back 7000-40041-6350100 =TH-B40
23 =TH-W9.3 press cylinder front 7000-40041-6350100 =TH-B41
24 =TH-W9.4 filling cylinder up 7000-40041-6350100 =TH-B42
25 =TH-W9.5 filling cylinder down 7000-40041-6350100 =TH-B43
E E
F date 13.02.20 =TH F

Briquetting press Cable list
drawn Gabel +
APC CL-series
check page 1
M24661 ES-4-01-253 Rev.0 of 1 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A
Parts list A
Ref. Page
part name item-number Manufacturer
name Path
=TH-Q1 /1.0 1 Main switch 3P 32A 11.5kW/AC-23+rot.act. 3LD2213-0TK51 Siemens
=TH-F10 /1.2 1 Motor protector 3P 10-16A 3RV2021-4AA10 Siemens
=TH-F10 /1.2 1 AUXILIARY SWITCH side 1NO + 1NC, S00-S3 3RV2901-1A Siemens
=TH-F11 /1.5 1 Motor protector 3P 1,1-1,6A +1NO1NC 3RV2021-1AA10 Siemens
B B
=TH-F12 /1.7 1 Motor protector 3P 1,1-1,6A +1NO1NC 3RV2021-1AA10 Siemens
=TH-F13 /2.0 1 Motor protector S0, MOTOR 1,8...2,5A 3RV2021-1CA10 Siemens
=TH-F14 /2.3 1 Motor protector 3P 0,45-0,63A +1NO1NC 3RV2021-0GA10 Siemens
=TH-F15 /2.5 1 CIRCUIT BREAKER 230V 6KA, 1+N-POLE, C, 6A 5SL6506-7 Siemens
=TH-T1 /2.7 1 DIMENSION Q-Serie 480W QT20.241 Puls

C C
=TH-F5 /2.7 1 motor protective switch, S00, TRAFO, ;3,5-5A, SCHR. 3RV2411-1FA10 Siemens
=TH-F80 /2.7 1 CIRCUIT BREAKER 230/400V 6KA, 1POLE, C, 6A 5SL6106-7 Siemens
=TH-F82 /2.8 1 fuse 230/400V 6KA, 1POLIG, C, 2A 5SL6102-7 Siemens
=TH-F81 /2.8 1 CIRCUIT BREAKER 230/400V 6KA, 1POLE, C, 4A 5SL6104-7 Siemens
=TH-S30 /3.1 1 saftey switch AZ 15 ZVRK M16 AZ 15 ZVRK M16 Schmersal
=TH-K0 /3.1 1 Emergency stop relay DC 24V PNOZ X2.8P 24 VAC/DC 3S/1Ö Pilz
=TH-S0 /3.2 1 EMERGENCY STOP MUSHROOM PUSHBUTTON 3SU1000-1HB20-0AA0 Siemens
=TH-S0 /3.2 2 SWITCHING ELEMENT WITH 1 CIRCUIT ELEMENT, 1NC 3SU1400-1AA10-3CA0 Siemens
D D
=TH-S0 /3.2 1 HOLDER FOR 3 MODULE, PLASTIC 3SU1500-0AA10-0AA0 Siemens
=TH-SP1 /3.3 1 Lighted push button green 3SU1001-0AB40-0AA0 Siemens
=TH-SP1 /3.3 1 LED 24V GREEN 3SU1401-1BB40-3AA0 Siemens
=TH-SP1 /3.3 1 SWITCHING ELEMENT WITH 1 CIRCUIT ELEMENT, 1S 3SU1400-1AA10-3BA0 Siemens
=TH-SP1 /3.3 1 HOLDER FOR 3 MODULE, PLASTIC 3SU1500-0AA10-0AA0 Siemens
=TH-A1 /4.1 1 KTP400 Basic 6AV2123-2DB03-0AX0 Siemens
=TH-K200 /4.2 1 CPU 1214C DC/DC/DC 6ES7214-1AG40-0XB0 Siemens
=TH-K201 /5.1 1 Digital Output SM 1222, 8 DO, 24V DC, TRANSISTOR 0,5A 6ES7222-1BF32-0XB0 Siemens
E E
=TH-B48 /6.2 1 level indicator RN3001 24V DC UWT
=TH-X7V /7.0 1 Passive distributor 6 x M12, 4pol. 5m 27813 Murrelektronik
=TH-B16 /8.1 1 Pressure sensor 0…250bar, 1 switching output PK5521 IFM
=TH-B26 /8.2 1 level switch NT M-K8-MS-M3/170-Weima 10005938810062990199 Bühler
=TH-B30 /8.3 4 Temperature sensor Pt 100 TT3081 IFM
=TH-B30 /8.3 1 Evaluation electronics for PT100 / PT1000 temperature sensors TP9237 IFM
F date 13.02.20 =TH F

Briquetting press bill of material
drawn Gabel +
APC CL-series
check page 1
M24661 ES-4-01-253 Rev.0 of 2 sh.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A
Parts list A
Ref. Page
part name item-number Manufacturer
name Path
=TH-B46 /9.1 1 Inductive Proximity Switch M5 IL008BE42VB8 Wenglor
=TH-B40 /9.2 1 Inductive Proximity Switch M18 IW050BM80VA3 Wenglor

B B
=TH-S2 /11.2 1 PUSHBUTTON, WHITE I 3SU1000-0AB60-0AC0 Siemens
=TH-S2 /11.2 1 SWITCHING ELEMENT WITH 1 CIRCUIT ELEMENT, 1S 3SU1400-1AA10-3BA0 Siemens
=TH-S3 /11.3 1 Push button, black 0 3SU1000-0AB10-0AD0 Siemens
=TH-S3 /11.3 1 SWITCHING ELEMENT WITH 1 CIRCUIT ELEMENT, 1NC 3SU1400-1AA10-3CA0 Siemens
=TH-P20 /12.0 1 operating hour meter TBG70.18 24VDC 711435 Tele Steuergerät
C C
=TH-Q105 /12.1 1 CONTACTOR, AC-3, 5.5KW/400V, 1NO, DC 24V, 3RT2017-1BB41 Siemens
=TH-Q106 /12.2 1 CONTACTOR, AC-3, 5.5KW/400V, 1NC,DC 24V 3RT2017-1BB42 Siemens
=TH-Q107 /12.3 1 CONTACTOR, AC-3, 4KW/400V, 1NC, DC 24V, 3RT2016-1BB42 Siemens
=TH-Q110 /12.4 1 CONTACTOR, AC-3, 4KW/400V, 1NO, DC 24V, 3RT2016-1BB41 Siemens

D D
=TH-K60 /13.1 1 Putting/print relay 2W voltage 24V DC 40.52.9.024.2000 Finder
=TH-K60 /13.1 1 LED + Diode 6-24VAC/DC 99.02.9.024.99 Finder
=TH-K60 /13.1 1 Socket 2CO Push-in terminals 94.P5 Finder
=TH-K60 /13.1 1 Variclip 095.91.3 Finder
=TH-K80 /14.1 1 Relay interface modules (SSR),1NO coil:24VDC out:5A-24VDC 38.41.7.024.9024 Finder
E E
F date 13.02.20 =TH F

Briquetting press bill of material
drawn Gabel +
APC CL-series
check page 2
M24661 ES-4-01-253 Rev.0 of 2 sh.
0 1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8
A A
B ( 0,5 : 1 )
10
10
Schwerpunkt 323
Z Z(1:5)
mass center
1062
n48,3
B B
871
B
(455-475)
A A
465
75
Option Absaugung
191
Option extraction nozzle
Schwerpunkt 899 Schwerpunkt 808 48

mass center mass center
1296
1770
C C
Empfohlener Wartungsraum / A-A ( 1 : 15 )

970
Sicherheitsbereich n
500
100
Recommended Service Space / security area
D D
0,13t 0,13t
365
Schwerpunkt 820
500 0,13t 0,13t
mass center
o1044
o1104
1597
2579
Gesamtgewicht 0,8t
total weight
1232
Schwerpunkt 758
E mass center E
500
0,13t 0,13t
800
Index Feld Pos. Aenderungs - Beschreibung Datum Name
Technische Änderungen M-Nr. Stand: 16.10.2018 Maßstab:
jederzeit vorbehalten! Kunde:

1 : 15
Format: A2
Datum Name
F gez. 15.10.2018 Hartmann APC 50-70 F

gepr.
2770 Schutzvermerk ISO 1016 beachten
160 ltr, rechts
Für diese Unterlage bahalten wir uns Version
02-1045746
alle Rechte vor. Sie darf nur für den
von uns bestimmten Zweck benutzt
und ohne unsere Zustimmung weder
vervielfältigt noch Dritten zugänglich
gemacht werden. Zeichnungsnummer Bl.1 v. 1
1 2 3 4 5 6 7 8
CAD System: Inventor 2014

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BRIQUETTING PRESS

AL-KO Therm, Hauptstr. 248-250, D-89343 Jettingen-Scheppach

Standard and special accessories

- incl. Hydraulic, Motor

- incl. control cabinet with all operating elements

- Connection for transport pipe

Machine type: APC 50-70 CL

Machine number: 910-2541

Year of construction: 03.2020

Type APC 50-70

Operating voltage: 380 V, 3 Ph

Motor output 5,5 kW

Oil : HLP 46 160 l

Normal operation also includes compliance with the operating instructions.

The appropriate accident prevention regulations, as well as general safety

Any other usage is deemed to be improper operation. The manufacturer accepts no

Guarantee and liability

x incorrect (non-contractual) use of the machine

Source of danger: Safety precautions:

Feed mechanisms Stirrer:

Work-pieces Press channel extensions: enclosed

Drives Stirrer drive

Press claw lift The press claw lift is no greater than

Noise The emission levels have been

Sawdust The emission levels have been

Electricity The electrical equipment complies

Nevertheless, individual residual risks can occur:

- live parts are touched when the control cabinet is open;

- the press claws rise while being adjusted;

Residual risks can be minimized by observing the safety instructions.

3. If in any exceptional circumstances chips are being fed in by hand, or if repair

Any signs of scuffing, cuts, cracks, brittle areas, or discoloration indicate

Galant I C: The machine is to be transported with lifting gear or a fork-lift truck.

If local conditions make it impossible to set the press up in a temperature-controlled

Important: If the switchbox is not attached to the machine, attention must be

If the switchbox cannot be installed according to these criteria, an

- This press is not categorised as a wood-cutting machine.

Measurements to EN 31 202 with CENTL 142 supplement in connection with ISO

The measurement uncertainty constant K is 4 dB (A).

The measurement uncertainty constant K is 4 dB (A).

Through-put capacity 30 to 50 kg / hour.

Microphone position for workplace-related emission measurement:

- Every 50 operating hours:

- After the first 50 operating hours:

- After 200 operating hours:

- Every 500 operating hours:

- Every 2000 operating hours or 2 years:

It is also advisable to check the pressings at pre-set intervals.

Maintenance work should only be carried out by trained personnel.

After installing and wiring the machine, proceed as follows:

x Check direction of rotation of pump motor:

Automatic startup via level sensor (optional):

x Activate power switch.

When the paddle is

Instructions for setting the throttle valve

Malfunctions generally arise as a result of operating error or improper charging of the

The illuminated stop button indicates the following malfunctions:

To eliminate the malfunction, the following measures should be taken:

1. Acknowledge the error by pressing the Stop key (4)

2. Set the Manual switch (5) to ON

3. Switch the hydraulic system on by pressing the Start key (2)

29 electric motor 5,5 kW 1 192 349

Designation to HLP 32 HLP 46 HLP 68