I NS TRUCTI O N MA NUA L

PORTABLE PRESS 50 KN CAPACITY

MA NUA L CO DE

C094

Do not attempt to operate this equipment before reading

and comprehending the manual in all its parts

USERS: MACHINE MANUFACTURERS | DRAUGHTSMEN |OPERATORS | MAINTENANCE WORKERS | ANY OTHERS

REV. DESCRIZIONE REDATTO/GESTITO APPROVATO COD. IDENT. PAGINE DATA EMIS.

01 Manuale Istruzioni Ufficio Tecnico Resp. Tecnico C094.M01.EN.01 12 04/2012
 GENERAL INDEX
CHAPTER 1 GENERAL INFORMATION
1.1 GENERAL FEATURES
1.2 IDENTIFICATION
1.3 APPLICATIONS
1.4 STRUCTURE AND OPERATING OF THE MACHINE

CHAPTER 2 SAFETY INFORMATION

2.1 GENERAL SAFETY STANDARDS
2.2 SAFETY DEVICES
2.3 DANGEROUS PARTS AND RESIDUAL RISKS
2.4 NOISE

CHAPTER 3 INSTALLATION
3.1 LIFTING
3.2 UNPACKING
3.3 INSTALLATION

CHAPTER 4 MACHINE FEATURES

4.1 DIMENSIONS AND MASS
4.2 CALIBRATION

CHAPTER 5 OPERATOR INTERFACE

5.1 CONTROLS AND MESSAGES

CHAPTER 6 APPLICATION
6.1 WARNING
6.2 WORKING POSITION
6.3 SPECIMENS POSITIONING
6.4 STARTING
6.5 EQUIPMENT
6.6 TEST STARTING
6.7 OPERATING EXAMPLES

CHAPTER 7 MAINTENANCE
7.1 ROUTINE MAINTENANCE
7.2 PERIODICAL INSPECTIONS
7.3 PERIODICAL OPERATIONS
7.4 CALIBRATION
7.5 SPECIAL MAINTENANCE

CHAPTER 8 DIAGNOSIS
8.1 DIAGNOSIS

CHAPTER 9 SCRAPPING
9.1 SETTING ASIDE
9.2 SCRAPPING

LIST OF ENCLOSURES
A GENERAL VIEW OF THE APPLIANCE
B DIGITAL GAUGE

EEC CONFORMITY DECLARATION (ONLY FOR EEC COUNTRIES)

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CHAPTER 1 GENERAL INFORMATION

1.1 GENERAL FEATURES

 THIS MANUAL IS ADDRESSED TO the carrier, the installer, the user, the maintenance operator, the
scrapping operator.
 Please read it carefully because it informs you about the operating of the machine in safety conditions.
 This manual has to be considered a part of the product and concerns only the machine it is delivered with.
 Keep the manual in order during the whole life of the appliance to consult it for any needs.
 In case of sale, the manual and its enclosures should be given together with the machine.
 The manufacturer assumes no liability for any damages caused by a misuse of the machine.
 The manufacturer has the right to modify this technical literature as well as the machines this refers to
without any previous notice.
 Messages meaning:

ATTENTION This warning refers to all those procedures that have to be carefully followed to avoid
any damage to the machine.

DANGER This warning refers to all those procedures that could present some risks for the
operator if not carefully followed.

1.2 IDENTIFICATION

MANUFACTURER IDENTIFICATION: See the cover page.

MACHINE IDENTIFICATION: See the plate on the machine where you can find complete
identification data as well as electrical features.

1.3 APPLICATIONS

Designed to perform compression tests on small cylinder specimens and core samples up to dia. 60xh 100mm.
max.
The compression platens have dia. 65mm., the upper one has a spherical seat and the vertical daylight is
110mm.
The press is supplied complete with wooden carrying case.

This appliance has to be used only for the aim it has been projected and manufactured for.
Any other use of the machine is not permitted.

ATTENTION The instructions given in this operating manual are only made for the right use of the
appliance. To carry out the test in the right way, the user must refer to the specific
standards in force for the test itself.

1.4 STRUCTURE AND OPERATING OF THE MACHINE

The compression machine , fully made of steel , can accept cylinders and core samples with dia. 60 x h100
max; it is supplied in a wooden case (A9 – A10) that, in case of need, becomes a bench simply opening the
push bolt and taking off the upper part of the case.
The press is basically made by a frame on which are fixed a digital display (A3), a hand pump (A2) and a
graduated range (A4) placed on the load column and usable as visual reference in order to notice the distance
between the platens.

The operation principle consists of applying a load on a specimen through the platens (A1 a e A1b ), up to its
breaking in order to calculate the resistance index.

For further information please contact the agent or the manufacturer.

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CHAPTER 2 SAFETY INFORMATION
2.1 GENERAL SAFETY STANDARDS

 The use, lifting, installation, maintenance and scrapping of the machine are allowed only to qualified
staff. Qualified staffs are composed by people who are authorised by the safety responsible to do any
activities due to their experience and acknowledgement of the operating of the machine and of the
standards, rules and actions.
The user must be carefully taught about the operating of the machine to avoid any misuse of it and about the
safety devices, which the machine could be eventually equipped with. The safety devices will have to be kept
always assembled and to be daily checked.
The manufacturer offers training and assumes no liability for any damages due to a misuse of the machine
by an unskilled staff.
 The manufacturer recommends following carefully the instructions and procedures of the operating manual
and the safety standards concerning the safety devices and the general rules of the work environment.
 Verify the accordance of the machine to the standards in force in the State where the machine has to be
installed.
 The operating manual must be carefully read by the safety responsible, by the operators and maintenance
engineers. It must always be kept near the machine in order to be able to read it any times it will be
necessary.
 Any tampering or modifications of the machine (electric, mechanical etc.) that are not allowed by a written
agreement of the manufacturer must be considered as not permitted and the manufacturer will not accept to
be charged for any damages.
 The removal or the tampering of the safety devices will be an infringement to the EEC Safety Standards. The
manufacturer assumes no liability for any damages.
 The machine has to be installed in places safe from fire and explosions.
 We do recommend using only original spare parts and accessories; on the contrary the manufacturer
assumes no liability.
 Be careful that any dangerous situations won’t happen during the working; stop immediately the machine in
the event that it will not work properly and ask the manufacturer or the Authorised Service Staff of the dealer
at once.

The manufacturer assumes no liability for any damages to people, things and animals caused by the non-
compliance of the above instructions.

2.2 SAFETY DEVICES

MEANING: Safety devices are all the safety measures using specific technical equipment (guards, cages etc.)
to protect the operator from any danger that couldn’t be avoided when the appliance was planned.

DANGER The removal of the safety devices or any tampering of the machine could cause
risks to the operator or to any other people.
The manufacturer assumes no liability for any damages to people, things or animals
due to the tampering of the safety devices.

FIX AND MOVABLE SAFETY DEVICES

The testing appliance is delivered complete with a protecting mask in order not to be injured from rock
projections during the specimen breaking.

2.3 DANGEROUS PARTS AND RESIDUAL RISK

The dangerous place is the space inside and around the machine where the operator could be wounded or
damaged.
During some procedures the operator could face some risks of danger.
The risks can be eliminated following carefully the procedures written in this manual and using suitable safety
devices.

GENERAL INFO

 Before starting the standard use of the equipment, ensure that all the components are in good
working conditions check there are no defective or damaged parts. If necessary repair or
replace any damaged parts.
 To avoid any problem to the operator, do not touch any under loading part of the equipment during the
test execution and always wear the suitable security devices (reinforced gloves and glasses).
 Under particular conditions, the lever could quickly turn back. Always stay by the pump sides, out of its
reach.
 Do not subject the equipment to violent shocks.
 Do not expose the equipment to fire, extreme temperature or weld splatters.
 Avoid corrosive substances to come in touch with the equipment.

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  Never wash the appliance using water sprays.

DURING THE USE

 During the test execution please pay attention to possible finger or body squeeze as well as to any
incidental fall of machine parts, which could injure the operator’s feet….
 Do not wear large clothes, ties, watches, ring or others that could entangle into the moving parts of the
appliance.
 Always wear convenient protection clothes when working with hydraulic equipments.
 The pump has a tank without ventilation. When the tank is subjected to an extremely high pressure, it
may break down wounding the operator or damaging the equipment itself. Never try to fill the tank
over its capacity.
 Never add extension to the working lever. An extension may cause a bed working of the appliance.
 Do not stand in a direct line with the application of force. Do not allow people entrance under loads that
are no conveniently supported by mechanical means.
 To release pressure, open the release valve (A5). ALWAYS take the utmost care during this operation;
in fact the pressure has to decrease gradually so that the gauge pointer sweetly returns to zero. In case
of a sudden and rough release phase, there’s the risk of a serious damage to the gauge or to the
pointer, which could also break down.
 Rock breaking could provoke stone splinters projections. Always wear the safety mask to protect your
face.

LIFTING

 During the lifting take care that the machine is conveniently held and secured and that it cannot slide.

RISK OR DANGER PROTECTION DEVICES

FINGER SQUEEZE REINFORCED GLOVES
PROJECTION OF THE ROCK PARTS MASK
OIL LOSS FROM THE HYDRAULIC CIRCUIT GLASSES – GLOVES

The manufacturer assumes no liability for any damages to people and things due to a lack of observance of
the instructions and the use of the safety devices.

2.4 NOISE

The appliance doesn't emit any noise.

DANGER Even if this appliance isn't noisy, the operator could face risks related to other factors
like for example the environment, the presence of other appliances installed near to the
appliance etc.
The exposure levels permit to value the damages that could be caused by the noise.

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CHAPTER 3 INSTALLATION
DANGER Consult chapter “DANGEROUS PARTS AND RESIDUAL RISKS” before proceeding.

3.1 LIFTING

The instructions of this section must be respected during the transport phases of the appliance in following
situations:

 The lifting and the storing

 The first installation
 The further installations

The machine is usually packed in a wooden case or in a carton that allow the easy moving of the same.
The machine must be moved by a forklift truck suitable for the weight indicated on the plate on the machine.

The moving of cases must be made with all cautions required and following the indications given on the
packing.

ATTENTION Pay attention to avoid impacts and turnovers.

ATTENTION Protect the machine from the atmospheric agents. Water and humidity could oxidise it,
damaging it seriously.

3.2 UNPACKING

After removing the package, check that any parts of the machine are not damaged. In case of doubt, DO NOT
USE THE MACHINE and ask the manufacturer.

DANGER The materials used for the package (plastic, polystyrene, screws, nails, wood etc.) have
to be kept far from children. They must be thrown away in a proper collection centre.

ATTENTION Pay attention to avoid impacts and turnovers.

ATTENTION Before throwing away the package, pay attention that any accessories, manuals,
documents, spare parts are not inside.

3.3 INSTALLATION

The machine has to be placed in an environment suitable for the aim it has been conceived for (in a laboratory
protected by the atmospheric agents). Skilled operator must do the installation.

ALLOWED TEMPERATURE from + 5°C to + 40°C

ALLOWED HUMIDITY from 30% to 70%
MAX. HEIGHT OVER SEA 1000 m
LEVEL

 The machine must be installed so that it is free from each side in order to be able to carry out easily the
maintenance operations.
 Make sure that the appliance is conveniently supported by a surface as solid and as plane as possible,
in order to avoid sliding.
 It is suggested to avoid any shock to the appliance and particularly to its most fragile parts, such as the
gauges.

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CHAPTER 4 MACHINE FEATURES
4.1 MACHINE DIMENSIONS AND MASS

C094
LENGTH 370 mm.
WIDTH 320 mm.
HEIGHT 715 mm.
WEIGHT 25 kg

4.2 CALIBRATION

The machine is controlled and calibrated by the manufacturer, using sampling tools, which are periodically
checked by Official Institutions. A copy of the Calibration Certificate is delivered together with this literature.

ATTENTION Laws now in force foresee the calibration checking after every machine lifting.
Once the machine is installed and ready to work, Official Institutions must check the
calibration before this can be used for official tests.

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CHAPTER 5 OPERATOR INTERFACE
5.1 CONTROLS AND MESSAGES

A1a UPPER PLATEN WITH BALL SEATING

A1b LOWER PLATEN
A2 MANUAL PUMP
A3 DIGITAL GAUGE
A4 GRADUATED SCALE
A5 RELEASE VALVE
A6 OIL TANK CAP
A7 RAM DRIVE HOSE
A8 FIXING NUT
A9 WOODEN BASE
A10 WOODEN CARRYING BOX

A1a UPPER PLATEN WITH BALL SEATING

A1b LOWER PLATEN

A2 MANUAL PUMP
The hydraulic manual pump puts under pressure the oil inside the hydraulic jack.

A3 DIGITAL GAUGE
They allow detecting the max. load reached to break the rock specimen.

A4 GRADUATED SCALE
Placed on the load column, it allows the display of the distance between the platens

A5 RELEASE VALVE
The release valve opens or closes the hydraulic pump system.

A6 OIL TANK CAP

It is used to replace or add oil in the pump.

A7 RAM DRIVE HOSE

It drives the ram sliding and contains the safety gasket.

A8 FIXING GEAR/NUT
It fixes the hydraulic jack to the load columns and the crossbars.

A9 WOODEN BASE
It is the base of the carrying box and also acts as working bench.

A10 WOODEN CARRYING BOX

It allows easy and safe carrying operations.

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Chapter 6 USE
DANGER Read chapter “DANGEROUS PARTS AND RESIDUAL RISKS” before proceeding.

6.1 WARNINGS

Before starting the normal use of the equipment it is recommended to verify that it is in good working conditions
with no defective or damaged parts. If necessary proceed with the required maintenance operations

Always analyse the features of the materials before testing; try to foresee their behaviour under load and
eventually take all necessary precautions.

DANGER During the tests always wear the special safety mask to avoid any danger coming from
the possible rock splinters projections.

6.2 WORKING POSITION

During the standard use of the machine, the operator’s position is beside the pump and as far as possible from
the frame, out of the lever reach.

6.3 SPECIMENS POSITIONING

Position the specimen between the platens, close the valve for pressure release and pump with the lever until
the specimen touches the upper platen.

6.4 STARTING

After having placed the specimen, proceed to break it by operating on the lever of the hydraulic pump.

6.5 EQUIPMENT

Before start the test:

 Be sure that the cork positioned under the machine is closed
 Act 2 or 3 time on the vacuum pump of the hydraulic device
 Make to zero
 Push for 2 seconds PEAK

6.6 TEST STARTING

Before beginning the standard use of this machine, check its perfect working conditions by visually examining
every part of the appliance. If you find any defective or suspect equipment, repair or replace it immediately.
In case of problems during this test cycle, see Chapter “ DIAGNOSIS “.
If neither the instructions given in this manual are not able to solve the problem, please contact our After Sale
Service.

6.7 OPERATING EXAMPLE

DANGER Put into practise the here under example only after having carefully read and understood
all the instructions given in this manual.

The machine can be used in many different ways depending on the kind of test you want to perform.
Here under we describe a “ standard-procedure” which allows even to an operator without a wide experience to
carry out a test. Naturally the operator experience will allow optimising the machine performances on the basis
of the customer needs.
Follow hereunder procedure:
 Choose the specimen to be tested
 Close the release valve
 Be sure that the cork positioned under the machine is closed
 Act 2 or 3 time on the vacuum pump of the hydraulic device
 Make to zero
 Push for 2 seconds PEAK
 Position the specimen on the lower platen and pump with the lever until the specimen touches the
upper platen.
 Act on the lever of the hydraulic jack until the specimen breaks down.
 Read the load value shown by the digital gauge and store the data.
 Bring back the lower platen until the initial position; this operation will be less fatiguing using the hole
placed on the lever of the hand pump.

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CHAPTER 7 MAINTENANCE
DANGER Read chapter “DANGEROUS PARTS AND RESIDUAL RISKS” before proceeding.

DANGER Only original spare parts can be used. The Manufacturer will assume no liability if non-
original spare parts are used.

7.1 ROUTINE MAINTENANCE

In order to maintain the efficiency of the machine, clean and oil periodically all non-painted parts.
Avoid the use of solvents which damage the painted parts as well as parts made by synthetic materials.

7.2 PERIODICAL INSPECTIONS

Ensure that all procedures described in this Chapter are correctly and punctually executed. This care will help
preventing failures and dysfunctions.

OPERATION OIL LEVEL INTO THE HYDRAULIC HAND PUMPS

PROCEDURE Check that the oil level in the pumps is always optimal. If necessary add oil (see
chapter “PERIODICAL OPERATION”.
PRECAUTION Use only Enerpac hydraulic fluid.
FREQUENCY MONTHLY

ATTENTION All high-pressure hydraulic equipment should be thoroughly examined and proof tested
by an expert engineer at least once a year- more frequently for heavy use.

7.3 PERIODICAL OPERATIONS

Ensure that all procedures described in this Chapter are correctly and punctually executed. This care will help
preventing failures and dysfunctions.

OPERATION CLEANING OF THE APPLIANCE

Clean carefully the appliance from rocks parts paying particular attention to the part
PROCEDURE
where the ram goes into the hydraulic jacket.
FREQUENCY AFTER EACH TEST

OPERATION OIL TOPPING UP

PROCEDURE Undo the cap of the release valve A6. Fill the tank to the level on the dipstick. Close the
release valve using the cap A6.
PRECAUTIONS The pumps have a not-ventilated tank. If the tank is subjected to a very high pressure it
could break down causing injuries to the operator or damaging the equipment.
Never try to fill the tank over its capacity. Oil must be added only after having
fully retracted the cylinder.
FREQUENCY MONTHLY

OPERATION OIL REPLACEMENT

PROCEDURE Undo the cap of the tank A6. Bend the pump to drain all the old oil. Fill the tank only to
the level on the dipstick. Close the tank using the cap A6.
Replace all the oil using Enerpac clean one. A more frequent replacement is needed
for dirty working conditions.
PRECAUTIONS Discharge the old oil according to the laws in force.
FREQUENCY 1 YEAR

OPERATION REPLACEMENT OF THE GASKET ON THE HYDRAULIC JACKET

PROCEDURE Unscrew the fixing nut (A8) and take off the block of the load column with the suitable
pin wrench . Unscrew the coupling guide of the piston (A7) with the pin wrench,
remove the ruined basket with a screw, clean the seating and put the new gasket. At
this point tighten again the coupling and place the load column screwing the fixing nut .
Gaskets must be made of VITON.
FREQUENCY ONLY WHEN THERE ARE OIL LEAKAGES FROM THE GUIDING PIPE.

7.4 CALIBRATION

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It is recommended to carry out a periodical calibration control of every gauge and of the dial gauge, by officially
institutions in charge, according to law now in force.
If one of the gauges is out of range, damaged or if it doesn't reset (returning to zero) as the pressure is released
or if it is out of calibration, replace it immediately. Spare gauges are available by the producer.

7.5 SPECIAL MAINTENANCE

For any special maintenance operation (repairs, replacements or any other operation not described in this
manual), please ask the manufacturer.

CHAPTER 8 DIAGNOSIS

Introduced in this chapter you find some common problems that may happen during the machine use.

ATTENTION Skilled operators must carry out all maintenance, checking, control and repairing
operations of each part of the machine.

PROBLEM POSSIBLE CAUSE CURE

The load jacket doesn’t move up, moves The pump or the Replace the gasket as described in the
very slowly or moves up with clicks. jacket gasket is chapter “PERIODICAL OPERATIONS”
used or
deteriorated.
The level of the oil Add some oil as described in the chapter
in the pump tank is “PERIODICAL OPERATIONS”.
too low.
The discharge valve Close the valve.
C3 is opened
Some dirt is in the Contact the After Sale Service
jacket
The jacket is Contact the After Sale Service
blocked
The load jacket moves up but it doesn’t The cylinder Contact the After Sale Service
keep the pressure gaskets are no
more keeping the
pressure
There is a leakage Contact the After Sale Service
inside the pump
The jacket doesn’t goes down, it goes The discharge valve Open the valve.
down too slowly or it goes down more is closed
slowly than usually
The level of the oil Drain the oil of the pump until it reaches the
in the pump is too level marked. See “Oil topping up” in the
high chapter “PERIODICAL OPERATIONS”.
Some dirt is in the Contact the After Sale Service
jacket
The read load is not right The digital gauge is Make a new calibration of the digital gauge
out of calibration

ATTENTION Contact our After Sale Service for any other problem not listed above or if the problem
remains even after the operator's intervention according to the here given instruction.

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CHAPTER 9 SCRAPPING
9.1 SETTING ASIDE

In case of setting aside for a long time it is necessary to disconnect the electric feeding.
Execute all the maintenance operations.
Oil the parts that are not varnished and cover the machine against the dust.

9.2 SCRAPPING

When the machine is not used anymore, it is recommended:

 Cover/destroy all the parts which may be dangerous as cutting, projecting or sharpened ones.
 Disassemble the machine and scrap it as per the actual laws.

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