FIRE SYSTEM STATUS PANEL

PART No: 69 335 585

SANDVIK MINING AND CONSTRUCTION ADELAIDE Ltd

136 Daws Road,

Melrose Park,
SA 5039

Ph: (08) 8276 7655

REMOTE CONTROL
OEM TECHNOLOGIES PTY LTD
DISCLAIMER

Copyright © Remote Control Technologies Pty Ltd (RCT) All rights reserved. WARRANTY
PROPRIETARY BRAND PRODUCTS
• No part of this manual may be produced, copied, translated, or transmitted in any form or by any means without the written
permission of Remote Control Technologies Pty Ltd. (RCT).
WARRANTY
• Information provided in this manual is intended to be accurate and reliable. However, Remote Control Technologies Pty Ltd (RCT)
assumes no responsibility for its use or infringements upon the rights of third parties that may result from its use.

• All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation.
Remote Control Technologies Pty Ltd (RCT) will accept no responsibility for actual use of the product based on these illustrative
examples.
• Please contact your nearest Remote Control Technologies Pty Ltd (RCT) branch for more information concerning applications in life
critical situations or high reliability.
• Remote Control Technologies Pty Ltd (RCT) reserves the right to make changes to any product herein to improve reliability, function
or design. All specifications are subject to change without notice.
Remote Control Technologies Pty Ltd (RCT) manufacture products sold under the Control Master®,
Muirhead®, EarthTrack™, Powerlight™ and AusProTec™ brands. All brands carry a limited twelve
(12) month warranty against defective materials and three (3) months on installation workmanship.
The company will, at its option, within the warranty period, either repair or replace any part or
workmanship found by RCT to be defective.
The warranty does not extend to any product that has been damaged or rendered defective:

PLEASE READ THE PRODUCT LIABILITY STATEMENT AVAILABLE ON RCT’S WEBSITE: a) as a result of accident, misuse or abuse;
http://www.rct.net.au/Notices.html
b) through wear and tear;
c) modification of the product;
d) as a result of service or incorrect application of the product by an unauthorised user.

This warranty applies only to the original purchaser and is calculated from the date of purchase as
indicated on the invoice.

RCT disclaims all other warranties, expressed or implied, and disclaim liability for damage to any plant
or equipment to which an RCT product is fitted. The liability of the company shall not exceed the cost
of repair or replacement of the items sold.

NOTE: TRAVEL AND FIELD SERVICE COSTS ARE EXCLUDED

To maintain long term reliable protection of your equipment, we recommend periodic testing and
maintenance be completed.

TERMS

All product warranty claims are subject to the following conditions:

• Goods returned must be accompanied by a Warranty Claim Order Number

• Goods sent – Freight must be prepaid
• Original Supply Invoice Number must be quoted
• Travel and Field Service Labour are not claimable

As the manufacturer, we reserve the right to – update, modify, or alter all or any part of the products
installed, without notice.

PLEASE READ THE PRODUCT LIABILITY STATEMENT AVAILABLE ON RCT’S WEBSITE:

http://www.rct.net.au/Notices.html

OR CONTACT ANY OF THE BELOW BRANCHES

Perth Kalgoorlie Mt Isa

Unit 3-5/511 Abernethy Road 24 Percy Road 1A Ryan Road
Kewdale WA 6105 Kalgoorlie WA 6430 Mt Isa QLD 4825
Phone: +61 8 9353 6577 Phone: +61 8 9021 1600 Phone: +61 7 4749 0233
Fax: +61 8 9353 6578 Fax: +61 8 9091 4927 Fax: +61 7 4749 0232
Website: www.rct.net.au
MODIFIED BY: Dave Holman MODIFIED ON: 24/03/2010 11
FILE: M0320
 CONTENTS
SPARE PARTS LIST

RECOMMENDED SPARE PARTS LIST TO SUIT PART No. 69 335 585 PRODUCT OVERVIEW 4

INSTALLATION INSTRUCTIONS 5
PART No. DESCRIPTION QTY
EXTERNAL WIRING DIAGRAM 6
5311 Control Unit 1
OPERATION AND USE 8
3551 Internal Alarm 1
2935 Shutdown Override Key Switch 1 SERVICE INSTRUCTIONS 9

0880 Shutdown Test / Delay Extension Switch 1 SPARE PARTS LIST 10

1723 External Alarm (Optional) 1
WARRANTY 11
5235 Tank Pressure Switch Low Warning 1050 KPa 1
2365 Tank Pressure Switch Discharge 900 KPa 1
2011 8 Contact Connector Female 1
1551 Wedge to suit 2011 Connector 1
8934 Contact to suit 2011 Connector 8

10 MODIFIED BY: Dave Holman MODIFIED ON: 24/03/2010

FILE: M0320
PRODUCT OVERVIEW SERVICE INSTRUCTIONS

The fire system status panel, part number 5311, is a unique product that incorporates the SERVICE SCHEDULE
following features:
The manufacturer recommends that the following service procedure should be carried out
at each machine’s scheduled services.

APPROVED
SERVICE PROCEDURE

266ja
1 Carry out visual inspection, include the:

a) Control unit
b) Wiring connections and looms

DRAWING NUMBER:
c) Fire suppression tank pressure switch (Low)
d) Fire suppression tank pressure switch (Discharge)

2 Carry out a system test as per the following:

Turn the ignition key to the on position and with the tank pressure correct, the
warning LED should be green. The output to the ETR solenoid will be activated.

a) Turn the ignition key to the off position and with the bottle pressure correct, the
warning green LED will turn off. As well as the ETR output, the auxiliary output
FIRE SYSTEM STATUS PANEL

will turn on.

b) Push and hold the shutdown test / delay extension button. The green LED will
turn off and the amber LED will turn on for 2 seconds. Then the red LED will
(5311)

switch on after the preset period. The ETR output will turn off and the auxiliary
output will turn on. The alarm will be active in this state. When the push button
is released, the system will revert back to the run state.

c) To check the low tank pressure circuit, open the circuit wire at input 1 pressure
switch (1050 KPa). When open, the green LED will switch off, the amber LED
will switch on and the alarm will pulse on and then off. In this state, the alarm
will pulse every 30 seconds.

d) To check the tank discharged circuit, open the circuit wire at input 2 tank
discharged pressure switch. The red LED will switch on and the alarm will be
active and pulse for last 2 seconds prior to shutdown. Once the shutdown has
occurred, the alarm will stay active.

e) Repeat part (d), but push the delay extension during the 6 second cycle. This
will extend the shutdown for 20 seconds. During this override period, the alarm
will stay active. The delay extension will only operate once.
120mm
80mm
50mm
PANEL DIMENSIONS

f) Once part (e) is performed, insert the key into the socket and turn to activate it.
This will override the ETR circuit only. The alarm will stay active.
LENGTH

DEPTH
WIDTH

MODIFIED BY: Dave Holman MODIFIED ON: 24/03/2010 9

FILE: M0320
OPERATION AND USE INSTALLATION INSTRUCTIONS

OPERATION 1 Mount control unit in suitable location, near the operator.

The fire controller does nothing while ignition is not active. 2 Run the wiring loom with OEM looms where possible to the ignition switch in as
After ignition is applied, a 2 second lamp test shows all LED’s are operating. The LED’s protected area as practical.
then show the fire controller state.

If the bottle pressure is OK (input 1 closed) and not low (input 2 closed), then the GREEN WIRING CONNECTIONS
LED lights.
The AMBER LED lights if the bottle pressure is ok (input 2 closed) but the low pressure is 8 WAY CONNECTOR
active (input 1 open).
The RED LED lights if the bottle pressure is discharged (input 2 open). After this, it Pin 1 Black 0V
remains active until power (pin 8) is cycled - cycling power on the ignition input (pin 4) does
NOT clear the red LED. Pin 2 Grey Input 1 tank pressure OK (active closed to high) Amber LED when
input opens.
Whenever the fire unit detects the bottle pressure is discharged (input 2 open), a time cycle Pin 3 White Input 2 tank pressure discharge (active open from high) Red LED.
is initiated. At the end of the time period (6 seconds), the alarm pulses for 2 seconds then
Pin 4 Orange Input 3 ignition input
the ignition output is turned OFF.
Pin 5 Purple Output 2 AUX output (operates opposite to ignition output). 1 amp
• If the system override test input is activated during the 6 second cycle, the time delay continuous.
period is extended by 20 seconds. Pin 6 Green Output 3 fault alarm. 1 amp continuous.
• The red LED flashes for this extended period and then the ignition output is turned
off. Pin 7 Yellow/Blue Output 1 ignition output for run solenoid. 5 Amps continuous.
• This extension can only be applied once. Pin 8 Red Battery +ve power (8-35 V)
• It the panel is shutdown after the 6 second cycle, the 20 second extension is still
available once only.
Pins on corner of board = Test switch (active closed
The test input then has no further effect except that the AMBER LED lights for up to 2 Pins close to connector pin 2 = Same as pin 6 of connector
seconds to confirm operation.
PANEL SPECIFICATIONS
NOTE
Dimensions 120mm x 80mm x 55mm
Test can be asserted when there is no fault and will show the AMBER LED for 2 seconds,
then do a normal shutdown sequence after the programmed time period - ignition and the Weight .5 Kg
GREEN LED are restored when the test switch is released.
Input Voltage 12/24 Volts.
Operating Temperature -15 C + 80 C
IP rating IP65.
Quality Standards Panel built to meet AS5062.
Output Current Rating 8 amps continuous.

8 MODIFIED BY: Dave Holman MODIFIED ON: 24/03/2010 MODIFIED BY: Dave Holman MODIFIED ON: 24/03/2010 5
FILE: M0320 FILE: M0320
EXTERNAL WIRING DIAGRAM
FIRE SYSTEM STATUS PANEL
(5311)

BK
1
GY
2
WH
3
OR INPUT 2 INPUT 1
4
PU
5
GN
6
YL/BU
7
STAGE 2
RD
8
STAGE 1
BOTTLE PRESSURE LOW

NO NO
+ +
P P
-
-

7V - 35V IGNITION SYSTEM AUXILLIARY +7V - 35VDC TANK DISCHARGE TANK LOW -0V
BATTERY + OUTPUT FAULT OUTPUT IGNITION PRESSURE PRESSURE EARTH
FROM TO RUN ALARM CONTROL SWITCH SWITCH
PROTECTED SOLENOID OUTPUT REFER TO 900KPa 1050KPa
SUPPLY 5 AMPS OPTIONAL WIRING
1 AMP INSTRUCTION
1 AMP
NOTE:1
BOTH PRESSURE SWITCHES
DRAWN WITH THE FIRE
BOTTLE FULLY PRESSURISED

NOTE:2
NOTE: FIRE PRESSURE SWITCHES ARE WIRED ALTERNATIVE PRESSURE
TO BATTERY AND ARE WIRED IN A FAIL SWITCH FOR TANK
LOW PRESSURE 1200KPA
TO SAFE MANNER. eg WHEN THEY BECOME
OPEN CIRCUIT THE INPUT IS ACTIVATED.

PERTH KALGOORLIE MT. ISA DESC:

Unit 2-5, 511 Abernethy Rd 24 Percy Rd 1A Ryan Rd EXTERNAL WIRING
Kewdale WA 6105 Kalgoorlie WA 6430 Mt Isa QLD 4825
Ph: +61 8 9353 6577 Ph: +61 8 9021 1600 Ph: +61 7 4749 0233 APN #: 5311 STOCK CODE:
Fax: +61 8 9353 6578 Fax: +61 8 9091 4927 Fax: +61 7 4749 0232 DESIGNED BY: DH CHECKED BY: DH
COPYRIGHT - ALL RIGHTS RESERVED
This drawing is the property of REMOTE CONTROL TECHNOLOGIES PTY LTD (RCT), and is not to be copied or used in whole or DRAWN BY: DATE:
in part for any purpose without the express authority of RCT. The drawing is to be returned to RCT, on demand. MC 07/07/06
SIZE
REV DETAILS DATE BY DRAWING NUMBER:
REMOTE CONTROL 8 UPGRADED TEMPLATE & ADDED EXTRA NOTE 01/04/10 DH
TECHNOLOGIES PTY LTD
266k A4
APPROVED

6 MODIFIED BY: Dave Holman MODIFIED ON: 24/03/2010 MODIFIED BY: Dave Holman MODIFIED ON: 24/03/2010 7
FILE: M0320 FILE: M0320
OPERATION AND USE INSTALLATION INSTRUCTIONS

OPERATION 1 Mount control unit in suitable location, near the operator.

The fire controller does nothing while ignition is not active. 2 Run the wiring loom with OEM looms where possible to the ignition switch in as
After ignition is applied, a 2 second lamp test shows all LED’s are operating. The LED’s protected area as practical.
then show the fire controller state.

If the bottle pressure is OK (input 1 closed) and not low (input 2 closed), then the GREEN WIRING CONNECTIONS
LED lights.
The AMBER LED lights if the bottle pressure is ok (input 2 closed) but the low pressure is 8 WAY CONNECTOR
active (input 1 open).
The RED LED lights if the bottle pressure is discharged (input 2 open). After this, it Pin 1 Black 0V
remains active until power (pin 8) is cycled - cycling power on the ignition input (pin 4) does
NOT clear the red LED. Pin 2 Grey Input 1 tank pressure OK (active closed to high) Amber LED when
input opens.
Whenever the fire unit detects the bottle pressure is discharged (input 2 open), a time cycle Pin 3 White Input 2 tank pressure discharge (active open from high) Red LED.
is initiated. At the end of the time period (6 seconds), the alarm pulses for 2 seconds then
Pin 4 Orange Input 3 ignition input
the ignition output is turned OFF.
Pin 5 Purple Output 2 AUX output (operates opposite to ignition output). 1 amp
• If the system override test input is activated during the 6 second cycle, the time delay continuous.
period is extended by 20 seconds. Pin 6 Green Output 3 fault alarm. 1 amp continuous.
• The red LED flashes for this extended period and then the ignition output is turned
off. Pin 7 Yellow/Blue Output 1 ignition output for run solenoid. 5 Amps continuous.
• This extension can only be applied once. Pin 8 Red Battery +ve power (8-35 V)
• It the panel is shutdown after the 6 second cycle, the 20 second extension is still
available once only.
Pins on corner of board = Test switch (active closed
The test input then has no further effect except that the AMBER LED lights for up to 2 Pins close to connector pin 2 = Same as pin 6 of connector
seconds to confirm operation.
PANEL SPECIFICATIONS
NOTE
Dimensions 120mm x 80mm x 55mm
Test can be asserted when there is no fault and will show the AMBER LED for 2 seconds,
then do a normal shutdown sequence after the programmed time period - ignition and the Weight .5 Kg
GREEN LED are restored when the test switch is released.
Input Voltage 12/24 Volts.
Operating Temperature -15 C + 80 C
IP rating IP65.
Quality Standards Panel built to meet AS5062.
Output Current Rating 8 amps continuous.

8 MODIFIED BY: Dave Holman MODIFIED ON: 24/03/2010 MODIFIED BY: Dave Holman MODIFIED ON: 24/03/2010 5
FILE: M0320 FILE: M0320
PRODUCT OVERVIEW SERVICE INSTRUCTIONS

The fire system status panel, part number 5311, is a unique product that incorporates the SERVICE SCHEDULE
following features:
The manufacturer recommends that the following service procedure should be carried out
at each machine’s scheduled services.

APPROVED
SERVICE PROCEDURE

266ja
1 Carry out visual inspection, include the:

a) Control unit
b) Wiring connections and looms

DRAWING NUMBER:
c) Fire suppression tank pressure switch (Low)
d) Fire suppression tank pressure switch (Discharge)

2 Carry out a system test as per the following:

Turn the ignition key to the on position and with the tank pressure correct, the
warning LED should be green. The output to the ETR solenoid will be activated.

a) Turn the ignition key to the off position and with the bottle pressure correct, the
warning green LED will turn off. As well as the ETR output, the auxiliary output
FIRE SYSTEM STATUS PANEL

will turn on.

b) Push and hold the shutdown test / delay extension button. The green LED will
turn off and the amber LED will turn on for 2 seconds. Then the red LED will
(5311)

switch on after the preset period. The ETR output will turn off and the auxiliary
output will turn on. The alarm will be active in this state. When the push button
is released, the system will revert back to the run state.

c) To check the low tank pressure circuit, open the circuit wire at input 1 pressure
switch (1050 KPa). When open, the green LED will switch off, the amber LED
will switch on and the alarm will pulse on and then off. In this state, the alarm
will pulse every 30 seconds.

d) To check the tank discharged circuit, open the circuit wire at input 2 tank
discharged pressure switch. The red LED will switch on and the alarm will be
active and pulse for last 2 seconds prior to shutdown. Once the shutdown has
occurred, the alarm will stay active.

e) Repeat part (d), but push the delay extension during the 6 second cycle. This
will extend the shutdown for 20 seconds. During this override period, the alarm
will stay active. The delay extension will only operate once.
120mm
80mm
50mm
PANEL DIMENSIONS

f) Once part (e) is performed, insert the key into the socket and turn to activate it.
This will override the ETR circuit only. The alarm will stay active.
LENGTH

DEPTH
WIDTH

MODIFIED BY: Dave Holman MODIFIED ON: 24/03/2010 9

FILE: M0320
 CONTENTS
SPARE PARTS LIST

RECOMMENDED SPARE PARTS LIST TO SUIT PART No. 69 335 585 PRODUCT OVERVIEW 4

INSTALLATION INSTRUCTIONS 5
PART No. DESCRIPTION QTY
EXTERNAL WIRING DIAGRAM 6
5311 Control Unit 1
OPERATION AND USE 8
3551 Internal Alarm 1
2935 Shutdown Override Key Switch 1 SERVICE INSTRUCTIONS 9

0880 Shutdown Test / Delay Extension Switch 1 SPARE PARTS LIST 10

1723 External Alarm (Optional) 1
WARRANTY 11
5235 Tank Pressure Switch Low Warning 1050 KPa 1
2365 Tank Pressure Switch Discharge 900 KPa 1
2011 8 Contact Connector Female 1
1551 Wedge to suit 2011 Connector 1
8934 Contact to suit 2011 Connector 8

10 MODIFIED BY: Dave Holman MODIFIED ON: 24/03/2010

FILE: M0320
DISCLAIMER

Copyright © Remote Control Technologies Pty Ltd (RCT) All rights reserved. WARRANTY
PROPRIETARY BRAND PRODUCTS
• No part of this manual may be produced, copied, translated, or transmitted in any form or by any means without the written
permission of Remote Control Technologies Pty Ltd. (RCT).
WARRANTY
• Information provided in this manual is intended to be accurate and reliable. However, Remote Control Technologies Pty Ltd (RCT)
assumes no responsibility for its use or infringements upon the rights of third parties that may result from its use.

• All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation.
Remote Control Technologies Pty Ltd (RCT) will accept no responsibility for actual use of the product based on these illustrative
examples.
• Please contact your nearest Remote Control Technologies Pty Ltd (RCT) branch for more information concerning applications in life
critical situations or high reliability.
• Remote Control Technologies Pty Ltd (RCT) reserves the right to make changes to any product herein to improve reliability, function
or design. All specifications are subject to change without notice.
Remote Control Technologies Pty Ltd (RCT) manufacture products sold under the Control Master®,
Muirhead®, EarthTrack™, Powerlight™ and AusProTec™ brands. All brands carry a limited twelve
(12) month warranty against defective materials and three (3) months on installation workmanship.
The company will, at its option, within the warranty period, either repair or replace any part or
workmanship found by RCT to be defective.
The warranty does not extend to any product that has been damaged or rendered defective:

PLEASE READ THE PRODUCT LIABILITY STATEMENT AVAILABLE ON RCT’S WEBSITE: a) as a result of accident, misuse or abuse;
http://www.rct.net.au/Notices.html
b) through wear and tear;
c) modification of the product;
d) as a result of service or incorrect application of the product by an unauthorised user.

This warranty applies only to the original purchaser and is calculated from the date of purchase as
indicated on the invoice.

RCT disclaims all other warranties, expressed or implied, and disclaim liability for damage to any plant
or equipment to which an RCT product is fitted. The liability of the company shall not exceed the cost
of repair or replacement of the items sold.

NOTE: TRAVEL AND FIELD SERVICE COSTS ARE EXCLUDED

To maintain long term reliable protection of your equipment, we recommend periodic testing and
maintenance be completed.

TERMS

All product warranty claims are subject to the following conditions:

• Goods returned must be accompanied by a Warranty Claim Order Number

• Goods sent – Freight must be prepaid
• Original Supply Invoice Number must be quoted
• Travel and Field Service Labour are not claimable

As the manufacturer, we reserve the right to – update, modify, or alter all or any part of the products
installed, without notice.

PLEASE READ THE PRODUCT LIABILITY STATEMENT AVAILABLE ON RCT’S WEBSITE:

http://www.rct.net.au/Notices.html

OR CONTACT ANY OF THE BELOW BRANCHES

Perth Kalgoorlie Mt Isa

Unit 3-5/511 Abernethy Road 24 Percy Road 1A Ryan Road
Kewdale WA 6105 Kalgoorlie WA 6430 Mt Isa QLD 4825
Phone: +61 8 9353 6577 Phone: +61 8 9021 1600 Phone: +61 7 4749 0233
Fax: +61 8 9353 6578 Fax: +61 8 9091 4927 Fax: +61 7 4749 0232
Website: www.rct.net.au
MODIFIED BY: Dave Holman MODIFIED ON: 24/03/2010 11
FILE: M0320
 FIRE SYSTEM STATUS PANEL
PART No: 69 335 585
SANDVIK MINING AND CONSTRUCTION ADELAIDE Ltd

136 Daws Road,

Melrose Park,
SA 5039

Ph: (08) 8276 7655

REMOTE CONTROL
OEM TECHNOLOGIES PTY LTD