Model AH2, Ai3

Automated Manual
Group
Transmission (52)

Number 22-52-I01-AH2/Ai3

Subject:
Date 1st Mar, 2022
FIELD FIX – AMT Vehicle Not Moving In Any
Mode Sometimes
Area INDIA

Type FIELD FIX

1. DESCRIPTION
This bulletin provides field fix information for AMT vehicle not moving in any mode sometimes.

2. FIELD FIX ACTION

- Upgrade TCM software
- Replace fork shift (1&2) and rail sub assy shift (5&R).

3. APPLICABLE VEHICLES

Model Area Variant VIN Range / Prod. Date

VIN : MALAF51CYJM000067 ~ MALAF51CYMM139247

AH2- AMT 1.1P
Production Date : 21/09/2018 to 06/01/2021

VIN : MALB351CYKM025520 ~ MALB551CYLM108908

India 1.2P
Production Date : 21/09/2019 to 19/10/2020
Ai3- AMT
VIN : MALB351EYKM0169 ~ MALB341EYLM014988
1.2D
Production Date : 21/08/2019 to 24/01/2020

To verify the vehicle is affected, be sure to check the version of the Transmission control unit (TCU) ROM ID
with reference to the ROM ID Information Table mentioned below before attempting to upgrade the control unit
software.

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4. ROM ID INFORMATION

ROM ID
Model TCU Part No.
OLD NEW
AAH0M11HB1
AAH0M11HB4
95441-04010
AAH0M11HR0 AAH0M11HR3
(95440-04010)
AAH0M11HR1
AAH0M11HR2
AH2-AMT
AAH0M11GB1
AAH0M11GB3
95441-04430
AAH0M11GR0 AAH0M11GR3
(95440-04430)
AAH0M11GR1
AAH0M11GR2
AAI0M12HB0
AAI0M12HR0 95441-04110
AAI0M12HR3
AAI0M12HR1 (95440-04110)
AAI0M12HR2
Ai3-AMT
AAI0D12HB0
AAI0D12HR0 95441-04210
AAI0D12HR3
AAI0D12HR1 (95440-04210)
AAI0D12HR2

4. PART INFORMATION

VEHICLE PART NUMBER PART NAME

43840-04000 Fork Shift (1&2)

AH2 / Ai3 (1.2K)

43830-04020 Rail Sub Assy Shift (5&R)

Remark:
Follow Overhaul Manual (S5EF1) for shift fork & shift rail replacement procedure.

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5. OPERATION CODE & TIME

# VEHICLE OP CODE OP NAME OP TIME NATURE CAUSE

1 95441F34 TCU UPGRADE 0.2 M/H D32 ZZ3
AH2 / Ai3
2 43841R00 FORK- FIRST & SECOND SHIFT 4.4 M/H D32 ZZ3

6. SOFTWARE UPGRADE PROCEDURE

■ CAUTIONS DURING CONTROL UNIT UPGRADE

1) Make sure the vehicle's battery has reasonable charge. If the vehicle has been in storage for days, run the
engine to assure an adequate battery charge state for reliable upgrade results.
2) Turn off all lamps (Do not leave head lamp switch in auto mode) and all accessories (including heater, A/C,
blower, radio, seat warmer, defroster, etc.), do not allow the battery to be discharged during upgrade.
3) Perform upgrade with the ignition switch in the ON position.
4) Be careful not to disconnect any cables connected to the vehicle or scan tool during upgrade.
5) Do not start the engine during upgrade.
6) Do not turn off the ignition switch during upgrade.

■ CONTROL UNIT UPGRADE PROCEDURE USING THE GDS-Mobile

1. GDS (Global Diagnostic System)-Mobile INSTALLATION PROCEDURE

GDS Tab VCI-II

Connect the VCI-II into the vehicle's DLC connector under the driver side instrument panel and check to turn the
VCI-II ON

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[NOTE]
- ECU upgrade function on GDS-Mobile is basically operating in wireless communication ad Wi-Fi direct. Also it's
possible to be performing via USB cable between Tablet PC and VCI-II.
- Before start the upgrade, must make certain that the battery of Tablet PC is sufficient charged.

3. AUTOMATIC UPGRADE PROCEDURE USING THE GDS-MOBILE

1) Select ECU Upgrade on the initial screen after entering the vehicle information.
2) Select Auto Mode and then tab the system.
3) Read information and tab ID check.
4) The GDS-Mobile will read the current ROM ID in vehicle and check the newest upgrade event.
5) Select the upgrade event,
5-1) "1092.AH2 DTC DIAGNOSIS LOGIC IMPROVEMENT "

5-2) "1093.AI3 DTC DIAGNOSIS LOGIC IMPROVEMENT "

#1092 #1093

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6) The vehicle battery voltage is checked to make sure it is at least 12 volt to assure reliable upgrade results.
Click OK if the results indicate voltage is ok.

[NOTE]

- If battery voltage is less than 12 volt as below, click BACK and then run the engine to assure an adequate battery
charge state for reliable upgrade results.

7) Upgrade (1/2) will begin and the progress of the upgrade will appear on the bar graph.

8) Upgrade (1/2) will occur until 100% is reached on the bar graph.

9) Upgrade (2/2) will begin and the progress of the upgrade will appear in the bar graph.

10) Upgrade (2/2) will occur until 100% is reached on the bar graph. Turn the ignition key off for 10 seconds, place it
back in the key on position and then tab OK to continue according to information displayed on the screen.

11) Tab OK on the final screen, which indicates upgrade is complete.

12) Check if any incidental Diagnostic Trouble Codes (DTC) have been created by the upgrade and clear the DTC(s)
present.

13) Start the engine to confirm proper operation of the vehicle.

[CAUTION]

- Do not touch the system buttons (like 'BACK', 'HOME' etc.) while performing upgrade.

- Do not start the engine.

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3. MANUAL UPGRADE PROCEDURE USING GDS-MOBILE

[NOTE]

- The manual upgrade should be performed only when the automatic upgrade fails.

- If automatic upgrade fails, turn the ignition key off for about 30 seconds, place it back in the on position to reset
the control unit before performing manual upgrade.

1) Within the upgrade screen, select Manual Mode, then select upgrade event.

2) Select the control unit part number with reference to the above ROM ID Information Table and tab OK.

#1092 #1093

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3) Enter the password from the below table then touch OK.

#1092

MENU PASSWORD
AH2 1.1 TCU 95441-04010 4010
AH2 1.1 TCU 95441-04430 4430

#1093

MENU PASSWORD
AI3 K1.2 TCU 95441-04110 4110
AI3 U1.2 TCU 95441-04210 4210

4) The vehicle battery voltage is checked to make sure it is at least 12 volt to assure reliable upgrade results. Click
OK if the results indicate voltage is ok.

[NOTE]

- If voltage is less than 12 volt as below, click BACK and then run the engine to assure an adequate battery charge
state for reliable upgrade results.

5) Upgrade (1/2) will begin and the progress of the upgrade will appear on the bar graph.

6) Upgrade (1/2) will occur until 100% is reached on the bar graph.

7) Upgrade (2/2) will begin and the progress of the upgrade will appear in the bar graph.

8) Upgrade (2/2) will occur until 100% is reached on the bar graph. Turn the ignition key off for 30 seconds, place it
back in the key on position and then tab OK to continue according to information displayed on the screen.

9) Tab OK on the final screen, which indicates upgrade is complete.

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10) Check if any incidental Diagnostic Trouble Codes (DTC) have been created by the upgrade and clear the DTC(s)
present.

11) Start the engine to confirm proper operation of the vehicle.

We advise the concerned personals at dealership to strictly adhere to it and follow the recommended procedure as
mentioned above.
For any assistance please contact Mr. Sunil Kumar, sunilyadav@hmil.net & +91-9654324852.

Saurabh Bali
General Manager
Head of Department- Technical Support
National Service

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