Workpack PL73-Rev05

WORKPACK
PROCEDURES – CLEANING/FLUSHING, 04 APRIL 2015
HYDROTESTING, GAUGING, AUXILIARY Page 0 of 148

Rev.: 02
PUMPING TO ASSIT IP AND DEWATERING
SSSB/PMO-PL73/2015-OO1
WORKPACK
PMO PL073: 6” X 7.6 KM CRUDE OIL PIPELINE FROM

BEKOK-A TO TIONG-A
PROCEDURES
For
FLUSHING/CLEANING, GAUGING, HYDROTESTING, AUXILIARY
PUMPING TO ASSIST IP, DEWATERING AND WASTE TREATMENT.
10/4/15 E MKMN MA
8/4/15 D MKMN/AHA MA
06/04/1 C MKMN/AHA MA
5
04/04/1 B MKMN/AHA MA
5
31/03/1 A MUH MA
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5
Date Rev Comment Prepared by: Reviewed by: Reviewed by: Approved by:
SSSB SSSB PCSB PCSB
TABLE OF CONTENT
Page
ABBREVIATIONS 2
1.0 INTRODUCTION 3
1.1 PIPE DESIGN AND OPERATING DATA 3
1.2 RESPONSIBILITIES 4
1.3 APPLICABLE REFERENCES 5
2.0 SCOPE OF WORK 6
3.0 SCHEDULE 6
4.0 JOBS HAZARDS ANALYSIS 7
5.0 EMERGENCY RESPONSE PLAN 8
5.1 Emergency Plan 8
5.2 Plan Contents 8
5.3 Coordination with local authorities 8
5.4 Reporting Emergencies 9
5.5 Personnel Response 9
5.6 Working with emergency response team 9
5.7 Drills 9
5.8 Emergency Response Policy Identifying 10
5.9 Supervisor Responsibility 10
5.10 Employee Responsibility 10
5.11 Cooperating with civil authorities 10
5.12 Return to work 11
5.13 Major Emergency in Owner Facilities 11
5.14 Minor Emergencies in Owner Facilities 11
6.0 MEDICAL TREATMENT 12
6.1 Initial Firs Aid 12
6.2 Further First Aid 12
6.3 Off-Site Medical Treatment/Hospital 12
6.4 Casualty Evacuation (CASEVAC) 12
6.5 Medical Evacuation (MEDIVAC) 13
7.0 MOBILIZATION TO BEKOK-A 15
8.0 PERSONNEL/MANNING 16
9.0 SETTING EQUIPMENT 18
9.1 Equipment Plot Plan 18
9.2 List Of Equipments 18
10.0 RECORDING 20
11.0 SYSTEM ISOLATION 21
12.0 PROJECT EXECUTIONS 23
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12.1 CLEANING/FLUSHING,GAUGING 23
12.1.1 Preparation at BEKOK-A Launcher Platform 23
12.1.2 Preparation at TIONG-A Receiver Platform 25
12.1.3 Launching Procedures (BEKOK-A) 26
12.1.4 Receiving Procedures (TIONG-A) 27
12.2 AUXILLARY PUMP TO ASSIST IP 28
12.2.1 Preparation at BEKOK-A Launcher 28
12.2.2 Preparation at TIONG-A Receiver 28
12.2.3 Launching Procedures (BEKOK-A Launcher Platform) 28
12.2.4 Execution Procedures (TIONG-A Receiver Platform) 28
12.3 HYDROTEST 29
12.3.1 Preparation at BEKOK-A Pressurization 39
12.3.2 Preparation at TIONG-A Hydrotest End Platform 30
12.3.3 Pressurization Procedures (BEKOK-A Pressurization Platform) 30
12.3.4 Pressurization Procedures (TIONG-A Hydrotesting Platform) 31
12.4 DEWATERING 32
12.5 STUCK CONTINGENCY PLAN 33
12.6 WASTE TREATMENT - CETCO 34
12.6.1 Preparation 34
12.6.2 Execution 34
12.7 DISMANTLE/HOUSEKEEPING 34
12.8 DEMOB LIFTING PLAN 35
13.0 CALCULATIONS 35
13.1 PIPELINE VOLUME CALCULATIONS 35
13.2 PIG SPEED / FLOW VELOCITY 35
13.3 PIG TRANSFER TIME 36
13.4 CALCULATUION FOR ALUMINIUM GAUGE PLATE 36
13.5 CHEMICAL AND DYE CONSUMPTION 37
14. APPENDICES 38
APPENDIX A - DRAWING OF PIPELINE DIAGRAM 38
APPENDIX B - SCHEMATIC DIAGRAM OF EQUIPMENT 38
APPENDIX C - PIG SEQUENCE AND GAUGE PLATE DRAWING 38
APPENDIX D - CHEMICAL DATA SHEETS 38
APPENDIX E - INSTRUMENT AND EQUIPMENTS DATA SHEETS 39
APPENDIX F - JOBS HAZARDS ANALYSIS WORKSHEET 40
APPENDIX G - EMERGENCY RESPONSE FLOWCHART 40
APPENDIX I - SCHEDULE 40
APPENDIX J - MATERIALS LIST 40
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ABBREVIATIONS
BE-A Platform BEKOK-A
TI-A Platform TIONG-A
PCSB PETRONAS CARIGALI SDN BHD
SSSB SYAMIRAS SERVICES SDN BHD
BI-DI Bi-directional
LM Linear Meter
TV Total Volume
JHA Jobs Hazards Assessment
ERP Emergency Response Plan
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1.0 INTRODUCTION
This document contains the minimum requirements to perform the cleaning/flushing, gauging,
filling, hydrotesting, auxiliary pumping to assist IP and dewatering of PL73 (6” x 7.6km) pipeline
from BEKOK-A Platform to TIONG-A Platform. The pipeline was commissioned in year 2012,
however due to current major repair to replace damage section, there is a requirement to perform
pre-commissioning and commissioning activities as specified in project requirement.
1.1. PIPE DESIGN AND OPERATING DATA
Parameters Unit Value

Design Life years 30
Service - Export Crude
Pipe Grade - API 5L X65 PSL 2
Nominal Pipe Size inch 6
Outer Diameter mm 168.3
9.5 (Old Section)
Wall Thickness mm
10.97 (New Section)
Length KM 7.6
FBE (Riser)
Corrosion Coating Specification
AE + Concrete ( Pipeline)
Design 93.1
Pressure Hydrotest MPa 116.38
Operating (Max) 30
Design (Max/Min) 93
Temperature 0
C
Operating (Max) 31
Please refer Appendix
1.2. RESPONSIBILITIES
1.2.1. Launcher Platform (BEKOK-A)
The SSSB Engineer (or his designated deputy), at Launcher Platform will have
the overall responsibility for the implementation and control of all procedures
contained in this document in liaison with the PCSB Site Representatives as well
as project executions from commencement until completion.
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However, he cannot overrule decisions made by the PCSB Site Representatives

who is responsible for the safe execution of the entire work described in this
document.
The SSSB Safety Supervisor in liaison with PCSB Safety Officer has overall
responsibility for the safety of the personnel on the worksite from
commencement of project until completion.
1.2.2. Receiver Platform (TIONG-A)

The SSSB Engineer (or his designated deputy), at Receiver Platform will have
the overall responsibility for the implementation and control of all procedures
contained in this document in liaison with the PCSB Site Representatives as well
as project executions from commencement until completion.
However, he cannot overrule decisions made by the PCSB Site Representatives

who is responsible for the safe execution of the entire work described in this
document.
The SSSB Safety Supervisor in liaison with PCSB Receiver Safety Officer has
overall responsibility for the safety of the personnel on the worksite from
commencement of project until completion.
1.3. APPLICABLE REFERENCES

PTS 31.40.40.38-Gen, Feb 2008 Hydrostatic Pressure Testing of New Pipelines
PTS 31.40.50.30-Gen, Jan 2010 Pre-Commissioning of Pipelines
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2.0 SCOPE OF WORK

The pre-commissioning works will be performed as summarized in the table below.
No Activity Area of work
- From pig launcher at BEKOK-A to pig receiver at

1. Flushing by using foam pig
TIONG-A.

2. Cleaning and Gauging
TIONG-A.

3. Gauging and Caliper
TIONG-A. (IP Vendor Scope of Work)
- From injection point of test blind (6” 600# RF) at

4. Hydrotest (HT) BEKOK-A (SDV-1310 tie in point) to test blind (6”
600# RF) at TIONG-A (SDV-1320 tie in point).

5 Dewatering
TIONG-A.
All pre-commissioning operations will be performed from equipment setup at BEKOK-A Platform.
3.0 SCHEDULE
Based on the outlined activity as per scope of work, the table below is the activity planned.
No Activity Expected Duration

1 Flushing by using foam pig 3 hours
2 Dismantle 6" 600 lb SDV and install dummy spool 12 hours
3 Cleaning and Gauging 3 hours
4 Gauging and Caliper 5 hours
5 Hydrotest (HT) 36 hours
6 Dewatering 5 hours
Note: Refer to Appendix I.1 - Project Schedule
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4.0 JOBS HAZARDS ANALYSIS

A jobs hazard analysis, is a method to identify existing and/or potential hazards of a job. Each
task undergoing a JHA will be studied and each step of the job recorded, so that the entire job
process is considered. Hazards (or potential hazards) are then more easily identified, and the best
way to reduce or eliminate those hazards can be determined.
A detailed JHA has been identified and analyze as below., please refer to Appendix 15.6 for a
detailed JHA.
 F.1 - JHA De-Rigging and Dismantle-Reinstatement Activity

 F.2 - JHA Dewatering (monitoring)


 F.4 - JHA General Lifting
 Error: Reference source not found

 F.7 - JHA Pigging (Launcher)
 F.8 - JHA Pigging (Receiver)



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5.0 EMERGENCY RESPONSE PLAN

5.1 Emergency plan
Each facility’s management must assess the potential for and extent of emergency
situations in their areas. They must develop a written emergency plan that describes
responses for all potential emergency situations as applicable to the facility. This plan
must be reviewed periodically in safety meetings and coordinated with:
• Area employees,
• The local fire department and hospital and
• Other emergency response groups as necessary.
5.2 Plan contents

Written emergency plans must outline procedures for:
• Responsibilities and duties in emergency situations,

• Notifying appropriate Company personnel and maintaining communications,
coordinating and maintaining communications with local fire departments, local
emergency response committees, medical facilities and other organizations,
• Handling hazardous spills or leaks,
• Handling fire or explosions involving hazardous substances,
• Handling accidents and other potential emergencies as applicable;
• Conducting emergency drills and
• Reviewing and evaluating response procedures after drills and emergencies. In
addition, diagrams indicating primary and secondary evacuation routes and
muster, assembly or briefing areas must be posted in a visible location in each
building.
5.3 Coordination with local authorities

Emergency response planning and community right-to-know regulations require facilities
to work with local emergency planning commissions, local emergency response
committees and local fire departments to ensure the safety and well-being of the
community in an emergency situation. Facilities must:
• Ensure that local emergency response committees and local fire departments
have current hazardous chemical lists;
• Furnish MSDSs as required and
• Report incidents involving hazardous or toxic spills or releases to regulatory
agencies as required.
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5.4 Reporting Emergencies

Regardless of whether at a customer site or a Company facility, all employees must be
trained in:
• The potential for emergency situation in their work areas and
• The detection of leaks, spills, fire hazards and other abnormal conditions.
Employees must immediately report all leaks, spills, accidents and other abnormal
conditions to:
• Their immediate supervisor or
• The person in charge of the facility.
5.5 Personnel response

Regardless of whether at a customer site or a Company facility, all employees must be
knowledgeable of:
• The emergency plan and procedures and
• What is expected of them in an emergency situation.
Initial and refresher training must be provided to employees who are assigned duties in
emergency situations, such as:
• fire fighting,
• fire watch,
• spill cleanup,
• first aid and
• rescue.
The MSDS will contain information on the necessary containment and clean-up
procedures for the substance involved.
5.6 Working with emergency response teams

The facility manager may be assigned to the emergency response team by the Person in
Charge (PIC) of the responding civil authority. In such cases, the facility manager will be
responsible for handling Company business affairs at the scene.
5.7 Drills
Company facility emergency drills should be conducted at least annually to monitor the
effectiveness of all existing emergency procedures and the availability of necessary
emergency equipment. All personnel must respond as if an actual emergency existed.
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Local fire departments, paramedics and other outside emergency assistance

organizations should be invited and encouraged to participate in drills.
Table-top drills are a useful tool to evaluate the preparedness of a facility. Tabletop drills
are mental exercises with a pre-defined emergency. A table-top drill should be conducted
once a year with management, supervisor and employee participation.
After a drill, evaluate the:
 personnel response,
 outside assistance response and
 availability of necessary equipment.
Keep a record of the drills on file. The effectiveness of the drill will help determine any
changes that need to be made to the emergency plan.
5.8 Emergency Response Policy Identifying Emergencies

Emergencies include any event, natural or manmade, that threatens lives or poses a
possibility of damage or destruction of property.
5.9 Supervisor responsibility

Supervisors will:
 familiarize themselves with this plan and
 use it as a topic for discussion in monthly safety meetings.
 In emergencies, particularly where there is damage or injury, local
management shall take a headcount to identify any missing employees.
5.10 Employee responsibility

Employees are asked to:
 use common sense;
 remain calm;
 avoid risk or danger simply to save equipment or facilities;
 immediately notify their immediate supervisors of the incident and any injured
workers and follow the instructions of supervisors and civil authorities.
5.11 Cooperating with civil authorities

Once on the scene of an emergency, civil authorities will take charge and direct
operations. Please cooperate with civil authorities during:
• damage assessments,
• rescue operations,
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• security operations and

• investigations of incidents involving fatalities or serious injuries.
5.12 Return to work

After the evacuation period has expired, employees are expected to return to work on the
next normally scheduled workday or as directed by their supervisors and civil authorities.
IF:
 You work offshore OR
 You are unable to return to work due to high water, blocked roads and/or
damage to personal property OR
 Your facility has suffered severe damage, THEN
 Call your supervisor for instructions.
5.13 Major Emergency in Owner Facilities

a. In the event of major emergency, OWNER’S Incident Management Plan will take
precedence. All SYAMIRAS employees must evacuate the premises and assemble at
the nearest assembly point which will be coordinated by OWNER’s Representatives. A
headcount must be taken by the SYAMIRAS (identified with vest) nominated by
OWNER, to ensure personnel headcount and the result communicated to the safety
representative assigned for the particular assembly point or area. Results of the
headcount will be compared to the individual SYAMIRAS headcount list submitted to
the OWNER Security personnel every morning and the Safety Officer will be
immediately informed of any discrepancies or possible missing persons.
b. In the event of total power outage, the main means of communications for an
emergency will be using the Loud Hailers (to be stationed at designated areas in the
plant and identified), the walkie-talkie and by using a whistle. During this period, the
safety showers will not operate as such; portable safety showers and eye wash
stations will be located at strategic areas. This information will be communicated to the
TAR/PROJECT workforce during the Mass Tool Box meeting on the first day of
TAR/PROJECT.
5.14 Minor Emergency in Owner Facilities

For minor emergency, SYAMIRAS make it on emergency response team plan procedures
based on work scope and the type of accident. This will be lead by Project Manager of
SYAMIRAS for the TAR/PROJECT and assist by the Safety Officer. The plan procedure is
divided into two (2) categories, Emergency Response Team Flowchart Procedure Plan for
chemical Spillage (Example of Emergency Response Team Flowchart Procedure
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Plan for chemical Spillage will be as per Appendix G.1 and Appendix G.2 ) and
Emergency Response Team Flowchart Procedure Plan for Accident or Incident (Example
of Emergency Response Team Flowchart Procedure Plan for Accident or Incident
will be as per figure Appendix G.3 ). All the reporting will be submitted by Project
Manager to OWNER Rep. for further action.
6.0 MEDICAL TREATMENT

6.1 Initial First Aid
In the event that any worker is injured the first priority shall be to summon the assistance
of the nearest person who has been trained and is qualified to administrator first aid
treatment.
6.2 Further First Aid

Should the injury be such that further treatment is necessary the site office shall be
contracted as soon as possible in order that the first aid room can be prepared to receive
the injured worker. Sufficient information shall be provided to enable the Project Manager
the SHO or other management personnel to decide whether the injury such that further
medical treatment and/or hospitalization is likely to be required.
6.3 Off-Site Medical Treatment / Hospitalization

If further medical treatment and/or hospitalization is required the responsible site office
personnel shall immediately make the necessary arrangements to transport the injured
worker to the nearest suitable off-site facilities whether such is by means of a site
ambulance or by requesting an ambulance from the off-site facility or other acceptable
and suitable source. The injured worker shall safely and securely be transported from the
location of the accident/incident to the first aid room in the site office whereupon such
further first aid treatment as may be required or possible source.
Should off-site treatment be required, a responsible person from the site management
team will accompany the injured worker to the off-site treatment facility. The
accompanying personnel shall keep the Project Manager advised of the situation and
condition of the injured worker whilst at the off-site treatment facility.
6.4 Causality Evacuation (CASEVAC)

The content of the following procedure shall always be adhered to if circumstances so
permit. The Project Manager or Person in charge of the work site or vessel can however
at his sole discretion request the mobilization of a CASEVAC Helicopter via the Client’s
Site Representative (CSR) in the event of such need at site.
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The CASEVAC procedure is to be used for the evacuation of personnel injured or taken
seriously will at an offshore work site or vessel to onshore for further medical treatment.
CASEVAC can be categorized into the following:
CASEVAC Immediate
a. The immediate recovery of a person or persons either following an accident or
cases of severe medical disorders who require immediate medical attention
without which there is a serious risk to life.
b. The establish if this category of flight requires the necessary confirmed qualified
medical opinion after consultation between the Medic (Offshore) and the company
panel doctor (onshore).
CASEVAC Urgent
a. The conditions are similar to CASEVAC Immediate but the life of the individual is
mot in immediate danger but there may be a grave risk to the patient / casualty
over a protracted period of time.
b. When a CASEVAC Urgent flight / vessel is requested it must be established
beforehand what that protracted period of time would be before it become a
CASEVAC Immediate requirement.
c. If the request at night in marginal weather condition could the flight be delayed to
arrive at first light without endangering the patient’s life. The establishment of this
category requires the same medical consultation as for CASEVAC Immediate.
6.5 Medical Evacuation (MEDIVAC)

This is the evacuation of injured or sick persons who require medical attention but whose
life or limbs are not in immediate danger. Initially the Project Manager or Operation
Manager or Person in Charge is required to obtain radio/telephone access to the panel
doctor and inform the Clients Representative (CSR) of the situation.
The panel doctor will then:

a) Directly communicate with offshore medic on the situation of the patient and
provide the necessary advice for treatment.
b) Decide on the need for the MEDIVAC.
c) Liaise with the Project Manager at KL HQ for the MEDIVAC arrangement. Upon
approval he will liaise with the helicopter service company to make preparation
for possibility of CASEVAC IMMEDITATE flight.
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d) Arrange with the medical facility for further treatment of the patient if using
external medical facility.
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7.0 MOBILIZATION TO BEKOK-A

7.1 OFFLOAD EQUIPMENT AND TOOLS
7.1.1 Lifting Plan
There will be a total of 10 lift which 9 out of 10 will be offload to BEKOK-A and 1
offloading lift at TIONG-A. The estimated weight must be less than 8 ton as to
avoid heavy lifting requirement
Dimension Estimated Deck

Item Description ID No Location
(LxWxH) weight Location
UA-6MC-
1. Container 6x6x9 ft/l 6 ton TIONG-A Upper Deck
0100
UNCU
2. Container 6x6x8 ft/l 5 ton BEKOK-A Upper Deck
1406149
3. Cargo Basket UA-6B-0107 20x4x4.5 ft/l 6 ton BEKOK-A Upper Deck
4. Cargo Basket UA-3B-0112 10x8x4 ft/l 6.5 ton BEKOK-A Upper Deck
KEF-OFC-
5. Cargo Basket 10x4x4 ft/l 3 ton BEKOK-A Upper Deck
0313-123
KEF-OFC-
6. Cargo Basket 10x4x4 ft/l 3 ton BEKOK-A Upper Deck
0313-117
Flooding 260-01- Production

7. 4.4x2.0x2.22 M 6.7 ton BEKOK-A
Pump RKB1 Deck
Flooding 260-02-RKB- Upper Deck

8. 4.4x2.0x2.22 M 6.7 ton BEKOK-A
Pump 2 (Backup)
Production
9. Break Tank S/N: 752 10x4x7 ft/l 3.5 ton BEKOK-A
Deck
375 scfm Air

10. AC 390-1086 10x5x6 ft/l 2.15 ton BEKOK-A Upper Deck
Compressor
375 scfm Air

11. AC 390-1076 9.8x5.6x6.75 ft/l 3.5 ton BEKOK-A Upper Deck
Compressor
Note: Detailed materials list refer to Appendix J.1
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8.0 PERSONNEL / MANNING

PTW
NO NAME POSITION LOCATION BOSET EXP MEDICAL EXP SMARTCARD
NO EXPIRY DATE
LAUNCHER (BEKOK-A)
Renew (result expected Application on 12

1 Mohd Kamil Mohd Noor FE BEKOK A 28/2/2017
on 10 Apr 2015) Apr 2015
Abdul Hakim Amir Mohamed Application on 9 Apr
2 FE BEKOK A 10/1/2016 30/3/2017
Bokori 2015
3 Ahmad Hisham Bin Mohd Noor Safety SV BEKOK A 23/6/2015 14/7/2015 YES
Mech Cum
4 Zoll Ahmat BEKOK A 11/6/2016 15/8/2015 SKO/08/12/557 31/07/2015 YES
SV (PTW)
5 Azmadee Elias SV (PTW) BEKOK A 26/10/2018 20/10/2016 YES
6 Mohd Syukri Bin Mamat SV (PTW) BEKOK A 23/6/2015 15/8/2015 TBA 10/06/2015 YES
Senior
7 Zakaria Bin Zainon BEKOK A 14/8/2015 5/8/2015 YES
Operator
8 Mohamad Faiz Amir Hamzah Operator BEKOK A 9/4/2019
on 10 Apr 2015) Apr 2015
Application on 6 Apr
9 Wan Hasnun Wan Hassan Operator BEKOK A 16/9/2017 25/3/2017
2015
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10 Ahmad Faizal Bin Jusoh Operator BEKOK A 9/4/2019
on 10 Apr 2015) Apr 2015
11 Mohd Arifin Bin Mohamad Operator BEKOK A 26/10/2016 20/10/2016 YES
12 Tuan Tarmizi Tuan Ali Operator BEKOK A 24/6/2016 6/12/2016 YES
Scaffolder
13 Mohd Ayub Ismail BEKOK A 8/8/2015 12/7/2015 YES
Level 3
14 Saiful Bin Ghazali Operator BEKOK A 1/9/2017 28/8/2015 YES
RECEIVER (TIONG-A)

1 Sanusi Bin Zakaria SV TIONG A 27/5/2017
on 10 Apr 2015) Apr 2015
2 Mohd Razali Bin Endut SV TIONG A 15/2/2017 16/10/2016 YES
Operator PTW/PMO/
3 Mohd Saiful Azlan B. Mohd Nor TIONG A 22/10/2015 18/3/2016 19/08/2017 YES
(PTW) PCSB/13-17496
4 Mohd Amir Fikri Bin Saidi Operator TIONG A 9/4/2019
on 10 Apr 2015) Apr 2015
Scaffolder
5 Mohd Faizal Bin Yusof cum TIONG A 16/12/2015 28/12/2015 YES
operator
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9.0 SETTING EQUIPMENT

9.1 Equipment Plot Plan
1.
2.
3.
4.
5.
6.
9.2 List Of Major Equipment
No Equipment Qty Location Elevation
1. Suction Pump (1st Stage) 6 unit Deck F 4.5 m

2. Suction Pump (2nd Stage) 6 unit Deck E 11.2 m
3. Break Tank 1 unit Deck D 15 m
4. Chemical Pump 2 unit Deck D 15 m
5. Chemical 1 ibc + 2 drum Deck D 15 m
4. Flooding Pump 1 unit Deck D 15 m
5. Hydraton 1 unit Deck D 15 m
6. Air Compressor 1 unit Top Deck 21 m
7. Flooding Pump 1 unit (backup) Top Deck 21 m
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9. Air Compressor 1 unit (backup) Top Deck 21 m

10. Container 1 unit Top Deck 21 m
11. Basket 3 unit Top Deck 21 m
Note: Any changes on the arrangements will be informed to PCSB Platform operation.
Please Refer to
10.0 RECORDING
During the line flooding, cleaning, gauging and filling operation, the following parameters will be
recorded. These values will be recorded every 30 minutes interval.
Parameter Units
Volume of treated sea water pumped into the pipeline prior to launching the pig m3
Pig speed m/sec
Estimated position of pigs m
During the pressurization period the following information will be measured and recorded:
Pressure and temperature recorders will provide continuous data recording.
- Flowrate ltr/min (recorded every minute)
- Total flow ltr. (recorded every minute)
- Pressurization rate bar/min. (recorded every minute)
- Pipeline pressure (continuously recorded)
- Seabed temperature (recorded every 30 minutes)
Pipeline from
- Pipeline Water temperature (recorded every 30 minutes)
Launcher
- Amb.Temperature (recorded every 30 minutes)
- P/V Plot continuously and air volume (residual calculation)
- Any failures or leaks
During the 4hrs strength test and 24hrs hold period the following information will be measured
and recorded every 30 minutes: Pressure and temperature recorders will provide continuous data
recording.
- Pipeline pressure
- Seabed temperature
- Ambient temperature
- Pipeline water Temperature
- Time
- Pressure drop bar /min.
- Pressure v/s Temp. Plot (variation)
- Dead weight tester pressure reading
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11.0 SYSTEM ISOLATION

To ensure that personnel, the environment, and equipment are protected from unintended
releases of potentially hazardous substances or energy while performing process equipment and
piping repair, service or maintenance activities.
BEKOK-A Launcher Side

No Lines to be isolated Action Needed Size
1. SDV 1310 Swap with dummy spool 6"
2. PSHH 1311 Close Valve 2"
3. PSLL 1310 Close Valve 2"
4. PSL 1312 Close Valve 2"
5. PI 1312 Swap with Pressure Gauge 2"
6. 100VB-13100 Install Spade 4"
7. 25VG-65107 Close Valve 1"
8. 50VB-64100 Close Valve 2"
10. 50VB-63103 Install spade 2"
11. 50VB-13103 Install spade 2"
12. PI 1311 Swap with Pressure/Temperature Recorder 2"
15. PI 1310 1st Injection Point 2'
16. 50VB-65100 2nd Injection Point 2"
Note 1: Every system isolation are to be informed to PCSB operation.
Note 2: All the system to be de-isolated prior to commencement of dewatering activities.
Refer to Appendix A.2
TIONG-A Receiver Side

No Lines to be isolated Action Needed Size
1. SDV 1320 Swap with dummy spool 6"
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2. PSL 1321 Close Valve 2"

3. PSDL 1320 Close Valve 2"
4. PI 1322 Swap with Pressure Gauge 2"
10. PI 1321 Swap with Pressure/Temperature Recorder 2"
13. PI 1320 1st Discharge Point 2'
14. 50VB-65100 2nd Discharge Point 2"
Note 1: Every system isolation are to be informed to PCSB operation.

Note 2: All the system to be de-isolated prior to commencement of dewatering activities.
Refer to Appendix A.2
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12.0 PROJECT EXECUTION

12.1 CLEANING / FLUSHING, GAUGING
12.1.1 Preparation at BEKOK-A Launcher Platform
Steps Descriptions Action By Reference
Confirm permit to work in place and valid for

1 PCSB/SSSB Nil
activity.
Setup cleaning/flushing spread in the designated Appendix
2 SSSB
laydown area as shown in Appendix B.1. B.1
Isolate system at the point as per appendix A.2 and Appendix
3 PCSB/SSSB
check for valve position open or closed. A.2
Check all oil and water coolant levels on all
4 SSSB Nil
equipments.
Post warning signs and erect bunting around the
5 SSSB Nil
affected areas.
Test run pump units, by pumping water off from
6 SSSB Nil
upper deck into the sea.
7 Calibrate the chemical injection pumps. SSSB Nil
Upon completion of calibration and testing of
8 pumps, disconnect cable connectors from battery SSSB Nil
prior to sail out.
Connect the 4” suction hose into the inlet
connection on the suction pump. The suction hose
9 SSSB Nil
will be lowered down minimum 2 meters below the
sea level.
Connect 4” hose into the discharge connection on
10 SSSB Nil
the suction/feed pump to the inlet of the break tank.
Connect the 6” flow meter at the suction of flooding
11 pump (to measure the flow pump into the pipeline SSSB Nil
during the operation).
Connect the discharge of 1/2” flowmeter to the 1/2”
12 SSSB Nil
chemical injection spool.
13 Connect two (2) nos of 2” flooding hose to outlet of SSSB Nil
the flooding pump. 8” check valve will be installed
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downstream of the flooding pump.

Deploy two (2) nos of 2” flooding hose from the
14 production deck to the inlet manifold on the pig SSSB Nil
launcher.
Secure two (2) nos of 2” flooding hose to avoid
15 SSSB Nil
whipping/ moving during the operation.
The pressure recorder and pressure gauge will be
incorporated into the system via a 2” valve
connections mounted on the permanent pig
16 SSSB Nil
launcher. This will allow an instant pressure read
out and will supply a full pressure record of the
pigging operations.
Start and test run all equipment prior to
commencing the pigging operations. Perform leak
17 SSSB Nil
check on all hoses and connections within the
equipment spread.
Establish communication with the pig receiving
18 SSSB Nil
location via SSSB walkie talkie.
Complete final check of equipment set up and
connection in liaison with the PCSB designated
19 SSSB Nil
personnel and sign off operational commencement
form.
The pipeline section and launcher to be cleaned
20 SSSB Nil
must be in a state of readiness.
The pipeline and launcher are in state of readiness
21 and all the required temporary connection/manifolds SSSB Nil
for the operation/monitoring is completed.
Photographs of pigs and the gauging plates will be
22 taken prior to loading the pigs into the launcher and SSSB Nil
after retrieval of the pig from the receiver.
Prior to pipeline gauging and installation of a gauge
plate to a bi-directional pig, following sequence
shall be observed. The PCSB Site Representatives
will witness marking of information, such as gauge Appendix
23 SSSB/PCSB
plate diameter, date of pig loading and/or C.2
launching, identification no. of pipeline section. The

PCSB Site Representatives shall sign/endorse to
rectify correctness of gauge plates that will be
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utilized for the operation.

Gauge plate signed and to be inspected for any
24 SSSB/PCSB Nil
damage by PCSB Representative prior to use.
12.1.2 Preparation at TIONG-A Receiver Platform
Steps Description Action By Reference

Install all temporary manifolds/valve c/w 2” gate
valve and 2” discharge line on the discharge Appendix
1 SSSB
connection of the pig receiver for each pipeline. B.3
Refer to drawing. In Appendix B.3 for details.
Secure discharge pipe work in order to prevent pipe
2 from moving or whipping during the progress of SSSB Nil
pipeline pigging operations.
A pressure recorder and pressure gauge will be
incorporated into the system, via 1/2” connection on
Appendix
3 pig receiver. This will allow instant pressure read SSSB
B.3
out and will supply a full pressure record of the
pigging operations.
Check that all instrumentation is installed,
functioning and where required is set in a real time
orientation. On arrival of any pig, the pressure chart
4 SSSB/PCSB Nil
will be logged with the actual pig receipt time and
confirm with PCSB Representatives at launching
location (BEKOK-A).
Establish communication with the pig launching
5 location and confirm pig receiving location is in SSSB Nil
readiness for pigging operations and pig received.
Complete the final checks and operation readiness
in liaison with the PCSB Representatives and sign
6 SSSB/PCSB Nil
off operational acknowledgement form.(Chart
Paper)
12.1.3 Launching Procedures (BEKOK-A Launcher Platform)
Steps Description
Launch foam pig by pumping treated seawater with degreaser for de-oiling
1
purposes.
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Depressurize the pig launcher and pipeline until atmospheric pressure. Open drain
2 valve to ensure no oil is inside the pipeline. If there still oil present in the pipeline,
foam pig will be launched until it is certain that the pipeline is free from oil.
Launch bi–directional brush pig by pumping 8.41 m 3 of treated seawater into the
pipeline to launch pig #1 for approximately 500 linear meters from launcher. Stop
3
pumping and close injection point valve once the flowmeter indicated the required
reading.
Depressurize the pig launcher and pipeline until atmospheric pressure. Load bi-
4
directional gauge plate. Set launcher to launching mode.
Launch pig #2 by pumping treated seawater into the pipeline. Stop pumping and
5
close injection point valve once the flowmeter indicated the required reading.
6 Control pumping flowrate in order to maintain pig speed between 0.5 – 1.5 m/s.
7 Contact receiving location and confirm that all pigs have been launched.
After confirmation from receiving location that all pigs have been received in the
pig receiver, pumping operation will be stopped. Close injection point valve at pig
8 launcher. Depressurize the launcher and disconnect 2” flooding hose. After
cleaning and gauging, continue with auxiliary pumping to assist IP (Gauging to be
launched again by IP vendor if necessary).
12.1.4 Receiving Procedures (TIONG-A Receiver Platform)
Steps Description
Upon receiving the foam pig for flushing activities and it is certain that the pipeline
1 is free from oil, dismantle SDV-1320 and install 6" dummy spool to avoid damage
to the shutdown valve.
Establish communication with the pig launching location (BEKOK-A) and confirm
2 that the pig receiving location is in readiness for pig receiving and water
displacement.
During pigging, regulate/control discharge valve (slowly close when back pressure
decreases or slowly open when back pressure increase) to control and maintain
backpressure at approximately 2 barg. Control pig speed approaching receiver by
3 closing slowly the 2” discharge gate valve. Pig arrival will be indicated by:
a) pressure increase at both launching and receiving locations.
b) blockage of discharge valve.
c) colour of discharged water.
4 Inform launching location (BEKOK-A) to stop pumping and depressurize the
pipeline. Release excess pressure in the receiver by slowly open 2” discharge
valve thus controlling pig movement within the receiver head. Once pressure
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dropped to atmospheric, open receiver door and retrieve pig #1.

Close receiver door and full open valve 2” discharge in readiness to receive next
5
pigs.
Establish communications with the pig launching location and confirm the receipt
6 of first pig (bi-directional brush pig). Inform pig launching location (BEKOK-A) to
continue pumping.
7 Repeat Steps 2 – 5 for pigs #2
Upon retrieval of pig #2, close all valves and depressurize the discharge piping.
8
Start preparation for hydrotesting.
Dismantle the gauging plate from pig body in the presence of PCSB Site
9
Representatives.
Evaluate and acceptance of condition of the pig and gauging plates will conclude
10
the cleaning, gauging and filling operations.
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12.2 AUXILIARY PUMP TO ASSIST IP

The auxiliary pumping is to assist launching the IP tool (caliper & MFL). The tool will be
propelled with treated sea water until arrival at receiver platform (speed range at 0.5-1.5
m/s to be confirmed by IP vendor).
During the auxiliary pumping, the following parameters will be recorded at 15 minutes
interval and/or logged.
1. Pipeline pressure behind and in-front of pig train barg

2. Approximate pig position relative to launcher km
3. Time of loading, effective launching, arrival and retrieval of pigs hr:min
12.2.1 Preparation at BEKOK-A Launcher Platform

Refer to cleaning/flushing and gauging procedure
12.2.2 Preparation at TIONG-A Receiver Platform

12.2.3 Execution Procedures (BEKOK-A Launcher Platform)

12.2.4 Execution Procedures (TIONG-A Receiver Platform)'

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12.3 HYDROTEST
12.3.1 Preparation at BEKOK-A Pressurization Platform
Steps Descriptions
1 Remove 6” SDV.
2 Install 6” 600# RF temporary test blind on the downstream side of SDV tie-in
point.
3 Install 6” 600# RF temporary blind flange on the upstream side of SDV tie-in
point.
4 Connect 1/2” high-pressure hose to the outlet of High Pressure Pump. The
1/2” high-pressure check valve will be incorporated into the system.
6 Deploy 1/2” high-pressure hose from the designated pumping area to 1/2”
inlet at temporary test blind.
7 Secure each 1/2” high-pressure hose with whip-check to avoid
whipping/moving during the operation.
8 Install instruments (dead weight gauge, pressure gauges, pressure recorders
and temperature recorders) will be fitted to the pipeline via 1/2” connection on
test blind to log the pipeline pressure, water temperature and associate
parameters.
9 Perform leak check on all hoses and connections within the equipment
spread at launching site BEKOK-A in presence of PCSB Representatives.
10 The testing area will be cordoned off with barrier tape and warning signs.
12 Complete final connection in liaison with the PCSB representative and sign
off commencement form. Start and run all equipment prior to
commencement of hydrotesting operations. A good communication is to be
established with the hydrotest end location (TIONG-A).
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12.3.2 Preparation at TIONG-A Hydrotest End Platform
Steps Descriptions
1 Remove 6” dummy spool at SDV tie-in point.

2 Install 6” 600# RF temporary test blind on the downstream side of SDV tie-in
point.
3 Install 6” 600# RF temporary blind flange on the upstream side of SDV tie-in
point.
4 Install pressure gauge 0~250 Barg and pressure recorder to 1/2” connection on
temporary test blind.
5 Establish communication via radio with pressurization location and confirm that
the platform location is in readiness for the hydrostatic testing operation.
6 The testing area will be cordoned off with barrier tape and warning signs.
12.3.3 Pressurization Procedures (BEKOK-A Pressurization Platform)
Steps Descriptions
The pipeline and pressurizing hoses will be topped up with treated seawater at a
1 low rate, allowing air to vent from top-up connection and will be tested/capped off
once the water topped up and venting completed.
Start pressurize pipeline up to 35 barg at a rate of max 1 bar per minute via 1/2”
2 HP valve pressurization connection. A P/V graph will be plotted. From this P/V
plot, the air content of the pipeline will be calculated.
Once the air content is found to be acceptable within 30 minutes holding period,
3 continue to pressurize the pipeline to 70 barg. Hold the pipeline for another 30
minutes and check flanges for leaking.
Continue pressurizing up to 80% test pressure (93.1 barg). Stop pressurizing,
close pressurization valve. Isolate the pipeline/system and hold the pipeline for
4 strength test minimum 2 hours and check for any leak (visual) on flanges. If there
is any leaks occur, the line shall be depressurized at no more than 2 bar/min to
70 bar and re-tighten the leaking flanges.
Continue to pressurize pipelines up to 95% test pressure (110 barg) at a rate of
5 max.1 bar/min. and to be held for 30 minutes whilst checking visible flanges for
leaks. The 1/2” pressurization valve was close during this time.
6 Upon completion of 30 minutes holding period, continue pressurizing the pipeline
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at a rate not exceeding 0.5 barg/min up to 100% test pressure (116.38 barg).
Upon reaching the required test pressure, stop pressurizing pump and close
pressurization valve. All connection to the pipeline termination will be inspected
for leaks. Capped off valve and isolate the pipeline and followed by a 24 hour on
test.
12.3.4 Pressurization Procedures (TIONG-A Hydrotesting End Platform)
Steps Descriptions
All preparation works are completed and communication is established with

1
the BEKOK-A location.
Confirm to BEKOK-A location that TIONG-A location is in readiness for the
2
hydrotesting operation.
High-pressure pump at BEKOK-A platform will be started in order to top up
3
and vent the complete pipeline systems.
4 Confirm to BEKOK-A platform that the pipeline is vented and topped up.
5 Pressurization will commence from the BEKOK-A platform.
From this stage until the acceptance of the hydrotesting, only leak checks,
6 pipeline pressure and temperature readings will be performed and recorded
every 30 minutes throughout the testing period.
Upon acceptance of the hydrotesting and confirmation from the BEKOK-A
7 platform, depressurization of the pipeline will commence and inform BEKOK-
A when depressurization is completed.
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12.4 DEWATERING
Prior to dewatering activity, all the system will be return to normal arrangements as in the
original positions.
Dewatering will be performed consisting of:
PIG TRAIN CONSIST OF PROPEL BY
One pig bi-di pig and to be propelled by

Dewatering Product
product.
Dewatering will be performed using one bi-directional pigs that will be propelled by
product until it reaches TIONG-A Receiver Platform.
Refer to Appendix Error: Reference source not found
Upon completion of bi-directional pig run, the dewatering procedure is deemed

completed upon acceptance acknowledgement by PCSB representative.
During dewatering, the following parameters will be recorded at 30 minutes interval

and/or logged.
1. Pipeline pressure behind and in-front of pig train barg

2. Approximate pig position relative to launcher km
3. Time of loading, effective launching, arrival and retrieval of pigs hr:min
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12.5 STUCK CONTINGENCY PLAN

To determine if the pig is stuck, the following data will be noted:
a) The pumping pressure behind pig train will increase (expected normal pigging
pressure will be 8 bar – 12 bar at launching site).
b) No flowrate will be monitored on the flowmeter at launching site.
c) No water or air discharge on the pig receiving end.
In the even the pig stuck in the temporary launcher (due to bypassing, misalignment,
etc), the following steps to be taken:
a) Stop injection.
b) Close injection valve at launcher while discharge valve at receiver in full opened.
c) Depressurize pipeline via 2”outlet at temporary pig launcher and via 4” discharge
valve at temporary pig receiver including launcher and receiver barrels and all
sections between pig and reducer of launcher.
d) Check pressure gauge at launcher and receiver to ensure zero pressure is
obtained.
e) Double check the pressure at both launcher and receiver are at 0 readings.
f) Carefully open launcher door, leave for few minutes whilst observing any sign of
pressure trapped or bypassed.
g) Re-align pig, then follow the same procedure as launching.
In the event of a pig or pigs becoming stuck in the pipeline as indicated above;
a) Increase the pig driving pressure by bringing the pigging spread on-line, continue
to increase the input to the pipeline up to the maximum outlet pressure of the
units, approximately 15 barg.
b) Vent all pressure in front of the pigs, creating the maximum differential pressure
across the pig train.
c) If the pig starts to move as indicated by a decreasing of the driving pressure,
continue pumping until a stable pigging pressure is achieved and the pig is
received at the receiving platform.
Should the pig does not move, then the following will apply:
a) Depressurize the pipeline at both end of pipeline.
b) Launch one (1) of high-density poly pig from launching location.
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c) Monitor the pig movement base on the pressure. When the high-density poly pig
hits the stuck pig, pressure start to build up. If possible increase the flowrate when
launching the high-density poly pig to accelerate the pig thus will create higher
momentum when it hits the stuck pig.
d) If the pig starts to move as indicated by a decreasing of the driving pressure,
continue pumping until a stable pigging pressure is achieved and the pig is
received at the receiving platform.
Should the pig still does not move then the following will apply:
a) From the amount of air injected up to the pig becoming stuck, the approximate
position can be calculated. The area of this site should be examined for external
damage.
b) If external damage has been discovered and the damage evaluation indicates that
the pig has the capability of being reversed and pushed back to the receiver
platform, move the pigging spread to the receiver location. Hook up to the
receiver and commence injection.
c) Push the stuck pig back to the launch location and retrieve from the launcher.
d) Inspect the pigs for damage and wait further instructions from the PCSB
Representative.
12.6 WASTE TREATMENT – CETCO

12.6.1 PREPARATION
Please refer to CETCO - WATER TREATMENT PACKAGE
12.6.2 EXECUTION
Please Refer to CETCO - WATER TREATMENT PACKAGE
12.7 DISMANTLE/HOUSEKEEPING
Once all works has been executed with verification and acknowledgement from PCSB,
equipments are to be dismantled and to be stored properly. Supervisor are in charge to
ensure that the equipments, tools and etc are carefully placed to ensure no damage
persist to the owner assets and SSSB assets.
Any debris, foreign object and leftover from the works will be removed to ensure a tidy
housekeeping process and to avoid any incident occurred after the commencement of the
works/job.
12.8 DEMOB LIFTING PLAN
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1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Refer to lifting plan page: 8
13.0 CALCULATIONS
13.1 PIPELINE VOLUME CALCULATION
2
π× ( ID ) xL1
VT=
Using: 4
Where : Unit
VT = total pipeline volume m3
 = factor 3.142
ID = average internal diameter pipeline m
L1 = total length m
VT (pipeline) = 3.142 x (0.146.36)2 x 7600

4
= 127.86 m 3
Total Volume = 127.86 m3
1.
2.
3.
4.
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5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
14.1.
13.2 PIG SPEED / FLOW VELOCITY
Q
V=
Using: A
Where: Unit
V = Pig speed/flow velocity m/sec
A = Cross-sectional area of pipeline (0.0135) m2
Q = Flowrate m3/hr
To obtain minimum pig speed at 0.5 m/sec (1800 m/hr)
Q = 0.0135 x 1,800
= 24.26 m3/hr
To obtain minimum pig speed at 1.0 m/sec (3600 m/hr)
Q = 0.0135 x 3,600
= 48.52 m3/hr
1.
2.
3.
4.
5.
6.
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7.
8.
9.
10.
11.
12.
13.
13.1.
13.2.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
14.1.
14.2.
13.3 PIG TRANSFER TIME
L
t=
Using: V
Where:
Unit
t = Pig transfer time hrs
L = Pipeline length m
V = Pig speed m/sec
We get: t = 7600
1.0
= 7600 sec
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= 2.1 hrs
*This excluding preparation, pig loading and retrieving.
13.4 CALCULATION FOR ALUMINIUM GAUGE PLATE DIAMETER FOR WALL

THICKNESS 10.97MM
i) Based on 90% of pipeline ID

d = 90%(ID)
= 0.9(146.36)
= 131.72 mm
ii) Based on 95% of pipeline ID

d = 95 %( ID)
= 0.95(146.36)
= 139.04 mm
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
14.1.
14.2.
14.3.
14.4.
13.5 CHEMICAL AND DYE CONSUMPTION
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Following chemicals will be used to treat the seawater entering the pipelines during the
flooding operation. (excluding in slugs, topping-up, venting and pressurizing
volumes)
Type: HB Clean (degreaser), Hydrosafe 3 in 1 and Hydrosafe Fluorescein Dye
Required Quantity for: 6”BEKOK-A to TIONG-A Pipeline
HB Clean (degreaser) 1000 ppm
Hydrosafe 3-in-1 750 ppm
Hydrosafe Dye 40 ppm
Cleaning/Flushing:
HB Clean (degreaser) = total volume x 1000 ppm x 1.2

1000
= 123 liters
3-in-1 Chemical = total volume x 750 ppm x 1.2

1000
= 92 liters
Dye (40ppm) = total volume x 40 ppm x 1.2

1000
= 5 liters
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14.0 APPENDICES
14.1 APPENDIX A - DRAWING OF PIPELINE DIAGRAM
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
A.1 - 6-inch from BEKOK-A to TIONG-A Platform Pipeline Schematic Diagram
A.2 - PID Bekok-A
A.3 - PID Tiong-A
14.2 APPENDIX B - SCHEMATIC DIAGRAM OF EQUIPMENT LAYOUT
B.1 - Equipment and Instrument Setup at Launcher (Cleaning/Flushing and Gauging )

B.2 - Equipment and Instrument Setup at Launcher (Hydrotesting)
B.3 - Setup at Receiver (Cleaning/Flushing and Gauging)
B.4 - Setup at Receiver (Hydrotesting)
B.5 - 6’’ 600# RF Test Blinds Design
14.3 APPENDIX C - PIG SEQUENCE AND GAUGE PLATE DRAWING
C.1 - Pig Running Sequence for Cleaning, Gauging, and Filling

C.2 - Gauge Plate Drawing
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C.3 - Dewatering diagram
14.4 APPENDIX D - CHEMICAL DATA SHEETS
D.1 - Safety Data Sheets for Hydrosafe 101

D.2 - Safety Data Sheets for Hydrosafe Fluorescence Dye
14.5 APPENDIX E - INSTRUMENTS AND EQUIPMENTS DATA SHEETS
E.1 - Pumps (Suction / Flooding / High Pressure / Chemical)

E.2 - Pressure Recorders
E.3 - Temperature Recorders
E.4 - Pressure Gauges
E.5 - Dead Weight Gauge
E.6 - Bi-Directional Pig Drawing/Specifications
E.7 - Poly-Pig Specifications
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
15.1.
15.2.
15.3.
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15.4.
15.5.
14.6 APPENDIX F - JOBS HAZARDS ANALYSIS WORKSHEET
F.1 - JHA De-Rigging and Dismantle-Reinstatement Activity

F.2 - JHA Dewatering (monitoring)
F.3 - JHA Erecting Scafolding
F.4 - JHA General Lifting
F.5 - JHA Hydrotest
F.6 - JHA Photo Taking
F.7 - JHA Pigging (Launcher)
F.8 - JHA Pigging (Receiver)
F.9 - JHA Preparation and Setup Activity (Launcher)
F.10 - JHA Preparation and Setup Activity (Receiver)
F.11 - JHA Site Visit
14.7 APPENDIX G - EMERGENCY RESPONSE FLOWCHART
G.1 - Example of Emergency Response Team Flowchart Procedure Plan for chemical
Spillage
G.2 - Flow Chart Of Spillage Handling Procedure
G.3 - Flowchart of Spillage Handling Procedure
14.8 APPENDIX I - SCHEDULE
I.1 - Project schedule
14.9 APPENDIX J - MATERIALS LIST
J.1 - Materials Takeoff List
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APPENDIX A - DRAWING OF PIPELINE DIAGRAM

A.1 - 6-inch from BEKOK-A to TIONG-A Platform Pipeline Schematic Diagram
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A.2 - PID Bekok-A
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A.3 – PID Tiong-A
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APPENDIX B - SCHEMATIC DIAGRAM OF EQUIPMENT LAYOUT

B.1 - Equipment and Instrument Setup at Launcher (Cleaning/Flushing and Gauging)
Suction Pump
Pipeline to Receiver
Suction Foot valve c/w Strainer
Break tank
Flooding Flowmeter
3-in-1 Pump
Dye Pump
Flooding Pump Pig Launcher
Flooding hose
Suction Pump
Suction Foot valve c/w Strainer
Degreaser Mixing Tank

Break tank
3-in-1 Pump Flowmeter
Dye Pump
Flooding Pump HP Pump

Subsea probe
Pipeline to Receiver
2” High Pressure hose
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B.2 - Equipment and Instrument Setup at Launcher (Hydrotesting)
Pressure Gauge
T & P Recorders
Pipeline from Launcher
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B.3 - Setup at Receiver (Cleaning/Flushing and Gauging)
Pressure
Gauge
Pressure
Recorder Pipeline
Temporary from
Discharge Launcher
Piping
DISCHARGE SETUP
Pressure Gauge 3T Chain Block to upper structure
Pressure Recorder
Temporary Discharge Piping
Receiver
Secure to platform structure
DIS
CHARGE LAYOUT
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B.4 - Setup at Receiver (Hydrotesting)
Pressure Gauge
T & P Recorders
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B.5 - 6’’ 600# RF Test Blinds Design
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APPENDIX C - PIG SEQUENCE AND GAUGE PLATE DRAWING

C.1 - Pig Running Sequence for Flushing/Cleaning and Gauging
Gauging and Caliper
Dewatering and Commissioning
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C.2 - Gauge Plate Drawing
d1/d2 Diameter
45o Slotted
45o Chamfered
6mm Thick
Calculation for Aluminium Gauge Plate Diameter for Wall Thickness 9.5mm
i) Based on 90% of pipeline ID

d1 = 90%(ID)
= 0.9(146.36)
= 131.72 mm
ii) Based on 95% of pipeline ID

d2 = 95 %( ID)
= 0.95(146.36)
= 139.04 mm
Item 13.4 – Gauge plate calculation

- Will use 2 gauge plate place on 1 bidi
i) 90% of pipeline ID – place at the back of bidi
ii) 95% of pipeline ID – place infront of bidi
iii) No dnv calculation
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APPENDIX D - CHEMICAL DATA SHEETS

D.1 - Safety Data Sheets for Hydrosafe 101
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D.2 - Safety Data Sheets for Hydrosafe Fluorescence Dye
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APPENDIX E - INSTRUMENTS AND EQUIPMENTS DATA SHEETS

E.1 - Pumps (Suction / Flooding / High Pressure / Chemical)
Suction Pump
TECHNICAL DATA
DESCRIPTION DETAILS
Dimensions (L x W x H) 0.64m X 0.48m X 0.65m
Weight 50KG
Engine Type Air Coolant Diesel Engine
Nominal Flowrate max. (Q max) 50 m³/hr
Working Pressure (P max) 15 bar
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FLOODING PUMP
TECHNICAL DATA
DESCRIPTION DETAILS
Dimensions (L x W x H) 4.4m X 2.0m X 2.22m
Weight 6700 kg
Engine Type VOLVO DIESEL
Pump Model MULTISTAGE
Nominal Flowrate max. (Q max) 168m³/hr
Working Pressure (P max) 30 bar
Inlet Connection – Suction side 8” x150#Flange
Outlet Connection – Discharge side 6” x 150# Flange
Batteries 2 x N150
70
WORKPACK

Rev.: 02
HIGH PRESSURE PUMP

(Double Acting Pump)
TECHNICAL DATA
DESCRIPTION DETAILS
Dimensions (L x W x H) 0.7 m x 0.6 m x 0.7 m
Weight 90 kg
Engine Type NA
Nominal Flowrate min. (Q min)
Nominal Flowrate max. (Q max) 15 Litre/min
Working Pressure (P max) 1500 bar / 21000 psi
Maximum Head NA
Feed Pressure 0 bar
Air Supply 7 bar / 100 psi
Inlet Connection ½” Female NPT
Outlet Connection ½ ” Female NPT
Tank Capacity 5 Litre
71
WORKPACK

Rev.: 02
CHEMICAL INJECTION PUMP
TECHNICAL DATA
DESCRIPTION DETAILS
Weight 60 kg
Type Plunger pump
Working Pressure (P max) 35 barg
Outlet Connection ½” NPT female (manifold)
Inlet Connection ½” NPT male
Engine Diesel
Diesel tank capacity 5 liters
E.2 - Pressure Recorders
72
WORKPACK

Rev.: 02
PRESSURE RECORDER – Bristol Babcock
TECHNICAL DATA
DESCRIPTION DETAILS
Weight 20 kg
Type Bristol Babcock
Outlet Connection
Inlet Connection ¼ “ BSP female
Calibration Every 6 months
Unit Bar
E.3 - Temperature Recorders
73
WORKPACK

Rev.: 02
TEMPERATURE RECORDER - SCOTIA
TECHNICAL DATA
DESCRIPTION DETAILS
Weight 20 kg
Type Scotia
Reading Range -20 deg.C to 80 deg.C
Outlet Connection
Inlet Connection ¼ “ BSP female
Unit Degree Celsius
E.4 - Pressure Gauges
74
WORKPACK

Rev.: 02
PRESSURE GAUGE - BUDENBERG
TECHNICAL DATA
DESCRIPTION DETAILS
Dimensions (L x W x H) 10” diameter
Weight 5 kg
Type Budenberg
Working Pressure (P max) 40 / 250 barg
Outlet Connection NA
Inlet Connection 1/2 “ NPT male
Unit Bar
E.5 - Dead Weight Gauge
75
WORKPACK

Rev.: 02
DEAD WEIGHT TESTER
TECHNICAL DATA
DESCRIPTION DETAILS
Weight 70 kg
Type Budenberg
Outlet Connection ½” NPT female
Inlet Connection ½” NPT female
E.6 - Bi-Directional Pig Drawing/Specifications

76
WORKPACK

Rev.: 02
6’’ PIG DRAWING
77
WORKPACK

Rev.: 02
78
WORKPACK

Rev.: 02
79
WORKPACK

Rev.: 02
E.7 - Poly-Pig Specifications
80
WORKPACK

Rev.: 02
81
APPENDIX F - JOBS HAZARDS ANALYSIS WORKSHEET
F.1 - JHA De-Rigging and Dismantle-Reinstatement Activity
HOW TO USE THIS FORM Installation/Facility
1. Crew performing task reviews ALL generic JHA considerations. Location
2. Review previous JHA updates for useful information which will help this task. Associated Work Permit Type
3. Create new JHA update with generic form and ALL considerations for this task. Associate Work Permit Number
4. Carry out tasks as per plan. If any conditions change - STOP AND RE-ASSESS Electrical Isolation Certificate Number N/A
5. File JHA update for future reference. Physical Isolation Certificate Number N/A
Work Description De-Rigging, Dismantle & Lifting Activity JHA Cross Reference Number
JOB HAZARDS ANALYSIS

Job Potential Control Recovery
Description of Job Steps Potential Hazards L S R L S R Result
Step Impact Measures Measures
1 De-rigging hose/pipe and - Manual handling of -Can cause hand injury, - Use buddy system and -Seek first-aid treatment and
instrument equipment. chain block and other muscle spasm. proper technique of handling ensure first-aid kits is
lifting gear. -Fall lifting gear. available on the platform
- Pinch point - Aware pinch point
2 2 4 1 1 1 ACCEPTABLE
-sharp Edges - Use full body harness to
- Working at height protect against fall
- Potential of equipment - Experience workers are
failure advise to monitor the activity.
2 -Dismantle 4” discharge pipe or - Heavy -Can cause hand injury, - Use proper lifting gear to -Seek first-aid treatment and
-Disconnect 4” high pressure hose material/equipment muscle spasm and slip, control the equipment ensure first-aid kits is
from work barge to temporary - Pinch point trip and fall to movement during lifting. available on the platform
barrel/ Test blind. - Working at height personnel. - Use “Buddy “ system and
- Manual handling of -Fell Overboard to the proper technique
lifting gear sea. - Proper signage and
- Manual handling of barricade the area
tools and equipment. - Wear body harness, hand
- Man Overboard glove, hard hat, work vest,
- Sharp edges and safety glass.
- Protect or wrap protruded
end and sharp edges.
- Supervision from supervisor
are advised to perform lifting
activities.
- Communication between
crew must be clear and
understanding.
3 Remove Test Blind/ Temporary - Heavy equipment -Can cause hand injury, 2 2 4 - Conduct tool box -Seek first-aid treatment and ACCEPTABLE
82
Barrel - Manual handling of muscle spasm and slip, - Valid PTW ensure first-aid kits is
lifting gear trip and fall to - Competent person for signal available on the platform
- Pinch point. personnel. man, rigger foreman
- Pointed, protruded end -Use proper lifting gear to
and edges of materials control the equipment
and tools. movement during lifting.
- working at height - Use “Buddy “ system and
- Manual handling of proper technique
tools and equipment - Proper signage and
barricade the area
- Wear proper PPE
4 -Lift up submersible pump - 2 way communication. -Can cause hand injury. - Stay out from suspended -Seek first-aid treatment and 1 1 1
-Lifting equipment via crane to - Wind strength factors -Can cause head injury load. ensure first-aid kits is
designated area - Manual handling of - Never stay in between other available on the platform
lifting activities cargo to lift
1 1 1 ACCEPTABLE
- Pinch point - Carry out lifting operation
- Mobile crane topple in fine weather.
- Make sure crane level and
good ground condition
5 Reinstate the existing spool (if - Heavy equipment -Can cause hand injury. - Conduct tool box -Seek first-aid treatment and
Any) - Manual handling of -Can cause head injury - Valid PTW ensure first-aid kits is
lifting gear -Fall - Competent person for signal available on the platform
- Pinch point. man, rigger foreman
tools and equipment. - Proper signage and
barricade the area
- Wear proper PPE
6 Housekeeping -Slippery ground -Can cause hand injury, - Wear proper PPE -Seek first-aid treatment and
-Congested area muscle spasm and slip, -Proper arrangement/stacking ensure first-aid kits is
trip and fall to the equipment available on the platform
personnel. 2 2 4 -Secure the equipment 1 1 1 ACCEPTABLE
-Clear decks for any oil
spilled. Clear all areas and
make area safe.
L – LIKELIHOOD S – SEVERITY R - RATING RESULT
CATEGORY DEFINITION CATEGORY DEFINITIONS S H 3 6 9 6-9 UNACCEPTABLE
83
LOW 1 Remote LOW 1 No Injury No Damage No Pollution M 2 4 6 3-4 TOLERABLE
MEDIUM 2 Possible MEDIUM 2 First Aid Minor Damage Minor Pollution L 1 2 3 1-2 ACCEPTABLE
HIGH 3 Probable HIGH 3 Lost Time Injury Major Damage Major Pollution E L M H
V
IS THERE A SAFER WAY TO COMPLETE THE JOB ? ARE THERE ALTERNATIVES WITH LESS RISK ? E LIKELIHOOD
R
JHA Number Date This JHA Created :
TASK SAFETY MANAGEMENT OUTLINE
Date JHA Last Revised :
WORK ACTIVITY EQUIPMENT
Type of Equipment Manufacturer Tag No Precise Work Site
WORK ACTIVITY PARTICIPANTS THIS JHA CREATED BY

Performed Job
Name Discipline Position Name Discipline Position
Before?
WORK ACTIVITY RESPONSIBILITY JHA SUBMITTED BY JHA ACCEPTED BY

WORK LEADER RECEIVING AUTHORITY AUTHORISED SUPERVISOR APPROVING AUTHORITY
Name Name Name Name
Signature Signature Signature Signature
Date Date Date Date
Time Time Time Time
F.2 - JHA Dewatering (monitoring)
84
HOW TO USE THIS FORM Installation / Facility ANGSI PLATFORM
1) Crew performing task review ALL generic JHA considerations. Location ANDR-A MAINDECK
2) Review previous JHA update(s) for useful information which will help this task Associated Work Permit Type COLD WORK
3) Create new JHA update with generic form and ALL considerations for this task. Associated Work Permit Number
4) Carry out task as per plan. If any conditions change---STOP & RE-ASSES. Electrical Isolation Certificate Number N/A
5) File JHA update for future reference. Physical Isolation Certificate Number N/A
WORK ACTIVITY MONITOR DEWATERING ACTIVITY JHA Cross-Reference Number
Job Step Description of Job Step Potential Hazard/s L S R Control / Recovery Measures L S R Result
1 - Open and close necessary valve - Pinch Point and Sharp Edges 2 2 - Wear correct hand glove
4 1 1 1
- Manual Handling of Tools and Equipment -proper access/wear fall protection
- Open correct valve
- Open valve slowly Acceptable
- Assigned experience personnel only
- Ensure among communication clearly at
both site.
2
JHA Number - Keep monitoring flow of water to - Pipeline under pressure. 2 2 4 - Aware with Date
oiling This JHA Created : 1
surface 1 1 Acceptable
pipeline - Proper access
3 - TASK
Regulate 8” discharge SAFETY
to controlled -PipelinrMANAGEMENT
under pressure. OUTLINE
2 2 4 Date
-Aware pressure JHA Last
contained in theRevised
pipeline. :
pressure -Pointed, protruded end and sharp edges -Communicate freq and clearly among
-Pinch point WORK ACTIVITY EQUIPMENT crews
Type of Equipment Manufacturer -Protect or wrap sharp object
Tag. No. Precise Work Site
-Wear the appropriate hand glove
4 - Waiting pig until going up to - Pipeline under pressure 2 2 4 - Check all the connections 1 1 1
receiver barrel - Pressure built up suddenly - Ensure communication among crew
clearly
- Barricade work area
Acceptable
WORK ACTIVITY PARTICIPANTS THIS personnel
- Only authorized JHA CREATEDin side workingBY
area
5 Name
- Housekeeping Position Performed
-Congested Job Sign After Toolbox
area. 2 1 Name
2 - Wear proper PPE Discipline Position
Before?
-Obstruction may lead to slip, trip and fall - Proper arrangement/stacking the
-Slippery surface equipment
- Secure the equipment 1 1 1 Acceptable
- Clear decks for any oil spilled. Clear all
areas and make area safe.
L - LIKELIHOOD S – SEVERITY R –RATING RESULT

CATEGORY DEFINITION CATEGORY DEFINITION H 3 6 9 6–9 UNACCEPTABLE
LOW 1 Remote LOW 1 No Injury No Damage No Pollution M 2 4 6 3–4 TOLERABLE
MEDIUM 2 Possible MEDIUM 2 First Aid Injury Minor Damage Minor Pollution L 1 2 3 1–2 ACCEPTABLE
HIGH 3 Probable HIGH 3 Lost Time Injury Major Damage Major Pollution L M H
WORK ACTIVITY
IS THERE A SEFER WAY RESPONSIBILITY
TO COMPLETE THE JOB? ARE THERE ALTERNATIVEJHA SUBMITTED BY
WITH LESS RISK? LIKELIHOOD JHA ACCEPTED BY
WORK LEADER RECEIVING AUTHORITY AUTHORISED SUPERVISOR
85
Name : Name : Name :
Signature : Signature : Signature :
Date : Date : Date :
Time : Time : Time :
F.3 - JHA Erecting Scaffolding

11. Review previous JHA updates for useful information which will help this task. Associated Work Permit Type CWP
Work Description ERECTING SCAFOLDING JHA Cross Reference Number

-Can cause hand injury,  Be alert and wear proper -Seek first-aid treatment and
1 Preparing scaffolding, board, clamp,  Manual handling of muscle spasm. PPE. ensure first-aid kits is
tubes and lashing material. scaffolding - may cause punctures  Inspect the lifting available on the platform
 Sharp edges or lacerations of the equipment prior to use.
 Congested area palm or hand/fingers.  Assign adequate personnel
2 2 4 for the job 1 1 1 ACCEPTABLE
 Ensure work non related
materials to be clear
 Ensure materials stack and
store properly
 Manual handling of -Can cause hand injury,  Ensure structure connect to -Seek first-aid treatment and
2 Erecting the scaffolding scaffolding muscle spasm. strong points. ensure first-aid kits is
 Working at height - may cause punctures  Ensure foundation of available on the platform
 Sharp or lacerations of the 2 2 4 scaffold, situated at strong 1 1 1 ACCEPTABLE
tools/object/edges palm or hand/fingers. ground
 Lack of scaffolding  Assign adequate personnel
skills for the job
86
 Drop object/object hit  Check all tool/equipment
other prior to use.
 Ensure equipment in good
condition
 Ensure work vest is worn
when working overboard.
 Wear body harness.
3 Housekeeping  Sharp -Can cause hand injury,  Ensure scaffolding, excess -Seek first-aid treatment and
tools/object/edges muscle spasm. materials return to it ensure first-aid kits is
 Slippery ground - may cause punctures storage area. available on the platform
 Congested area or lacerations of the  Clear all rubbish produced
palm or hand/fingers. 2 2 4 from erecting activity. 1 1 1 ACCEPTABLE
 Be alert and wear full PPE.
 Protect or wrap sharp
edges/object

S
CATEGORY DEFINITION CATEGORY DEFINITIONS E H 3 6 9 6-9 UNACCEPTABLE
LOW 1 Remote LOW 1 No Injury No Damage No Pollution V M 2 4 6 3-4 TOLERABLE
E
MEDIUM 2 Possible MEDIUM 2 First Aid Minor Damage Minor Pollution R L 1 2 3 1-2 ACCEPTABLE
HIGH 3 Probable HIGH 3 Lost Time Injury Major Damage Major Pollution I L M H
T
IS THERE A SAFER WAY TO COMPLETE THE JOB ? ARE THERE ALTERNATIVES WITH LESS RISK ? Y LIKELIHOOD

Performed Job
Before?
87
Name Name Name Name
Date Date Date Date
Time Time Time Time
F.4 - JHA General Lifting

Work Description GENERAL LIFTING JHA Cross Reference Number

- Hook on lifting sling crane - Manual handling of -Can cause hand injury, - Use proper lifting technique -Seek first-aid treatment and
block. lifting activities muscle spasm. or use /mechanical aid. ensure first-aid kits is
- Fish Hook” or stray - may cause punctures - Use leather gloves and brief available on the platform
1 2 2 4 1 1 1 ACCEPTABLE
wires in cable or lacerations of the visual inspection of the
palm or hand/fingers. slings
- Use correct size of sling
- Position crane over load and - Load weight -Can cause hand injury, - Lift slings only when -Seek first-aid treatment and
attach slings to load. - Contents of container muscle spasm. instructed by signal man ensure first-aid kits is
2 - Size of sling -Danger of crushing by 2 2 4 - Ensure container contents available on the platform 1 1 1 ACCEPTABLE
- Pinch points to hands suspended load. are secured.
and fingers. - Make sure correct size of
88
sling
- Lift up materials and shift the - 2 way communication. -Can cause hand injury. - Stay out from suspended -Seek first-aid treatment and
same to designated area. De-rig - Wind strength factors -Can cause head injury load. ensure first-aid kits is
slings. - Manual handling of - Never stay in between other available on the platform
- Housekeeping -Slippery ground -Can cause hand injury, - Wear proper PPE -Seek first-aid treatment and
-Congested area muscle spasm and slip, - Proper ensure first-aid kits is
trip and fall hazard to arrangement/stacking the available on the platform
personnel. equipment
- Secure the equipment
- Clear decks for any oil
make area safe.
S
E
T

Performed Job
Before?
89
Name Name Name Name
Date Date Date Date
Time Time Time Time
F.5 - JHA Hydrotest

Work Description HYDROTEST OPERATION JHA Cross Reference Number

- Lift up materials and shift the - 2 way communication. -Can cause hand injury. - Stay out from suspended -Seek first-aid treatment and
load to designated area. De-rig - Wind strength factors -Can cause head injury load. ensure first-aid kits is
slings. - Manual handling of - Never stay in between other available on the platform
2 - Prepare piping for leak test, -Obstructions may lead -Can cause hand injury, 2 2 4 -Tie the hose with manila -Seek first-aid treatment and 1 1 1 ACCEPTABLE
Install spades, blind and to trip and fall muscle spasm and slip, rope / wire on platform ensure first-aid kits is
connection to test equipment - Working at height trip and fall hazard to grating available on the platform
- Pinch point personnel.
90
- Heavy load
- Pump in treated seawater in the - Pipeline /hose under -Pressure can built up to - Check all the connections -Seek first-aid treatment and
pipeline. pressure unacceptable level and - Monitor pipeline’s pressure ensure first-aid kits is
- Pressurize the pipeline and hold cause harm to people with available on the platform
pressure. around and property calibrated instrument - Open drain/vent line
damaged. - Ensure communication manually to reduce pressure
3 2 2 4 among crew 1 1 1 ACCEPTABLE
clearly
- Barricade work area
- Display safety sign
- Only authorized personnel
in side working area
- Tighten any leaks - Slippery surface -Can cause hand injury, - Beware the oiling /slippery -Seek first-aid treatment and
- Pinch Point muscle spasm and slip, surface ensure first-aid kits is
- Manual Handling of trip and fall hazard to - Use proper access available on the platform
tools/equipments personnel. - Use hand glove - Open drain/vent line
4 - Pipeline/ Hose under -Pressure can built up to 2 2 4 - Use the right tools manually to reduce pressure 1 1 1 ACCEPTABLE
pressure unacceptable level and - Depressurized the leak
cause harm to people point prior
around and property tighten the leak
damaged.
- Depressurize pipeline, disconnect -Pipeline / Hose under -Pressure can built up to -Buddy system(take turn) -Seek first-aid treatment and
all connections, drain water and pressure unacceptable level and -Housekeeping ensure first-aid kits is
reinstate pipeline. -Manual Handling of cause harm to people -Use proper/ assigned PPE available on the platform
tools and equipment around and property for certain job. - Open drain/vent line
-Obstruction may lead to damaged. -Depressurized completely manually to reduce pressure
trip and fall -Can cause hand injury, prior to disconnecting hose.
-Working at height muscle spasm and slip,
-Pinch point trip and fall hazard to
-Heavy load personnel.
Housekeeping -Slippery ground -Can cause hand injury, - Wear proper PPE -Seek first-aid treatment and
-Congested area muscle spasm and slip, - Proper ensure first-aid kits is
trip and fall hazard to arrangement/stacking the available on the platform
personnel. equipment
- Secure the equipment
make area safe.
L - LIKELIHOOD S - SEVERITY R - RATING RESULT
S
CATEGORY DEFINITION CATEGORY DEFINITIONS E
H 3 6 9 6-9 UNACCEPTABLE
91
MEDIUM 2 Possible MEDIUM 2 First Aid Minor Damage Minor Pollution L 1 2 3 1-2 ACCEPTABLE
HIGH 3 Probable HIGH 3 Lost Time Injury Major Damage Major Pollution L M H
E
IS THERE A SAFER WAY TO COMPLETE THE JOB ? ARE THERE ALTERNATIVES WITH LESS RISK ? R LIKELIHOOD
I

Performed Job
Before?

Name Name Name Name
Date Date Date Date
Time Time Time Time
92
F.6 - JHA Photo Taking
Work Description PHOTO TAKING JHA Cross Reference Number

Inform to operation personnel and Failure to implement -Damage to Equipment - Conduct a briefing of task -Seek first-aid treatment and
apply for PTW. may cause and personnel to be done, ensure that PTW ensure first-aid kits is
miscommunication and has been approved before available on the platform
will cause damage to starts work.
1. equipment and 2 2 4 1 1 1 ACCEPTABLE
personnel.
Ensure that area is free from any Any sparks from - Explosion with the - Conduct gas test prior to -Seek first-aid treatment and
leak gases. batteries operated attendance of leak gases. start taking photo. ensure first-aid kits is
2. equipment may cause an 2 2 4 available on the platform 1 1 1 ACCEPTABLE
explosion with the -Seek for the fresh air if gas
attendance of leak gases. leak detected.
93
Select Camera to Un-flashing Any sparks due to - Explosion with the - Never use flashes during -Seek first-aid treatment and
Mode. camera flashes may attendance of leak gases. photo snapping. ensure first-aid kits is
cause an explosion with - Conduct gas test to ensure available on the platform
3. the attendance of leak 2 2 4 that areas are free from any -Seek for safe place to 1 1 1 ACCEPTABLE
gases. leak gases and safe. perform photo taking.
Observe any sharp object, -Pinch Point and sharp -May cause personnel - Removed any sharp object -Seek first-aid treatment and
obstruction during photos edges injury and obstruction object away ensure first-aid kits is
4. snapping. -Trip and fall 2 2 4 from the area. available on the platform 1 1 1 ACCEPTABLE
-Slip trip and fall hazard.
Inform to operation personnel and Failure to implement - Damage to equipment - Inform to operation and N/A
closed the PTW prior to work may cause and personnel. hand over PTW for sign-off.
completion. miscommunication and
5. will cause damage to 2 2 4 1 1 1 ACCEPTABLE
equipment and
personnel.

S
E
T

Name Discipline Position Performed Job Name Discipline Position
94
Before?

Name Name Name Name
Date Date Date Date
Time Time Time Time
95
F.7 - JHA Pigging (Launcher)
Work Description Preparation & PIGGING OPERATION (Launcher) JHA Cross Reference Number

- Lift up materials and shift - 2 way communication. -Can cause hand injury. - Stay out from suspended -Seek first-aid treatment and
the load to designated area. - Wind strength factors -Can cause head injury load. ensure first-aid kits is
De-rig slings. - Manual handling of - Never stay in between other available on the platform
- Prepare pipeline for pigging, -Obstructions may lead -Can cause hand injury, -Tie the hose with manila -Seek first-aid treatment and
Install temporary barrel, to trip and fall muscle spasm and slip, rope / wire on platform ensure first-aid kits is
instrumentation and - Working at height trip and fall hazard to grating available on the platform
connection to test equipment - Pinch point personnel.
- Heavy load
3 - Open the door barrel - Barrel is under pressure -Can cause hand injury, 2 2 4 - Ensure no press. trap into -Seek first-aid treatment and 1 1 1 ACCEPTABLE
96
muscle spasm. barrel ensure first-aid kits is
-Pressure can built up to - Open the drain point first available on the platform
unacceptable level and before open - Open drain/vent line
- Material handling of
cause harm to people the receiver door manually to reduce pressure
barrel door.
around and property - Use proper tools
- Sharp edges
damaged. - Attach loose
- Pinch point.
equipment/tools properly.
-Use hand gloves for hand
protection.
- Load PIG into barrel -Can cause hand injury, - Wear proper Personnel -Seek first-aid treatment and
muscle spasm, chemical Protective ensure first-aid kits is
- Chemical handling of contact. Equipment available on the platform
treated sea water -MSDS must be available on -Check if Emergency eye
- Pinch point. site for quick wash and Emergency Shower
- Manual handling reference and action. available at worksite.
- Lack of skills - Ensure adequate assistance
-Heavy Material on hand
to man handle the lifting job
- Close the door barrel -Can cause hand injury, - Ensure to call out operation -Seek first-aid treatment and
muscle spasm personnel ensure first-aid kits is
- Material handling of to monitor & assist. available on the platform
barrel. - Only experienced personnel
- Sharp edges to operate
- Pinch point. receiver door
-Use hand glove for hand
protection.
- Open and close necessary - Pinch Point and Sharp -Can cause hand injury, - Wear correct hand glove -Seek first-aid treatment and
valve Edges muscle spasm and slip, -proper access/wear fall ensure first-aid kits is
- Manual Handling of trip and fall hazard to protection available on the platform
Tools and Equipment personnel. - Open correct valve
- Open valve slowly
- Assigned experience
personnel only
- Ensure among
communication clearly at
both site.
- Keep monitoring flow of - Pipeline under -Pressure can built up to - Aware with oiling surface -Seek first-aid treatment and
pressure in pipeline pressure. unacceptable level and - Proper access ensure first-aid kits is
7 cause harm to people 2 2 4 available on the platform 1 1 1 ACCEPTABLE
around and property - Open drain/vent line
damaged. manually to reduce pressure
8 - Waiting pig until going up to - Pipeline under pressure -Pressure can built up to 2 2 4 - Check all the connections -Seek first-aid treatment and 1 1 1 ACCEPTABLE
receiver barrel - Pressure built up unacceptable level and - Ensure communication ensure first-aid kits is
97
suddenly cause harm to people among crew clearly available on the platform
around and property - Barricade work area - Open drain/vent line
damaged. - Only authorized personnel manually to reduce pressure
- Housekeeping -Congested area. -Can cause hand injury, - Wear proper PPE -Seek first-aid treatment and
-Obstruction may lead to muscle spasm and slip, - Proper ensure first-aid kits is
slip, trip and fall trip and fall hazard to arrangement/stacking the available on the platform
-Slippery surface personnel. equipment
-Sharp Edges - Secure the equipment
make area safe.

S
E
T

Performed Job
Before?
98
Name Name Name Name
Date Date Date Date
Time Time Time Time
F.8 - JHA Pigging (Receiver)

Work Description Preparation & PIGGING OPERATION (Receiver) JHA Cross Reference Number

- Lift up materials and shift - 2 way communication. -Can cause hand injury. - Stay out from suspended -Seek first-aid treatment and
the load to designated area. - Wind strength factors -Can cause head injury load. ensure first-aid kits is
De-rig slings. - Manual handling of - Never stay in between other available on the platform
- Prepare pipeline for pigging, -Obstructions may lead -Can cause hand injury, -Tie the hose with manila -Seek first-aid treatment and
Install temporary barrel, to trip and fall muscle spasm and slip, rope / wire on platform ensure first-aid kits is
instrumentation and - Working at height trip and fall hazard to grating available on the platform
connection to test equipment - Pinch point personnel.
- Heavy load
3 - Open and close necessary - Pinch Point and Sharp -Can cause hand injury, 2 2 4 - Wear correct hand glove -Seek first-aid treatment and 1 1 1 ACCEPTABLE
valve Edges muscle spasm and slip, -proper access/wear fall ensure first-aid kits is
99
- Manual Handling of trip and fall hazard to protection available on the platform
Tools and Equipment personnel. - Open correct valve
- Open valve slowly
- Assigned experience
personnel only
- Ensure among
communication clearly at
both site.
- Keep monitoring flow of - Pipeline under -Pressure can built up to - Aware with oiling surface -Seek first-aid treatment and
pressure in pipeline pressure. unacceptable level and - Proper access ensure first-aid kits is
4 cause harm to people 2 2 4 available on the platform 1 1 1 ACCEPTABLE
around and property - Open drain/vent line
damaged. manually to reduce pressure
- Regulate 4” gate valve to -Pipeline under pressure. -Can cause hand injury, -Aware pressure contained in -Seek first-aid treatment and
controlled pressure -Pointed, protruded end muscle spasm. the pipeline. ensure first-aid kits is
and sharp edges -Pressure can built up to -Communicate freq and available on the platform
5 -Pinch point unacceptable level and 2 2 4 clearly among crews - Open drain/vent line 1 1 1 ACCEPTABLE
cause harm to people -Protect or wrap sharp object manually to reduce pressure
around and property -Wear the appropriate hand
damaged. glove
- Waiting pig until going up to - Pipeline under pressure -Pressure can built up to - Check all the connections -Seek first-aid treatment and
receiver barrel - Pressure built up unacceptable level and - Ensure communication ensure first-aid kits is
suddenly cause harm to people among crew clearly available on the platform
around and property - Barricade work area - Open drain/vent line
damaged. - Only authorized personnel manually to reduce pressure
- Open the receiver door -Can cause hand injury, - Ensure no press. trap into -Seek first-aid treatment and
muscle spasm. barrel ensure first-aid kits is
-Pressure can built up to - Open the drain point first available on the platform
- Barrel is under pressure
unacceptable level and before open - Open drain/vent line
- Material handling of
cause harm to people the receiver door manually to reduce pressure
7 barrel door. 2 2 4 1 1 1 ACCEPTABLE
around and property - Use proper tools
- Sharp edges
damaged. - Attach loose
- Pinch point.
equipment/tools properly.
-Use hand gloves for hand
protection.
8 - Retrieve PIG from barrel - Chemical handling of -Can cause hand injury, 2 2 4 - Wear proper Personnel -Seek first-aid treatment and 1 1 1 ACCEPTABLE
treated sea water muscle spasm, chemical Protective ensure first-aid kits is
- Pinch point. contact. Equipment available on the platform
- Manual handling -MSDS must be available on -Check if Emergency eye
- Lack of skills site for quick wash and Emergency Shower
-Heavy Material reference and action. available at worksite.
- Ensure adequate assistance
on hand
100
to man handle the lifting job
- Close the receiver door -Can cause hand injury, - Ensure to call out operation -Seek first-aid treatment and
muscle spasm personnel ensure first-aid kits is
- Material handling of to monitor & assist. available on the platform
barrel. - Only experienced personnel
- Sharp edges to operate
- Pinch point. receiver door
-Use hand glove for hand
protection.
- Using camera for photo taking -Manual operation of -Lead to ignition spark Taking photo at suitable -N/A
camera device from camera flash distance
-Camera flash Isolate/turn off flash during
taking photos.
- Housekeeping -Congested area. -Can cause hand injury, - Wear proper PPE -Seek first-aid treatment and
-Obstruction may lead to muscle spasm and slip, - Proper ensure first-aid kits is
slip, trip and fall trip and fall hazard to arrangement/stacking the available on the platform
-Slippery surface personnel. equipment
-Sharp Edges - Secure the equipment
make area safe.

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Name Name Name Name
Date Date Date Date
Time Time Time Time
102
F.9 - JHA Preparation and Setup Activity (Launcher)
Work Description PREPARATION AND SETUP ACTIVITY (Launcher) JHA Cross Reference Number

1 Prepare, check and assure the - Heavy equipment -Can cause hand injury, - Use buddy system and -Seek first-aid treatment and
lifting gear,tools and equipment in - Pinch point muscle spasm. proper technique prior to start ensure first-aid kits is
good condition - Material/equipmen - may cause punctures inspection. available on the platform
handling. or lacerations of the - Equipment safety checklist
palm or hand/fingers. must be attach with the
report.
- Ensure colour code for all
lifting gears are referring to
PCSB requirement.
- Aware pinch point.
2 Setup Rigging Equipment - Manual handling of -Can cause hand injury, 2 2 4 - Use buddy system and -Seek first-aid treatment and 1 1 1 ACCEPTABLE
chain block and other muscle spasm. proper technique of handling ensure first-aid kits is
- Working at height - Use full body harness to
- Potential of equipment protect against fall
failure - Experience workers are
103
advise to monitor the activity.
3 Install Test Blind/ Temporary - Heavy equipment -Can cause hand injury, - Conduct tool box -Seek first-aid treatment and
barricade the area
- Wear proper PPE
4 Connect 4”high pressure hose - Heavy -Can cause hand injury, - Use proper lifting gear to -Seek first-aid treatment and
from work barge to barrel/ test material/equipment muscle spasm and slip, control the equipment ensure first-aid kits is
blind connection - Pinch point trip and fall to movement during lifting. available on the platform
- Working at height personnel. - Use “Buddy “ system and
lifting gear sea - Proper signage and
- Man Overboard glove, hard hat,work vest
activies.
understanding.
-Can cause hand injury, - Use appropriate PPE. Hand -Seek first-aid treatment and
muscle spasm and slip, glove and safety hardness ensure first-aid kits is
- Manual handling trip and fall to and work vest if necessary. available on the platform
5 Secure 4” high pressure hose - Pinch point personnel. 2 2 4 - Aware pinch point 1 1 1 ACCEPTABLE
- Man Overboad -Fell Overboard to the - Use the correct equipment
sea to secure discharge pipe.
Webbing sling/chain block
6 Install instrument equipment - Sharp endges -Can cause hand injury 2 2 4 - Secure air line attachment -Seek first-aid treatment and 1 1 1 ACCEPTABLE
- Pinch point to personnel. with whip-check to avoid ensure first-aid kits is
from whipping/moving available on the platform
- Protect or wrap sharp
104
end/edges
7 Housekeeping -Slippery ground -Can cause hand injury, - Wear proper PPE -Seek first-aid treatment and
personnel. 2 2 4 -Secure the equipment 1 1 1 ACCEPTABLE
make area safe.
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Name Name Name Name
Date Date Date Date
Time Time Time Time
F.10 - JHA Preparation and Setup Activity (Receiver)
Work Description PREPARATION AND SETUP ACTIVITY (Receiver) JHA Cross Reference Number

1 Prepare, check and assure the - Heavy equipment -Can cause hand injury, - Use buddy system and -Seek first-aid treatment and
lifting gear,tools and equipment in - Pinch point muscle spasm. proper technique prior to start ensure first-aid kits is
good condition - Material/equipmen - may cause punctures inspection. available on the platform
handling. or lacerations of the - Equipment safety checklist
palm or hand/fingers. must be attach with the
report.
- Ensure colour code for all
lifting gears are referring to
PCSB requirement.
- Aware pinch point.
2 Setup Rigging Equipment - Manual handling of -Can cause hand injury, - Use buddy system and -Seek first-aid treatment and
chain block and other muscle spasm. proper technique of handling ensure first-aid kits is
- Working at height - Use full body harness to
- Potential of equipment protect against fall
failure - Experience workers are
advise to monitor the activity.
3 Install Test Blind/ Temporary - Heavy equipment -Can cause hand injury, 2 2 4 - Conduct tool box -Seek first-aid treatment and 1 1 1 ACCEPTABLE
106
barricade the area
- Wear proper PPE
4 Install 4” discharge pipe - Heavy -Can cause hand injury, - Use proper lifting gear to -Seek first-aid treatment and
material/equipment muscle spasm and slip, control the equipment ensure first-aid kits is
- Pinch point trip and fall to movement during lifting. available on the platform
- Working at height personnel. - Use “Buddy “ system and
lifting gear sea - Proper signage and
- Man Overboard glove, hard hat, work vest
activities.
understanding.
-Can cause hand injury, - Use appropriate PPE. Hand -Seek first-aid treatment and
muscle spasm and slip, glove, work vest and safety ensure first-aid kits is
- Manual handling trip and fall to hardness if necessary. available on the platform
5 Secure 4” discharge pipe - Pinch point personnel. 2 2 4 - Aware pinch point 1 1 1 ACCEPTABLE
- Man Overboad -Fell Overboard to the - Use the correct equipment
sea. to secure discharge pipe.
Webbing sling/chain block
-Can cause hand injury - Secure air line attachment -Seek first-aid treatment and
to personnel. with whip-check to avoid ensure first-aid kits is
- Sharp endges
6 Install instrument equipment 2 2 4 from whipping/moving available on the platform 1 1 1 ACCEPTABLE
- Pinch point
- Protect or wrap sharp
end/edges
7 Housekeeping -Slippery ground -Can cause hand injury, 2 2 4 - Wear proper PPE -Seek first-aid treatment and 1 1 1 ACCEPTABLE
107
personnel. -Secure the equipment
make area safe.
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Name Name Name Name
108
Date Date Date Date
Time Time Time Time
F.11 - JHA Site Visit

Work Description SITE VISIT JHA Cross Reference Number

Inform to operation personnel and Failure to implement -Damage to Equipment - Conduct a briefing of task -Seek first-aid treatment and
apply for PTW. may cause and personnel to be done, ensure that PTW ensure first-aid kits is
miscommunication and has been approved before available on the platform
will cause damage to starts work.
1. equipment and 2 2 4 1 1 1 ACCEPTABLE
personnel.
Ensure that area is free from any -Scaffolding tube - Tool and equipment - Use proper PPE such as -Seek first-aid treatment and
obstruction / Safe Access obstructed the access may strike personnel Hard Hat and glove. ensure first-aid kits is
way from above available on the platform
-Slip trip and fall -Use Work Vest and Safety -Seek for the fresh air if gas
2. -Working Overboard -Man Overboard 2 2 4 hardness. leak detected. 1 1 1 ACCEPTABLE
-Working at Height -Fall -Ensure the area is safe to
access before entering
Using camera for photo taking Any sparks due to - Explosion with the - Never use flashes during -Seek first-aid treatment and
3. camera flashes may attendance of leak gases. 2 2 4 photo snapping. ensure first-aid kits is 1 1 1 ACCEPTABLE
cause an explosion with - Conduct gas test to ensure available on the platform
109
the attendance of leak that areas are free from any -Seek for safe place to
gases. leak gases and safe. perform photo taking.
Observe any sharp object, -Pinch Point and sharp -May cause personnel - Removed any sharp object -Seek first-aid treatment and
obstruction during photos edges injury and obstruction object away ensure first-aid kits is
4. snapping. -Trip and fall 2 2 4 from the area. available on the platform 1 1 1 ACCEPTABLE
-Slip trip and fall hazard.
Inform to operation personnel and Failure to implement - Damage to equipment - Inform to operation and N/A
closed the PTW prior to work may cause and personnel. hand over PTW for sign-off.
completion. miscommunication and
5. will cause damage to 2 2 4 1 1 1 ACCEPTABLE
equipment and
personnel.

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110
Name Name Name Name
Date Date Date Date
Time Time Time Time
111
112
Appendix G.1 - Emergency Response Team Flowchart Procedure for Chemical Spillage
113
Appendix G.2 - Flow Chart Of Spillage Handling Procedure
114
Appendix G.3 - Emergency Response Team Flowchart Procedure for Incident/Accident
115
Appendix I.1 - Project Schedule
116
APPENDIX J - MATERIALS/EQUIPMENT LIST
BASKET NO:1
Spool Basket : UA - 3B - 0112 Dimension: 10x8x4 ft
MPI Test Date : 2/4/2015 Due Date : 1/4/2016
Load Test Date : 2/4/2015 Due Date : 1/10/2015
NO Siri No. ITEM DESCRIPTION QTY/UM ID NO. Test Date Due Date REMARK
contain of ;
Chemicals
Flourecent Dye 2 Pails
3 in 1 7 drum
Degreaser 7 drum
Suction Pump
40 m3/hr Suction Pumps 12 unit
Chemical Pumps 2 unit
Diesel
Diesel 3 drum
117
BASKET NO:2
Cargo Basket ID : UA - 6B - 0107 Dimension: 20x4x4.5 ft
N Siri Test
ITEM DESCRIPTION QTY/UM ID NO. Due Date REMARK
O No. Date
contain of ;
Hoses
2''x15m 100 bar High Pressure Hose c/w Weco Fig 200 10 Length
1/2''x15m 6000 psi High Pressure Hose c/w Swivel 10 Length
1/4" x 15m 5800psi High Hose c/w Swivel 3 Length
6" x 6m 10 bar Suction Hose c/w 6" x 150# Flange 2 Length
4" x 6m 10Bar Suction Hose c/w M/F Camlock ( spring clear hose ) 6 Length
4" x 15m 10Bar Suction Hose c/w M/F Camlock ( spring clear hose ) 6 Length
4" x 15m 10Bar Delivery Hose c/w M/F Camlock ( spring clear hose ) 12 Length
4" x 15m 10Bar Flooding Hose c/w 4" x 150# Flange 3 Length
2" x 15m 10Bar Flooding Hose c/w Weco Fig 200 4 Length
3/4" x 10m 10Bar Air Hose 5 Length
1" x 20m Chemical Hose 1 Roll
118
BASKET NO:3
Cargo Basket ID : KEF-OFC-0313-123 Dimension : 10x4x4 ft
1 contain of ;
40 m3/hr Suction Pumps 12 unit
Gear Pump 3 unit
BASKET NO:4
Cargo Basket ID : KEF-OFC-0313-117 Dimension : 10x4x4 ft
1 contain of ;
Scaffloding Pipe ( 3m x 2m x 2m ) 2 Sets
119
CARGO CONTAINER NO: 1
Cargo Container ID : UA - 6MC - 0100 Dimension: 6x6x9 ft
MPI Test Date : 2/4/2015 Due Date : 1/4/2016 :
Load Test Date :2/4/2015 Due Date : 1/10/2015
Test
NO Siri No. ITEM DESCRIPTION QTY/UM ID NO. Due Date REMARK
Date
Contain of ;
Pallet Jack 3ton 1 Unit
Pigs
6" Poly Foam Pig (Low Density) 2 pcs
6" Poly Foam Pig (Medium Density) 2 pcs
6" Bidi Brush Standard 4 pcs
31/3/201
1 Unit 1/10/2015
SIS 17425 Dead Weight Gauge c/w Std. Weight 600Bar 5 Deadweight Gauge
6" Flowmeter 2 unit
1/2" Flowmeter 4 unit
TS 194308 Chain Block 5T x 3Mtr 1 Unit 4/1/2015 31/3/2016
TS 194313 Chain Block 2T 1 Unit 4/1/2015 31/3/2016
Walkie Talkie VHF c/w Charger ( short distance ) 3 Sets
Walkie Talkie VHF c/w Charger ( Long distance ) 1 Sets
JSH 6000 Air Operated Liquid Pump 11854psi 1 unit Hydratron Pumps
SIS 813148 Air Operated Liquid Pump 6728psi 1 unit Hydratron Pumps
Jerry Can 4 Unit
26/8/201
1 TLH 203
2009/101418 Torque Wrench Set 4 25/8/2015
31/3/201
1 Unit 1/10/2015
SIS 18736 10" Standard Test Gauge 40Bar / 580Psi 5 Pressure Test Gauge
31/3/201
1 Unit 1/10/2015
SIS 813839 10" Standard Test Gauge 250Bar /3600Psi 5 Pressure Test Gauge
31/3/201
1 Unit 1/10/2015
SIS 16882 10" Standard Test Gauge 200Bar/3600psi 5 Pressure Test Gauge
31/3/201
1 Unit 1/10/2015
SIS 18338 Pressure Chart Recorder 40Bar 5 Pressure Recorder
31/3/201
1 Unit 1/10/2015
120
31/3/201
1 Unit 1/10/2015
SIS 813868 Subsea Temperature Reel 250 M 0 to 100 c 5 Temp.Ind.c/w Subsea Reel
31/3/201
1 Unit 1/10/2015
SIS 10546 Subsea Temperature Reel 120M 0 to 100 c 5 Temp.Ind.c/w Subsea Reel
31/3/201
1 Unit 1/10/2015
SIS 813388 Temperature Recorder - 20 to 80c 5 Temperature Recorder
Safety Equipment
Safety Harness c/w Double Land Yard 3 pcs
First Aid box - medium saiz 2 box
Safety Glass ( Clear ) 1 box
Work Vest 10 Pair
Ear Plug 2 box
Rain coat 8 Pair
Rubber boots 4 Pair
Barricade Tape 6 Roll
Torch Light - Pelican Green 3 Unit
1/2'' Whipcheck 10 pcs
2'' Whipcheck 20 pcs
Dust/ Face Mask 2 box
Face Shield 1 Unit
Tools 2 Pcs
50mm Flogging Spannar 2 Pcs
50mm Common Ring Spannar 2 Pcs
Adjustable Spannar 18'' 2 Pcs
121
Pipe Wrench 24'' 2 Pcs
Copper Hammer 16lbs 1 Pcs
Webbing Sling 3T 4 Pcs
Webbing Sling 2T 4 Pcs
Ratchet Spannar ( 17 x 21 ) 2 Pcs
Crawbar 2 Pcs
Scrapper ( 2" & 3" ) 1 Pcs
Wire Brush 1 Pcs
Metal Saw Blade 12 24T 20 Pcs
Metal Saw Holder 3 Pcs
Knife 8 Pcs
Measuring Tape (25m ) 1 Pcs
H Bem Clamp 1 Pcs
Valve ,Flanges and Fittings
6" Blind Flange, RF, 600#, CS c/w 2" & 1/2" NPT Hole at Centre 1 pcs
6" Blind Flange, RF, 600#, CS 1 pcs
6" Flange, RF, 600#, CS (pipe spool) 2 pcs
2'' High Pressure Equal Tee 1 pcs
6'' Elbow Schedule 20 1 pcs
2" x 600# slip on Flange (Outlet 2" Socket) 2 pcs
6'' Butterfly Valve 2 pcs
4'' Gate Valve 1 pcs
2'' HP Ball Valve 8 pcs
1/2'' HP Ball Valve 10 pcs
Shackle 3T 4 pcs
2'' HP Nipple 15 pcs
2'' HP Plug 1 pcs
1/2'' HP Nipple 15 pcs
1/2'' HP Socket 5 pcs
1/2'' HP Plug 5 pcs
122
Stud Bolt & Nuts 3/4''x 135mm Blacken-(32) 50 pcs
Stud Bolt & Nuts 1-1/4''x 250mm Blacken-(50) 20 pcs
Consumables
Duct Tape 3 box
Silicone 6 pcs
Silicone Gun 2 pcs
Paint remover 2 can
WD 40 1 box
pokadot Hand Glove 36 pcs
Impact Hand Glove (Kong Glove) 13 pcs
Cotton Rags 1 sacks
Hand Cleaner 1 can
Manila Rope 18mm 1 roll
Teflon (1/2" & 1") 3 box
Paper Gasket 3mm x 1.5mtr 4 rolls
Wrapping plastic 3 rolls
HT/Re-instatement List
Stud Bolt & Nuts 1-1/4"x 250mm FCC-(50) 20 pcs
Stud Bolt & Nut 1-1/8" x 220mm FCC-(46) 20 pcs
Stud Bolt & Nut 1" x 200mm FCC-(41) 50 pcs
Stud Bolt & Nut 7/8" x 180mm FCC-(36) 20 pcs
10'' Spiral Wound Gasket - 10" x 600# 6 pcs
4"x600 Ib Spade 1 pcs
123
CARGO CONTAINER NO: 2
Cargo Container ID :UNCU 1406149 Dimension: 6x6x8 ft
MPI Test Date :02/04/2015 Due Date : 1/4/2016
Load Test Date :2/4/2015 Due Date : 1/10/2015
N Test
Siri No. ITEM DESCRIPTION QTY/UM ID NO. Due Date REMARK
O Date
contain of ;
26/8/201
1 TLH 266
2013/227111 Torque Wrench Set 4 25/8/2015
Pallet Jack 3ton 1 Unit
Instruments
31/3/201
1 Unit 1/10/2015
SIS 813130 10" Standard Test Gauge 40Bar / 580Psi 5 Pressure Test Gauge
31/3/201
1 Unit 1/10/2015
SIS 813838 10" Standard Test Gauge 250Bar 5 Pressure Test Gauge
31/3/201
1 Unit 1/10/2015
JSH 4772 Pressure Test Gauge 0 - 250Bar 5 Pressure Test Gauge
31/3/201
1 Unit 1/10/2015
31/3/201
1 Unit 1/10/2015
31/3/201 Temp.Ind.c/w Subsea
1 Unit 1/10/2015
SIS 17462 Precision Digital Thermometer -199 To +199 c 5 Reel
Digital Thermometer -200 To 800 c 1 Unit
31/3/201
1 Unit 1/10/2015
SIS 813760 Temperature Recorder - 20 to 80c 5 Pressure Recorder
Chart Paper ( Sale ) 75 Unit
Safety Equipment
UF012014Y925840 Fire Exthinguisher - 9Kgs 1 Unit 3/4/2016
UF Fire Exthinguisher - 9Kgs 1 Unit 3/4/2016
124
012014Y926393
SR
1 Unit
012013Y127031 Fire Exthinguisher - 9Kgs 3/4/2016
UF
1 Unit
012014Y918993 Fire Exthinguisher - 9Kgs 3/4/2016
Y 2590 Fire Exthinguisher - 9Kgs 1 Unit 3/4/2016
Safety Harness c/w Double Land Yard 3 pcs
Walkie Talkie VHF c/w Charger ( short distance ) 4 Sets
Walkie Talkie VHF c/w Charger ( Long distance ) 1 Sets
First Aid box - medium saiz 4 box
Safety Glass ( Clear ) 2 box
Safety Glass ( Dark ) 1 box
Safety Glass ( VS 2000 ) 1 box
Work Vest 21 pcs
Ear Plug 5 box
Rain coat 15 pcs
Rubber boots 8 pcs
Barricade Tape 12 roll
Torch Light - Pelican Green 6 unit
1/2'' Whipcheck 20 pcs
2'' Whipcheck 40 pcs
Dust/ Face Mask 4 box
Face Shield 2 pcs
Tools
50mm Flogging Spannar 2 pcs
50mm Common Ring Spannar 2 pcs
125
Adjustable Spannar 18'' 4 pcs
Pipe Wrench 24'' 2 pcs
Copper Hammer 16lbs 1 pcs
Webbing Sling 3T 4 pcs
Webbing Sling 2T 4 pcs
Ratchet Spannar ( 17 x 21 ) 2 pcs
Crawbar 2 pcs
Scrapper ( 2" & 3" ) 1 box
Wire Brush 1 box
Metal Saw Blade 12 24T 20 pcs
Metal Saw Holder 3 pcs
Knife 7 pcs
Measuring Tape (25m ) 2 pcs
H Bem Clamp 1 Unit
Valve,Flanges and Fittings
6" Blind Flange, RF, 600#, CS c/w 2" & 1/2" NPT Hole at Centre 1 pcs
6" Blind Flange, RF, 600#, CS 1 pcs
6" Flange, RF, 600#, CS (pipe spool) 2 pcs
2'' High Pressure Equal Tee 1 pcs
6'' Elbow Schedule 20 1 pcs
6'' Butterfly Valve 2 pcs
2'' HP Ball Valve 8 pcs
1/2'' HP Ball Valve 10 pcs
126
Shackle 3T 4 pcs
2'' HP Nipple 15 pcs
2'' HP Plug 1 pcs
1/2'' HP Nipple 15 pcs
1/2'' HP Socket 5 pcs
1/2'' HP Plug 5 pcs
Stud Bolt & Nuts 1-1/4''x 250mm Blacken-(50) 20 pcs
Consumables
Duct Tape 3 box
Silicone 6 pcs
Silicone Gun 2 pcs
Paint remover 2 can
WD 40 1 box
pokadot Hand Glove 36 pcs
Impact Hand Glove (Kong Glove) 13 pcs
Cotton Rags 1 sacks
Hand Cleaner 1 can
Teflon (1/2" & 1") 3 box
Paper Gasket 3mm x 1.5mtr 4 rolls
Wrapping plastic 3 rolls
HT/Re-instatement List
Stud Bolt & Nuts 1-1/4"x 250mm FCC-(50) 20 pcs
Stud Bolt & Nut 1-1/8" x 220mm FCC-(46) 20 pcs
Stud Bolt & Nut 1" x 200mm FCC-(41) 50 pcs
127
128
AIR COMPRESSOR x 1 unit
N
Siri No. ITEM DESCRIPTION QTY/UM ID NO. Test Date Due Date REMARK
O
1 AC 390- 1086 Air Compressor 390scfm 1 Unit AC 390- 1086
DIM : 10Ft (L) x 5Ft (W) x 6Ft (H)
Gross Weight : 2,150Kgs
Test Load :5,375 Kgs

MPI Test 26/3/2015 25/3/2016
Load Test/Sling Wire 26/3/2015 25/9/.2015
AIR COMPRESSOR x 1 unit

N
O
AC 390 - 1076 Air Compressor 390scfm 1 Unit AC 390 - 1076
Gross Weight : 2,150Kgs
Test Load :5,375 Kgs

MPI Test 3/9/2015 2/9/2016
Load Test/Sling Wire 18/3/2015 17/9/2015
129
FLOODING PUMP x 1 unit
N
O
1 Centtifugal/Flooding Pump 1 Unit 26001 - RKB 1
DIM : 4400 (L) x 2000 (W) x 2220mm(H)
SWL 11.8Ton
Proff Load 23.6Ton

MPI Test 4/4/2015 3/4/2016
FLOODING PUMP x 1 unit

N
O
1 Centtifugal/Flooding Pump 1 Unit 260 - 02 RKB - 2
DIM : 4400 (L) x 2000 (W) x 2220mm (H)
SWL 11.8Ton
Proff Load 23.6Ton

MPI Test 4/4/2015 3/4/2016
130
BREAK TANK x 1 unit
1 #01 M/S Tank C/W Skid 1 Unit ,01
Pay Load : 2.5Ton
Empty Weight : 1.0Ton
Max.Cross Weight : 3.5Ton
Proff To Load Test : 8.75Ton

MPI Test 30/3/2015 29/3/2016
131
TEMPORARY WATER TREATMENT PACKAGE FOR PIPELINE PRE-COMM ACTIVITY
(7.6KM BEKOK A – TIONG A)
OIL 1500041
0 Issued For Comments
REV. Revision Description Prepared Checked Approved Date

001 Muhd Raji Zurizam Yusri Adam 03/04/15
Table of Contents
I. Background
II. Objectives
III. Success Criteria
IV. Water Treatment System Packages
V. Process Description
VI. Equipment
VII. Equipment Mobilization
VIII. Equipment Preparation at Work Area
IX. Equipment Preparation
X. Mitigation for Water Treatment
XI. Element Disposal
XII. Safety
1. Background
Syamiras was contracted CETCO for water treatment pipeline pre-commissioning at Tiong A (Bekok A – Tiong A).
Estimate water treatment package must treat the approximate volume as the following:-
 Hydrotest water = 1600Kbbls

 Flowrate = 15Kbpd – 18Kbpd
 Crude = 0.9kbbls to 1kbbls
The treated water will be undergoing the treatment via the waste water treatment system. The water then filtered and
agitated in order to achieve PCSB requirement. The water then will be discharge to sea after successful treated. In
order to support this project, CETCO would propose its package consists of FT800 Solid Pleated Filter Unit, IFV 5000 Hi-
Flow, RV72 Carbon and Weirbox Separation.
The fundamental of equipment proposed are described as below:
i) FT 800 SOLID PLEATED FILTER UNIT

ii) IFV 5000 HI FLOW SKID (C/W HIFLOW CANISTER)
iii) RV72 SKID (C/W BULK CARBON)
iv) 120BBLS WEIRBOX
2. Objectives
 To meet the client specification for the effluent discharge.
 To offer a cost reduction on water disposal handling.
3. Success Criteria
The success criteria of the test are;

• To meet the client specification for discharge limit of produced water.
Inlet Influent OIW Unknown
Outlet Effluent OIW <40ppm

4. Water Treatment System Package
i) FT 800 SOLID PLEATED FILTER UNIT
 The Pleated Filter Unit consists of two Pleated Filter Vessels which can be run in series, parallel or
single vessel configuration according to job specifications.
 Each vessel filled with 6nos of pleated filter; 12nos in total per one skid.
 Each unit has several tie-in points which need to be connected in order to operate the unit safely
and properly.
ii) IFV 5000 HI FLOW SKID

Hi-Flow™ is a new generation polymeric media that has been developed over the past few years.
The media removes the free oil and grease from the water by utilising a combination of mechanisms. The
majority of the oil is removed by coalescence but the media also has some absorption and adsorption
properties. The process is very simple, as any free or dispersed oil in water is removed when the water flows
through the elements filled with the media.
The Hi-Flow™ media is contained within elements which are loaded into the media vessels. These Hi-Flow™
units are commonly referred to as IFV (Inverse Flow Vessels) units. The process fluids flow through two
media canister vessels; each of the vessels allows coalesced oil to bleed off to a tie in point specified by the
client and the clean water is discharged from the bottom of the last vessel to overboard.
Note:- IFV 5000 - consist of 72 nos of HiFlow canister each vessel; total 144 nos in one skid.
iii) RV72
Bulk Carbon vessel, this vessel filled with Granular Activated Carbon to absorb remaining dissolved
hydrocarbons contamination from the water phase. The objective of this unit is to provide water polishing
process in order to ensure effluent meet the DOE allowable discharge limit.
iv) 120BBLS WEIRBOX
The Weir Box is a 120bbl separation tank consists of four compartments that are separated by three 8”
butterfly valves. 120Bbls is the volume of the Weir Box, which differs from the operational volume of the
Weir Box which is approximately 20bbls – 80bbls per compartment.
Once the fluid enters the Weir Box it passes through an internal centrifugal separator; also know as a gas
buster. This device accelerates the separation of entrained gases from the liquid phase.
From here it enters into the first compartment. Fluid is then flowed to each subsequent compartment,
controlled by a series of valves and riser pipes. As the fluid passes from one compartment to the next, the
cleanest fluid is taken from the bottom of the compartment, thus separating the free oil from the clean
water. The unit also helps to trap incoming sludge/solid in the stream.
1 Fluid Inlet This tie-in point is where the untreated fluid (influent) enters the unit from an external source.
2 Fluid Outlet / Discharge – The treated fluid (effluent) exits the unit here and discharges to a predetermined
point.
3 Oil Bleed – Coalesced oil is bled off the top of the vessels to remove it from the main process fluid. This waste
oil is typically discharged to the closed drains or other waste fluid receptacle.
4 Vessel Drains – Fluid which is drained from the vessels both during and after operation is typically discharged to
the closed drains or other waste fluid receptacle.
5 PSV Discharge – Each vessel has an associated PSV (Pressure Safety Valve) which prevents over pressurization
of the vessels. The PSV’s on the RFV units are ‘Thermal Relief’ or ‘Fire Case’ only. In the event that these PSV’s
release, the fluid discharged through them must be directed to a place which will not cause harm to personnel,
equipment or environment.
Each unit has a set pressure and temperature limit. It is the operators’ responsibility to ensure that these limits are never
breached. Operating outside these limits is potentially dangerous and could lead to catastrophic failure of the unit.
Process Description
Fluid from the pre-commissioning activities shall be directed to CETCO treatment package from BeA-TiA Receiver (R-
1320),with total volume estimate 1600bbls in order to perform water treatment and ensure discharged fluid meets
the client specification (OIW <10ppm).
Figure 1 – Water treatment flow diagram at Receiver side
Figure 2– Process flow for the water treatment system
RV72
From Weirbox FT800 IFV5000 Discharge

Receiver to sea
Produced Water Treatment Initial process- As plan, fluid from pigging activity of the pre-comm job is send to the CETCO
PWT located at main deck area at Tiong A plan due to high OIW expected to receive for this pigging activity.
Expecting to receive pure crude from the first pigging activities and Weirbox will be using as a separation tank to separate
crude and water from the process. The ideal of pressure across this unit is below than 2bar and will be control by Syamiras
pump. CETCO operator will be communicating with Syamiras operator in order to monitor the required pressure.
2ea of Weirbox will be using in order to gather the require volume of expected crude. Pure crude from Weirbox will be
transfer to Tiong A CDV’s via transfer pump. CETCO operator will communicate with Tiong A operation to make sure there
no interruption of Tiong A process. Water will be transfer to CETCO PWT for further process prior to discharge to sea.
The maximum flow rate for this unit is 30K bpd.
Produced Water Treatment second stages process-
After all the crude was collected and found no more crude from pigging activity, 2 nd stage of CETCO PWT will be online for
water treatment purpose.
There was FT800 unit located upstream in the CETCO PWT system. The ideal of pressure across this unit is below than
5bar and will be control by Syamiras pump. CETCO operator will be communicating with Syamiras operator in order to
monitor the required pressure.
This unit was consisting of 6ea of filters bag which is 25 micron and 10 micron size. The selection of size is depending on
content of incoming fluids, based on visual inspection. On this stage, only solid particle will be removing and life spent of
filters will be monitoring based on Differential Pressure (DP) for each vessel. Replacement of filters will determine based
on increasing of DP and recommend replacing the filters when the DP reach at 2bar.
Oil recover from this unit will be connecting to Weir Box as a storage tank before pump back to Tiong A CDV’s.
Water from the SF800 unit will be flowing to Hi-Flow unit (IFV5000-Canister) for OIW removal. The Hi-Flow’s media
removes the free oil and grease from the water by utilising a combination of mechanisms. The majority of the oil is
removed by coalescence but the media also has some absorption and adsorption properties. The process is very simple, as
any free or dispersed oil in water is removed when the water flows through the elements filled with the media.
This unit was consisting of 2 vessels of Hi-Flow filters and will be running in series operation. On this stage, OIW will be
removing from water and life spent of filters also based on Differential Pressure (DP) for each vessel. Replacement of
filters will determine based on increasing of DP and recommend replacing the filters when the DP reach at 2bar or when
units’ performance was dropped.
Oil recover from this unit will be connecting to Weir Box as a storage tank.
Produced Water Treatment third stages process-
After removal OIW thru IFV5000 unit, it will be polishing with polishing vessel (RV72) and this unit was filled by Granular
Activated Carbon.
Once the fluid is polished, it will then be discharged to overboard. Prior to discharge, the OIW sample will be taking and
test use portable analyzer TD500.
PSV setting – all the PSV was setting at 10bar and discharge will be flowing to Weir Box.
Volume of Oil Recover – based on calculation, the estimation total volume of oil recovery is 800bbls based on calculation.
Frequency of sampling – CETCO will collect water sample from inlet and outlet CETCO PWT unit and frequency is every 50
minutes for first 2 hours and will be continuing with every hours until complete the operation.
5.2 Tie in point
Each unit has several tie-in points which need to be connected in order to operate the unit safely and properly.
I. Fluid Inlet – This tie-in point is where the untreated fluid (influent) enters the unit from
4”150# x 3”600 #crossovers that connected from R-1320.
II. Fluid Outlet / Discharge – The treated fluid (effluent) exits the unit and discharges to sea via 4”
fl exible hose.
III. Oil Bleed – Coalesced oil is bleed off the top of the vessels to remove it from the main process
fluid. This free oil is discharged to Weir Box.
IV. Vessel Drains – Fluid which is drained from the vessels both during and after operation is
typically discharged to the Weir Box for treatment before discharge to overboard.
V. PSV Discharge – Each vessel has an associated PSV (Pressure Safety Valve) which prevents over
pressurization of the vessels. The PSV’s on the IFV units are ‘Thermal Relief’ or ‘Fire Case’ only. In
the event that these PSV’s release, the fluid discharged through them will be directed back to Weir
Box.
Each unit has a set pressure and temperature limit. It is the CETCO operators’ responsibility to ensure that these
limits are never breached. Operating outside these limits is potentially dangerous and could lead to catastrophic
failure of the unit.
5.3 Installation
Prior to starting rig-up of equipment, an on-site toolbox meeting should be conducted and agreed with the
client to confirm the following:
I. Flow rates – expected flow rate and maximum potential flow rate.
II. Fluid pressures – expected operating pressure and maximum potential pressure.
III. Fluid temperature – expected operating temperature and maximum potential temperature.
IV. Tie-in points – agree the tie-in points (TP’s). Ensure that pressures and capacity have been taken
into account.
V. Lay down area – discuss where equipment will be located and orientation of equipment. Ensure
that lay down area has sufficient space loading capacity to hold the operational weight of the unit.
VI. Pumps – identify the pumps which will be utilized to pump the fluid to / from the unit will be driving by
air. Air Compressor will be provided by CETCO.
5. Equipment Inspection
Prior to mobilize equipments to Tiong A, all the equipments and vehicle need to be inspect by
PCSB and Syamiras Inspection Team in order to make sure it’s follow the specification of
requirements.
Steps Description Initial Date
3 Equipments inspection by PCSB Inspection Team
4 Equipments inspection by Syamiras Team
5 Equipments ready to mobilize to Tiong A (KSB)
6. Equipment Preparation at Work Area

Located area (Tiong A-Main Deck) for equipments lay down need to be prepared to make sure the area is safe and
free for any environment issues. Located area was identified is free for any obstruction and congested area. Since the
operations deal with the hydrocarbon, preparations for potentials of spillage need to be prepared accordingly.
1 Confirm permit to work in place and valid for activity
2 Identify location for equipment need to be place
3 Take measurement for equipment foot print
8. Equipment Preparation
The filters elements are installed into each of the media vessels. Before the elements are installed, great care
must be taken to insure all sealing surfaces have been inspected for debris. Be sure to clean all sealing surfaces
prior to installing elements.
Elements should be lowered onto each of the centralizing rods and never dropped into place. After all of the
elements have been installed on each centralizing rod, a locking cap is used to secure the stack of elements. The
locking caps utilize a sleeve with dual o-rings which insert into the centre core of the top element. The O-rings
seal the top of the element stack preventing leakage.
Vessel head bolts should be swung into place and tightened alternately in approximately 3 steps per bolt to the
correct torque setting for bolt and vessel type.

1 Confirm permit to work in place and valid for activity
2 Open the top cover for filter vessel
3 Install the filters and tighten a locking cap
4 Close the top cove for filter vessel
5 Performed leak test for filter vessel
9.1 Start-Up Operation
When the unit is ready, follow these steps to start up:

1 Open the bleed off valves fully
2 Open the outlet valve to the unit about half way
3 Open the inlet valve to the unit fully
4 Start the pump slowly, monitoring the flow rate through the unit,
along with the pressure in the unit
5 By open the inlet valve fluid will start the flow through the unit. Use
the outlet valve to adjust flow rate; open further to increase, close in
to decrease. Care should be taken to ensure that when controlling
the flow rate using the outlet valve that the back pressure in the
unit does not drop
6 If pressure in the unit is too high, decrease by slowing pump down
or closing in on the inlet valve
7 When flow rate and pressure are set, adjust the bleed off valves to
allow for continuous bleed off from the vessels
9.2 Filter Change-out Procedure.

When the pressure across the filter vessel indicate to 2.5-3barg, It’s clearly indicated that the filter need to change.
The unit might be contained of oil, so this job needs to handle in carefully to mitigate the oil spill.
1 Ensure the crews involved for this job are fully covered by proper
PPE
2 Isolate unit by closing inlet and outlet valves, utilizing proper
Lockout/Tagout procedure
3 Bleed off any pressure through vent valves on top of vessels
4 Drain vessels from bottom drain valves to oil recover vessels
5 I. Check vessels are properly isolated.
a. To open vessel head bolt closures, ensure the
internal pressure or vacuum in the vessel has
been relieved.
b. Loosen bolts but do not swing the bolts loose
from the head lugs until it is certain that no
pressure or vacuum exists in the vessel.
c. As loosening is continued the presence or
absence of pressure will become apparent
and will indicate the safety with which
opening can proceed.
d. Open vessel and remove lid
6 Remove canisters and socks utilizing provided manual lifting device
7 Wash out the inside of the vessels using clean water and drain to oil
recovery vessel. If found the presence of the oil, CETCO operator will
contained the oil inside the safe container
8 Replace Canister Sealing Caps and ensure the retaining rubber disc
used to secure the vessels centralizing rods for transport is re-fitted
prior to closing the vessel lids
9 Lock down the vessel lids ensuring all bolts are secure
10 Canisters and pleated filter should be put into approved
container/drums
9.4 Water Sampling and Testing Procedure

The water sampling needs to be performed prior to discharge to monsoon drain. The drain water shall be complying
the client standard which is OIW below than 40 ppm. The schedule of sampling recorded will be advice from client.
The testing method will be carried out with in-situ analysis carried out by CETCO competent personal. The TD500
OIW analysis used to determine the OIW before discharge overboard.
For the further sampling procedure please refer attachment on ‘STANDARD OPERATION GUIDELINE – TD500
OPERATING PROCEDURE’
9.5 Clogged Hose Contingency Plan
Step Description
1 Stagnant pig inside pipeline due to clogged hoses.
2 Identified which hose was clog by the foreign substance.
The operating pressure need to increase to 30% more than the operating pressure by increasing
3
the pump speed. Communicate closely with the pump operator via radio.
If 30% more pressure added to the line (check the hose rating, ensure the pressure rating
4 compatible) but the clogged doesn't release, the operator need inform the client and proposed
to stop the operation and perform trouble shooting which hose is clogged.
After the clogged hose rectified, replace the clogged hose with the new set of hose. Drain and
5
contained the blockage thing into the waste drum.
6 Start again the operation while everything lined-up and ready.
10. Mitigation for Water Treatment

While running the unit in operations, several factor need to be consider to ensure the test skid in good condition and
running as per design.
10.1Back Pressure
Presence of backpressure across the unit is required in order to allow coalesced oil to be bled from the top
of each of the vessels. Back pressure within the unit should be at least 10-15psig higher than the pressure
of the system to which the free oil is being discharged to. Pressure loss across pipe work and hoses should
be taken into account as well when calculating the back pressure required. This back pressure can be
achieved through off skid piping or by throttling back a valve on the edge of the skid.
10.2 Free oil Bleed

Valves situated on the vessel lids allow for this bleed off and should be opened to allow continuous bleed.
10.3 Monitoring Water Quality

In order to monitor the performance of the unit it is also necessary to know what the oil levels are in the
inlet fluids. By calculating the difference between influent and effluent water quality it is possible to
determine the efficiency of the unit.
If the outlet figures are not below the target specified by the client, but inlet figures show the elements are
removing oil, then the flow rate should be decreased (effectively increasing the residence time of the fluid
in the unit) and the outlet quality should improve.
10.4 Back Flushing the Flow Elements and Differential Pressure Monitoring
A DP across the media vessels can indicate that the elements have been blocked by fine solids trapped in
the media surrounding the inner core. To remedy this, the process should be halted and clean water
flushed through the elements in reverse in a process known as “back flushing”. This process washes out any
accumulation of solids from inside the elements.
To back flush the elements;

1 Bleed off valves should be left open to flush any oil which may
have accumulated at the top of the vessel
2 Configure valves so that only one vessel is back flushed at a time
3 Open the valves for the back flush inlet and discharge
4 Open source valve for the back flush fluid
5 Back flush the elements for up to 2-3 minutes per vessel. If back
flush flow rate is lower than the fluid treatment flow rate then
opening and closing the back flush inlet valve can help with the back
flush process by ‘surging’ the media
Operators should not wait for a DP to appear across the media vessels before performing the back flush
procedure as solids content will be too great by this time to effectively remove with back flushing.
If the DP across the media rises to 10 psig, then there is potential for breakthrough. System should be
monitored closely once a DP is detected. If the DP climbs to 3 barg or above and back flushing does not
resolve, then the elements should be considered spent and replaced with new ones as there is a potential
for the elements to burst due to the pressure differential.
Additional investigation should also be conducted to determine the cause of the DP. For example it may be
that the solids filtration upstream of the unit is not effective enough and a smaller micron size pleated filters
need to be considered. Alternatively, it may be that the flowrate of the back flush fluid is insufficient to
remove the solids trapped in the elements.
10.5 Back Flushing during Operations

Under certain circumstances it may be possible and desirable to back flush one media vessel while the other
continues to treat the influent.

1 Reduce flow rate where possible to accommodate flow through
only one pass of media
2 Where this is not possible it should be recognized that the
efficiency of the unit will be reduced for the duration of the back
flushing
3 Reconfigure valves on the unit to isolate one media vessel and
directing flow through remaining media vessel and retention vessel
4 Bleed off valves should be left open to flush any oil which may
have accumulated at the top of the vessel
5 Reconfigure valves on unit to allow back flushing of second
media vessel while flow is directed through newly back flushed
elements
6 Once back flushing is complete on both media vessels, reconfigure
valves back to normal operational position and increase flow rate
back to normal rate
10.6 Shut Down

When shutting down the unit the following steps should be followed.

1 Communicate with client prior to shut down operation
2 Turn off pump
3 Close inlet valve
4 Close outlet valve
5 Bleed off any excess pressure from vessels through vent valves or
bleed off points
10.7 Rig-Down Equipment

Prior to disconnecting any lines from the unit or from the clients’ systems and prior to opening any vessels,
ensure that the pressure is 0 psig.
10.8 Removal of Equipment

1 Isolate unit by closing inlet and outlet valves, utilizing proper
Lockout/Tag out procedure. If not already connected as part of
the original rig-up, connect drain line to drain valve at bottom
of the vessels
2 Opening the vent valves situated on the top of the vessels will
relieve any pressure and allow for drainage. Drain remaining water
through drain valve utilizing suction pump if necessary
3 Using the PI Gauges, check vessel is free of pressure before
opening lid to remove elements
4 When opening the lids, loosen the bolts but do not swing the bolts
loose from the head lugs until it is certain that no pressure or
vacuum exists within the vessels
5 Open vessel and remove lid. When removing the spent
elements, the appropriate manual lifting device should be utilized in
order to minimize the potential for injury to personnel
6 Spent elements must be put into an appropriate container for
transportation, as dictated by the Customer Representative
7 Wash out the inside of the vessels using clean water and drain
8 Replace Locking Caps and ensure the retaining rubber discs
used to secure the vessels’ centralizing rods for transport are re-
fitted prior to closing the vessel lids
9 Close and tighten vessel lids. Close drain valve and vent valve
10.9 Hoses and Pump

1 Obtain authorization before removing any hoses from the clients’
systems
2 Check for stored pressure contained in hoses prior to disconnecting
3 All hoses and pumps should be flushed through with clean water
and drained. In the event that the hoses were used for the transfer
of chemicals, the waste fluid should be disposed of in the
appropriate manner and the correct PPE utilized, as prescribed in
the MSDS sheet for the chemical
4 After all hoses have been flushed, they should be emptied of
fluid. This is particularly important if the hose is one which could be
used for pressurized gas transfer. In this case the hose should be
‘blown through’ with a controlled flow of plant air to ensure that the
hose is clear of fluid. Waste fluid should be directed to the drains.
This operation should be completed both before and after the
hose is used, in order to ensure that equipment is neither
contaminated nor damaged by fluids
5 All equipment should be checked against the original inventory to
check for any missing items
6 Equipment to be pack away in the containers and secured for
transport
7 Appropriate paperwork to be completed for the return of
CETCO equipment to the Operations Base
11. Element Disposal

Spent elements should be put into approved drums as provided by the CETCO. Spent elements are the
property of the client and as such disposal is the responsibility of the client.
12. Safety
CETCO and all its employees have a legal obligation to assess the risk involved with any task which is
undertaken. Therefore, prior to any work being started, a full risk assessment should be completed and
signed off by everybody involved in the work. This should be completed in conjunction with, and in addition
to, any site specific permit to work or safety requirement as detailed by the client.
If the job changes during operations, then the risk assessment should be reviewed. If at any time you are in
doubt about the safety of the operations, you are empowered to stop the job to enable a review to take
place. Additionally, each operator must take steps to assess all risks prior to undertaking them, and
operators have a duty of care to themselves, co-workers and the company to ensure no-one is injured and
to avoid damage to equipment and the environment.

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WORKPACK

PROCEDURES – CLEANING/FLUSHING, 04 APRIL 2015

HYDROTESTING, GAUGING, AUXILIARY Page 0 of 148

PMO PL073: 6” X 7.6 KM CRUDE OIL PIPELINE FROM

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BE-A Platform BEKOK-A

TI-A Platform TIONG-A

PCSB PETRONAS CARIGALI SDN BHD

SSSB SYAMIRAS SERVICES SDN BHD

JHA Jobs Hazards Assessment

ERP Emergency Response Plan

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1.1. PIPE DESIGN AND OPERATING DATA

Parameters Unit Value

Please refer Appendix

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However, he cannot overrule decisions made by the PCSB Site Representatives

1.2.2. Receiver Platform (TIONG-A)

However, he cannot overrule decisions made by the PCSB Site Representatives

1.3. APPLICABLE REFERENCES

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2.0 SCOPE OF WORK

No Activity Area of work

- From pig launcher at BEKOK-A to pig receiver at

- From pig launcher at BEKOK-A to pig receiver at

- From pig launcher at BEKOK-A to pig receiver at

- From injection point of test blind (6” 600# RF) at

- From pig launcher at BEKOK-A to pig receiver at

No Activity Expected Duration

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4.0 JOBS HAZARDS ANALYSIS

 F.1 - JHA De-Rigging and Dismantle-Reinstatement Activity

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5.0 EMERGENCY RESPONSE PLAN

5.2 Plan contents

• Responsibilities and duties in emergency situations,

5.3 Coordination with local authorities

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5.4 Reporting Emergencies

5.5 Personnel response

5.6 Working with emergency response teams

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Local fire departments, paramedics and other outside emergency assistance

5.8 Emergency Response Policy Identifying Emergencies

5.9 Supervisor responsibility

5.10 Employee responsibility

5.11 Cooperating with civil authorities

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• security operations and

5.12 Return to work

5.13 Major Emergency in Owner Facilities

5.14 Minor Emergency in Owner Facilities

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6.0 MEDICAL TREATMENT

6.2 Further First Aid

6.3 Off-Site Medical Treatment / Hospitalization

6.4 Causality Evacuation (CASEVAC)

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CASEVAC can be categorized into the following:

6.5 Medical Evacuation (MEDIVAC)

The panel doctor will then:

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