Part Re-Validation Report

(AL-SQIG, Inspection Report)

Rev & Date: 01 & 01.10.2022

Supplier Name: Dighvijay Plastics & Allied Products Pvt Ltd Supp Code: 7200490 Location: Bnagalore

Part Name/Desc: Part/Rev No:

GUSSRET LH TOP - GB CROSS MBR WITH FLITCH FJP14013 & #3 Audit Date: 03.01.2023

Supplier Contact Name: Srinivas Reddy Contact No 9742280747 Batch Code: Jan-23

Part Revalidation Summary

Total Number Of Parameters: 39 No of Parameters Checked: 39 OK: 39 NOK: 0

Remarks: All Parameters shall meet Drg / Standard specifications Audit Score (in %) 100%
>95% - Satisfactory >90% <95% - Part to be corrected <90% - Part to be rejected
A) All Dimensional Checks ( 100% of Drawings + Special Requirements, if any)

Tolerance Special Method of Actual Measured Samples Status

S.No. Parameter Spec Remarks
Charac'tics Inspection (OK/NG)
Min Max S1 S2 S3 S4 S5

1 Angle 162.80 162.30 163.30 General Beval OK OK OK OK OK OK

2 Radius R50 - - General Template OK OK OK OK OK OK

3 Radius R9 - - General RG OK OK OK OK OK OK

4 Angle 90.00 89.5 90.50 General Beval OK OK OK OK OK OK

5 Height 1 60.00 59.0 61.0 General V.H.G 60.20 60.30 59.70 59.60 59.50 OK

6 Height 2 130.00 129.0 131.00 General V.H.G 130.50 129.80 130.60 130.50 130.30 OK

7 Thickness 6.00 5.8 6.2 General V.C 5.80 5.80 5.80 5.80 5.80 OK

8 Pitch 44.00 43.0 45.0 General V.H.G 44.60 44.50 44.30 43.60 43.80 OK

9 Hole Ref 32.20 31.4 33.0 General V.H.G 31.90 31.80 32.50 31.60 32.30 OK

10 Hole Ref 25.00 24.50 25.50 General V.H.G 25.20 24.90 25.30 24.80 25.10 OK

11 Pitch 100.00 99.70 100..3 General V.H.G 100.30 100.10 100.20 100.30 100.10 OK

12 Pitch 50.00 49.70 50.30 General V.H.G 50.10 49.90 50.20 50.10 50.20 OK

13 Pitch 50.00 49.7 50.30 General V.H.G 50.30 50.10 50.20 50.10 50.00 OK

14 Pitch 100.00 99.7 100.30 General V.H.G 100.30 100.00 100.20 100.20 100.10 OK

15 Pitch 150.00 149.7 150.30 General V.H.G 150.30 150.20 149.90 149.80 150.10 OK

16 Pitch 200.00 199.7 200.30 General V.H.G 200.10 199.80 199.70 200.10 200.10 OK

17 Pitch 250.00 249.7 250.30 General V.H.G 250.30 249.80 249.70 250.10 250.30 OK

18 Pitch 300.00 299.7 300.30 General V.H.G 299.90 299.80 299.70 299.80 300.20 OK

19 Pitch 350.00 349.7 350.3 General V.H.G 350.20 350.10 350.40 350.30 350.10 OK

20 Pitch 400.00 399.70 400.30 General V.H.G 400.10 399.80 400.20 399.90 399.70 OK

21 Pitch 450.00 449.70 450.30 General V.H.G 450.10 450.20 450.30 450.10 450.10 OK

22 Pitch 500.00 499.70 500.30 General V.H.G 500.30 500.10 500.20 500.10 500.00 OK

23 Pitch 550.00 549.7 550.30 General V.H.G 550.00 550.10 550.20 550.10 550.30 OK

24 Pitch 600.00 599.7 600.30 General V.H.G 600.10 600.20 600.10 600.30 599.90 OK

25 Pitch 650.00 649.7 650.3 General V.H.G 650.30 649.90 649.80 650.30 650.20 OK

26 Pitch 700.00 699.7 700.30 General V.H.G 700.20 700.17 700.30 699.80 700.10 OK

27 Pitch 750.00 749.7 750.3 General V.H.G 750.10 750.30 750.20 750.30 750.10 OK

28 Pitch 210.00 209.5 210.5 General V.H.G 209.70 210.30 210.40 209.90 210.30 OK

29 Pitch 290.00 289.5 290.5 General V.H.G 290.30 289.60 289.80 290.40 290.10 OK

30 Pitch 40.00 39.70 40.30 General V.H.G 39.90 39.70 40.30 40.10 40.00 OK

31 Pitch 155.00 154.50 155.50 General V.H.G 155.00 154.80 155.30 155.10 154.90 OK

32 Hole Diameter 18x(R7.75x3) - - General V.C R7.75x3 R7.75x3 R7.75x3 R7.75x3 R7.75x3 OK

33 Hole Diameter 4x15.5 - - General V.C 15.50 15.50 15.50 15.50 15.50 OK

34 Radius R30 - - General Template OK OK OK OK OK OK

35 Length 900.00 899.0 901.0 General M.Tape 900.00 901.00 900.00 899.00 900.00 OK

36 Hole Ref 60.00 59.50 60.50 General V.H.G 60.40 60.20 59.80 59.70 60.10 OK

37 Slot Diameter 2x(R6.5x10) - - General V.C R6.5x10 R6.5x10 R6.5x10 R6.5x10 R6.5x10 OK

38 Pitch 475.00 474.70 475.30 General V.H.G 475.30 475.10 475.10 475.30 475.20 OK

39 Hole Ref 34.00 33.5 34.5 General V.H.G 34.20 33.90 34.10 33.80 34.20 OK

B) Surface Finish, If applicable (e.g: Ra Value etc). Mandatory to share the test report

Parameters Special Method of Status

S.No. Specification Min Max S1 S2 S3 S4 S5 Remarks
Characteristics Inspection (OK/NG)

NA

NA

NA

C) Performance Charecteristics For Functional Parts (e.g: Run out, Balancing, Backlash, Noise Check,etc)

S.No. Parameters Specification Min Max Special Method of S1 S2 S3 S4 S5 Status Remarks

Characteristics Inspection (OK/NG)
NA

NA

NA
D) Material Metallurgical & Chemical Property / Attached the latest test report, if applicable.

Element C% Si% Mn% P% S% Cr% Cu% Sn% Remarks

Ref: Any Standard
a) Raw material lab test report Specified max0.100 max0.500 max1.600 max0.025 max0.015
Numbers, if any MTC ATTACHED
Observed 0.064 0.076 1.274 0.013 0.006

Furnance: Heat Zone-1 Heat Zone-2 Heat Zone-3 Tempering Annealing

Conclusion
b) Heat Treatment Specification: Set Actual Set Actual Set Actual Set Actual Set Actual

Observation: NA

E) Mechanical Property Inspection, if applicable

S.No. Parameters Specification Min Max Special Method of S1 S2 S3 S4 S5 Status Remarks

Characteristics Inspection (OK/NG)
a) Hardness (Core): HRB 90.3 General LAB REPORT OK OK OK OK OK OK

b) Hardness (Surface): NA

c) Salt Spary test: 300hrs General LAB REPORT OK OK OK OK OK OK

d) Part Weight: General weighing OK OK OK OK OK OK

5.4kg
machine
Note : NCs are not allowed for Safety & Critical Parameters / Electronic signature is acceptable.

Name Contact No Sign Name Sign

Supplier Representative: AL-SQ:
Srinivas Reddy 9742280747 ALMASBANU A