Part Re-Validation Report

(AL-SQIG, Inspection Report)

Rev & Date: 01 & 01.10.2022

Supplier Name: Dighvijay Plastics & Allied Products Pvt Ltd Supp Code: 7200490 Location: Bnagalore

Part Name/Desc: Cross Mbr Bogie Support Part/Rev No: MBA01007 & B Audit Date: 29.12.2022

Supplier Contact Name: Srinivas Reddy Contact No 9742280747 Batch Code: Dec-22

Part Revalidation Summary

Total Number Of Parameters: 85 No of Parameters Checked: 85 OK: 85 NOK: 0

Remarks: All Parameters shall meet Drg / Standard specifications Audit Score (in %) 100%
>95% - Satisfactory >90% <95% - Part to be corrected <90% - Part to be rejected
A) All Dimensional Checks ( 100% of Drawings + Special Requirements, if any)

Tolerance Special Method of Actual Measured Samples Status

S.No. Parameter Spec Remarks
Charac'tics Inspection (OK/NG)
Min Max S1 S2 S3 S4 S5

1 Length 824.00 822.00 826.00 General V.H.G 824.30 824.60 823.50 823.90 824.60 OK

2 Parallelism 2.00 - - General V.H.G 1.30 1.60 1.80 1.20 1.40 OK

3 Perpendicular 2.00 - - General V.H.G 1.20 1.80 1.60 1.40 1.70 OK

4 Pitch 165.00 163.8 166.20 General V.H.G 165.30 166.10 164.80 164.60 165.50 OK

5 Hole Concentricity LH & RH Gusset 1.50 - - General V.H.G 1.20 1.30 1.10 1.20 1.40 OK

6 Channel Length 750.00 750.0 749.0 General M.Tape 750.00 749.00 750.00 749.00 749.00 OK

7 Thickness 6.00 5.8 6.20 General V.C 5.80 5.80 5.80 5.80 5.80 OK

8 Height 100.00 99.0 101.0 General V.H.G 100.30 100.40 99.80 100.50 100.40 OK

9 Radius R9 - - General RG OK OK OK OK OK OK

10 Width 157.00 156.5 157.5 General V.C 157.30 156.80 157.20 156.20 156.70 OK

11 Angle 90.00 - - General Beval OK OK OK OK OK OK

12 Hole Diameter 12x9 9.00 9.50 General V.C 9.50 9.50 9.50 9.50 9.50 OK

13 Hole Diameter 4x9 9.00 9.50 General V.C 9.50 9.50 9.50 9.50 9.50 OK

14 Hole Diameter 16x12.7 - - General V.C 12.70 12.70 12.70 12.70 12.70 OK

15 Hole Diameter 4x13 13.00 13.50 General V.C 13.50 13.50 13.50 13.50 13.50 OK

16 Hole Diameter 8x15 15.00 15.50 General V.C 15.50 15.50 15.50 15.50 15.50 OK

17 Hole Diameter 11x9 9.0 9.50 General V.C 9.50 9.50 9.50 9.50 9.50 OK

18 Hole Diameter 3x70 70.00 70.50 General V.C 70.00 70.00 70.00 70.00 70.00 OK

19 Hole Diameter 13.00 13.00 13.50 General V.C 13.50 13.50 13.50 13.50 13.50 OK

20 Hole Diameter 2x13 13.0 13.50 General V.C 13.50 13.50 13.50 13.50 13.50 OK

21 Pitch 50.00 49.7 50.30 General V.C 50.10 50.20 50.10 50.20 50.10 OK

22 Pitch 50.00 49.7 50.3 General V.C 50.20 50.10 50.30 50.10 50.00 OK

23 Pitch 630.00 629.7 630.30 General V.H.G 630.10 630.20 630.10 630.20 630.20 OK

24 Pitch 38.00 37.7 38.3 General V.H.G 38.20 38.30 38.10 37.90 37.90 OK

25 Pitch 19.50 19.2 19.8 General V.H.G 19.60 19.60 19.70 19.40 19.40 OK

26 Pitch 243.50 243.2 243.8 General V.H.G 243.60 243.60 243.70 243.80 243.40 OK

27 Pitch 70.00 69.70 70.30 General V.H.G 70.30 70.20 70.20 70.10 70.10 OK

28 Pitch 60.00 59.70 60.30 General V.H.G 60.10 59.80 60.20 60.10 59.80 OK

29 Pitch 90.00 89.70 90.30 General V.H.G 90.20 90.30 89.90 89.70 88.90 OK

30 Pitch 120.00 119.7 120.30 General V.H.G 120.10 119.90 119.70 120.10 120.20 OK

31 Pitch 90.00 89.7 90.30 General V.H.G 90.10 89.90 89.70 89.80 90.10 OK

32 Pitch 243.50 243.2 243.8 General V.H.G 243.60 243.40 243.70 243.50 243.80 OK

33 Pitch 38.00 37.7 38.30 General V.H.G 38.10 37.80 37.90 38.10 38.30 OK

34 Pitch 80.00 79.7 80.3 General V.H.G 80.10 80.30 79.90 79.70 80.10 OK

35 Pitch 56.00 55.7 56.3 General V.H.G 56.10 55.70 55.90 56.20 56.10 OK

36 Pitch 19.50 19.2 19.8 General V.H.G 19.50 19.30 19.70 19.60 19.40 OK

37 Pitch 130.00 129.70 130.30 General V.H.G 130.10 130.20 129.90 130.20 130.10 OK

38 Pitch 125.00 124.70 125.30 General V.H.G 124.90 125.10 124.80 125.30 125.10 OK

39 Pitch 190.00 189.70 190.30 General V.H.G 190.30 189.90 189.80 190.10 190.30 OK

40 Pitch 140.00 139.7 140.30 General V.H.G 140.10 140.30 140.20 139.80 139.90 OK

41 Pitch 140.00 139.7 140.30 General V.H.G 140.20 139.90 140.10 140.30 140.20 OK

42 Pitch 50.00 49.7 50.3 General V.H.G 50.10 50.30 50.10 50.20 50.20 OK

43 Pitch 25.00 24.7 25.30 General V.H.G 25.10 24.90 24.80 25.20 25.30 OK

44 Pitch 25.00 24.7 25.3 General V.H.G 24.80 25.00 25.30 24.90 25.10 OK

45 Pitch 50.00 49.7 50.3 General V.H.G 50.10 49.90 50.00 50.30 49.70 OK

46 Pitch 35.00 34.7 35.3 General V.H.G 35.00 34.80 35.30 34.90 35.10 OK

47 Pitch 50.00 49.70 50.30 General V.H.G 50.10 50.30 50.10 49.90 49.80 OK

48 Pitch 100.00 99.70 100.30 General V.H.G 99.90 99.70 100.30 99.90 100.10 OK

49 Pitch 100.00 99.70 100.30 General V.H.G 100.30 100.10 100.20 100.30 100.00 OK

50 Pitch 170.00 169.7 170.30 General V.H.G 170.20 169.90 169.70 169.80 170.20 OK

51 Pitch 170.00 169.7 170.30 General V.H.G 170.10 169.80 170.20 170.10 169.80 OK

52 Hole Ref 33.00 32.5 33.5 General V.H.G 33.30 32.90 32.60 32.80 33.30 OK

53 Hole Ref 60.00 59.5 60.50 General V.H.G 59.60 60.20 60.30 60.40 59.50 OK

54 Hole Ref 78.50 78.0 79.0 General V.H.G 78.10 78.90 78.60 78.20 78.00 OK

55 Hole Ref 51.00 50.5 51.5 General V.H.G 51.50 50.90 50.50 50.60 51.20 OK

56 Hole Ref 38.50 38.0 39.0 General V.H.G 38.80 38.20 38.10 38.60 38.40 OK

57 Hole Ref 78.50 78.00 79.00 General V.H.G 78.20 78.20 79.00 78.90 78.10 OK

58 Hole Ref 30.00 29.50 30.50 General V.H.G 30.20 30.50 29.70 30.50 29.90 OK

59 Hole Ref 44.00 43.50 44.50 General V.H.G 44.40 43.80 43.60 44.50 44.20 OK

60 Length 750.00 749.0 750.00 General M.Tape 750.00 749.00 750.00 749.00 749.00 OK

61 Thickness 8.00 7.8 8.20 General V.C 7.80 7.80 7.80 7.80 7.80 OK

62 Height 62.00 61.2 62.80 General V.H.G 61.80 62.20 62.50 61.70 61.60 OK

63 Height 200.00 198.8 201.2 General V.H.G 199.30 199.40 199.80 199.20 200.20 OK

64 Radius R12 R12 R13.5 General RG OK OK OK OK OK OK

65 Angle 90.00 - - General Beval OK OK OK OK OK OK

66 Hole Ref 38.00 37.2 38.8 General V.H.G 38.20 37.60 37.40 38.50 38.20 OK
 67 Hole Ref 97.00 96.5 97.5 General V.H.G 96.70 96.90 97.40 96.60 97.30 OK

68 Hole Ref 25.00 24.50 25.50 General V.H.G 24.80 25.10 24.90 25.30 24.70 OK

69 Pitch 50.00 49.70 50.30 General V.H.G 50.00 50.30 50.20 50.20 50.10 OK

70 Pitch 100.00 99.70 100.30 General V.H.G 100.20 100.20 100.00 100.10 100.30 OK

71 Pitch 150.00 149.7 150.30 General V.H.G 150.00 149..7 149.80 150.30 149.90 OK

72 Pitch 200.00 199.7 200.30 General V.H.G 200.10 200.30 199.70 199.80 200.10 OK

73 Pitch 250.00 249.7 250.3 General V.H.G 249.90 250.10 249.80 249.90 250.10 OK

74 Pitch 300.00 299.7 300.3 General V.H.G 300.10 300.20 300.10 299.90 299.70 OK

75 Pitch 350.00 349.7 350.3 General V.H.G 350.20 350.00 349.90 350.30 350.10 OK

76 Length 400.00 399.00 401.00 General V.H.G 400.10 400.20 399.90 400.10 399.80 OK

77 Pitch 155.00 154.7 155.3 General V.H.G 155.10 155.30 155.20 155.00 155.10 OK

78 Pitch 40.00 39.7 40.3 General V.H.G 40.10 40.30 40.30 40.00 39.90 OK

79 Pitch 50.00 49.70 50.30 General V.H.G 50.00 50.10 50.30 50.10 49.95 OK

80 Pitch 45.00 44.70 45.30 General V.H.G 45.30 45.10 44.80 44.90 50.10 OK

81 Pitch 130.00 129.7 130.30 General V.H.G 129.90 130.00 130.30 129.80 130.10 OK

82 Hole Ref 70.50 70.0 71.00 General V.H.G 70.60 70.10 71.00 70.20 70.60 OK

83 Hole Diameter 14x15.5 - - General V.C 15.50 15.50 15.50 15.50 15.50 OK

84 Hole Diameter 4x12.7 - - General V.C 12.50 12.50 12.50 12.50 12.50 OK

85 Slot Diameter 13x23 - - General V.C 13x23 13x23 13x23 13x23 13x23 OK

B) Surface Finish, If applicable (e.g: Ra Value etc). Mandatory to share the test report

Parameters Special Method of Status

S.No. Specification Min Max S1 S2 S3 S4 S5 Remarks
Characteristics Inspection (OK/NG)

NA

NA

NA

C) Performance Charecteristics For Functional Parts (e.g: Run out, Balancing, Backlash, Noise Check,etc)

S.No. Parameters Specification Min Max Special Method of S1 S2 S3 S4 S5 Status Remarks

Characteristics Inspection (OK/NG)
NA

NA

NA
D) Material Metallurgical & Chemical Property / Attached the latest test report, if applicable.

Element C% Si% Mn% P% S% Cr% Cu% Sn% Remarks

Ref: Any Standard
a) Raw material lab test report Specified max0.100 max0.500 max1.600 max0.025 max0.015
Numbers, if any MTC ATTACHED
Observed 0.064 0.076 1.274 0.013 0.006

Furnance: Heat Zone-1 Heat Zone-2 Heat Zone-3 Tempering Annealing

Conclusion
b) Heat Treatment Specification: Set Actual Set Actual Set Actual Set Actual Set Actual

Observation: NA

E) Mechanical Property Inspection, if applicable

S.No. Parameters Specification Min Max Special Method of S1 S2 S3 S4 S5 Status Remarks

Characteristics Inspection (OK/NG)
a) Hardness (Core): HRB 90.3 General LAB REPORT OK OK OK OK OK OK

b) Hardness (Surface): NA

c) Salt Spary test: 300hrs General LAB REPORT OK OK OK OK OK OK

d) Part Weight: General weighing OK OK OK OK OK OK

28.1 kg
machine
Note : NCs are not allowed for Safety & Critical Parameters / Electronic signature is acceptable.

Name Contact No Sign Name Sign

Supplier Representative: AL-SQ:
Srinivas Reddy 9742280747 ALMASBANU A