3.5.2-79 Mechanical System 3.5.

2-79

Assembly
1. Install the valve spring seat.
2. Apply oil to valve oil seal.
3. Using the valve stem as a guide part, press
the valve oil seal into valve guide with the
valve oil seal installer.
4. Apply oil to valve stem.
5. Install valve, valve spring and valve upper
seat.
6. Use the valve spring compressor to
compress valve spring, and install valve
cotter.

P3502077

7. Select the thickness of cylinder gasket.

1 Rotate the piston of 1st cylinder to top
dead center. 90
0
10
80
20
2 Return the dial indicator to zero at top 70
60 50 40
30

plane of cylinder block.

3 Place the calibrated dial indicator at 5 mm
from piston edge on top of piston (top of
piston pin center), and record the
measurement value.
4 Repeat above steps and measure piston P3502115
protrusion height of other cylinders.
Confirm the thickness of cylinder gasket
according to piston protrusion height
average value of four cylinders.
Piston Protrusion
0.080~0.229 0.230~0.329 0.330~0.430
Height (mm)
Selected Cylinder
1.32 1.42 1.52
Gasket Thickness (mm)
Cylinder Gasket Mark No Hole or Mark 1 Hole or Mark 2 Holes or Marks
Cylinder Gasket Part No. 1003050RAA 1003060RAA 1003070RAA

P201 2020.01