Professional Documents
Culture Documents
DOI: 10.1002/suco.201600075
TECHNICAL PAPER
KEYWORDS
direct tensile test, fiber content, fracture energy, heat curing, stress–strain
characteristics, UHPFRC
Structural Concrete. 2017;1–12. wileyonlinelibrary.com/journal/suco © 2017 fib. International Federation for Structural Concrete 1
2 PASCHALIS AND LAMPROPOULOS
UHPFRC and a tri-linear tensile fracture model of UHPFRC silica fume with a retention on a 45 μm sieve of <1.5% and
tensile softening behavior was proposed. Another inverse ground granulated blast furnace slag. Silica fume was used
finite element analysis method was proposed by Neocleous in order to increase the density of the matrix and to improve
et al5 for deriving the tensile characteristics of steel fiber the rheological properties of the mixture. A low water/
reinforced concrete (SFRC). Kooiman et al6 carried out cement ratio of 0.28 was applied together with polycarboxy-
inverse analysis and described a procedure for the develop- late superplasticizer. The steel fibers had a length of
ment of a reliable bilinear stress-crack width model 13 mm, a diameter of 0.16 mm, and a tensile strength of
for SFRC. 3000 MPa while the modulus of elasticity was 200 GPa.
The orientation and distribution of the fibers in the mix- Two different cement types were used in this study, which
ture are important parameters affecting the mechanical prop- were a high strength cement 52.5 N type I and a 32.5 R
erties of UHPFRC. Kang and Kim7 investigated the effect CEM II cement. The examined mixture (Table 1) was opti-
of the fiber orientation on the tensile behavior of UHPFRC. mized in a previous study.15
According to this study, the effect of the fiber orientation The mixing procedure was as follows: the dry ingredi-
on the precracking behavior was found to be negligible, but ents were mixed first for 3 min. Then, water and superplas-
it significantly affected the postcracking behavior. The ticizer were added in the mixture and once the mixture
importance of fiber distribution on the performance of reached the wet stage, steel fibers were added gradually
UHPFRC was also highlighted by Ferrara et al.8 In this through sieving.
study, the effect of different fiber orientations was examined
and it was found that the orientation of the fibers affected 2.2 | Setup
the mechanical performance of the fiber reinforced cementi-
tious composites. Paschalis and Lampropoulos9 investigated In the present study and for the investigation of the perfor-
the size effect on the flexural performance of UHPFRC and mance of UHPFRC, different curing regimes and various
it was found that as the depths of the prisms increased the fiber contents were tested; 76 dog bone specimens tested in
flexural strength decreased. The unique properties and the tension and 64 standard cubes in compression (four samples
application of UHPFRC under monotonic and cyclic load- per mixture). The geometry of the examined specimens is
ing in structural cases, where high mechanical properties are illustrated by Figure 1.
required, were highlighted in a number of studies.10–14 The tests were conducted using a servo-hydraulic testing
The superior performance of UHPFRC can be attributed machine. The extension was recorded using a linear variable
to the enhanced tensile behavior. However, until now, the differential transformer that was connected to a special steel
effect of fibers and curing conditions on the tensile stress– frame; the displacement rate was 0.007 mm/s (Figure 2a).
strain behavior have not been investigated thoroughly. This For the compressive tests, standard cubes with side
study focused on both aspects and an extensive experimen- lengths of 100 mm were used; the loading rate was
tal investigation has been conducted with dog-bone shaped 0.6 MPa/s, according to BS EN 12390-3:2009.16 The exper-
specimens tested in direct tension and standard cubes tested imental setup of these tests is illustrated by Figure 2b.
in compression.
2.3 | Experimental results
2.3.1 | Effect of the cement type
2 | EX PER IM ENT AL INV ESTIGAT ION
A preliminary study on the effect of cement type was con-
ducted as a part of the current research. Two different types
2.1 | Materials and preparation of cement were used (32.5 R type II and 52.5 N type I
For the preparation of the specimens silica sand with a max- cement); direct tensile tests were conducted in order to eval-
imum particle size of 500 μm was used together with dry uate the tensile stress–strain characteristics and also
FIGURE 2 Experimental setup for (a) direct tensile tests and (b) compressive tests.
4 PASCHALIS AND LAMPROPOULOS
FIGURE 3 Results of the direct tensile tests of mixture U3 using (a) 32.5 R type II cement and (b) 52.5 N type I cement.
FIGURE 5 Tensile experimental results for mixture U3 after 3 days (a) with normal curing conditions and (b) with heat curing.
FIGURE 6 Tensile experimental results for mixture U3 after 7 days (a) with normal curing conditions and (b) with heat curing.
FIGURE 7 Tensile experimental results for mixture U3 after 14 days (a) with normal curing conditions and (b) with heat curing.
average of perpendicular diameters. The result of the meas- 2.3.5 | Effect of the steel fibers’ content on the performance
urement of the workability indicated that the volume of steel of UHPFRC
fibers in the mixture affects the workability of UHPFRC. In this study, the effect of different fiber contents on the ten-
More specifically, while the flow diameter of ultra high per- sile response of UHPFRC has been investigated. Five differ-
formance concrete without fibers was 255 mm, the respec- ent fiber contents were examined, namely 1, 2, 3, 4, and
tive values for the mixtures with 3 and 6 vol% steel fibers 6 vol% and for the preparation of the specimens cement
were equal to 215 and 125 mm, respectively. These results 32.5 R type II was used. All the examined specimens were
indicate a good workability for the mixture without fibers, as cured in a water tank and tested at 28 days.
well as for the mixture with 3 vol%. On the contrary, the Figures 13a–e present the results of the direct tensile
high volume of steel fibers in the mixture prepared with tests of the examined specimens with different fiber con-
6 vol% caused a pronounced reduction in flow. tents, together with the average curves.
6 PASCHALIS AND LAMPROPOULOS
FIGURE 8 Tensile experimental results for mixture U3 after 28 days (a) with normal curing conditions and (b) with heat curing.
FIGURE 9 Tensile experimental results for mixture U3 tested after FIGURE 11 Development of the compressive strength in time for
90 days with normal curing conditions. different curing conditions.
FIGURE 13 Tensile stress–strain results of (a) mixture U1, (b) mixture U2, (c) mixture U3, (d) mixture U4, and (e) mixture U6.
FIGURE 17 Fracture energy related to the failure that causes the crack.
FIGURE 18 (a) Tensile stress–strain model for specimens with 1 vol% steel fibers, (b) tensile stress–strain model for specimens with 2 and 3 vol% steel
fibers, and (c) tensile stress–strain model for specimens with 4 and 6 vol% steel fibers.
Fibers (vol%) σ u,1 (MPa) εu,1 σ u,2 (MPa) εu,2 σ u,max (MPa) εu,max Eu (GPa) Eu,hard (GPa)
1 — — — — 6.5 0.00012 52.4 —
2 8.0 0.00015 — — 8.4 0.00036 53.3 1.9
3 8.9 0.00017 — — 9.6 0.00050 52.3 2.1
4 9.1 0.00017 10.6 0.00027 11.3 0.00055 53.5 15
6 8.5 0.00016 11.5 0.00030 12.5 0.00120 53.1 21.4
3 | DISCUSSION
4 | C O NC L U S IO N S
TABLE 5 Stress-crack opening values for the different fiber contents
Fibers (vol%) σ 1 (MPa) Wu,1 (mm) Wu,max (mm) From the results of this study the following conclusions can
1 3.8 1.2 6.6 be drawn:
2 3.5 1.2 5.6
3 3.6 0.9 5.3
• The use of 52.5 N type I cement instead of 32.5 R type
4 4.2 1.6 5.7
II cement resulted in 18% higher tensile strength and
6 5.2 1.2 6.1
16% higher compressive strength.
PASCHALIS AND LAMPROPOULOS 11
FIGURE 21 Different types of tensile behavior of ultra high performance fiber reinforced concrete (UHPFRC) based on the AFGC-SETRA 2013
recommendations: (a) strain-softening behavior, (b) low strain-hardening behavior, and (c) high strain-hardening behavior.
• The increase of the fiber content from 1 to 6 vol% also like to acknowledge Sika Limited and Hanson Heidel-
increased the tensile strength by 92% and the compres- berg Cement Group for providing raw materials.
sive strength by 72%.
• Specimens with 1 vol% steel fibers presented a strain-
NO TA TI ON S
softening behavior; strain hardening was achieved with
a fiber dosage of at least 2 vol%. εu,1 strain at the end of the linear part
• The stress–strain response of specimens with 1 vol%, up εu,2 strain at the end of the second branch of the pro-
to the maximum stress level, was simulated with one posed stress–strain model for high strain-hardening
linear branch. behavior
• Specimens with 2 and 3 vol% steel fibers presented a εu,max strain at the maximum load
low strain-hardening behavior and a bi-linear model was w the crack opening
used for the simulation of their response up to the maxi- wu,1 crack opening at the end of the descending part of
mum stress level. the proposed stress-crack opening model
• Specimens with 4 and 6 vol% steel fibers presented a wu,2 maximum crack opening
high strain-hardening behavior and a tri-linear model wu the crack opening up to the complete separation
was used for the simulation of their response up to the wm permanent crack opening
maximum stress level. σ u,1 stress at the end of the elastic part
• The stress-crack opening behavior in all the examined σ u,2 stress at the end of the second branch of the pro-
cases was simulated with a bi-linear model. posed stress–strain model for high strain-hardening
• High values of fracture energy were achieved for speci- behavior
mens with high strain-hardening behavior in tension. σ u,max stress at the maximum load
Therefore, the fracture energy of the mixture with 4 vol σ1 stress at the end of the first linear part of the des-
% was found to be equal to 24.4 KJ/m2, while for speci- cending stress-crack opening model
mens with 6 vol% steel fibers was equal to 28.4 KJ/m2. Eu modulus of elasticity
• From the investigation of the different curing regimes Eu, hard second modulus of elasticity
and the curing period, it was observed that the 7 days Q the dissipated work needed for the generation of a
strength of the steam-cured specimens was almost the crack
same as the 90 days strength of the specimens cured Af the crack fracture area
under normal conditions. Ft the load applied in tension
• The optimum properties of UHPFRC were achieved for G the fracture energy
steam curing for 12 days. Ga energy dissipated during the strain-hardening phase
• The CV increased at increasing fiber content. Regarding Gb energy dissipated during the strain-softening phase
the effect of curing time, it was found that the CV was lf length of the steel fibers
lower for a longer curing of UHPFRC in the steam-
curing tank.
REFERENCES
1. RILEM TC 162-TDF. Test and design methods for steel fiber reinforced
ACKNOWLEDGMENTS concrete-design of steel fiber reinforced concrete using the σ-w method:
principles and applications. Mater Struct. 2002;35:75-81.
The authors would like to express their gratitude to David 2. Nicolaides D, Kanellopoulos A, Petrou M, Savva P, Mina A. Development
Pope for his assistance during the testing, and they would of a new ultra high performance fiber reinforced cementitious composite
12 PASCHALIS AND LAMPROPOULOS
(UHPFRCC) for impact and blast protection of structures. Construct Build 20. Wille K, Naaman AE. Fracture energy of UHP-FRC under direct tensile
Mater. 2015;95:667-674. loading. In: Proceedings of Fracture Mechanics of Concrete and Concrete
3. Kang ST, Lee Y, Park YD, Kim JK. Tensile fracture properties of an ultra Structures-Recent Advances in Fracture Mechanics of Concrete-7; May
high performance fiber reinforced concrete (UHPFRC) with steel fibers. 23–28, 2010; Seoul, South Korea.
Compos Struct. 2010;92(1):61-71. 21. Habel K, Viviani M, Denarie E, Bruehwiler E. Development of the mechan-
4. Yoo Y, Shin HO, Yang JM, Yoon YS. Material and bond properties of ultra ical properties of an ultra-high performance fiber reinforced concrete
high performance fiber reinforced concrete with micro steel fibers. Compos (UHPFRC). Cem Concr Res. 2006;36(7):1362-1370.
Part B Eng. 2013;58:122-133. 22. Benson SDP, Karihaloo BL. CARDIFRC-development and mechanical
5. Neocleous K, Tlemat H, Pilakoutas K. Design issues for concrete reinforced properties, part III: uniaxial tensile response and other mechanical proper-
with steel fibers including fibers recovered from used tires. J Mater Civil ties. Mag Concr Res. 2005;57(8):433-443.
Eng ASCE. 2006;18(5):677-685. 23. AFGC-SETRA 2013. Ultra high performance fiber reinforced concrete,
6. Kooiman AG, Van der Veen C, Walraven JC. Modelling the post-cracking Interim Recommendations, SETRA, Bagneux, France.
behavior of steel fiber reinforced concrete for structural purposes. HERON.
2000;45:275-307.
7. Kang ST, Kim JK. The relation between fiber orientation and tensile behav-
AUTHOR’S BIOGRAPHIES
ior in an ultra high performance fiber reinforced cementitious composites
(UHPFRCC). Cem Concr Res. 2011;41(10):1001-1014.
8. Ferrara L, Ozyurt N, Di Prisco M. High mechanical performance of fiber Spyridon Paschalis
reinforced cementitious composites: the role of “casting-flow induced” fiber University of Brighton, School of
orientation. Mater Struct. 2011;44(1):109-128.
9. Paschalis S, Lampropoulos A. Size effect on the flexural performance of Environment and Technology, Moul-
UHPFRC. In: Proceedings of the 7th HPFRCC Conference; June 1–3, secoomb, Brighton BN2 4GJ, UK.
2015; Stuttgart, Germany. Email: S.paschalis@brighton.ac.uk
10. Habel K, Denarie E, Bruhwiler E. Structural response of elements combin-
ing ultra high performance fiber reinforced concretes and reinforced con-
crete. J Struct Eng. 2006;132(11):1793-1800.
11. Paschalis S, Lampropoulos A. Ultra high performance fiber reinforced con-
crete under cyclic loading. ACI Mater J. 2016;113(4):419-427.
12. Lampropoulos A, Paschalis S, Tsioulou O, Dritsos S. Strengthening of rein-
forced concrete beams using ultra-high performance fiber-reinforced con- Dr Andreas Lampropoulos, Senior
crete (UHPFRC). Eng Struct. 2015;106:370-384.
13. Lampropoulos A, Paschalis S, Tsioulou O, Dritsos S. Strengthening of Lecturer in Civil Engineering, Univer-
existing reinforced concrete beams using Ultra High Performance Fiber sity of Brighton, School of Environ-
Reinforced Concrete (UHPFRC). In: Concrete Repair, Rehabilitation and ment and Technology, Moulsecoomb,
Retrofitting IV; October 5–7, 2015; Leipzig, Germany.
14. Lampropoulos A, Paschalis S, Dritsos S. UHPFRC vs RC jackets for the
Brighton BN2 4GJ, UK. Email: a.
seismic upgrade of columns. In: Structural Engineering: Providing Solutions lampropoulos@brighton.ac.uk
to Global Challenges, IABSE, International Conference Centre Geneva;
September 23–25, 2015; Geneva, Switzerland.
15. Hassan A, Jones S, Mahmud G. Experimental test methods to determine
the uniaxial tensile and compressive behavior of ultra high performance
fiber reinforced concrete (UHPFRC). Construct Build Mater.
2012;37:874-882.
16. BS EN 12390-3:2009. Testing hardened concrete-part 3: compressive
How to cite this article: Paschalis S,
strength of test specimens.
17. Benson SDP. CARDIFRC-Development and Constitutive Behavior [PhD Lampropoulos A. Fiber content and curing time effect
thesis]. Cardiff, Wales: Cardiff University; 2003. on the tensile characteristics of ultra high perfor-
18. Karihaloo BL, Benson SDP, Alaee FJ. CARDIFRC UK pattern mance fiber reinforced concrete. Struct Concrete.
GB2391010 (2005).
19. BS EN 1015-3:1999. Methods of test for mortar for masonry-part 3: deter- 2017;0:1–12. https://doi.org/10.1002/suco.201600075
mination of consistence of fresh mortar (by flow table).