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ماس - جابتر 2
ماس - جابتر 2
University of Basrah
College of Engineering
Chemical Engineering Department
ABSORPTION OF GASES
By
Ass.prof.Dr.Rusul Naseer Al-Maruof 2021
Third stage-1st semester
Mass I
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
Absorption of Gases
1. Definition
Absorption is one of physical separation process where one component of gas mixture will
absorb by a liquid solvent from a gas phase to a liquid phase. The gas phase consist from
gas mixture which it contains inert gas with solute (A). Furthermore, the absorbed material
can be recovered by stripping process, which has the same theory of absorption process.
Stripping process is a unit operation where one or more components of a liquid stream are
removed by being placed in contact with a gas stream that is in soluble in the liquid stream.
Absorber and strippers are often used in conjunction with each other. Absorbers are often
employed to remove trace component from gas streams. Strippers are often used to remove
the trace component from the liquid in more concentrated form. Absorption and stripping
operations are carried out in vertical, cylindrical columns or tower contains plates or packing
elements.
Applicability
Remove of ammonia and H2S before biological treatment
Absorbing of ammonia NH4 from air mixture by water.
Absorbing of SO2 gas from alkaline solutions.
In the hydrogenation of edible oils in the food industry. Hydrogen is bubbled into oil and
absorbed.
Remove of violated organic carbon (VOC) at low concentration ( <200 mg/l) from
contaminated ground water.
2 - Equipment:
Absorption and stripping are conducted in tray towers (plate column), packed column, spray tower, bubble
column, and centrifugal contactors. The first two types of these equipment will be considered in our course
for this year.
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
Figure (1)
Figure (2)
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
Figure (3) Packing absorber column
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
Figure: Types of packing (a) Raschig rings (b) Pall rings (c) Berl saddle ceramic (d) Intalox saddle ceramic (e) Metal
Hypac ( f ) Ceramic, super Intalox
3. Design Theory:
Design of an absorber requires consideration a number of factors, including:
1. Entering liquid flow rater, composition, temperature, and pressure which are generally set
from the proceeding unit operation.
2. Desired degree of recovery of one or more solute which it is generally set by the
designer.
3. Choice the absorbent whereas the ideal adsorbent should:
a) have a high solubility for the solute to minimize the need of absorbent.
b) have a low volatility to reduce he loss of adsorbent.
c) be non corrosive and be non toxic.
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
d) have a low viscosity to provide low pressure drop and high mass and heat transfer.
e) be non foaming when connected with the gas so as to make unnecessary to increase
absorber dimension.
f) be available and not expensive.
The most widely used absorbent are : Water, hydrocarbon oil and aqueous solutions of acid
and bases
The most common stripping agent are : Water vapor, air, inert gas and hydrocarbon gases
4. Operating pressure and temperature.
Changing the condition of the absorption column can influence the effectiveness and
efficiency of absorption. For an absorber, operating pressure should be high and temperature
low to minimize stage requirement and to lower equipment required accommodating. Raising
the pressure of the column may increase the efficiency of the separation because increasing
the pressure decrease the liquid flow rate and increase the concentration of the gas. For a
stripping, operating pressure should be low and temperature high to minimize stage
requirement
5. Minimum absorbent flow rate
The ratio of the liquid and gas stream rates in that if the ratio is too low, the solute builds in
the upper portion of the column causing a higher temperature profile in the top of the column.
As a result, internal cooling may be necessary for liquid to gas ratios.
6. Number of equilibrium stages.( from absorber design equations)
7. Height of absorber. ( from absorber design equations)
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
Notes:
The equilibrium relation is the ratio between the mole ratio of solute in gas phase and the mole ratio of
solute in liquid phase . The equilibrium relation may be linear or no linear.
Where:
and : are the mole fractions of solute (A) in liquid and gas phases, respectively.
and : are the mole ratio of solute (A) in liquid and gas phases, respectively
In the following section, the physical process type of absorption will be considered.
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
Design tower
1- Tray column
The absorption process can be carried out in countercurrent flow process, which may be carried out in a
single stage unit or multistage unit. The plate column is a common type of absorption equipment for large
installations. Bubble-cap columns or sieve trays are sometimes used for gas absorption, particularly when
the load is more than can be handled in a packed tower of about 1 m diameter and when there is any
probability of deposition of solids which would quickly choke a packing. Plate towers are particularly useful
when the liquid rate is sufficient to flood a packed tower. Phase equilibrium is assumed to be achieved at
each tray between the vapor and liquid streams leaving the tray. That is, each tray is treated as equilibrium
stage.
Assume that the only component transferred from one phase to the other is solute A.
Plate types :
Bubble-cap tray.
perforated or sieve tray.
bubble tray
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
Derivation the operating line equation for countercurrent multiple contact stages by
Graphical method:
Consider the counter current flow, tray tower for absorption operating under isothermal,
continuous, and steady state flow conditions as shown in figure(1). Phase equilibrium is
assumed to be achieved at each tray between the vapor and liquid stream leaving the tray.
The inlet liquid stream is (L。), the inlet vapor stream is (Vn+1) while the outlet products
are (V1 and LN) streams and the total number of stage is (N).
Over all material balance
Where is mole/hr entering, is mole/hr leaving the process and M is total flow
Note in figure (1) that any two streams leaving the process are in equilibrium with each other.
For over all component material balance
= …..(2)
Where
: The mole fraction of solvent that enters the column. (top of column),
: The outlet mole fraction of solute (A) in the liquid phase (bottom of column)
: The mole fraction of solute (A) in the vapor phase that leaves from the top column.
The mole fraction of solute (A) in the vapor phase that leaves from bottom column.
= ….(3)
= (4)
……(5)
Y=ax+b
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
A straight line equation Eq. (5) represents the main operating line equation where the slope is and the
= …..(1)
Where =
X, Y are called molar ratio for liquid and gas phase and the flows in (kg/hr)
Since . For a dilute mixture (<10 % concentration of solute A in the gas
phase)…………….Equation (1) become
= (2)
if we assume,
The flow rate of gas and liquid (V and L) in a countercurrent are constant for dilute concentration (<10 %),
L¯ = average flow rate of solvent in kg mole/hr
V¯ = average flow rate of inert air in kg mole/hr
The opretiong line eq.(3) become as:
Eq. (3) represents the main operating line equation for an absorber tower.
1
2
3
n‐1
n
n+1
N total
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
intercept
3. Find the top and bottom points of tower (Xn , ( , , respectively point (1)
and point (2)and draw a vertical line from these points which represent the operating line.
4. Draw a horizontal line from point (2) to point (3) which will intersect the operating line.
The triangular formed represent the plate number (1).
5. Continuous draw the vertical lines and horizontal lines as step (4).Count the triangular
constructed. This number represents a theoretical number of plates.
6. Now, you can calculate the actual number of stage from:
Where;
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
2-Packed tower
The physical absorption process can be carried out in countercurrent flow process, which
may be carried out in packed or tray column.This method consider that the packing
represent a number of stage whereas the concentration of solute (A) will vary along the
bed. The total height of the absorbed tower can be found by:
Tower height = height of transfer unit * number of transfer unit
…… (4)
where …….(5)
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
……(11)
where
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
5. Continue drawing the vertical lines and horizontal lines as in step 4 (shown in the fig.) until we reach to
the point (XN+1, YN) or pass it.
6. Count the triangles constructed, this number represents the number of theoretical plates
.
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
Then
The operating line and graphical integration for the height of a column
Taking a material balance on the solute from the bottom of the column to any plane where
the mole ratios are Y and X gives for unit area of cross-section
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
Example:
It is desired to absorb 90% of acetone from air containing 1% mole acetone in air. The
total inlet gas air flow rate in 30 k mole/hr in pure water and the total inlet liquid flow rate is
90 kmole/hr. the process operate isothermally at 300 k and 1 atm . The equilibrium relation is
ye = 2.53 xe . Find the height of tower if kGa= 2 k kmole/hr.m3.
Solution
The inlet acetone from the bottom (yn =0.01)
The efficiency to absorb 90 % of acetone
∴ The outlet acetone from the top (yn = 0.01 *10%)=0.001
Gm ( y n+1 – y1)= Lm (Xn ‐ X。)
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
30(0.01-0.001) = 90 (Xn)
Z= HOG * NOG
= 30/2 = 1.5 m
1- kersmar equation
2-
NOG= 5.61
∴ Z = 5.61 * 1.5= 83.2 m
3- Method by drawing :
1-Firstly, draw an equilibrium line from ( ye = 2.53 xe)
x y
0.003
7.59
0.002
5.06
0.001
2.53*
0 0
1- draw an operating line from the top and bottom points
Top (0, 0.001)
Bottom (0.003, 0.01)
Based on figure below the number of stages are 5.
∴ Z= 6 * 1.5 = 83 m
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
for given V N +1, X。,V N+1 . The solute -free absorbent rate (L。) must lie in the range of
(operating line 1) to (Lmin) (operating line 4). The value of the solute concentration in the
outlet liquid (XN) depends on (L。) by a material balance on the solute for the entire absorber.
From the main equation operating line equation (6) and from n= N:
…………….(2)
The value of (L min) corresponds to a value of (leaving the bottom of the tower) in
equilibrium with ), the solute concentration in the feed gas. The takes an infinity
number of derived from equation (2).
The expression for the vapor-liquid equilibrium curve can be written:
……….(3)
The mole fraction of a component in any stream can be expressed as :
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
and Y ,X
………. (5)
…………….(5)
If the entering liquid contains no solute (Pure liquid), equation (5) becomes:
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
…….. (3)
Example :
A solute gas is absorbed from a dilute gas-air mixture by counter current scrubbing with a
solvent in a packed tower. The equilibrium relation is Y = m X. Show that the number of
transfer units (NOG) required is given by the following equation. If (99%) of the solute is to
be recovered using a liquid rate of 1.75 times the minimum and the height of transfer unit is
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
Y2=0.01 Y1
= 0.99
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
With concentrated solutions, allowance must be made for the change in the total number
of moles flowing, because the molar flow will decrease up the column if the amount of At
any plane at which the molar ratios of the diffusing material in the gas and liquid phases are
Y and X, then over a small height dZ, the moles of gas leaving the gas phase
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
Solution steps"
1-Draw the equilibrium curve
2-Find the required in table below
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
Another way:
For Non-linear Equilibrium Relationship for dilute concentration:
1- Based on gas
Z= HOG* NOG
Where:
a: is the surface area of interface per unit volume of column (m2/m3).
Y* =ye
Note:
The area under the curve could be determined using several methods as triangles
calculation or Simson rule as follow:
Simson rules for vapour NOG:
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
2- Based on liquid
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
Example :
Ammonia is to be removed from a 10 percent ammonia–air mixture by countercurrent scrubbing with
water in a packed tower at 293 K so that 99 percent of the ammonia is removed when working at a total
pressure of 101.3 kN/m2. If the gas rate is 0.95 kg/m2.s of tower cross-section and the liquid rate is 0.65
kg/m2. s, find the necessary height of the tower if the absorption coefficient KoG.a = 0.008 kmol/m3.s. kPa.,
The equilibrium data are: Y∗ 0.8 X
Exampel:
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
Homework :
A bubble-cap column with 30 plates is to be used to remove n-pentane from a solvent oil
by means of steam stripping. The inlet oil contains 8 kmol of n-pentane per 100 kmol of pure
oil and it is desired to reduce the solute content to 0.1 kmol per 100 kmol of solvent.
Assuming isothermal operation and an overall plate efficiency of 30 per cent, find the
specific steam consumption that is the kmol of steam required per kmol of solvent oil treated,
and the ratio of the specific and minimum steam consumptions. How many plates would be
required if this ratio were 2.0? The equilibrium relation for the system may be taken as are
expressed (y=3 * X) in mole ratios of pentane in the gas and liquid phases respectively.
Example :
Ammonia is to be removed from a 10 percent ammonia–air mixture by countercurrent
absorption with water in a packed tower at 293 K. The outlet gas concentration from the top
of the tower is 0.1%. The absorption tower is working at a total pressure of 101.3 kN/m2. If
the inlet gas is 0.034 kmol/m2.s and the liquid rate is 0.036 kmol/m2. s, find the necessary
height of the tower if the absorption coefficient KoG.a = 0.081 kmol/m3.s. The equilibrium
data is given by the following data:
0.159
15.2
Solution :
First, convert the equilibrium data to mole ratio
y NH3= PA/PT =1.6/101.3 = 0.0158 in term of (mole fraction)
Y NH3= y NH3/1- y NH3 =0.0158/1- 0.0158 = 0.0160 in term of (mole ratio)
0.031
0.0243
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
HOG=Gs/KoG.a=0.034/0.081
0.0935
Operating line:
(X1, Y1) = (0.0935, 0.11) = (9.35*10-2, 10*10-2)
(X2, Y2) = (0, 0.001) = (0, 0.1*10-2)
We will solve the integration by Simpson's rule:
h=(Y1-Y2)/n
Calculate ∗ from the plot as follows:
ABSORPTION OF GASES UNIVERSITY OF BASRAH Ass.prof.Dr. RUSUL NASEER M.
NOG=0.02725/3 [45.45+1000+2(55.56+4[(45.98)+(93.02)]]
15.56
Z = HOG * NOG = (0.419) (15.56) = 6.52 m
Ass. Prof. DR. Rusul N.Mohammed AbsorpƟon 2021
Example 1:
Solution:
V L°
y =0.003 X° 0
Z total
V .
L
y .
X 0.013
Ass. Prof. DR. Rusul N.Mohammed AbsorpƟon 2021
Ass. Prof. DR. Rusul N.Mohammed AbsorpƟon 2021
Example 2:
Solution:
X° 0
Z total
G . kmol/m2s
X 0.013
1 0.111
Ass. Prof. DR. Rusul N.Mohammed AbsorpƟon 2021
Ass. Prof. DR. Rusul N.Mohammed AbsorpƟon 2021
Example 3:
Solution
Z = HOG * NOG
= 0.034/0.081= 0.419 m
Ass. Prof. DR. Rusul N.Mohammed AbsorpƟon 2021
Mole fraction of ammonia in gas phase (y NH3) = PA\ PT = 0.6\ 101.3= 0.0158
Then:
NOG= 15.56
∗ ….(1)
Then
∗ °
∗
∗ °
N ….. (2)
where, N= theoretical plates ,
y m ∗ X ° Equilibrium relation for theoretical plates
A= absorption factor =(L\m*G)
For Stripping :
°
…..(3)
°
and
°
∗
N ….. (4)
Ass. Prof. DR. Rusul N.Mohammed AbsorpƟon 2021
Example 5:
Note: The equilibrium relation for the system may be taken as Ye = 3*X, where
Ye and X are expressed in mole ratios.
2 0.18 Lm= kmol/m2s
X 0.06
No.of plates=9
Gm kmol/m2s
X 0.001
1 =0 (pentane‐free)
Solution:
X1 = 0.001, and Y1 = 0
Ass. Prof. DR. Rusul N.M Lec.6 Column efficiency ‐ Absorption
1- The number of ideal stages required for a desired separation may be calculated by :
Where:
Yn∗ : is the composition of the gas that would be in equilibrium with the liquid of
composition Xn actually leaving the plate.
Ass. Prof. DR. Rusul N.M Lec.6 Column efficiency ‐ Absorption
اذا وجدت كفاءة البخار فنستطيع حساب العدد الحقيقي بأتباع الخطوات التاليه
من معلومات السؤال نرسم و نحدد المسافه بالمسطره منحني التوازن وخط التشغيل وتسمى المسافه
( بين خط التوازن وخط التشغيلbc) من كفاءة السائل والبخار نجد المسافه ( ac)
نعيد الخطوات اليجاد عدد المراحل الجديده المتوازنه
Measure the dishtance between equilibrium curve and operation line which represent
by ac
Find the distance bc using the efficiency of liquid and vapor equation
Repeat steps one and two for five or six once to find the new equilibrium stage
The actual plates number could be found using the new equilibrium stage and
operating line while the theoretical stage number would be calculated using the old
equilibrium stage and operating line.
Ass. Prof. DR. Rusul N.M Lec.6 Column efficiency ‐ Absorption
B- based on liquid
Ass. Prof. DR. Rusul N.M Lec.6 Column efficiency ‐ Absorption
The height of a theoretical plate (HETP), also called the height of an equivalent
equilibrium stage, is the height of packing that will give the same separation as an
equilibrium stage. The relationship between transfer units (HOG) and the height of an
equivalent theoretical plate (HETP) is given by:
Example 5:
A mixture of ammonia and air is scrubbed in a plate column with fresh water. If the
ammonia concentration is reduced from 5% to 0.5% . Given that: L = 0.65 Kg/m2.s
and G = 0.4 Kg/m2.s, KOG.a = 0.0008 Kmol/m3.s.kPa
Calculate
Solution:
This in kmol\s.m2
Ass. Prof. DR. Rusul N.M Lec.6 Column efficiency ‐ Absorption
0.01379(0.05-0.005) =0.0361(X1-0)
X= 0.01718
مالحظات مھمه:
في ھذا السؤال كان المعلوم عدد الصواني والمطلوب الميل لخط التشغيل ولھذا تم حله عن طريق المحاوله
الخطا حيث يرسم خط الشغيل من النقطه االسفل البرج الى االعلى بحيث يحقق عدد الصواني 6عند
. Y1=0.005 and X=0
عند ايجاد خط التشغيل الصحيح نقوم بحساب ميله والذي يساوي )(L\G
Ass. Prof. DR. Rusul N.M Lec.6 Column efficiency ‐ Absorption
(Ls\Gs) min=(0.05−0.005)\(0.025−0)=1.8
Ass. Prof. DR. Rusul N.Mohammed Absorption 2021
Stripping process:
Note; to find the total high for the stripper, follow the same methods in the absorber
in the drawing except the operating line become under the equilibrium
and the liquid fed down the column .
The plate number analytically could be found by :
An oil containing 2.55 mole per cent of a hydrocarbon is stripped by running the oil
down a column up which live steam is passed, so that 4 kmol of steam are used/l00
kmol of oil stripped. Determine the number of theoretical plates required to reduce
the hydrocarbon content to 0.05 mole per cent, assuming that the oil is non-volatile.
The vapour-liquid relation of the hydrocarbon in the oil is given by ye = 33x, where
ye is the mole fraction in the vapour and x the mole fraction in the liquid. The steam
does not condense in the tower where the temperature is maintained constant by
internal heating.
Solution;
Note: in this problem the equilibrium in mole ratio, so, we should solute as a molar
ratio
L G°
X1=0.0005 Y° =0
L .
G2
X Y2=0.642
Ass. Prof. DR. Rusul N.Mohammed Absorption 2021
A mass balance in the tower, where the concentrations are X and Y, and
By drawing method
Bottom point (0.0005,0)
Top point ( 0.0262, 0.6425)
With operating line Y= 25X - 0.0125
The number of theoretical plates is then found 8 plates.
Ass. Prof. DR. Rusul N.Mohammed Absorption 2021
Problem 1:
Solution;
Ass. Prof. DR. Rusul N.Mohammed Absorption 2021
Ass. Prof. DR. Rusul N.Mohammed Absorption 2021
Ass. Prof. DR. Rusul N.Mohammed Absorption 2021
Homework;
Q1:
Q2: