You are on page 1of 65

Proposal

Running Procedure

C-15 EX Mudline and


Surface Wellhead
30" x 20" x 13-3/8" x 9-5/8"
Casing Program

Surface Systems Publication

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 1
This document alone does not qualify an individual to Install/Run the Equipment. This document
is created and provided as a reference for Qualified Cameron Service Personnel and does not
cover all scenarios that may occur.

© 2008 Cameron International Corporation. All rights reserved. This material is the copyrighted work of Cameron
International Corporation and may not be reproduced, displayed, modified or distributed without the express prior written
permission of the copyright holder.

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 2 Houston, Texas
Table of Contents
Mudline System Drawing ..................................................... 5
Mudline Bill of Materials ...................................................... 6
Wellhead System Drawing ................................................... 7
Wellhead Bill of Materials .................................................... 8
Stage 1 — 30" Conductor .................................................... 9
Install the Mudline Sub ........................................................................................... 9
Stage 2 — 20" Casing ........................................................ 10
Examine the 20" Running Tool ............................................................................. 10
Examine the 20" Hanger ...................................................................................... 10
Onshore Preparation ........................................................................................... 11
Offshore Preparation ........................................................................................... 11
Install the Hanger ................................................................................................. 12
Post-Operational Care ........................................................................................ 13
Annulus Washout ................................................................................................. 14
Contingency: Unable to Close Washports on 20" Running Tool or Test Fails ......... 15
Post-Operational Care ........................................................................................ 15
Install the Casing Head ........................................................................................ 16
Energize 'P' Seal ................................................................................................. 18
Test Between the P Seals .................................................................................... 18
Stage 3 — 13-3/8" Casing .................................................. 20
Test the BOP Stack ............................................................................................. 20
Run the Wear Bushing Before Drilling .................................................................. 21
Retrieve the Wear Bushing After Drilling .............................................................. 22
Examine the 13-3/8" Running Tool ....................................................................... 23
Examine the 13-3/8" Hanger ................................................................................ 24
Onshore Preparation ........................................................................................... 25
Offshore Preparation ........................................................................................... 25
Install the Hanger ................................................................................................. 26
Post-Operational Care ........................................................................................ 27
Annulus Washout ................................................................................................. 28
Contingency: Unable to Close Washports on 13-3/8" Running Tool or Test Fails ... 29
Post-Operational Care ........................................................................................ 29
Hang Off the Casing ............................................................................................ 30
Installing the Casing Spool ................................................................................... 32
Energize 'P' Seal ................................................................................................. 33
Test Between the Seals ....................................................................................... 33
Test the Connection ............................................................................................. 33

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 3
Stage 4 — 9-5/8" Casing .................................................... 34
Test the BOP Stack ............................................................................................. 34
Run the Wear Bushing Before Drilling .................................................................. 35
Retrieve the Wear Bushing After Drilling .............................................................. 36
Examine the 9-5/8" Running Tool ......................................................................... 37
Examine the 9-5/8" Hanger .................................................................................. 38
Onshore Preparation ........................................................................................... 39
Offshore Preparation ........................................................................................... 39
Clean Out the 13-3/8" Split Landing Ring Profile .................................................. 40
Install the Hanger ................................................................................................. 42
Post-Operational Care ........................................................................................ 43
Annulus Washout ................................................................................................. 44
Contingency: Unable to Close Washports on 9-5/8" Running Tool or Test Fails ..... 45
Post-Operational Care ........................................................................................ 45
Hang Off the Casing ............................................................................................ 46
Installing the Casing Spool ................................................................................... 48
Test Between the Seals ....................................................................................... 49
Test the Connection ............................................................................................. 49
System Drawing — Section 2 — Abandonment ............... 50
Stage 1 — Abandon the 9-5/8" Casing ............................. 51
Examine the T/A Cap Running Tool ...................................................................... 51
Examine the 9-5/8" T/A Cap ................................................................................ 51
Stage 2 — Abandon the 13-3/8" Casing ........................... 54
Examine the T/A Cap Running Tool ...................................................................... 54
Examine the 13-3/8" T/A Cap .............................................................................. 54
Stage 3 — Abandon the 20" Casing ................................. 57
Examine the T/A Cap Running Tool ...................................................................... 57
Examine the 20" Non Sealing Cap ...................................................................... 57
Stage 4 — Abandon the 30" Casing ................................. 60
Examine the 30" Trash Cover Running Tool .......................................................... 60
Examine the 30" Slip Over Trash Cover ............................................................... 60
Install the 30" Trash Cover ................................................................................... 61
Injection Gun Preperation .................................................. 62
Injection Gun Preparation .................................................................................... 62
Capacity Chart ..................................................................... 63
Load Chart ........................................................................... 64
Revision History .................................................................. 65

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 4 Houston, Texas
Mudline System Drawing

30" Casing
20" Casing
13-3/8" Casing
9-5/8" Casing RP030653

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 5
Mudline Bill of Materials

MUDLINE EQUIPMENT MUDLINE SERVICE TOOLS ABANDONMENT TOOLS

Item Qty Description Item Qty Description Item Qty Description


A1 1 Mudline Sub, C-15-EX, 30" x ST1 1 Running Tool, C-15-EX for AT1 1 T/A Cap Running Tool for 20",
1" buttweld prep top and 20" hanger, 20" buttress box 13-3/8" and 9-5/8" C-15-EX
bottom top T/A Caps
Part# 2182017-03 Part# 647434-01 Part#Y41166-02000231
A2 1 Mudline Hanger, C-15-EX, ST2 1 Running Tool, C-15-EX for AT2 1 20" T/A Cap, C-15-EX, Non-
20" with separate left hand 13-3/8" hanger, 13-3/8" but- Sealing
running and right hand tie- tress box top Part#2166654-01
back threads and 20" cas- Part# 2165950-01
AT3 1 13-3/8" T/A Cap, C-15-EX,
ing thread box bottom
Sealing
Part# 2181130-01 ST3 1 Running Tool, C-15-EX for
Part#Y41006-00001131
9-5/8" hanger, 9-5/8" Seal
A3 1 Mudline Hanger, C-15-EX, AT4 1 9-5/8" T/A Cap, C-15-EX,
Lock HC box top
13-3/8" with separte left hand Sealing
Part# 2165958-02
running and right hand tie- Part#Y41160-00001631
back threads and 13-3/8" ST4 1 Wash Tool with Wire Rope, AT5 1 30" Trash Cover Running
casing thread box bottom 13-3/8", C-15-EX Tool
Part# 2215920-03 Part# Y29444-00001601 Part# Y42150-31000011
AT6 1 30" Slip Over Trash Cover
A4 1 Mudline Hanger, C-15-EX, Part# Y41160-00001310
9-5/8" with separte left hand
running and right hand tie-
back threads and 9-5/8" cas-
ing thread box bottom
Part# 2166905-02

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 6 Houston, Texas
Wellhead System Drawing

30" Conductor
20" Casing

13-3/8" Csing

9-5/8" Csing
RP040986

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 7
Wellhead Bill of Materials
CASING HEAD ASSEMBLY COMPACT SPOOL ASSEMBLY SURFACE SERVICE TOOLS

Item Qty Description Item Qty Description Item Qty Description


B1 1 Casing Head, 20-3/4" 3M C1 1 Casing Spool, 'S-11' , 20-3/4" ST6 1 Test Plug, 20-3/4" 3M, 'W',
Flange top x 20" sliplock 3M flange x 13-5/8" 5M Flange 4-1/2" IF box top and bottom
bottom, w/ double 'P' Seal for top, two double 'P' Seals for Part#
20" OD Casing, with two 2-1/ 13-3/8" OD Casing, with two ST7 1 Wear Bushing Running Tool,
16" 5M studded side outlets 2-1/16" 5M SSO's for 20-3/4" WB, for type S&SL
Part# 2221349-01-01 Part# 162754-03-01-01 Bowl
B2 1 Gate Valve, manual, 2-1/16" C2 1 Valve Removal Plug, 1-1/2" Part#
5M, flanged Part# 014886-02 ST8 1 Wear Bushing, For type S&SL
Part# Bowl, 20-3/4" Nom., w/ j-slots
C3 1 Gate Valve, manual, FL,
Part#
B3 3 Ring Gasket, R-24 2-1/16" 5M, flanged
ST9 1 Test Plug, Type 'W', for S&SL
Part# Part# 141501-31-91-02
bowl, 13-5/8" Nom. 4-1/2" IF
B4 2 Companion Flange, 2-1/16" C4 3 Ring Gasket, RX-24 top and btm
5M x 2" line pipe Part# 702002-02-42 Part#
Part# 142362-01-03-03 ST10 1 Wear Bushing Running and
C5 2 Companion Flange, 2-1/16"
Retrieval Tool 13-5/8" WB for
B5 1 Bull Plug, solid, 2" line pipe 5M x 2" line pipe
type S&SL
Part# 006994-04 Part# 142362-01-03-02
Part#
B6 1 Bull Plug, tapped, 2" line pipe C6 2 Bull Plug, solid, 2" line pipe x ST11 1 Wear Bushing, 13-5/8" Nom.
x 1/2" npt 1/2" NPT For type S&SL w/ j-slots
Part# 007481-01 Part# 007481-01 Part#
B7 8 Stud, continuous thread, 7/8" C7 8 Stud, continuous thread, 7/8"
x 6" long, B7, plated x 6" long, B7, plated
Part# 702533-08-10-60 Part# 702533-08-10-60
B8 16 Nut, heavy hex, 7/8", 2H, C8 16 Nut, heavy hex, 7/8", 2H, plated
plated Part# 2709000-09-01
Part# 2709000-09-01
C9 1 Casing Hanger,type SB-3A,
B9 1 Ring Gasket, RX-74
13-5/8" x 9-5/8"
Part# 702002-07-42
Part#
B10 1 Casing Hanger,type SB-3A,
C10 1 Spool S-11, 13-5/8" 5M x 11"
20" x 13-3/8"
10M, w/2-1/16"M sso's, dbl
Part#
'T' seal bottom prep
Part#
C11 1 Ring Gasket, BX-160
Part#

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 8 Houston, Texas
Stage 1 — 30" Conductor
SAFETY NOTE: Always wear
30" C-15-EX Mudline Sub
proper PPE (Personal Protective
Equipment) such as safety shoes,
30.02"
safety glasses, hard hat, gloves, Maximum
etc. to handle and install equip-
ment.
11.00"

Install the Mudline Sub 18.00"

1. Examine the 30" Mudline Sub (Item


A1). Verify the following:
• bore is clean and free of debris 26.25"
Minimum
• weld preps are clean and un-
damaged
• casing threads are clean and RP020729

undamaged, if applicable

NOTE: Typically the Mudline Sub is


welded into a standard casing joint on-
shore. This casing joint may be a pin x 30" Conductor
box configuration. to Surface

2. Orient the Sub as illustrated.

3 Run the 30" casing as required.

4. At an appropriate location in the 30"


Mudline Sub
casing string, install the Sub in the
casing string.

NOTE: Typically the Mudline Sub is landed


approximately 50' ± 5' below the sea
floor.

5. Run the remaining 30" casing as


required.

6. Record the final setting depth of the


30" Conductor
Mudline Sub from the top of the
landing shoulder. RP020730

7. Cut the 30" conductor at an appro-


priate level and install the diverter
system.

8. Test as required.

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 9
Stage 2 — 20" Casing
Examine the 20" Running
20" C-15-EX Mudline Hanger
Tool Running Tool
1. Examine the 20" Mudline Hanger 20"
Running Tool (Item ST1). Verify the Casing Thread
following:
Test Port
• bore is clean and free of debris
• all threads are clean and un-
damaged O-Rings

• o-rings are properly installed 22.50"


and undamaged Washport
• washports are clean and un- 18.72" O-Ring
obstructed Minimum

NOTE: Typically the C-15-EX Mudline


Hanger Running Tool has a pup joint Left Hand
made up and Bakerlocked into the top of Running Thread
it onshore.
RP020731
2. Orient the Tool as illustrated.

Examine the 20" Hanger 20" C-15-EX Mudline Hanger


1. Examine the 20" Mudline Hanger Right Hand
(Item A2). Verify the following: Tieback Thread
• bore is clean and free of debris
• all threads are clean and un-
damaged
• landing shoulder is properly
installed, retained and undam-
aged Left Hand
Running Thread
NOTE: Typically the C-15-EX Mudline
Hanger has a pup joint made up into the
bottom of it onshore. 40.86"
2. Orient the Hanger as illustrated.

27.25" Fluted Landing


Maximum Shoulder

Retainer Wire

17.58" 20" Casing


Minimum Thread

RP020732

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 10 Houston, Texas
Stage 2 — 20" Casing
Onshore Preparation
1. Ensure the threads of both the Run- 20" Casing
ning Tool and Hanger are clean and Pup Joint
free of debris.

2. Wipe the o-ring and threads of the 20" Running


Running Tool with a light coat of Tool
seawater resistant grease.

WARNING: Do not use pipe dope or other


metal based compounds on the Hanger/
Running Tool connection.

3. Make up the Running Tool to the


Hanger by sliding the Running Tool
into the Hanger and rotating ap- 39.22"
proximately 5 turns to the left to a
Positive Stop.
20" Mudline
4. Pressure test the Tool/Hanger in- 49.41" Hanger
terface through the test port on the
Running Tool to 80% of the casing
burst.

WARNING: Do not exceed the working


pressure of the equipment as referenced
in the chart in the back of this manual.

Alternately, blanking caps may be in-


stalled to either end of the Assembly and
a full body test may be performed to 80%
of the casing burst pressure.

NOTE: When fully assembled the Hanger/


Tool assembly will be the same length
as a standard joint of casing or to cus- 20" Casing
tomer specifications. Pup Joint

5. Once a successful pressure test is


complete, replace the fitting in the RP020733
test port.

6. Place a single, permanent paint Offshore Preparation


mark across the Hanger/Tool inter-
face to ensure the Hanger and Tool 1. Inspect the entire assembly, prior to handling and verify the following:
are properly made up. • all threads are clean and undamaged
• paint mark across the Hanger/Tool interface is properly aligned
• thread protectors are properly installed and may be removed when
required
• all casing connections are properly made up

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 11
Stage 2 — 20" Casing
Install the Hanger
1. At the appropriate point in the cas- 20" Casing
ing string bring the assembly up the Pup Joint
V-door such that the box connection
is up.

2. Remove the thread protector from 20" Running


Tool
the box connection.

3. Carefully lift the assembly into the


vertical position on the rig floor.

NOTE: As the assembly is being lifted,


visually verify the paint mark is still prop-
erly aligned.

4. Remove the thread protector from


the pin connection.

5. Make up the connection to the cas-


ing in the rig floor to the thread
manufacturer's recommended op-
timum torque. 20" Mudline
Hanger
6. Release the casing from the floor
slips and lower the assembly to an
elevation comfortable for a final in-
spection.

NOTE: At this point, verify the paint mark


is still properly aligned. In the event the
paint mark has become misaligned dur-
ing handling or torquing, rotate the Run-
ning Tool to the right 3 turns to expose the
washports. Inspect the o-rings and re-
tighten the connection to between 4,500
and 5,000 ft lbs. The connection may be
retested if required through the test port
to 80% of the burst of the casing as
previously described.

20" Casing
WARNING: Do not exceed the working
Pup Joint
pressure of the equipment as referenced
in the chart in the back of this manual.
RP020733
NOTE: It is recommended that no cen-
tralizers be run above the Tool/Hanger
assembly.

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 12 Houston, Texas
Stage 2 — 20" Casing
7. Make up a joint of casing to the top
of the assembly to the thread manu- 20" Landing/Pup Joint
facturers recommended optimum
torque.
20" Running Tool
8. Release the assembly from the rig
floor and carefully lower it into the
well.

9. Run the remaining joints in a nor-


mal manner, measuring the casing
30" Conductor
as it is run in the hole. 39.32"
Above the Top of
10. At approximately 10 feet from the the 30" Mudline Sub
Landing Shoulder 20" Hanger
anticipated landing point, slow the
rate of descent and land the Hanger
on the 30" mudline sub.

11. Cement as required.


Mudline Sub

Post-Operational Care
1. If the 20" Running Tool is retrieved
from the well, clean the Tool with
fresh water and apply a liberal
amount of sea water resistant
grease. 30" Conductor

2. Replace the thread protector in the


box connection. 20" Casing/Pup Joint

3. Install the protector provided on the RP020734


running threads of the Tool.

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 13
Stage 2 — 20" Casing
Annulus Washout
1. Upon completion of cementing,
open the washports by rotating the
casing string 3 turns to the right.
20" Running Tool
During this operation, balance the
running string weight such that the
Running Tool is unloaded, the cas-
ing will rise approximately 3 inches.
Rotate Running
2. Pump sea water or drill fluid down Tool to the Right Washports
through the casing string until re- Exposed
turns are clear of cement. Continue
flushing the area 2 times that of the
mudline to surface annular volume
has been displaced. During this
process, maintain high pump rates
and a pressure of 400 to 500 psi.

3. Close the washports by rotating the


20" Hanger
casing string to the left 3 turns when
the torque builds up, continue ap-
plying torque smoothly to between
4,500 and 5,000 ft lbs. During this
operation, balance the running string RP020735
weight such that the Running Tool
is unloaded. The casing string will
descend 3 inches. If the casing
string starts to rise this means a
casing connection is backing out. In
this event carry out the contingency
plan detailed in this Stage.

4. Pressure test the casing string


through the cementing head to 80%
of casing burst pressure or as indi-
cated by the company representa-
tive.

WARNING: Do not exceed the working


pressure of the equipment as referenced
in the chart in the back of this manual.

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 14 Houston, Texas
Stage 2 — 20" Casing
Contingency: Unable to
Close Washports on 20"
Running Tool or Test Fails

1. If the casing connections should


start backing out, rotate the casing
string to the right until the Running
20" Running Tool
Tool is released from the Hanger,
this will be a maximum of 5 turns.
(Mark the casing clearly prior to re- Rotate Running
Tool to the Right
covery). The running string should
be balanced during this operation
such that the Running Tool is un-
loaded.

2. Recover the Running Tool to the


surface visually inspect the seals,
sealing areas and threaded areas.

3. Replace the o-rings. Apply a light


coat of clean seawater resistant
20" Hanger
lubricant.

NOTE: Do Not apply Pipe Dope or other


metal based compounds to the Hanger/
Running Tool thread connection. RP020736

4. Rerun the Running Tool on the cas-


ing string torqued to the maximum Post-Operational Care
allowable torque.
1. If the 20" running Tool is retrieved from the well, clean the Tool with fresh water
5. When the Running Tool is 5 feet
and apply a liberal amount of sea water resistant grease.
from the Hanger top slow the rate of
descent and stab the Running Tool 2. Replace the thread protector in the box connection.
into the Hanger. (Watch the casing
mark carefully) 3. Install the protector provided on the running threads of the Tool.

6. Land the Running Tool into the


Hanger and rotate to the left, balanc-
ing the weight as the Running Tool
moves down such that it is unloaded.
It will take 5 turns to make up and will
descend 4 to 5 inches. Final torque
should be 5,000 ft lbs maximum.

7. Pressure test the casing string


through the cement head to 80% of
casing burst pressure, or as indi-
cated by the company representa-
tive.

WARNING: Do not exceed the working


pressure of the equipment as referenced
in the chart in the back of this manual.

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 15
Stage 2 — 20" Casing
Install the Casing Head
1/8" x 45° 3/16"
1. Run the conductor and casing as
required.

2. Determine the correct elevation for 3/8"


the Casing Head and cut conductor Final Cut
pipe as required. Ensure conductor
is level and the cut is smooth.

3. Rough cut the 20" casing approxi-


mately 30" above the top of the con-
ductor (or a minimum of 8" above
16.00" 20" Casing
the anticipated final cut height).
+ 1/8"
NOTE: Always physically measure the -0
bottom prep of the next component to be
installed prior to making the final casing 30" Conductor
cut.

4. Final cut the casing at 16" +.125" -


.000" above the top of the conductor.
Place a 3/8" x 3/16" bevel on the
casing stub and remove all burrs
and sharp edges.

NOTE: The ID edge of the casing may be RP040997


ground slightly to allow drill pipe and
casing collars to pass smoothly. Baseplate

5. Examine the Baseplate. Verify the Access Ports


following:
9.25" 7.25"
• all components are securely
welded
• is appropriate for the bottom of Centering Lugs
the Casing Head and the cas-
ing size
34.00"
RP040998
6. Slide the Baseplate over the 20"
casing stub until it lands on the
conductor.

NOTE: The centering lugs on the bottom


of the Baseplate will center the Base-
plate on the conductor and should fall in 6.75" Baseplate Landed
+ 1/8"
the ID of the conductor. -0

RP040999

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 16 Houston, Texas
Stage 2 — 20" Casing
SAFETY NOTE: Always wear proper PPE (Personal Protective Equipment) especially gloves to handle
and install the slip type casing hanger.
7. Examine the Sliplock Casing Head
(Item B1). Verify the following: S-11 Casing Head
• ring groove and seal areas are 20-3/4" 3M x 20" Sliplock
clean and undamaged
• Sliplock assembly is clean and
undamaged
• bore is clean and free of debris
• P seals are properly installed
and undamaged
27.78"
• all peripheral equipment is in- 33.06"
tact and undamaged 19.00"

• the baseplate is clean and un-


damaged P Seals
7.00"
Slip Segments
8. Orient the Casing Head with the
Sliplock connection down. Slip Bowl

9. Liberally Lubricate the ID of the P Slip Retainer


seals of the Casing Head and the Screws
Guide Pin
OD of the casing stub with light oil.
RP021168

WARNING: Excessive oil may prevent a


positive seal from forming.

10. Suspend the Casing Head above


the 20" casing stub, ensuring that it
is level and orienting the outlets to
be compatible with drilling equip-
ment.

NOTE: Orient the Baseplate so that the


holes in the OD allow access to the slip
retainer screws.

11. Carefully lower Head until it lands


on the base plate. Remove Slip
Retainer Screws
12. Remove the slip retaining screws
and allow the slip segments to settle
around the casing.

Slips Settle
Around Casing

RP021169

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 17
Stage 2 — 20" Casing
Energize 'P' Seal
Remove Pipe Plug
and Check Valve Remove Pipe Plug
1. Locate the two injection ports on the and Bleed and Inject Plastic
Casing Head for energizing the up-
per P seal.

2. Remove the pipe plug from both


ports.

3. Remove the check valve from one RP021171


port only. This port becomes the
bleeder port. The other port is the
injection port. 5. Reinstall the check valve and pipe 7. Once the packing pressure has sta-
plug into the bleeder port and con- bilized, carefully bleed off the pres-
4. Install the plastic packing injection tinue to inject packing not to exceed sure and remove the injection gun.
gun (with a pressure gauge) to the 80% of the collapse pressure of
injection port and inject packing until the casing. 8. Replace the pipe plug in the injec-
a constant stream comes from the tion port.
bleeder port. 6. Hold and monitor the injection pres-
sure until it has stabilized. 9. Repeat this procedure to energize
the lower P Seal.

Test Between the P Seals


1. Locate the test port on the Casing
Remove Fitting
Head and remove the fitting. and Inject Fluid

2. Install a test pump and inject fluid


not to exceed 80% of casing col-
lapse pressure.

Warning : Do Not over Pressurize!


RP021172

3. Hold and monitor pressure for fif-


teen minutes or as required by Drill-
ing Supervisor.

4. Once a satisfactory test is achieved,


remove the test pump, drain the oil,
and replace the fitting.

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 18 Houston, Texas
Stage 2 — 20" Casing
5. Once all testing is complete, tighten
the nuts of the slip bowl in an alter-
nating cross pattern to 600 to 700 ft
lbs.

Tighten Nuts

Slip Bowl
Rises

RP021170

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 19
Stage 3 — 13-3/8" Casing
Test the BOP Stack 21-1/4" Type 'W' Test Plug
Immediately after making up the BOP stack and periodically
during the drilling of the hole for the next casing string, the BOP 4-1/2" IF
Box
stack (connections and rams) must be tested.
WQ Seal
1. Examine the Test Plug (Item ST6). Verify the following: Removed
• lower elastomer seal is in place and undamaged
• upper seal is removed
WQ Seal
• all threads are clean and undamaged

2. Orient the Tool with the pin connection down.

3. Make up a joint of drill pipe to the top of the Tool.


4-1/2" IF
4. Wipe the WQ seal of the Tool with a light coat of oil or PIN
grease. RP001141
5. Ensure the lockscrews of the Head are fully retracted from
the bore.
Landing Joint
NOTE: The Type W Test Plug does not require lockscrews to
energize the seal. Test Plug

6. Open the annulus valve of the Head.

7. Slowly lower the Test Plug through the BOP and riser until
it lands on the load shoulder in the Head.
8. Close the BOP rams on the drill pipe and test to 3,000 psi
maximum.

NOTE: In the event the Test Plug is to be installed in the drill


string, refer to the chart in the back of this manual for maximum
hanging loads for the desired test pressure. RP021173

9. Monitor the annulus valve for signs of pressure.

10. After a satisfactory test, close the annulus valve, release


the test pressure and open the rams.

11. Remove as much fluid from the BOP stack as possible


per rig procedure.

12. Retrieve the Test Plug slowly to avoid damage to the seal.

NOTE: It may be necessary to open the annulus valve when


starting to retrieve the Test Plug to relieve any vacuum that may
occur.

13. Clean, grease and store the Tool as required.

14. Repeat this procedure as required during drilling opera-


tions.

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 20 Houston, Texas
Stage 3 — 13-3/8" Casing
WARNING: Always use a Wear Bushing while drilling to 20"
protect the load shoulder from damage by the drill bit or rotating Running Tool
drill pipe. The Wear Bushing must be retrieved prior to Lift Lug
installing a Test Plug or running the casing.
4-1/2"
Box

Run the Wear Bushing Before Drilling


1. Examine the Running Tool (item ST2). Verify the follow-
ing:
• bore is clean and free of debris
• threads are clean and undamaged
• lift lugs are properly installed 4-1/2"
Pin
2. Orient the Tool with the drill pipe box facing up.
20"
3. Make up a joint of drill pipe to the top of the Tool. Wear Bushing
4. Examine the Wear Bushing (Item ST3). Verify the follow-
ing:
• bore is clean and free of debris
• stop lugs are properly installed
19.00"
• J-slots are clean and free of debris

5. Lower the Tool into the Wear Bushing and rotate 1/4 turn
clockwise.

6. Ensure the lockscrews are fully retracted from the bore of


the Head.

7. Slowly lower the entire Tool/Wear Bushing Assembly RP001143


through the BOP until it lands on the load shoulder in the
Head.
Landing Joint
8. Run in both lockscrews 180° apart to hold the Wear
Running Tool
Bushing in place.

9. Disengage the Tool from the Wear Bushing by rotating the Run in Both
drill pipe counterclockwise 1/4 turn and lifting straight up. Lockscrews

10. Drill as required. Wear Bushing

RP021174

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 21
Stage 3 — 13-3/8" Casing
Retrieve the Wear Bushing
After Drilling Landing Joint
1. Make up the Running Tool to the drill Running Tool
pipe.

2. Slowly lower the Tool onto the Wear


Bushing. Retract Both
Lockscrews
3. Rotate the Tool clockwise until the
drill pipe drops approximately 2". Wear Bushing
This indicates the lugs have aligned
with the Wear Bushing slots.

4. Slack off all weight to make sure the


Tool is down and rotate it clockwise
1/4 turn to fully engage the lugs in
the Wear Bushing.

5. Fully retract the lockscrews from the


bore of the Head. RP021190

6. Slowly retrieve the Wear Bushing


and remove it and the Tool from the
drill string. Clean, grease and store
the Tool and Wear Bushing.

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 22 Houston, Texas
Stage 3 — 13-3/8" Casing
Examine the 13-3/8"
Running Tool 13-3/8" C-15-EX Casing Hanger
Running Tool
1. Examine the 13-3/8" Mudline
13-3/8" Casing
Hanger Running Tool (Item ST2).
Thread
Verify the following:
• bore is clean and free of debris
• all threads are clean and un- 10.79"
Test Port
damaged 16.52"
Maximum Secondary Metal
• o-rings are properly installed Seal Area
and undamaged
O-Rings
• washports are clean and un-
obstructed
Washports
• secondary metal seal area is 30.50"
clean and undamaged
O-Ring
NOTE: Typically the C-15-EX Mudline 12.48"
Hanger Running Tool has a pup joint Minimum
made up and Bakerlocked into the top of
it onshore.

2. Orient the Tool as illustrated. Left Hand


Running Threads

RP020737

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 23
Stage 3 — 13-3/8" Casing
Examine the 13-3/8"
Hanger 13-3/8" C-15-EX Casing Hanger
1. Examine the 13-3/8" Mudline
Hanger (Item A3). Verify the follow-
ing:
Right Hand
• bore is clean and free of debris Tieback Thread
• all threads are clean and un-
damaged
• landing shoulder is properly
installed and undamaged Left hand
Running Thread
• split landing ring profile is clean
and free of debris
• metal tieback seal area is clean
and undamaged
18.51" Fluted Landing
NOTE: Typically the C-15-EX Mudline Maximum Shoulder
Hanger has a pup joint made up into the
bottom of it onshore. 50.59"
Metal Tieback
2. Orient the Hanger as illustrated. Seal Shoulder

65.00"

12.31"
Minimum

Split Landing
Ring Profile

13-3/8" Casing
Thread
RP020738

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 24 Houston, Texas
Stage 3 — 13-3/8" Casing
Onshore Preparation
13-3/8" Landing/Pup
1. Ensure the threads of both the Running Tool and Hanger Joint
are clean and free of debris.

2. Wipe the o-ring and threads of the Running Tool with a 13-3/8" Running Tool
light coat of seawater resistant grease.

WARNING: Do not use pipe dope or other metal based com-


pounds on the Hanger/Running Tool connection. 27.37"

3. Make up the Running Tool to the Hanger by sliding the


Running Tool into the Hanger and rotating the Tool to the
left 13 to 14 turns and torque to between 2,500 ft lbs.

4. Pressure test the Tool/Hanger interface through the test


port on the Running Tool to 80% of the casing burst.
13-3/8" Hanger

WARNING: Do not exceed the working pressure of the equip-


ment as referenced in the chart in the back of this manual. 75.82"

Alternately, blanking caps may be installed to either end of the


Assembly and a full body test may be performed to 80% of the
casing burst pressure.

NOTE: When fully assembled the Hanger/Tool assembly will


be the same length as a standard joint of casing or to customer
specifications.

5. Once a successful pressure test is complete, replace the


fitting in the test port, if applicable.

6. Place a single, permanent paint mark across the Hanger/


Tool interface to ensure the Hanger and Tool are properly
made up.

13-3/8" Casing/Pup
Offshore Preparation Joint
RP020739
1. Inspect the entire assembly, prior to handling and verify
the following:
• all threads are clean and undamaged
• paint mark across the Hanger/Tool interface is prop-
erly aligned
• thread protectors are properly installed and may be
removed when required
• all casing connections are properly made up

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 25
Stage 3 — 13-3/8" Casing
Install the Hanger
1. At the appropriate point in the casing string 13-3/8" Landing/Pup
bring the assembly up the V-door such that Joint
the box connection is up.

2. Remove the thread protector from the box


13-3/8" Running Tool
connection.

3. Carefully lift the assembly into the vertical


position on the rig floor.

NOTE: As the assembly is being lifted, visually


verify the paint mark is still properly aligned.

4. Remove the thread protector from the pin


connection.

5. Make up the connection to the casing in the


rig floor to the thread manufacturer's recom-
mended optimum torque.

6. Release the casing from the floor slips and


lower the assembly to an elevation comfort-
able for a final inspection.
13-3/8" Hanger
NOTE: At this point, verify the paint mark is still
properly aligned. In the event the paint mark has
become misaligned during handling or torquing,
rotate the Running Tool to the right 7 to 8 turns to
expose the washports. Inspect the o-rings and
retighten the connection. Final running torque
should be between 4,500 and 5,000 ft lbs. The
connection may be retested if required through
the test port to 80% of the burst of the casing as
previously described.

WARNING: Do not exceed the working pressure


of the equipment as referenced in the chart in the
back of this manual.

NOTE: It is recommended that no centralizers be


run above the Tool/Hanger assembly.

13-3/8" Casing/Pup
Joint
RP020739

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 26 Houston, Texas
Stage 3 — 13-3/8" Casing
7. Make up a joint of casing to the top
of the assembly to the thread manu-
facturers recommended optimum 13-3/8" Landing/Pup
torque. Joint

8. Release the assembly from the rig


floor and carefully lower it into the
well.
13-3/8" Running Tool
9. Run the remaining joints in a nor-
mal manner, measuring the casing
as it is run in the hole. 39.19"
Above the Top
10. At approximately 10 feet from the of the Mudline Sub
anticipated landing point, slow the Landing Shoulder 20" Hanger
rate of descent and land the Hanger
on the load shoulder in the 20"
Hanger.

11. Cement as required.

Post-Operational Care 13-3/8" Hanger

1. If the 13-3/8" Running Tool is re-


trieved from the well, clean the Tool
with fresh water and apply a liberal
amount of sea water resistant
grease.

2. Replace the thread protector in the


box connection.

3. Install the protector provided on the


running threads of the Tool.

13-3/8" Casing/Pup
Joint

RP020740

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 27
Stage 3 — 13-3/8" Casing
Annulus Washout
1. Upon completion of cementing,
open the washports by rotating the
casing string 7 to 8 turns to the right. 13-3/8" Landing/Pup
During this operation, balance the Joint
running string weight such that the
Running Tool is unloaded, the cas-
ing will rise approximately 2 inches.

2. Pump sea water or drill fluid down 13-3/8" Running Tool


through the casing string until re- Rotate Running
turns are clear of cement. Continue Tool to the Right
flushing the area 2 times that of the
mudline to surface annular volume
has been displaced. During this
process, maintain high pump rates
and a pressure of 400 to 500 psi.

3. Close the washports by rotating the


casing string to the left 7 to 8 turns
when the torque builds up, continue
applying torque smoothly. Final run-
ning torque should be between 13-3/8" Hanger
4,500 and 5,000 ft lbs. During this
operation, balance the running string
weight such that the Running Tool
is unloaded. The casing string will
descend 2 inches. If the casing
string starts to rise this means a
casing connection is backing out. In
this event carry out the contingency
plan detailed in this Stage.

4. Pressure test the casing string


through the cementing head to 80%
of casing burst pressure or as indi-
cated by the company representa-
tive.
RP020741

WARNING: Do not exceed the working


pressure of the equipment as referenced
in the chart in the back of this manual.

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 28 Houston, Texas
Stage 3 — 13-3/8" Casing
Contingency: Unable to
Close Washports on 13-3/
8" Running Tool or Test
Fails

1. If the casing connections should


start backing out, rotate the casing
string to the right until the Running
Tool is released from the Hanger,
13-3/8" Landing/Pup
this will be a maximum of 14 turns.
Joint
(Mark the casing clearly prior to re-
covery). The running string should
be balanced during this operation
such that the Running Tool is un-
loaded. 13-3/8" Running Tool
Rotate Running
2. Recover the Running Tool to the Tool to the Right
surface visually inspect the seals,
sealing areas and threaded areas.

3. Replace the o-rings. Apply a light


coat of clean seawater resistant
lubricant.

NOTE: Do Not apply Pipe Dope or other


metal based compounds to the Hanger/
Running Tool thread connection.

4. Rerun the Running Tool on the cas- 13-3/8" Hanger


ing string torqued to the maximum
allowable torque.

5. When the Running Tool is 5 feet


from the Hanger top slow the rate of
descent and stab the Running Tool
into the Hanger. (Watch the casing
mark carefully)

6. Land the Running Tool into the


Hanger and rotate to the left, balanc-
ing the weight as the Running Tool
moves down such that it is unloaded.
It will take 13 to 14 turns to make up
and will descend 4 to 5 inches. Final
torque should be 5,000 ft lbs maxi- RP020742
mum.

7. Pressure test the casing string


through the cement head to 80% of Post-Operational Care
casing burst pressure, or as indi-
1. If the 13-3/8" running Tool is retrieved from the well, clean the Tool with fresh
cated by the company representa-
water and apply a liberal amount of sea water resistant grease.
tive.
2. Replace the thread protector in the box connection.
WARNING: Do not exceed the working 3. Install the protector provided on the running threads of the Tool.
pressure of the equipment as referenced
in the chart in the back of this manual.

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 29
Stage 3 — 13-3/8" Casing
SAFETY NOTE: Always wear proper PPE (Personal Protective Equipment) especially gloves to handle
and install the slip type casing hanger.

1. Reconfirm the Casing OD and grade.


Remove and clean loose scale from
Casing OD.
Casing Hanger 'SB-3A'
Packoff
2. Verify Slip Bowl taper is smooth,
clean with no corrosion and dam- Rubber
age free.

3. Disassembly of the Hanger to re-


orient the slips is not required.
Slip Retainer
4. Handles are not removed when
setting Slips.
Latch Screw
Screw
Hang Off the Casing Slips
1. Run the 13-3/8" casing and cement
as required. Guide Pin

WARNING: Ensure that the casing is


centralized. Hanger clearances are small RP970458
and centering must be accurate.

Casing Hanger
2. Drain the BOP and Casing Head
bowl through its side outlet. Leave Remove Slip
the valve open until the Casing Retaining
Hanger is set. Screws

3. There are two methods used to in-


stall the Casing Hanger: Support Boards
• from the rig floor through a full
opening BOP stack, provided
no casing collars are between
the rig floor and the Head
RP000575
• underneath the BOP stack, pro-
vided the well is safe and under
control. This option allows the 5. Remove the two latch screws and handles, separating the Hanger halves.
Hanger bowl to be inspected
and thoroughly washed prior to 6. Place two boards against the casing to support the Hanger.
the Hanger Installation.
7. Wrap the Hanger around the casing and replace the latch screws and handles.
4. Examine the Casing Hanger (Item
B10). Verify the following: 8. Verify that the seal element is 1" thick and is not compressed beyond the OD
• the packoff rubber is in good of the Hanger. If it is, loosen the cap screws in the top of the Hanger. The seal
condition MUST NOT BE COMPRESSED prior to slacking off casing weight onto the
Hanger.
• all screws are in place and in-
tact
9. Loosen the slip retainer screws on the OD of the slip bowl one turn. These
• bore and threads are clean and screws hold the slips in the retracted position. The slips will NOT set unless
in good condition these screws are loosened before the Hanger is placed in the Head.
• slips are intact, clean, undam- 10. Grease the Casing Hanger body.
aged

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 30 Houston, Texas
Stage 3 — 13-3/8" Casing
11. Remove the support boards and
lower the hanger into the Casing
Rough Cut
Head bowl, using a cat-line to cen-
ter the casing, if necessary.

12. Pull tension on the casing to the


desired hanging weight (minimum
15,000 lbs to energize the packoff). 1/8" x 45° 3/16"
13. Slack off on the casing. A sharp Approximately
decrease on the weight indicator 24.00" 3/8"
will signify that the Hanger has taken
weight and is supporting the cas-
ing.
6.00" Final Cut
± 1/8"
WARNING: Because of the circumferen-
tial marks created on the slip bowl inside
diameter during the setting process; it is
not recommended to reset an 'SB' slip
assembly after weight has been ap-
plied. Prior to resetting the 'SB' slips they
should be sent to a Cameron facility for
evaluation and possible repair.

14. Rough cut the casing approximately


24" above the top of the Casing
Head and move the excess casing RP021175
and BOP out of the way.

NOTE: Always physically measure the


bottom prep of the next component to be
installed prior to making the final casing
cut.

15. Final cut the casing at 6" ± 1/8"


above the top of the Casing Head
flange. Place a 3/8" x 3/16" bevel on
the casing stub and remove all burrs
and sharp edges.
NOTE: The ID edge of the casing may be
ground slightly to allow drill pipe and
casing collars to pass smoothly.

16. Fill the void above the Casing Hanger


with clean oil to the top of the Casing
Head.

WARNING: DO NOT overfill the void. Oil


that becomes trapped under the ring
gasket will prevent formation of a good
seal.

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 31
Stage 3 — 13-3/8" Casing
Installing the Casing Spool Casing Spool 'S-11'
1. Examine the Casing Spool (Item 13-5/8" 5M x 20-3/4" 3M
C1). Verify the following:
• bore is clean and free of de-
bris
• all seal areas are clean and
undamaged
• P seals are properly installed
and undamaged
• all fittings and peripheral
equipment are intact and un-
damaged

2. Orient the Spool as illustrated.


'P' Seals
3. Wipe the ID of the P seal and the RP040989

OD of the casing stub with a light


oil.

WARNING: Excessive oil or grease may


prevent a good seal from forming.

4. Clean the mating ring grooves of


the Casing Head and Casing
Spool.

5. Install the RX-74 Ring Gasket (Item


B9) in the ring groove of the Head.

6. Orient the Casing Spool so the


outlets are in proper position and
carefully lower it over the casing
stub.

WARNING: Do not damage the P Seal or


its sealing ability will be impaired!

7. Make up the connection with the


Studs and Nuts tightening them in
an alternating cross pattern to the
torque referenced in the chart in the RP040990

back of this manual.

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 32 Houston, Texas
Stage 3 — 13-3/8" Casing
5. Reinstall both fittings.
Energize 'P' Seal Remove Fittings Energize 'P' Seals Remove Fitting
and Bleed and Inject Plastic
1. Locate the two injection ports on the
Casing Head for energizing the up-
per P seal.

2. Remove the pipe plug from both


ports.

3. Remove the check valve from one


port only. This port becomes the RP040974
bleeder port. The other port is the
injection port. 5. Reinstall the check valve and pipe 7. Once the packing pressure has sta-
plug into the bleeder port and con- bilized, carefully bleed off the pres-
4. Install the plastic packing injection tinue to inject packing not to exceed sure and remove the injection gun.
gun (with a pressure gauge) to the 80% of the collapse pressure of
injection port and inject packing until the casing. 8. Replace the pipe plug in the injec-
a constant stream comes from the tion port.
bleeder port. 6. Hold and monitor the injection pres-
sure until it has stabilized. 9. Repeat this procedure to energize
the lower P Seal.

Test Between the Seals


1. Locate the two autoclave ports on
the Spool lower flange. Test Seals
Remove Pipe Plug
and Check Valve Remove Pipe Plug
2. Remove both fittings. and Inject Test Fluid and Check Valve
and Monitor
3. Install a test pump to the port for
testing between the P seals and
inject test fluid to either 3000 psi or
80% of casing collapse-whichever
is less. RP040987

4. Monitor the open flange test port for


6. Once a satisfactory test is achieved, carefully bleed off test pressure and
signs of leakage.
remove test pump.
5. Hold and monitor test pressure for
fifteen minutes or as required by NOTE: Do Not reinstall the fittings.
Drilling Supervisor.

Test the Connection


1. Install a test pump to the port for
testing the connection and inject Remove Pipe Plug Test Connection
test fluid to either 3000 psi or 80% and Check Valve
Remove Pipe Plug
and Monitor
of casing collapse-whichever is and Check Valve
and Inject Test Fluid
less.

2. Monitor the open port used to test


between the P seals.

3. Hold and monitor test pressure for RP040988

fifteen minutes or as required by


Drilling Supervisor. 4. Once a satisfactory test is achieved, carefully bleed off test pressure and
remove the test pump.

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 33
Stage 4 — 9-5/8" Casing
Test the BOP Stack
McEvoy Type W Test Plug
Immediately after making up the BOP stack and periodically
during the drilling of the hole for the next casing/tubing string,
the BOP stack (connections and rams) must be tested.
4-1/2"
1. Make up the BOP stack to the Head/Spool using a spare Box
ring gasket. 1/2" LP
Weephole
2. Examine the Test Plug (Item ST9). Verify the following:
Pipe Plug
• elastomer(s) seal is in place and undamaged
• all threads are clean and undamaged
• pipe plug is properly installed (if necessary)

3. Orient the Tool with the pin connection down. 'WQ' Seal

4. Make up a joint of drill pipe to the Tool.

5. Wipe the WQ seal of the Tool, with a light coat of oil or


grease.

6. Ensure the lockscrews, if applicable, of the Head/Spool


are fully retracted from the bore.

NOTE: The Type W Test Plug does not require lockscrews to


energize the seal.

7. Open the annulus valve of the Head/Spool. 4-1/2"


8. Slowly lower the Test Plug through the BOP and riser until Pin
RP001883
it lands on the load shoulder in the Head/Spool.

9. Close the BOP rams on the drill pipe and test to 5,000 psi
maximum. Landing Joint

NOTE: In the event the Test Plug is to be installed in the drill


string, refer to the chart in the back of this manual for maximum
hanging loads for the desired test pressure.

10. Monitor the annulus valve for signs of pressure.

11. After a satisfactory test, close the annulus valve, release


the test pressure and open the rams.

12. Remove as much fluid from the BOP stack as possible


per rig procedure. 11" Test Plug

13. Retrieve the Test Plug slowly to avoid damage to the seal.
RP001818
NOTE: It may be necessary to open the annulus valve when
starting to retrieve the Test Plug to relieve and vacuum that may
occur.

14. Clean, grease and store the Tool as required.


15. Repeat this procedure as required during drilling opera-
tions.

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 34 Houston, Texas
Stage 4 — 9-5/8" Casing
WARNING: Always use a Wear Bushing while drilling to McEvoy Wear Bushing
protect the load shoulder from damage by the drill bit or rotating Running Tool
Set Screw
drill pipe. The Wear Bushing must be retrieved prior to 4-1/2" IF
installing a Test Plug or running the casing. Box

Run the Wear Bushing Before Drilling


Lift Lug
1. Examine the Running Tool (Item ST10). Verify the follow-
ing:
• bore is clean and free of debris
• threads are clean and undamaged
• lift lugs are properly installed

2. Orient the Tool with the drill pipe box facing up.

3. Make up a joint of drill pipe to the top of the Tool. 4-1/2" IF J-Slot
Pin
4. Examine the Wear Bushing (Item ST11). Verify the follow- McEvoy Wear Bushing Stop Lug
ing:
• bore is clean and free of debris Optional
O-Ring
• stop lugs are properly installed
• J-slots are clean and free of debris
• o-ring, if required, is properly installed and undam-
aged

5. Lower the Tool into the Wear Bushing and rotate 1/4 turn
clockwise.

6. Ensure the lockscrews, if applicable, are fully retracted


from the bore of the Head/Spool.

7. Wipe the o-ring of the Wear Bushing, if applicable, with a


RP001869
light coat of oil or grease.

8. Slowly lower the entire Tool/Wear Bushing Assembly


Landing Joint
through the BOP until it lands on the load shoulder in the
Head/Spool.
BOP Stack
9. Run in two lockscrews, if applicable, 180° apart to hold the
Wear Bushing in place.
Run in
Lockscrews
10. Disengage the Tool from the Wear Bushing by rotating the
drill pipe counterclockwise 1/4 turn and lifting straight up.
Wear Bushing
11. Drill as required.
Running Tool

RP001820

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 35
Stage 4 — 9-5/8" Casing
Retrieve the Wear Bushing
Landing Joint
After Drilling
O-Ring Removed
1. Make up the Running Tool to the drill from Wear Bushing
pipe. when Lockscrews
are Used

2. Slowly lower the Tool onto the Wear


Bushing. Retract
Lockscrews
3. Rotate the Tool clockwise until the
drill pipe drops approximately 2".
This indicates the lugs have aligned Wear Bushing
with the Wear Bushing slots.

4. Slack off all weight to make sure the


Running Tool
Tool is down and rotate it clockwise
1/4 turn to fully engage the lugs in RP001882
the Wear Bushing.

5. Retract the lockscrews, if applicable.

6. Slowly retrieve the Wear Bushing


and remove it and the Tool from the
drill string. Clean, grease and store
the Tool and Wear Bushing.

NOTE: McEvoy Wear Bushing Running


Tools and Wear Bushings, using lift lugs
and J-slots, are all of the same basic
configuration and are all run in the same
fashion, depending on the whether the
Head/Spool is equipped with lockscrews
or not.

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 36 Houston, Texas
Stage 4 — 9-5/8" Casing
Examine the 9-5/8"
Running Tool 9-5/8" C-15-EX Casing Hanger
1. Examine the 9-5/8" Mudline Hanger Running Tool
Running Tool (Item ST3). Verify the
following: 13-3/8" Casing
• bore is clean and free of debris
Thread
• all threads are clean and un-
damaged
• o-rings are properly installed 10.56" Test Port
and undamaged
• washports are clean and un-
Secondary Metal
obstructed 12.15" Seal Area
Maximum
• secondary metal seal area is O-Rings
clean and undamaged

NOTE: Typically the C-15-EX Mudline Washports


Hanger Running Tool has a pup joint
30.31"
made up and Bakerlocked into the top of
it onshore.
O-Ring
2. Orient the Tool as illustrated. 8.80"
Minimum

Left Hand
Running Threads

RP020743

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 37
Stage 4 — 9-5/8" Casing
Examine the 9-5/8" Hanger
1. Examine the 9-5/8" Mudline Hanger
(Item A4). Verify the following:
9-5/8" C-15-EX Casing Hanger
• bore is clean and free of debris Seal Area
• all threads are clean and un-
damaged
• split landing ring is properly
installed, retained and undam- Right Hand
aged Tieback Threads
• split landing ring area is clean
and free of debris Left Hand
• metal tieback seal area is clean
Running Threads
and undamaged

NOTE: Typically the C-15-EX Mudline


12.23"
Metal Seal Area
Hanger has a pup joint made up and for Tieback Tool
Bakerlocked into the bottom of it on- Maximum
50.12"
shore.
Load Ring
2. Orient the Hanger as illustrated.
8.80"
Minimum Split Landing Ring

9-5/8" Casing Thread

RP030159

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 38 Houston, Texas
Stage 4 — 9-5/8" Casing
Onshore Preparation
1. Ensure the threads of both the Running
9-5/8" Landing/Pup
Tool and Hanger are clean and free of
Joint
debris.

2. Wipe the o-ring and threads of the Run-


ning Tool with a light coat of seawater 9-5/8" Running Tool
resistant grease.

WARNING: Do not use pipe dope or other metal


based compounds on the Hanger/Running
Tool connection.

9-5/8" Hanger
3. Make up the Running Tool to the Hanger
by sliding the Running Tool into the Hanger
and Rotating the Tool to the left 13 to 14
turns and torque to between 2,500 ft lbs.

4. Pressure test the Tool/Hanger interface


through the test port on the Running Tool
to 80% of the casing burst.
60.76"
WARNING: Do not exceed the working pres-
sure of the equipment as referenced in the
chart in the back of this manual.

Alternately, blanking caps may be installed to


either end of the Assembly and a full body test
may be performed to 80% of the casing burst
pressure.

NOTE: When fully assembled the Hanger/Tool


assembly will be the same length as a stan-
dard joint of casing or to customer specifica-
tions.

5. Once a successful pressure test is com-


plete, replace the fitting in the test port, if 9-5/8" Casing
applicable.

6. Place a single, permanent paint mark RP030160


across the Hanger/Tool interface to en-
sure the Hanger and Tool are properly
made up. Offshore Preparation
1. Inspect the entire assembly, prior to handling and verify the following:
• all threads are clean and undamaged
• paint mark across the Hanger/Tool interface is properly aligned
• thread protectors are properly installed and may be removed when
required
• all casing connections are properly made up

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 39
Stage 4 — 9-5/8" Casing
Clean Out the 13-3/8" Split Landing Ring
Profile 13-3/8" Clean Out Tool
1. Examine the Clean Out Tool (Item ST4). Verify the follow-
ing:
• threads are clean and undamaged 4-1/2" IF
• bore is clean and free of debris Box
• washports are clean and unobstructed
• wire rope scrapers are of adequate length

2. Orient the Tool as illustrated.

Washports
108.00"

Wire Rope
12.00" Scrapers

14.38"

RP941643

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 40 Houston, Texas
Stage 4 — 9-5/8" Casing
3. Make up a landing joint to the top of the Tool.

4. Lower the Tool into the well and spot it at the expected
Hanger landing profile.

5. Pump through the drill pipe while rotating the Tool to clean
out the profile and casing up to (5) five feet on either side 13-3/8" Running Tool
of the expected landing profile.

6. Once the profile is thoroughly cleaned, retrieve the Tool to


the rig floor.

7. Clean the Tool with fresh water and coat it liberally with a
sea-water resistant grease.

13-3/8" Hanger

13-3/8" Clean
Out Tool

Wire Rope Scrapers

13-3/8" Casing/Pup
Joint

RP020787

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 41
Stage 4 — 9-5/8" Casing
Install the Hanger
1. At the appropriate point in the casing string bring the
assembly up the V-door such that the box connection is 9-5/8" Landing/Pup
up. Joint

2. Remove the thread protector from the box connection.


9-5/8" Running Tool
3. Carefully lift the assembly into the vertical position on the
rig floor.

NOTE: As the assembly is being lifted, visually verify the paint


mark is still properly aligned.

4. Remove the thread protector from the pin connection.

5. Make up the connection to the casing in the rig floor to the 9-5/8" Hanger
thread manufacturer's recommended optimum torque.

6. Release the casing from the floor slips and lower the
assembly to an elevation comfortable for a final inspec-
tion.

NOTE: At this point, verify the paint mark is still properly aligned.
In the event the paint mark has become misaligned during
handling or torquing, rotate the Running Tool to the right 7 to
8 turns to expose the washports. Inspect the o-rings and
retighten the connection to between 4,500 and 5,000 ft lbs.
The connection may be retested if required through the test
port to 80% of the burst of the casing as previously described.

WARNING: Do not exceed the working pressure of the equip-


ment as referenced in the chart in the back of this manual.

NOTE: It is recommended that no centralizers be run above the


Tool/Hanger assembly.

9-5/8" Casing

RP030161

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 42 Houston, Texas
Stage 4 — 9-5/8" Casing
7. Make up a joint of casing to the top
of the assembly to the thread manu-
facturers recommended optimum 13-3/8" Landing/Pup
torque. Joint

9-5/8" Landing/Pup
8. Release the assembly from the rig Joint
floor and carefully lower it into the
well. 13-3/8" Running Tool

9. Run the remaining joints in a nor-


mal manner, measuring the casing
as it is run in the hole.

10. At approximately 10 feet from the


anticipated landing point, slow the
rate of descent.

11. Lower the 9-5/8" Hanger through


the 13-3/8" Hanger until the split 4.39"
Above the Top
landing ring on the 9-5/8" Hanger
of the 30" Mudline 13-3/8" Hanger
identifies and engages the internal Sub Landing Shoulder
profile in the 13-3/8" Hanger. 9-5/8" Running Tool

12. Continue to lower the 9-5/8 Hanger


an additional 3" until the full string
weight is suspended.
20" Casing/Pup Joint

NOTE: In the event the split landing ring


on the 9-5/8" Hanger does not engage 9-5/8" Hanger

the profile in the 13-3/8" Hanger, retrieve


the 9-5/8" above the 13-3/8" Hanger and
lower it through the split landing ring
profile in the 13-3/8" Hanger again at a
slower rate of descent.

13. Cement as required.

Post-Operational Care
1. If the 9-5/8" Running Tool is re-
trieved from the well, clean the Tool
13-3/8" Casing/Pup
with fresh water and apply a liberal Joint
amount of sea water resistant
grease.
9-5/8" Casing
2. Replace the thread protector in the
box connection. RP030162

3. Install the protector provided on the


running threads of the Tool.

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 43
Stage 4 — 9-5/8" Casing
Annulus Washout
1. Upon completion of cementing,
open the washports by rotating the
casing string 7 to 8 turns to the right.
During this operation, balance the
running string weight such that the
Running Tool is unloaded, the cas-
ing will rise approximately 4 to 5
inches.

2. Pump sea water or drill fluid down


through the casing string until re-
turns are clear of cement. Continue
flushing the area 2 times that of the
mudline to surface annular volume
has been displaced. During this
process, maintain high pump rates 9-5/8" Running Tool
and a pressure of 400 to 500 psi.

3. Close the washports by rotating the


casing string to the left 7 to 8 turns
when the torque builds up, continue
applying torque smoothly to between
4,500 and 5,000 ft lbs. During this
operation, balance the running string Washports Exposed
weight such that the Running Tool Rotate Running
is unloaded. The casing string will Tool to the Right
descend 4 to 5 inches. If the casing
string starts to rise this means a
casing connection is backing out. In
this event carry out the contingency
plan detailed in this Stage.

4. Pressure test the casing string 9-5/8" Hanger


through the cementing head to 80%
of casing burst pressure or as indi-
cated by the company representa-
tive.

WARNING: Do not exceed the working


pressure of the equipment as referenced
in the chart in the back of this manual.

RP030163

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 44 Houston, Texas
Stage 4 — 9-5/8" Casing
Contingency: Unable to Close Washports
on 9-5/8" Running Tool or Test Fails

1. If the casing connections should start backing out, rotate 9-5/8" Running Tool
the casing string to the right until the Running Tool is
released from the Hanger, this will be a maximum of 14
turns. (Mark the casing clearly prior to recovery). The
running string should be balanced during this operation
such that the Running Tool is unloaded.

2. Recover the Running Tool to the surface visually inspect


the seals, sealing areas and threaded areas.

3. Replace the o-rings. Apply a light coat of clean seawater


resistant lubricant.

NOTE: Do Not apply Pipe Dope or other metal based com-


pounds to the Hanger/Running Tool thread connection.

4. Rerun the Running Tool on the casing string torqued to Rotate Running
the maximum allowable torque. Tool to the Right

5. When the Running Tool is 5 feet from the Hanger top slow
the rate of descent and stab the Running Tool into the
Hanger. (Watch the casing mark carefully)
9-5/8" Hanger
6. Land the Running Tool into the Hanger and rotate to the
left, balancing the weight as the Running Tool moves
down such that it is unloaded. It will take 13 to 14 turns
to make up and will descend 4 to 5 inches. Final torque
should be between 4,500 and 5,000 ft lbs.

7. Pressure test the casing string through the cement head


to 80% of casing burst pressure, or as indicated by the
company representative.

WARNING: Do not exceed the working pressure of the equip-


RP030164
ment as referenced in the chart in the back of this manual.

Post-Operational Care
1. If the 9-5/8" running Tool is retrieved from the well, clean
the Tool with fresh water and apply a liberal amount of sea
water resistant grease.

2. Replace the thread protector in the box connection.

3. Install the protector provided on the running threads of the


Tool.

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 45
Stage 4 — 9-5/8" Casing
SAFETY NOTE: Always wear proper PPE (Personal Protective Equipment) especially gloves to handle
and install the slip type casing hanger.

1. Reconfirm the Casing OD and grade.


Remove and clean loose scale from Casing Hanger 'SB-3A'
Casing OD.
Packoff
2. Verify Slip Bowl taper is smooth, Rubber
clean with no corrosion and dam-
age free.

3. Disassembly of the Hanger to re-


orient the slips is not required.
Slip Retainer
4. Handles are not removed when Latch Screw
setting Slips.
Screw
Hang Off the Casing Slips
1. Run the 9-5/8" casing and cement
as required.
Guide Pin

WARNING: Ensure that the casing is RP970458


centralized. Hanger clearances are small
and centering must be accurate.

2. Drain the BOP and Casing Head Casing Hanger


bowl through its side outlet. Leave
the valve open until the Casing Remove Slip
Hanger is set. Retaining
Screws
3. There are two methods used to in-
stall the Casing Hanger:
Support Boards
• from the rig floor through a full
opening BOP stack, provided
no casing collars are between
the rig floor and the Head
.
• underneath the BOP stack, pro- RP000575
vided the well is safe and under
control. This option allows the
5. Remove the two latch screws and handles, separating the Hanger halves.
Hanger bowl to be inspected
and thoroughly washed prior to 6. Place two boards against the casing to support the Hanger.
the Hanger Installation.

4. Examine the Casing Hanger (Item 7. Wrap the Hanger around the casing and replace the latch screws and handles.
C9). Verify the following:
8. Verify that the seal element is 1" thick and is not compressed beyond the OD
• the packoff rubber is in good of the Hanger. If it is, loosen the cap screws in the top of the Hanger. The seal
condition MUST NOT BE COMPRESSED prior to slacking off casing weight onto the
• all screws are in place and in- Hanger.
tact 9. Remove the slip retainer screws on the OD of the slip bowl. These screws hold
• bore and threads are clean and the slips in the retracted position. The slips will NOT set unless these screws
in good condition are removed before the Hanger is placed in the Head.

• slips are intact, clean, undam- 10. Grease the Casing Hanger body.
aged

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 46 Houston, Texas
Stage 4 — 9-5/8" Casing
11. Remove the support boards and
lower the hanger into the Casing Rough Cut
Spool bowl, using a cat-line to cen- 1/8" x 45° 3/16"
ter the casing, if necessary.

12. Pull tension on the casing to the 3/8"


desired hanging weight (minimum
15,000 lbs to energize the packoff). Approximately
24.00"
13. Slack off on the casing. A sharp
decrease on the weight indicator Final Cut
will signify that the Hanger has taken
Measurement
weight and is supporting the cas- ± 1/8"
ing.

WARNING: Because of the circumferen-


tial marks created on the slip bowl inside
diameter during the setting process; it is
not recommended to reset an 'SB' slip
assembly after weight has been ap-
plied. Prior to resetting the 'SB' slips they
should be sent to a Cameron facility for RP040991

evaluation and possible repair.

14. Rough cut the casing approximately


24" above the top of the Casing
Head and move the excess casing
and BOP out of the way.

NOTE: Always physically measure the


bottom prep of the next component to be
installed prior to making the final casing
cut.

NOTE: Do not make final cut until the


bottom prep of the next component to be
installed is physically measured.

NOTE: The ID edge of the casing may be


ground slightly to allow drill pipe and
casing collars to pass smoothly.

15. Fill the void above the Casing Hanger


with clean oil to the top of the Casing
Head.

WARNING: DO NOT overfill the void. Oil


that becomes trapped under the ring
gasket will prevent formation of a good
seal.

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 47
Stage 4 — 9-5/8" Casing
Installing the Casing Spool
Spool 'S-11'
1. Examine the Casing Spool (Item 13-5/8" 5M x 11" 10M
C10). Verify the following:
• bore is clean and free of de-
bris
• all seal areas are clean and
undamaged
• T seals are properly installed
and undamaged
• all fittings and peripheral
equipment are intact and un-
damaged

2. Orient the Spool as illustrated.

3. Wipe the ID of the T seal and the OD


of the casing stub with a light oil.

WARNING: Excessive oil or grease may


prevent a good seal from forming.

4. Clean the mating ring grooves of


the Casing Head and Casing
Spool.
9-5/8 'T' Seals
5. Install the BX-160 Ring Gasket
(Item C11) in the ring groove of the
Head.

6. Orient the Casing Spool so the


outlets are in proper position and
carefully lower it over the casing
stub.

WARNING: Do not damage the 'T' Seals


or their sealing ability will be impaired!

7. Make up the connection with the


Studs and Nuts tightening them in
an alternating cross pattern to the
torque referenced in the chart in the
back of this manual.

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 48 Houston, Texas
Stage 4 — 9-5/8" Casing
Test Between the Seals Seal Test
1. Locate the ports on the Spool lower
flange for testing between the T seals
and testing the flange connection
and remove the fittings.

2. Install a test pump to the uppermost


seal test port and inject test fluid to
either the maximum rated working
pressure of the flanges or 80% of Remove
casing collapse-whichever is less. Fitting
and Inject
Test Fluid
3. Monitor the open flange test port for
signs of leakage past the lower seal.
RP000868
4. Hold and monitor test pressure for
fifteen minutes or as required by
Drilling Supervisor.

5. Once a satisfactory test is achieved,


carefully bleed off test pressure and
remove test pump.

NOTE: Do Not reinstall these fittings,


they will be used during the connection
test.

Test the Connection Flange Test


1. Locate the port on the Spool lower
flange for testing the connection.

2. Install a test pump and inject test Monitor


fluid into the connection test port to
either the maximum rated working
pressure of the flanges or 80% of
casing collapse-whichever is less.

3. Monitor the open port used to test Remove


between the T seals. Fitting
and Inject
4. Hold and monitor test pressure for Test Fluid

fifteen minutes or as required by RP000869


Drilling Supervisor.

5. Once a satisfactory test is achieved,


carefully bleed off test pressure and
remove the test pump.

6. Reinstall both fittings.

NOTE: Not all injection and testing port


configurations are the same and should
be handled accordingly.

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 49
System Drawing — Section 2 — Abandonment

48.66"

30.35" All Dimensions are


from the Top of the
30" Mudline Sub
8.28" Landing Shoulder

30" Casing

20" Casing
13-3/8" Casing

9-5/8" Casing RP040996

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 50 Houston, Texas
Stage 1 — Abandon the 9-5/8" Casing
Examine the T/A Cap Running Tool Examine the 9-5/8" T/A Cap
1. Examine the T/A Cap Running Tool (Item AT1). Verify the 3. Examine the 9-5/8" T/A Cap (Item AT4). Verify the follow-
following: ing:
• threads are clean and undamaged • threads are clean and undamaged
• centralizers are properly installed and retained • o-rings are properly installed and undamaged
• o-rings are properly installed and undamaged • poppet is properly installed, undamaged and moves
freely
• stinger is properly installed and secure
• spring and spring retainer are properly installed and
• j-slot profile is clean and unobstructed
secure
2. Orient the Tool as illustrated. • lift lugs are properly installed and secure

4. Orient the Cap as illustrated.

T.A. Cap or Trash Cover


Running Tool 9-5/8" C-15-EX T/A Cap

Lift Lug
6-5/8" Regular

Stinger

Poppet
Centralizer
Spring
Spring Retainer

22.30" O-Rings
(2 req'd) O-Rings
34.25"
11.57"
Maximum Left Hand
Double Thread
J-Slots

O-Ring

12.02"
MAX OD RP020764
RP020763

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 51
Stage 1 — Abandon the 9-5/8" Casing
5. Balancing the weight of the 9-5/8"
casing string such that it is un-
loaded, rotate the Tool to the right
13 to 14 full turns to release it from
the 9-5/8" Hanger.

NOTE: It may require torque of approxi-


mately 10,000 ft lbs to initially break the
Tool free of the Hanger.
Rotate Running
6. Retrieve the 9-5/8" Running Tool Tool to the Right
and casing to the rig floor.

7. Clean the Tool with fresh water and


apply a liberal coat of sea-water
resistant grease as necessary.

8. Replace the thread protectors onto


the casing and running threads.
9-5/8" Running Tool

9-5/8" Hanger

RP040992

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 52 Houston, Texas
Stage 1 — Abandon the 9-5/8" Casing
9. Make up a landing joint to the top of the T/A
Cap Running Tool.

10. Make up the 9-5/8" T/A Cap to the running


tool by lowering the tool onto the cap and
rotating 45 degrees to the right. The tool will
move down 2 inches. Rotate an additional Landing Joint
45 degrees to right. This fully engages the
running tool and depresses the internal back
pressure valve.

11. Run the assembly into the hole on drill pipe


until the T/A Cap is 5 feet above the hanger.
Slow the rate of descent and tag hanger.

12. Balancing the weight of the string such that


the Cap is unloaded, rotate the Tool to the left
13 to 14 turns and torque the Cap to 2,500 ft
lbs maximum.

13. Maintaining a neutral weight, rotate the Tool 9-5/8" T/A Cap
back to the right 45 degrees. Running Tool

14. Apply test pressure of 80% of casing burst


through drill pipe (Or to a pressure specified
by the company representative).

WARNING: Do not Exceed the rated working pres-


sure of the equipment per the chart in the back of 9-5/8" Hanger
this manual.

15. If a pressure drop is observed, monitor the


fluid level in the 13-3/8" x drill pipe annulus. If
the annulus flows, the seals are likely to be
faulty. If so, rotate the landing string 13 to 14
turns to the right and retrieve the T/A Cap
back to the surface. Replace o-ring seals
and re-run. Also, check and replace, if nec-
essary, the T/A Cap Running Tool seals.

16. Upon completion, turn drill pipe string 45


degrees to left and lift the string approxi-
mately 2 inches until weight picks-up. Turn a
further 45 degrees to left. The T/A Cap run-
ning tool will now disengage with a straight
pull.

17. Retrieve the Tool to the rig floor.

18. Clean with fresh water and apply a liberal


amount of sea-water resistant grease as re-
quired.
RP040993

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 53
Stage 2 — Abandon the 13-3/8" Casing
Examine the T/A Cap Running Tool Examine the 13-3/8" T/A Cap
1. Examine the T/A Cap Running Tool (Item AT1). Verify the 3. Examine the 13-3/8" T/A Cap (Item AT3). Verify the
following: following:
• threads are clean and undamaged • threads are clean and undamaged
• centralizers are properly installed and retained • o-rings are properly installed and undamaged
• o-rings are properly installed and undamaged • poppet is properly installed, undamaged and moves
freely
• stinger is properly installed and secure
• spring and spring retainer are properly installed and
• j-slot profile is clean and unobstructed
secure
2. Orient the Tool as illustrated. • lift lugs are properly installed and secure

4. Orient the Cap as illustrated.

T.A. Cap or Trash Cover 13-3/8" C-15-EX T/A Cap


Running Tool
Lift Lug

6-5/8" Regular

Stinger Poppet
Spring
Spring Retainer
Centralizer

O-Rings
35.00"
22.30" O-Rings
(2 req'd) Left Hand
16.00" Thread
Maximum

Double
J-Slots
O-Ring

RP020765

12.02"
MAX OD RP020764

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 54 Houston, Texas
Stage 2 — Abandon the 13-3/8" Casing
5. Balancing the weight of the 13-3/8"
casing string such that it is un-
loaded, rotate the Tool to the right
13 to 14 full turns to release it from
the 13-3/8" Hanger.

NOTE: It may require torque of approxi-


mately 10,000 ft lbs to initially break the
Tool free of the Hanger.

6. Retrieve the 13-3/8" Running Tool


and casing to the rig floor. Rotate Running
Tool to the Right

7. Clean the Tool with fresh water and


apply a liberal coat of sea-water
resistant grease as necessary.

8. Replace the thread protectors onto 13-3/8" Running Tool


the casing and running threads.

9-5/8" T/A Cap

9-5/8" Hanger

RP040994

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 55
Stage 2 — Abandon the 13-3/8" Casing
9. Make up a landing joint to the top of
the T/A Cap Running Tool.

10. Make up the 13-3/8" T/A Cap to the


running tool by lowering the tool
onto the cap and rotating 45 de-
grees to the right. The tool will
move down 2 inches. Rotate an
additional 45 degrees to right. This
fully engages the running tool and
depresses the internal back pres- Landing Joint
sure valve.

11. Run the assembly into the hole on


drill pipe until the T/A Cap is 5 feet
above the hanger. Slow the rate of
descent and tag hanger. 13-3/8" T/A Cap
Running Tool
12. Balancing the weight of the string
such that the Cap is unloaded, ro-
tate the Tool to the left 13 to 14 13-3/8" T/A Cap
turns and torque the Cap to 2,500
ft lbs maximum.

13. Maintaining a neutral weight, rotate


the Tool back to the right 45 de-
grees.

14. Apply test pressure of 80% of cas-


ing burst through drill pipe (Or to a
pressure specified by the company
representative).

WARNING: Do not Exceed the rated work-


ing pressure of the equipment per the 13-3/8" Hanger
chart in the back of this manual.

15. If a pressure drop is observed,


monitor the fluid level in the 20" x
drill pipe annulus. If the annulus
flows, the seals are likely to be
faulty. If so, rotate the landing string
13 to 14 turns to the right and re-
trieve the T/A Cap back to the sur- RP040995
face. Replace o-ring seals and re-
run. Also, check and replace, if nec-
essary, the T/A Cap Running Tool 17. Retrieve the Tool to the rig floor.
seals.
18. Clean with fresh water and apply a liberal amount of sea-water resistant
16. Upon completion, turn drill pipe grease as required.
string 45 degrees to left and lift the
string approximately 2 inches until
weight picks-up. Turn a further 45
degrees to left. The T/A Cap run-
ning tool will now disengage with a
straight pull.

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 56 Houston, Texas
Stage 3 — Abandon the 20" Casing
Examine the T/A Cap Running Tool Examine the 20" Non Sealing Cap
1. Examine the T/A Cap Running Tool (Item AT1). Verify the 3. Examine the 20" Non Sealing Trash Cover (Item AT2).
following: Verify the following:
• threads are clean and undamaged • threads are clean and undamaged
• centralizers are properly installed and retained • lift lugs are properly installed and secure
• o-rings are properly installed and undamaged • bolting is secure
• stinger is properly installed and secure 4. Orient the Cap as illustrated.
• j-slot profile is clean and unobstructed

2. Orient the Tool as illustrated.

T.A. Cap or Trash Cover 20" C-15-EX Non Sealing Trash Cover
Running Tool
Lift Lug

6-5/8" Regular

Stinger

Centralizer
31.93"

22.30" O-Rings 22.67" Left Hand


(2 req'd) Maximum Thread

Double
J-Slots
RP020766

12.02"
MAX OD RP020764

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 57
Stage 3 — Abandon the 20" Casing
5. Balancing the weight of the 20" cas-
ing string such that it is unloaded,
rotate the Tool to the right 5 full
turns to release it from the 20"
Hanger.

NOTE: It may require torque of approxi-


mately 10,000 ft lbs to initially break the
Tool free of the Hanger. Rotate Running
Tool to the Right
6. Retrieve the 20" Running Tool and
casing to the rig floor. 20" Running Tool

7. Clean the Tool with fresh water and


apply a liberal coat of sea-water
resistant grease as necessary.

8. Replace the thread protectors onto


the casing and running threads.

13-3/8" T/A Cap

13-3/8" Hanger

RP020767

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 58 Houston, Texas
Stage 3 — Abandon the 20" Casing
9. Make up a landing joint to the top of
the T/A Cap Running Tool.

10. Make up the 20" Cover to the run- Landing Joint


ning tool by lowering the tool onto
the cap and rotating 45 degrees to
the right. The tool will move down 2
inches. Rotate an additional 45
degrees to right. This fully engages
20" Trash Cover
the Running Tool.
Running Tool
11. Run the assembly into the hole on
drill pipe until the Cover is 5 feet
above the hanger. Slow the rate of
descent and tag the Hanger.

12. Balancing the weight of the string 20" Trash Cover


such that the Cover is unloaded,
rotate the Tool to the left 5 turns
and torque the Cover to 2,500 ft lbs
maximum.

13. Maintaining a neutral weight, rotate


the Tool back to the right 45 de-
grees.

14. Upon completion, turn drill pipe


string 45 degrees to left and lift the
string approximately 2 inches until
20" Hanger
weight picks-up. Turn a further 45
degrees to left. The T/A Cap run-
ning tool will now disengage with a
straight pull.

15. Retrieve the Tool to the rig floor.

16. Clean with fresh water and apply a


liberal amount of sea-water resis-
tant grease as required.

RP020768

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 59
Stage 4 — Abandon the 30" Casing
Examine the 30" Trash Cover
Running Tool 30" Trash Cover
Running Tool
1. Examine the 30" Trash Cover Running Tool
(Item AT5). Verify the following:
4-1/2" IF
• threads are clean and free of debris
• lift lugs are secure and undamaged

2. Orient the Tool as illustrated.

Examine the 30" Slip Over Trash


Cover
21.75"
3. Examine the 30" Trash Cover (Item AT6). Verify
the following: 13.25"
• j-slot profile is clean and unobstructed
Lift Lugs
• vent port is clean and unobstructed

4. Orient the Cover as illustrated.

RP020792

30" Slip Over Trash Cover


J-Slot Profile

Lift Eye

38.50"
Vent Port

34.00"
24.00"

RP020793

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 60 Houston, Texas
Stage 4 — Abandon the 30" Casing
Install the 30" Trash Cover
Landing Joint
5. Cut the 30" conductor a minimum of
52" above the top of the load shoul-
der on the 30" Mudline Sub.

6. Ensure the cut is level and flat. Running Tool

7. Make up a landing joint to the top of


the Running Tool.

8. Lower the Tool into the j-slot profile


of the Cover ensuring the lift lugs of 30" Trash Cover
the Tool are aligned with the j-slots (Stab Over)
of the cover.

9. Once the Tool is lowered into the


profile rotate the Tool 1/4 turn to the
counterclockwise to fully engage the
j-slots.

10. Lower the assembly into the well


and land the Cover on the top of the
30" Conductor.

11. Disengage the Tool from the Trash


Cover by rotating the drill pipe clock-
wise 1/4 turn and lifting straight up.

52.00"
Minimum

RP020795

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 61
Injection Gun Preperation
Injection Gun Preparation
1. Maintaining the Injection Gun at ambient temperatures, prepare Test Pump and Injection Gun for injecting P seals.

2. Operate Test Pump to inject fluid into Injection gun.

3. Monitor open end of Injection Pun for signs of plastic packing.

4. After plastic packing begins to flow from open end of Injection Gun continue to inject fluid from Test Pump increasing
pressure an additional 200 to 400 psi.

5. Stop pumping Test Pump and monitor plastic packing movement and pressure on the pressure gauge.

6. Once packing has stopped flowing and the pressure gauge has stabilized observe the reading on gauge and record the
pressure.

NOTE: The pressure recorded will become "0". This is the pressure required to move the plastic packing and is not included
in the actual injection pressure.

EXAMPLE: If the plastic packing begins to flow at 900 psi and the fluid pressure from the Test Pump is increased to 1200 psi,
after allowing the pressure to fall the plastic packing and needle on the pressure gauge cease to move at 850 psi, then 850
psi becomes "0". If the flange rating is 5000 psi and 80% of casing collapse exceeds 5000 psi then the final gauge reading
when the P seal is fully energized will be 5850 psi.

NOTE: The amount of pressure required to force plastic packing to flow from the Injection Gun is dependent on several factors
including outside temperature and the plastic injection gun itself. The example given above is for illustration purposes only.

Gauge Setup
To Wellhead

Injection Gun Test Hose


Test Pump

Pressure
Rises Operate Test
Plastic Packing Pump
Flows from Injection Gun

Pressure
Falls Stop
Plastic Packing Stops Pumping
Flowing from Injection Gun

RP020799

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 62 Houston, Texas
Capacity Chart
C apacity C hart for 30" x 20" x 13-3/8" x 9-5/8" C asing Program

H anger Siz e 30" 20" 13-3/8" 9-5/8"

H anger Type N/A Soli d Shoulder Soli d Shoulder Spli t Ri ng

Service H2S H2S H2S H2S

Min ID 26.25" 17.583" 12.31" 8.803"

Max OD 30.02" 27.25" 18.51" 12.23"

R ec. B it 26 17.5" 12.25" 8.75"

Internal Yield
N/A 3,290 9,100 9,470
Pressure (psi)

Working
N/A 2,630 7,280 7,575
Pressure (psi)

N ominal
H anging N/A 2,900,000 2,770,000 1,700,000
C apacity (lbs)

Flow -B y 60.4(4) 17.5(3) 11.4/4.1(1)


N/A
R unning sq i n sq i n sq i n

Flow -B y 19.0 10.0 7.5


N/A
L an d ed sq i n sq i n sq i n

Particle Siz e N/A 1.21" .53 .36

Axial C apacity
N/A 2,123,000 1,693,000 1,329,000
R unning

1 tpi 3 tpi 3 tpi


Thread Type N/A
Left Hand Left Hand Left Hand

Full
Engagement N/A 5 13 13
by Turns

Turns to
E xp o se N/A 3 8 8
Washports

N umber of
N/A 8 8 8
Washports

D ia of
N/A 5/8" 1/2" 1/2"
Washports

2.42 1.57 1.57


Washport Area N/A
sq i n sq i n sq i n

(1) Flowby areas are for runni ng through 48/72 lb/ft 13-3/8" casi ng
(2) Flowby areas are for runni ng through 32.5/53.5 lb/ft 9-5/8" casi ng
(3) Flowby areas are for runni ng through 133 lb/ft 20" C asi ng
(4) Flowby areas are for runni ng through 30" x 1" Wall C onductor

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 63
Load Chart

Type W Test Plug Maximum Load


B ow l
Maximum Hanging Load (in 1000s lbs) at Test Pressure

Siz e Prep Pressure 0 p si 2,000 psi 3,000 psi 5,000 psi 10,000 psi 15,000 psi
2,000 to
425 348 309 232 40 N/A
10,000 psi
R
15,000 psi 691 614 575 498 306 113
7-1/16"
2,000 to
778 701 662 585 392 N/A
10,000 psi
S/SL
15,000 psi 1023 983 963 912 719 526

2,000 to
536 412 350 226 N/A N/A
5,000 psi
9"
10,000 to
N/A N/A N/A N/A 627 332
15,000 psi
S/SL
2,000 to
699 554 458 268 N/A N/A
5,000 psi

11" 10,000 to
N/A N/A N/A N/A 897 421
15,000 psi

R 885 812 776 594 N/A N/A


2,000 to
5,000 psi
1020 738 593 304 N/A N/A

13-5/8" 10,000 psi N/A N/A N/A N/A 608 N/A

15,000 psi N/A N/A N/A N/A 901 719

S/SL 2,000 to
1052 827 714 488 N/A N/A
5,000 psi
16-3/4"
10,000 psi N/A N/A N/A N/A 901 N/A

2,000 to
20" 1053 980 706 548 N/A N/A
5,000 psi

RP-001473 C-15-EX Mudline and Surface Wellhead


Draft 30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program
Page 64 Houston, Texas
Revision History

Revision History

Rev. Description Prepared by: Reviewed by: Date Released:

Proposal . 300559113
Draft M. Contreras Dennis Nguyen May 16, 2008
Houston Surface Systems Engineering

C-15-EX Mudline and Surface Wellhead RP-001473


30" x 20" x 13-3/8" x 9-5/8" 5M Casing Program Draft
Houston, Texas Page 65

You might also like