PAGE: 01 OF 22, VALDEL L&T-VALDEL ENGINEERING LIMITED PROJECT COMPANY DOCUMENT No. CONTRACT NUMBER EPC CONTRACTOR ENGG. SUBCONTRACTOR + Be127 CLUSTER WELL PLATFORM PROJECT : OIL AND NATURAL GAS CORPORATION LIMITED +s C12014 +: LARSEN & TOUBRO LIMITED ~ F&C UPSTREAM +: L8¢T-VALDEL ENGINEERING LIMITED +: C12014-74-1NT-00L DOCUMENT TITLE, +: BOLT LENGTH & JACK SCREW LENGTH REPORT r APPROVED (WIDE REV.NO) COMPANY Liv Let ONGC-oD ‘ONGC-Ow SIGNATURE, OIL & NATURAL GAS CORPORATION LIMITED, INDIA ENGINEERING LIMITED LST-VALDEL LARSEN & TOUBRO LIMITED, EXC UPSTREAM, MUMBAI, INDIA. FORINTERNAL USE, RY “s pr | ouio20i2 FOR INTERNAL USE. NP RV ev, | ATE REVISION DESCRIPTION rer, | cok, arr. PM. 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TH NUMBER OF ‘THE PAGE A INSERTION SHALL DENUMDERED WITH DECIMAL (og. INSERTION DETWEEN PAGE 10 AND 11 SHALL BE NUMBERED AS 10.1, 102.) vaca. GiantsT&T-VALDEL NGINEERING ENGINEERING 11D BOLT LENGTH & JACK SCREW PROJECT ; 3-127 CLUSTER LENGTH REPORT \WELL PLATFORM PROJECT DATE _19.083013 1, SCOPE OF DOCUMENT Bolt Length Calculation covers the bolt length for different flange bolting assemblies used in process and utility piping system BOLT LENGTH CALCULATION: Bolt length is calculated as per Appendix C ASME B 16.5. Unless otherwise noted A=24(, +t4+d)+G+F-a Where ty: Flange thickness (as pet ASME B 16.5/MSS SP 44 tables as applicable) 1: Plus tolerance for flange thickness (as per para. 7.4 ASME B16.5 for NPS < 18 43.0 mm and for NPS > 20 +5.0 mm ) d: Heavy hex nut / Jam nut thickness (as per ASME B18.2.2) G ; 3.0-mm (0.12 in.) in case of gasket thickness for raised face, male and female tongue and Groove flanges; In case of RTJ approximate distance between ring joint flanges as per Table 5 of ASME B 16.5 Table 11-5 of Mandatory Appendix TL F : Total height of facings or depth of ring joint groove for both flanges (as per ASME B 16.5 Section 6.4 for RF and Table 11-5 of Mandatory Appendix II Table C-2 for RTS) a : Zero, except where the small female face is on the end of pipe, a= 5 mum (0.19 in.) The length of the stud bolt is calculated by Ltn Where n: Negative tolerance on bolt length. (As per ASME B 16.5 Non Mandatory Appet ix -C Table C-3) 3. ADDITIONAL ALLOWANCE! ‘As per ONGC FS 2004A REV (6) Flange bolting of nominal size M40 (1'4") and above shall be subject to bolt tensioning Stud bolts shall have full continuous threads and have lengths in accordance with B16.5 with the provision that a minimum of one (1) thread and a maximum of three (3) threads outside each nut and complete with 2 nuts to facilitate bolt tens oning, Lave: Caan | | | !PROJECT : B-127 CLUSTER WELL! T&T-VALDEL CONTRACT Now C2014 ‘TABLE OF CONTENT IOC. Now CI2014 TINT OOF PLATFORM PROJECT im SCOPE OF DOCUMENT BOLT LENGTH CALCULATION:... ADDITIONAL ALLOWANCES: THREADING SERTES: sssene GENERAL NOTES... REFERENCE DOCUMENTS ssn BOLT LENGTH TABLE enene BOLT TABLE MATRIX. TABLE ~ TABLE ~ i CadL&T-VALDEL eet PAGENo.: 5 of 22. BOLT LENGTH & JACK SCREW TRAC PROJECT : 3-127 CLUSTER LENGTH REPORT WELL PLATFORM PROJECT 4, THREADING SERIES: For Flange bolting subjected to bolt tensioning, the additional length has been calculated considering the pitch as Unified Coarse Series (UNC) for the respective bolt size and multiplying the no of extra threads as mentioned in ONGC FS 2004A REV (6) with pitch mentioned in Table 1 Standard Series Threads (UN/UNR) of ASME BLL, For bolt size wherever UNC pitch is not mentioned in table 1, Constant pitch series 8 was chosen as | recommended in ASME BL.1. 5, GENERAL NOTES | 1, Lap joint flange connection the stub end tolerances are considered as per Table 13 ASME, B16 2. Base bolt lengths are taken from ASME B 16.5, MSS SP 44 as applicable. 3. Extra 3 Thread lengths on both sides after Nut has been considered for all size, Ratings and Flange combination, Following allowances are not considered as extra thread lengths add to all stud bolts. a, Positive tolerance in Nuts ( As specified in ASME B 18.2.2 Table 9) b. Positive tolerance in Ring type Gasket (ie 0.2 mm as specified in ASME B 16.20 Table 3 t0 8) ¢, Positive tolerance in Raised face Gasket (Je 0.13 mm as specified in ASME B 16.20 Table 9 to 14) 4. n: Negative tolerance on bolt length. , 4, All stud bolts shall comply with ASME B 1.1, Nuts shall comply with ASME B18.2.2, ivan CITT——-ENGINEERING LTD _ BOLT LENGTH & JACK SCREW PROJECT : B-127 CLUSTER LENGTH REPORT \WELL PLATFORM PROJECT DATE 19.03.3015 6, REFERENCE DOCUMENTS T&T-VALDEL oa PAGENo.: 60822 | ae REFERENCE i No | CODESISTANDARDS/ | DESCRIPTION | DOCUMENT 1 [ASMEB313 Process Piping 2 [ASMEBLL Unified Inch Serew Threads 3. [ASME BI6S Pipe flanges and flanged fitings 4 [ASME B169 Factory made wrought steel butt-welding fittings 90/10 Copper Nickel Alloy Piping - Specification | 5 [EEMUA PUBNO M45. | -sienges Composite And Solid 6 | ASME B16.48 Line Blanks 7 | ASME B16.36 Orifice Flanges } assseiee 8 | C12014-74-GEN-102 | Piping Material Specification 9 | ASME B 18.1.1 Square and Hex Bolts and Screws (inch series) 10 ASMEB 18.2.2 Square and Hex Nuts and Serews (inch series) 1 [ONGERS 20044 | ONGC Functional spe or Piping Dsgn 004A Rov 12. | MSS SP-44 Steel Pipe line flanges 7 | 7. BOLT LENGTH TABLE The bolt length table has been prepared as indicated in below bolt table matrix. The bolt lengths are calculated and listed based on the study of various flange connection combinations occurring in the project mainly with respect to material, rating, flange assembly and the flange dimension standard, Tavaoe BOLT TABLE MATRIC oo sxebcerve ro ros nes ren ° TON co £8 RANGES: WELO HECK, TRADED A BDORET WHLDCD z ‘CONNECTION. |conNEcTioN] SON" contzeTion = cowitenon | comecnonserveen | Cwecrin joonwtcron) “erwery'| ,OONtseTON sio| seec | aerwnmormucr | cerunreane to |p.,Se7™¥EEN | SETWEEN | Sepgtry | BEER aratar FLANGES BUND FLANGE [rma Une Stave] sc00 Pangea TANCES YT oy Condi pte | ne ae # z TE ro# 7 7 7 ti Be [oa + i a sme ca Th TE 7 z ree eee a a ca z ct + 7 d il 7 a e +r ca = : ca ca 1 3 on $3: LAP JOM FLANGE Be ‘omeonon comacron a ezmecron serves covmecnow sernsentar sto jesreeen arrow | SicnrrunwanTo | SerwEEN LA Lgnrnancewmraersor| | ero sano Rava | gONt aoe taro Z Te) eee [ees | wrcce a . oe a A a be eT ores pty ate = Ty FORRLANGE SE UPTO 1atREFER TABLET) 2 FoRLANGE IEE UPTO nerREFER THRE. T2 3 BETWEEN LAP JOINT | CONNECTION BETWEEN | BETWEEN LAP a elt ne | sree a, Sonracwarrotsoar| [a [cto anton o rere serrata rena 71404 . fom ako seneW ES ‘Sve | Fonnomarnunawecs | FonUNEeAM ie oN [*| [oe fs ey [ oe BEsCRFTOR prise aaelelelelslslals Aone TENG ITS FER ASME 22 TALE TOFACLAT BELT TERGEAING AS BEEN1. BASE ECLTLEWSTW ARE TAKGN FROM AP Gh 2 EXTRAS THREAD LENGTH AFTER EACH SIE OF NUT HAS BEEN CONSICER a oe ts——4 | ca mT TIA ‘STUDBOLT OETALS jon [ero ou2pa nga peencwaren) eT a Le a esr ty ance | a ea oe eer ws aa a ey ii a mowers : Thepe pele be Le pepe pe | «pew De] fom pom 2 [om [oe | w [+ [em Pim Ls fees [me fe Pes Lm] [om] aL beep w [ [em pm Le fee [ae fe Paws ee [one] a CN ce t 2 | cee | ms | 4 | om | we | a | ors 180, | oars | am | e |vsas| om The pow Pm [oem La Papen [ae] [oa [aes [ras [aw ofe fen m@ Le fom Pw Le] pe Te pom pas po fon] ES A I | 1 | oe | wo [| > eo | we | tas | as | ie | 1a7s | aes | 16 | 1875} 500 ve [om w [elisa [ep La le poele f=]? [as wlu 1 ws | ia | tsa | ass | a | sa | oo | | as 405 | 20 | 226 | 636 wpep bm Pw pos [ae Le [ts Le Pm [iam [or Tm [as Tre 14 | 18. zm | ve | cas | ase | | ses | ao | m | tam | ow | a | er | mm ) f EN «jeliate late Le lapel [ep lo [= [|e 0: STUD BOLT DAMETER SS M-wOHES" 2 Lee STUDBOLT LENGTHS ARE Ne 1. BASEROLT LEVGTH ARE TAKGN FROM ASME 9164 1 SXTHA9 THREAD LENGTH AFTER EACILSIDE OF HUT HAG EEN ONDER 2 FOR BOLT ARO (1.) & ABOVE TENSON NUTS (AS PER ASME 8 102.2 TABLED) TOFAOLITATE BOL TENSONNG L CConsiow: AS PER ONGC SPEG2C0NA U7bert Soa aL RET woe ages | heeioaie Sve ‘a Az ay FORPLANGE OZEE AADOTE = be | z a a B ! ste pos [os t+ fem | |e ES wpe [eee po ope bes Dele ©: STUD BoLroMMETER BN -OHES" Lp STussourLeNas near hones 1. eAGEGOLTLENGT ANE TAKEN FROM ASHE B18 & XTRA THREAD UBNGTH AFTER EAGH SUE OF NUTHABIREEN GONSIOETL 2. FOR HOLT DIA Ma) (15) 8 ABOVE? TENSION NUTS (AB PER ASME. 18.22 TABLE-0} TOFACAITATE BOLT TENSIOVNG IS ‘OONSIDER ASPER ONGC SPEC. 2008 REV 38 FORFLINGE SLE UPTO LS" REFER TASLE-TY= Tae =a Sr SS a TOT vas Taene|” meres "AA At a9 POR ALE aEE WAGE 3 7 8017 DAKETERIE EY NoHESY TUB BOLT LENGTHS AREIN Mat ASE BOLT LENGTH ARE TAKS FROM ASHE RHE & EXTRA THREAD ENEITH AFTER CAGH GDR.CF NLTHAS SEEN CONSICER FORBOLT OIA lo (15) ABOVE 2 TENSIS MUTE AS PER ASME 6 1822 TARLE-‘9)TOFAGLITATE 2017 TENSIONMO ‘CONSIDER AS PER ONES SP 064K REV FOR FLANGE SHE UPTO 1° REFER TABLE -T2fsa Sa S| = Farce ea CAP ET TS fe i = = a [restate Spec | saan, wos Pon mG mer EABOTE MMMM 2 [a ats = 7 |< | os | |e elel=|@ ls . es ‘BASE SOUT LENGTH ARE TAKEN FCM ASMVEBIES A EXIRA THREAD LENGTH AFTER EAGH SOE OF NUT HAS BEEN CONSOER, 2 FORGOLTOIRO (15) & ABOVE 2 TENSIONS (AS PER ASME'B 18.22 TABLE-10) TOFACLTATE BOLT TENSIONNG 8 : CCONSRR Ae PER HEC SPEC EEOKA RET 8 FORFLNGE SE UPTO 19" AEFER TABLETSe veltetiammermie, Prati je E — = ESSE 2 fie 7 = 7 mr ca — = aa = a7 sruogotroeraas tle few [Pw fe {ME DNVENSION OF LANGE 1 8 PER EEMUA 4. ORAS THREAD LENGTH APTER EACH SDE OF MIT HAS =H CONSIDER, | || Por es TT = Beenoaa|*| pa = om = a fore Teaaaeis oo mame ATE aes | or 25: SRN BEF A, BLP PT EIN z | oe a vee me we oF ‘soe ce | 2[s[om [= [2 [om [vo [elo [om [spon | mle fom | mle]. | ale [es pw leben pw [pen [is lees Lm Lele Lele [se fon [ome pe Pom [me fe pam |e pes pm [ep om pm pe be | efefes [wm [epe[w [2 pe [w le en = telem [ale pe wlepes [> [spe >= >see = [ela p= lee [2 [en [wpe }en [w]e pom [we le low Los [ee vpeles [= pelos) = fs fen Poole pes |= [apes tw Le be ele pe |e [espe w pe l= felon le Lele = [ek Cele [es we [een Pw fsbo fe leper > am [ep Ls leh lores: | 1 JAK SORW COWTUOUSLY THREADED IN ACOORONNCE WITH ANSIB 14 | 2, DRLLAND TAP TWO HOLES AT'80" APART TOIT JACK SCRENS NONE FLANGE OF JON CNE FLANGE OF JOINTS AX EOUAMENT FLANGE OR VALVE LANGE, BOTH TAPPED HOLES SHOULD GEIN THE UATONING PIPE FLANGE.ror 12 GIST AL PAPO REET oa lps axe EVEINAY lnores Ds SnUDROLTDAMETERISWN wichES? Le STUDSDLTLENGTHS ARENA im 1 EASESOL LENGTH ARE TAKEN FRO ASWE B46 8 EXT THREAD LENGTH AETER EACH SIDE OF NUT HAS BEEN CONGOIER Ié CEE —«_«(emnanermemaramaonomsraen — as : f Ts. srupaotr cers 1: STUDGOLT oINAETER S ReNCsES Lp Stu sour NHS An uit +. ASE BOLTLENOTHARE TAKEN FROM AGE B13 & XTHAS THREAD LENGTH AFTER EACH SNE OF NUT KAS BEEN GONSIER,“ae fre 52 ST TOTO vs nes fee ata ca a om Ta fcatnin spe | eratnan Fa coum Br STUDHOLTOMMETER IS NINCHES Le stupaoeTLeNens are Wn | 9498 BOLT LENGTHAKE TAKEN FROM ASME B15 2 EXTRA THREAD LENGTH AFTER EACH SOE OF NUT HAS BEEN CONSIOER |