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EUROMOLD®/GPH®

COMPACT CATALOGUE
CONNECTO RS • TE RMI N ATI O N S • J O IN T S • J U M P ER S
CONNECTI O N TE CH N O LOGY • TO O L S

© gjp311 / Fotolia
LET’S GET CONNECTED!
Nexans Power Accessories is the leading European specialized innovator, manufacturer
and distributor of low, medium and high voltage accessories as well as connection
technology for energy transmission and distribution networks.

High voltage Medium voltage Low voltage

Nexans is a key driver for the world’s transition to a more connected Wherever electricity is conducted through
and sustainable energy future. For over 120 years, the Group has cables and wires. Wherever cables are
brought energy to life by providing customers with advanced cable connected or energy transmission and dis-
technologies for power and data transmission. The Group designs tribution is required. Wherever safety and
solutions and services along the entire value chain in four main bu- quality have priority.
siness areas: Building & Territories (including utilities and e-mobility),
High Voltage & Projects (covering offshore wind farms, subsea in- WE PROVE COMPETENCE.
terconnections, land high voltage), Telecom & Data (covering data Nexans products ensure operational reli-
transmission, telecom networks, hyperscale data centers, LAN) and ability as network utilisation increases. Our
Industry & Solutions (including renewables, transportation, Oil & references are more than 12 million con-
Gas, automation). nectors and cable lugs, 1.1 million pre-
manufactured accessories and around
Nexans Power Accessories has been a leader in pre-assem- 134,000 jumpers per year.
bled cable accessories for more than 60 years. The company is
represented in more than 40 countries worldwide. WE TAKE RESPONSIBILITY.
As the Centre of Competence for cable
The standard product range of GPH® compression or mechan- accessories, our engineers and technicians
ical connectors and cable lugs is developed and produced have taken on responsibility for cable con-
as well as customized solutions. Nexans also manufactures nection technologies in the Nexans Group.
ready-to-install pre-assembled cable lengths and factory tested
cable bridges for industrial applications. STANDARDS ARE IMPORTANT TO US.
Our accessories meet the requirements of
With the brand name EUROMOLD® we are a European mar- the following standards: EN 61442,
ket leader for medium voltage accessories. We offer the entire HD 629.1, HD 629.2, EN 50180, EN
portfolio of separable connectors for interfaces A to F in 50181, IEC 60137, IEEE 386 & 404,
proven EPDM technology with at least 3 mm conductive jacket. In IEC 61238-1, VDE 0220 T100, etc.
this scope, longtime know-how and technological advance was
successfully transferred into high voltage applications. We WE ARE CERTIFIED.
provide a complete range of cold-shrinkable and slip-on DIN EN ISO 9001:2015,
accessories up to 72.5 kV. For the connection of low and medi- DIN EN ISO 14001:2015,
um voltage cables, a series of Nexans heat-shrinkable termina- DIN EN ISO 50001,
tions and joints up to 42 kV are available. An extensive range of OHRIS
additional equipment and a variety of dedicated installation
training and tooling make Nexans a strong partner in the trans-
mission and distribution of energy.

Nexans Power Accessories have set industrial standards and


shaped European norms. Quality- and environmental aware-
ness are central components of the corporate philosophy and
management system. In addition to being certified according to
DIN EN ISO 9001, we are also certified in the important sectors
of environmental protection, energy and occupational safety.
25-02-2021

THIS IS WHERE YOU CAN FIND US.


Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

1
POWER ACCESSORIES FOR ENERGY CABLES
A compact selection of our accessories
up to 42 kV, 1250 A

Power accessories for energy cables Page


EPDM in connection technology        4

Examples of application 5

EUROMOLD® Separable connectors up to 42 kV


200LR/G - Elbow connector    8

200SR/G - Straight connector        10

PITO-E - Termination 12

Overview Interface A  13



400LR/G - Elbow connector   14

Overview Interface B    16

Installation overview compact tee connector 480TB/G 17

480TB/G - Compact tee connector     18

800PB/G - Coupling connector      20

484TB/G - Compact tee connector     22

804PB/G - Coupling connector     24

489TB/G - Compact tee connector 26

809PB/G - Coupling connector     28

800SA - Surge arrester        30

480BE/G - Asymmetrical bushing extender 32

400TR/800TR/800TR-A - Test rod for cable testing 33

Possible arrangements Interface C 34

Overview Interface C 35

Slip-on terminations up to 42 kV

AIS - Indoor slip-on termination 38

AIP - Indoor slip-on termination 40



AIN - Indoor slip-on termination 42

AFS - Outdoor slip-on termination  


45
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AFN - Outdoor slip-on termination  47

2
POWER ACCESSORIES FOR ENERGY CABLES
A compact selection of our accessories
up to 42 kV, 1250 A

Page
Ready-to-install, pre-assembled cables up to 42 kV 52

Straight joints • transition joints up to 42 kV

GTS1 - Single-core straight joint, heat-shrink technology   56

CSJ - Single-core straight joint, cold-shrink technology   58

24CSJA-S - Compact single-core straight joint, cold-shrink technology   60

GTM3.1 - Three-core transition joint, heat-shrink technology   62

SVMS/SVMS-P - In-line joint including mechanical connectors, heat-shrink technology   64

GPH® Connection technology up to 52 kV

Mechanical Connectors GPH® D-Series   68

Mechanical Cable Lugs GPH® D-Series   70

Mechanical Connectors GPH® M-Series   72

Mechanical Cable Lugs GPH® C-Series   74

Compression cable lugs, Cu   76

Compression cable lugs, Cu, acc. to DIN 46235   78

Compression cable lugs, Al, acc. to DIN 46235   80

Tools
Cable preparation tools     84

Torque amplifier DMV65 with tool case     87

Torque amplifier DMV65, isolated, with tool case   


88

Torque amplifier iDMV65 with integrated drive and tool case 89

Catalogue selection     90


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Cable data sheet / Inquiry form 91


Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

3
POWER ACCESSORIES FOR ENERGY CABLES
EPDM (ethylene propylene diene monomer)
in connection technology

Why is EPDM used for slip-on accessories all over the world?

EPDM has been used success- to the material caused by elec- stable EPDM material, it is
fully as an insulating and con- tric discharges between the sur- not possible to mount the pin
trol material for several million face of the connector / air and contact in a wrong place, which
of cable connectors worldwide the surface of the connector / often happens using "softer"
for more than 55 years. Com- metal (earthed system parts) materials, even with a built-in
pared with the frequency of is impossible. The EPDM ma- anti-twist safeguard in the cable
which other materials, such as terial does not release any vo- lug area.
silicone, are used for separa- latile substances accumulating
ble connectors, EPDM reaches on the surface having negative • Due to the hard, smooth sur-
more than 95%. Separable effects on the conductivity of the face of the EPDM material,
connectors are used at voltage shielding after a longer period damage caused by animals
levels from 3.6/6 kV to of time. is not known. In this respect,
26/45 kV (52 kV) in the medi- operational reliability in endan-
um voltage range for all possi- • Connectors made of EPDM gered areas is ensured.
ble applications, such as switch meet all international standard
gears, motors, transformers, testings to the utmost satisfac- • Thanks to innovative techno-
trains etc. in both indoor and tion, including the reignition logical advance of the EPDM
outdoor facilities. Outer cone test for detecting a fault, even material and the connector
solutions have also been used at low operating voltages, e.g. designs, multirange connectors
for connecting high-voltage 6/10 kV. are available today that are
installations up to 220 kV for characterised by their ease of
roughly 15 years. • Problems when removing installation.
connectors (if systems are
The following advantages set replaced or moved, even after From an objective point of view,
EPDM in the pole position as decades) caused by the mate- the EPDM material has clear
the insulating and control ma- rial sticking to the bushing of advantages in connector tech-
terial for separable connectors. the system are impossible. The nology over all other materi-
silicone based lubricant that is als, just as silicone for slip-on
• Thick-walled conductive used when assembling the terminations.
EPDM jacket with high mechan- connector, does not diffuse into
ical load capacity. A metal the material, but remains in the
housing is not necessary. gap between connector and
bushing. De-energised con-
• The function of the earth nectors can be removed at any
connection to the conductive time, if required.
EPDM jacket of the connector is
always ensured so that damage • Due to the dimensionally
25-02-2021

4
POWER ACCESSORIES FOR ENERGY CABLES
Examples of application

AIS20 with mechanical cable lug PITO-E on transformer with bushings Transformer connection with 158LR

Transformer connection with 200LR SF-6 system connection with 480TB SF-6 system connection with 480TB+800SA

TS-24CSJ hybrid transition joint AFN10 as a transformer connection AIP20 as a transformer connection

AFN20 for smaller and larger cross-sections GTS1 heat-shrinkable straight joint 24CSJA-S cold-shrinkable straight joint
25-02-2021

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

5
6
25-02-2021
EUROMOLD®
SEPARABLE CONNECTORS
up to 42 kV

© zhu difeng / Fotolia


25-02-2021

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

7
200LR/G
EUROMOLD® Elbow connector
Interface A
up to 24 kV, 250 A

Application Technical characteristics U0 / U (Um )


Suitable for installation on • The thick conductive EPDM 6/10 (12) kV
polymeric insulated medium jacket provides a total safe to 6.35/11 (12) kV
voltage cables with extruded touch screen to ensure safety. 8.7/15 (17.5) kV
easy strip conductive screen • New, compact design. 12/20 (24) kV
or bonded extruded conductive • Self-locking bolted contact with
12.7/22 (24) kV
screen. For use with other anti-twist system.
cable types please contact our • Each separable connector is
sales representative. tested for AC withstand and
partial discharge prior to
leaving the factory.

Design 110 mm
1. Conductive EPDM insert with
integrated anti-twist and
locking system
2. Conductive EPDM jacket
3. Insulating EPDM layer
between insert and jacket
(with voltage detection point) 4
4. Type A interface as 1
described by CENELEC
EN 50180 and 50181 5
5. Bolted conductor contact 2
6. Earthing lead 200 mm
3
7. Cable reducer
6
7

Specifications and
standards
The elbow connector 200LR/G
meets the requirements of
CENELEC HD 629.1.

Separable connector Nominal voltage Current Conductor cross-section (mm2)


type U0 /U (kV) In (A) min. max.

200LR/G 6/10 250 25 150


K200LR/G 12/20 250 35 150
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8
Kit contents The kit also comprises:
+ installation instructions
The complete (K)200LR/G
+ silicone grease
elbow connector kit comprises
+ wipers
3 x the following components: + screen wire cable lugs

Conductor contact
200LRMC-25.95
+ + + +

Bail Pin Connector housing Cable Conductor contact


restraint contact + (K)200BLR/G reducer 200LRMC-120.150
200LRBA hex. key (with voltage detection point 200CA-W
(K)200BLR/G/VD)

Ordering instructions
Indicate the part number
Dia. over core
when ordering (see table). Ordering part number for (K)200LR/G
Cross- insulation
with mechanical conductor contact LRMC
section (mm)
(mm2)
Order example:
1 elbow connector kit for min. max. without voltage detection point with voltage detection point
12/20 kV, for 35-95 mm² Nominal voltage U0 /U 6/10 kV
with mechanical conductor 25
contact. 35
Order according to the table: 50 13.0 21.0 501470 502527
1 kit – K200LR/G with 70
part number 501471. 95
120
17.0 25.0 502535 502539
Note: The assignment only 150
Nominal voltage U0 /U 12/20 kV (K)
applies to XLPE-insulated
cables (dimensions according 35
to DIN VDE 0276-620) with 50
17.5 25.0 501471 502528
70
extruded conductive screen and
95
stranded conductors. For
120
use with other cable designs 21.5 28.5 502536 502540
150
contact our sales representative.

For use with For use with For outdoor


copper tape other cable types applications.
25-02-2021

screened cables. please contact our


Order : KIT MT. representative.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

9
200SR/G
EUROMOLD® Straight connector
Interface A
up to 24 kV, 250 A

Application Technical characteristics U0 / U (Um )


Suitable for installation on • The thick conductive EPDM 6/10 (12) kV
polymeric insulated medium jacket provides a total safe to 6.35/11 (12) kV
voltage cables with extruded touch screen to ensure safety. 8.7/15 (17.5) kV
easy strip conductive screen • New, compact design. 12/20 (24) kV
or bonded extruded conductive • Self-locking bolted contact with
screen. For use with other
12.7/22 (24) kV
anti-twist system.
cable types please contact our • Each separable connector is
sales representative. tested for AC withstand and
partial discharge prior to
leaving the factory.

Design Ø 55 mm
1. Conductive EPDM insert with
integrated anti-twist and
locking system
4
2. Conductive EPDM jacket 6
3. Insulating EPDM layer
between insert and jacket 1
(with voltage detection point)
5
4. Type A interface as
described by CENELEC
EN 50180 and 50181
5. Bolted conductor contact 3
6. Earthing lead
2 280 mm
7. Cable reducer

Specifications and
standards
The straight connector 200SR/G
meets the requirements of
CENELEC HD 629.1.

Separable connector Nominal voltage Current Conductor cross-section (mm2)


type U0 /U (kV) In (A) min. max.

200SR/G 6/10 250 25 150


K200SR/G 12/20 250 35 150
25-02-2021

10
Kit contents The kit also comprises:
+ installation instructions
The complete (K)200SR/G
+ silicone grease
straight connector kit comprises
+ wipers
3 x the following components: + screen wire cable lugs

Conductor contact
200SRMC-25.95
+ + +

Bail restraint Connector housing Cable reducer Conductor contact


200SRBA (K)200SRH/G 200CA-W 200SRMC-120.150
(with voltage detection point
(K)200SRH/G/VD)

Ordering instructions
Indicate the part number Dia. over core
Ordering part number for (K)200SR/G
when ordering (see table). Cross- insulation
mechanical conductor contact SRMC
section (mm)
(mm2)
Order example:
min. max. without voltage detection point with voltage detection point
1 straight connector kit for
Nominal voltage U0 /U 6/10 kV
12/20 kV, for 35-95 mm² with
25
mechanical conductor
35
contact.
50 13.0 21.0 501472 502529
Order according to the table:
70
1 kit – K200SR/G with 95
part number 501473. 120
17.0 25.0 502537 502541
150
Note: The assignment only Nominal voltage U0 /U 12/20 kV (K)
applies to XLPE-insulated ca- 35
bles (dimensions according to 50
17.5 25.0 501473 502530
DIN VDE 0276-620) with 70
extruded conductive screen and 95

stranded conductors. For 120


21.5 28.5 502538 502542
150
use with other cable designs
contact our sales representative.

For use with For use with For outdoor


25-02-2021

copper tape other cable types applications.


screened cables. please contact our
Order : KIT MT. representative.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

11
PITO-E
EUROMOLD® Termination
Interface A
up to 24 kV, 250 A

Application Technical characteristics U0 / U (Um )


Separable termination Each plug-in termination is tested 6/10 (12) kV
designed to connect for AC withstand prior to leaving 6.35/11 (12) kV
overhead lines or bus the factory. 8.7/15 (17.5) kV
bars to equipment. 12/20 (24) kV
Is suitable for indoor and
12.7/22 (24) kV
outdoor use for medium
polluted atmosphere.

Design Ø

The plug-in termination is a Ø

moulded epoxy insulated part.


It meets the type A - 250 A
interface as described by
CENELEC EN 50180 and
50181.

Specifications and
standards
The PITO-E can be used with
equipment interface parts
type A that correspond to the
international standard for outer
cone systems according to
CENELEC EN 50180 and
EN 50181.
ØØ

Ordering instructions
Plug-in termination PITO-E up
to 24 kV.
Dedicated fastening
material:
+ 2 polyamide bolts,
+ 2 polyamide nuts,
+ 2 metal pins. Ø 90

Ø 110

Plug-in termination Nominal voltage Current Creepage distance


25-02-2021

Part number
type U0 /U (kV) In (A) (mm)
PITO-E 12.7/22 250 510 70275

12
CONNECTING POSSIBILITIES
EUROMOLD® PIN-CONNECTOR SYSTEM
Interface A
Dia. 44.5± 0.2

Dia. 32.5± 0.2

+0.1
Dia. 31 - 0.3

Dia. for
Pin 7.9 +0.02
- 0.05

0
48
U0 / U (Um )
- 0.2

6/10 (12) kV
Interface A 6.35/11 (12) kV
9 min.
250 A outer cone acc. to 8.7/15 (17.5) kV
CENELEC EN 50180 and 12/20 (24) kV
Dia. 48.5 ± 0.2 EN 50181 12.7/22 (24) kV

Bushings
Bushings // Accessories
Accessories// Connection
Connection Connectors //
Connectors
Connectors
Connectors typetype Accessories
Accessories

Equipment interface dead-ending of equipment (K)150DR/G


Dead-end receptacle
two cables to equipment
(K)180AR-1(-G),-2 & -3(-G) (K)200T
Equipment bushing three cables to equipment Tee connector

one line to equipment


180A-24P-O
In-air bushing one cable to (K)200X
equipment Cross connector

(K)151SP in-line junction


Straight plug + tap off

(K)200T in-line junction PITO-E


Tee connector + 2 tap offs
Plug-in termination

(K)200X in-line junction


Cross connector + 2 tap offs

(K)200LR/G
(K)150DP Elbow connector
Dead-end plug
cable
insulation
(K)151SOP
Stand-off plug
(K)200SR/G
250GP cable Straight connector
Earthing plug earthing

(K)400RTPA tap-off
Reducing tap plug 630/250 A
(K)158LR(/G)
(K)676RTPA tap-off Elbow connector
Reducing tap plug 1250/250 A

(K)152SR(/G)
Straight connector
25-02-2021

Products displayed in grey are generally available, but not part of this catalogue.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

13
400LR/G
EUROMOLD® Elbow connector
Interface B
up to 36 kV, 400 A

Application Technical characteristics U0 / U (Um )


Separable elbow connector • The thick conductive EPDM 6/10 (12) kV
(plug-in type) designed jacket provides a total safe to
6.35/11 (12) kV
to connect polymeric touch screen which ensures
insulated cable to equipment safety for personnel.
8.7/15 (17.5) kV
(transformers, switchgear, • Each separable connector is
12/20 (24) kV
motors etc.). tested for AC withstand and 12.7/22 (24) kV
For use with other cable types partial discharge prior to 18/30 (36) kV
please contact our sales leaving the factory. 19/33 (36) kV
representative.

Design 210 mm
1. Conductive EPDM insert
2. Conductive EPDM jacket
3. Insulating EPDM layer
moulded between the insert
and the jacket
4. Type B - 400 A interface
as described by CENELEC
EN 50180 and 50181 4
5. Bolted or crimp conductor
contact 5
6. Cable reducer
1
7. Earthing lead
2
The screen break design 365 mm
enables cable outer sheath 3
testing without removing or
dismantling the connector.

Specifications and
standards 7
The separable connector
400LR/G meets the
requirements of
6
CENELEC HD 629.1.

Separable connector Nominal voltage Current Conductor cross-section (mm2)


type U0 /U (kV) In (A)
min. max.
400LR/G 6/10 400 25 300
25-02-2021

K400LR/G 12/20 400 35 300


M400LR/G 18/30 400 50 240

14
Kit contents The kit also comprises:
+ installation instructions
The complete (K)(M)400LR/G + silicone grease
elbow connector kit comprises + wipers
the following components: + screen wire cable lugs

+ + or + +

Connector housing Pin contact + Conductor Bail restraint Cable reducer


(K)(M)400BLR/G hex. key contact 400BA 411CA
400LRF

Ordering instructions Dia. over


Indicate the part number core
Ordering part number (K)(M)400LR/G
when ordering (see table). Cross- insulation
section (mm)
Order example: (mm2) with compression
a) 1 elbow connector kit for min. max. with mechanical connector connector
12/20 kV, for 120-185 mm² Al-rm(v) Cu-rm(v)
Nominal voltage U0 /U 6/10 kV
with mechanical conductor
connector. 25 13.0 15.2 52994 52998
400LR/G-11
Order according to the 35 14.1 16.3 58164 52995 43690
50 15.3 17.5 52996 43412
table: 1 kit – K400LR/G
70 17.0 19.2 52997 52247
with part number 52262. 400LR/G-15
95 17.9 20.8 52991 52248 52249
120 19.4 22.8 52250 52251
b) 1 elbow connector kit for 150 20.9 24.3 400LR/G-19
52252 52253
12/20 kV, for 150 mm² with 185 22.5 25.9 52992
52254 52255
compression connector for 240 25.0 28.4
400LR/G-22
52993 52256 52257
Al conductors. 300 27.7 30.4 52258 52259
Order according to the Nominal voltage U0 /U 12/20 kV (K)
table: 1 kit – K400LR/G 35 18.3 20.5 K400LR/G-15 52265 49447
with part number 48365. 50 19.5 21.7 52260 52266 51781
70 21.2 23.4 K400LR/G-19 52267 51275
Note: The classification 95 22.8 25.0 52261 52034 51819
does only apply for poly- 120 23.6 27.0 49686 51248
K400LR/G-22
150 25.1 28.5 48365 48502
meric insulated XLPE cables 52262
185 26.7 30.1 K400LR/G-25 52268 52269
(dimensions acc. to DIN 240 29.2 32.6 52263 49687 52270
VDE 0276 620) with 300 31.2 34.6 52271 52272
extruded conductive screen Nominal voltage U0 /U 18/30 kV (M)
and stranded conductors. 50 23.8 26.7 49589 44215
M400LR/G-22
Please contact our sales 70 25.5 28.4
52273
51824 51093
representative, when using 95 27.1 30.0 48086 49645
other cable types. 120 28.6 32.0 51182 51377
150 30.1 33.5 M400LR/G-27 53073 49721
185 31.7 35.1 52274 52277 52278
240 34.2 37.6 43415 52275

For use with For use with All accessories available


For outdoor
25-02-2021

copper tape other cable types with mechanical or


screened cables. please contact our applications. compression conductor
Order: Kit MT.. representative. Order: +MWS. connector.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

15
CONNECTING POSSIBILITIES
EUROMOLD® PIN-CONNECTOR SYSTEM
Interface B

Dia. 56± 0.2


Dia. 46± 0.2
Dia. for
0
U0 / U (Um )
pin 14 - 0.04

6/10 (12) kV
40
min.
6.35/11 (12) kV
8.7/15 (17.5) kV
Interface B 12/20 (24) kV
90± 0.2
400 A outer cone acc. to 12.7/22 (24) kV
CENELEC EN 50180 and 18/30 (36) kV
EN 50181 19/33 (36) kV

11 min.

Bushings / Connection Connectors /


Bushings / Connection Connectors /
Dia. 70 ± 0.2
Accessories
Accessories
type type Accessories
Accessories

Equipment
interface dead-ending
of equipment
(K)(M)400DR/G
Dead-end receptacle

(K)(M)400AR-2
Equipment bushing

one cable to (K)(M)400LR/G


equipment Elbow connector

(K)(M)400T1
Equipment bushing

(K)(M)400AR-1
Equipment bushing

(K)(M)400TE/G
Tee connector

cable
isolation
(K)(M)400SOP
Stand-off plug

cable
earthing
400GP
Earthing plug
25-02-2021

Products displayed in grey are generally available, but not part of this catalogue.

16
INSTALLATION OVERVIEW
Interface C

480TB/G
EUROMOLD® Compact tee connector for application in multiple voltage levels

Connector installation
on the cable
The locking device on the
mechanical conductor
connector TMBC prevents the cable connector
connector housing from sliding reducer housing
back.

lubricate
mechanical
locking device conductor lubricate
conductor
lubricate connector clean up
core
insulation cable cable
extruded reducer reducer
conductive screen

Mechanical conductor
connector
TMBC

Connector installation lubricate extension lubricate

on the bushing
clamping socket basic socket
lubricate screw wrench insulating wrench
equipment 22 plug 22
bushing
torque torque
connector
wrench wrench
housing

Earthing and
cable fixing

conductive
rubber
cap

earthing
lead

cable
clamp
25-02-2021

ground
potential

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

17
480TB/G
EUROMOLD® Compact tee connector
for multiple voltage levels
Interface C
up to 42 kV, 630 A/1250 A1)

Application Technical characteristics U0 / U (Um )


Suitable for installation on • The thick conductive EPDM jacket 6/10 (12) kV
polymeric insulated medium provides a total safe to touch screen 6.35/11 (12) kV
voltage cables with extruded to ensure safety. 8.7/15 (17.5) kV
easy strip conductive screen or • Metal housing available on request.
12/20 (24) kV
bonded extruded conductive • For use with test rod 800TR/800TR-A.
screen. For use with other cable • Each separable connector is tested
12.7/22 (24) kV
types please contact our sales for AC withstand and partial
18/30 (36) kV
representative. discharge prior to leaving the factory. 19/33 (36) kV
20.8/36 (42) kV

Design 185
185 mm
mm
1. Conductive EPDM insert
2. Conductive EPDM jacket
3. Insulating EPDM layer
4. Type C1+C2 interface as Dia. 80
described by CENELEC
EN 50180 and 50181
5. Bolted or crimp conductor contact
6. Basic insulating plug 4 9
(with voltage detection point,
standard from 30 kV) 8
5
7. Cable reducer
8. Conductive rubber cap 1 6
9. Clamping screw 430 TCS
(optional M16 stud with spring 320 mm
290 mm 2
washer and nut) Dia. 652)
10. Earth lead 3

The screen break design enables


cable outer sheath testing without 10
removing or dismantling the
connector.

7
Specifications and
standards
The 480TB/G separable connector
meets the requirements of 2)
The indicated diameter is a die dimension. Depending on the conductor
CENELEC HD 629.1. ATEX version cross-section used, a deviation of up to +5 mm is possible.
can be delivered on request.

Separable connector Nominal voltage Current Conductor cross-section (mm2)


type U0 /U (kV) In (A) min. max.
480TB/G 6/10 630/12501) 25 300
25-02-2021

K480TB/G 12/20 630/12501) 35 300


M480TB/G 18/30 630/12501) 50 300
P480TB/G 20.8/36 630/12501) 50 240
1)
When installed on appropriate equipment bushing.

18
Lieferumfang
Kit contents The kit alsoZu einem Satz gehören auch:
comprises:
+ installation instructions
+ Montageanweisung
Theeinem
Zu completeSatz(K)(M)(P)480TB/G tee connector
(K)(M)(P)480TB/G + silicone grease
+ Silikonfett
kit comprises 3 x the following
Kompakt-T-Stecker
Lieferumfang gehören components: + wipers + Reinigungstücher
Zu einem Satz gehören auch:
+ Montageanweisung + screen wire cable lugs
3 x folgende Komponenten:
Zu einem Satz (K)(M)(P)480TB/G + Silikonfett
+ Kabelschuhe für den Schirm
Kompakt-T-Stecker gehören + Reinigungstücher Standard delivery
3 x folgende Komponenten: = gehören auch:
Zu einem Satzrange
+ Kabelschuhe für den Schirm Standard-
=
Lieferumfang + Montageanweisung lieferprogramm
Cable reducer = lieferprogramm
Standard-
Conductor
Zu einem
Schraubkontakt
Clamping
Satz (K)(M)(P)480TB/G Feldsteuereinsatz
CA0 contact Silikonfett For application
+ Schraubanschluss
TMBC
Schraubkontakt
Kompakt-T-Stecker
screw 430TCS
430TCS + gehören + CA0 +
Feldsteuereinsatz Schraubanschluss
TMBC +
CA0 Für die Anwendung+ TMBCwith a compres-
Reinigungstücher
Für die Anwendun
430TCS
+
3 x folgende Komponenten: ++ + + + + mit Pressanschluss
+ sion mit Pressanschlus
conductor
+ Kabelschuhe für den Schirm
sind bei Bestellung
sind bei Bestellun
contact, the cable
die Kabeldaten mit
data, including
die the
Kabeldaten m
Standard-
=
Angabe der Leiter-

M16 Gewinde-
Schraub-
Basic insulating
abschlusseinsatz
= form, des Leiter-
querschnitts und
= shape, cross-section
Angabe der Leiter
lieferprogramm
M16 stud with plug Steckergehäuse and materialform,
of the des Leiter-
bolzen mit Flansch-
flange nut or
Schraubkontakt
M16
mutter Gewinde-
und Feder-
mit Kappe Schraub-
+ rubber cap
abschlusseinsatz
(K)800BIPR/ (K)(M)(P)480BT/G
Feldsteuereinsatz
Connector housing 430CA
Pressanschluss
Cable
des Leitermaterials
TBCFeldsteuereinsatz
reducer erforderlich.Conductor Schraubanschluss
conductor, must
querschnitts und
=
spring
ring washer
und Mutter
bolzen430TCS
mit Flansch- (K)800BIPR/
(M)(P)800BIPA
mit Kappe (K)(M)(P)480BT/G
Steckergehäuse 430CA CA0 TMBCbe indicated Für
Feldsteuereinsatz contactPressanschluss when die Anwendun
des Leitermaterial
and nut
mutter und Feder- +
(M)(P)800BIPA
(K)800BIPR/ + (K)(M)(P)480BT/G + 430CA TBC +TBC
ordering. mit Pressanschlus
erforderlich.
Bestellangaben (M)(P)800BIPA
sind bei Bestellun
ring und Mutter
Bei Bestellung die Artikel- Leiterquer-
Zulässiger Ø
die Kabeldaten m
über der Mehrbereichszuordnung
Ordering
nummer instructions
für Mehrbereichs- schnitt
des
geschälten
Aderisolierung
Artikelnummer für (K)(M)(P)480TB/G mit
Schraubanschluss TMBC
Multirange assignment
Angabe der Leiter
Bestellangaben
anwendung angeben
Indicate the part number for
(siehe Tabelle).
M16 Gewinde-
Schraub-
abschlusseinsatz
Kabels
(mm ) 2

min.
(mm)
Cross-
max.
Dia. over
insulation
core
Zulässiger
(mm)430TCS/mit
mit Schraubkontakt
Ordering part number for (K)(M)(P)480TB/G
Ø M16 Gewindebolzen
form, des Leiter-
querschnitts und
=
multirange application when section
Bei
bolzen Bestellung
mit Flansch- die Artikel- mit Kappe Leiterquer-
Steckergehäuse
(mm 2Nennspannung U
) über
0
der
/U 6/10
with mechanical connector TMBC
Feldsteuereinsatz
kV Mehrbereichszuordnung
Pressanschluss des Leitermaterial
Bestellbeispiel
ordering (see table). (K)800BIPR/ 25 (K)(M)(P)480BT/G schnitt501125/geschälten 430CA Artikelnummer für (K)(M)(P)480TB/G mit
1nummer für Mehrbereichs- 13,0 15,2 TBC
mutter
Satzund Feder-
Kompakt-T-Stecker für 35 14,1
min.
16,3 des 501126
max.
Aderisolierung
with clamping screw 430TCS / with M16 stud
Schraubanschluss TMBC erforderlich.
anwendung
ring
12/20 und 95-300 angeben
kV,Mutter mm² mit(M)(P)800BIPA 50 15,3 17,5
Kabels Nominal voltage U0 /U 6/10 kV
(mm)
70 17,0 19,2
OrderTabelle).
(siehe example:
Schraubanschluss und 95 17,9 25
20,8 )
(mm 213.0 15.2 501127/
Schraubkontakt 430TCS. min. max. 501125/
mit Schraubkontakt 430TCS/mit M16 Gewindebolzen
1 compact tee connector kit
Bestellangaben
120 19,4 22,8
35 14.1 16.3 501128
Bestellen Sie laut Tabelle: 150 20,9 24,3 501126
50 15.3 17.5 Nennspannung U0 /U 6/10 kV
for
Satz 12/20
1BestellbeispielkV, unter
- K480TB/G for 95-300 mm² 185 22,5 25,9 Zulässiger Ø
Bei Bestellung
Artikelnummer
diederArtikel-
501133.conductor
240 25,0 70
28,4 17.0
Leiterquer-
25
19.2
13,0über der
15,2
501129/
501130 Mehrbereichszuordnung
with mechanical
1nummer
Satz Kompakt-T-Stecker 300
für 27,7 95
30,4
schnitt17.9 20.8
geschälten 501125/ 501127/ für (K)(M)(P)480TB/G mit
Artikelnummer
für Mehrbereichs- 35
Nennspannung 14,1
U /U 16,3
12/20
120 des19.4 Aderisolierung
22.8 kV (K)
501126 501128
connector
12/20
Anmerkung: and
kV, 95-300
Die clamping
Zuordnung screw
mm² mit 35 50 20.9 15,3
0
17,5 Schraubanschluss TMBC
anwendung angeben 150
18,3
20,5
Kabels 501131/24.3(mm)
430
gilt nur TCS. Order according
für VPE-isolierte
Schraubanschluss Kabel
und to the50 21,7 70 222.5
185
19,5
(mm ) 501132 17,0
25.9 19,2
(siehe Tabelle).
(Abmessungen 70 21,2
23,4 501129/
table: 1 kitnach DIN VDE
– K480TB/G with 95 25,0 95
240
22,8
25.0 17,928.4 max.
min. 20,8 501127/
mit Schraubkontakt 430TCS/mit M16 Gewindebolzen
Schraubkontakt
0276-620) 430TCS.
mit abschälbaren 120 300
27,012027.7
23,6 30.4 22,8
19,4 501128
501130
part number 501133.
Leitschichten und mehrdrähtigen Nennspannung U /U 6/10 kV
Bestellen
Bestellbeispiel
Leitern.
Sie laut Tabelle: 150
185
25,1
28,5150
26,7 30,1
20,9Nominal voltage U0 /U 12/20
501133/
24,3 0 kV (K)
501134
32,6185 25 18.3 13,0 20.5 15,2
22,5 25,9 501125/
1
3) Satz - K480TB/G unter der
Kompakt-T-Stecker
Da die Abmessungen für für 240 29,2 35
34,6240 35 14,1
25,0 16,3
28,4
501135/
501131/ 501136 501129/
Note: The classification does 300 31,2
50 19.5 21.7 501126
Artikelnummer
Kabel
12/20 der Spannungsebene
kV, 95-300 501133. mm²insulated
mit 50 21.2 15,3
Nennspannung
70 300 U
23.4 17,5
27,7
0
/U 18/30 kV
30,4 501132
(M) 501130
only apply
20,8/36 (42) kVfor polymeric
noch nicht 50 23,8 26,7 70 22.8
95 17,0
25.0 19,2
Schraubanschluss
standardisiert
XLPE cables sind, sind dieund acc.
(dimensions 70 25,5 28,4
120 95 23.6 501137/
17,9
27.0 20,8
Nennspannung U0 /U 12/20 kV (K)
501127/
Anmerkung:
in der Tabelle
Schraubkontakt angegebenenDie
430TCS. Zuordnung 95 27,1
28,6 150
30,0
32,0120
501138
35 25.1 19,4 18,3
28.5 22,8 20,5
to DIN VDE 0276
Leiterquerschnitte und deren 620) with 120 501131/ 501133/ 501128
gilt nur für
Bestellen SieVPE-isolierte
laut Tabelle: Kabel 150 30,1 185 33,5150 50 26.7 20,9 30.1 24,3
19,5 21,7 501132 501134
extrudedder
Zuordnung conductive
Durchmesser screen and 185 31,7 240 35,1
70
185 29.2 22,5 32.6 25,9
21,2 501139/
23,4 501135/
1(Abmessungen
über Satz -
Isolierung nur alsnach
K480TB/G Richt-unter DIN der VDE 240 34,2 37,6 501140 501141/ 501129/
stranded conductors. 300 36,9 300 39,6240 95 31.2 25,0 34.6 25,0
22,8 28,4 501142 501136
werte
0276-620) zu betrachten.
mit Bei der
abschälbaren
Artikelnummer
3)
Since the dimensions
Garniturenbestellung 501133.
für diese for 120
300
Nennspannung 23,6
U27,7
0
Nominal
/U 20,8/36
3)
27,0
30,4 kV (P)voltage U 0
/U 18/30 kV (M) 501130
Leitschichten
Kabel
cables bitten atwir und
Sie, denlevel
voltage mehrdrähtigen
über- 20.8/36 50 23,8 50
26,7 150 23.8 25,1
26.7 28,5
Nennspannung U0 /U 12/20 kV (K) 501133/
Leitern.
prüften Durchmesser über Ader- 70 25,5 70 18525.5 501143/
28,4 26,7
28.4 30,1501137/ 501134
Anmerkung:
(42) kVmit are Die Zuordnung
not yet standardised,120 95 27,1 30,0
95 24035 27.1 18,3
501144
30.0 20,5
29,2 32,6 501138501131/
isolierung anzugeben. 28,6 32,0 501135/
3)
gilt
theDanur diefür
conductor Abmessungen
VPE-isolierte
cross-sections für
Kabel and150 30,1 120 33,5300 50 28.6 19,5 32.0 21,7
31,2 34,6 501136
185 31,7 150 35,1 501132
501145/
Kabel
(Abmessungen
their assignmentder Spannungsebene
nach DIN VDE 240
of diameters 34,2 37,6
70 30.1 21,2 33.5 23,4
Nennspannung 501146 U /U 18/30 kV (M)
185 95 31.7 22,8 35.1 25,0 0501139/
20,8/36
over core(42)
0276-620) mitkVabschälbaren
insulation noch given nicht
in 240 120 5034.2 23,6 37.6 27,0
23,8 26,7 501140 501141/
standardisiert
Leitschichten
the table are to sind,
und sind die
be mehrdrähtigen
considered
300 7036.9 25,5
150 39.6 28,4
25,1 28,5 501137/ 501133/501142
inapproximate
der Tabellevalues.
Leitern. angegebenen When 18595 27,1
26,7Nominal 30,0
30,1 voltage U501138
0
/U 20.8/36 kV3) (P) 501134
120
24023.8 29,2 28,6 32,0
32,6 501135/
Leiterquerschnitte
3)
Da
ordering
Für die Abmessungen
Kupferband- accessories, und
Bei anderen wederen
für Freiluftanwendung
would Für
50
Wird eine ATEX-Zertifizierung
150
300
26.7
30,1 Alle Garnituren sind
33,5 Einsetzbar bis 1250 A
schirm bitte mit Kabeln bitten wir um für 70
Stecker kV benötigt,31,2
bis 1225.5 28.4 34,6
mit Schraub- oder Press- 501143/
bei Verwendung 501136
Zuordnung
Kabel
like to der
KIT MT bestellen. derWerksrückfrage.
you toDurchmesser
ask Spannungsebene indicate the geeignet. 185 27.1 um 31,7
95Werksrückfrage.
bitten wir vor Bestellung 30.0anschluss 35,1lieferbar.
Nennspannung
entsprechender
501144 U0 /U 18/30
Durchführung. 501139/
kV (M)
über
20,8/36
checked
Nexans
Isolierung
diameters
Power Accessories
nur
(42) kVGermany nochoverals Richt-
nicht
core
GmbH
120 24028.6 34,2 32.0 37,6
• Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Tel.: +49 9281 8306-0 501140 501141/
150 300 5030.1 23,8 33.5 26,7
36,9 39,6 501142
werte
standardisiert
insulation. zu betrachten.sind, sind Bei dieder
info.power-accessories@nexans.com • www.nexans-power-accessories.com
185 7031.7 25,5 35.1 28,4 501137/ 501145/
Nennspannung U /U 20,8/36 501146
kV 3)
(P)
Garniturenbestellung
in der Tabelle angegebenen für diese 240 9534.2 27,1 37.6 30,0 5011380
120 28,6 32,0 19
Kabel bitten
Leiterquerschnitte und derenwir Sie, den über- 50 23,8 26,7
15070 30,1
25,5 33,5
28,4 501143/
prüften Durchmesser
Zuordnung der Durchmesser über Ader- 18595 31,7
27,1 35,1
30,0 501144 501139/
isolierung
über Isolierungmit anzugeben.
nur als Richt- 240
120 34,2
28,6 37,6
32,0 501140 501141/
300
150 36,9
30,1 39,6
33,5 501142
werte zu betrachten. Bei der 501145/
For use with For use with For outdoor 185 If an ATEX 31,7 35,1
certification for
Nennspannung All accessories
U available
/U 20,8/36 kVWhen
3) installed on
(P)
Garniturenbestellung fürtypesdiese 501146
25-02-2021

copper tape other cable applications. 240 34,2


connectors up to 1237,6
kV is 0
with mechanical or appropriate equipment
screened cables.
Kabel bitten wir please contact our
Sie, den über- 50 required, contact
23,8our sales 26,7 repre- compression conductor bushing: 1250 A
Order: Kit MT. representative. sentative before ordering. connector.
501143/ continuously.
70 25,5 28,4
prüften Durchmesser über Ader- 95 27,1 30,0 501144
isolierung
Nexans Powermit anzugeben.
Accessories Germany GmbH • Ferdinand-Porsche-Str. 120 12 • 32,0
28,6 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com
150 • www.nexans-power-accessories.com
30,1 33,5
185 31,7 35,1 501145/
240 34,2 37,6 501146
Für Kupferband- Bei anderen Für Wird eine ATEX-Zertifizierung Alle Garnituren sind 19 bis 1250 A
Einsetzbar
800PB/G
EUROMOLD® Coupling connector
for 480TB/G, 484TB/G and 489TB/G
Interface C
up to 42 kV, 630 A/1250 A1)

Application Technical characteristics U0 / U (Um )


Separable coupling connector • A thick conductive EPDM 6/10 (12) kV
800PB/G for dual cable jacket provides a total safe to
arrangement. It has been touch screen.
6.35/11 (12) kV
designed to be used with • For use with test rod 8.7/15 (17.5) kV
480TB/G, 484TB/G or 800TR/800TR-A. 12/20 (24) kV
489TB/G separable tee • Each separable connector is 12.7/22 (24) kV
connector. tested for AC withstand and
18/30 (36) kV
The cable arrangement might partial discharge prior to
be extended by multiple leaving the factory. 19/33 (36) kV
coupling connectors. 20.8/36 (42) kV

Design
1. Interface designed to fit
480TB/G, 484TB/G or
489TB/G tee connector
2. Bus for 800PB/G
3. Bolted or crimp conductor
contact
4. Conductive EPDM insert
5. Conductive EPDM jacket
6. Insulating EPDM layer
moulded between the insert
and the jacket
7. Cable reducer 320 mm

8. Conductive EPDM cap


9. Basic insulating plug Dia.
Ø 65652)2)

(with voltage detection point,


standard from 30 kV)
10. Earth lead
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.

Specifications and
standards (K)(M)(P) 480TB/G
Compact tee connector
(K)(M)(P) 800PB/G
Coupling connector
(K)(M)(P) 800PB/G
Coupling connector
The 800PB/G coupling connector
meets the requirements of 2)
The indicated diameter is a die dimension. Depending on the conductor
CENELEC HD 629.1. ATEX version cross-section used, a deviation of up to +5 mm is possible.
can be delivered on request.

Separable connector Nominal voltage Current Conductor cross-section (mm2)


type U0 /U (kV) In (A) min. max.
800PB/G 630/12501) 25 300
25-02-2021

6/10
K800PB/G 12/20 630/12501) 35 300
M800PB/G 18/30 630/12501) 50 300
P800PB/G 20.8/36 630/12501) 50 240
1)
When installed on appropriate equipment bushing.

20
Kit contents The kit also comprises:
+ installation instructions
The complete (K)(M)(P)800PB/G coupling + silicone grease
connector kit comprises 3 x the following + wipers
components: + screen wire cable lugs

Standard delivery range

Cable reducer Conductor


For application with a
CA0 contact TMBC
compression conductor
contact, the cable data,
including the shape,
cross-section and ma-
terial of the conductor,
M16 contact Connector housing Cable reducer Conductor must be indicated when
rod and stud (K)(M)(P)800BP/G 430CA contact TBC ordering.

Ordering instructions
Indicate the part number for Dia. over core Multirange assignment
Cross-
multirange application when section insulation (mm) Ordering part number for (K)(M)(P)800PB/G
ordering (see table). (mm2)
min. max. with mechanical connector TMBC
Order example: Nominal voltage U0 /U 6/10 kV
1 coupling connector kit for 25 13.0 15.2
35 14.1 16.3 501147
12/20 kV, for 95-300 mm² with 50 15.3 17.5
mechanical conductor connector. 70 17.0 19.2
Order according to the 95 17.9 20.8
120 19.4 22.8 501148
table: K800PB/G with part 150 20.9 24.3
number 501151. 185 22.5 25.9
240 25.0 28.4 501149
300 27.7 30.4
Note: The classification does Nominal voltage U0 /U 12/20 kV (K)
only apply for polymeric 35 18.3 20.5
50 19.5 21.7 501150
insulated XLPE cables (dimen-
70 21.2 23.4
sions acc. to DIN VDE 0276 95 22.8 25.0
620) with extruded conductive 120 23.6 27.0
150 25.1 28.5
screen and stranded conductors. 185 26.7 30.1 501151
3)
Since the dimensions for 240 29.2 32.6
501152
300 31.2 34.6
cables at voltage level 20.8/36
Nominal voltage U0 /U 18/30 kV (M)
(42) kV are not yet standard-
50 23.8 26.7
ised, the conductor cross- 70 25.5 28.4
sections and their assignment of 95 27.1 30.0 501153

diameters over core insulation 120 28.6 32.0


150 30.1 33.5
given in the table are to be 185 31.7 35.1
240 34.2 37.6 501154
considered approximate values.
300 36.9 39.6
When ordering accessories, we
Nominal voltage U0 /U 20.8/36 kV3) (P)
would like to ask you to indi-
50 23.8 26.7
cate the checked diameters over 70 25.5 28.4
501156
core insulation. 95 27.1 30.0
120 28.6 32.0
150 30.1 33.5
185 31.7 35.1 501157
240 34.2 37.6

For use with For use with All accessories available When installed on
25-02-2021

copper tape other cable types For outdoor appropriate equipment


with mechanical or
screened cables. please contact our applications. bushing: 1250 A
compression conductor
Order: Kit MT. representative. connector. continuously.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

21
484TB/G
EUROMOLD® Compact tee connector
for multiple voltage levels
Interface C
up to 42 kV, 630 A/1250 A1)

Application Technical characteristics U0 / U (Um )


Suitable for installation on • The thick conductive EPDM jacket 6/10 (12) kV
polymeric insulated medium provides a total safe to touch screen 6.35/11 (12) kV
voltage cables with extruded to ensure safety. 8.7/15 (17.5) kV
easy strip conductive screen or • For multiple voltage levels. 12/20 (24) kV
bonded extruded conductive • For use with test rod
12.7/22 (24) kV
screen. For use with other cable 800TR/800TR-A.
types please contact our sales • Each separable connector is tested
18/30 (36) kV
representative. for AC withstand and partial
19/33 (36) kV
discharge prior to leaving the 20.8/36 (42) kV
factory.

Design 185 mm
1. Conductive EPDM insert
2. Conductive EPDM jacket
3. Insulating EPDM layer
Dia. 80
moulded between the
insert and the jacket
4. Type C - interface as
described by CENELEC
4 9
EN 50180 and 50181
8
5. Bolted or crimp conductor 5
contact 6
1
6. Basic insulating plug (with
voltage detection point) 2
7. Cable reducer 360 mm
8. Conductive rubber cap 3
9. Clamping screw M16 with
spring washer and nut Dia.
10. Earth lead 802)
10
The screen break design enables
cable outer sheath testing without
removing or dismantling the connector.

7
Specifications and
standards
The 484TB/G separable connector
meets the requirements of
2)
The indicated diameter is a die dimension. Depending on the conductor
CENELEC HD 629.1. ATEX version
cross-section used, a deviation of up to +5 mm is possible.
can be delivered on request.

Separable connector Nominal voltage Current Conductor cross-section (mm2)


type U0 /U (kV) In (A) min. max.
484TB/G 6/10 630/1250 1)
240 630
K484TB/G 12/20 630/12501) 240 630
25-02-2021

M484TB/G 18/30 630/12501) 240 630


P484TB/G 20.8/36 630/12501) 240 630
1)
When installed on appropriate equipment bushing

22
Kit contents The kit also comprises:
+ installation instructions
The complete (K)(M)(P)484TB/G + silicone grease
tee connector kit comprises + wipers
+ screen wire cable lugs
3 x the following components:

Standard delivery
range
Conductor
contact For application with a
TMBC compression conductor
connector, the cable
data, including the
shape, cross-section
M16 Basic insulating
Conductor and material of the
stud with plug
contact conductor, must be in-
spring washer (K)(M)(P)800BIPA Connector housing Cable reducer
TBC dicated when ordering.
and nut + rubber cap (K)(M)(P)484BT/G 611CA

Ordering instructions
Indicate the part number for
multirange application when Cross- Dia. over core Multirange assignment
section insulation (mm) Ordering part number for (K)(M)(P)484TB/G
ordering (see table). (mm2)3) min. max. with mechanical connector TMBC
Nominal voltage U0 /U 6/10 kV
Order example:
240 25.0 28.4
1 compact tee connector kit 57381
300 27.7 30.4
for 12/20 kV, for 240-400 mm² 400 30.9 33.6 57382
500 33.7 36.4
with mechanical conductor 57383
630 37.1 40.8
connector. Nominal voltage U0 /U 12/20 kV (K)
240 29.2 32.6
Order according to the 300 31.2 34.6 57387
table: K484TB/G with part 400 34.4 37.8
500 37.2 40.6 57388 57388
number 57387. 630 41.3 45.0 57461
Nominal voltage U0 /U 18/30 kV (M)
Note: The classification does 240 34.2 37.6
300 36.2 39.6 57391
only apply for polymeric 400 39.4 42.8
insulated XLPE cables 500 42.2 45.6
630 46.3 50.0 57392
(dimensions acc. to Nominal voltage U0 /U 20.8/36 kV4) (P)
DIN VDE 0276 620) with 240 34.2 37.6
extruded conductive screen and 300 36.2 39.6 57395
400 39.4 42.8
stranded conductors. 500 42.2 54.6
57396
4)
Since the dimensions for 630 46.3 50.0

cables at voltage level 20.8/36 3)


Other cross-sections available on request.
(42) kV are not yet standardised,
the conductor cross-sections
and their assignment of
diameters over core insulation
given in the table are to be
considered approximate values.
When ordering accessories, we
would like to ask you to indicate
the checked diameters over
core insulation.

For use with For use with All accessories available When installed on
For outdoor
25-02-2021

copper tape other cable types with mechanical or appropriate equipment


screened cables. please contact our applications. bushing: 1250 A
compression conductor
Order: Kit MT. representative. connector. continuously.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

23
804PB/G
EUROMOLD® Coupling connector
for 480TB/G, 484TB/G and 489TB/G
Interface C
up to 42 kV, 630 A/1250 A1)

Application Technical characteristics U0 / U (Um )


Separable coupling connector • A thick conductive EPDM 6/10 (12) kV
804PB/G for dual cable jacket provides a total safe to 6.35/11 (12) kV
arrangement. It has been touch screen. 8.7/15 (17.5) kV
designed to be used with • For use with test rod 12/20 (24) kV
480TB/G, 484TB/G or 800TR/800TR-A.
12.7/22 (24) kV
489TB/G separable tee • Each separable connector is
connector. tested for AC withstand and
18/30 (36) kV
The cable arrangement might partial discharge prior to
19/33 (36) kV
be extended by multiple leaving the factory. 20.8/36 (42) kV
coupling connectors.

Design 400 mm
1. Interface designed to fit 290 mm 110 mm
480TB/G, 484TB/G or
489TB/G tee connector
2. Bus for 804PB/G
3. Bolted or crimp conductor
contact
4. Conductive EPDM insert 2
5. Conductive EPDM jacket
6. Insulating EPDM layer 3 8
moulded between the insert 4
1
and the jacket 9
5
7. Cable reducer
8. Conductive EPDM cap 360 mm
6
9. Basic insulating plug Dia.
(with voltage detection point) 802)
10. Earth lead
The screen break design
enables cable outer sheath
testing without removing or 7
10
dismantling the connector.

Specifications and
standards 110 mm 110 mm 110 mm

The 804PB/G coupling connector (K)(M)(P) 484TB/G (K)(M)(P) 804PB/G (K)(M)(P) 804PB/G
Compact tee connector Coupling connector Coupling connector
meets the requirements of
CENELEC HD 629.1. ATEX 2)
The indicated diameter is a die dimension. Depending on the conductor cross-section
version can be delivered on used, a deviation of up to +5 mm is possible.

request.

Separable connector Nominal voltage Current Conductor cross-section (mm2)


type U0 /U (kV) In (A) min. max.
804PB/G 6/10 630/12501) 240 630
25-02-2021

K804PB/G 12/20 630/12501) 240 630


M804PB/G 18/30 630/12501) 240 630
P804PB/G 20.8/36 630/12501) 240 630
1)
When installed on appropriate equipment bushing.

24
Kit contents The kit also comprises:
+ installation instructions
The complete (K)(M)(P)804PB/G coupling + silicone grease
connector kit comprises 3 x the following + wipers
components: + screen wire cable lugs

Standard delivery
range
Conductor
contact TMBC For application with a
compression conductor
connector, the cable
data, including the
shape, cross-section
M16 and material of the
Contact rod Connector housing Cable reducer Conductor conductor, must be in-
and stud (K)(M)(P)804BP/G 611CA contact TBC dicated when ordering.

Ordering instructions
Indicate the part number for
Cross- Dia. over core Multirange assignment
multirange application when insulation (mm) Ordering part number for (K)(M)(P)804PB/G
section
ordering (see table). (mm2)3) min. max. with mechanical connector TMBC
Nominal voltage U0 /U 6/10 kV
Order example: 240 25.0 28.4
57399
1 coupling connector for 12/20 300 27.7 30.4
kV, for 240-400 mm² with 400 30.9 33.6 57400
500 33.7 36.4
mechanical conductor connector. 630 37.1 40.8
57401
Order according to the Nominal voltage U0 /U 12/20 kV (K)
table: K804PB/G with part 240 29.2 32.6
300 31.2 34.6 57405
number 57405. 400 34.4 37.8
500 37.2 40.6 57406 57388
Note: The classification does 630 41.3 45.0 57462
Nominal voltage U0 /U 18/30 kV (M)
only apply for polymeric
240 34.2 37.6
insulated XLPE cables 300 36.2 39.6 57409
(dimensions acc. to 400 39.4 42.8
500 42.2 45.6
DIN VDE 0276 620) with 630 46.3 50.0 57410
extruded conductive screen and Nominal voltage U0 /U 20.8/36 kV4) (P)
stranded conductors. 240 34.2 37.6
4)
Since the dimensions for 300 36.2 39.6 57413
400 39.4 42.8
cables at voltage level 20.8/36 500 42.2 54.6
57414
(42) kV are not yet standardised, 630 46.3 50.0
the conductor cross-sections and 3)
Other cross-sections available on request.
their assignment of diameters
over core insulation given in
the table are to be considered
approximate values. When
ordering accessories, we would
like to ask you to indicate the
checked diameters
over core insulation.

For use with For use with All accessories available When installed on
For outdoor
25-02-2021

copper tape other cable types with mechanical or appropriate equipment


screened cables. please contact our applications. bushing: 1250 A
compression conductor
Order: Kit MT. representative. connector. continuously.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

25
489TB/G
EUROMOLD® Compact tee connector
for multiple voltage levels
Interface C
up to 42 kV, 630 A/1250 A1)

Application Technical characteristics U0 / U (Um )


Suitable for installation on • The thick conductive EPDM jacket 6/10 (12) kV
polymeric insulated medium provides a total safe to touch screen 6.35/11 (12) kV
voltage cables with extruded to ensure safety. 8.7/15 (17.5) kV
easy strip conductive screen or • For multiple voltage levels.
12/20 (24) kV
bonded extruded conductive • For use with test rod
screen. For use with other cable 800TR/800TR-A.
12.7/22 (24) kV
types please contact our sales • Each separable connector is tested
18/30 (36) kV
representative. for AC withstand and partial 19/33 (36) kV
discharge prior to leaving the 20.8/36 (42) kV
factory.

Design 185 mm
1. Conductive EPDM insert
2. Conductive EPDM jacket
3. Insulating EPDM layer
Dia. 80
moulded between the insert
and the jacket
4. Type C - interface as
described by CENELEC 4 9
EN 50180 and 50181 8
5
5. Bolted or crimp conductor
contact 6
1
6. Basic insulating plug
(with voltage detection point) 2
7. Cable reducer 460 mm
3
8. Conductive rubber cap
9. M16 Clamping screw with Dia. 10
spring washer and nut 1102)
10. Earth lead
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector. 7

Specifications and
standards
The 489TB/G separable connector 2)
The indicated diameter is a die dimension. Depending on the conductor
meets the requirements of cross-section used, a deviation of up to +5 mm is possible.

CENELEC HD 629.1.

Separable connector Nominal voltage Current Conductor cross-section (mm2)


type U0 /U (kV) In (A) min. max.
489TB/G 6/10 630/12501) 800 1200
25-02-2021

K489TB/G 12/20 630/12501) 800 1200


M489TB/G 18/30 630/12501) 800 1200
P489TB/G 20.8/36 630/12501) 800 1200
1)
When installed on appropriate equipment bushing.

26
The kit also comprises:
Kit contents + installation instructions
The complete (K)(M)(P)489TB/G + silicone grease
tee connector kit comprises 3 x + wipers
+ screen wire cable lugs
the following components:
Standard delivery
range
Conductor
contact
For application with a
TMBC
compression conductor
connector, the cable
data, including the
M16 Basic insulating shape, cross-section
stud with plug Conductor and material of the
spring washer (K)(M)(P)800BIPA Connector housing Cable reducer contact conductor, must be in-
and nut + rubber cap (K)(M)(P)489BT/G 911CA TBC dicated when ordering.

Ordering instructions
Indicate the part number for Dia. over core Article classification
Cross-
multirange application when section insulation (mm) Ordering part number for (K)(M)(P)489TB/G
ordering (see table). (mm2)3)
min. max. with mechanical connector TMBC
Nominal voltage U0 /U 6/10 kV
Order example:
1 compact tee connector kit for 800 40.0 44.6
57199
1000 43.8 48.0
12/20 kV, for 800 mm² with
1200 On request
mechanical conductor connector. Nominal voltage U0 /U12/20 kV (K)
Order according to the
800 44.2 48.0 57200
table: K489TB/G with part
1000 47.8 52.8 57201
number 57200.
1200 On request
Nominal voltage U0 /U 18/30 kV (M)
Note:
800 49.2 53.8 57202
The classification does only
1000 53.0 57.8 57203
apply for polymeric insulated
1200 On request
XLPE cables (dimensions acc.
Nominal voltage U0 /U 20.8/36 kV4) (P)
to DIN VDE 0276 620) with
800 49.2 53.8 57204
extruded conductive screen and
1000 53.0 57.8 57205
stranded conductors.
1200 On request
4)
Since the dimensions for
3)
Other cross-sections available on request.
cables at voltage level 20.8/36
(42) kV are not yet standardised,
the conductor cross-sections and
their assignment of diameters
over core insulation given in
the table are to be considered
approximate values. When
ordering accessories, we would
like to ask you to indicate the
checked diameters over core
insulation.

For use with For use with copper wire For use with For outdoor Components can be When installed on
25-02-2021

copper tape other cable types applications. ordered individually. appropriate equipment
screened cables no earthing
screened cables. please contact our bushing: 1250 A
device is necessary. continuously.
Order: Kit MT. representative.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

27
809PB/G
EUROMOLD® Coupling connector
for 480TB/G, 484TB/G and 489TB/G
Interface C
up to 42 kV, 630 A/1250 A1)

Application Technical characteristics U0 / U (Um )


Separable coupling connector • A thick conductive EPDM jacket 6/10 (12) kV
809PB/G for dual cable provides a total safe to touch 12/20 (24) kV
arrangement. It has been screen. 18/30 (36) kV
designed to be used with • Each separable connector is
20.8/36 (42) kV
480TB/G, 484TB/G or tested for AC withstand and
489TB/G separable tee partial discharge prior to
connector. leaving the factory.
The cable arrangement might
be extended by multiple
coupling connectors.

Design 420 mm
1. Interface designed to fit 300 mm 120 mm
480TB/G, 484TB/G and
489TB/G tee connector
2. Bus for 809PB/G
3. Bolted or crimp conductor
contact
4. Conductive EPDM insert
3 8
5. Conductive EPDM jacket
6. Insulating EPDM layer 4
9
1
moulded between the insert 2
and the jacket 5
7. Cable reducer 460 mm
8. Conductive rubber cap 6

9. Basic insulating plug Dia.


(with voltage detection point) 1102)
10. Earth lead

The screen break design enables


cable outer sheath testing without 10

removing or dismantling the


connector. 7

Specifications and 110 mm 120 mm 120 mm

standards (K)(M)(P) 489TB/G


Compact tee
(K)(M)(P) 809PB/G (K)(M)(P) 809PB/G
Coupling Coupling
The 809PB/G coupling connector connector connector connector
meets the requirements of
CENELEC HD 629.1. 2)
The indicated diameter is a die dimension. Depending on the conductor
cross-section used, a deviation of up to +5 mm is possible.

Separable connector Nominal voltage Current Conductor cross-section (mm2)


type U0 /U (kV) In (A) min. max.
809PB/G 6/10 630/1250 1)
800 1200
25-02-2021

K809PB/G 12/20 630/12501) 800 1200


M809PB/G 18/30 630/12501) 800 1200
P809PB/G 20.8/36 630/12501) 800 1200
1)
When installed on appropriate equipment bushing.

28
Kit contents The kit also comprises:
+ installation instructions
The complete (K)(M)(P)809PB/G + silicone grease
coupling connector kit comprises + wipers
+ screen wire cable lugs
3 x the following components:

Standard delivery range

Conductor
contact For application with a
TMBC compression conductor
connector, the cable
data, including the
shape, cross-section
and material of the
M16 Conductor conductor, must be indi-
Contact rod Connector housing Cable reducer contact cated when ordering.
and stud (K)(M)(P)809BP/G 911CA TBC

Ordering instructions
Indicate the part number for Dia. over core Article classification
Cross-
multirange application when section insulation (mm) Ordering part number for (K)(M)(P)809PB/G
ordering (see table). (mm2)3)
min. max. with mechanical connector TMBC

Order example: Nominal voltage U0 /U 6/10 kV

1 coupling connector kit for 800 40.0 44.6


57206
1000 43.8 48.0
12/20 kV, for 800 mm² with
1200 On request
mechanical conductor Nominal voltage U0 /U 12/20 kV (K)
connector.
800 44.2 48.0 57207
Order according to the
1000 47.8 52.8 57208
table: K809PB/G with part
1200 On request
number 57207.
Nominal voltage U0 /U 18/30 kV (M)

800 49.2 53.8 57209


1000 53.0 57.8 57210
1200 On request
Nominal voltage U0 /U 20.8/36 kV4) (P)

800 49.2 53.8 57211


1000 53.0 57.8 57212
1200 On request
Note:
The classification does only
3)
Other cross-sections available on request.

apply for polymeric insulated


XLPE cables (dimensions acc. cross-sections and their assignment
to DIN VDE 0276 620) with of diameters over core insulation
extruded conductive screen given in the table are to be
and stranded conductors. considered approximate values.
4)
Since the dimensions for When ordering accessories, we
cables at voltage level would like to ask you to indicate
20.8/36 (42) kV are not yet the checked diameters over core
standardised, the conductor insulation.

For use with For use with copper wire For use with For outdoor When installed on
25-02-2021

copper tape other cable types applications. appropriate equipment


screened cables no earthing
screened cables. please contact our bushing: 1250 A
device is necessary. continuously.
Order: Kit MT. representative.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

29
800SA
EUROMOLD® Surge arrester for
480TB/G, 484TB/G and 489TB/G Compact tee connector
Interface C
up to 42 kV, 630 A/1250 A

Application Technical characteristics U0 / U (Um )


Surge arrester 800SA designed • This metal oxide varistor has been 6/10 (12) kV
to protect 12, 24, 36 and 42 kV designed to be used in combination 6.35/11 (12) kV
class components, including with 480TB/G, 484TB/G and 8.7/15 (17.5) kV
transformers, equipment, cable 489TB/G separable tee connector, 12/20 (24) kV
and accessories from high voltage 800PB/G, 804PB/G and 809PB/G 12.7/22 (24) kV
surges resulting from lightning or coupling connector or 480BE/G 18/30 (36) kV
switching. bushing extender. 19/33 (36) kV
• Each arrester is tested for AC 20.8/36 (42) kV
withstand prior to leaving the factory.

Design
1. Conductive EPDM insert 110 mm

2. Conductive EPDM jacket


3. Insulating EPDM layer
4. Receptacle for contact rod Dia. 80
5. Metal oxide valve elements
6. Steel cap
7. Earth connection 9
8. Earth lead
4
9. Interface designed to fit
480TB/G, 484TB/G and 1
489TB/G tee connector,
800PB/G, 804PB/G and L2
809PB/G coupling connector 2
L1 8
or 480BE/G bushing extender
3

Specifications and Dia. 65


standards
The 800SA surge arrester meets 6
the test requirements of 7
IEC 60099-4.
ATEX version can be delivered
on request.
25-02-2021

30
Ordering instructions Order example: Note:
Indicate the type of surge For a max. operating voltage of The order information only
arrester when ordering (see 24 kV and a nominal discharge applies to the use in compen-
table). The part numbers each current of 10 kA, order accord- sated, high-impedance net-
apply to one kit consisting of ing to the table: Surge arrester works.
three surge arresters. type 800SA-10-30N Products for divergent parame-
with part number 85813. ters available on request.

Nominal dis- Rated Max. continuous High current im- Dimensions


Surge arrester charge current voltage1) operating voltage pulse withstand (mm) Ordering part
type In (kA) Ur (kV) Uc (kV) (kA) number
L1 L2
800SA-10-6N 10 6 4.8 100 250 290 85801
800SA-10-9N 10 9 7.2 100 250 290 85803
800SA-10-12N 10 12 9.6 100 250 290 85805
800SA-10-15N 10 15 12.0 100 250 290 85807
800SA-10-18N 10 18 14.4 100 250 290 85809
800SA-10-22N 10 22 17.6 100 250 290 87149
800SA-10-24N 10 24 19.2 100 350 390 85811
800SA-10-30N 10 30 24.0 100 350 390 85813
800SA-10-33N 10 33 26.4 100 350 390 86998
800SA-10-36N 10 36 28.8 100 350 390 85815
800SA-10-42N 10 42 33.6 100 450 490 85817
800SA-10-45N 10 45 36.0 100 450 490 85819
800SA-10-51N 10 51 40.8 100 450 490 87147
1)
Surge arresters for other rated voltages available on request.

Typical application and


dimensions
400 mm
290 mm
180 mm 110 mm 110 mm
180 mm 110 mm

Kompakt- Überspannungs-
(K)(M)(P)484TB/G 800SA Durchführungs-
(K)(M)(P)480BE/G Koppel-
(K)(M)(P)809PB/G Überspannungs-
800SA
T-Stecker verlängerung stecker ableiter
Compact tee connectorableiter
Surge arrester Bushing extender Coupling connector Surge arrester
Typ 484TB/G Typ 800SA Typ 480BE Typ (K)(M)(P)809TB/G Typ 800SA
25-02-2021

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

31
480BE/G
EUROMOLD® Asymmetrical bushing extender
Interface C
up to 42 kV, 1250 A1)

Application Technical characteristics U0 / U (Um )


The separable bushing extender • The thick conductive EPDM jacket 6/10 (12) kV
with earth lead provides an provides a total safe to touch screen 6.35/11 (12) kV
extension piece to allow cables to ensure safety. 8.7/15 (17,5) kV
to stand away from equipment. • Each bushing extender is tested
12/20 (24) kV
It has been designed to be used for AC withstand and partial
in combination with coupling discharge prior to leaving the factory.
12.7/22 (24) kV
connector 800PB/G, 804PB/G
18/30 (36) kV
or 809PB/G. 20.8/36 (42) kV

Design 109,3 mm
178,7 mm
69,4 mm
1. Conductive EPDM insert
2. Conductive EPDM jacket
3. Insulating EPDM layer
moulded between the insert
and the jacket 71,4 mm
4. Type C1 + C2 - interface as
described by CENELEC
EN 50180 and 50181
5. Earth lead
4 3 1 2

5
For use with coupling connectors
with compact plug and interface C
equipment bushing as described by
CENELEC EN 50180 and EN 50181.

Specifications and
standards
The 480BE/G bushing extender
meets the requirements of
CENELEC HD 629.1.

Asymmetrical bushing Nominal voltage Current


extender type U0/U (kV) In (A)

480BE/G 6/10 12501)


K480BE/G 12/20 12501)
M480BE/G 18/30 12501)
25-02-2021

P480BE/G 20.8/36 12501)


1)
When installed on appropriate equipment bushing.

32
400TR/800TR/800TR-A
EUROMOLD® Test rod for cable testing
Interface C

Application Technical characteristics


The test rod can be used Use 400TR for the following Use 800TR for the following
as galvanic contact to the connector types: connector types:
conductor for cable fault - Tee connector 400TE - Compact tee connector
location, cable testing, - Tee connector 400TB/G 480TB/G, 484TB/G and
phasing checks etc. - Tee connector 440TB/G 489TB/G
The test lead may be - Coupling connector 440PB/G - Coupling connector 800PB/G,
connected by cable - Compact tee connector 804PBG and 809PB/G
lug or insulated test pins. 430TB/G
- Coupling connector 300PB/G

400TR 800TR
Design
1. Conductive EPDM insulating
shroud
2. Threaded rod for test
connection
3. M12 nuts for connecting
the lest lead
4. Insulation 1
1
5. Copper test rod stem M12 M12
2
2
3 40 40
3
Installation
The test rod is screwed into the
480
connector instead of the basic 480 800TR-A
insulating plug. Then the test
Screwed adapter
lead is connected to the thread-
800TR-A to be
ed stem and the insulating used with test rod
shroud moved to its final posi- 280 400TR.
tion. 4 280
4

5 M16
Ordering instructions 5
Simply specify test rod 400TR, 4
800TR or screwed adapter
5 110
800TR-A

Maximum AC Maximum DC Impulse voltage


Test rod Ordering part
test voltage test voltage (1.2 x 50 µs)
type number
(50 Hz - 1 min) (8 x U0 - 30 min) min

400TR 36 kV 96 kV 95 kV 70126
800TR 36 kV 96 kV 95 kV 85830
25-02-2021

800TR-A 36 kV 96 kV 95 kV 87493

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

33
POSSIBLE ARRANGEMENTS
Interface C

480TB/G 480TB/G-P2 480TB/G-P2 + 800SA


Single cable arrangement Dual cable arrangement Dual cable arrangement with
surge arrester
185 395

Schraub-
Basic Basic Schraub-
Basic
abschluss- Schraub-
insulating insulating abschluss-
insulating
einsatz abschluss-
plug plug plug
einsatz
einsatz
Überspannungs-
Surge arrester
Compact Coupling ableiter
800SA
Kompakt-
tee connector Koppel-
connector 800SA
T-Stecker
480TB/G stecker
800PB/G
480TB/G Coupling
800PB/G Koppel-
connector
Compact stecker
800PB/G
Kompakt- 800PB/G
tee connector
T-Stecker
480TB/G Compact
480TB/G Kompakt-
tee connector
T-Stecker
480TB/G
110 480TB/G

484TB/G 484TB/G-P2 484TB/G-P2 + 800SA


Single cable arrangement Dual cable arrangement Dual cable arrangement
with surge arrester
185 290 400

Basic Basic Basic


insulating
Schraub- insulating
Schraub- insulating
Schraub-
plug
abschlusseinsatz plug
abschluss- plug
abschluss-
einsatz einsatz
Compact
Kompakt-
tee connector Coupling Surge arrester
Koppel- Überspannungs-
T-Stecker
484TB/G connector 800SA
stecker ableiter
484TB/G 804PB/G
804PB/G 800SA
Coupling
connector
Koppelstecker
804PB/G
804PB/G
Compact
Kompakt-
tee connector Compact
T-Stecker tee connector
484TB/G Kompakt-T-Stecker
110 110 484TB/G 484TB/G
110 110 110 484TB/G

489TB/G 489TB/G-P2 489TB/G-P2 + 800SA


Single cable arrangement Dual cable arrangement Dual cable arrangement with
surge arrester
185 300 400

Basic Schraub-
Basic
Schraub- Basic
abschluss-
abschluss-
insulating insulating
insulating
einsatz
einsatz
plug plug
plug

Compact Surge arrester


Kompakt- Überspannungs-
tee connector
T-Stecker
Coupling 800SA
489TB/G connector ableiter
489TB/G
800SA
809PB/G
Coupling
Koppel-
connector
stecker
809PB/G
809PB/G
25-02-2021

Compact Compact
tee connector tee connector
489TB/G Kompakt-T-Stecker
489TB/G
489TB/G
110 110 120 110 120

34
CONNECTING POSSIBILITIES
EUROMOLD® BOLTED CONNECTOR SYSTEM
Interface C

Dia. 56± 0.2


Dia. 46± 0.2

U0 / U (Um )
Dia. 22
min. 0
M16 x 2 - 6H 1.5 - 0.5

6/10 (12) kV
29
min.
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
90± 0.2
Interface C1+C2 12.7/22 (24) kV
630 A / 1250 A outer cone 18/30 (36) kV
acc. to CENELEC EN 50180 19/33 (36) kV
and EN 50181 20.8/36 (42) kV
11 min.
Equipment dead-ending
interface of equipment (K)(M)400DR-B
Dead-end receptacle

Dia. 70 ± 0.2

(K)(M)400AR-3
Equipment bushing

(K)(M)400AR-4 (K)400LB/G
Equipment bushing Elbow connector

cable to
(K)(M)400AR-5 equipment
Equipment bushing

(K)(M)400AR-6 (K)(M)430TB/G (K)(M)300PB/G 300SA


Equipment bushing Compact tee connector Coupling connector Surge arrester

(K)(M)400SFR-B
Equipment bushing

400A-24B (K)(M)(P)400TB/G (K)(M) 440PB/G


In-air bushing Compact tee connector Coupling connector

cable
(K)(M)400SOP-B isolation
Stand-off plug

cable
400GP-B earthing
Earthing plug
(K)(M)(P)440TB/G
Compact tee connector
400PB-XSA
Surge arrester
tap-off
(K)400RTPA 630/250A
Reducing tap plug

in-line
(K)(M)400CP-SC junction
Connecting plug
(K)(M)(P)480TB/G (K)(M)(P)800PB/G
Compact tee connector Coupling connector
in-line (K)(M)(P)484TB/G (K)(M)(P)804PB/G 800SA
junction Compact tee connector Coupling connector Surge arrester
(K)(M)440CP
Connecting plug (K)(M)(P)489TB/G (K)(M)(P)809PB/G
Compact tee connector Coupling connector
25-02-2021

Products displayed in grey are generally available, (K)(M)(P)480BE/G


but not part of this catalogue. Bushing extender

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

35
36
25-02-2021
SLIP-ON TERMINATIONS
up to 42 kV

© zhangyang135769 / Fotolia
25-02-2021

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

37
AIS
Indoor slip-on termination
up to 24 kV

Application U0 / U (Um )
The AIS 20 termination is Another benefit given by using the
suitable for indoor installation AIS termination is the quick and 6/10 (12) kV
on polymeric insulated medium easy assembly. The conductor can 6.35/11 (12) kV
voltage cables with extruded be connected with mechanical 8.7/15 (17.5) kV
easy strip conductive screen cable lugs. The termination is 12/20 (24) kV
or bonded extruded conductive available with additional splitting 12.7/22 (24) kV
screen. With this high quality accessories for three-core, copper
silicone termination, a wide wire screened or copper tape
range of cross-sections screened and armored cables.
is covered per voltage level.

Design
1. Longitudinally sealed
mechanical cable lug
2. Integrated silicone tube
as sealing element when
using mechanical cable lugs
3. High flexibility silicone
rubber housing, ensuring a
perfect fit to the cable even
during load changes
4. Integrated conductive rubber
insert
5. Earth cable lug
6. Heat-shrinkable tube
7. Heat-shrinkable break-out

Specifications and
standards
Meets the requirements of
CENELEC HD 629.1

Termination Nominal voltage Conductor cross-section (mm2)1)


type U0 /U (kV) min. max.
AIS 20 6/10 150 3002)
AIS 20 12/20 70 3002)
25-02-2021

1)
Other cross-sections are available on request.
2)
When using mechanical cable lugs for conductor cross-section greater than 240 mm2, an additional sealing element is required.

38
Kit contents
• 3 termination housings • 3 mechanical screen wire cable lugs • Additional sealing element
• 3 mechanical cable lugs • Installation instructions for 300 mm2 application
for the conductor • Silicone grease
• Assembly incidentals

Ordering instructions Table 1 - Classification and dimensions


Indicate the part number
when ordering (see table). Nominal Conductor Dia. over core
voltage cross-section insulation Number L Dia. D3) Termination
U0 /U (mm²) (mm) of sheds (mm) (mm) type
Order example:
(kV) min. max. min. max.
1 AIS 20 kit for 12/20 kV, for
70-240 mm² with mechanical 150 240
6/10
cable lug (palm hole diameter 150 300
20.9 35.0 4 270 53 AIS 20
13 mm). 70 240
12/20
Order according to table 2: 95 300
1 kit – AIS 20 with part
Table 2 - Ordering part number
number 500027.
Ordering part number
Dia. over core (1 Kit = 3 Items)
Conductor insulation
cross- (mm) with mechanical Termination
section cable lug type (Kit)
(mm²)
min. max. Dia. B=13 mm Dia. B=17 mm
Nominal voltage U0 /U (Um) 6/10 (12) kV

150
185 500025 500293
240
150 20.9 35.0 AIS 20
185
5002924) 5000264)
240
300
Nominal voltage U0 /U (Um) 12/20 (24) kV
70
95
120
500027 500268
150
185
240
20.9 35.0 AIS 20
95
120
150
5002944) 5000284)
185
240
300
3)
The indicated diameter is a mould dimension. Depending on the conductor
cross-section used, a deviation of up to +5 mm is possible.
4)
Supplied with additional sealing element.
Note: The classification does only apply for polymeric insulated XLPE
cables (dimensions acc. to DIN VDE 0276 620) with extruded conductive
screen and stranded conductors. Please contact our sales representative,
when using other cable types.
25-02-2021

For use with copper wire For use with copper For use with three-core cables For use with other cable
screened cables no earthing tape screened cables. please contact our types please contact our
device is necessary. Order : KIT MT. representative. representative.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

39
AIP
Indoor slip-on termination
up to 24 kV

Application U0 / U (Um )
The AIP 20 termination is Another benefit given by using the
suitable for indoor installation AIP termination is the quick and
6/10 (12) kV
on polymeric insulated medium easy assembly. The conductor can 6.35/11 (12) kV
voltage cables with extruded be connected with compression 8.7/15 (17.5) kV
easy strip conductive screen cable lugs. The termination is 12/20 (24) kV
or bonded extruded conductive available with additional splitting 12.7/22 (24) kV
screen. With this high quality accessories for three-core, copper
silicone termination, a wide wire screened or copper tape
range of cross-sections screened and armored cables.
is covered per voltage level.

Design 1
1. Longitudinally sealed
compression cable lug
2. High flexibility silicone
rubber housing, ensuring a 2
1
perfect fit to the cable even
during load changes 3
3. Integrated conductive rubber
insert
4. Earth cable lug
5. Heat-shrinkable tube
6. Heat-shrinkable break-out

2 5

Specifications and 6
standards
Meets the requirements of
CENELEC HD 629.1
4

Termination Nominal voltage Conductor cross-section (mm2)1)


type U0 /U (kV) min. max.
AIP 20 6/10 70 150
AIP 20 12/20 25 120
25-02-2021

1)
Other cross-sections are available on request.

40
Kit contents
• 3 termination housings • 3 compression screen wire cable lugs
• 3 compression cable lugs • Installation instructions
for the conductor • Silicone grease
• Assembly incidentals

Ordering instructions Table 1 - Classification and dimensions


Indicate the part number
when ordering (see table). Nominal Conductor Dia. over core
voltage cross-section insulation Number L Dia. D3) Termination
U0 /U (mm²) (mm) of sheds (mm) (mm) type
Order example: (kV)
1 AIP 20 kit for 12/20 kV, for min. max. min. max.

70 mm² with compression 6/10 70 150


cable lug (palm hole diameter 17.0 27.0 4 230 49 AIP 20
13 mm).
12/20 25 120
Order according to table 2:
1 kit – AIP 20 with part
number 500011. Table 2 - Ordering part number

Ordering part number


Dia. over core (1 Kit = 3 Items)
Conductor insulation
cross- (mm) with compression Termination
ØB
section cable lug type (Kit)
(mm²)
Dia. B
min. max. Al-rm(V) Cu-rm(V)
(mm)
Nominal voltage U0 /U (Um) 6/10 (12) kV
70 500004 500014
95 500005 500015
17.0 27.0 13 AIP 20
120 500006 500016
150 500007 500017
Nominal voltage U0 /U (U ) 12/20 (24) kV
m
252) 500008 500018
35 500009 500019
L 50 500010 500020
17.0 27.0 13 AIP 20
70 500011 500021
ØD 95 500012 500022
120 500324 500325
2)
Cross-section 25 mm according to DIN VDE 0276-620 unavailable.
2

3)
The indicated diameter is a mould dimension. Depending on the conductor
cross-section used, a deviation of up to +5 mm is possible.

Note: The classification does only apply for polymeric insulated XLPE
cables (dimensions acc. to DIN VDE 0276 620) with extruded conductive
screen and stranded conductors. Please contact our sales representative,
when using other cable types.

For use with copper wire For use with copper For use with three-core cables For use with other cable
25-02-2021

screened cables no earthing tape screened cables. please contact our types please contact our
device is necessary. Order : KIT MT. representative. representative.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

41
AIN
Indoor slip-on termination
up to 24 kV

Application per voltage level. Another benefit


AIN 10, AIN 20, AIN 30 and AIN given by using the AIN termination
U0 / U (Um )
36 terminations are suitable for is the quick and easy assembly. 6/10 (12) kV
indoor installation on polymeric The conductor can be alternatively 6.35/11 (12) kV
insulated medium voltage cables connected with mechanical or 8.7/15 (17.5) kV
with extruded easy strip conduc- compression cable lugs. The 12/20 (24) kV
tive screen or bonded extruded termination is available with 12.7/22 (24) kV
conductive screen. With this high additional splitting accessories for 18/30 (36) kV
quality silicone termination, the three-core, copper wire screened 19/33 (36) kV
entire range of cross-sections or copper tape screened and
is covered with just a few sizes
20.8/36 (42) kV
armored cables.

Design
1. Longitudinally sealed
mechanical or compression
cable lug
1
2. Silicone tube or cap as
1
additional sealing at the 2
transition of cable lug to the
3
termination housing when
using mechanical cable lugs 2 4
3. High flexibility silicone
rubber housing, ensuring a
perfect fit to the cable even
3
during load changes
4. Integrated conductive rubber
insert 6
5. Earth cable lug
6. Heat-shrinkable tube 4
7. Heat-shrinkable break-out

Specifications and
standards 7
Meets the requirements of
CENELEC HD 629.1
5

Termination Nominal voltage Conductor cross-section (mm2)1)


type U0 /U (kV) min. max.
AIN 10 6/10 25 1000 (1200)
AIN 20 12/20 35 1000 (1200)
25-02-2021

AIN 30 18/30 50 1000 (1200)


AIN 36 20.8/36 150 1000 (1200)
1)
Other cross-sections are available on request.

42
Kit contents
• 3 termination housings • 3 mechanical or compression screen wire cable lugs
• 3 mechanical or compression • Installation instructions
cable lugs for the conductor • Silicone grease
• Assembly incidentals

Ordering instructions Table 1 - Classification and dimensions


Indicate the part number
when ordering (see table).
Nominal Conductor Dia. over core
voltage cross-section insulation Number L Dia. D Ordering part
Order example: U0 /U (mm²) (mm) of sheds (mm) (mm) number
1 AIN 20 kit for 12/20 kV, for (kV) min. max. min. max.
95-240 mm² with mechanical 25 95 13.0 20.8 2 150 37 3 x AIN 10 Gr. 1
cable lug (palm hole diameter 120 240 19.4 28.4 2 150 43 3 x AIN 10 Gr. 2
13 mm). 300 500 27.7 36.4 2 150 60 3 x AIN 10 Gr. 3
6/10
Order according to table 2: 630 800 34.0 45.0 3 225 68 3 x AIN 20 Gr. 4
1 kit – AIN 20 size 2 with part 1000 39.0 50.0 7 405 98 3 x AIN 36 Gr. 5
number 49756. 1200 46.0 58.0 7 405 98 3 x AIN 36 Gr. 6

35 70 18.3 23.5 3 225 47 3 x AIN 20 Gr. 1


95 240 22.5 33.0 3 225 56 3 x AIN 20 Gr. 2
ØB 300 500 31.0 41.0 3 225 68 3 x AIN 20 Gr. 3
12/20
400 630 34.0 45.0 3 225 68 3 x AIN 20 Gr. 4
630 800 39.0 50.0 7 405 98 3 x AIN 36 Gr. 5
1000 1200 46.0 58.0 7 405 98 3 x AIN 36 Gr. 6

50 70 23.8 28.4 6 300 74 3 x AIN 30 Gr. 1


95 240 27.1 37.6 6 300 74 3 x AIN 30 Gr. 2
18/30 240 400 31.5 42.8 6 300 81 3 x AIN 30 Gr. 3
400 630 39.0 50.0 7 405 98 3 x AIN 36 Gr. 5
630 1200 46.0 58.0 7 405 98 3 x AIN 36 Gr. 6
50 70 23.8 28.4
On request
95 120 27.1 32.0
L 150 300 31.5 41.0 7 405 98 3 x AIN 36 Gr. 4
20.8/362)
400 630 39.0 50.0 7 405 98 3 x AIN 36 Gr. 5
630 1200 46.0 58.0 7 405 98 3 x AIN 36 Gr. 6

2)
Since the dimensions for cables at voltage level 20.8/36 (42) kV are not yet standardised, the
conductor cross-sections and their assignment of diameters over core insulation given in the
table are to be considered approximate values. When ordering accessories, we would like to ask
you to indicate the checked diameters over core insulation.
ØD

Note: The classification does only apply for polymeric insulated XLPE
cables (dimensions acc. to DIN VDE 0276 620) with extruded conductive
screen and stranded conductors. Please contact our sales representative,
when using other cable types.

For use with For use with


For use with copper wire For use with three-core cables Can be supplied with all
25-02-2021

copper tape other cable types


screened cables no earthing screened cables. please contact our please contact our common types of cable lugs.
device is necessary. Order: Kit MT. representative. representative.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

43
Table 2 - Ordering part number

Dia. over core insulation Ordering part number (1 Kit = 3 Items)


Conductor (mm) with mechanical connector with compression connector Termination
sizes
type (Kit)
(mm²) Ordering
min. max. Dia. B Al - rm(V) Cu - rm(V) Dia. B
part number
Nominal voltage U0 /U 6/10 kV
25 15311061 15311021 13
35 15311062 15311022 13
50 13.0 20.8 52175 13 15311063 15311023 13 AIN 10 Gr. 1
70 15311064 15311024 13
95 15311065 15311025 13
120 15311066 15311026 13
150 15311067 15311027 13
19.4 28.4 49494 13 AIN 10 Gr. 2
185 15311068 15311028 17
240 15311069 15311029 17
300 15311070 15311030 17
400 27.7 36.4 51262 17 15311071 15311031 17 AIN 10 Gr. 3
500 15311072 15311032 17
630 54905 54910 21
34.0 45.0 54919 21 AIN 20 Gr. 4
800 54906 54908 21
1000 39.0 50.0 54920 21 54907 54909 21 AIN 36 Gr. 5
1200 On request
Nominal voltage U0 /U 12/20 kV
35 15321062 15321022 13
50 18.3 23.5 49755 13 15321063 15321023 13 AIN 20 Gr. 1
70 15321064 15321024 13
95 15321065 15321025 13
120 15321066 15321026 13
150 22.5 33.0 49756 13 15321067 15321027 13 AIN 20 Gr. 2
185 15321068 15321028 17
240 15321069 15321029 17
300 15321070 15321030 17
400 31.0 41.0 59085 17 15321071 15321031 17 AIN 20 Gr. 3
500 15321072 15321032 17
400 54959 54962 17
500 34.0 45.0 54921 17 54960 54963 17 AIN 20 Gr. 4
630 59086 54964 21
630 54944 54946 21
39.0 50.0 54922 21 AIN 36 Gr. 5
800 54945 54947 21
1000 46.0 58.0 59757 21 57230 57231 21 AIN 36 Gr. 6
1200 On request
Nominal voltage U0 /U 18/30 kV
50 44694 44486 13
23.8 28.4 51361 13 AIN 30 Gr. 1
70 45159 45389 13
95 45810 45334 13
120 44640 44851 13
150 27.1 37.6 51363 13 44733 44646 13 AIN 30 Gr. 2
185 45305 45395 17
240 44589 52188 17
240 44448 44608 17
300 31.5 42.8 52186 17 45306 44676 17 AIN 30 Gr. 3
400 52189 45362 17
400 54911 54927 17
500 39.0 50.0 54923 17 54912 54928 17 AIN 36 Gr. 5
630 54913 54929 21
630 54914 54930 21
800 46.0 58.0 54924 21 54915 54931 21 AIN 36 Gr. 6
1000 54916 54932 21
1200 On request
Nominal voltage U0 /U 20.8/36 kV
50
23.8 28.4
70
On request
95
27.1 32.0
120
150 54933 54948 13
185 54934 54949 17
31.5 41.0 54925 17 AIN 36 Gr. 4
240 54936 54951 17
300 54937 54952 17
400 54938 54953 17
500 39.0 50.0 54926 17 54939 54954 17 AIN 36 Gr. 5
630 54940 54955 21
630 54941 54956 21
800 46.0 58.0 54862 21 54942 54957 21 AIN 36 Gr. 6
1000 54943 54958 21
1200 On request
25-02-2021

44
AFS
Outdoor slip-on termination
up to 24 kV

Application U0 / U (Um )
AFS terminations are suitable for benefit is the quick and easy 6/10 (12) kV
outdoor installation on polymeric assembly. The conductor is
6.35/11 (12) kV
insulated medium voltage cables connected with mechanical cable
lugs. Available with additional
8.7/15 (17.5) kV
with extruded easy strip conductive
screen or bonded extruded con- splitting accessories for three-core
12/20 (24) kV
ductive screen.This high-quality cables. 12.7/22 (24) kV
silicone termination covers a large
range of cross-sections with just
two sizes per voltage level. Another

Design
1. Longitudinally sealed 1
mechanical cable lug 2
1
2. Integrated silicone tube
as sealing element
3. High flexibility silicone
2
rubber housing, ensuring a 3
perfect fit to the cable even
during load changes 4
4. Integrated conductive rubber
insert 3
5. Earthing clamp
6. Earthing cable lug
7. Heat-shrinkable tube
8. Heat-shrinkable break-out 7

5
5
Specifications and
standards
This termination meets the
6
requirements of 8
CENELEC HD 629.1.

Termination Nominal voltage Conductor cross-section (mm2) 1)


type U0 /U (kV) min. max.
AFS 20 6/10 70 300
AFS 20 12/20 25 300
25-02-2021

1)
Other cross-sections are available on request.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

45
Kit contents
• 3 termination housings • 3 mechanical screen wire cable lugs
• 3 mechanical cable lugs • Installation instructions
for the conductor • Silicone grease
• Assembly incidentals

Ordering instructions Table 1 - Classification and dimensions


Indicate the part number
when ordering (see table). Nominal Conductor Dia. over core
voltage cross-section insulation L Dia. D2) Termination
U0 /U (mm²) (mm) (mm) (mm) type
Order example: (kV) min. max. min. max.
1 AFS 20 kit for 12/20 kV, for
70 95
70-240 mm² with mechanical 6/10
70 150
cable lug (palm hole diameter 17.0 27.0 295 AFS 20-1
13 mm). 25 95
12/20
25 120
Order according to table 2: ~100
1 kit – AFS 20 size 2 with part 6/10
150 240
number 501520. 150 300
20.9 35.0 325 AFS 20-2
70 240
12/20
95 300

Table 2 - Ordering part number


ØB
Ordering part number
Dia. over core (1 Kit = 3 Items)
Conductor insulation
cross- (mm) with mechanical Termination
section cable lug type (Kit)
(mm²)
Dia. B Dia. B
min. max.
13 mm 17 mm
Nominal voltage U0 /U (Um) 6/10 (12) kV
70 501513 501523
95
17.0 27.0 5015143) 5015243) AFS 20-1
120
150
150
L 185
20.9 35.0
501515
501517
501525
501527 AFS 20-2
240
300
Nominal voltage U0 /U (Um) 12/20 (24) kV
25
50 501518 501621
70 17.0 27.0 501519 501622 AFS 20-1
95
120
70
95
120 501520 501623
150 20.9 35.0 501521
501522
501624
501625
AFS 20-2
185
240
B ØD 300
2)
Cross-section 25 mm2 according to DIN VDE 0276-620 unavailable.
3)
The indicated diameter is a mould dimension. Depending on the conductor
cross-section used, a deviation of up to +5 mm is possible.
Note: The classification does only apply for polymeric insulated XLPE
cables (dimensions acc. to DIN VDE 0276 620) with extruded conductive
screen and stranded conductors.
25-02-2021

For use with copper wire For use with copper For use with three-core cables For use with other cable
screened cables no earthing tape screened cables. please contact our types please contact our
device is necessary. Order : KIT MT. representative. representative.

46
AFN
Outdoor slip-on termination
up to 42 kV

Application just a few sizes per voltage level.


AFN 10, AFN 20, AFN 30 Another benefit given by using U0 / U (Um )
and AFN 36 termination are the AFN termination is the quick 6/10 (12) kV
suitable for outdoor installation and easy assembly. The conductor 6.35/11 (12) kV
on polymeric insulated medium can be alternatively connected 8.7/15 (17.5) kV
voltage cables with extruded easy with mechanical or compression 12/20 (24) kV
strip conductive screen or bonded cable lugs. The termination is
12.7/22 (24) kV
extruded conductive screen. available with additional splitting
With this highquality silicone accessories for three-core, copper
18/30 (36) kV
termination, the entire range of wire screened or copper tape
19/33 (36) kV
cross-sections is covered with screened and armored cables. 20.8/36 (42) kV

Design
1. Longitudinally sealed
mechanical or compression
1
cable lug
1
2. Silicone tube or cap as 2
additional sealing at the
transition of cable lug to the 2
3
termination housing when
using mechanical cable lugs 4
3. High flexibility silicone
rubber housing, ensuring a
perfect fit to the cable even 3

during load changes


4. Integrated conductive rubber
insert
5. Water sealing mastic 8
6. Earthing clamp
7. Earth cable lug
8. Heat-shrinkable tube 4
9. Heat-shrinkable break-out
6 5

Specifications and
standards 9
Meets the requirements of
CENELEC HD 629.1
7

Termination Nominal voltage Conductor cross-section (mm2)1)


type U0 /U (kV) min. max.
AFN 10 6/10 25 1000 (1200)
25-02-2021

AFN 20 12/20 35 1000 (1200)


AFN 30 18/30 50 1000 (1200)
AFN 36 20.8/36 50 1000 (1200)
Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
1)
Other cross-sections are available on request.
info.power-accessories@nexans.com • www.nexans-power-accessories.com

47
Kit contents
• 3 termination housings • 3 mechanical or compression screen wire cable lugs
• 3 mechanical or compression • Installation instructions
cable lugs for the conductor • Silicone grease
• Assembly incidentals

Ordering instructions Table 1 - Classification and dimensions


Indicate the part number
when ordering (see table).
Nominal Conductor Dia. over core Creep-
voltage cross-sec- insulation Number L Dia. D age Ordering part
Order example: U0 /U tion (mm2) (mm) of sheds (mm) (mm) distance number
1 AFN 20 kit for 12/20 (kV)
min. max. min. max.
(mm)
kV, for 95-240 mm² with 25 95 12.7 20.8 3 210 90 369 3 x AFN 10 Gr.1
mechanical cable lug (palm 120 240 19.2 28.4 3 210 96 365 3 x AFN 10 Gr.2
hole diameter 13 mm). 300 500 27.4 36.4 3 210 105 360 3 x AFN 10 Gr.3
6/10
Order according to table 2: 630 800 34.0 45.0 4 240 118 462 3 x AFN 20 Gr.4
1 kit – AFN 20 size 2 with 1000 39.0 50.0 7 330 127 680 3 x AFN 30 Gr.4
part number 48793. 1200 46.0 58.0 7 405 127 755 3 x AFN 36 Gr.6
35 70 18.3 23.5 4 240 100 480 3 x AFN 20 Gr.1
95 240 22.5 33.0 4 240 112 499 3 x AFN 20 Gr.2
300 500 31.0 41.0 4 240 118 462 3 x AFN 20 Gr.3
12/20
ØB 400 630 34.0 45.0 4 240 118 462 3 x AFN 20 Gr.4
630 800 39.0 50.0 7 330 127 680 3 x AFN 30 Gr.4
1000 1200 46.0 58.0 7 405 127 755 3 x AFN 36 Gr.6

50 70 23.8 28.4 6 300 115 695 3 x AFN 30 Gr.1


95 240 27.1 37.6 6 300 115 694 3 x AFN 30 Gr.2
18/30 240 400 31.5 42.8 6 300 127 718 3 x AFN 30 Gr.3
400 630 39.0 50.0 7 330 127 680 3 x AFN 30 Gr.4
630 1200 46.0 58.0 7 405 127 755 3 x AFN 36 Gr.6

50 70 23.8 28.4 6 300 115 695 3 x AFN 30 Gr.1


95 240 27.1 37.6 6 300 115 694 3 x AFN 30 Gr.2
20.8/362) 240 400 31.5 42.8 6 300 127 718 3 x AFN 30 Gr.3
400 630 39.0 50.0 7 330 127 680 3 x AFN 30 Gr.4
L 630 1200 46.0 58.0 7 405 127 755 3 x AFN 36 Gr.6

2)
Since the dimensions for cables at voltage level 20.8/36 (42) kV are not yet standardised, the
conductor cross-sections and their assignment of diameters over core insulation given in the
table are to be considered approximate values. When ordering accessories, we would like to ask
you to indicate the checked diameters over core insulation.
ØD

Note: The classification does only apply for polymeric insulated XLPE
cables (dimensions acc. to DIN VDE 0276 620) with extruded conductive
screen and stranded conductors. Please contact our sales representative,
when using other cable types.
25-02-2021

For use with For use with


For use with copper wire copper tape For use with three-core cables Can be supplied with all
other cable types
screened cables no earthing screened cables. please contact our please contact our common types of cable lugs.
device is necessary. Order: Kit MT. representative. representative.

48
Table 2 - Ordering part number

Dia. over core insulation Ordering part number (1 Kit = 3 Items)


Conductor
(mm) with mechanical connector with compression connector Termination
cross-sec-
type (Kit)
tion (mm2) Ordering
min. max. Dia. B Al - rm(V) Cu - rm(V) Dia. B
part number
Nominal voltage U0 /U 6/10 kV
25 52196 52197 13
35 52198 48330 13
50 12.7 20.8 52190 13 52199 49750 13 AFN 10 Gr. 1
70 52200 49877 13
95 52201 48939 13
120 52202 47989 13
150 45599 45730 13
19.2 28.4 52191 13 AFN 10 Gr. 2
185 52203 52204 17
240 45384 45090 17
300 52205 47969 17
400 27.4 36.4 52194 17 52206 45733 17 AFN 10 Gr. 3
500 48084 44691 17
630 54879 54864 21
34.0 45.0 54863 21 AFN 20 Gr. 4
800 57576 54865 21
1000 39.0 50.0 57242 21 57243 57244 21 AFN 30 Gr. 4
1200 On request
Nominal voltage U0 /U 12/20 kV
35 49628 45481 13
50 18.3 23.5 51355 13 45315 45365 13 AFN 20 Gr. 1
70 49624 45521 13
95 44564 45109 13
120 49625 45749 13
150 22.5 33.0 48793 13 44189 44668 13 AFN 20 Gr. 2
185 49626 44643 17
240 44340 44487 17
300 45477 45403 17
400 31.0 41.0 59080 17 45598 45164 17 AFN 20 Gr. 3
500 49630 44563 17
400 54966 59081 17
500 34.0 45.0 54965 17 54866 59082 17 AFN 20 Gr. 4
630 59084 59083 21
630 57246 57248 21
39.0 50.0 57245 21 AFN 30 Gr. 4
800 57247 57249 21
1000 46.0 58.0 59758 21 57567 57568 21 AFN 36 Gr. 6
1200 On request
Nominal voltage U0 /U 18/30 kV
50 49635 45140 13
23.8 28.4 51367 13 AFN 30 Gr. 1
70 49637 49636 13
95 48677 49638 13
120 49640 49639 13
150 27.1 37.6 51369 13 49641 48085 13 AFN 30 Gr. 2
185 48002 45396 17
240 44670 44669 17
240 52220 52219 17
300 31.5 42.8 52213 17 49642 44791 17 AFN 30 Gr. 3
400 45235 48108 17
400 57274 57275 17
500 39.0 50.0 57273 17 48577 48580 17 AFN 30 Gr. 4
630 48578 48581 21
630 54917 54875 21
800 46.0 58.0 54857 21 54873 54876 21 AFN 36 Gr. 6
1000 54874 54877 21
1200 On request
Nominal voltage U0 /U 20.8/36 kV
50 57253 57263 13
23.8 28.4 57250 13 AFN 30 Gr. 1
70 57254 57264 13
95 57255 57265 13
120 57256 57266 13
150 27.1 37.6 57251 13 57257 57267 13 AFN 30 Gr. 2
185 57258 57268 17
240 57259 57269 17
240 57260 57270 17
300 31.5 42.8 57252 17 57261 57271 17 AFN 30 Gr. 3
400 57262 57272 17
400 57277 57280 17
500 39.0 50.0 57276 17 57278 57281 17 AFN 30 Gr. 4
630 57279 57282 21
630 54886 54897 21
25-02-2021

800 46.0 58.0 54860 21 54887 54898 21 AFN 36 Gr. 6


1000 54888 54899 21
1200 On request

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

49
50
25-02-2021
READY-TO-INSTALL,
PRE-ASSEMBLED CABLES
up to 42 kV
25-02-2021

© artjazz / Fotolia

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

51
READY-TO-INSTALL, PRE-ASSEMBLED CABLES
Interface A to F connectors and terminations
up to 42 kV

Application U0 / U (Um )
Pre-assembled cables are of accessories. The cables 6/10 (12) kV
polymeric insulated medium and flexible cables, primarily 6.35/11 (12) kV
voltage cables, equipped with checked by us, are assembled with 8.7/15 (17.5) kV
connectors and terminations. different conductor cross-sections 12/20 (24) kV
They can be used for and accessories, depending on
connecting transformers and
12.7/22 (24) kV
customer’s application.
switchgears. We manufacture
18/30 (36) kV
the pre-assembled cables 19/33 (36) kV
specifically customized in 20.8/36 (42) kV
terms of cable length and type

Flexible cables Cables


Pre-assembled flexible cables, In terms of their current- Pre-assembled cables type
such as NTMCGCWÖU, are carrying capacity in service N(A)2XS(2)Y are used where
used in stations with little space, and in the case of short-circuit the space conditions inside
where the bending radii cannot current, EPR-insulated cables equipment allow the minimum
be met with XLPE-insulated are almost equivalent to XLPE- cable bending radius of 15
cables. insulated cables. times its outside diameter.
Due to their design
• Fine-wire, tin-plated copper Dimensioning basis
conductor When dimensioning the
• Ethylene-propylene rubber preassembled cable length, we
(EPR) insulation take the center points of both
• Fine-wire shield cable accessories as the basis.
• Polychloroprene (flame- and When indicating the length of
oil-resistant) outer sheath, the shield wire, please also
these flexible cables can be specify whether the shield wire
laid with minimum bending should be lead out on one or
radii of 5 times the outside both sides.
diameter.

Accessory A Accessory B
See table for accessory selection. See table for accessory selection.

Indoor slip-on
Elbow connector termination
K200LR AIS 20
25-02-2021

Dimensioning basis
for wire/cable length

52
Example request
Please fill in what is applicable.

U0 /U (kV) U0 /U (kV) U0 /U (kV) U0 /U (kV)


Length of
6/10 12/20 18/30 20.8/36
shield wire1)
L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
Conductor/
cable type
Conductor/
cable length

Accessory A

Accessory B

PD
yes / no yes / no yes / no yes / no
sample test

AC withstand test yes / no yes / no yes / no yes / no


1)
If not indicated, we assume a shield wire length of 500 mm for both cable ends.

Accessory selection
We also assemble accessories not listed here.

Type Design Interface Material Assembly technique

(K)200LR/G Elbow connector A EPDM Slip-on technology

(K)200SR/G Straight connector A EPDM Slip-on technology

(K)158LR(/G) Elbow connector A EPDM Slip-on technology

(K)152SR(/G) Straight connector A EPDM Slip-on technology

(K)(M)400LR/G Elbow connector B EPDM Slip-on technology

(K)(M)430TB/G Compact tee connector C EPDM Slip-on technology

(K)(M)(P)480TB/G Compact tee connector C EPDM Slip-on technology

(K)(M)(P)800PB/G Coupling connector C EPDM Slip-on technology

(K)(M)(P)484TB/G Compact tee connector C EPDM Slip-on technology


(K)(M)(P)804PB/G Coupling connector C EPDM Slip-on technology

(K)(M)(P)489TB/G Compact tee connector C EPDM Slip-on technology

(K)(M)(P)809PB/G Coupling connector C EPDM Slip-on technology

(K)676LRA/G Separable tee connector D EPDM Slip-on technology

784TB/G Separable tee connector E EPDM Slip-on technology

(K)(M)(P)944TB/G Compact tee connector F EPDM Slip-on technology

AIS 20 Indoor termination - Silikon Slip-on technology

AIP 20 Indoor termination - Silikon Slip-on technology

AIN 10 Indoor termination - Silikon Slip-on technology

AIN 20 Indoor termination - Silikon Slip-on technology

AIN 30 Indoor termination - Silikon Slip-on technology

AIN 36 Indoor termination - Silikon Slip-on technology

AFS 20 Outdoor termination - Silikon Slip-on technology

AFN 10 Outdoor termination - Silikon Slip-on technology

AFN 20 Outdoor termination - Silikon Slip-on technology

AFN 30 Outdoor termination - Silikon Slip-on technology


25-02-2021

AFN 36 Outdoor termination - Silikon Slip-on technology

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

53
54
25-02-2021
STRAIGHT JOINTS
TRANSITION JOINTS
up to 42 kV
25-02-2021

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

55
GTS1
Single-core straight joint
Heat-shrink technology
up to 42 kV

Application U0 / U (Um )
The heat-shrinkable straight with different conductor sizes or
joint type GTS1 is suitable for conductor materials becomes fast
6/10 (12) kV
jointing polymeric insulated and easy.
6.35/11 (12) kV
medium voltage cables with 8.7/15 (17.5) kV
extruded easy strip conductive 12/20 (24) kV
screen or bonded extruded 12.7/22 (24) kV
conductive screen. With regards 18/30 (36) kV
to the mechanical conductor 19/33 (36) kV
connector, supplied in the 20.8/36 (42) kV
joint kit, jointing of cables

Design
1. Dual wall tube
2. Stress control tube
3. Stress control mastic 8
4. Overall protection tube 5
5. Sealing mastic
2
6. Screen continuity (copper mesh)
7. Conductor connector 3
8. Screen wire connector
(optionally roll springs) 7
6
9. Sealing mastic 9 3
10. Insulation sleeve 10
(only for cross-sections >630 mm2, L 7
36GTS1 and 42GTS1)
1

Specifications and 4
standards
The heat-shinkable straight joint
GTS1 meets the requirements of
CENELEC HD 629.1.

Joint Nominal voltage Conductor cross-section (mm2) 1) Length


type U0 /U (kV) min. max. L (mm)

17GTS1 6/10 25 1000 750 - 1000


24GTS1 12/20 35 1000 (1200) 750 - 1000
36GTS1 18/30 50 1000 (1200) 1000
25-02-2021

42GTS1 20.8/36 50 1000 1000 - 1200


1)
Other cross-sections on request.

56
Kit contents The kit also comprises:
+ mechanical conductor connector
The complete GTS1 joint kit + mechanical screen wire connector
comprises the following components: + installation instructions
+ field control mastic
+ wipers
+ silicone grease
+ assembly incidentals

+ + + + + + + = GTS1

Stress Sealing Stress Insulation sleeve Dual Overall Copper mesh Mechanical
control mastic control tube (only for cross-section wall tube protection tube tape connector
mastic >630 mm2, 36GTS1
and 42GTS1)

Ordering instructions Order example: Note: The classification does only


Select the straight joint type Heat-shrinkable straight joint apply for polymeric insulated XLPE
corresponding to both system type 24GTS1.240 for XLPE cables (dimensions acc. to
voltage and conductor cross- cable 12/20 kV 50-240 mm² DIN VDE 0276 620) with extruded
section. conductor cross-section. conductive screen. Please contact
Order number: 52612 our representative, when using
other cable types.

Joint Nominal Conductor Conductor cross-section (mm2)


type voltage cross-section
U0 /U (kV) (mm²) 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000
17GTS1.95 6/10 25 95 52606
17GTS1.240 6/10 95 240 52607
17GTS1.400 6/10 240 400 52608
17GTS1.630 6/10 400 630 52609
17GTS1.1000 6/10 800 1000 53504
24GTS1.50 12/20 35 50 52610
24GTS1.240 12/20 50 1502) 526112)
24GTS1.240 12/20 50 240 52612
24GTS1.240 12/20 95 240 49758
24GTS1.300 12/20 120 300 58023
24GTS1.400 12/20 185 400 52613
24GTS1.630 12/20 400 630 52615
24GTS1.1000 12/20 630 1000 53661
36GTS1.95 18/30 50 95 52616
36GTS1.240 18/30 95 240 52618
36GTS1.500 18/30 185 400 52619
36GTS1.800 18/30 400 630 52620
36GTS1.1000 18/30 630 1000 59209
42GTS1.95 20.8/36 50 95 57225
42GTS1.150 20.8/36 50 1502) 572262)
42GTS1.240 20.8/36 95 240 59859
42GTS1.400 20.8/36 185 400 57227
42GTS1.630 20.8/36 400 630 57228
42GTS1.1000 20.8/36 630 1000 57229
2)
Applicable for aluminum conductors up to 150 mm² and copper conductors up to 120 mm2.

For use with copper wire For use with copper tape For use with other For use with three-core Jointing cables of Can be used with
25-02-2021

screened cables no further earth- screened cables, endorse "A" cables types cables see GTS3. different sizes possible. all common types of
ing device is necessary. to the part number. please contact our conductor connectors.
(e.g. 24GTS1.240A) representative.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

57
CSJ
Single-core straight joint
Cold-shrink technology
up to 36 kV

Application U0 / U (Um )
The cold-shrinkable straight different conductor sizes or 6/10 (12) kV
joint type CSJ is suitable for conductor materials becomes
6.35/11 (12) kV
jointing polymeric insulated fast and easy.
medium voltage cables with
8.7/15 (17.5) kV
extruded easy strip conductive
12/20 (24) kV
screen or bonded extruded 18/30 (36) kV
conductive screen. With regards 19/33 (36) kV
to the mechanical conductor
connector, supplied in the
joint kit, jointing of cables with

Design Technical characteristics


1. Extruded triple layer EPDM All joint bodies are tested for
5
rubber body AC withstand prior to leaving
2. Two layer plate with a semi- the factory. 7
conductive and a field 6
control mastic layer 4
3. Overall protective EPDM
cover
4. Field control mastic
2
5. Water sealing mastic
6. Copper braid 3
7. Self-adhesive copper tape L
9
8. Traceability tag
9. Mechanical conductor
connector
1

4
Specifications and
standards 7
The cold-shrinkable straight
joint CSJ meets the requirements 5

of CENELEC HD 629.1.
8

Nominal Conductor cross- Dia. over core


Joint Max. dia. over L
voltage section (mm2) insulation (mm)
type outer sheath (mm) (mm)
U0 /U (kV) min. max. min. max.
24CSJ-2 Gr. 1 6/10 18 23 95 150 46 ca. 750
24CSJ-2 Gr. 2 6/10 23 33 150 240/(300)1) 46 ca. 750
24CSJ-2 Gr. 1 12/20 18 23 35 70 46 ca. 750
24CSJ-2 Gr. 2 12/20 23 33 95 240/(300)1) 46 ca. 750
24CSJ - 3 12/20 30 45 240 630 57 ca. 850
25-02-2021

36CSJ-2 18/30 23 36 50 240 48 ca. 750


36CSJ-3 18/30 30 50 185 630 57 ca. 850
1)
Conductor sizes in brackets available with compression joint.

58
Kit contents The kit also comprises:
+ installation instructions
The complete joint kit CSJ + silicone grease
comprises the following + white pen
components: + gloves
+ assembly gauge
+ adhesive tape
+ rubber rings
+ assembly incidentals

24CSJ
+ + + + = or
36CSJ

1 x CSJ 1 x Two-layer 6 x Field 2 x Self-adhesive 1 x Mechanical


Cold-shrinkable plate control mastic copper tape connector
joint strip

Ordering instructions Order example:


Select the straight joint type Single-core straight joint
corresponding to the cable Nominal voltage 12/20 kV,
type and dia. over core Conductor cross-section 95-240 mm²
insulation. Dia. over core insulation 23-33 mm²
Order number: 48136

Nominal
voltage Conductor cross-section (mm2) Dia. over core Max. dia. over
Joint type U0 /U insulation outer sheath
35 50 70 95 120 150 185 240 300 400 500 630 800 1000 (mm) (mm)
(kV)
24CSJ-2 Gr. 1 6/10 537522) 18-23 46
24CSJ-2 Gr. 2 6/10 59088 23-33 46
24CSJ-2 Gr. 1 12/20 59087 18-23 46
24CSJ-2 Gr. 2 12/20 48136 3)
23-33 46
24CSJ-3 12/20 52650 3)
30-54 57
24CSJ-3 12/20 51800 3)
30-54 57
36CSJ-2 Gr. 2 18/30 537382) 23-36 48
36CSJ-2 Gr. 2 18/30 53737 23-36 48
36CSJ-3 18/30 57216 30-50 57
36CSJ-3 18/30 57217 3)
30-50 57
2)
Applicable for aluminum conductors up to 150 mm² and copper conductors up to 120 mm2.
3)
Please consider the maximum outer cable diameter.

For use with Alupe cables For use with other cable For use with Can be supplied as stop For use with fabric tape
25-02-2021

please contact types please contact three-core cables joint. Please contact (graphite) screened cables
our representative our representative see TT-24CSJ. our representative order additional semi-
conductive tape.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

59
24CSJA-S
Compact single-core straight joint
Cold-shrink technology
up to 24 kV

Application U0 / U (Um )
The cold-shrinkable straight with different conductor 6/10 (12) kV
joint 24CSJA-S is used for sizes or conductor materials 6.35/11 (12) kV
jointing medium voltage cables becomes fast and easy. 8.7/15 (17.5) kV
with a copper wire screen and 12/20 (24) kV
extruded conductive screen. 12.7/22 (24) kV
This product can be installed
where installation space is
limited. With regards to the
mechanical conductor
connector, jointing of cables

Design Technical characteristics


1. Extruded triple layer All joint bodies are tested for
EPDM rubber body AC withstand prior to leaving
2. Two layer plate with a 5
the factory.
semi-conductive and a field
7
control mastic layer
3. Overall protective EPDM 6
cover 4
4. Field control mastic
5. Water sealing mastic
6. Copper braid
7. Self-adhesive copper tape 2
8. Traceability tag 3 650 mm
9. Mechanical conductor
connector 9

1
Specifications and
4
standards
The cold-shrinkable 24CSJA-S
7
joint meets the requirements of
CENELEC HD 629.1.
5

Conductor cross-section Dia. over core


Nominal voltage Max. dia. over outer
Joint type (mm²) insulation (mm)
U0 /U (kV) sheath (mm)
min. max. min. max.

24CSJA-S/M95-300 6/10 95 300 18 38 52


24CSJA-S/M16-95 12/20 35 95 18 38 52
24CSJA-S/M95-300 12/20 95 300 23 38 52
25-02-2021

60
Kit contents The kit also comprises:
+ installation instruction
The complete joint kit 24CSJA-S + silicone grease
comprises the following + wipers
components: + installation hook
+ assembly incidentals
+ conductive tape

CSJA-H 24CSJA-S
Cold-shrinkable
joint kit

1 x CSJ 1x Heat-shrinkable 1 x Two-layer 2 x Mastic 2 x Water 2 x Self-adhesive 1 x Mechanical


1 x 24CSJA-Souter protection
Cold-shrinkable 1 x Two-layer
plate strip 2 x Masticcopper tape
sealing 4 xconnector
Water 2 x Self- 1 x Mechanical
joint housing mastic strip
Cold-shrinkable plate strip sealing adhesive copper connector
compact joint mastic strip tape

Highlights
• Compact dimensions allow the easy and space-saving installation.
• LowFor usenumber
with copper wire
of components
For use with
due to pre-assembled
For use with fabric tape For use with French extruded
In case of outer sheathtriple
with
NF C 33-226 cables. conductive layer
layer EPDM device is joint screened
screened cables.
No earthing body cables.on support
copper tape
tube. Order: -AT45
(graphite) screened cables.
Order additional Order additional
necessary. semi-conductive tape: semi-conductive tape
• Fast and easy installation by pulling -SCJ out the support tube(typein TSC)a single movement.

• All joint bodies are electrically tested prior to leaving the factory.
• Cold-shrinkable joints 24CSJA-S exceed international performance standards
including CENELEC HD 629.1 and IEC 60502-4.
• Mechanical connectors and cable lugs supplied in the joint kit are tested and
certified acc. to IEC 61238-1-A.
• No special tools or flame required.
• Advanced screen connection system.
• Cold-shrinkable joints can be energized immediately after installation.

Nominal Conductor cross-section (mm2) Dia. over core Max. dia. over
Joint type voltage insulation outer sheath
U0 /U (kV) 35 50 70 95 120 150 185 240 300 (mm) (mm)

24CSJA-S/M95-300 6/10 502450 18-38 52

24CSJA-S/M16-95 12/20 502449 18-38 52

24CSJA-S/M95-300 12/20 501451 23-38 52

Ordering instructions Order example Note: The classification does


Select the straight joint type Compact single-core straight joint, only apply for polymeric
corresponding to the cable Nominal voltage 12/20 kV, insulated XLPE cables (dimen-
type and dia. over core Conductor cross-section sions acc. to DIN VDE 0276
insulation. 95-300 mm² 620) with extruded conductive
Dia. over core insulation screen and stranded con-
23-38 mm ductors. Please contact our
Order number: 501451 representative, when using
other cable types.

For use with copper wire For use with copper tape For use with Alupe cables Jointing cables of For use with other cable
25-02-2021

screened cables no further screened cables, endorse "A" please contact different sizes possible. types please contact
earthing device is necessary. to the part number. our representative our representative

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

61
GTM3.1
Three-core transition joint
Heat-shrink technology
up to 42 kV

Application U0 / U (Um )
Heat-shinkable transition joint 6/10 (12) kV
for jointing three-core paper
6.35/11 (12) kV
cables to three single-core
polymeric cables. For use
8.7/15 (17.5) kV
with belted or screened
12/20 (24) kV
cables with a common or 12.7/22 (24) kV
individual lead sheath. This 18/30 (36) kV
transition joint is fully screened, 19/33 (36) kV
submersible and suitable to be 20.8/36 (42) kV
directly buried.

Design
1. Dual wall tube
2. Stress control tube
3. Protection tube
4. Field control mastic
5. Sealing mastic
6. Screen wire connector
7. Mechanical conductor
connector
8. Semi-conductive heat-
shinkable breakout
(17GTM3.1)
9. Semi-conductive tube
(17GTM3.1)
10. Barrier tube
11. Heat-shrinkable breakout

Specifications and
standards
The heat-shrinkable transition
joint GTM3.1 meets the
requirements of
CENELEC HD 629.2.

Joint Nominal voltage Conductor cross-section (mm2) L


type U0 /U (kV) (mm)
min. max.
17GTM3.1 6/10 25 400 ~1200
24GTM3.1 12/20 35 400 ~1200
25-02-2021

42GTM3.11) 18/30 + 20.8/36 50 400 ~1800


1)
The joint type is suitable for voltage levels 18/30 (36) kV and 20.8/36 (42) kV, type tested for 20.8/36 (42) kV.

62
Kit contents The kit also comprises:
+ installation instructions
The complete joint kit + mechanical conductor connector
GTM3.1 comprises the + mechanical screen wire connector
following components: + roll springs
+ assembly incidentals
+ copper mesh tape

+ + + + + + + = GTM3.1

Semi- Stress Heat-shrinkable 1x Semi-conductive Protection Dual wall Transparent Insulation


conductive control tube breakout heat-shrinkable tube tube barrier sleeve
tube GT5 GT1 (all types) breakout GT4 GT25 tube (42GTM3.1)
(17GTM3.1) (all types) 36TTS (all types) (all types) GT10
(17GTM3.1) (all types)

Ordering instructions
Conductor cross-
Please indicate the part number Joint Nominal voltage section (mm²) Ordering part
when ordering (see table). type U0 /U (kV) number
min. max.
Select the order designation of
17GTM3.1.95 6/10 25 95 572882)
the transition joint according to 17GTM3.1.240 6/10 95 240 598542)
the cable type used and the 17GTM3.1.300 6/10 120 300 588442)
diameter over core insulation. 17GTM3.1.400 6/10 240 400 572892)
Joint types for connecting 24GTM3.1.50 12/20 35 50 572903)
different conductor cross-sections 24GTM3.1.240 12/20 70 240 572913)
available on request. 24GTM3.1.300 12/20 120 300 582093)
Transition joints for 12/20 (24) kV 24GTM3.1.400 12/20 185 400 572923)
and 18/30 (36) kV H-cables to 42GTM3.1.951) 18/30 + 20,8/36 50 95 572933)
XLPE-insulated single-core 42GTM3.1.1501) 18/30 + 20,8/36 95 150 572943)
cables available on request. 42GTM3.1.2401) 18/30 + 20,8/36 150 240 572953)
42GTM3.1.3001) 18/30 + 20,8/36 120 300 588453)
42GTM3.1.4001) 18/30 + 20,8/36 240 400 572963)
Order example: 1)
The joint type is suitable for voltage levels 18/30 (36) kV and 20.8/36 (42) kV, type
For paper-insulated belted tested for 20.8/36 (42) kV.
cable with 6/10 kV, 3 x 150 mm² 2)
Transition joints for paper-insulated belted cables to XLPE-insulated single-core cables.
to XLPE-insulated single-core 3)
Transition joints for three-core single lead sheath cable to XLPE-insulated single-core
cable with 6/10 kV, 120 mm². cables.
Order according to the table:
17GTM3.1.240 part number
59854.

When jointing cables For use with other cable


25-02-2021

of different sizes please types please contact our


contact our representative. representative

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

63
SVMS/SVMS-P
In-line joint including mechanical connectors
without/with parking position, design acc. to DIN V 47640
Heat-shrink technology

Application
The heat-shrinkable in-line aluminum conductors. This U0 / U (Um )
joint SVMS/SVMS-P is used for heat-shrinkable joints offer
jointing four- and five-core a sealed indoor or outdoor
0.6/1 (1.2) kV
polymeric insulated cables application.
with concentric conductor and
PVC or XLPE insulation as well
as PVC or PE outer sheaths.
The joints are designed for
use of mechanical connectors
accommodating copper or

Design Technical characteristics

D1/d1
he inner and outer heat-
T or application SVMS-P
F
shrinkable tubing is thick- including a parking position
walled and co-extruded with of mechanical contacts on l1
adhesive quality. The joint conductors, a connector without

D2/d2
design and tube dimensions oil stop is mandatory.
are according to DIN V 47640.
l2

Specifications and
standards
Heat-shrinkable tubes meet the
requirements of IEC 60684-
247. The dimensions of the
mechanical connectors, that
have been tested according to
IEC 61238-1-A or VDE 0220
part 100 respectively, corre-
spond to DIN V 47640.
The complete heat-shrinkable
SVMS/SVMS-P joint meets the
requirements of CENELEC EN
50393.
25-02-2021

64
Kit contents
The heat-shrinkable in-line • 4 (5) x inner joints
joints comprise the • 1 x overall protection tube
following components: • 4 (5) x mechanical connectors with/without oil stop
• installation instructions

SVMS HEAT-SHRINKABLE IN-LINE JOINT incl. mechanical connectors with oil stop
up to 0.6/1 (1.2) kV, without parking position for the connectors on the conductors

Dimensions outer tubes Dimensions inner tubes Ordering


Joint part
type l1 D1/d1 Qty. / KIT l2 D2/d2 Qty. / KIT number
SVMS Gr. 1 4 x 4-16 360 43/12 1 100 15/4 4 53182
SVMS Gr. 1B 5 x 4-16 360 43/12 1 100 15/4 5 53619
SVMS Gr. 2 4 x 161)-35 370 55/16 1 100 22/6 4 53183
SVMS Gr. 3 4 x 25-50 440 70/21 1 130 22/6 4 53184
SVMS Gr. 4 4 x 35-95 630 85/25 1 160 33/8 4 53185
SVMS Gr. 5 4 x 35-150 780 110/26 1 210 33/8 4 53186
SVMS Gr. 6 4 x 95-150 780 110/26 1 210 43/12 4 53187
SVMS Gr. 7 4 x 951)-240 950 130/36 1 260 43/12 4 53188

wOnly for PVC-insulated cables according to DIN VDE 0276-603.


1)

SVMS-P HEAT-SHRINKABLE IN-LINE JOINT incl. mechanical connectors without oil stop
up to 0.6/1 (1.2) kV, with parking position for the connectors on the conductors

Dimensions outer tubes Dimensions inner tubes Ordering


Joint part
type l1 D1/d1 Qty. / KIT l2 D2/d2 Qty. / KIT number
SVMS-P Gr. 1 4 x 4-16 420 43/12 1 120 15/4 4 53189
SVMS-P Gr. 1B 5 x 4-16 420 43/12 1 120 15/4 5 57768
SVMS-P Gr. 2 4 x 161)-35 430 55/16 1 120 22/6 4 53190
SVMS-P Gr. 3 4 x 25-50 500 70/21 1 155 22/6 4 53191
SVMS-P Gr. 4 4 x 35-95 710 85/25 1 190 33/8 4 53192
SVMS-P Gr. 5 4 x 35-150 890 110/26 1 250 33/8 4 53193
SVMS-P Gr. 6 4 x 95-150 890 110/26 1 250 43/12 4 53194
SVMS-P Gr. 7 4 x 951)-240 1100 130/36 1 330 43/12 4 53195

1)
Only for PVC-insulated cables according to DIN VDE 0276-603.

Ordering instructions Example


Select the order part number of Heat-shrinkable in-line joint for
the joint type according to the four-core polymeric insulated
cable type and the conductor cable without parking position,
cross-section. nominal voltage 0.6/1 kV,
conductor cross-section
35-150 mm²
Part number: 53186

For use with other cross- For use with other cables
25-02-2021

sections please contact our please contact our


representative. representative.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

65
66
25-02-2021
GPH®
CONNECTION TECHNOLOGY
up to 52 kV

© YiuCheung / Fotolia
25-02-2021

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

67
GPH® D-SERIES
Mechanical Connectors up to 0.6/1 kV
with sector channel, hexagon socket bolts or shear-off-head bolts

Application Advantages · Universal applicability:


Using GPH® D-Series low · Simple, quick installation: Can be used for copper and
voltage mechanical connectors With common commercially aluminum conductors according
allows the connection of both available inner and outer to EN 60228 classes 1 & 2. For
identical and different hexagon tools or an approved use with flexible copper con-
conductor cross-sections, impact wrench. ductors class 5, please
irrespective of the contact us.
conductor material, shape · Minimum storage costs: · Proven quality:
and design. The cross-section range GPH® D-Series mechanical
from 1.5 mm² to 300 mm² connectors allow long-lasting
is covered by just 3 types of contact quality of the application.
connectors.

Design D25-185 SV-T-V-K


Material:
Connector
body: brass or high strength
aluminum alloy
Bolts: brass or high
strength aluminum
alloy, tin-plated,
with inner and outer
D1,5-16 SV-S-V-K
hexagon
Surface: Bolts: Connector body:
D ...-V: tin-plated D ...: with hex. socket bolts D ...-S: with inspection hole
D ...-K: with shear-off-head D ...-T: with oil stop
bolts

Mechanical AL acc. to EN 60228 CU acc. to EN 60228 CU Class 5 Dimensions Tool


connector (mm²) (mm²) acc. to EN 60228 (mm) outer and
type (mm2) inner hexagon
without with shear-off- hexagon
rm sm re se rm sm re contact contact L D d head bolt socket bolt
sleeve sleeve
D1,5-16 SV(-T/-S)-V-K1), 3) 10-16 10-16 1.0-16 1.0-16 1.0-16 30 12 6.1 SW8

D1,5-16 SV(-T/-S)-V 1), 3)


1.0-16 1.0-16 1.0-16 30 12 6.1 SW34)

D1,5-35 SV(-T/-S)-V-K3) 10-35 35 10-35 35 1.5-35 35 1.5-35 1.5-35 36 16 9.0 SW52)

D10-35 SV(-T/-S)-V(-K)3) 10-35 35 10-35 35 10-35 35 10-35 10-35 36 16 9.0 SW8 SW5
D25-50 SV(-T/-S)-V(-K) 25-50 35-50 25-50 35-50 25-50 35-50 25-35 50 25-357)
36 18 10.0 SW8 SW5

D4-50 SV(-T/-S)-V-K 10-50 35-50 10-50 35-50 4-50 35-50 4-35 50 4-357) 36 18 10.0 SW52)

D16-95 SV(-T/-S)-V(-K) 16-95 35-95 16-95 35-95 16-95 35-95 16-35 95 16-707) 55 25 14.0 SW10 SW6

D25-150 SV(-T/-S)-V-K 25-150 35-150 25-150 35-150 25-150 35-150 16-35 120-150 25-957)
70 28 17.0 SW6 2,5)

D35-150 SV(-T/-S)-V(-K) 35-150 35-150 50-150 50-150 35-150 35-150 35 120-150 35-957) 70 28 17.0 SW135) SW65)

D25-185 SV(-T/-S)-V-K 6)
25-185 35-185 25-185 35-185 25-185 35-185 25-35 150 25-120 7)
80 32 19.0 SW6 2)

D70-185 SV(-T/-S)-V(-K)6) 70-185 70-185 70-185 70-185 70-185 70-185 150-185 70-1207) 80 32 19.0 SW13 SW6

D50-240 SV(-T/-S)-V-K 6)
50-240 50-240 50-240 50-240 50-240 50-240 240 50-185 7)
120 35 22.0 SW6 2)
25-02-2021

D120-240 SV(-T/-S)-V(-K) 6)
120-240 120-240 120-240 120-240 120-240 120-240 240 120-185 7)
120 35 22.0 SW13 SW6
D50-300 SV(-T/-S)-V(-K)6) 50-300 50-300 50-300 50-300 50-240 50-240 240 95-185 128 38 23.0 SW82)
D150-300 SV(-T/-S)-V(-K)6) 150-300 150-300 150-300 150-300 150-240 150-240 240 150-185 128 38 23.0 SW13 SW8
1)
Connector Body: Brass 3)
Without sector channel 5)
Bolt, brass (tin plated)  7) Contact sleeves available on request
2)
Double shear-off-head bolt 4)
Hexagon socket bolt, steel   6) With four shear-off head bolts

68
Bolt system
We use grub screws with inner The torque moments follow the respective conductor types.
hexagons as well as single and the rule that large conductor Grub screws are tightened with
multiple shear-off-head bolts cross-sections need higher the prescribed torque.
that are equipped with an inner torque moments and
or outer hexagon. Both are smaller cross-sections need
related to the various shear-off- lower torque moments. The
areas of the bolt and different installation instruction describes
torque moments. the use of both hexagons for

Ordering instructions
Please indicate the part num- Mechanical connector type Ordering part number

ber when ordering (see table). D1,5-16 SV-T-V-K G6603 01 01


D1,5-16 SV-S-V-K G6603 01 02
Order example D1,5-16 SV-T-V G6603 01 03
D1,5-16 SV-S-V G6603 01 04
1 mechanical connector
for 50-240 mm², with D10-35 SV-T-V-K G6602 17 01
D10-35 SV-S-V-K G6602 17 02
oil stop. Order according
D10-35 SV-T-V G6602 17 03
to the table: 1 set of D10-35 SV-S-V G6602 17 04
mechanical connectors
D4-50 SV-T-V-K G6602 17 05
D50-240 SV-T-V-K with
D4-50 SV-S-V-K G6602 17 06
part number D25-50 SV-T-V-K G6602 17 07
G6602 17 27 (4ER-SET). D25-50 SV-S-V-K G6602 17 08
D25-50 SV-T-V G6602 17 09
D25-50 SV-S-V G6602 17 10

D16-95 SV-T-V-K G6602 17 11


D16-95 SV-S-V-K G6602 17 12
Specifications and D16-95 SV-T-V G6602 17 13
D16-95 SV-S-V G6602 17 14
standards
D25-150 SV-T-V-K G6602 17 15
Mechanical connectors
D25-150 SV-S-V-K G6602 17 16 (4ER-SET)
have been electrically tested D35-150 SV-T-V-K G6602 17 17
according to IEC 61238-1-A D35-150 SV-S-V-K G6602 17 18
or VDE 0220 part 100 D35-150 SV-T-V G6602 17 19
respectively. D35-150 SV-S-V G6602 17 20
D25-185 SV-T-V-K G6602 17 21
D25-185 SV-S-V-K G6602 17 22
D70-185 SV-T-V-K G6602 17 23
D70-185 SV-S-V-K G6602 17 24
Product range D70-185 SV-T-V G6602 17 25
D70-185 SV-S-V G6602 17 26
Please find the entire overview
of our products for D50-240 SV-T-V-K G6602 17 27 (4ER-SET)
D50-240 SV-S-V-K G6602 17 28 (4ER-SET)
conductor connections
in our catalogue D50-300 SV-T-V-K G6602 17 44
D50-300 SV-S-V-K G6602 17 43
GPH® Connection technology.
D150-300 SV-T-V-K G6602 17 41
D150-300 SV-S-V-K G6602 17 42

Al
Cu
It is possible to connect It is possible to connect
25-02-2021

Different designs Can be used for all


different conductor different conductor cross- available. conductor shapes.
materials. sections.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

69
GPH® D-SERIES
Mechanical Cable Lugs up to 0.6/1 kV
with sector channel, hexagon socket bolts or shear-off-head bolts

Application Advantages
Using GPH® D-Series mechan- · Simple, quick installation: · Universal applicability:
ical cable lugs allows larger With common commercially Can be used for copper and
conductor cross-section ranges available inner and outer aluminum conductors according
even for low voltage applications, hexagon tools or an approved to EN 60228 classes 1 & 2. For
irrespective of the conductor impact wrench. use with flexible copper conduc-
material, shape and design. tors class 5, please contact us.
Mechanical cable lugs are
standard tin-plated and · Minimum storage costs: · Proven quality:
offered with different palm The cross-section range GPH® D-Series mechanical
hole diameters. from 1.5 mm² to 300 mm² cable lugs allow long-lasting
is covered by just 3 types of contact quality of the
cable lugs. application.

Design D120-240 x 12 SK-V-K


Material:
L
Connector
body: high strength
aluminum alloy
d D
Bolts: high strength
aluminum alloy,
uncoated, with inner
or outer hexagon a
Surface: Bolts:
D ...-V: tin-plated D ...: with hex. socket D ...-K: with shear-off-head
bolts   bolts

Mechanical AL acc. to EN 60228 CU acc. to EN 60228 CU Class 5 Dimensions Tool


cable (mm²) (mm²) acc. to EN 60228 (mm) outer and
lug type (mm2) inner
without with hexagon
rm sm re se rm sm re contact contact L D d a
sleeve sleeve
D1,5-35 x 8(10) SK-V-K2) 10-35 35 10-35 35 1.5-35 35 1.5-35 1.5-35 40 16 9.0 16 SW51)

D25-50 x 10(12) SK-V-K 25-50 35-50 25-50 35-50 25-50 35-50 25-35 50 25-355) 40 18 10.0 16 SW8

D16-95 x 10(12) SK-V-K 16-95 35-95 16-95 35-95 16-95 35-95 16-35 95 16-705) 52 25 14.0 24 SW10

D35-150 x 12(16) SK-V-K 35-150 35-150 50-150 50-150 35-150 35-150 35 120-150 35-955) 60 28 17.0 31 SW133)

D25-185 x 10(12/16) SK-V-K4) 25-185 35-185 25-185 35-185 25-185 35-185 25-35 150 25-1205) 77 32 19.0 37 SW61)

D70-185 x 10(12/16) SK-V-K4) 70-185 70-185 70-185 70-185 70-185 70-185 150-185 70-1205) 77 32 19.0 37 SW13

D120-240 x 12(16) SK-V-K4) 120-240 120-240 120-240 120-240 120-240 120-240 240 120-1855) 97 35 22.0 56 SW13

D50-300 x 12(16) SK-V-K4) 50-300 50-300 50-300 50-300 50-240 50-240 240 95-185 105 38 23.0 60 SW81)
25-02-2021

D150-300 x 12(16) SK-V-K4) 150-300 150-300 150-300 150-300 150-240 150-240 240 150-185 105 38 23.0 60 SW13

1)
Double shear-off-head bolt 3)
Bolt, brass (tin-plated) 5)
Contact sleeves available on request
2)
Without sector channel 4)
With two shear-off-head bolts Other palm holes on request.

70
Bolt system
We use grub screws with inner The torque moments follow respective conductor types.
hexagons as well as single and the rule that large conductor Grub screws are tightened with
multiple shear-off-head bolts cross-sections need higher the prescribed torque.
that are equipped with an inner torque moments and smaller
or outer hexagon. Both are cross-sections need lower
related to the various shear-off- torquemoments. The installation
areas of the bolt and different instructiondescribes the use
torque moments. of both hexagons for the

Ordering instructions
Please indicate the part number Mecanical cable lug Ordering part number

when ordering (see table). D1,5-35 x 8 SK-V-K G6702 54 17


D1,5-35 x 10 SK-V-K G6702 54 18
Order example
D25-50 x 10 SK-V-K G6702 54 21
1 mechanical cable lug
D25-50 x 12 SK-V-K G6702 54 14
for 120-240 mm²,
palm hole 12 mm. D25-185 x 12 SK-V-K G6702 54 31
Order according to the table:
D16-95 x 10 SK-V-K G6702 54 16
1 mechanical cable lug D16-95 x 12 SK-V-K G6702 54 09
D120-240 x 12 SK-V-K with part
number G6702 54 12. D35-150 x 12 SK-V-K G6702 54 13
D35-150 x 16 SK-V-K G6702 54 23

D70-185 x 12 SK-V-K G6702 54 32

D120-240 x 12 SK-V-K G6702 54 12

Specifications and D120-240 x 16 SK-V-K G6702 54 25

standards D50-300 x 12 SK-V-K G6702 54 33


Mechanical connectors D50-300 x 16 SK-V-K G6702 54 34

have been electrically D150-300 x 12 SK-V-K G6702 54 29


tested according to D150-300 x 16 SK-V-K G6702 54 30
IEC 61238-1-A or VDE 0220
part 100 respectively.

Product range
Please find the entire overview
of our products for
conductor connections
in our catalogue
GPH® Connection technology.

Al
Cu
It is possible to connect It is possible to connect Different designs Can be used for all
25-02-2021

different conductor different conductor cross- available. conductor shapes.


materials. sections.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

71
GPH® M-SERIES
Mechanical Connectors up to 52 kV
with shear-off-head bolts and transverse grooving

Application Advantages · Universal applicability:


Our GPH M-Series
®
· Simple, quick installation: Can be used for copper and
mechanical connectors are With common commercially aluminum conductors according
assembled with multiple available inner and outer to EN 60228 classes 1 & 2. For
shear-off-head bolts and hexagon tools or an approved use of our mechanical connectors
are therefore a reliable and impact wrench. with class 5 flexible copper
efficient way of connecting conductors, please contact us.
identical or different conductor · Minimum storage costs: · Proven quality:
cross-sections and conductor The cross-section range Tested for class 2 conductors
materials. from 16 mm² to 1200 mm² according to IEC 61238-1-A, in
is covered by just 4 types of failure-free operation for more
connectors. than 20 years.

Design b

Material
Connector body: high strength d D

aluminium alloy
Bolts: brass, tin-plated, L

with inner and M ...

outer hexagon M95-300


Surface
Connector body: tin-plated Centric conductor channel, M70-240
M95-300
with shear-off-head bolts and
transverse grooving
M ...
M95-300
M70-240

Mechanical connector Conductor cross-section Conductor cross- Number Dimensions Tool


type 4) AL (mm²) section CU (mm²) of bolts (mm) outer and
inner
rm(v) re sm rm(v) sm L d D b hexagon

M16-95 16-95 16-95 25-70 16-95 25-70 2 70 12.5 24 32 SW10 & SW6
M25-150 25-150 25-150 35-120 25-150 35-120 2 85 15.5 30 35 SW10 & SW6

M25-150/ 1st side 25-150 25-150 35-120 25-150 35-120 15.5


2 85 30 35 SW10 & SW6
16-95 2nd side 16-95 10-95 25-703) 16-95 25-703) 12.5
M70-240 70-240 70-240 70-240 70-240 70-240 4 120 221) 35 56 SW13 & SW6

M95-240 95-240 95-240 95-185 95-240 95-185 4 120 20 33 56 SW13 & SW6

M95-240/ 1st side 95-240 95-240 95-185 95-240 95-185 20 SW13 & SW6
4 120 33 56
16-95 2nd side 16-95 10-95 25-703) 16-95 25-703) 12.5 SW6
M95-300 95-300 95-300 95-240 70-300 70-240 4 142 231)
36 67 SW13 & SW8

M95-300/ 1st side 95-300 95-300 95-240 70-300 70-240 231) 67 SW13 & SW8
4 142 36
16-95 2nd side 16-95 10-95 25-703) 10-70 25-703) 12.5 67 SW6
M185-400 185-400 185-400 185-300 185-400 185-300 6 170 26 42 82 SW19 & SW6

M185-400/ 1st side 185-400 185-400 185-300 185-400 185-300 26 82


6 170 42 SW19 & SW6
95-240 2nd side 95-240 95-240 95-185 95-240 95-185 20 56
M300-500 300-500 300-500 300-400 300-500 300-400 6 200 34 52 94 SW19 & SW8
M400-630 400-630 400-630 400-500 400-630 400-500 6 200 34 52 94 SW19 & SW8
M400-630/ 1st side 400-630 400-630 400-500 400-630 400-500 34 94 SW19 & SW8
25-02-2021

5 200 52
120-300 2nd side 120-300 120-300 120-240 120-300 120-240 25 67 SW19 & SW6
M630-10002) 630-1000 630-1000 630-1000 8 220 41 65 105 SW19 & SW8
1)
Dimension d1 = 26 mm Centric conductor positioning by center inserts
2) 3)
Round pressed 4)
Other dimensions on request

72
M630-1000/ 1st side 2) 630-1000 630-1000 630-1000 41 105 SW19 & SW8
7 220 65
185-400 2nd side 185-400 185-400 185-300 185-400 185-300 26 105 SW19

Technical details
Shear-off-head bolts are equip- The torque moments follow the The installation instruction
ped with an inner and outer rule that large conductor cross- describes the use of both
hexagon. Both are related to sections need higher torque hexagons and of the various
the various shear-off-areas of moments and smaller cross- center rings and inserts for the
the bolt and different torque sections need lower torque respective conductor types.
moments. moments.

Centring of the conductor


For the centric positioning of the corresponding conductor type of conductor the center
smaller conductor cross- cross-section. rings are to be used. For using
sections in the conductor The center rings differ conductors of the largest
channel, we use center rings in colour and are assigned to cross-section range, center
that must be fully pressed into the respective type of conductor. inserts are enclosed for centric
the channel of the connector Appropriate installation conductor positioning.
before mounting instructions describe for which

Ordering instructions
Please indicate the part num- Mechanical connector type Ordering part number
ber when ordering (see table). M16-95 G6402 50 31
The center rings or inserts are
M25-150 G6402 50 15
included in the set.
M25-150/16-95 G6402 50 37
M70-240 G6402 50 60
Order example
1 mechanical connector for M95-240 G6402 50 16

95-300 mm². Order according M95-240/16-95 G6402 50 36

to the table: 1 mechanical M95-300 G6402 51 47


connector M95-300 with part M95-300/16-95 G6402 51 77
number G6402 51 47. M185-400 G6402 50 27
M185-400/95-240 G6402 50 35
M300-500 G6402 50 62

Specifications and M400-630 G6402 50 44


standards M400-630/120-300 G6402 50 54
Mechanical connectors M630-1000 G6402 51 10
have been electrically tested M630-1000/185-400 G6402 51 11
according to IEC 61238-1-A
or VDE 0220 part 100
respectively.

Al
Cu
It is possible to connect We use center rings for It is possible to connect Different designs Can be used for all
25-02-2021

different conductor the centric positioning of small different conductor cross- available. conductor shapes.
materials. conductor cross-sections. sections.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

73
GPH® C-SERIES
Mechanical Cable Lugs up to 52 kV
with shear-off-head bolts and transverse grooving

Application Advantages · Universal applicability:


Using GPH C-Series
®
· Simple, quick installation: Can be used for copper and
mechanical cable lugs With common commercially aluminum conductors according
allows a larger, multirange available inner and outer to EN 60228 classes 1 & 2. For
conductor cross-section hexagon tools or an approved use of our mechanical cable lugs
even for terminations. impact wrench. with class 5 flexible copper
Mechanical cable lugs are · Minimum storage costs: conductors, please contact us.
standard tin-plated and The cross-section range · Proven quality:
offered with different palm from 16 mm² to 1200 mm² Tested for class 2 conductors
hole diameters. is covered by just 4 types of according to IEC 61238-1-A, in
cable lugs. failure-free operation for more
than 20 years.
Design
L
Material
Connector Body: high strength
aluminium alloy D d
Bolts: brass, tin-plated,
with inner and C95-300 a
outer hexagon or
M ...
aluminum alloy C...

Surface
Connector body: tin-plated Centric conductor channel,
M70-240
C70-240
with shear-off-head bolts and M95-300
C95-300
transverse grooving
M ...
M95-300
M70-240

M ...
M70-240
M95-300

Mechanical Conductor cross-section Conductor cross- Number Dimensions Palm Tool


cable lug AL (mm²) section CU (mm²) of bolts (mm) hole outer and inner
type dia. hexagon
rm(v) re sm rm(v) sm L d D a (mm)

C16-95 x 12 13
16-95 16-95 25-70 16-95 25-70 1 60 12.5 24 32 SW10 & SW6
C16-95 x 16 17
C25-150 x 12 13
25-150 25-150 35-120 25-150 35-120 1 79 15.5 30 35 SW10 & SW6
C25-150 x 16 17
C70-240 x 12 13
70-240 70-240 70-240 70-240 70-240 2 93,5 221) 35 56 SW13 & SW6
C70-240 x 16 17
C95-240 x 12 13
95-240 95-240 95-185 95-240 95-185 2 95 20 33 56 SW13 & SW6
C95-240 x 16 17
C95-300 x 12 13
95-300 95-300 95-240 70-300 70-240 2 105 231) 36 67 SW13 & SW8
C95-300 x 16 17
C120-300 x 12 13
120-300 120-300 120-240 120-300 120-240 2 105 25 38 67 SW19 & SW6
C120-300 x 16 17
C185-400 x 12 13
185-400 185-400 185-300 185-400 185-300 3 120 26 42 82 SW19 & SW6
C185-400 x 16 17
C300-500 x 12 13
C300-500 x 16 300-500 300-500 300-400 300-500 300-400 3 130 34 52 94 17 SW19 & SW8
C300-500 x 20 21
C400-630 x 12 13
C400-630 x 16 400-630 400-630 400-500 400-630 400-500 3 130 34 52 94 17 SW19 & SW8
C400-630 x 20 21
25-02-2021

C630-1000 x 202) 630-1000 630-1000 630-1000 4 165 41 65 105 21 SW19 & SW8
C800-1200 x 202) 800-1200 630-1200 630-1000 4 170 45 72 105 21 SW22 & SW8
1)
Dimension d1=26 mm
2)
Centric conductor positioning by center inserts

74
Technical details
Shear-off-head bolts are equip- The torque moments follow the The installation instruction
ped with an inner and outer rule that large conductor cross- describes the use of both
hexagon. Both are related to sections need higher torque hexagons and of the various
the various shear-off-areas of moments and smaller cross- center rings and inserts for the
the bolt and different torque sections need lower torque respective conductor types.
moments corresponding. moments.

Centring of the conductor


For the centric positioning of sponding conductor cross- rings are to be used. For
smaller conductor cross- section. The center rings differ using conductors of the
sections in the conductor in colour and are assigned to largest cross-section range,
channel, we use center rings the respective type of conductor. a center insert is enclosed for
that must be fully pressed into Appropriate installation centric conductor positioning.
the channel of the cable lug instructions describe for which
before mounting the corre- type of conductor the center

Ordering instructions
Please indicate the part number Mechanical cable lug type Ordering part number
when ordering (see table). C16-95 x 12 G6502 40 20
The center rings or inserts are C16-95 x 16 G6502 40 33
included in the set. C25-150 x 12 G6502 40 09
C25-150 x 16 G6502 40 84
Order example: C70-240 x 12 G6502 40 36
1 mechanical cable lug C70-240 x 16 G6502 40 40
for 95-300 mm², palm hole
C95-240 x 12 G6502 40 10
dia. 17 mm. C95-240 x 16 G6502 40 17
Order according to the table:
C95-300 x 12 G6502 40 88
1 mechanical cable lug
C95-300 x 16 G6502 40 92
C95-300 x 16 with part
C120-300 x 12 G6502 40 23
number G6502 40 92.
C120-300 x 16 G6502 40 26
C185-400 x 12 G6502 40 30
Specifications and C185-400 x 16 G6502 40 19
standards C300-500 x 12 G6502 40 34
Mechanical connectors C300-500 x 16 G6502 40 37
have been electrically tested C300-500 x 20 G6502 40 41
according to IEC 61238-1-A C400-630 x 12 G6502 40 28
or VDE 0220 part 100 C400-630 x 16 G6502 40 31
respectively. C400-630 x 20 G6502 40 29
C630-1000 x 20 G6502 51 10
Product range C800-1200 x 20 G6502 51 12
Please find the entire overview
of our products for conductor
connections in our catalogue
GPH® connection technology.

Al
Cu
It is possible to connect We use center rings for It is possible to connect Different designs Can be used for all
25-02-2021

different conductor the centric positioning of small different conductor cross- available. conductor shapes.
materials. conductor cross-sections. sections.

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

75
GPH® Compression cable lugs, Cu
Standard type, with and without inspection hole

Application Technical note


For isolated, non-compacted Sector shaped conductors must
copper conductors acc. to be rounded with special dies.
DIN EN 60228.

Product range
Please find the entire overview
of our products for conductor
connections in our catalogues
GPH® Connection technology.

Design
Material
Connector body: Copper, tin-plated
Palm: plan stamped

Type
KU-L: without inspection hole KU-L KU-L-S
KU-L-S: with inspection hole

The compression of the KU-L series


does not accord to the DIN
requirements. Special compression
tools are available on request.

Cable lug type Conductor cross-section, Dimensions Palm hole Weight


stranded (mm) dia. 100 pcs.
(mm²) (mm) (approx. kg)
KU-L KU-L-S d a l b
6 x 5 KU-L 6 x 5 KU-L-S 21 10.5 5.4 0.4
6 x 6 KU-L 6 x 6 KU-L-S 21 11.5 6.5 0.4
6 3.5 9
6 x 8 KU-L 6 x 8 KU-L-S 21 15.5 8.5 0.4
6 x 10 KU-L 6 x 10 KU-L-S 21 17.0 10.5 0.5
10 x 5 KU-L 10 x 5 KU-L-S 21 12.0 5.5 0.4
10 x 6 KU-L 10 x 6 KU-L-S 21 12.0 6.5 0.4
10 4.5 9
10 x 8 KU-L 10 x 8 KU-L-S 23 14.5 8.5 0.4
10 x 10 KU-L 10 x 10 KU-L-S 25.5 17.0 10.5 0.5
16 x 6 KU-L 16 x 6 KU-L-S 26 12.0 6.5 0.7
16 x 8 KU-L 16 x 8 KU-L-S 28 13.5 8.5 0.8
16 5.5 12
16 x 10 KU-L 16 x 10 KU-L-S 30 17.0 10.5 0.8
16 x 12 KU-L 16 x 12 KU-L-S 32 20.0 13.0 0.8
25 x 6 KU-L 25 x 6 KU-L-S 27 14.0 6.5 1.0
25 x 8 KU-L 25 x 8 KU-L-S 29 16.0 8.5 1.0
25 7.0 13
25 x 10 KU-L 25 x 10 KU-L-S 33 17.5 10.5 1.1
25 x 12 KU-L 25 x 12 KU-L-S 34 20.0 13.0 1.0
35 x 6 KU-L 35 x 6 KU-L-S 31 18.0 6.5 1.0
35 x 8 KU-L 35 x 8 KU-L-S 35 8.5 15 32 18.0 8.5 1.0
25-02-2021

35 x 12 KU-L 35 x 12 KU-L-S 37 22.0 13.0 1.0

76
GPH® Compression cable lugs, Cu
Standard type, with and without inspection hole

Table on page 76 continued

Cable lug type Conductor cross-section, Dimensions Palm Weight


stranded (mm) hole dia. 100 pcs.
(mm²) (mm) (approx. kg)
KU-L KU-L-S d a l b

50 x 8 KU-L 50 x 8 KU-L-S 36 20.0 8.5 3.1


50 x 10 KU-L 50 x 10 KU-L-S 50 10.0 16 39 21.0 10.5 3.2
50 x 12 KU-L 50 x 12 KU-L-S 39 21.0 13.0 3.3

70 x 8 KU-L 70 x 8 KU-L-S 41 23.0 8.5 3.5


70 x 10 KU-L 70 x 10 KU-L-S 70 12.0 19 40 23.0 10.5 3.6
70 x 12 KU-L 70 x 12 KU-L-S 42 23.0 13.0 3.6

95 x 8 KU-L 95 x 8 KU-L-S 48 25.0 8.5 4.7


95 x 10 KU-L 95 x 10 KU-L-S 95 13.5 22 48 25.0 10.5 4.8
95 x 12 KU-L 95 x 12 KU-L-S 48 25.0 13.0 4.9

120 x 10 KU-L 54 28.0 10.5 6.7


120 x 12 KU-L 120 x 12 KU-L-S 120 15.0 25 54 28.0 13.0 6.7
120 x 16 KU-L 56 29.0 17.0 6.9

150 x 10 KU-L 150 x 10 KU-L-S 57 31.0 10.5 8.8


150 x 12 KU-L 150 x 12 KU-L-S 150 16.5 27 58 31.0 13.0 8.6
150 x 16 KU-L 150 x 16 KU-L-S 59 31.0 17.0 8.7

185 x 12 KU-L 185 x 12 KU-L-S 66 13.0 11.5


185 19.0 30 35.0
185 x 16 KU-L 66 17.0 11.6

240 x 12 KU-L 240 x 12 KU-L-S 75 13.0 13.9


240 x 16 KU-L 240 x 16 KU-L-S 240 21.0 34 71 38.0 17.0 13.6
240 x 20 KU-L 73 21.0 13.8

300 x 16 KU-L 300 x 16 KU-L-S 300 24.0 45 87 43.0 17.0 23.7


25-02-2021

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

77
GPH® Compression cable lugs, Cu
Acc. to DIN 46235

Application Technical note


For isolated, non-compacted Sector shaped conductors must
copper conductors. be rounded with special dies.

Product range
Please find the entire overview
of our products for conductor
connections in our catalogue
GPH® Connection technology.

Design
Material
Connector body: Copper

Surface
KU: uncoated KU KU-V
KU-V: tin-plated

Cable lug type Conductor cross-section, Dimensions Palm hole Die code Number of Weight
stranded (mm) dia. no. compressions 100 pcs.
(mm²) (mm) (approx. kg)
KU KU-V d l b mech. hydr.

6 x 5 KU 6 x 5 KU-V 5.4
6 3.8 24 8.5 5 1 0.6
6 x 6 KU 6 x 6 KU-V 6.5

10 x 6 KU 10 x 6 KU-V 10 4.5 27 9.0 6.5 6 1 0.6

10 x 8 KU-S1) 10 x 8 KU-S-V1) 36 13.0 8.5 1.7


10 x 10 KU-S1) 10 x 10 KU-S-V1) 10 4.5 36 17.0 10.5 8 2 1.8
10 x 12 KU-S1) 10 x 12 KU-S-V1) 38 20.0 13.0 1.9

16 x 6 KU 16 x 6 KU-V 13.0 6.5 1.8


16 x 8 KU 16 x 8 KU-V 13.0 8.5 1.4
16 5.5 36 8 2 1
16 x 10 KU 16 x 10 KU-V 17.0 10.5 1.5
16 x 12 KU2) 16 x 12 KU-V2) 21.0 13.0 1.7

25 x 8 KU 25 x 8 KU-V 38 16.0 8.5 2.1


25 x 10 KU 25 x 10 KU-V 38 17.0 10.5 2.2
25 7.0 10 2 1
25 x 12 KU 25 x 12 KU-V 38 19.0 13.0 2.2
25 x 16 KU 25 x 16 KU-V 42 25.0 17.0 2.4

35 x 6 KU2) 35 x 6 KU-V2) 42 17.0 6.5 3.6


35 x 8 KU 35 x 8 KU-V 42 17.0 8.5 3.3
35 x 10 KU 35 x 10 KU-V 35 8.2 42 19.0 10.5 12 2 1 3.5
35 x 12 KU 35 x 12 KU-V 42 21.0 13.0 3.3
35
1)
These
x 16cable
KU2) lugs
35 are
x 16longer
KU-V2) than DIN-type lugs, with two compression
46 marks
26.0instead17.0
of one and die code no. 8 instead no. 6. 3.7

These cable lugs are manufactured as a special model, different from DIN 46235.
25-02-2021

2)

78
GPH® Compression cable lugs, Cu
Acc. to DIN 46235

Table on page 78 continued

Cable lug type Conductor cross- Dimensions Palm hole Die code Number of Weight
section, (mm) dia. no. compressions 100 pcs.
stranded (mm) (approx. kg)
KU KU-V (mm²) d l b mech. hydr.

50 x 8 KU 50 x 8 KU-V 20.0 8.5 4.4


50 x 10 KU 50 x 10 KU-V 22.0 10.5 4.5
50 10.0 52 14 3 1
50 x 12 KU 50 x 12 KU-V 24.0 13.0 4.4
50 x 16 KU 50 x 16 KU-V 28.0 17.0 5.0

70 x 8 KU 70 x 8 KU-V 24.0 8.5 6.1


70 x 10 KU 70 x 10 KU-V 24.0 10.5 6.1
70 11.5 55 16 3 1
70 x 12 KU 70 x 12 KU-V 24.0 13.0 6.2
70 x 16 KU 70 x 16 KU-V 30.0 17.0 5.9

95 x 10 KU 95 x 10 KU-V 28.0 10.5 9.2


95 x 12 KU 95 x 12 KU-V 95 13.5 65 28.0 13.0 18 4 2 9.2
95 x 16 KU 95 x 16 KU-V 32.0 17.0 9.1

120 x 10 KU 120 x 10 KU-V 32.0 10.5 11.4


120 x 12 KU 120 x 12 KU-V 120 15.5 70 32.0 13.0 20 4 2 11.6
120 x 16 KU 120 x 16 KU-V 32.0 17.0 11.0
150 x 10 KU 150 x 10 KU-V 34.0 10.5 16.9
150 x 12 KU 150 x 12 KU-V 34.0 13.0 16.4
150 17.0 78 22 4 2
150 x 16 KU 150 x 16 KU-V 34.0 17.0 16.3
150 x 20 KU 150 x 20 KU-V 40.0 21.0 17.0
185 x 12 KU 185 x 12 KU-V 37.0 13.0 19.4
185 x 16 KU 185 x 16 KU-V 185 19.0 82 37.0 17.0 25 5 2 19.1
185 x 20 KU 185 x 20 KU-V 40.0 21.0 20.0

240 x 12 KU 240 x 12 KU-V 42.0 13.0 28.5


240 x 16 KU 240 x 16 KU-V 240 21.5 92 42.0 17.0 28 5 2 28.9
240 x 20 KU 240 x 20 KU-V 45.0 21.0 28.0

300 x 16 KU 300 x 16 KU-V 300 24.5 100 48.0 17.0 32 2 37.5


25-02-2021

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

79
GPH® Compression cable lugs, Al
Longitudinally sealed, acc. to DIN 46329

Application Technical note


For aluminum conductors and Sector shaped conductors must
aluminum cable conductors be rounded with special dies.

Design
Material
Connector body: Aluminum
Palm: plan stamped

Surface
ALU-F: uncoated ALU-F ALU-F-V
ALU-F-V: tin-plated
Cable lugs filled with compound
and sealed in plastic.

Cable lug type Conductor cross-section Dimensions Palm hole Die code Number of Weight
(mm²) (mm) dia. no. compres- 100 pcs.
(mm) sions (approx. kg)
ALU-F ALU-F-V rm/sm se d l b mech. hydr.
25 x 8 ALU-F1) 25 x 8 ALU-F-V1) 20 8.5 1.5
25 x 10 ALU-F1) 25 35 6.8 50 25 10.5 12 4 2 1.4
25 x 12 ALU-F1) 25 x 12 ALU-F-V1) 25 13.0 1.4
35 x 8 ALU-F 35 x 8 ALU-F-V 8.5 2.6
35 x 10 ALU-F 35 x 10 ALU-F-V 35 50 8.0 62 25 10.5 14 5 2 2.4
35 x 12 ALU-F 35 x 12 ALU-F-V 13.0 2.3
50 x 8 ALU-F 50 x 8 ALU-F-V 8.5 2.5
50 x 10 ALU-F 50 x 10 ALU-F-V 50 70 9.8 62 25 10.5 16 5 2 2.4
50 x 12 ALU-F 50 x 12 ALU-F-V 13.0 2.3
70 x 10 ALU-F 70 x 10 ALU-F-V 10.5 3.5
70 95 11.2 72 25 18 6 3
70 x 12 ALU-F 70 x 12 ALU-F-V 13.0 3.3

95 x 10 ALU-F 95 x 10 ALU-F-V 78 25 10.5 7.4


95 x 12 ALU-F 95 x 12 ALU-F-V 95 120 13.2 78 25 13.0 22 6 3 7.0
95 x 16 ALU-F 95 x 16 ALU-F-V 80 30 17.0 6.7
120 x 10 ALU-F 120 x 10 ALU-F-V 10.5
120 x 12 ALU-F 120 x 12 ALU-F-V 120 150 14.7 84 30 13.0 22 6 3 6.8
120 x 16 ALU-F 120 x 16 ALU-F-V 17.0 6.5

150 x 10 ALU-F 150 x 10 ALU-F-V 10.5 8.8


150 185 16.3 90 30 25 6 3
150 x 12 ALU-F 150 x 12 ALU-F-V 13.0 8.4
25-02-2021

1)
Palm width and height do not comply with DIN 46329.

80
GPH® Compression cable lugs, Al
Longitudinally sealed, acc. to DIN 46329

Product range
Please find the entire overview
of our products for conductor
connections in our catalogue
GPH® Connection technology.

Table on page 80 continued

Cable lug type Conductor cross- Dimensions Palm Die code Number of Weight
section (mm²) (mm) hole dia. no. compressions 100 pcs.
(mm) (approx. kg)
ALU-F ALU-F-V rm/sm se d l b mech. hydr.
185 x 10 ALU-F 185 x 10 ALU-F-V 10.5 11.1
185 x 12 ALU-F 185 x 12 ALU-F-V 185 240 18.3 91 30 13.0 28 6 3 11.0
185 x 16 ALU-F 185 x 16 ALU-F-V 17.0 11.2

240 x 12 ALU-F 240 x 12 ALU-F-V 13.0 15.9


240 300 21.0 103 38 32 8 3
240 x 16 ALU-F 240 x 16 ALU-F-V 17.0 15.5

300 x 12 ALU-F 300 x 12 ALU-F-V 13.0


300 23.3 103 38 34 8 3
300 x 16 ALU-F 300 x 16 ALU-F-V 17.0 17.4

400 x 12 ALU-F 400 x 12 ALU-F-V 400 26.0 116 38 13.0 38 3

500 x 12 ALU-F 500 x 12 ALU-F-V 13.0


500 x 16 ALU-F 500 x 16 ALU-F-V 500 29.0 122 44 17.0 44 4 40.5
500 x 20 ALU-F 21.0 40.3
25-02-2021

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

81
82
TOOLS
for the installation of power accessories

83
CABLE PREPARATION TOOLS
for accessories installation in medium voltage applications

Peeling tool with stop Order numbers: peeling tool 51494 / spare cutter 51495
ring, size 1
The peeling tool is suitable for than described, the cutting depth of
removing the extruded outer semi- the blade can be adjusted up to a
conductive cable screen of medium maximum of 1.2 mm. By using the
voltage cables. Field of application: tool with length control the semi-
10 kV 25 mm2 up to 30 kV 500 con layer can be removed between
mm2 cables, diameter over core 25 mm up to 100 mm measured
insulation between 10 mm up to 52 from cut-off edge of outer cable
mm. The cutting depth is preset for sheath. Stop rings included in the
semi-con screens acc. to VDE 0276 kit.
part 620. In case of thicker screens

2-in-1 Cable sheath and Order numbers: cable sheath 59117 / spare cutter 51488
cable insulation cutter,
The tool is engineered for profes- designed to provide spiral cutting
size 1
sional and safe stripping of the ou- (longitudinal) as well as circumfer-
ter cable sheath of medium voltage ential cutting. The blade is specially
cables. Field of application: 10 kV formed with a guiding system lifting
25 mm2 up to 30 kV 500 mm2 the material while cutting it to avoid
single-core cables, diameter over any damages to the layers under-
outer sheath between 15 mm up to neath. Cutting depth is adjustable.
57 mm. The tool is also suitable for
removing polymeric insulation of
medium voltage cables in the afore
mentioned range. It has been

Chamfering tool, size 1 Order numbers: chamfering tool 43523 / spare cutter 44129

This very simple to handle tool sheath. Due to its specially formed
removes sharp edges at the cut-off blade a radius is produced at the
edge of cable insulation to avoid cut-off edge. This reduces the force
possible damage to and to ease required to install non-size sensitive
installation of slip-on accessories. slip-on accessories enormously.
Field of application: 10 kV 25 mm2
up to 30 kV 500 mm2 cables acc. to
VDE 0276 part 620, diameter over
core insulation between 12 mm up
to 45 mm after peeling the outer

Insulation stripping tool Order numbers: 40001 for 10 kV; 40002 for 20 kV; 40003 for 30 kV
Order numbers: spare cutter 41083 for 10 kV; 41084 for 20 kV; 41085 for 30 kV

Tool for removing the core insulation conductor cross-section is necessary.


of PVC or XLPE insulated medium The simple exchange of blades with
25-02-2021

voltage cables. Separate tools for preset cutting depth prevents dam-
voltage level of 10 kV, 20 kV and aging the cable conductor.
30 kV can be delivered. Therefore,
no adjustment of voltage level or

84
CABLE PREPARATION TOOLS
for accessories installation in medium voltage applications
and cables with conductor cross-sections > 500 mm2

Peeling tool with stop Order numbers: peeling tool 55152 / spare cutter 51495

ring, size 2
The peeling tool is suitable for adjusted up to a maximum of 1.2
removing the extruded outer semi- mm. By using the tool with length
conductive cable screen of medium control the semi-con layer can be
voltage cables with diameters over removed between 25 mm up to 100
core insulation between 10 mm mm measured from cut-off edge
up to 60 mm. The cutting depth is of outer cable sheath. Stop rings
preset for semi-con screens acc. included in the kit.
to VDE 0276 part 620. In case of
thicker screens than described, the
cutting depth of the blade can be

2-in-1 Cable sheath Order numbers: cable sheath 59118 / spare cutter 55541

and cable insulation The tool is engineered for profes- as well as circumferential cutting.
cutter, size 2 sional and safe stripping of the The blade is specially formed with
outer cable sheath of medium a guiding system lifting the ma-
voltage single-core cables with dia- terial while cutting it to avoid any
meters over outer sheath between damages to the layers underneath.
32 mm up to 70 mm. The tool is Cutting depth is adjustable.
also suitable for removing poly-
meric insulation of medium voltage
cables in the afore mentioned
range. It has been designed to
provide spiral cutting (longitudinal)

Chamfering tool, size 2 Order numbers: chamfering tool 55154 / spare cutter 44129

This very simple to handle tool to 60 mm after peeling the outer


removes sharp edges at the cut-off sheath. Due to its specially formed
edge of cable insulation to avoid blade a radius is produced at the
possible damage to and to ease cut-off edge. This reduces the force
installation of slip-on accessories. required to install non-size sensitive
It can be used for diameters over slip-on accessories enormously.
core insulation between 15 mm up
25-02-2021

Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

85
CABLE PREPARATION TOOLS
for accessories installation in medium voltage applications

Tool case complete, size 1


(for cross-sections up to 500 mm2)
Order number:
Tool case complete 51426

Tool case complete, size 2


(for cross-sections > 500 mm2)
Order number:
Tool case complete 55155

(Figure: Tool case complete, size 1, for cross-sections up to 500 mm2)

Kit contents
Rigid case with foam pads, two-in-one cable sheath and cable insulation cutter, chamfering tool,
devices (stop rings, silicone grease and Allen key for tooling adjustments).

25-02-2021

86
DMV65
Torque amplifier with tool case

Application Technical characteristics


The torque amplifier DMV65 is • Triangle
appropriate for a gentle removal • ½" Square inserting the
of shear-off-head bolts in socket wrench
mechanical connectors using • Rods length 80.5 mm
standard cordless screwdrivers. • Transmission ratio 1:24
The tool enables an optimum • Max. engine torque 65 Nm
clamping force using mechanical • Min. driving torque 3.5 Nm
GPH® connectors with conductor • Weight 941 g
cross-sections up to 630 mm².
The DMV65 ensures outstanding
installation quality for mechani- PRODUKTDATENBLATT
cal connectors and cable lugs up
to Ø 52 mm. Drehmomentverstärker DMV65
Abmessungen in mm

Kit contents Design


• Tool case with foam pads • Rods, assembled,
• Outer hexagon tools length 80.5 mm
SW10, 13, 14, 17, 19, 22, 24 • Rod socket
• Inner hexagon tools • Inner tapped hole
SW5, 6, 8, 10 for Ø < 40 mm
• Hexagon socket key SW5 • Outer tapped hole
• Instruction manual for Ø < 53 mm
• ½" Square with ball coupling
• Release hole
• Gearbox
• Triangle
• Hexagon socket key SW5

Material Important notice


Normen :
• Operating parts and rods • The torque
- amplifier is not • Consider the installation
manufactured of high strength approved for live
Anwendung:
working instruction of the respective
quality steel installation. mechanical connector or
- Der Drehmomentverstärker DMV65 ist geeignet zum schonenden Abreisen von Schraubve
• Engine body made of alu- • The tool Akkuschraubern.
is not allowed to be cable lug.
minum with anodised surface used inMaterialien:
combination with an
impact - wrench.
Funktionsteile aus hochlegiertem Stahl.
- Gehäuse aus Aluminium mit eloxierter Oberfläche.
- Scheibe aus Aluminium mit eloxierter Oberfläche.
- Stange aus hochlegiertem Stahl mit verzinkter Oberfläche.

Ordering instructions
Technische Eigenschaften
3-Kant Aufnahme zur Aufnahme von handelsüblichen Akkuschrauber-Dreibackenfutter.
-
Type Max. engine torque ½“Package
Vierkant zum Aufnehmen
- Dimensions Weight
von handelsüblichen Steckschlüsseleinsätzen und Inbus Eins
(Nm) Übersetzungsverhältnis 1:24 (mm)
- (g)
Länge Stange: 80,5mm
-
Maximales Abtriebsdrehmoment von 65Nm
-
DREHMOMENTVERSTÄRKER DMV65
65 Tool caseAntriebsdrehmoment
Minimales
- 375 x 240
von x3,5Nm
120 2600
25-02-2021

IM KOFFER Antrieb bricht bei Fallhöhe 1m auf Betonboden nicht ab, fest eingeschraubte Gabeln verbie
-
Einseitiges Anliegen an Verbinderkörper und 65Nm Anzugsmoment: Gabeln verbiegen nic
-
Keine Ausfälle durch normale Verschmutzungen bei regulären Gebrauch in Bauste
-
Verschmutzung durch Sand, etc.!!!)
Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 •IP54
- Schutzart: 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • -www.nexans-power-accessories.com
ACHTUNG: Nicht für Schlagschrauber geeignet!!!

Beschriftung:
87
DMV65
Torque amplifier, isolated, with tool case

Application Technical characteristics


The isolated torque amplifier • Triangle
DMV65 is appropriate for a gentle • ½" Square inserting
removal of shear-off-head bolts in the socket wrench
mechanical connectors using • Rods length 81 mm
standard cordless screwdrivers. • Transmission ratio 1:24
According to manufacturer self-test • Max. engine torque 65 Nm
referring to EN 60900, the electri- • Min. driving torque 3.5 Nm
cal isolation between installer and • Weight 1380 g
connector is given by the tool.
Nevertheless, wearing of personal
protective equipment (PPE) is
mandatory.

Kit contents Design Ø16


• Tool case with foam pads • Installed rods, insulated, 51

• Outer hexagon tools length 81 mm


SW10, 13, 14, 17, 19, 22, 24 • Cover plate
• Inner hexagon tools • Inner tapped hole

81
SW5, 6, 8, 10 for Ø < 36 mm
• Hexagon socket key SW5 • Outer tapped hole
• Instruction manual for Ø < 48 mm
• Gearbox, insulated
• Triangle

239
• Hexagon socket key SW5

Material Important notice


• Operating parts and rods manu- • The contact with other connectors
factured of high strength quality steel nearby must be avoided.
with plastic-covered surfaces • The tool is not allowed to be
(Polyamide PA) used with an impact wrench.
• Consider the installation
• Engine body made of aluminum with
instruction of the respective
plastic cover (Polyoxymethylene
mechanical connector or cable
POM)
lug.

Ordering instructions

Type Max. engine torque Package Dimensions Weight


(Nm) (mm) (g)
25-02-2021

DREHMOMENTVERSTÄRKER
65 Tool case 375 x 240 x 120 3000
POTENTIALGETRENNT DMV65

88
iDMV65
Torque amplifier iDMV65 with integrated drive and tool case

Application Technical characteristics


The integrated torque amplifier • ½" Square inserting
DMV65 is the appropriate all-in- the socket wrench
one tool for a gentle removal • Rods length 80.5 mm
of shear-off-head bolts in mech- • Max. engine torque 65 Nm
anical connectors. It enables an • Li-Ion battery (12V/2.0 Ah)
optimum clamping force using • Charging time approx.
mechanical GPH® connectors with 30 min
conductor cross-sections up to • Weight 2100 g
630 mm². For the comfortable
handling during the installation,
the power unit is integrated into
the gearbox.

Kit contents Design 218


•Tool case with foam pads • Integrated cordless screw driver
• Outer hexagon tools • Installed rods, length 80.5 mm
SW10, 13, 14, 17, 19, 22, 24 • Rod socket
• Inner hexagon tools • Inner tapped hole
SW5, 6, 8, 10 for Ø < 40 mm
• Hexagon socket key SW5 • Outer tapped hole 336
• Instruction manual for Ø < 53 mm
• ½" Square with ball coupling
and release function
• Release hole
• Gearbox
• Hexagon socket key SW5

Material Important notice


• Cordless quality screw driver with • The torque amplifier is not
battery charger approved for live working
• Operating parts and rods manu- installation.
factured of high strength quality • Consider the installation
steel instruction of the respective
• Engine body made of aluminum mechanical connector or
with anodised surface cable lug.

Ordering instructions

Type Max. engine torque Package Dimensions Weight


(Nm) (mm) (g)
25-02-2021

DREHMOMENTVERSTÄRKER MIT
INTEGRIERTEM ANTRIEB iDMV65 65 Tool case 340 x 230 x 70 4200
IM KOFFER
Nexans Power Accessories Germany GmbH • Ferdinand-Porsche-Str. 12 • 95028 Hof/Saale • Phone: +49 9281 8306-0
info.power-accessories@nexans.com • www.nexans-power-accessories.com

89
CATALOGUE SELECTION

Here you can find all available catalogues of our GPH®, EUROMOLD®
and Nexans products. You can order these catalogues directly by phone
or download from our web page.

www.nexans-power-accessories.com

Nexans Power Accessories


• GPH® Connection technology and tools
• Heat-shrinkable joints and accessories up to 0.6/1 (1.2) kV
• Heat-shrinkable power accessories up to 20.8/36 (42) kV
• Cold-shrinkable joints
• EUROMOLD® Medium voltage equipment bushings
• EUROMOLD® Medium voltage terminations, cold-shrink and slip-on
• Medium voltage terminations, heat-shrink
• High voltage accessories up to 72.5 kV
• EUROMOLD® Separable connectors for interface A
• EUROMOLD® Separable connectors for interface B
• EUROMOLD® Separable connectors for interface C
• EUROMOLD® Separable connectors for interface D
• EUROMOLD® Separable connectors for interface E
• EUROMOLD® Separable connectors for interface F
25-02-2021

90
CABLE DATA SHEET
INQUIRY FORM
Nexans Power Accessories Company:
Germany GmbH Customer ID:
Ferdinand-Porsche-Straße 12 Address:
D-95028 Hof/Saale
Phone: +49(0)9281 / 8306 - 0
Fax: +49(0)9281 / 8306 - 480
E-Mail: info.power-accessories@nexans.com Phone:
Fax:
E-Mail:

Cable designation

Cable data
Single-core Single-core flexible rubber insulated cable
Thre-core Three-core flexible rubber insulated cable
Other Standard

Conductor material
Aluminum cross-section mm²
Copper

Conductor shape
Round stranded (compacted) conductor RM(V)
Round solid conductor RE
Sector stranded conductor SM
Sector solid conductor SE
Flexible conductor RF Other

System voltage Cable type


3.6/6 (7,2) kV 1 2 3 4 5 6 7
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17,5) kV
12/20 (24) kV
1 2 3 4 5 5 6 7
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
Other:...................................

1. Ø conductor mm
2. Ø over core insulation mm XLPE PVC EPR
3. Ø over semi-conductive screen mm
4. Semi-conductive layer bonded graphite coated   easy strip
25-02-2021

5. Metal screen Al Cu wire screen tape screen cross-section


6. Armour type Yes No armour max. current A
7. Ø over outer sheath: mm

91
92
NOTES

25-02-2021
Technical instructions and application information

The data given were determined diligently, but do not release our customers of the duty to carry out tests themselves in order to check the
suitability of the products delivered by us for the intended use. We reserve the right to modify characteristic and performance data according
to the present state of technology. Processing and use of the products cannot be controlled by us and are therefore exclusively in your field
of responsibility.

Our products meet the VDE standards respectively correspond to DIN pages and IEC recommendations.

Attention: Before first design in please contact manufacturer.

The products, described in this catalogue, are designed for connection of bare energy cable conductors (Class 1 & 2) with description of round
solid (RE), round stranded (RM), as well as sector solid (SE), sector stranded (SM) and round stranded compacted (RMV) for conductor
temperatures up to 90 °C. All conductor filling materials like tapes, yarn, powder or similar need to be completely removed before the
installation. A check on basis of the actual existing conductor dimensions by the user is indispensable. This applies also for the application of
Class 6 conductors or other special conductor types.

Impact wrenches have to be approved by Nexans! Depending on different conductor material or conductor type, indicated values may differ
from test values acc. to IEC 61238-1. The use of fine stranded conductors has to be approved by Nexans Power Accessories Germany GmbH.

Our responsibilities are only those listed in the latest edition of “General terms and conditions for the supply of products and services of the
electrical and electronics industry”. We can provide a copy on request.

Our products are mainly delivered in cartons. We only use package materials able to be recycled due to the latest packing system. Collapsible
cardboard boxes are not taken back. Please try to order complete standard packages.

Reprinting, even partial, only with special allowance. We reserve the right to alter or modify the characteristics described. Illustrations and
drawings may only show a close reflection and are not decisive. The weights are approximate and include the carton package. This catalogue
substitutes all former editions. Types or versions not part of the catalogue are available on request.

Hof, February 2021


Nexans Power Accessories Germany GmbH
Ferdinand-Porsche-Str. 12
95028 Hof/Saale
Tel.: +49 9281 8306-0
info.power-accessories@nexans.com
www.nexans-power-accessories.com

Find out more about Nexans Power Accessories.

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