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KEPIC재료업체

품질시스템계획
목 차
KEPIC :2015년을 중심으로

1. KEPIC 소개

2. 재료 소개

3. 재료관련조직 및 책임사항

4. 품질시스템계획

5. 원자력 재료 추가요건

6. 자격인정 면제

7. 수주검토

8. 특기사항
KEPIC-E07
Ver.7
3 of 284
┚ Թ⒣

KEPIC Ẋच

KEPIC-E07
Ver.7
│ᔣମ◾⑖ ┚┓ 4 of 284

 1995. 6 ࿾㉚│ମ㌏㎊ᙺ ମ◾ │࿲ମ੪ᕚ ⚾┓

 1995. 11 KEPIC ମ◾ ⩚⨆ ᤚं

 1996. 8 ৺㉗ମ἞⦖ ৞Ὶ 96-32㌶(㌂ ৺ମ,⏎⒎ᕚ, 021)ᕚ ⏎│≆│ḯᇯଇମମ⋎


⏎⒎ᔣᦓ⑲ ┓㉖ྒ ମ἞ମ◾␺ᕚ ⓿⎧㉞ ἖ ⒆Ⴢᕛ ㋆⎧
KEPIC-E07
Ver.7
KEPIC⑖ ੪╮ 5 of 284

KEPIC-Q
ㆆ⛆᧲⚛

KEPIC-N KEPIC-M
⏎⒎ᔣ ମূ

KEPIC-F KEPIC-S
㍒⒪⌆ᤧ ੪╮

KEPIC-E
│ମ

KEPIC-E07

KEPIC-MN ৾ᔦ │ᔣମ◾ Ver.7


6 of 284

KEPIC-MH
৳╮ମମ

KEPIC-ME KEPIC-MI
ᭂ《ਲॾᶪ ࣾთ☏ ॾᶪ

KEPIC-MN
⏎⒎ᔣମূ

KEPIC-MD KEPIC-MF
⒪ᗊ૚ধ ମମḯྣ ॾ⚛

KEPIC-MQ
⎧┏⑶┓
KEPIC-E07
Ver.7
MNA vs MNX⑖ ৾ূ 7 of 284

MNC
2ᇯଇ ମମ

MNB MND
1ᇯଇ ମମ 3ᇯଇ ମମ

MNA
⑺ᤖ⎒ॲ

MNG MNE
๶Ὺ ⚾⚾ ੪╮ᠺ ଆẋ ধට⎧ମ

MNF
⚾⚾ᠺ

KEPIC-E07
Ver.7
MNA/SNA ḯধ 8 of 284

1. MNA/SNAྒ KEPIC-MN/SN⑖ ‫⑺ص‬ᤖ⎒ॲ(৳⺳⎒ॲ)‫ض‬

2. MNAྒ MNX/SNX⑖ ॲ╮⋎ ㉂⎒㉚ ⎒ॲ ☏,

૶ ৳⺳(common)ᶪ㉫⑂ ମ἞㉖ྒ Code ⒂.

⚇, ৾ᔦ╮⚿⑖ ⥃⒂, QA, ৳⑶ॾᶪ, ⒎ধ⑶⚛ ᇯ

3. MNA/SNAྒ MNX/SNX⌾ თᇯ㉚ ⚾␂⑖ Code

MNA MNX
KEPIC-E07
Ver.7
MNA/SNA (⑺ᤖ⎒ॲ)⑖ ੪ḯ 9 of 284

ՕՖՉ SNA
⏎⒎ᔣ ମূ ⏎⒎ᔣ ੪╮

 MNA 1000 ⑺ᤖᶪ㉫  SNA 1000 ⑺ᤖᶪ㉫


 MNA 2000 ମମ⑖ ᇯଇ᪂ᙖ  SNA 2000 ੪╮ᠺ⑖ ᇯଇ᪂ᙖ
 MNA 3000 ⥃⒂৺ ⑖ᠲ  SNA 3000 ⥃⒂৺ ⑖ᠲ
 MNA 4000 ㆆ⛆ ᧲⚛  SNA 4000 ㆆ⛆ ᧲⚛
 MNA 5000 ৳⑶ॾᶪ  SNA 5000 ৳⑶ॾᶪ
 MNA 6000 ᠶḚ  SNA 6000 ᠶḚ
 MNA 7000 ⤶╮ ૚ধ  SNA 7000 ⤶╮ ૚ধ
 MNA 8000 ⑶⚛, ឃ『 ᤍ ⑶⚛᩾㌶⑖ ㅚῚ  SNA 8000 ⒎ধ⑶⚛
 MNA 9000 ⎧⊲  SNA 9000 ⎧⊲

KEPIC-E07

╮⚿ԴԨ՘պշկպթյԨվջԨ⑶⚛Ḛ Ver.7
10 of 284

ᤚ│
ᶪ⋃⒎ ᤚ│Ẋ

Ὶᾢ⹚
 ← ᩾ẋᠺ
MNA/SNA 4200 ⑶⚛⋃⦲ ⒎ধ⑶⚛Ḛ
ମମ
ㆆ⛆᧲⚛ূ㎋ (Certificate of Authorization)

᩾ㆆ

⒪ᗊ
MNA/SNA 4300 ⒪ᗊ⋃⦲
ㆆ⛆Ὶᾢ⹚ ⑶⚛Ḛ
ㆆ⛆Ὶᾢ⹚ ূ㎋
(Quality System Certificate)
ᾷ⑶ᄚ ৳ଇ⒎ ⏎⒪ᗊ

⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊ
KEPIC-E07
Ver.7
ㆆ⛆᧲⚛ূ㎋⑖ ᭂ੎ 11 of 284

ㆆ⛆᧲⚛ূ㎋ ㆆ⛆Ὶᾢ⹚ূ㎋

KEPIC XNA MNA/SNA 4200 MNA/SNA 4300

࿾ᶿㆆឧ ମମ, ᩾ㆆ, ᩾ẋᠺ ଆẋ⒪ᗊ, ⏎⒪ᗊ

࿾ᶿ◺⦲╮⚿ ⑶⚛⋃⦲ ⒪ᗊ⋃⦲, ⑶⚛⋃⦲

1. Ḣূ৾ᚪ⎒ॲ ⋄⑊
⾷ ⑲ ┎ - 2. ৳⑶ॾᶪ ⋄⑊

KEPIC-E07
Ver.7
┚ㆆ, ╮⚿, ূ㎋ vs ⑶⚛Ḛ (MNA/SNA 8000) 12 of 284

Program ╮ ⚿ ┚ ㆆ ⑶⚛Ḛ ᠶ Ḛ
ᤚ│ᶪ⋃⒎ ᤚ│Ẋ
QAP-1 ↑
Ὶᾢ⹚ ⒎ধ⑶⚛Ḛ ⒎ᗊ᧲৞Ḛ
⑶⚛⋃⦲ ↑ ← ᩾ẋᠺ
ㆆ⛆᧲⚛ূ㎋ (┚╮⒎, Ḣ⭖⒎) ମମ
(MNA/SNA 4200) ↑
᩾ㆆ

ㆆ⛆Ὶᾢ⹚ূ㎋ ⒪ᗊ⋃⦲ ⒪ᗊ ㆆ⛆Ὶᾢ⹚⑶⚛Ḛ


CMTR
(MNA/SNA 4300)
ᾷ⑶ᄚ ৳ଇ⒎ ⏎⒪ᗊ ㆆ⛆Ὶᾢ⹚⑶⚛Ḛ
⑶⚛ᄖ⚾ ≈␾
SMTR
⏎⒪ᗊ
KEPIC-E07
Ver.7
NCA-3800 vs MNA 4300 13 of 284

NCA-3800
ଆẋ⒪ᗊ╮⚿⑖ ㆆ⛆Ὶᾢ⹚ ㈂ᕚ૶ᒦ

NCA-3810~3840 NCA-3850 NCA-3862


⥃⒂ ᤍ デࣾ ㆆ⛆Ὶᾢ⹚ ㈂ᕚ૶ᒦ ⎒ॲ ⒪ᗊ ⑶⚛

MNA 3500/SNA 3600 MNA/SNA 4300


MNA 6400/SNA 6300
⒪ᗊ⋃⦲⑖ ⥃⒂ᶪ㉫৺ ⒪ᗊ⋃⦲⑖
⒪ᗊ⑖ ⑶⚛ᠶḚ
⒎ধ⑶⚛ ㆆ⛆Ὶᾢ⹚ ূ㎋

KEPIC-E07
Ver.7
⒪ᗊ৾ᔦ ╮⚿ 14 of 284

Ḣ⭖⒎ԴԨମମ┚╮⒎ԴԨ᩾ㆆ┚╮⒎ԴԨᤚ│ᶪ⋃⒎

⒪ᗊ৳ଇ⋃⦲

⒪ᗊ┚╮⋃⦲

ᾷ⑶ᄚ৳ଇ⒎
KEPIC-E07
Ver.7
15 of 284
┚ 2⒣

⒪ᗊ Ẋच

KEPIC-E07
Ver.7
⒪ᗊ૚ধ 16 of 284

KEPIC-MD

⦞ओ⒪ᗊ ᭂ⦞⒪ᗊ ⎧┏⒪ᗊ


KEPIC – MDF KEPIC – MDN KEPIC – MDW

ASME Section II Part A ASME Section II Part B ASME Section II Part C

ASTM ASTM AWS


A ૚ধ B ૚ধ A 5.XX ૚ধ
KEPIC-E07
Ver.7
⒪ᗊ⑖ ┚╮ ৳┓ 17 of 284

KEPIC-E07

Product Form(┚ㆆ㌓ⷚ)⑖ ᪂ᙖ
Ver.7
18 of 284

Wrought Product
Wrought = worked
Plate (Sheet, Strip)

Forging

Bar

Tubular Products (Pipe, Tube, Fitting)

Bolting (Bolt, Nut, Stud)

Rolled Shapes

Casting

Welding & Brazing Materials


KEPIC-E07
Ver.7
Plate, Sheet vs Strip 19 of 284

• ⌆)

Carbon plate • ⌆ ; MDF A 480 Stainless plate⑖


<MDF A 20 ᤍ MDF A 6> ৳⺳⎒ॲ⋎Ḛ

t ≥ 6mm⌾ w㒿200 mm, ㌷␾ • Plate


Plate
t ≥ 4.6mm⌾ w㒿1200 mm T ≥ 5 mm ⌾ W ≥ 250 mm

• Sheet
Sheet
T 㒽 5 mm ⌾ W ≥ 600 mm

Strip
• Strip
T 㒽5 mm ⌾ W㒽 600 mm

KEPIC-E07
Ver.7
Pipe vs Tube 20 of 284

㌓ ᶿ ⭖἖⎒ॲ ମ ⶾ

pipe⑖ ৳⭫ ⭖἖ྒ
Pipe ࿦ᝲ⑲ round B 36.10 ㌷␾ B 36.19
⍶঻⑂ ⑖᣶

࿦ᝲ⑲ round ㌷␾ ㉲࿷ ⒪ᗊ ૚ধ Round tubeྒ OD, ID ᤍ


Tube
ମⶾ ㌓ᶿ⑖ hollow product (MD) ᅎ௖ ☏ 2ࣾ⚾ᕚ ㅚମ
KEPIC-E07
Ver.7
Flange vs Fitting 21 of 284

Definition<ASME SA-961>

• Flange
a component for bolted joints used in piping systems and pressure vessel.

• Fitting
a component for non-bolted joints used in piping systems and pressure vessel.

KEPIC-E07
Ver.7
⒪ᗊ⑖ ᪂ᙖ ମ◾ 22 of 284

1. ┚ㆆ ㌓ⷚ(Product Form) → Plate, Casting ᇯ


2. ㉧ଆ▃ᙖᧂ → ⷂẊओ, ඲Ίओ, ඲⋲ओ ᇯ
3. ⎧Ⴢ → ≓ᔣ⎧ମ, ᤶᬊ ᇯ
4. ᶪ⎧⌦Ⴢ → ⓾⌦, ৞⌦ ᇯ
⌆) MDF A 516 (⒪ᗊ૚ধ) MDF A 106
– Plate – Pipe
– ⷂẊओ – ⷂẊओ
– ≓ᔣ⎧ମ
– ৞⌦⎧
– ☏⓾⌦⎧

݅ ⒪ᗊ ૚ধ඲⋎Ḛ ओჂ, ḯ᪂ ᇯ⑂ ૺ८ᕚ grade, type, classᕚ Ḷ ᪂ᙖ


– ⷂẊओ, ⓾㉧ଆ ओ␾ ⑶⒣ओჂମ◾
– Stainless Steelᤍ ᭂ⦞ଆẋ␾ ㍒㉗ḯ᪂ମ◾

⌆) Grade ; Gr.70 : ⩚Ẋ ⑶⒣ओჂ 70 ksi


Type ; Type 304 : 18-8 austenitic stainless steel
Class ; SA-533 Class 1 : ⑶⒣ओჂ 80-100ksi
KEPIC-E07
Ver.7
Grade/Type/Class 23 of 284

⒪ᗊ૚ধ ඲⑖ Gradeඖ Type␾ ⾷┓⒪ᗊ૚ধ඲⑖ ㍒㉗ḯ᪂ ㌷␾ ओჂᙺ Ίᧂ㉞ ቊ ᶪ⎧


‒ ⷂẊओ ᤍ ⓾㉧ଆ ओ␾ ⑶⒣ओჂ ମ◾
‒ Stainless ओ ᤍ ᭂ⦞ଆẋ␾ ㍒㉗ḯ᪂ ମ◾
⊲ኢ ঻⎮ྒ Gradeඖ Type ⑲ ⒪ᗊ૚ধ඲⑖ Product form⑂ ඖⶾ඲ྒ ≻⊲ࣾ リ㉦ ᄦ
• B : bolting
• F : forged alloy
• P : pipe
• T : low alloy Cr-Mo steel tube
• CF : cast austenitic stainless steel
• CP : centrifugally cast pipe
• FP : forged pipe
• TP : high-alloy steel pipe and tube

KEPIC-E07

Grade⑖ Ίᧂᤧᦓ
Ver.7
24 of 284

࿦╮ㆆ(Forging, F) Pipe(P) / Tube(T)

• FX(࿦╮ㆆ) ⌆) SA-182 Grade F304 • PX(Pipe) ⌆) SA-335 Grade P11


• LFX(⓾⌦⎧ ࿦╮ㆆ) ⌆) SA-350 Grade LF9 • TX(Tube) ⌆) SA-209 Grade T1
• TPX(Pipe/Tube) ⌆) SA-312 Grade TP304
• WPX(Wrought Pipe) ⌆) SA-234 Grade WP11
᧺⾶(Bolt, B) • FPX(Forged Pipe) ⌆) SA-369 Grade FP2

• BX(᧺⾶) ⌆) SA-193 Grade B7 • CPX(Cast Pipe) ⌆) SA-426 Grade CP5

• LX(⓾⌦⎧ ᧺⾶) ⌆) SA-320 Grade L7 • MTX(Mechanical Tubing) ⌆) A 511 Grade MT304

◺ओ(Casting, C) Plate
• WCX(Casting) ⌆) SA-216 Grade WCB • Type ⌆) SA-240 Type304
KEPIC-E07

Stainlessओ⑖ ᪂ᙖ Ver.7
25 of 284

Wrought Stainless ओ
AISI (American Iron and Steel Institute) ᪂ᙖ⦲ূ ᶪ⎧
ꞏ 2XX : Cr – Ni – Mn
ꞏ 3XX : Cr – Ni
ꞏ 4XX : Cr
ꞏ 6XX : ḛ⪚ ঻㍒㌓

Stainless ◺ओ
ACI (Alloy Casting Institute)᪂ᙖ⦲ূ ᶪ⎧
<SA-703 Annex ⤶╮>
ꞏ C : Corrosion ⎧Ⴢ
 CF-8 : 304 <8:max carbon⑲ 0.08%>
 CF-8M : 316 <M:Moly>
ꞏ H : Heat-resistant

KEPIC-E07
Ver.7
⒪ᗊ૚ধ⑖ ੪ḯ 26 of 284

Plate
Forging A240 Type304
A182 Cladded plate
F304 A263

Bolt
A193
Austenitic Bar
B8
Stainless steel A666
Type 304 Type 304

Nut
A194
8

Casting
A351
Pipe Tube
CF8
A312 A213
TP 304 TP304
KEPIC-E07

Tubular Product (৾┚ㆆ) Ver.7


27 of 284

1. ㌓ⷚ⋎ ሮᙶ ᪂ᙖ ;
pipe, tube, ࿦╮ㆆ ᤍ ᨇ␺ᕚ ࣾ৳㉚ pipe, flange ᤍ fitting
2. ┚╮ ᤧᦓ⋎ ሮᙶ ᪂ᙖ
- Seamless Tubular Product,
- Tubular Product welded without filler metal,
- Tubular Product welded with filler metal
3. ⎒ॲᭂ੎

QA Program ৳⑶ॾᶪ ৾ᔦ⎒ॲ ḯ⓿Ḛ Ίᧂ ᭂ৞

• Seamless
MNA 4300 ᪆⎒ MNX 2550 CMTR ID
• w/o filler

• w/ filler MNA 4200 ㉂⎒ MNX 2560 Data Report ᶿ⛓ㅚῚ MNA 6630

KEPIC-E07
Ver.7
⎧┏ᨇ⑂ ᶪ⎧㉖⋪ ⎧┏ᄚ ৾┚ㆆ 28 of 284

1. ମ᧶⓿␺ᕚ ‫ص‬⒪ᗊ‫ض‬ᕚ ⫦ଇ (MNX 2561(1))㉖ඖ, ৳⑶ॾᶪ ᤍ ᶿ⛓ㅚῚ ㉂⎒(᩾ㆆḯধ)

2. ⌆) MDF A 671, 672, 691 ᤍ 358


MDF A 234, 403 ᤍ 420⑖ WPW grade

3.
KEPIC-E07
Ver.7
⎧┏ ᤍ ঻ටቚ ⒪ᗊ 29 of 284

Welding Material

Metallic Consumable Electrode(E) Coated (SMAW)


Flux Cored (FCAW)
Bare (GMAW, SAW, PAW)
Rod (R) (GTAW, OFW)

Non-Consumable (GTAW, MDW 5.12)


Consumable Insert (GTAW, MDW 5.30)

Non-metallic Flux (SAW)


◺) gas⋎ ࿾㉚ ૚ধ␾?
Coating (SMAW)

Flux Cored (FCAW)


MDW 5.32

Brazing Material Filler Metal (MDW 5.8)


Flux (MNW 5.31)

KEPIC-E07
Ver.7
⎧┏⒪ᗊ⑖ ᪂ᙖ 30 of 284

Process ᧂ (SMAW, SAW, FCAW ᇯ)


 ᪂ᙖମ◾ ⒪⛆ ᧂ (ⷂẊओ, ᾢ⹎ᔆᾢ ओ ᇯ)
⎧┏⒪ᗊ㌓ⷚ (Coated, bared ᇯ)

• MDW 5.1 ~ MDW 5.31 ୊⚾

⌆) MDW 5.4 (⒪ᗊ૚ধ)


SMAW⎧ ᾢ⹎ᔆᾢ ओ⑖ ㈺᧳≂⵪ ⎧┏ᨇ

 AWS Classification
• E 308L-15 MDWྒ SFA⌾ თ⑺
• ER70S-2
• E7016
• ER NiCrMo-9
• E7A6-EM12K
KEPIC-E07

ASTM vs ASME ⒪ᗊ૚ধ Ver.7


31 of 284

ASTM ASME Sect II

⓿⎧ᦒ␂ │(all)ᶮ⋃ ᧲⑺ᓪ ᤍ ≓ᔣ⎧ମᶮ⋃

⦞ ⒪ᗊ ASTM A ASME Section II Part A


ᭂ⦞ ⒪ᗊ ASTM B ASME Section II Part B

ASTM

ASME

EN JIS

KEPIC-E07
Ver.7
ASME⌾ ASTM ⒪ᗊ૚ধ ⋮ূḯ 32 of 284

ASME Sect II Part A ᩾ᕛ II⋎Ḛ

1. Sect IIᶿ⑖ ⒪ᗊ૚ধ␾ ASTM ᤍ AWS⑖ ⒪ᗊ૚ধ৺ თᇯ ㌷␾ ␞ᶪ㉦

2. Sect IIᶿ⋎Ḛ ASTM૚ধ␾ ⑶⎧㉖ྒ ঻⎮, ࿾⑏ᄖྒ ASME૚ধ⑲ ╲⒪ Ὶྒ


ASTM⑂ ASMEᕚ ㉲ḛ
 ┚ឧᛊ ‫ص‬SA”ᕚ ㅚῚᄖ৞, ᧶ᠶ ඲⎧␾ ‫ص‬A”ᙺ ૶࿾ᕚ ᶪ⎧

3. Sect IIᶿ⑖ ࣿ ⒪ᗊྒ ឦᇞ Code⋎ ᶪ⎧㉞ ἖ ⋄⑊


 Part D⋎Ḛ ⥂ⷛ Ὶᛊ ᶪ⎧ ࣾྣ

4. ឦᇞ ⒪ᗊྒ Sect II⋎ ሮᑺ ৳ଇ(ᤚ◺, ┚╮ ᤍ ᠶḚ㍒)ᄖ⊲≺ ㉦

5. ASTM૚ধ⋎ ሮᑺ ᷛᶮᄚ ⒪ᗊჂ ( MO/⑶⚛⋃⦲ࣾ ANI἖ᑻ㉖⋎ ⑶⚛㉖ᝲ) ᶪ⎧ ࣾྣ


KEPIC-E07

ASME ⌾ ASTM ⒪ᗊ૚ধ ⋮ূḯ Ver.7


33 of 284

When reference is made in an ASME material specification to


a non-ASME specification for which an ASME specification
exists, the reference shall be interpreted as applying to the
ASME material specification.
(from Sect II, Appendix II)

KEPIC-E07
Ver.7
⦞ओ ⒪ᗊ૚ধ⑖ ᪂ᙖ(ASME Sect II, Part A) 34 of 284

Plate
Pipe Tube Forging Casting Bolt Fitting Bar
≓ᔣ
੪╮ ⎧
⎧ମ⎧

৳⺳ SA-961 SA-960
SA-20 SA-6 SA-530 SA-450 SA-703 SA-962 SA-29
⎒ॲ SA-788 SA-961

SA-516 SA- 53 SA-105 SA-234
Steel ମ᧶ SA-36 SA-213 SA-216 SA-193
SA-533 SA-106 SA-350 SA-696
૚ধ SA-283
SA-334 SA-217 SA-194 SA-105
SA-285 SA-333 SA-508

SA-960
৳⺳ SA-781
SA-480 - SA-999 SA-1016 SA-484 SA-962 SA-484
⎒ॲ
SA-703 SA-961
ᾢ⹎ᔆᾢ
ओ SA-479
ମ᧶ SA-312 SA-213 SA-336 SA-351 SA-193
SA-240 - SA-182 SA-276
૚ধ
SA-358 SA-249 SA-705 SA-352 SA-194 SA-564
KEPIC-E07
Ver.7
35 of 284

Steel Forging
Basic Material Dimensional
General Spec
Spec Standard

Piping Yes Flange, Fitting, Dimensional


SA-961
application Valve, etc Std

SA-105 ASME B16.XX


SA-350 MSS B16.SP-
SA-182 44
No
etc API 60X

Tube sheet.
Pressure Vessel Yes
SA-788 Hollow Cylinder forging, No dimensional Std
application
etc

SA-266
SA-508
etc

Other

KEPIC-E07
Ver.7
ମ᧶૚ধ৺ ৳⺳૚ধᭂ੎(1/4) 36 of 284

MDF A 516(⒪ᗊ૚ধ) MDF A 20(৳⺳૚ধ) MNB


1. ⓿⎧ᦒ␂ 1. ⓿⎧ᦒ␂
* ⊏㌶㉚ ⪧ধ ऐ⑲ ☏⎒㉚ ≓ᔣ⎧ମ⋎ ᶪ⎧ᄖྒ ≓ᔣ ⎧ମ⎧ rolled ओ『⋎ ⓿⎧
ⷂẊओ ⦞『⋎ ⓿⎧
* ओჂ ᇯଇ␺ᕚ Grade 55, 60, 65, 70
* ᇯଇᧂ ⩚࿾ ᅎ௖ ┚㉚
⌆)Grade 70␾ ⩚࿾ 8 inch

2. ⑶⎧૚ধ 2. ⑶⎧૚ধ
MDF A 20 ⑶⎧ MDF A 516 ⑶⎧

3. ৳⺳⎒ॲ/ᤚ◺┓᧲ 3. ⎧⊲┓⑖
MDF A 20 ⑶⎧ 4. ᤚ◺┓᧲

4. ┚╮ 5. ┚╮
killed steel⑲⊲≺ ㉖৞, fine austenitic grain
sizeᙺ ࣾ┶≺ ㉦.

5. ⋲⦖ᚪ 6. ⋲⦖ᚪ
* 1.5 inch ⨆৺Ὶ normalizing ⒪ᗊ૚ধ⋎Ḛ ⎒੪㉖ྒ ⋲⦖ᚪ ῢῚ
* 1.5 inch ⑲㉖Ⴢ ⪧ধῚ㋖ ⎒੪ Ὶ normalizing ⎒
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37 of 284

MDF A 516(⒪ᗊ૚ধ) MDF A 20(৳⺳૚ধ) MNB


6. ㍒㉗᪂ḛ 7. ㍒㉗᪂ḛ
heat/product analysis ⎒ॲ ૚┓ * on heat ᧂ heat analysis ῢῚ MNB 2160
* Unspecified element ᪂ḛ<ㅚ1>
* ࣿ plateᧂ product analysisྒ ੪ᛢ⒎ Ḟⷛᶪ㉫

8. ╮⚿
* ᤧᦓ : ASTM E112 <McQuaid-Ehn test>
* Coarse austenitic grain size : 1~ 5
* Fine austenitic grain size : 5 ⑲ᶿ

9. ㆆ⛆
- ম㉦ MNB 2538
- ᧲἖⎧┏ MNB 2539

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38 of 284

MDF A 516(⒪ᗊ૚ধ) MDF A 20(৳⺳૚ধ) MNB


7. ᠺḯ⭖ 10. ⑶⒣Ὶ㋖
⑶⒣Ὶ㋖⎒੪ ࣾ. Ὶ㋖ᤧᦓ
MDF A 370
ඖ. Ὶザ἖ MNB 2222.1
Q&T plate : ᛢ ⦞『࿷ 2च
ମⶾ plate : ᛢ ⦞『࿷ 1च
࿢. Ὶザᤧ㊣
final rolling ᤧ㊣⋎ ἖⚿
ᑺ. Ὶザ␂⭖ MNB 2222.2

11. ⪧ধῚ㋖
11.1 Charpy V-notch test
ࣾ. Ὶザ἖ MNB 2341
ᛢ ⦞『࿷ One test
ඖ. Ὶザᤧ㊣ MNB 2322.2
⩚▃ rolling ᤧ㊣⋎ ἖⚿ ㌷␾ ἖デ
࿢. ␂⭖ MNB 2322.1
ᑺ. Ὶ㋖ᤧᦓ
MDF A 370
ᛆ. Ὶ㋖⌦Ⴢ MNB 2331
ᤒ. ㉧᩾ମ◾ MNB 2331
ᶪ. ᛆ⶷
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ମ᧶૚ধ৺ ৳⺳૚ধᭂ੎԰ԼԷԼԱ Ver.7


39 of 284

MDF A 516(⒪ᗊ૚ধ) MDF A 20(৳⺳૚ধ) MNB


11.2. Drop weight test MNB 2331

12. Ίᧂ MNA 4352


ᛢ ⦞『ᛆ࿢ ┚╮⒎, heat/slab No,
૚ধᦆ㌶ ᤍ ᇯଇㅚῚ

13. ⭖἖ ᤍ ☏ᓇ

14. ॾᶪ ᤍ Ὶ㋖ MNB 2530

15. ⒪Ὶ㋖ MNB 2350

16. ⒪⋲⦖ᚪ

17. ᪆㉧ধ

18. Ὶ㋖᧲৞Ḛ MNA 6400


- Ὶ㋖᧲৞Ḛ ⎒੪
- Ḛឃ␾ ᪆㉂⎒

19. リ⒣, ᛆ⶷ ᤍ Ḟ⓿

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ᭂ⦞⒪ᗊ⑖ ᪂ᙖ(ASME Sect II, Part B) 40 of 284

Plate Pipe Tube Forging Casting Bolt Fitting Bar

৳⺳૚ধ SB-248 - SB-251 - SB-824 - - SB-249


Cu ㉧ଆ
SB-75
ମ᧶૚ধ SB-171 SB-42 SB-283 SB-369 - - SB-151
SB-395
SB-751
৳⺳૚ধ - SB-829 - - - - -
SB-829
Ni ㉧ଆ
ମ᧶૚ধ SB-625 SB-163 SB-668 - SA-494 - SB-366 SB-164

৳⺳૚ধ - - - - - - - -
Ti ㉧ଆ
SB-861
ମ᧶૚ধ SB-265 SB-338 SB-381 SB-367 - SB-363 SB-348
SB-862

৳⺳૚ধ - - - - - - - -
Zr ㉧ଆ
ମ᧶૚ধ SB-551 SB-658 SB-523 SB-493 - - - SB-550
KEPIC-E07

Nickel ㉧ଆ Ver.7
41 of 284

Hastelloy

Cr Mo

Monel Cu Fe, Cr Incoloy


Nickel 801,802
400

Cr Fe

Inconel
600

Ti, Al Nb Cu Mo, Nb Monel : 400~500


Inconel : 600~700
Inconel Inconel Inconel
706 690 625 Incoloy : 800~900

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⎧┏⒪ᗊ⑖ ᪂ᙖ(ASME Sect II, Part C) 42 of 284

Aluminum Copper Magnesium Titanium Zirconium


Carbon Low Alloy Stainless Nickel and and
⎧┏৳┓ Steel Steel Surfacing Cast Iron and and And And
Steel Ni-Alloy Mg-Alloy Ti-Alloy
AL-Alloy Cu-Alloy Zr-Alloy

SMAW SFA-5.1 SFA-5.5 SFA-5.4 SFA-5.11 SFA-5.13 SFA-5.15 SFA-5.3 SFA-5.6 - - -


SFA-5.21

GTAW,
PAW, SFA-5.18 SFA-5.26 SFA-5.9 SFA-5.14 SFA-5.13 SFA-5.15 SFA-5.10 SFA-5.7 SFA-5.19 SFA-5.16 SFA-5.24
GMAW SFA-5.26 SFA-5.28 SFA-5.21
and EGW

SAW SFA-5.17 SFA-5.23 SFA-5.9 SFA-5.14 - - - - - - -

FCAW SFA-5.20 SFA-


and EGW SFA-5.26 V5.26 SFA-5.22 - - SFA-5.15 - - - - -
SFA-5.29

SAW and SFA-5.17 SFA-5.23 - - - SFA-5.15 - - - - -


EWS SFA-5.25 SFA-5.25

OFW SFA-5.2 SFA-5.2 - - SFA-5.13 SFA-5.15 SFA-5.10 SFA-5.10 SFA-5.27 SFA-5.19 -


SFA-5.21

Consuma SFA-5.30 SFA-5.30 SFA-5.30 SFA-5.30 - - - - - - -


ble Inserts

SFA-5.32ྒ gas⋎ ࿾㉚ ૚ধ
KEPIC-E07
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Electrode vs Rod 43 of 284

Filler metal
Rod শ⎧ Electrode
(Brazing⎧)

Rᕚ ㅚῚ ERᕚ ㅚῚ Eᕚ ㅚῚ Bᕚ ㅚῚ

• MDW 5.2 • MDW 5.17 • MDW 5.1 • MDW 5.8

R 60 ER 70S-2 E 7016 B Ag-2


• MDW 5.13 • MDW 5.9 • MDW 5.12
R CoCr-A ER 308 EWTh-1
• MDW 5.14 • MDW 5.17
ER NiCrFe-5 EM 12

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SFA-5.1 ૚ধ 44 of 284

1. Scope
3. Acceptance
This specification prescribes requirements for Acceptance of welding electrodes shall be in
the classification of carbon steel electrodes accordance with the provisions of the ANSI/AWS
for shielded metal are welding. A5.01. Filler Metal Procurement Guidelines.

4. Certification
By affixing the AWS specification and classification
designations to the packagings or the classification to
the product, the manufacturer certifies that the product
meets the requirements of this specification.
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⎧┏⒪ᗊ ૚ধ⑖ ᭂ੎ 45 of 284

MDW MNX 2400

⎧┏⒪ᗊᙺ AWS Classification ࣿ Heat/Lotᧂ Product


⓿⎧ᦒ␂
㉖ྒၮ ㉂⎒㉚ ⎒ॲ acceptance⎧ ⎒ॲ

SFA-5.01 ⑶⎧ → (5㉫) MNX 2420⋎


Heat/Lot ⵪ମ
(੪ᛢ⒎ࣾ Lot Classification ম┓) Heat/Lot ⵪ମ ឃῚ

SFA-5.01 ⑶⎧ → (6㉫) MNX 2430⋎ ឃῚ


Ὶ㋖ᭆჂ
(੪ᛢ⒎ࣾ Level of testing ম┓) (Heat / Lot / ╮㉧ᧂ)

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ASTM, ASME vs KEPIC ⒪ᗊ ૚ধᭂ੎ 46 of 284

• ASTM⑲ ᤚ㊇㉚ ⒪ᗊ૚ধ( A : ⦞ূ, B : ᭂ⦞ূ) ☏ boiler ᤍ ≓ᔣ⎧ମ⋎ ᶪ⎧ᄖྒ ૚ধ⑂


ᤚ⫊㉚ ঁ⑂ ASME Section II⑖ Part A(⦞ূ) ᤍ Part B(ᭂ⦞ূ)⋎ リ㉦Ὶⶲ

• ૶࿾ᕚ ⥂ⷛᄚ ૚ধ␾ ASME⌾ ASTM Logoᙺ თῚ ㅚῚ㉖৞, ASME Code ᶪ⎧ᶿ ㉂⎒⋎
⑖㉲ ἖┓ᄚ ঁ␾ ASME Logoᛊ ㅚῚ

• ASME Section IIᶿ ┚ឧᛊ (SA-, SB-)ᕚ ㅚῚ㉖ᝮ, ᧶ᠶᶿ␾ (A,B)૚ধㅚῚ ૶࿾ᕚ ᶪ⎧
→ ASME⋎ ࿾⑏ᄖྒ ASME ૚ধ ╲⒪ Ὶ SA, SBᕚ ㉲ḛ

⌆) ASTM A 105 → ASME SA-105

• KEPIC MD(MDF, MDN)ྒ Section II ૚ধ ☏ ⑺᩾ᛊ ⥂ⷛ


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KEPIC, ASME vs ASTM/AWS ૚ধ ৾ূ 47 of 284

ASTM AWS ASME KEPIC ⌆

⦞ओ⒪ᗊ A - SA- MDF A MDF A 516


ᭂ⦞⒪ᗊ B - SB- MDN B MDN B 168
⎧┏⒪ᗊ - A SFA- MDW MDW 5.1

◺) 1. KEPIC MD ᶿ⑖ ⒪ᗊྒ ASME, ASTM ᤍ AWS⌾ თᇯ㉦


KEPIC MDF ᤍ MDN␾ ASME Section II ☏ ⑺᩾ᛊ ᦆ≆ ⥂ⷛ
2. ASMEྒ ASTM ૚ধ ☏ ᧲⑺ᓪ ᤍ ≓ᔣ⎧ମ ┚⒏⋎ ㉂⎒㉚ ⒪ᗊᛊ Ḟᧂ, ⥂ⷛ
3. ‘M’␾ Metric unitᕚ ᷛᶮ ࣾྣ㉚ ⒪ᗊ⒂
4. MDᶿ⑖ ឦᇞ ⒪ᗊᙺ MNX ॲ╮⋎ ᶪ⎧㉞ ἖ྒ ⋄⑊.
( MNX 2121⤶╮ )

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⒪ᗊ⑖ ৳⺳⎒ॲ <MNA 1220> (1/2) 48 of 284

1. ⒪ᗊ (MNA 1220)
⒪ᗊྒ MD(MDF, MDN, MDW) ጎྒ MNX │ᔣମ◾⋎Ḛ ㋆⎧㉖ྒ
⒪ᗊ૚ধ⋎ ሮᑺ ┚⒏ᄖ৞, MNX │ᔣମ◾⋎ ሮᑺ ┚╮, Ίᧂ ᤍ ⑶⚛ᄖ⊲≺ ㉦.

2. ASME ૚ধ⑖ ଆẋ⒪ᗊ (MNA 1221)


ASME Sect II⑖ SA ㌷␾ SB ⒪ᗊ ૚ধ ㉖⋎Ḛ ᷛᶮᄚ ⒪ᗊჂ ࿢⑊ ⎒ॲ ᩾㉧ Ὶ ᶪ⎧ ࣾྣ
1) KEPIC MDF ጎྒ MDN ⑖ ⒪ᗊᶿ⋎ ASME ⒪ᗊ૚ধ৺ ࿾⑏ᄚ࿢৞ ㅚῚᄖ⊲ ⒆৞
2) CMTR/C of C␺ᕚ ㉲࿷ ASME ૚ধ৺ ⑺⭖㉚࿢৞ ㍓⑶㉚ ঻⎮
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⒪ᗊ⑖ ৳⺳⎒ॲ <MNA 1220> (2/2) 49 of 284

3. ASTM ૚ধ⑖ ଆẋ⒪ᗊ (MNA 1222)

ASTM ⒪ᗊ ૚ধ ㉖⋎Ḛ ᷛᶮᄚ ⒪ᗊჂ ࿢⑊ ⎒ॲ ᩾㉧ Ὶ ᶪ⎧ ࣾྣ


1) ASME ૚ধᶿ⋎ ASTM ૚ধ৺ თᇯ㉖࿢৞ ឃῚᄖ⊲ ⒆৞
2) CMTR/C of C␺ᕚ ⒪ᗊࣾ ㉲࿷ ASTM ૚ধ৺ ⑺⭖㉚࿢৞ ㍓⑶㉚ ঻⎮

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⎧┏ ⒪ᗊ 50 of 284

• AWSࣾ ᤚ㊇㉚ ⎧┏⒪ᗊ૚ধ(A 5.XX)ᙺ ASME Section II Part C ⋎Ḛ ⥂ⷛ

• AWS⌾ ASME Section II Part Cྒ თ⑺㉦

• KEPIC MDWྒ ASME Section Part Cᙺ ૶࿾ᕚ ⥂ⷛ


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AWS ૚ধ⑖ ⎧┏⒪ᗊ (MNA 1222) 51 of 284

ASME SFA ጎྒ AWS ૚ধ ㉖⋎Ḛ ᷛᶮᄚ ⎧┏⒪ᗊჂ ࿢⑊ ⎒ॲ ᩾㉧ Ὶ ᶪ⎧ ࣾྣ

1) KEPIC MDW ૚ধᶿ⋎ ASME ጎྒ AWS૚ধ৺ თ⑺㉖࿢৞ ឃῚᄖ⋆৞

2) CMTR ᶿ⋎ ⑺⭖㉚࿢৞ ㍓⑶㉚ ঻⎮

AWS ASME KEPIC


A 5.4 SFA-5.4 MDW 5.4

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⎧⊲ (MNA/SNA 9000) 52 of 284

⑶┓ᄖ⚾≈␾
⏎⒪ᗊ ⒪ᗊ
⏎⒪ᗊ

MDF, MDN, MDW ମ἞ମ◾ ጎྒ ⏎⒎ᔣ (Metallic Material) ମ἞ ମ◾⋎Ḛ ㋆⎧㉚ ମⶾ


ଆẋ⒪ᗊ
⒪ᗊ૚ধ⋎ ሮᑺ ┚⒏ᄚ ଆẋ⒪ᗊ(MNA/SNA 1220)

⏎⒪ᗊ
⑶⚛⋃⦲ ጎྒ ⒪ᗊ⋃⦲ࣾ ⒪ᗊᕚ │㍖㉖८ඖ ⒪ᗊᕚ ⑶┓㉖ମ ␂㉲ ᶪ⎧ᄖྒ ଆẋ┚ㆆ
(Source Material)

⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊ ⑶⚛⋃⦲, ⒪ᗊ⋃⦲ ጎྒ ᾷ⑶ᄚ ৳ଇ⒎ (Approved Supplier)ࣾ ᷛᶮ㉖⚾ ≈␾ ⏎⒪ᗊ
(Unqualified Source
Material ; USM)  MNA/SNA 4300 QS Program㉖⋎Ḛ ᷛᶮᄖ⚾ ≈␾ ⒪ᗊ
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⒪ᗊ⑖ ੪᪂(⎧Ⴢᧂ) 53 of 284

⏎⒪ᗊ ⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊ


<MNA 9000>
<MNA 4345>

⒪ᗊ Ẋ㌓┚ㆆ
<MNA 1220> <MNX 2610>

Ẋ㌓ㆆឧ
≓ᔣ␞⚾ ⒪ᗊ ᭂ ≓ᔣ␞⚾ ⒪ᗊ <MNA 4353(6)>
<MNX 2110(1)> <MNX 2190>

⋿੪᩾⤧ᠺ ੪╮⎧ <MNX 2190(1)>

(≓ᔣ␞⚾ᠺ)
<MNX 4431> ᭂ੪╮⎧ <MNX 4435(1)(࿢)>

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MD ⒪ᗊ૚ধ⑖ ੪╮
Ver.7
54 of 284

KEPIC-MNX
Scope KEPIC-MNX⑖ ⪒ࣾ⎒ॲ

ମ᧶⒪ᗊ૚ধ ৳⺳૚ধ
(Basic Material (General
Specification) Specification)

KEPIC-MD
Specific Requirements
Scope Supplementary
Requirements • MDF A370(Test method)
(੪ᛢ⒎ Option) • E 112(Grain size) ᇯ
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⏎⒎ᔣ ⒪ᗊ⌾ ମⶾ⎧ ⒪ᗊ⑖ ⎒ॲ ⤦⑲┎ 55 of 284

⑺ᤖ ⒪ᗊ

⏎⒎ᔣଇ ⒪ᗊ
MD
(ମ᧶ ૚ধ + ৳⺳ ૚ধ)

MNX 2000 ⪒ࣾ ⎒ॲ
(ㆆ⛆Ὶᾢ⹚ ূ㎋ ,NDE, ⪧ধ Ὶ㋖, S-PWHT)

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⏎⒎ᔣ⎧ ⒪ᗊ⌾ ⑺ᤖ⎧ ⒪ᗊ⑖ ⤦⑲┎ 56 of 284

1. ㆆ⛆Ὶᾢ⹚ ⎒ॲ
– ⏎⒎ᔣ⎧ ; MNA/SNA 4300 ㆆ⛆Ὶᾢ⹚ ㈂ᕚ૶ᒦ ⓿⎧
– ᭂ⏎⒎ᔣ⎧ ; ㆆ⛆ Program ⎒ॲ ⋄⑊

2. ମ἞⓿ ⎒ॲ ; ⒪ᗊ૚ধ (MD) +  ;


– ⏎⒎ᔣ⎧ ; ⾷἖ ⎒ॲ␾ ⒪ᗊ㌓ⷚ ᤍ ⎧Ⴢ⋎ ሮᑺ
⒪ᗊ (Base Metal) ⎧┏⒪ᗊ
- NDE Lot/heat࿷ Ὶ㋖⎒ॲ
- ⪧ধῚ㋖ - ⑶⒣Ὶ㋖
- ⎧┏᧲἖ - ⪧ধῚ㋖
- Ὶザ⥂⫦␂⭖ - ㍒㉗᪂ḛ
- Simulated PWHT - Delta ferrite

3. ⒪ᗊᠶḚ ⎒ॲ
– ⏎⒎ᔣ⎧ : CMTR/C of C ⎒੪
– ᭂ⏎⒎ᔣ⎧ : Ḟⷛᶪ㉫ (⌆, KEPIC-MGBྒ Plateᛊ MTR⎒੪ (KG-92(a)(1))

* MDᶿ ⒪ᗊḯ⓿Ḛྒ Ḟⷛᶪ㉫ (㉂἖⎒ॲ⑲ ≂࿖)


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⒪ᗊ⑖ ᇯଇᧂ ⤦⑲┎ 57 of 284

1. ㆆ⛆Ὶᾢ⹚ ূ㎋␾ თ⑺

2. ମ἞⓿ ⬟ᝲ⋎Ḛ
– ᭂ《ਲ ॾᶪ ┓Ⴢ⌾ ⪧ধῚ㋖ ⎒ॲ⑲ ᶿ⑲
– S-PWHTྒ თ⑺

3. ⒪ᗊḯ⓿Ḛྒ თ⑺

KEPIC Ὺᶪ⎧ ⒪ᗊ DEMO

• ⒪ᗊ⋃⦲⑖ KEPIC ㆆ⛆Ὶᾢ⹚ ⑶⚛Ḛ ᶿ⋎ྒ ⒪ᗊ ᇯଇ ㅚῚࣾ ≆ᄖᢾᕚ DEMO ◾ᭂ Ὶ


1ᇯଇ␺ᕚ ἖㊇
• ⑶⚛⋃⦲ࣾ ⒪ᗊ┚╮ඖ ৳ଇ Ὶྒ ⑶⚛⋃⦲ ମମ ᇯଇ⑖ ⩚ᶿ␂ ᇯଇ⒪ᗊᕚ DEMO

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MNX⑖ ੪ḯ 58 of 284

ՕՖՠԨԨԹԸԸԸԨ⑺ᤖᶪ㉫
MNX 100 ⒪ᗊ৳⺳⎒ॲ
ԺԸԸԸԨ⒪ᗊ
MNX 2200 FERRITICओ ⒪ᗊ⑖ Ὶ㋖⒪ ⎒ॲ
ԻԸԸԸԨḢূ MNX 2300 ⪧ধῚ㋖
MNX 2400 ⎧┏⒪ᗊ
ԼԸԸԸԨ┚⒏ ᤍ Ḣ⭖ MNX 2500 ඲≓ ⒪ᗊ⑖ ᭂ《ਲॾᶪ ᤍ ᧲἖⎒ॲ
MNX 2600 ⒪ᗊ⋃⦲⑖ ㆆ⛆Ὶᾢ⹚ ূ㎋
ԽԸԸԸԨॾᶪ
MNX 2700 ⭖἖ㅚ◾
ԾԸԸԸԨῚ㋖

ԿԸԸԸԨ৺≓ ᧲㌶

ՀԸԸԸԨឃ『ԴԨ⑶⚛᩾㌶ ㅚῚ ᤍ ᧲৞Ḛ

◺) MNXྒ MNB, MNC, MND, MNE, MNF, MNG ᤍ MNH⑖ ⺳⭫


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⏎⒎ᔣ ⒪ᗊ⑖ ⾷἖ ⎒ॲ 59 of 284

MNX 2000⑖ ⾷἖⎒ॲ␾ ⒪ᗊ૚ধ(MD)⋎ ⪒ࣾ㉖⋪ ࿢⑊ ⎒ॲ⑲ ⪒ࣾᄦ

MNX 2000 = MD +ㆆ⛆Ὶᾢ⹚ূ㎋, ⪧ধῚ㋖, NDE ᇯ

⒪ᗊ⾷἖⎒ॲ
(MNX 2000)

ମ἞⓿ ⎒ॲ ㆆ⛆Ὶᾢ⹚ ⎒ॲ
(MNX 2200~2500) (MNX 2600)

⪧ধῚ㋖
ㆆ⛆Ὶᾢ⹚ূ㎋
NDE <MNA 4300>

Simulated PWHT Exception


(e.g. small product)

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MNX 2000⑖ ੪╮ 60 of 284

৳⺳ (MNX 2100)

ㆆ⛆Ὶᾢ⹚ ឦ⒪ ⎧┏ᨇ

MNX 2200
MNX 2400
MNX 2600 MNX 2500


⪧ধῚ㋖
MNA 4300
MNX 2300

⭖἖ㅚ◾

MNX 2700

MNA 7000
KEPIC-E07

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61 of 284

⑺ᤖ⎒ॲ
MNA/SNA ⒪ᗊ⋃⦲⑖ ㆆ⛆Ὶᾢ⹚ ূ㎋
MNA/SNA 4300

⒪ᗊ૚ধ ⏎⒎ᔣ⎧ ⒪ᗊ ᧲἖⎧┏⑶┓ PWHT


MD MNX/SNB 2000 MQW <MNX 4600>

MDF ⦞ओ⒪ᗊ
MDN ᭂ⦞⒪ᗊ ᭂ《ਲ ॾᶪ
MDW ⎧┏⒪ᗊ MEN

ᭂ《ਲ ॾᶪ⏎
MNX 5520

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≓ᔣ␞⚾ ⒪ᗊ (MNX 2110(2)) 62 of 284

1. ≓ᔣ⎧ମ⑖ თ⦲ (shell), ঻『 (head), ๶⚎

2. ৾ (Pipe), ⾚ᬊ, ⑲⑊Ở (fitting)

3. ᤶᬊ⑖ Body, Bonnet ᤍ Disc

4. り㈂⑖ Casing ᤍ ၬच (Cover)

5. ᶿମ ≓ᔣ␞⚾ ⒪ᗊᙺ ম㉧㉖ྒ ᧺⾶ᙖ


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㋆⎧ᄖྒ ⒪ᗊ૚ধ <MNX 2121> 63 of 284

1. ≓ᔣ␞⚾⒪ᗊྒ MDP(㋆⎧⑏ᔣ)⑖ ㉲࿷᩾ᕛ(㉲࿷ ㅚᶿ⋎ Notes ᶪ㉫Ⴢ リ㉦)⋎ ᇯ⒪ᄚ ⒪ᗊ૚ধ৺


MNX 2000 ⎒ॲ⑂ ᛊ╯㉖ྒ ⒪ᗊᛊ ᶪ⎧ࣾྣ(MNX 2121)(ࣾ)
⌆⍶ᶪ㉫
- ᭂ≓ᔣ␞⚾⒪ᗊ
• ⪓ (Shaft), Stem, bearing, bushing, spring ᇯ
- ᣾ᨇ⎧ ⒪ᗊ
• Seal, Packing, Gasket, Valve seat ᇯ
- Valve Disk
- NPS 1 ⑲㉖⑖ Instrument ᤮৾ fitting

2. ⎧┏⒪ᗊྒ MDW (⎧┏⒪ᗊ)⋎ ᇯ⒪ᄚ ૚ধ (MNX 2121(ᛆ))


⌆⍶ᶪ㉫ ឦ⒪ ᅎ௖⑖ 10%⑲඲ᕚ ᶪ⎧㉖ྒ ㅚᝲ঻㍒ ጎྒ ඲᩾Ί⎧ ⎧┏⒪ᗊ

3. Hubbed Flange (MNX 2125)


4. Integrally Finned Tube (MNX 2126)
5. Seal membrane material (MNX 2127)
6. Bolting Material (MNX 2128)

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64 of 284

• ଆẋ⒪ᗊྒ KEPIC – MD ମ◾ ㌷␾ KEPIC – MN ⋎Ḛ ㋆⎧㉖৞ ⒆ྒ ࿢ᙶ ⒪ᗊ૚ধ⋎


ሮᑺ ┚╮ᄚ ଆẋ⒪ᗊᙺ ⑖᣶㉦
• KEPIC – MN ⋎Ḛ ㋆⎧㉖৞ ⒆ྒ ࿢ᙶ ⒪ᗊ૚ধ (KS, JISᇯ)

ឦ⒪
→ MNX 2121(3)
Safety valve⑖ disk ᤍ nozzle, Control valve⑖ disk ᤍ cage, Line valve⑖ disk
→ MNX 2121(4)
NPS 1⑲㉖⑖ ূ⬟᤮৾⎧ fitting
⎧┏⒪ᗊ
→ MNX 2121(5)
Sect IX⑖ QW – 404 ྒ PQ Ὶ OKᄖᝲ SFA⑲⍶⑖ ⎧┏⒪ᗊ(KS)Ⴢ ㋆⎧
→ MNX 2121(6)
ᅎ௖ 10% ⑲඲ᕚ ⎧┏㉖ྒ hardfacing ᤍ cladding⎧ ⎧┏⒪ᗊྒ MNX 2000㉲࿷ ᠲ
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⎲│ ☏ ⒪ᗊ⑖ ⋲㍒ ԰ԨՕՖՠԷՖՠԨԺԹԾԸԱ 65 of 284

1. ࣾთ ☏ ⒪ᗊ⑖ ⋲㍒ྒ │ᔣମ◾ ⓿⎧ᦒ␂ࣾ ≂࿖.

2. ᤚ│ᶪ⋃⒎ྒ ମମ ⎲│╮ॲ⑲ ⒪ᗊ⑖ ᠺḯ⭖⋎ ᣶⭖ྒ ⋿㊣⑂ ৞ᔢ㉖⋪


ḢূῚᤧḚ⋎ ឃῚᄚ ⎲│╮ॲ⋎ ⓿┆㉚ ⒪ᗊᙺ Ḟ┓㉞ ⥃⒂⑲ ⒆࿢.

Sect III Appendices,


Nonmandatory Appendix W
“ Environmental Effects on Components”
Sect II Part D
Nonmandatory Appendix A
“ Issues Associated with Materials Used in ASME Code Construction”

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ᶪ⎧⌦Ⴢ ੪ᧂ ᤍ ⾷ḯ 66 of 284

 ૷⓾⌦ (Cryogenic temp) ; - 425℉ ~ 151℉


– ⷂẊओ ᤍ ⓾㉧ଆओ␾ ⫦ḯ
– ⌢ᾢ⹊ඖ⑲⾶ Stainless, ᭂ⦞ଆẋ ㌷␾ 9% Niओ ᶪ⎧

 ⓾⌦ (Low Temp) ; - 150℉ ~ + 32℉


– Fine-grain ⷂẊओ ᤍ ⓾㉧ଆओ ᶪ⎧ (3⅓ Niओ ୊⚾)
– ⪧ধῚ㋖㉂⎒

 ☏ं⌦Ⴢ (Intermediate temp) ; + 33℉ ~ + 800℉


– ⓾ⷂẊओᶪ⎧
– ⷂḯ⋿⋫

 ৞⌦ (Elavated temp) ; + 800℉ ⑲ᶿ


– Ẋḯ⋿⋫
– Coarse-grain ⒪ᗊᶪ⎧ (Cr-Moओ, Stainlessओ, Ni㉧ଆओ)
– Creep test
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Material Selection Guide (ᶪ⎧⌦Ⴢᧂ) 67 of 284

Design Material Plate Pipe Forgings Fittings Bolting


Temperature, ℉

SA-240 SA-312 SA-182 SA-304


Cryogenic

- 425 to -321 Stainless steel 304, 304L, 347 304, 304L, 347 304, 304L, 347 304, 304L, 347
316, 316L 316, 316L 316, 316L 316, 316L SA-320-B8
with SA-194-8
-320 to -151 9 nickel SA-353 SA-333-8 SA-522-1 SA-420-WPL8

-150 to -76 3 ½ nickel SA-203-D


SA-333-3 SA-350-LF63 SA-420-WPL3
Low temperature

- 75 to -51 2 ½ nickel SA-203-A

SA-516-55, 60 to
- 50 to -21 SA-333-6
SA-20 A-350-LF2 SA-420-WPL6
- 20 to 4 SA-516-All SA-333-1 or 6

5 to 32 Carbon SA-285-C SA-197-B7


steel SA-53-B with SA-194-2H
Intermediate

SA-105
33 to 60 SA-516-All SA-234-WPB
SA-515-All SA-106-B
SA-181-60.70
61 to 775 SA-455-II

776 to 875 C ½ Mo SA-204-B SA-335-P1 SA-182-F1 SA-234-WP1


875 to 1000 1Cr- ½ Mo SA-387-12-1 SA-335-P12 SA-182-F12 SA-234-WP12
Elevated Temperature

1 ¼Cr- ½Mo SA-387-11-2 SA-335-P11 SA-182-F11 SA-234-WP11

1000 to 1100 2 ¼Cr-1Mo SA-387-22-1 SA-335-P22 SA-182-F22 SA-234-WP22 With SA-193-B5


SA-194-3

Stainless steel SA-240-347H SA-312-347H SA-182-347H SA-403-357H


1101 to 1500
Incoloy SB-424 SA-423 SB-425 SB-366 SA-193-B8
with SA-194-8
Above
Inconel SB-443 SA-444 SB-446 SB-366
1500

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ᶪ⎧㍖঻⋎ ሮᙶ Ẏᶿ 68 of 284

ՕՖՉԨԹԹԻԸ԰ԹԱՃԨՓՍ՘ՑՋԵՕՖ␾ ମମᙺ ῞૚԰ՖխտԨՋշնջռպսիռձշնԱᕚ ॲ╮㉞ ቊ


⓿⎧㉖ྒ ⎒ॲ⒂

⒪ᗊ

᩾Ί ㈺ᕚ
SCC

㍖঻ ᩾Ί-㈺ᕚ ⑏ᔣ
KEPIC-E07
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Code Cut-off Date Ḟ┓ < MNA 1140 > 69 of 284

1. ᤚ│ᶪ⋃⒎ࣾ Ḟ┓㉖⋪ ḢূῚᤧḚ⋎ ឃମ <MNA 1140(1)>

2. ⏎⒎ᔣᤚ│Ẋ⑖ │ ㆆឧ⑂ ㉖ඖ⑖ Cut-off Dateᕚ ㉖ၖ⚾,


चच ㆆឧᧂᕚ Ḛᕚ ࿢ᙶ Cut-off Date ᩾⋪ ࣾྣ <MNA 1140(1)>

3. ॲḢ㋆ࣾ ῞⦫Ḛ ┏἖⑺᧲࿢ ৺८ 5โ ⑲඲⑖ ␞㎦ ᧶ <MNA 1140(2) >

4. Cut-off date῞⦫Ḛ ૚┚ମ৾⑖ ᾷ⑶ࣾྣḯჂ ॾ⺞ <MNA 1140(7)>


⌆) 10CFR50, 55aᶿ⋎ ㋆⎧ᄚ Cut-off Date

5. Ḣ┓ᄚ Cut-off Date ⑲㏂⑖ CodeჂ ᤚ│ᶪ⋃⒎⌾ ⑶⚛⋃⦲ं ㉧⑖ Ὶྒ ᶪ⎧ࣾྣ <MNA 1140(3)>

6. ⓿⎧ㅚῚ
⒎ᗊ᧲৞Ḛ, CMTRᇯ⋎

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⓿⎧ᶪᔾ (Code Case) < MNA 1140 > 70 of 284

1. ┓⑖
│ᔣମ◾⑖ ᪆⪧᪂㉚ ⎒ॲ⑖ ᧲⍂⑲ ㉂⎒㉖८ඖ, ଲଇ㒆 ㉂⎒㉚ ῞૚⎒ॲ⑂ ૚┓㉖৞⒎
㉞ ቊ, ጎྒ │ᔣମ◾⑖ ⑖᣶ᙺ ឃ㍓㒆 ㉞ ㉂⎒ࣾ ⒆ྒ ঻⎮ ᤚ㊇㉚࿢.

2. ㎦ᔣ
│ᔣମ◾␂⏎㎊⑖ ᾷ⑶ ⑺᩾⸮ ᶪ⎧ࣾྣ <MNA 1140(4)>

3. ᶪ⎧㉧⑖
ᶪ⎧ Ὶ ᤚ│ᶪ⋃⒎⌾ ⑶⚛⋃⦲ ं⑖ ᶿ㌶㉧⑖ ㉂⎒ <MNA 1140(5)>

4. ᶪ⎧╮ॲ
ᤚ│ᶪ⋃⒎ྒ ૚┚ମ৾⑖ ἖ᑻࣾྣḯ⋪᩾ ॾ⺞ ㏂ <MNA 1140(7)>
◺) Code Case Acceptabilityྒ Regulatory Guide ⤶╮
• Reg. Guide 1.84 : Design and Fabrication
• Reg. Guide 1.85 : Material
• Reg. Guide 1.147 : In-service Inspection

5. ⓿⎧ᶪᔾ⓿⎧ㅚῚ
⒎ᗊ᧲৞Ḛ, CMTR ㌷␾ Ḣূᶮ⪚ᠺᶿ⋎.
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Code Cut-off Date⑖ ⋮ূ 71 of 284

1. MNA 1140: ᤚ│ᶪ⋃⒎ࣾ Ḣূ ῚᤧḚ⋎ ឃῚ

⌆⍶
• Cut-off Date ⑲㏂⑖ ମ἞ମ◾ ⓿⎧
 ᤚ│ᶪ⋃⒎⌾ ㌏⑖
• Cut-off Date │,㏂⑖ ମ἞ମ◾ ⓿⎧
 ⒪ᗊ⑖ ঻⎮ MNA 1140(6) ᩾㉧ Ὶ ᶪ⎧ ࣾྣ

2. ⶾ Service ମ἞ମ◾৺ ⋮ূ
 MD
- MNA 1140(6)
Cut-off Date⑖ │, ㏂ᕚ ┚╮ᄚ ⒪ᗊ⑖ ᶪ⎧╮ॲ

3. QA Program < MNA 1140(8)>


 QA Program␾ latest⎒ॲ⋎ ሮᑺ

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⒪৞/⩚῞ ⒪ᗊ⑖ ᶪ⎧ <MNA 1140(6)> 72 of 284

• ॲ╮⎧ Code Cut-off Dateᙺ ମ◾␺ᕚ ૶ ⑲│/㌷␾ ૶ ⑲㏂⋎ ᷛᶮᄚ ⒪ᗊ⑖ ᶪ⎧╮ॲ

Cut-off Date │.㏂⋎


⎒ॲ ᪂ᙖ Cut-off Date ᷛᶮᄚ ⒪ᗊ ᪆⑺⭖ Ὶ ╮⭖

MNX 2121ᶿ
⥂ⷛ⋪᩾

Yes

ॲ╮⎧ Code Cut-off ⒪ᗊ૚ধ(MD) No MNX 4121⋎ ⑖८


ମ἞⓿ ⎒ॲ
Date ⎒ॲ ମ◾ ⓿⎧ ⎒ॲ ᩾㉧ ⪒ࣾ Ὶ㋖ ㏂ ᶪ⎧ ࣾྣ
Yes

MNX 2000 No
⎒ॲ ᩾㉧

Yes

⒪ᗊᷛᶮ Ὶ┎⑖ MNA 4300 No


㈂ᕚ૶ᒦ ⎒ॲ ㉖⋎Ḛ ᷛᶮ ノମ
⩚῞ Code ⓿⎧
Yes

• ॾ⺞/ᾷ⑶ ᠶḚ㍒ ㉂⎒(⌆ : MNA 3310(9)) ᶪ⎧


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⬟┓࿦␂ <MNA /SNA 1160 > 73 of 284

 in-lb Unit ⎒ॲ

 SI (Metric) Unit ⤶╮⎧ (ਂ㌶⋎ ㅚῚ)

SI MPa

Kg/cm2 MKS Ft-lb Ksi

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74 of 284
┚ 3⒣

⒪ᗊ৾ᔦ ╮⚿ ᤍ ⥃⒂ᶪ㉫
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⒪ᗊ ৾ᔦ ╮⚿ 75 of 284

੪ᛢ⒎ (⑶⚛⋃⦲)

⒪ᗊ⋃⦲

⎧⋫⋃⦲

ᾷ⑶৳ଇ⒎(⏎⒪ᗊ)

⎧⋫⋃⦲

USM ┚╮⒎

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⒪ᗊ⋃⦲⑖ ┓⑖ 76 of 284

Material Organization (MO)

1. MNA 1314/SNA 1350


- ମମ⋎ ᶪ⎧ᄖྒ ⒪ᗊᙺ ┚╮(MM) ᤍ / ጎྒ ৳ଇ(MS)㉖ྒ ╮⚿.
- ⒪ᗊ ৳ଇ(Material Supply)⑲ᑾ ⒪ᗊ ┚╮ ⋃⦲ࣾ ⑶⚛㉚ ⒪ᗊᙺ ৳ଇ㉖⚾ᛊ,
⒪ᗊ⑖ ⾷ḯ⋎ ⋿㊣⑂ ◺ྒ ⊲ኞ㉚ ⒏⋃⑂ ῢῚ㉲Ḛྒ ≆ᄦ.
- ⒪ᗊ ┚╮ ⋃⦲ࣾ ῢῚ㉖⚾ ≈␾ ⒪ᗊ૚ধ ጎྒ KEPIC- MN/SN⋎Ḛ ⎒੪㉖ྒ
Ὶ㋖ ጎྒ ᭂ《ਲॾᶪᙺ ἖㊇㉖৞ ૶ ম৺ᙺ ⑶⚛㉞ ἖ ⒆⑊.

2. MNA/SNA 9000
- ㌏㎊⋎Ḛ ᤚ㊇㉚ ㆆ⛆Ὶᾢ⹚ ⑶⚛Ḛᙺ ᧲␞㉖৞ ⒆८ඖ ,
- ㆆ⛆Ὶᾢ⹚ ⑶⚛Ḛᙺ ᧲␞㉚ ⒪ᗊ⋃⦲ ጎྒ ⑶⚛⋃⦲ࣾ ⒎ধ⑂ ⑶┓㉚ ╮⚿
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⒪ᗊ⋃⦲⑖ ᪂ᙖ 77 of 284

1. Certified MO
KEA⋎Ḛ ⑶┓ᄚ ㆆ⛆Ὶᾢ⹚⑶⚛Ḛᙺ ᧲␞㉚ ⒪ᗊ⋃⦲
-- ⶾ ⒪ᗊ⋃⦲ᙺ Qualify ࣾྣ

2. Qualified MO
⑶⚛⋃⦲ඖ Certified MOࣾ ⑶┓㉚ ⒪ᗊ⋃⦲
-- ⶾ ⒪ᗊ⋃⦲ᙺ Qualify ㉞ ἖ ⋄␺ඖ, ᾷ⑶ᄚ ৳ଇ⒎(⏎⒪ᗊ)ྒ Qualify ࣾྣ

KEA
‫ڙ‬
C-MO ⑶⚛⋃⦲
‫ښ‬ ‫ښ‬
Q-MO

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ᾷ⑶ᄚ ৳ଇ⒎ (Approved Supplier) 78 of 284

1. ⎧⊲ (MNA/SNA 9000)

MNA/SNA⑖ ⎒ॲ⋎ ሮᑺ ⒪ᗊ⋃⦲ ㌷␾ ⑶⚛⋃⦲ࣾ デࣾ㉖৞ ᾷ⑶㉚ ৳ଇ⒎

2. ᾷ⑶ᄚ ৳ଇ⒎⑖ ⋫ᠲ <MNA/SNA 4342>


• ⏎⒪ᗊ(Source material)ඖ ⋫ᠲ(Service)⑖ ৳ଇ

3. ᾷ⑶ᄚ ৳ଇ⒎⑖ ㆆ⛆Ὶᾢ⹚ ⎒ॲ <MNA/SNA 4343(2)>


• MNA/SNA 4300

㌷␾

• ⑶⚛⋃⦲ ㌷␾ ⒪ᗊ⋃⦲⋎Ḛ ἖ᚻ㉚ ৾ᚪᤧ≆


⑶⚛⋃⦲ ⒪ᗊ⋃⦲

ᾷ⑶ᄚ ৳ଇ⒎
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⒪ᗊ ␞⺳ 79 of 284

⒪ᗊ ┚╮⋃⦲


⒪ᗊ ┚╮⋃⦲
⒪ᗊ ৳ଇ⋃⦲
(pipe)

ᾷ⑶ᄚ ৳ଇ⒎ ⒪ᗊ ┚╮⋃⦲
(billet,bar) (flange, bolt)

⒪ᗊ ৳ଇ⋃⦲


⒪ᗊ ┚╮⋃⦲ ⒪ᗊ ┚╮⋃⦲
(plate,pipe) (cap,elbow)

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⒪ᗊ੪ᛢ ੪╮԰⌆Ա 80 of 284

⒪ᗊ⋃⦲ (MO)
ᾷ⑶ᄚ ৳ଇ⒎ ⑶⚛⋃⦲
MM MS

MNA 4300 ᇯ MNA 4300 MNA 4300 MNA 4200


Product form
QS Program QS Program QS Program QA Program

‫ ڙ‬Casting → ମମ O O

‫ ښ‬Plate O O

‫ ڛ‬billet → flange → ମମ O O O

‫ ڜ‬pipe → elbow → ମମ O O O O
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⒪ᗊ⋃⦲⑖ ⥃⒂ᶪ㉫৺ ⒎ধ⑶┓ (MNA 3500/SNA 3600) 81 of 284

MNA 3510 /SNA 3610 ⒪ᗊ⋃⦲⑖ ⥃⒂ᶪ㉫

MNA 3520 /SNA 3620 ⒪ᗊ⋃⦲⑖ ⒎ধ⑶┓

MNA 3530 /SNA 3630 ㆆ⛆Ὶᾢ⹚ ূ㎋⑖ デࣾ

MNA 3540 /SNA 3640 ㆆ⛆Ὶᾢ⹚ূ㎋ ⒎ধ⑶┓⑖ ᝲ┚

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⒪ᗊ⋃⦲⑖ ⥃⒂ᶪ㉫ (MNA 3500/SNA 3600) 82 of 284

1) MNA/SNA 4300⑖ ⎒ॲ৺ ⋃ᠲᦒ␂⋎ ⓿㉧㉚ ㆆ⛆Ὶᾢ⹚ূ㎋⑂ ἖ᚻ, ᠶḚ㍒, ⑲㊇ ᤍ ␞⚾

2) ⒪ᗊ ጎྒ ⏎⒪ᗊ⑖ ⪒⓿⑂ ␂㉚ ᤧᦓ⑖ ἖ᚻ ᤍ ␞⚾(MNA/SNA 4350)

3) ⒪ᗊ ጎྒ ⏎⒪ᗊ⑖ Ὶ㋖, ᭂ《ਲॾᶪ, ᧲἖ ᤍ ⋲⦖ᚪ⑖ ৾ᚪᙺ リ㉦㉖ྒ ┚╮☏⑖ ㆆ⛆৾ᚪ


(MNA/SNA 4330 ᤍ MNA/SNA 4370)

4) ἖㊇㉖ྒ ⋃ᠲᦒ␂⋎ ㉲࿷㉖ྒ ㆆ⛆Ὶᾢ⹚ ⑶⚛Ḛᙺ ⫦ᇛ㉚ ⋃⦲ᙺ ┚⍶㉖৞,

⒪ᗊ⋃⦲⑖ デࣾ, ⒎ধ⑶┓ ᤍ ऎᶪ (MNA 3520/SNA 3620).

5) ⏎⒪ᗊ ৳ଇ⒎⌾ ㉖⦫ ⋫ᠲ৳ଇ⒎ࣾ ἖㊇㉖ྒ ৳┓⑖ ᾷ⑶ ᤍ ৾ᚪ (MNA/SNA 4340)

6) ⒪ᗊῚ㋖ḯ⓿Ḛ ᤍ ⒪ᗊ㍓⑶Ḛ⑖ ⒏ḯ (MNA 6400/SNA 6300)


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ㆆ⛆Ὶᾢ⹚ ূ㎋⑖ デࣾ (MNA 3530/SNA 3630) 83 of 284

 ㌏㎊⋎ ⑖㉚ デࣾ (MNA 3531/SNA 3631)

 ㌏㎊ ⑲ ⍶⑖ ╮⚿⋎ ⑖㉚ デࣾ (MNA 3512/SNA 3612)


㌏㎊
• ⒪ᗊ⋃⦲(Certified MO) ‫ڙ‬
• ⑶⚛⋃⦲
⒪ᗊ⋃⦲
 ᾷ⑶৳ଇ⒎ (MNA/SNA 4343)
‫ښ‬ ⑶⚛⋃⦲
• ⒪ᗊ⋃⦲
‫ښ‬
• ⑶⚛⋃⦲ ⒪ᗊ⋃⦲

ᾷ⑶৳ଇ⒎
‫ ڙ‬Certified Material Organization
◺) Certified MOྒ ࿢ᙶ MOᙺ qualify ㉞ ἖ ⒆␺ඖ,
Qualified MOྒ ࿢ᙶ MOᙺ qualify ㉞ ἖ ⋄⑊. ‫ ښ‬Qualified Material Organization

KEPIC-E07
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⒪ᗊ ᤍ ⏎⒪ᗊ ⋃⦲デࣾ 84 of 284

Authorize
㌏㎊ (MNA 8161)

Certified
(MNA 3531) ⑶⚛⋃⦲

Qualify
(MNA/SNA 3532)
⒪ᗊ⋃⦲ (Certified)

Qualify ⒪ᗊ⋃⦲ (Qualified)


(MNA/SNA 3532) C
Approve
(MNA/SNA 4343) ◺1)

Approve
(MNA/SNA 4343)

ᾷ⑶ᄚ ৳ଇ⒎ ⒪ᗊ⋃⦲


(Source Material)

◺1) Qualified ⒪ᗊ⋃⦲ྒ Source material ৳ଇ⒎ᙺ approve ㉞ ἖ ⒆␺ඖ,


࿢ᙶ ⒪ᗊ⋃⦲ྒ QualifyῚⶪ ἖ ⋄⑊.
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㌏㎊⑖ デࣾ (MNA 3531/SNA 3631) 85 of 284

1. ῞⦫Ḛ ┚⪚
2. ῢᶪ
3. ⎒ॲ : MN/SN ମ἞ମ◾⑖ ⒪ᗊ ⎒ॲ
MNA/SNA ㉲࿷ ⎒ॲ
4. ㆆ⛆Ὶᾢ⹚ ূ㎋Ḛ ᾷ⑶
5. ㆆ⛆Ὶᾢ⹚ ⑶⚛Ḛ(QSC)
‒ ⋃ᠲᦒ␂⌾ ┚㉚╮ॲ
‒ ␞㎦ମं 3โ
6. ূ㎋ᄚ ऎᶪ
7. ᛊᗊ 6च⏒ │ य῞ ῞⦫
8. Ḟⷛ ⋃ᠲᦒ␂
‒ ⒪ᗊ⋃⦲ ⑶┓
‒ ⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊ ᶪ⎧
‒ ৳ଇ⒎ ᾷ⑶ ᤍ ৾ᚪ

KEPIC-E07
Ver.7
㌏㎊ ⑲⍶⑖ ╮⚿⋎ ⑖㉚ デࣾ (MNA 3532/SNA 3632) 86 of 284

ԹԶ ⒪ᗊ⋃⦲ ጎྒ ⑶⚛⋃⦲⋎ ⑖㉲ ⑶┓ᄚ ⒪ᗊ⋃⦲ྒ ⶾᶪ⋎ྒ ⒪ᗊԴԨ⏎⒪ᗊ ᤍ ⋫ᠲ ৳ଇ ᪆ࣾ

ԺԶ ⒪ᗊ⋃⦲ ጎྒ ⑶⚛⋃⦲⋎ ⑖㉲ ⑶┓ᄚ ⒪ᗊ⋃⦲⋎Ḛ ⶾᶪࣾ ⒪ᗊඖ Ḛᭂᾢᙺ ੪ᛢ㉖⋪


૶ ⒪ᗊ⋃⦲ ጎྒ ⑶⚛⋃⦲ᕚ ටㆆ㉞ ঻⎮ デࣾ ᪆㉂⎒

Valve

Casting

⎧┏ᨇ
KEPIC-E07
Ver.7
ㆆ⛆Ὶᾢ⹚ ূ㎋⑖ デࣾ (MNA 3532.2/SNA 3632.2) 87 of 284

Ḟ┓デࣾ
(1) MN/SN ମ἞ମ◾ ᤍ MNA/SNA 4300⋎ ሮᙶ ῢᶪ, ᾷ⑶ ᤍ ऎᶪ

(2) ऎᶪ◺ମ : ㆆ⛆Ὶᾢ⹚ ূ㎋Ḛ⋎ ឃମ㉖ᄖ, ⩚Ẋ㉚ 3โ 1㎊

(3) ऎᶪᤧᦓ : MNA/SNA 4381 (1) ∼(3)

἖㊇デࣾ

(4) デࣾ◺ମ
- ⋮ 1㎊
- ᤧᦓ : ऎᶪ ㌷␾
ḯ৺ デࣾ

(5) ḯ৺デࣾ <Performance Assessment>


- ⋮1㎊
- ᠶḚ㍒ᄚ ॾ⺞ (ㆆ⛆␂᤮ᶪ㉫, ᪆⑺⭖ᶪ㉫ ᤍ Ὶ┓╮⭖)
- ◺ମ⓿ Ὶ㋖ ম৺ デࣾ
- Ὶ㋖ ㉫ឧ (⑶⚛⋃⦲ࣾ Ḟ┓)

KEPIC-E07
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ㆆ⛆Ὶᾢ⹚ূ㎋ ᤍ ⒎ধ⑶┓⑖ ᝲ┚ (MNA 3540/SNA 3640) 88 of 284

(1) ࿾ᶿ
- Ẋ㌓┚ㆆ (MNX 2610)
- C of Cࣾ ㋆⎧ᄖྒ ⒪ᗊ

(2) ᝲ┚ ඲⎧
- MNA 3500/SNA 3600 (⒪ᗊ⋃⦲⑖ ⥃⒂ᶪ㉫৺ ⒎ধ⑶┓)
◺) ᶿମ ⒪ᗊྒ ῢᶪ ⋄⑲Ⴢ (3)㉫⑲ ⎒ॲᛊ औ⪒ᝲ ମ἞ମ◾⋃ᠲ⋎ ᶪ⎧ࣾྣ
- MNA/SNA 4300 (⒪ᗊ⋃⦲⑖ ㆆ⛆Ὶᾢ⹚ ূ㎋)

(3) ◾἖ᶪ㉫
- CMTR ㌷␾ C of C
- 1 ᇯଇ ମମ⎧ ⒪ᗊྒ Ίᧂ ᤍ ㅚῚ ⎒ॲ

- ⑶⚛⋃⦲ྒ ᶿମ ⒪ᗊࣾ ⒪ᗊ૚ধ ᤍ MN │ᔣମ◾⑖ ⾷἖⎒ॲ⋎ ሮᑺ ৳ଇᄖ⋆⑊⑂ ᧲⒣


㉞ ἖ ⒆ྒ ᤧ≆⑂ ㆆ⛆᧲⚛ূ㎋⋎ ἖ᚻ <MNX 2610(2)>
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⎧⊲ 89 of 284

Ẋ㌓┚ㆆ
(Small Product) : MNX 2610(3) ⤶╮

‒ NPS 2 ⑲㉖ ओ৾, ⾚ᬊ, ㈂ᒚ⚾, Fitting( ⋲੎㍖ମ⎧ tubeྒ ┚⍶)


‒ 1 inch ৳⭫ ঻ ⑲㉖⑖ bolting material (Stud, nut, bolt)
‒ ࿦ᝲ⓿ 1 inch2 ⑲㉖⑖ Bar ᇯ
‒ NPS 2 ⑲㉖⑖ pump ᤍ ᤶᬊ⎧ ⒪ᗊ

 MNA 4300 ㆆ⛆Ὶᾢ⹚⑖ ⓿⎧ ┓Ⴢᙺ ㋆⎧㉖ମ ␂㉚ ᪂ᙖ

Ẋ㌓ㆆឧ : MNA 4353(6) ⤶╮


(Small item)

‒ 1 inch ৳⭫ ঻ ⑲㉖⑖ bolting material


‒ Ίᧂ⑂ ␂㉚ ⩚࿾ ৳ं⑲ 1 inch ⑲㉖
 ⒪ᗊ૚ধᶿ⑖ ⎒ॲ⑲ ⎮Ḟ

 MNA 4350⑖ ࣿࣿ⑖ ⒪ᗊ Ίᧂ⋎ ࿾㉚ ⌆⍶ᙺ ㋆⎧㉖ମ ␂㉚ ᪂ᙖ

KEPIC-E07
Ver.7
C of C ㋆⎧⒪ᗊ 90 of 284

1. Size⋎ ሮᙶ
- MNA 6422ᶿ size ⤶╮
- MND 2130 : Small Product ⒪ᗊ

C of Cࣾ ㋆⎧ᄖ⚾ ≈ྒ ⒪ᗊ
2. ⎧Ⴢ⋎ ሮᙶ
• ⎧┏⒪ᗊ
- MNB/C/D; 2130 :
• ⦞『(Plate)
≓ᔣ␞⚾⒪ᗊ⑲⍶⑖ ⒪ᗊ ← MNX 2190

3. ⚾⚾ᠺ

 ⪧ধῚ㋖⑲ ⎒੪ᄖ⚾ ≈ྒ ⒪ᗊ <MNF 2130(6)>


- Class 2, 3, MC Support
- Class 1, 2, 3, MC Standard Support
 Secondary Member <MNF 2130(2)>
- All type ᤍ Class⑖ ⚾⚾ᠺ
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Ver.7
⒪ᗊ⋃⦲ ▃ᙖ 91 of 284

1. Certified MO

㌏㎊⑖ ῢᶪ⋎ ⑖㉲ ⑶┓ᄚ ⒪ᗊ⋃⦲ (MNA 3531/SNA 3631)

2. Qualified MO
⑶⚛⋃⦲ ㌷␾ Certified MO⑖ ῢᶪ⋎ ⑖㉲ ⑶┓ᄚ ⒪ᗊ⋃⦲
(MNA 3532/SNA 3632)

3. Approved Supplier (⏎⒪ᗊ ᤍ ⋫ᠲ ৳ଇ⋃⦲)

⒪ᗊ⋃⦲(C, Q) ᤍ ⑶⚛⋃⦲⋎ ⑖㉲ ῢᶪ (MNA/SNA 4343(2)(ࣾ))


㌷␾
MO( C + Q) ㌷␾ ⑶⚛⋃⦲ࣾ ἖ᚻ㉚ ৾ᚪᤧᦓ (MNA/SNA 4343(2)(ඖ))

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92 of 284
┚ 4⒣

ㆆ⛆Ὶᾢ⹚ূ㎋ vs ⒪ᗊ⎒ॲ
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ㆆ⛆Ὶᾢ⹚ূ㎋ ⎒ॲ 93 of 284

╮⚿ ⒪ᗊ⋃⦲ ᾷ⑶ᄚ ৳ଇ⒎ ⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊ

(Unqualified Source
(Material) (Qualified Source Material)
Material)

Code ૺ८ MNA/SNA 4311(1) MNA/SNA 4343(2) MNA/SNA 4345

MNA/SNA 4300
㌷␾
ㆆ⛆Ὶᾢ⹚ূ㎋ ⎒ॲ MNA/SNA 4300 ⋄⑊
⒪ᗊ⋃⦲/⑶⚛⋃⦲⑖
৾ᚪᤧ≆

◺ԱԨ⑶┓ᄚ ⒪ᗊ⌾ ⏎⒪ᗊྒ ՕՖՉԷ՛ՖՉԨԼԻԸԸԨㆆ⛆Ὶᾢ⹚㉖⋎Ḛ ᷛᶮᄚ ⒪ᗊᙺ ⑖᣶㉦Զ

KEPIC-E07
Ver.7
ㆆឧ vs QA Program 94 of 284

KEPIC-MN/SN ᶿ ⒪ᗊྒ MNA/SNA 4300⋎ ሮᙶ ㆆ⛆Ὶᾢ⹚ ㈂ᕚ૶ᒦ㉖⋎Ḛ ┚╮ᙺ ⎒੪ ㉦

 ૶ ᶪῢ ⚛ឃ␾

• CMTRᶿ⋎ QSC No. ᤍ ᛊᗊ⑺, ㌷␾

ㆆ⛆Ὶᾢ⹚ ূ㎋Ḛ⑖ ᦆ㌶,च┓ᦆ㌶⌾ ඞ⛚ᙺ


CMTR⋎ ମᕛ ⎒੪ <MNA 6430/SNA 6330>

◺) ᶿମ ᠶḚᦆ㌶ ⑶⎧␾ ⒪ᗊࣾ ㉲࿷ ㆆ⛆Ὶᾢ⹚ূ㎋⋎ ሮᑺ ┚╮ᄦ⑂ ᧲⚛㉖ྒ ㊇␂


KEPIC-E07
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⒪ᗊ৾ᔦ ⎒ॲ 95 of 284

⒪ᗊ૚ধ ㆆ⛆Ὶᾢ⹚ ⒪ᗊḯ⓿Ḛ

㋆⎧ᄖྒ ⒪ᗊ૚ধ ⒪ᗊ⋃⦲⑖ ㆆ⛆ Ὶᾢ⹚ CMTR


(MNX 2121) (MNA 4300) (MNA 6410)

ASME/ASTM/AWS ૚ধ ㆆ⛆Ὶᾢ⹚⑖ ⌆⍶╮㉫ C of C


⒪ᗊ⑖ ᶪ⎧ ࣾྣḯ (MNX 2610) (MNA 6420)
<MNA 1220>

KEPIC-E07
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⒪ᗊ⋃⦲⑖ ㆆ⛆Ὶᾢ⹚ ূ㎋(MNA/SNA 4300) 96 of 284

MNA/SNA 4310 ⥃⒂ᶪ㉫৺ ╮⚿

MNA/SNA 4320 ⑶⏎

MNA/SNA 4330 ূ㎋⑖ ᠶḚ㍒

MNA/SNA 4340 ੪ᛢ⒪ᗊ, ⏎⒪ᗊ ᤍ ⋫ᠲ⑖ ৾ᚪ

MNA/SNA 4350 Ίᧂ, ㅚῚ ᤍ ⒪ᗊ⑖ ৾ᚪ

MNA/SNA 4360 ৳┓৾ᚪ

MNA/SNA 4370 Ὶ㋖, ॾᶪ ᤍ ᪆⑺⭖ ⒪ᗊ⑖ ৾ᚪ

MNA/SNA 4380 ऎᶪ ᤍ Ὶ┓╮⭖

MNA/SNA 4390 ⒪ᗊ⑖ ⑶⚛


KEPIC-E07
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⒪ᗊ⋃⦲⑖ ㆆ⛆Ὶᾢ⹚ ূ㎋<MNA/SNA 4300> 97 of 284

 MNA/SNA 4310 ⥃⒂ᶪ㉫৺ ╮⚿  MNA/SNA 4350 Ίᧂ, ㅚῚ ᤍ ⒪ᗊ⑖ ৾ᚪ


- MNA 4311 ⑺ᤖᶪ㉫ - MNA 4351 ⑺ᤖᶪ㉫
- MNA 4312 ⓿⎧ᦒ␂ - MNA 4352 ㅚῚᤧᦓ
- MNA 4313 ╮⚿ - MNA 4353 ⍂ḯ⒪ᗊ⑖ ㅚῚ
- MNA 4354 ⎧┏ ᤍ ঻ටቚ ⒪ᗊ⑖ Ίᧂ
 MNA/SNA 4320 ⑶⏎
- MNA 4321 ੎␟ ㏆ᔦ ᤍ ⒎ধ⑶┓
 MNA/SNA 4360 ৳┓৾ᚪ
- MNA 4322 च⑶ମᕛ - MNA 4361 ⑺ᤖᶪ㉫
- MNA 4362 ┚╮৳┓৾ᚪ
 MNA/SNA 4330 ূ㎋⑖ ᠶḚ㍒ - MNA 4363 ⎧┏
- MNA 4364 ⫦ଇ, ⓾⒣, Ḟ⓿ ᤍ ᧲৾
- MNA 4331 ㆆ⛆Ὶᾢ⹚ূ㎋Ḛ
- MNA 4332 ┆⤦Ḛ, ⚾ῚḚ ᤍ Ⴢᝲ
- MNA 4333 ᠶḚ৾ᚪ
 MNA/SNA 4370 Ὶ㋖, ॾᶪ ᤍ ᪆⑺⭖
- MNA 4334 ㆆ⛆᧲⚛ମᕛ ⒪ᗊ⑖ ৾ᚪ
- MNA 4335 ॾᶪ ᤍ Ὶ㋖ମᕛ - MNA 4371 Ὶ㋖ ᤍ ॾᶪ⑖ ৾ᚪ
- MNA 4372 ⬟┓ ᤍ Ὶ㋖⒣ᭂ⑖ ৾ᚪ
 MNA/SNA 4340੪ᛢ⒪ᗊ, ⏎⒪ᗊ ᤍ
- MNA 4373 ⬟┓ ᤍ Ὶ㋖⒣ᭂ⑖ ⌢⤦
⋫ᠲ⑖ ৾ᚪ - MNA 4374 Ὶ㋖ ᤍ ॾᶪᶿⷚ
- MNA 4341 ⑺ᤖᶪ㉫ - MNA 4375 ᪆⑺⭖⒪ᗊ⑖ ৾ᚪ
- MNA 4342 ⒪ᗊ, ⏎⒪ᗊ ᤍ ⋫ᠲ⑖ ৳ଇ⒎
- MNA 4343 ⏎⒪ᗊ⌾ ⋫ᠲ৳ଇ⒎⑖ ᾷ⑶৺ ৾ᚪ  MNA/SNA 4380 ऎᶪ ᤍ Ὶ┓╮⭖
- MNA 4344 ੪ᛢᠶḚ⑖ ৾ᚪ - MNA 4381 ऎᶪ
- MNA 4345 ⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊ⑖ ᶪ⎧ - MNA 4382 Ὶ┓╮⭖

 MNA/SNA 6400 ⒪ᗊ⑖ ⑶⚛ᠶḚ ʘ MNA/SNA 4390 ⒪ᗊ⑶⚛

KEPIC-E07
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⥃⒂ᶪ㉫৺ ╮⚿ (MNA/SNA 4310) 98 of 284

MNA/SNA 4311 ⑺ᤖᶪ㉫

MNA/SNA 4312 ⓿⎧ᦒ␂

MNA/SNA 4313 ╮⚿
KEPIC-E07
Ver.7
⑺ᤖᶪ㉫ (MNA/SNA 4311) 99 of 284

1. ⒪ᗊ⋃⦲ྒ MNA/SNA 4300 ⋎ ሮᙶ ㆆ⛆Ὶᾢ⹚ূ㎋⑂ ἖ᚻ, ᠶḚ㍒, ⑲㊇ ᤍ ␞⚾


࿾ᶿ ; ┚╮ ᤍ ମⶾ ⋃ᠲ☏⑖ ㆆ⛆৾ᚪ ᤍ ⒪ᗊ⌾ ⏎⒪ᗊ⑖ ⪒⓿ḯ ৾ᚪ

2. ㆆ⛆Ὶᾢ⹚ূ㎋ ἖ᚻ Ὶྒ
- ମ἞⓿⑶ ᶪ㉫ (Technical Aspect ; MNX/SNB 2000) ⑂ ৞ᔢ㉖⋪ ㆆ⛆⋎ ⋿㊣⑂ ᣶⭖ྒ ⋃ᠲᙺ
ূ㎋㉖৞ ࿪ḯ ᤧᦓ⑂ ମ἞

3. ㆆ⛆Ὶᾢ⹚ ূ㎋␾ ⎒੪ᄖྒ ㆆ⛆⑂ ࿪ḯ㉖৞, ㆆ⛆⑂ ㍓⑶㉖ମ ␂㉚ ⾷἖㉚ ৾ᚪᶪ㉫, ৳┓, Ὶ㋖⒣ᭂ,
৳੪ ᤍ ମᓇ⋎ ࿾㉚ ᶪ㉫ リ㉦.

KEPIC-E07
Ver.7
ㆆ⛆Ὶᾢ⹚ূ㎋⑖ ⓿⎧ᦒ␂ ( MNA/SNA 4312) 100 of 284

1. ㆆ⛆Ὶᾢ⹚ূ㎋Ḛ⋎ྒ ⒪ᗊ⋃⦲ࣾ ἖㊇㉞ ⋃ᠲᦒ␂ᙺ ┓⑖

(ࣾ) ମূ⓿ ḯ⛆, ⭖἖ᙺ リ㉦㉚ ┚ㆆ㌓ⷚ(Product form) ⑖ ᦾ঻৺ ㉲࿷ ⒪ᗊ૚ধ⋎


࿾㉚ ⑶⚛⋎ ⋿㊣⑂ ᣶⭖ྒ ⎧㉲ ᤍ ┚ओ᪂ḛ (heat analysis) ☏⋎ ἖㊇ᄚ ৳┓
(ඖ) ⒪ᗊ૚ধ ጎྒ MNX/SN⑖ ㉲࿷ ⎒ॲ⋎ ሮᙶ Ὶ㋖, ॾᶪ, ᧲἖, ጎྒ ⋲⦖ᚪ⌾ ⑲⌾ ग␾ Ὶ㋖,

ॾᶪ, ᧲἖ ጎྒ ⋲⦖ᚪম৺⑖ ⑶⚛

(࿢) ⒪ᗊ ጎྒ ⏎⒪ᗊ⑖ ⑶἖, Ίᧂ, ㍓⑶, ⫦ଇ, ⓾⒣ ᤍ Ḟ⓿

(ᑺ) ⒪ᗊ⋃⦲⑖ ⒎ধ⑶┓ (MNA 3520(2)/SNA 3620(2))

(ᛆ) ⏎⒪ᗊ ጎྒ ㉖⦫⋫ᠲ ৳ଇ⒎⑖ ᾷ⑶ ᤍ ৾ᚪ (MNA/SNA 4343)

(ᤒ) ⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊ⑖ ᶪ⎧ (MNA/SNA 4345)

2. ㆆ⛆Ὶᾢ⹚ূ㎋␾ MNA/SNA 4300⑖ ឦᇞ ⎒ॲ৺ MN/SN⑖ ㉲࿷ ⾷἖⎒ॲ ◾἖⋎ ㉂⎒㉚ ᤧ≆⑂


リ㉦Ὶⶪ ঁ.
KEPIC-E07
Ver.7
╮⚿ (MNA/SNA 4313) 101 of 284

1. ㆆ⛆Ὶᾢ⹚ ূ㎋⑂ ⑲㊇㉖ମ ␂㉚ ╮⚿␾ ࿢⊏㉖ඖ, ㆆ⛆᧲⚛ମྣ ╮⚿⑖ ઊ㉚৺ ╮⚿ᶿ⑖ Ⴣᚻḯ ᩾⋪

2. ㆆ⛆᧲⚛ମྣ ╮⚿(ূ㎋⑖ ␞㎦ḯ⑂ ┓⑖ ᤍ ⬟┓㉖ྒ ╮⚿)

‒ ⚾┓㉖৞
‒ ටମᕚ᩾⸮ ⪧᪂㒆 Ⴣᚻḯ ᩾⋪
‒ ঻⋿⬳⋎ ⚿┏ ᧲৞ ࣾྣ(⓿┆㉚ ╮⭖ᙺ ⫦㉞ ἖ ⒆ྒ ঻⋿⬳)
‒ ┓ମ⓿ ㆆ⛆Ὶᾢ⹚⑖ ␞㎦ḯ ᧲৞

3. ╮⚿⑖ ੪╮, ⥃⒂৺ ઊ㉚ ᤍ ㌏╮৾ূ ᠶḚ㍒


ㆆ⛆᧲⚛ମྣ╮⚿␾
‒ ㆆ⛆ᠶ┚┎⑂ Ίᧂ㉖৞,
‒ ㆆ⛆ᠶ┚┎⑖ ㉲মᤧ≆⑂ ┚Ὶ ጎྒ ઊ৞㉖৞,
‒ ㉲মᤧ≆⑖ ⑲㊇⑂ ㍓⑶㉖৞,
‒ ⓿┆㉚ ╮⭖ࣾ ⑲ᗦ⊲ ⛆ ቊ୊⚾ ࿢⑊ ৳┓, ටମ ᤍ ᶪ⎧⑲ ৾ᚪᄖྒ⚾ᙺ ᧲⚛㉖ମ ␂㉚
⪧᪂㉚ ઊ㉚, ⒏⋃⒣⋎ ⪚⒃ ᤍ ╮⚿ Ⴣᚻ⑲ ᩾⋪ᄖ⊲≺ ㉚࿢.

4. ㍓⑶ (┎ॾ, ऎᶪ ᇯ) ╮⚿৺ ἖㊇╮⚿ ं⑖ Ⴣᚻḯ ␞⚾, ㍓⑶ম৺ ᧲৞ḞჂ Ⴣᚻḯ ␞⚾

5. ঻⋿⬳⋎ ⑖㉚ ㆆ⛆Ὶᾢ⹚ ূ㎋⑖ ⓿┆ḯ ᤍ ㌂㍧⋎ ࿾㉚ ┓ମ⓿ ॾ⺞

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⑶⏎ (MNA/SNA 4320) 102 of 284

MNA/SNA 4321 ⑶⏎⑖ ੎␟, ㏆ᔦ ᤍ ⒎ধ⑶┓

MNA/SNA 4322 च⑶ମᕛ


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੎␟, ㏆ᔦ ᤍ ⒎ধ⑶┓ (MNA/SNA 4321) 103 of 284

1. ੎␟ ᤍ ㏆ᔦ৾ᔦ ┆⤦ ἖ᚻ
‒ ੎␟/㏆ᔦ ࿾ᶿ⒎ (἖㊇⒎ ᤍ ৾ᚪ⒎) Ίᧂ
‒ ੎␟/㏆ᔦ ┓Ⴢ ;
ࣿ च⑶⑖ ㉗ᔣ, ঻ᔣ ᤍ ମᓇ৺ ⋃ᠲ⑖ ᦒ␂, ᧳⒟ḯ ᤍ ⾷ḯ⋎ ᶿ⑏㉖Ⴢᕛ
‒ ੎␟ ৺ឧ;
৾ᔦ ମ἞ମ◾, ㆆ⛆Ὶᾢ⹚ূ㎋, ┆⤦Ḛ ᤍ ⥃⒂৺ ઊ㉚
‒ ㏆ᔦ৺ឧ
⩚⨆ମᓇ ㍓᧲, ␞⚾ ᤍ ମ἞, ᤧᦓ ᤍ ⥃⒂ᦾ঻ ἖⎧⋎ ㉂⎒㉚ ㏆ᔦ

2. ᭂ《ਲॾᶪ⏎␾ MNX 5520 (⚇, MEN A1 ᩾ᕛ I ᤍ ␟≆ॾᶪ(J-1))⋎ ሮᑺ ⒎ধ⑶┓

3. Ḟ⒂ऎᶪ⒎ྒ ㆆ⛆Ὶᾢ⹚ূ㎋⋎ ⑖८ ㉗ᔣ, ঻ᔣ, ㏆ᔦ, ऎᶪ঻ᔣ ᤍ ㉂ମῚ㋖⋎ ⑖८ ⒎ধ⑶┓

4. ⎧┏ᶪྒ KEPIC MNX 25X9 ᤍ MQW⋎ ሮᑺ ⒎ধ⑶┓ (MNA/SNA 4363)

◺) ॾᶪ⏎৺ Ὶ㋖⏎⋎ ࿾㉚ ⒎ধ⎒ॲ␾ ⋄⑊

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च⑶ମᕛ (MNA/SNA 4322) 104 of 284

1. च⑶⑖ ੎␟, ㏆ᔦ ମᕛ ␞⚾
‒ ମᕛ㌓ⷚྒ ⋃⦲ῢ┓⋎ ᛜঊ

2. ᭂ《ਲ ॾᶪ⏎␾ ⒎ধ⑶┓ମᕛ⑖ ᠶḚ㍒ ᤍ ␞⚾

3. Ḟ⒂ ऎᶪ⒎⑖ ⒎ধ⑶┓ମᕛ⑖ ᠶḚ㍒ ᤍ ␞⚾


(㉗ᔣ, ঻ᔣ, ੎␟㏆ᔦ, ऎᶪ঻ᔣ ᤍ ㉂ମῚ㋖ ম৺ リ㉦)

4. ⎧┏ᶪ⑖ ⒎ধ⑶┓ମᕛ (WPQ)⑖ ᠶḚ㍒ ᤍ ␞⚾


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ূ㎋⑖ ᠶḚ㍒ 105 of 284

MNA/SNA 4331 ㆆ⛆Ὶᾢ⹚ূ㎋Ḛ

MNA/SNA 4332 ┆⤦Ḛ, ⚾ῚḚ ᤍ Ⴢᝲ

MNA/SNA 4333 ᠶḚ৾ᚪ

MNA/SNA 4334 ㆆ⛆᧲⚛ମᕛ

MNA/SNA 4335 ॾᶪ ᤍ Ὶ㋖ମᕛ

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ㆆ⛆Ὶᾢ⹚ ূ㎋Ḛ (MNA/SNA 4331) 106 of 284

1. ㆆ⛆Ὶᾢ⹚ূ㎋ (Quality System Program)⑖ ┓⑖ (MNA/SNA 9000)


⒪ᗊࣾ ⒪ᗊ૚ধ (KEPIC- MD) ᤍ MN/SN ମ἞ମ◾⑖ ⎒ॲ⑂ ᛊ╯㉖Ⴢᕛ ⓿┆㉚ ㍓῞⑂
◺ମ ␂㉖⋪ ⫦㉖ྒ ㍚თ⋎ ࿾㉚ ᠶḚ㍒ᄚ ⦲ূ

2. MN/SN ମ἞ମ◾ ◾἖ᙺ ␂㉚ ূ㎋⑂ ㆆ⛆Ὶᾢ⹚ ূ㎋Ḛ⋎ ମ἞

3. ㆆ⛆Ὶᾢ⹚ূ㎋Ḛᙺ ᧲⍂㉖ମ ␂㉚ ┆⤦Ḛ (ㆆ⛆Ὶᾢ⹚┆⤦Ḛ) ⎲⋿


ㆆ⛆Ὶᾢ⹚ূ㎋Ḛ
(ূ㎋Ḛ⋎ リ㉦ ጎྒ ᧂच ⎲⋿)
ㆆ⛆Ὶᾢ⹚┆⤦Ḛ

4. ମ἞┆⤦Ḛ (⌆ ; ᭂ《ਲ ॾᶪ┆⤦Ḛ)ྒ ㆆ⛆Ὶᾢ⹚ূ㎋Ḛ⌾ ᪂ᚪ ⎲⋿


⚾ῚḚԴԨ┆⤦ḚԴԨჂᝲ
(ূ㎋Ḛᶿ⋎ྒ ମ἞┆⤦Ḛ⑖ ৾ᚪᤧ≆ ମ἞)
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┆⤦Ḛ, ⚾ῚḚ ᤍ Ⴢᝲ (MNA/SNA 4332) 107 of 284

1. ㆆ⛆⋎ ⋿㊣⑂ ᣶⭖ྒ ⋃ᠲྒ ᠶḚ㍒ᄚ ┆⤦Ḛ, ⚾ῚḚ ᤍ Ⴢᝲ⋎ ⑖८ ἖㊇


‒ ⒪ᗊ⋃⦲⑖ ᶿ㍧⋎ ⓿┆㉚ ᠶḚ἖ᚻ

2. ᶿମ ᠶḚᶿ⋎ྒ 『┓ ମ◾ リ㉦ ጎྒ ⑶⎧

‒ 『┓ମ◾␾ ┓ᓇ⓿ ㌷␾ ┓ḯ⓿⑺ ἖ ⒆⑊

 ┓ᓇ⓿ ମ◾
‒ Tolerance (ㅚ MNX 3132-1)
‒ NDE 『┓ମ◾ ( MNX 2500 )
‒ ⪧ধῚ㋖ 『┓ମ◾ (MNX 2330)

 ┓ḯ⓿ ମ◾
‒ MDF A 105 Para 12.1
㉲ᕚ⎲ ম㉦⑲ ⋄⊲≺ ㉖৞, workmanlike finish

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┆⤦Ḛࣾ ⎒੪ᄖྒ ৳┓ 108 of 284

KEPIC - MN/SNᶿ ┆⤦Ḛࣾ ⎒੪ᄖྒ ⋃ᠲ/৳┓(⚇ ⾷἖৳┓)␾

1. ᧲἖⎧┏
KEPIC-MQW⋎ ሮᙶ WPS

2. ⋲⦖ᚪ

3. ᭂ《ਲॾᶪ
⑶┓ᄚ ┆⤦Ḛ⋎ ⑖८ <MNA/SNA 4361>
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ᠶḚ৾ᚪ (MNA/SNA 4333) 109 of 284

1. ࿾ᶿᠶḚ
ࣾ. ㆆ⛆⎒ॲ⑂ ឃῚ㉖ྒ ᠶḚ
⌆) ੪ᛢῚᤧḚ, ⚾ῚḚ, ┆⤦Ḛ ᤍ Ⴢᝲ
ඖ. ㆆ⛆⋎ ⋿㊣⑂ ᣶⭖ྒ ⋃ᠲᙺ ૚┓㉖ྒ ᠶḚ
⌆) ㆆ⛆Ὶᾢ⹚ূ㎋Ḛ

2. ࿾ᶿ⋃ᠲ
ᠶḚ⑖ ⒏ḯ, ᤚ㊇ ᤍ च┓

3. ᾷ⑶
ઊ㉚⑲ ᩾⋪ᄚ ⒎⋎ ⑖㉚ ॾ⺞ ᾷ⑶ ㏂

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ㆆ⛆᧲⚛ମᕛ (MNA/SNA 4334) 110 of 284

1. ࿾ᶿ
ㆆ⛆⋎ ࿾㉚ ᠶḚ㍒ᄚ ⚛८ᙺ ┚৳㉖ྒ ᠶḚ

2. ৾ᚪ
Ίᧂ, ⒏ḯ, ৾ᚪ ᤍ ᧲╲

3. ⎒ॲ
㉲Ⴣ, Ίᧂ ᤍ ॾ᷇ ࣾྣ

4. ᧲╲
《Ẏ, ⻲᷇ ጎྒ ᪂ῢ ᤧ⚾

5. ┆⤦⎒ॲ
ẟ᩾, ᤮リ, ᧲╲, ␞⚾ ᤍ ノମ⋎ ࿾㉚ ⎒ॲ ᤍ ⥃⒂ᶪ㉫
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੪ᛢ⒪ᗊ, ⏎⒪ᗊ ᤍ ⋫ᠲ⑖ ৾ᚪ 111 of 284

MNA/SNA 4341 ⑺ᤖᶪ㉫

MNA/SNA 4342 ⒪ᗊ, ⏎⒪ᗊ ᤍ ⋫ᠲ⑖ ৳ଇ⒎

MNA/SNA 4343 ⏎⒪ᗊ⌾ ⋫ᠲ ৳ଇ⒎⑖ ᾷ⑶৺ ৾ᚪ

MNA/SNA 4344 ੪ᛢᠶḚ ৾ᚪ

MNA/SNA 4345 ⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊ⑖ ᶪ⎧

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⑺ᤖᶪ㉫ (MNA/SNA 4341) 112 of 284

1. ੪ᛢ⒪ᗊ, ⏎⒪ᗊ ᤍ ㉖⦫⋫ᠲࣾ MN/SN │ᔣମ◾⎒ॲ ᩾㉧⋎ ㉂⎒㉚ ᤧ≆ ἖ᚻ

2. ⒪ᗊ ጎྒ ⏎⒪ᗊ⑖ ᧲἖⋎ ᶪ⎧ᄖྒ ⎧┏⒪ᗊྒ MN/SN │ᔣମ◾⋎ ⑖८㉚ ৾ᚪ

3. ᤧ≆἖ᚻ Ὶ ৞ᔢ ┎
‒ ᩾⓿┆㉖८ඖ ম㉦⒆ྒ ⒪ᗊ ጎྒ ⏎⒪ᗊ⑖ ᶪ⎧⑂ ⌆ᤧ
‒ ⎒੪ᄚ ॾᶪ ጎྒ Ὶ㋖⑖ ༂ᑻ⑂ ⌆ᤧ
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⒪ᗊ, ⏎⒪ᗊ ᤍ ⋫ᠲ⑖ ৳ଇ⒎ (MNA/SNA 4342) Ver.7


113 of 284

1. ⒪ᗊ(Material)ྒ ⒪ᗊ⋃⦲ࣾ ৳ଇ

2. ⏎⒪ᗊ(Source Material)ྒ ⒪ᗊ⋃⦲ ጎྒ ᾷ⑶ᄚ ৳ଇ⒎ࣾ ৳ଇ


⌆⍶╮㉫ : MNA/SNA 4345 ⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊ⑖ ᶪ⎧

3. ⋫ᠲ(Service)ྒ ⒪ᗊ⋃⦲ ጎྒ ᾷ⑶ᄚ ৳ଇ⒎ࣾ ৳ଇ


(⒪ᗊ૚ধ ጎྒ MN/SN ମ἞ମ◾⋎Ḛ ⎒੪ᄖྒ ⋫ᠲ, ⚇ Ὶ㋖, ॾᶪ, ᧲἖, ⋲⦖ᚪ ᤍ ࣾ৳ ᇯ)

◺) ⒪ᗊ⑶⚾ ⏎⒪ᗊ⑶⚾ྒ ⒪ᗊ⋃⦲⑖ ⋃ᠲᦒ␂⋎ ሮᑺ ᦾ㉦.

bar bolt/forging
Pipe ମମ ⎧┏ᨇ Coil
plate

cap Elbow Pipe billet

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⏎⒪ᗊ⌾ ⋫ᠲ৳ଇ⒎⑖ ᾷ⑶৺ ৾ᚪ(MNA/SNA 4343) 114 of 284

1. ⒪ᗊ⋃⦲ྒ ⏎⒪ᗊ⌾ ㉖⦫ ⋫ᠲ৳ଇ⒎ࣾ ἖㊇㉖ྒ ⋃ᠲᙺ ᾷ⑶ ᤍ ৾ᚪ


(৾ᚪᑾ ⒪ᗊ⋃⦲⑖ ┆⤦Ḛ⋎ ሮᑺ ৳ଇ⒎ デࣾ ᤍ Ḟ┓, ㆆ⛆ૺ८ ᤍ ऎᶪ ম৺ デࣾ ᤍ
⒃৞Ὶ ⑶἖ॾᶪᙺ リ㉦)

2. ⒪ᗊ⋃⦲ ㉲࿷ ⋃ᠲ⋎ ࿾㉚ ৳ଇ⒎ ৾ᚪ⑖ ⓿┆ḯ⑂ ㍓⑶


‒ ৳ଇ⒎ ㆆ⛆Ὶᾢ⹚⑖ ῢᶪ ᤍ ऎᶪ, ㌷␾
‒ ⒪ᗊ⋃⦲⑖ ৾ᚪᤧ≆ ◾἖ ㍓⑶

3. ⒪ᗊ⋃⦲ྒ ⏎⒪ᗊ ᤍ ⋫ᠲࣾ MN/SN │ᔣମ◾ ᩾㉧ ⋪᩾ ㍓⑶

◺) ⒪ᗊ⋃⦲⑖ ㆆ⛆Ὶᾢ⹚ূ㎋⑖ デࣾྒ MNA 3532.2/SNA 3632.2 ⤶╮

MNA/SNA 4343

⑶┓⋃⦲Է
⏎⒪ᗊ৳ଇ⒎
⒪ᗊ⋃⦲
MNA 3532.2/SNA 3632.2

⒪ᗊ⋃⦲
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৳ଇ⒎⑖ ৾ᚪ (MNA 3532.2(7)/(8)/SNA 3632.2) 115 of 284

Performance Evaluation

1. ৳ଇ⒎⋎ ࿾㉚ ῢᶪ ᤍ 3โ ◺ମ ऎᶪ(ㆆ⛆Ὶᾢ⹚⑖ ឦᇞ ᪂≺)

2. ⋮ंデࣾ
• デࣾ◺ମ : ᷛᶮ/੪ᛢ⑺┓⋎ ᛜ⪒⊲
• ᤧᦓ : ऎᶪ ㌷␾ ⑲㊇デࣾ

Xโ X+1 โ X+2โ X+3โ

ῢᶪ ऎᶪ
ऎᶪ ㌷␾
⑲㊇デࣾ

3. ⑲㊇デࣾ (Performance Assessment) ᤧᦓ


• ⑲ᔣॾ⺞
NCR, CAR ᇯ
• ◺ମ⓿Ὶ㋖
Sample ⒪ᗊ⑖ Ḟ┓ᄚ ⾷ḯ⋎ ࿾㉚ Ὶ㋖

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⋃⦲৾ᚪ⎒ॲ 116 of 284

⑶⚛⋃⦲

MNA/SNA 4200.7

⒪ᗊ⋃⦲

MNA 3532.2/SNA 3632.2 MNA/SNA 4343

ᾷ⑶৳ଇ⒎
⒪ᗊ⋃⦲
԰⏎⒪ᗊԱ
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੪ᛢᠶḚ ৾ᚪ (MNA/SNA 4344) 117 of 284

1. ੪ᛢᠶḚ ඲⎧⎒ॲ
‒ MN/SN ମ἞ମ◾ ⎒ॲ ◾἖ᙺ ᧲⚛㉖ྒၮ ㉂⎒㉚ ⎒ॲ (MNX/SNB 2000)
◺) ⎧┏⒪ᗊ⑖ ੪ᛢᠶḚᶿ⑖ ମ἞┓᧲ྒ MNX/SNB 2410(2) ⤶╮

‒ ⒪ᗊ,⏎⒪ᗊ,㉖Ⴢଇ⋫ᠲࣾ MNA/SNA 4300⑖ ㉲࿷⎒ॲ⋎ ሮᑺ ৳ଇ㉖Ⴢᕛ ㉖ྒ ⎒ॲ

‒ ᾷ⑶ᄚ ৳ଇ⒎ࣾ ⏎⒪ᗊඖ ⋫ᠲ⑖ ḯ⓿Ḛ ᶿ⋎ ἖ᑻᄚ ㆆ⛆Ὶᾢ⹚⑂ ମ἞㉖ྒ ⎒ॲ

2. ੪ᛢᠶḚྒ ᤚ㊇ │⋎ ⓿┆ḯ ॾ⺞ ᤍ ᾷ⑶
‒ ࿾ᶿ : ㆆ⛆⎒ॲ⑂ Ḣ┓㉖८ඖ ㆆ⛆⋎ ⋿㊣⑂ ◺ྒ ⋃ᠲᙺ ମ἞㉖ྒ ੪ᛢᠶḚ

੪ᛢᠶḚ

ㆆ⛆Ὶᾢ⹚ Terms &


ମ἞⓿⎒ॲ
⎒ॲ Conditions

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⎧┏⒪ᗊ ੪ᛢῚᤧḚ ඲⋫ (MNX 2410(2)) 118 of 284

1. ⎧┏ᦓ

2. MDW ૚ধ ᤍ ᪂ᙖᇯଇ

3. ⩚Ẋ ⑶⒣ओჂ ԹԱ

4. ඗☏Ὶ㋖ ԹԱԨԺԱ

5. Cv ⪧ধῚ㋖ ԹԱԨԺԱ
(Ὶ㋖⌦Ⴢ, 『┓ମ◾┚৳)

6. Ὶザ⎧┏Ὶ⑖ ⌆⋲ ᤍ ⬳ं⌦Ⴢ

7. ⋲⦖ᚪ╮ॲ (Ὶं, ⌦Ⴢ, ෇ࣿẋჂ)

8. ㍒㉗ḯ᪂

9. ⩚Ẋ ၶⶾ ゖᑺ⑲⾶ (FN) ऐ

◺ԹԱԨମূ⓿ ᠺḯ⭖⋎ ࿾㉚ Ὶ㋖␾ ⎧┏ᶿⷚԴԨ⋲⦖ᚪ ㏂ ㌷␾ ᅖ࿢ ⑶⚾ᙺ ㅚῚ

◺ԺԱԨ⎧┏⒪ᗊ ⪧ধῚ㋖ ᤧᦓ ᤍ 『┓ମ◾␾ ᶪ⎧ ឦ⒪ ᤍ ᇯଇ⋎ ሮᙶ ᦾ἖⒂


٩ԨԨᶪ⎧⦖ᙺ ▃㉧㉖⋪ ੪ᛢῚᤧḚ ⒏ḯ ㉂⎒
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⒪ᗊ⑖ ┚╮ ᤍ ␞⺳৳┓ 119 of 284

Melting

Semi-finished product
(
(⏎⒪ᗊ) )

⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊ ⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊ

⑶┓ᄚ ⏎⒪ᗊ ⑶┓ᄚ ⏎⒪ᗊ

┚ㆆ㌓ⷚ ᦾ঻ ┚ㆆ㌓ⷚ ᦾ঻

ଆẋ⒪ᗊ

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⎧⊲ 120 of 284

1. ଆẋ⒪ᗊ<MNA 9000>

KEPIC-MD ጎྒ KEPIC-MN⋎Ḛ ㋆⎧㉖ྒ ମⶾ ⒪ᗊ૚ধ⋎ ሮᑺ ┚╮ᄖ৞,


KEPIC-MN⎒ॲ⋎ ሮᑺ ┚╮, Ίᧂ ᤍ ⑶⚛ᄚ ଆẋ⒪ᗊ

2. ⏎⒪ᗊ<MNA 9000>
• ⒪ᗊ૚ধ⎒ॲ⋎ ሮᙶ ॾᶪ⌾ Ὶ㋖⑂ ૺ८ᕚ
 ┚ㆆ㌓ⷚ(Product form) │㍖ Ὶ (⌆: bar  bolt)
㌷␾
 ⒪ᗊᕚ ⑶┓㉖ମ ␂㉖⋪ (⌆: plate  plate)
⒪ᗊ⋃⦲ඖ ⑶⚛⋃⦲ࣾ ᶪ⎧㉞ ଆẋ┚ㆆ

• ⏎⒪ᗊྒ
⑶┓ᄚ ⏎⒪ᗊ
㌷␾
⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊ
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⑶┓ᄚ ⏎⒪ᗊ <MNA/SNA 9000>


• ᾷ⑶ᄚ ৳ଇ⒎, ⒪ᗊ⋃⦲ ㌷␾ ⑶⚛⋃⦲ࣾ
MNA/SNA 3500৺ MNA/SNA 4300 ⎒ॲ⋎ ሮᑺ ᷛᶮ㉚ ଆẋ┚ㆆ
㌷␾
MNA/SNA 4345⑖ ⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊ⑖ ᶪ⎧⎒ॲ⋎ ሮᙶ ἖㊇ ম৺ᠺ

⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊ ( Unqualified Source Material ; USM )


• MNA/SNA 4300 ⎒ॲ⋎ ሮᑺ ⑶⚛⋃⦲, ⒪ᗊ⋃⦲ ㌷␾ ᾷ⑶ᄚ ৳ଇ⒎ࣾ ᷛᶮ㉖⚾ ≈ྒ ⏎⒪ᗊ.
⚇, MNA/SNA 4300 ㆆ⛆Ὶᾢ⹚ূ㎋㉖⋎Ḛ ᷛᶮᄖ⚾ ≈␾ ⒪ᗊ.

• ㆆ⛆Ὶᾢ⹚ূ㎋㉖⋎Ḛ ᷛᶮᄖ⚾ ≈≖࿢ྒ ঁ␾ ⒪ᗊΊᧂ/⪒⓿ḯ ᇯ⑖ ৾ᚪ⎒ॲ⑲ ⓿⎧ᄖ⚾ ≈⑊␺ᕚ


Heat/Lotᧂ ㍒㉗᪂ḛ৺ Ὶ㋖ ᇯ⑖ ࿾ㅚḯ⑂ ⑶┓㉞ ἖ ⋄⑊

ㆆ⛆Ὶᾢ⹚ূ㎋㉖⋎ ㆆ⛆Ὶᾢ⹚ূ㎋ ⋄⑲
┚╮ᄚ ⒪ᗊ ┚╮ᄚ ⒪ᗊ (USM)

Lotᧂ Ὶ㋖ each pieceᧂ Ὶ㋖

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1. ⓿⎧ Ὶ ╮ॲ
⑶⚛⋃⦲⌾ ⒪ᗊ⋃⦲ྒ ⒎῞⑖ ㆆ⛆᧲⚛/Ὶᾢ⹚ ূ㎋㉖⋎
USM ᶪ⎧৾ᚪ<MNA 3531(9), MNA 3532.2(5)>ࣾ リ㉦ᄖ৞,
ᾷ⑶ᄚ ㆆ⛆᧲⚛/Ὶᾢ⹚ূ㎋⋎ ሮᑺ USM⑂ ੪ᛢ, ᶪ⎧, Ίᧂ ᤍ ⑶⚛㉖⋪≺ ㉦
<MNA 4345(1)(ᑺ), MNA 4345(2)>

1. ⓿⎧ᦒ␂
USM ᶪ⎧␾ ⒪ᗊ૚ধ(⌆ : KEPIC-MD)⋎ ੫㉚ᄖᝮ,
MNX 2000ᶿ⑖ ⎒ॲ␾ USM ᶪ⎧৺ྒ ᧂच⑖ ⎒ॲ⒂.

“⒪ᗊ૚ধ” ⎧⊲(MNA 9200)

⒪ᗊ⎒ॲ⑂ ឃῚ㉚ ㅚ◾

(KEPIC-MD, ASTM, ASME Sect II, EN⋎ ሮᑺ ┚╮ᄚ ⒪ᗊჂ リ㉦ᄖᝮ,


঻⎮⋎ ሮᑺ ⒪ᗊ┚╮⋃⦲⑖ ㅚ◾⑺ ἖Ⴢ ⒆⑊.)
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 ⒪ᗊ⋃⦲ඖ ⑶⚛⋃⦲ྒ ㉖ମ ⋃ᠲᙺ KEPIC-MNA 4300/MNA 4200⑖


ㆆ⛆Ὶᾢ⹚/᧲⚛ূ㎋⋎ ሮᑺ ἖㊇㉲≺ ㉦ USM
1. Heat Analysis, ⋲⦖ᚪ, ⎧㉲, ⎧ࣾ⒪ᙺ ᶪ⎧㉚ ⎧┏⑲ ⋄⋆࿢ྒ ঁ⑂
ḯ⓿Ḛ ॾ⺞ᕚ ㍓⑶(⎧┏⑲ ⋄⋆࿢ྒ ঁ⑂ ⚛ឃ㉲≺ ㉖ྒ ╮⚿␾
Product analysis
⒪ᗊ⑖ product form⑂ ┚╮㉖ྒ ╮⚿ᛊ) (each piece)

2.ࣿࣿ (Each Piece)⑖ USM⋎ ࿾㉚ ┚ㆆ᪂ḛ(Product Analysis)⑂ ῢῚ


 Sampling␾ 100%
ମⶾ⎒ॲ⋎ ࿾㉚ Ὶ㋖
3. USM⋎ ࿾㉚ ⒪ᗊ૚ধᶿ⑖ ମⶾ ⎒ॲ⋎ ࿾㉚ Ὶ㋖ῢῚ
◺1) “ମⶾ⎒ॲ”⑲ᑾ ⒪ᗊ૚ধ⑖ ⎒ॲ☏ heat analysis, ⋲⦖ᚪ, ⎧㉲⌾ No

product analysisᙺ ┚⍶㉚ ឦᇞ ⎒ॲ⑂ ᛎ㉦ C of C


⌆ ; ⑶⒣Ὶ㋖, ঻Ⴢ, ἖≓Ὶ㋖ ᇯ ㉲࿷⒪ᗊ

• Sampling ᤧᦓ ⪒⓿ḯ ㍓᧲
Yes

1) ࣿࣿ(Sampling 100%), ㌷␾
No
2) ࣿ heat/lot No ᧂ
Each Lot/heatᧂ Ὶ㋖㉖ମ ␂㉚ │┚╮ॲ each pieceᧂ each lot ᧂ
ࣾ) ⒪ᗊῚ㋖ ḯ⓿Ḛ(CMTR) ㍓᧲
ඖ) USM৺ ⒪ᗊῚ㋖ ḯ⓿Ḛ⑖ ⪒⓿ḯ
࿢) ੪ᛢᠶḚᶿ⋎ USM ৳ଇ⒎ࣾ USM CMTR৺⑖ ⪒⓿ḯ⑂ ㍓᧲ ㉞ ἖
ম৺ : OK
⒆ྒ Ίᧂ ┆⤦Ḛᙺ ἖ᚻ㉖Ⴢᕛ ⎒੪
ᑺ) ⒪ᗊ⋃⦲/⑶⚛⋃⦲ࣾ ᶿମ ┆⤦Ḛ⑖ ॾ⺞ ᤍ ἖ᑻ㉖৞,
ᷛᶮ ጎྒ ੪ᛢ⑺┓৺ ᶿ⑏㉖ྒ ◺ମ(࿦, ⩚Ẋ㉚ 3โ⋎ 1㎊)ᕚ ᶿମ
┆⤦Ḛ ◾἖ᶿⷚᙺ ㌂⚾⋎Ḛ ㍓⑶
SMTR ἖ᑻ
ᛆ) ⑶἖ Ὶ CMTR⑲ ੪ᛢᠶḚ⌾ ᩾㉧⋪᩾ ㍓⑶

4. C of Cࣾ ㋆⎧ᄖྒ ⒪ᗊྒ each pieceᧂ product analysisᛊ ⎒੪ᄦ.

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USM ੪ᛢ(PS/PO)

USM ᶪ⎧ USM ᶪ⎧
<MNA 4345>

USM ḯ⓿Ḛ ἖ᑻ

Product
form ᦾ঻
NO

MNX 2000+৞छ⎒ॲ ἖㊇ KEPIC-MD


+
KEPIC-MNX
⒪ᗊΊᧂ<MNA 4353> 2000
+
৞छ⎒ॲ
CMTR <MNA 6410>

ᶪ⎧
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⑶┓㉞ ⒪ᗊ૚ধ⋎Ḛ ⎒੪㉖ྒ


1. Melting ᤧᦓ

2. Heat Analysis

3. ⋲⦖ᚪ

4. ⎧ࣾ⒪ᙺ ᶪ⎧㉚ ᧲἖⎧┏ ଆ⚾

5. ᶿମ ⎒ॲ⋎ ࿾㉚ ḯ⓿Ḛ(source material test report)ᶿ⋎ ᧲৞㉲≺ ㉖ྒ ඲⎧

◺ 1) Final working direction ㅚῚ(⌆, Plate)


<⒪ᗊ૚ধ৺ MNX 2000ᶿ Ὶザ⥂⫦ ᤧ㊣ ⎒ॲ ৞ᔢ>

◺ 2) USM ੪ᛢᠶḚ⋎ ሮᑺ ⒃৞ᄚ USM␾ ASTM, ASME, EN, KSᇯ⑖ ૚ধ⋎ ሮᑺ

┚╮ᄚ USM⑺ ἖Ⴢ ⒆⑊.

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1. USMᶿ⑖ Ίᧂ৺ USM ḯ⓿Ḛं⑖ ⪒⓿ḯ ㍓⑶

2. ⒪ᗊ૚ধ⋎Ḛ ㋆⎧ᄚ Melting ᤧᦓ ମ἞⋪᩾ ᤍ ⓿┆ḯ

3. ⒪ᗊ૚ধ⋎Ḛ ⎒੪ᄖྒ ⏎Ẋ⋎ ࿾㉚ Heat Analysis⑖ ম৺

‒ Unspecified element ᪂ḛম৺Ⴢ リ㉦

‒ ম৺⑖ ⓿┆ḯ
<MNA 6410(1) : ⒪ᗊ૚ধ⋎Ḛ ⎒੪㉖ྒ significant digits Ἡ⒎ᕚ ᤖ〉ᚺ㉚ ῢ┚ ম৺>

4. ⋲⦖ᚪম৺

• ম৺ମ἞ᤧᦓ<MNA 6410(4)>

1) ⒪ᗊ૚ধ⋎Ḛ Ὶं৺ ⌦Ⴢࣾ ૚┓ᄚ ঻⎮, USM ḯ⓿Ḛ⋎ ⋲⦖ᚪ ⌦Ⴢ⌾ Ὶं⑲ ឃମᄖ⊲≺ ㉦

2) ⒪ᗊ૚ধ⋎Ḛ ⋲⦖ᚪ ▃ᙖᛊ ⎒੪ᄖྒ ঻⎮, USM ḯ⓿Ḛ⋎ ⋲⦖ᚪ ▃ᙖ(⌆ : Normalized)ᛊ ឃମ

3) Austenitic Stainless Steel৺ high nickel alloyྒ ⩚Ẋ ৞⎧㍒⋲⦖ᚪ ⌦Ⴢᛊ ମ἞

• MNA 6410 ᶿ⋎Ḛ ⋲⦖ᚪ chartྒ ⎒੪≆ᄦ


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USM ḯ⓿Ḛ⑖ ॾ⺞(2/2) 127 of 284

5. ᧲἖⎧┏
No weld repair with filler metal ┓Ⴢ ମ἞㉖ᝲ ⪧᪂
◺) Autogenous( ⎧┏ᨇ⋄⑲ ㉖ྒ ⎧┏) welding ᄚ ⒪ᗊྒ ㋆⎧ ᄦ

6. ◺⑖ᶪ⎧
ᶿମ 4ࣾ⚾ ⎒ॲ⑖ ॾ⺞ᛊ␺ᕚ USM⑂ Accept ㉞ ἖ྒ ⋄৞,
MNA 4345(1)⑖ (ඖ)⑖ Product analysis⌾ (࿢)⑖ ମⶾ⎒ॲ⋎ ࿾㉚ Ὶ㋖ ᇯ⑲ ㉧ধᄖ⋆⑂ ቊ
USM ḯ⓿Ḛᙺ ἖ᑻ ㉞ ἖ ⒆࿢.

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USM⑂ ᶪ⎧㉖ᔢᝲ each pieceࣾ ᪂ḛ৺ Ὶ㋖ᇯ⑲ ⎒੪ᄦ␺ᕚ

1. USM ᶪ⎧╮⚿␾ each pieceᧂ ৞␞ᦆ㌶ᙺ ᩾⋪㉖⋪ ৾ᚪ㉖⋪≺ ㉦.

◺) USMḯ⓿Ḛ ᶿ⋎ ㉖ඖ⑖ heatඖ lot⋎ྒ ⋪ᓪ च⑖ pieceࣾ ╲⒪㉞ ἖ ⒆⑊.

2. USM ᶪ⎧ ㏂ ⒪ᗊ⑖ Product form⑂ ᦾ঻(⚇, ⒪ᗊ⑖ ┚╮)㉖ྒ ╮⚿␾

USM each pieceᙺ ㉖ඖ⑖ Lotᕚ ┚╮, Ὶ㋖ ᇯ⑂ ἖㊇ ㉖⋪≺ ㉦.

⚇, USM ┚╮⋃⦲⑖ heat/Lot Noᙺ ⒎῞⑖ ┚╮ ᤍ Ὶ㋖⑖ Lot Noᑺ৞ ᧺ ἖ ⋄⑊


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⒏⋃৳┓Ⴢ ⒏ḯ
<MNA 4362 ⒪ᗊ⋃⦲ ; MNA 4200.8(3) ⑶⚛⋃⦲>

඲⎧
1. Product Analysis
• ᪂ḛ⏎Ẋྒ ⒪ᗊ૚ধ(KEPIC-MD)⌾ MNX 2000ᶿ⋎Ḛ ⎒੪ᄖྒ ⏎Ẋ
• ᪂ḛᤧᦓ␾ MDF A 751⋎Ḛ ㋆⎧㉖ྒ ᤧᦓ⋎ ሮᑺ
◺) PMI ⒣ᭂᕚ ᪂ḛ㉖ᝲ ≆ ᄦ

2. Product Analysis⍶ ମⶾ ⒪ᗊ૚ধᶿ⑖ ମⶾ⎒ॲ


• ⑶⒣Ὶ㋖␾ ㉂἖⓿⑶ ⎒ॲ
• Ὶ㋖▃ᙖྒ ⒪ᗊ૚ধ⋎ ሮᑺ ᶿ⑲
• ⒪ᗊ૚ধ⋎Ḛ ㋆⎧㉖ྒ ᤧᦓ␺ᕚ

3. Product form ᦾ঻ ⋄⑲ ᶪ⎧⑺ ঻⎮, MNX 2000ᶿ⋎Ḛ ⎒੪㉖ྒ ⪧ধῚ㋖, NDE⌾ Simulated Heat
Treatment ㏂ Ὶ㋖ ମ἞
◺)⑶⚛⋃⦲⌾ ⒪ᗊ৳ଇ⋃⦲ྒ USMᶪ⎧৺ MNX 2000⎒ॲ⑂ თῚ ἖㊇ࣾྣ

3. Product form⑂ ᦾ঻Ὶ,


ᶿମ 2ᦆ ⑲㏂⑖ ৳┓␾ ⒪ᗊ┚╮৳┓⑲ᢾᕚ ࿢ᙶ ⒏⋃ ৳┓Ⴢᙺ ἖ᚻ㉖⋪ ⑲㊇.( ⒪ᗊ┚╮⋃⦲ྒ ㉂἖)

◺) ⋪ᓪ च⑖ USM⑂ ㉖ඖ⑖ Lotᕚ ⫦ଇ㉞ ἖ ⋄⑊.

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USM ᶪ⎧Ὶ ৞ᔢᶪ㉫

1. ⒪ᗊ૚ধᶿ ㍒㉗᪂ḛ৺ ⑶⒣Ὶ㋖␾ ㉂἖⒂


 USM ᶪ⎧␾ 《ਲῚ㋖⑲ ㉂἖

1. Each pieceᧂᕚ 《ਲῚ㋖⑂ ⎒੪㉦␺ᕚ⁦ USMᶪ⎧⑲ ᪆ࣾྣ㉚ ⒪ᗊࣾ ࿢἖ ⒆⑊


⌆ flange, fitting, bolting, ⎧┏ᨇ ᇯ
 ࣾྣ㉚ ⒪ᗊ
Plate, pipe, barࣾ ⒆␺ᝮ, Ὶザ⑂ ⥂⫦㉖৞ ᶪ⎧ ࣾྣ㉚ ⋪᪂⑲ ⒆⊲≺ ㉦
⌆) თ⑺㉚ Pipe(USM)ᙺ 4᧶⑂ ੪ᛢ㉖⋪ 1᧶⑂ USM ᶪ⎧㉖ᝮ,
3᧶⑂ ⏎⒎ᔣ Pipeᕚ ටㆆ ㉞ ἖ྒ ⋄⑊.

2. ⑶⒣Ὶ㋖ ᇯ⑖ 《ਲῚ㋖⑂ ἖㊇㉦␺ᕚ⁦ USM ḯ⓿Ḛ ᶿ⑖ ⵪ମ᧲࿢ ⒏≂⛎.


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⾷┓┚ㆆ㌓ⷚ(Product form)⑖ ⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊ

MNA 4345⋎ ሮᑺ USM⋎ ࿾㉚ ⒪ᗊ૚ধ⋎Ḛ


⎒੪ᄖྒ ᪂ḛ, Ὶ㋖ ㌷␾ ॾᶪ ῢῚ

⾷┓ Product form⑖ ⑶⚛ᄚ ⏎⒪ᗊ

⾷┓ Product form⑖ ⒪ᗊᕚ ᶪ⎧ USM৺ ࿢ᙶ Product form␺ᕚ ᦾ঻

◺ԱԨ⑲ ৳┓␾ ⒪ᗊ┚╮⒂

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USMᶪ⎧ᦒ␂
USM ᶪ⎧

Product form
conversion
YES

NO
⒪ᗊ┚╮

Additional Requirements
of MNX 2000 and/or Customer

Identification on Material
<MNA 4353>

CMTR <MNA 6410>


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⑶┓ᄖ⚾ ≈␾
⏎⒪ᗊ ⑶┓ᄚ ⏎⒪ᗊ  ⒪ᗊ

Bar  Bolt, nut, stud, coupling

Billet  Forging(flange ᇯ)

Coil  ⎧┏ᨇ

Pipe  Fitting(Elbow, Tee ᇯ)

Plate  Pipe(Welded)

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1. Product form ᦾ঻␾ ⒪ᗊ⑖ ┚╮ ৳┓⑲ᢾᕚ.


⒪ᗊ⑖ ᠺḯ⭖ ᦾ঻⑲ ἖ᤖᄖྒ ৳┓␾ ⒪ᗊ৳ଇ⋃⦲(MS)ྒ ἖㊇᪆ࣾ

2. USM ᶪ⎧৺ ࿢ᙶ ⒏⋃৳┓Ⴢ ἖ᚻ


◺) ⑲ ঻⎮ Conversionᄚ ⒪ᗊ૚ধ৺ KEPIC-MNX 2000 ⎒ॲ⑂ ᤖ⋿㉖⋪ ⒏ḯ

⑶┓ᄚ ⏎⒪ᗊ

Product form ᦾ঻ ┚╮, ॾᶪ ᤍ Ὶ㋖ ৳┓

Ίᧂ

CMTR
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1. MNA 4390(2)

⒪ᗊ⋃⦲ྒ ࿢ᙶ ⒪ᗊ⋃⦲ ጎྒ ᾷ⑶ᄚ ৳ଇ⒎ᕚ᩾⸮ ┏἖㉚ ឦᇞ ⑶⚛ᠶḚᙺ


⒎῞⑖ CMTR⋎ ⦦᩾㉖⋪ ੪ᛢ⒎⋎ ┚৳㉖⋪≺ ㉦

◺ 1) USM ḯ⓿ḚჂ ⦦᩾

◺ 2) ࿢ᙶ ⒪ᗊ⋃⦲ ጎྒ ᾷ⑶ᄚ ৳ଇ⒎⑖ ⑶⚛ ᠶḚᶿ⑖ ඲⎧⑂ ⒎῞⑖ CMTR⋎ ⑲ମ㉞ ἖ ⋄⑊

◺ 3) CMTR⑖ ⪒ࣾᶪ㉫
‒ ᧶ ⒪ᗊྒ “⑶┓ᄖ⚾ ≈␾ ⏎⒪ᗊᙺ ᶪ⎧㉖⋪ ┚⒏ᄖ৞, ᧲἖⎧┏⑂ ῢῚ㉖⚾ ≈⑊”⑲ᑺྒ
ମ἞ ᶻ⒃
‒ ⒪ᗊ⑖ Product Form⑂ ᛊᇚྒ ╮⚿ᛊ␾ ᧲἖⎧┏⑲ ῢῚ㉖⚾ ≈≖࿢৞ ឃῚ

◺ 4) CMTRᶿ ⒪ᗊ⑖ Ίᧂ ඲⋫ㅚῚ<MNA 6410(8)>

2. ⒪ᗊΊᧂ
• MNA 4353 <⍂ḯ⒪ᗊ⑖ ㅚῚ>
• USM ᶪ⎧Ὶྒ each piece⋎ ࿾㉚ ΊᧂㅚῚࣾ ㉂἖⓿⒂.

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MNA/SNA 4351 ⑺ᤖᶪ㉫

MNA/SNA 4352 ㅚῚᤧᦓ

MNA/SNA 4353 ⍂ḯ ⒪ᗊ⑖ Ίᧂ

MNA/SNA 4354 ⎧┏ ᤍ ঻ටቚ ⒪ᗊ⑖ Ίᧂ

◺) MNA/SNA 4350␾ ⒪ᗊ⑖ Ίᧂ ඲⎧⑲৞ ,


MNX/ SNB 2150␾ ⑲ᓮ Ίᧂ⑲ ⎒੪ᄖྒ Ίᧂ࿾ᶿ (⌆: ≓ᔣ␞⚾ ⒪ᗊ)⑂ ⚾┓㉦.
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⑺ᤖᶪ㉫ (MNA/SNA 4351) 137 of 284

1. 〉ᤒᙲ৞ ㉧ধᄚ ⒪ᗊ ጎྒ ⏎⒪ᗊᛊ ᶪ⎧

2. Ίᧂ␞⚾

‒ ⒪ᗊᶿ,
‒ ⒪ᗊ⋎ ⪒⓿ ࣾྣ㉚ ᠶḚᶿ, ㌷␾
‒ Ίᧂ⑲ ἖ᚻᄖ৞ ␞⚾ᄦ⑂ ᧲⚛㉞ ἖ ⒆ྒ ᤧᦓ␺ᕚ.

3. ⒪ᗊඖ ⏎⒪ᗊ⑖ ৾ᚪ ᤍ Ίᧂ ᤧ≆ ἖ᚻ

* ┚⒏ ☏,
* Ὶ㋖,ॾᶪ,᧲἖ ᤍ ⋲⦖ᚪ ☏,
* ⑶἖,⓾⒣,⫦ଇ ᤍ Ḟ⓿ ☏

4. ⒪ᗊඖ ⏎⒪ᗊ ┆࿦ Ὶ ᛢ Pieceᧂ ΊᧂㅚῚ ⑲ମ

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1. ੪ᛢ⒎ࣾ ⑶┓㉖ྒ ᤧᦓ
‒ ੪ᛢᠶḚ⋎ ឃମ

2. ᤧᦓ : ⒪ᗊᙺ ⌢⋺Ὶⶢ८ඖ ⌆ᚪ㉚ ᪆⋮ẋ⑂ ≺ମῚⶢ⚾ ᛎ ঁ

(a) MDF A 508 Para 11.1


- Blunt-nosed die stamps having minimum radius of 0.8mm.

(b) MDF A 530 Para. 24.3


- Austenite steel pipe ᶿ⋎ ᛆ⶷Ὶ ᶪ⎧㉖ྒ paintඖ ⒇⵪ྒ
㉲ᕚ⎲ Zn, Pb ㌷␾ Cuᙺ ㉦␞㉲Ḛྒ ≆ᄦ

3. ඲⎧ : ⒪ᗊ૚ধ⋎ ሮᑺ ㅚῚ
⌆) MDF A 20 Para.13.2 : 6mm ⑲㉖ྒ Stencil ᶪ⎧
MDF A 530 Para.24.1: tagging Ⴢ ࣾྣ
KEPIC-E07
Ver.7
⒪ᗊΊᧂ ৾ᔦ ᩾㌶ 139 of 284

⒪ᗊ૚ধ⋎ ሮᑺ Ίᧂ඲⎧⑲ ࿢ᚂ

┚⒏ᤧᦓ ḯ ᪂ ⋲⦖ᚪ Ὶ㋖/ॾᶪ

ERW : Electric CMS : Cr-Mo-Si G : HT done with coupon NH : Not hydro-tested


(B) Resistance (Green)
Welded MO : Mo alloy MT : Material treated LTV : Charpy V-notch
impact tested
W : Repair Welded MV : Mn-Vanadium QT : Quenched & tempered
LTD : Drop weight
WR : Weld repaired pipe MN-MO : Mn-Moly N : Normalized tested

A : Seamless NT : Normalized & tempered UT A 577 : A577⋎


ሮᙶ UT ῢῚ
NNT : 9% Nickel plate-
Double Normalized & LT : Impact tested
tempered

A : Annealed

◺) ┚╮⋃⦲ឃ, ⒪ᗊ૚ধ ᦆ㌶, heat/lot No ⍶⋎ ᶿମ Ίᧂ᩾㌶ ㅚῚ


→ ㉲࿷ ⒪ᗊ૚ধ (৳⺳૚ধリ㉦) ⤶╮

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Ver.7
⍂ḯ⒪ᗊ⑖ ㅚῚ (MNA/SNA 4353) 140 of 284

(1) ⍂ḯ⒪ᗊ⑖ ㅚῚ඲⎧


– CMTR과의추적성을 유지 할 수 있도록,
– ⒪ᗊ૚ধ ᤍ ᇯଇ, Heat No/Heat Code⌾ MNX │ᔣମ◾⋎ ሮᙶ ⪒ࣾ⓿⑶ ㅚῚ
(2) ⒪ᗊ㍓⑶Ḛࣾ ㋆⎧ᄖྒ ⒪ᗊྒ ⒪ᗊ⌾ ḯ⓿Ḛ⋎ Heat Noᙺ Ίᧂ㉞ ㉂⎒ྒ ⋄⑊
(3) Ίᧂ Symbol/Code ᕚ ᶿମ Ίᧂ ㅚῚᙺ ࿾⦲ ㉞ ἖ ⒆␺ඖ, CMTR/C of C ᶿ⋎ Ḣឃ ㉂⎒.
(4) MNX │ᔣମ◾⎒ॲ⑲ ⒪ᗊ૚ধ⎒ॲ⑂ ᝲ┚ ጎྒ ࿾⦲㉖ྒ ঻⎮ᙺ ┚⍶㉖৞,
⒪ᗊ૚ধ⑖ ឦᇞ ⎒ॲ ◾἖.
(5) MNX/SNB⑖ ⾷἖⎒ॲ⑲ඖ ╮㉫⑲ ⒪ᗊ૚ধ(MD)⎒ॲ৺ ᶿ⪧ ᄞ ঻⎮, ⒪ᗊḯ⓿Ḛ ᶿ⑖
⒪ᗊ૚ধ ᤍ 등급 다음에 ‫ص‬ * ‫ ض‬ㅚῚ ( MNX 2122)
⌆) MDF A 106 Gr B *
(6) ᭂ⦞ ⒪ᗊ
⒪ᗊ ૚ধᶿ⑖ Lot⋎ ㉲࿷㉖ྒ Symbol/Code ㅚῚ (⒪ᗊ ᤍ CMTR ᶿ)

(7) Ẋ㌓ㆆឧ(Small item)⑖ ࣿࣿ⋎ ࿾㉚ ΊᧂㅚῚ ⌆⍶╮㉫ (MNA 4353(6))


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⒪ᗊ ㅚῚ 141 of 284

 MNA 4353(4) ⍂ḯ⒪ᗊ⑖ ㅚῚ

MNX⑖ ⾷἖⎒ॲ৺ ⒪ᗊ૚ধ⎒ॲ⑲ ᶿ⪧ᄖྒ ঻⎮,

CMTRᶿ⑖ ⒪ᗊ૚ধ ᤍ ᇯଇᦆ㌶ ᆢ⋎ ‫س‬ Բ ‫ش‬ㅚῚ


 MNX 2122

- MNX 2000 ⎒ॲ৺ MD⒪ᗊ૚ধ ⎒ॲ⑲ ᶿ⪧ Ὶ MNX ⎒ॲ⑲ ⎮Ḟ

- Ὶ㋖ ᇯ ⎒ॲ⑲ ☏᧳ Ὶྒ ㉚ᦆ ᛊ ῢῚ

1) MDF A 350 ⪧ধῚ㋖⑲ ⎒੪ᄖྒ ᤮৾⎧ ⷂẊ ᤍ ⓾㉧ଆओ ࿦╮ㆆ ૚ধ 6.2㉫,

ᶿମ ૚ধ⋎ ㉲࿷㉖ྒ ឦᇞ ⒪ᗊྒ Charpy ⪧ধῚ㋖ ⎒੪(⒪ᗊ⑖ ᅎ௖⌾ ᶿ৾⋄⑲)

2) MNX 2311(1)(ࣾ)

16mm ⑲㉖(৳⭫ᅎ௖)ྒ ⪧ধῚ㋖⑲ ᪆㉂⎒

 ㅚῚ ⌆

MDF A 350 CF2 Բ

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Ver.7
⍂ḯ⒪ᗊ⑖ ㅚῚ 142 of 284

Yes
CMTR ⎒੪ ࣿࣿ⑖ ᩾⒪⋎ Heat/Lot No ㅚῚ

No

Yes
C of C Heat/Lot No ㅚῚ ᪆㉂⎒

Yes
Small item Container⋎ ࣾྣ
KEPIC-E07
Ver.7
⒪ᗊ ㅚῚ⑖ ⌆ 143 of 284

MDF A 516 Gr 70
⪧ধ(Charpy ᤍ Drop Weight) Ὶ㋖ῢῚ
UT ῢῚ
S-PWHT ῢῚ

Ίᧂ඲⎧

MDF A 20. Para. 13

┚╮⒎ឃ ㌷␾ ᶿㅚ
⒪ᗊ૚ধ ᤍ ᇯଇ
Heat ᤍ Plate ᦆ㌶
⋲⦖ᚪ ╮ॲ (G, MT)
⪧ধῚ㋖ (LTV, LTD)

KEPIC-E07
Ver.7
Multiple ᛆ⶷ (Sect II, Part D, Appendix 7) 144 of 284

1. ⒪ᗊ૚ধ(MD)ᶿ ㍒㉗ḯ᪂, ମূ⓿ ḯ⛆ ᇯ⑲ Overlap⑲ ᄖྒ ঻⎮ ╲⒪


⌆) SA-213 TP 304L৺ TP 304
SA-106⑖ Gr B⌾ Gr C
SA-53৺ SA-106(⑺᩾ Grade/class)
→ ⑲ ঻⎮ ⒪ᗊ ┚╮⒎ྒ ㉖ඖ⑲ᶿ⑖ ૚ধ, ᇯଇ, Class ㌷␾ type⑂ ᛊ╯㉖ྒ ⒪ᗊᷛᶮ
→ ⒪ᗊᶿ⋎ multiple markingࣾྣ
2. ⌆⍶
SA-516৺ SA-515ྒ grain size⎒ॲ⑲ ࿢ᚂ␺ᕚ multiple marking ᪆ࣾ
3. Multiple marking⑲ ᄚ ⒪ᗊ ᶪ⎧Ὶ, Ḣূ⒎ྒ ⏎ Ḣূ Ὶ ⓿⎧ᄚ ⒪ᗊ૚ধᛊ ᶪ⎧
4. ASTM/ASME૚ধ৺ ମⶾ ૚ধ(⌆, KS)ࣾ თῚ ᛆ⶷ᄖ⋆⑂ Ὶ ମⶾ ૚ধ ᛆ⶷␾ ᠲῚ
KEPIC-E07

Ẋ㌓ㆆឧ (Small Item) Ver.7


145 of 284

MNX 2150, MNA 4353(6) ← ⒪ᗊΊᧂ


1. Ẋ㌓ㆆឧ⑖ ┓⑖
– Bolt/Nut : ⚾ᚂ 1⑶⭖ ⑲㉖
– ମⶾ : ⩚࿾ ㅚῚࣾྣ ৳ं⑲ 1⑶⭖ ⑲㉖

2. ⒪ᗊ૚ধ(MD)⋎ ⎒੪㉖ྒ ঻⎮ᙺ ┚⍶㉖৞, ࣿࣿ⑖ ⒪ᗊ⋎ ࿾㉚ Ίᧂ␾ ᪆㉂⎒


◺ 1) MDF A 193 bolt⑖ ঻⎮ ¼ in ⑲ᶿ␾ ᛆ⶷ ⎒੪

3. リ⒣⎧ମ⋎ Ίᧂ㉖⋪

4. CMTR৺⑖ ⪒⓿ḯ ␞⚾  Ẋ㌓┚ㆆ (Small Product) (MNX 2610)


ㆆ⛆Ὶᾢ⹚ূ㎋⑖ ⌆⍶╮㉫⑂ ␂㉚ ੪᪂

 Ẋ㌓ㆆឧ (Small Item) (MNX 2150)


⒪ᗊΊᧂ⑖ ⌆⍶╮㉫⑂ ␂㉚ ੪᪂

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⎧┏ ⒪ᗊ⑖ Ίᧂ (MNA/SNA 4354 ) 146 of 284

1. リ⒣⎧ମ ᤍ CMTR ᶿ⋎ Heat/Lot No. ㅚῚ

2. ମⶾ Ίᧂ
– ⒪ᗊ૚ধ
– AWS Classification No.
– ⒪ᗊ⋃⦲ ឃ
– ᶿㅚឃ

◺) ⎧┏ᨇ ⒎⦲⋎ Classification⍶ྒ Heat/Lot No.⋎ ࿾㉚ ᛆ⶷⎒ॲ␾ ⋄⑊.


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Ver.7
৳┓৾ᚪ (MNA/SNA 4360) 147 of 284

MNA/SNA 4361 ⑺ᤖᶪ㉫

MNA/SNA 4362 ┚╮৳┓৾ᚪ

MNA/SNA 4363 ⎧┏

MNA/SNA 4354 ⫦ଇ, ⓾⒣, Ḟ⓿ ᤍ ᧲৾

KEPIC-E07
Ver.7
৳┓ ৾ᚪ (MNA/SNA 4361) 148 of 284

1. ࿾ᶿ : ⒪ᗊ, ⏎⒪ᗊඖ ⋫ᠲ⑖ ㆆ⛆⋎ ⋿㊣⑂ ◺ྒ ৳┓

2. ⾷἖৳┓

- ⾷἖৳┓⑖ ┓⑖
⒏⋃⑖ ম৺ࣾ ৳┓৾ᚪ ጎྒ ⒏⋃⒎⑖ ମᓇ⋎ ⑖㉲ ▊⎮ᄖᝮ, ૚┓ᄚ ㆆ⛆⑲
┚ㆆ⑖ ॾᶪ ጎྒ Ὶ㋖⋎ ⑖㉲ ύঊ ম┓ᄞ ἖ ⋄ྒ ⒏⋃

- ⾷἖৳┓(⌆)
⎧┏, ⋲⦖ᚪ, ᭂ《ਲ ॾᶪ

- ⑶┓ᄚ ┆⤦Ḛᙺ ᶪ⎧㉖⋪ ⒎ধ ⑶┓ᄚ ᶪᒊ⑲ ἖㊇


KEPIC-E07

┚╮৳┓ ৾ᚪ (MNA/SNA 4362) Ver.7


149 of 284

Controlled Condition = Predictable Condition

1. ৾ᚪᄚ Ὶᾢ⹚㉖⋎Ḛ ⎲⋿
⌆) ┎ॾㅚ, Traveler, ৳┓Ⴢ ᇯ⑂ ᶪ⎧

2. ࣿ ৳┓(⋲⦖ᚪ リ㉦)␾ ⒪ᗊ૚ধ৺ MN ମ἞ମ◾⋎ ⑖८ ৾ᚪ


- ⋲⦖ᚪ ┆⤦⎒ॲ :
Quality Heat treatmentྒ MNX 2180, PWHTྒ MNX 4600

- MNX 2211⋎ ⑖८ ੪ᛢ⒎ࣾ S-PWHT ⎒੪ࣾྣ

KEPIC-E07
Ver.7
Traveler⑖ ⾷⛓ 150 of 284

1. 1 Copy ᛊ ␞㎦㉚ ᠶḚ⒂

2. ㌂⒣␺ᕚ ᤚ㊇ Ὶ च┓⑲ ⎧⑲⭖ ≈⑊ → ঻᣶㉚ ᦾ঻⎒ॲ ㍚⎧

3. ⋪ᓪ ࣾ⚾ QA ⎒ॲ⑂ ᛊ╯Ὶⶪ ἖ ⒆ྒ ᠶḚ⒂

‒ ৳┓৾ᚪ

‒ ॾᶪ ᤍ Ὶ㋖৾ᚪ

‒ ॾᶪ ᤍ Ὶ㋖㌂㍧

‒ ⎧┏ᶪ Ίᧂ

‒ ᶪ⎧⒪ᗊ Ίᧂ ᤍ ⪒⓿

‒ ㉲࿷ Ⴢᝲ, ┆⤦Ḛ ᤍ ⚾ῚḚ⑖ ᤮┓


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৳┓ূ㎋ ⎒ᔷ 151 of 284

1. ॾᶪῚ┎ ⎒ॲ
• ॾᶪ ᤍ Ὶ㋖␾ Q & T ⋲⦖ᚪ ㏂ <MNX 2520>
‒ Plate⑖ ॾᶪῚ┎ <MNX 2537>
‒ UT ྒ Sizing ᤍ ⋲⦖ᚪ ㏂ (PWHTྒ ┚⍶)
‒ ᧲἖⎧┏᩾⑖ RTྒ PWHT│ ࣾྣ
‒ ᧲἖⎧┏᩾⑖ MT/PTྒ PWHT ㏂ (P-No.1 ⒪ᗊ ☏ 2” ⑲㉖ྒ PWHT│ ࣾྣ)

2. ৳┓ἚḚྒ ?
⎧┏ Q&T MT/PT RT

㌷␾

⎧┏ MT/PT RT Q&T MT/PT RT

KEPIC-E07
Ver.7
⾷἖ ৳┓ ⑶┓ ৾ᔦ ⎒ॲ 152 of 284

┆⤦Ḛ ⑶⏎ ⒣ ᭂ

MNA/SNA 4363 MNX 4363


⎧┏ (᧲἖) (QW-200) (QW-300)
-

MNA 4321(2)
ᭂ《ਲॾᶪ MNX 25X2 MNX 25X0
(MNX 5520)

‒ Quality ⋲⦖ᚪ
MNX 2180
⋲⦖ᚪ ‒ PWHT
- MNX 2180
MNX 4600
KEPIC-E07
Ver.7
᧲἖ ⎧┏ (MNA/SNA 4363) 153 of 284

(1) ࿾ ᶿ :
⒪ᗊ ᤍ ⏎⒪ᗊ⑖ ᧲἖⎧┏

(2) ⎒ ॲ :
KEPIC-MQW ᤍ MN/SN │ᔣମ◾⋎ ⑖८ ⑶┓ᄚ ┆⤦Ḛ⋎ ሮᑺ ⑶┓ᄚ ⎧┏ᶪࣾ ἖㊇

(3) ମ ᕛ :
⑶⚛ ৾ᔦ ମᕛ(PQR, WPQ)⑖ ᠶḚ㍒ ␞⚾

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Ver.7
⒪ᗊ৾ᔦ ⋲⦖ᚪ 154 of 284

Quality Heat Treatment

- Annealing, Normalizing, Quenching, Tempering


- ମূ⓿ ᠺḯ⭖ चḞ
- ⋲⦖ᚪ⎒ॲ␾ KEPIC – MD⋎ ሮᑺ

PWHT

- Post weld heat treatment


- ◺ᕚ ⒪ᗊ ᧲἖᩾⑖ ⑏ᔣ┚८
- ⎒ॲ␾ MNX/SNB 2500

Simulated PWHT

- ┚⒏/Ḣ⭖/⎲│ ☏ ⌆ᶿᄖྒ PWHTᙺ Coupon⋎ ࣾ㉲ ᠺḯ⭖ ᦾ㍒ ⌆ᶿ


- ⎒ॲ␾ MNX//SNB 2211
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Ver.7
⒪ᗊ⑖ ⋲⦖ᚪ 155 of 284

1. ឧ⓿
ᠺḯ⭖(⑶⒣, ⑶ḯ, ⋮ḯ ᇯ)

2. ▃ᙖ
• Normalizing
• Annealing
• Quenching and Tempering(Q & T) ᇯ

3. MN⑖ ⾷἖⎒ॲ
• Q & T ⋲⦖ᚪ ৾ᔦ ⎒ॲᛊ ╲⒪
• ମⶾ ⋲⦖ᚪྒ ⒪ᗊ૚ধ(MD)⋎ ሮᑺ

KEPIC-E07
Ver.7
⒪ᗊ ⋲⦖ᚪ ┆⤦ (MNX 2180/SNB 2150) 156 of 284

1. ⒪ᗊ ૚ধ (MD)⌾ MNX/SNB⋎ ሮᑺ ⒪ᗊ ⋲⦖ᚪ Ὶ ⌦Ⴢඖ Ὶं⑲ ⎒੪ᄖྒ ঻⎮

– ⌦Ⴢࣾ ⪒⓿ᄖ৞ ੎┓ᄚ ๶⋎Ḛ,

– ⋲│࿾ᙺ ⒪ᗊ⋎ ⚿┏ ᩾⤧㉖⋪ ⋲⦖ᚪ, ㌷␾

– ੎┓ᄚ pyrometer ᶪ⎧

◺) ⒪ᗊ૚ধ (MD)ᶿ␾ ᶿମ ⋲⦖ᚪ ┆⤦ ඖ ⋲⦖ᚪ ম৺ ᧲৞ ⎒ॲ␾ ⋄⑊

2. ⋲⦖ᚪ ম৺ ᧲৞

– ⒪ᗊ૚ধ⋎Ḛ ⾷┓ Ὶं ㌷␾ ⌦Ⴢࣾ ⎒੪ Ὶ, ম৺ ମᕛ <MNA6410(4)/SNA 6310(4)>

– ⒪ᗊ૚ধ⋎Ḛ ⾷┓ Ὶं ㌷␾ ⌦Ⴢࣾ ⎒੪ ≆ᄞ Ὶ, ⋲⦖ᚪ ㌓ⷚᛊ ମᕛ

<⌢ᾢ⹊ඖ⑲⾶ ᾢ⹎ᔆᾢओ ᤍ ৞࿆Ⰶ㉧ଆ␾ ⩚Ẋ ৞⎧㍒ ⌦Ⴢᛊ>

– PWHTྒ ⌦Ⴢ ᤍ Ὶं ମᕛ
KEPIC-E07
Ver.7
Furnace Uniformity Survey Procedure 157 of 284

from ASTM A991

Find Perform
Normal Operating Decide Set Heat treatment
temp ranges from Temp set TC locations using calibrated TC
product spec points and recorder

mid point or min outer extremities using type production


and max temp and center of size and weight load
working zone,
and/or top and
bottom extremities

Evaluate
Establish Variation from set Record
Working Zone temp against temp
operating ranges

decide
frequency of
recording

KEPIC-E07
Ver.7
⪧ধ⭖ ㊣ᶿ⑂ ␂㉚ ⋲⦖ᚪ <MNX 2170/SNB 2150> 158 of 284

㒫 ⷂẊओ , ⓾㉧ଆओ ᤍ ৞㉧ଆओ(Series 4XX)ᙺ


⪧ধऐ⑂ ㊣ᶿῚⶢମ ␂㉲ Quenching & Tempering ࣾྣ

㉲Ḣ

• tempering␾ ओჂ ऎẊ ⋄⑲
quenchingᄚ martensite⑖ ⋮ḯ ᤍ ⑶ḯ⑂ ⚛ࣾ Ὶⶲ

• ⓿┆㉚ tempering ⌦Ⴢ(1100 ℉⋎Ḛ A1⌦Ⴢ ⑲㉖) Ḟ┓⑲


㉂἖

→ ⌦Ⴢࣾ ຐ⑂ ἖ᕛ ⋮ḯ␾ ⚛ࣾᄖඖ, ⑶⒣ओჂྒ ⓾㉖ᄦ

㒫1100℉⑲ᶿ ⌦Ⴢ⋎Ḛ PWHT Ὶ tempering␺ᕚ ं◺

T tempering > T PWHT


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Ver.7
Test Coupon vs Specimen 159 of 284

• Test Coupon (Ὶ㋖⒪)

A piece of metal from which a test specimen are to be prepared

– often an extra piece as on a casting or forging.

Test Coupon
• Test Specimen (Ὶザ)

A sample of a test specimen for specific test

– The specimen may be a tension test, impact test,

chemical analysis, etc.

Test Specimen

KEPIC-E07
Ver.7
Simulated PWHT 160 of 284

1. Simulated PWHTᑾ ᧶ ⒪ᗊࣾ ≂࿊ Test Coupon⋎ ⌆ᶿᄖྒ ⌦Ⴢ ᤍ Ὶं⋎Ḛ

⋲⦖ᚪ ㏂ ⑶⒣Ὶ㋖ ᤍ ⪧ধῚ㋖⑂ ῢῚ㉖⋪ ⑶⒣ओჂ ᤍ ⪧ধ ऐ⑲ ⏎ᒖ⑖ ㉧ধମ◾⑲ᶿ ⒂⑂

⚛ឃ㉖ମ ␂㉦.

◺) ମମ ┚⒏ ⍂ᗊ ㏂ Ḣ⭖⌾ ᧲἖ Ὶ ⌆ᶿᄖྒ PWHTῚं␾ ᤚ◺⒎⑖ ੪ᛢῚᤧḚ⋎ ឃମ

<MNX 4622.1 ᤍ MNX 2211>

2. Ferriticओ ⒪ᗊࣾ ┚⒏/Ḣ⭖ Ὶ ⋲⦖ᚪࣾ ⎒੪ᄖᝲ(MNX 4600), CouponჂ თ⑺㉖ঊ

⌆ᶿᄖྒ ⋲⦖ᚪ(Simulated PWHT, hot forming/bending)㏂ ⑶⒣ ᤍ ⪧ধῚ㋖ ῢῚ

<MNX 2211>

3. PWHTῚं␾ ⌆ᶿᄖྒ ⨛ Ὶं⑖ 80% ⑲ᶿ

4. 2 inch ⑲㉖⑖ P-No. 1 ⒪ᗊྒ ᪆㉂⎒ <MNX 2211>


KEPIC-E07
Ver.7
⒪ᗊ⑖ P-No 161 of 284

݅ ㅚ QW-422⋎Ḛ ⒪ᗊ⋎ ࿾㉚ P-No ᩾⋪

⦞ ⒪ ᗊ ᭂ ⦞ ⒪ ᗊ

P-No.1 : ⷂẊओ P-No.2X : ≊ᗦ᣶ྂ ㉧ଆ


P-No.3 : ⓾㉧ଆओ P-No.3X : ੪ᚪ㉧ଆ
P- No.4/5 : Cr-Mo ओ P-No.4X : ࿆Ⰶ ㉧ଆ
P-No.8 : ⌢ᾢ⹊ඖ⑲⾶ ᾢ⹎ᔆᾢओ , P-No.5X : ⶾ⑲ⶾྂ ㉧ଆ
ᇯ P-No.6X : ⚾ᙲⱒྂ ㉧ଆ

݅ ⒪ᗊ⑖ ⑶ḯ⾷ḯ⑂ ৞ᔢ㉖⋪ ⦞⒪ᗊ⑖ P-Noᙺ Group No. ᕚ Ḷ᪂ᙖ

KEPIC-E07
Ver.7
S-PWHT ㉂⎒ḯ 162 of 284

⎧┏⒪ᗊ
S-PWHT
< MNX 2431>

ឦ⒪ Product weldࣾ ⎧┏┆⤦Ḛ ⑶┓


S-PWHT PWHT ⎒੪ S-PWHT
< MNX 2211> < MNX 4622.3> < MNX 4333>

ḯ㌓┆⤦Ḛ ⑶┓
S-PWHT
< MNX 4213.2(1)>

1. Simulated PWHT⑖ ㉂⎒ḯ␾ Production weld⑖ PWHT ⋪᩾⋎ ⑖╲

2. ⪧ধῚ㋖⑖ ㉂⎒ḯ␾ ឦ⒪⑖ ⪧ধῚ㋖ ㉂⎒ḯ ⋪᩾⋎ ⑖╲


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⌆ᶿ PWHTῚं ৾ᚪ ⦲ূㅚ Ver.7
163 of 284

ᤚ│ᶪ⋃⒎
To T ; ࣿ ╮⚿⋎Ḛ Ẋ⎒ᄖྒ PWHT Ὶं

Tp = To + Ti + Tm
Ḣ⭖⒎ Tw= To + Ti + Tm
Ti

• Tp : ឦ⒪ ⒪ᗊ⋃⦲ࣾ ⒎῞⑖ ឦ⒪᧲἖⋎ ἖ᤖᄖྒ


┚╮⒎ ⋲⦖ᚪ Ὶं(Tw)ᙺ リ㉦㉚ ⨛⋲⦖ᚪῚं
Tm
• Tw : ⎧┏⒪ᗊ ⋃⦲ࣾ Simulation ㉲≺ ㉞ ⨛ PWHT Ὶं

• To : ᤚ│ᶪ⋃⒎ࣾ ࣾთ☏ ᧲἖⋎ ἖ᤖᄖྒ ⋲⦖ᚪῚं


⎧┏⒪ᗊ ឦ⒪⒪ᗊ
• Ti : Ḣ⭖⒎ࣾ Ḣ⭖ ⎧┏ (᧲἖リ㉦)⋎ ⌆ᶿᄖྒ ⋲⦖ᚪῚं
⋃⦲ ⋃⦲
Tw Tp • Tm : ┚╮⒎ࣾ ┚⒏⎧┏ (᧲἖リ㉦)⋎ ⌆ᶿᄖྒ ⋲⦖ᚪῚं

◺1) ᤚ│ᶪ⋃⒎ࣾ ㉂⎒㉖ྒ PWHTῚं⑂ ḢূῚᤧḚ⋎ ମ἞⎒੪ (MNX 2211, MNX 4622.1)

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164 of 284

⒪ᗊ ⋲⦖ᚪ PWHT

ឧ ⓿ ᠺḯ⭖(ओჂ, ⑶ḯ ᇯ) ㊣ᶿ ⑏ᔣ┚८

੎┓ᄚ ๶ (⌦Ⴢ৾ᚪ㉂⎒), ੎┓ᄚ ๶


⋲│࿾ᶪ⎧(⒪ᗊ⋎ ⚿┏ ᩾⤧ᄚ), ㌷␾ ㌷␾ ⋲│࿾ ᶪ⎧
⒣ ᭂ
੎┓ᄚ Pyrometer ᶪ⎧ (⒪ᗊ⋎ ⚿┏ ᩾⤧ᄚ) <MNX 4622.1>
<MNX 2180> *◺) ੫᩾ ⋲⦖ᚪྒ ┚⍶

⋲⦖ᚪ ⌦Ⴢ/Ὶं(⎒≻)⑂
CMTR⋎ ឃମ
ମ ᕛ <MNA 6410(4)> ⌦Ⴢ-Ὶं ମᕛ⎒੪ <MNX 4622.2>

◺) ⌦Ⴢ-Ὶं ମᕛ⚾ ⎒ॲ␾ ⋄⑊


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⫦ଇ, ⓾⒣, Ḟ⓿ ᤍ ᧲╲ (MNA/SNA 4364) 165 of 284

⋲㍒ ᤍ Ẏᶿ⑂ ᤧ⚾㉖ମ ␂㉚ ⚾⭦Ḛ ἖ᚻ

㉲࿷ ⒪ᗊ૚ধ ⎒ॲ ⤶╮

◺) ⎧┏⒪ᗊ⑖ ⫦ଇ ᤍ ⓾⒣ (MNX 2440)

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Ὶ㋖, ॾᶪ ᤍ ᪆⑺⭖ ⒪ᗊ⑖ ৾ᚪ (MNA/SNA 4370) 166 of 284

MNA/SNA 4371 Ὶ㋖ ᤍ ॾᶪ ৾ᚪ

MNA/SNA 4372 ⬟┓ ᤍ Ὶ㋖⒣ᭂ⑖ ৾ᚪ

MNA/SNA 4373 ⬟┓ ᤍ Ὶ㋖⒣ᭂ⑖ ⌢⤦

MNA/SNA 4374 Ὶ㋖ ᤍ ॾᶪ ᶿⷚ

MNA/SNA 4375 ᪆⑺⭖ ⒪ᗊ⑖ ৾ᚪ


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Ὶ㋖ ᤍ ॾᶪ⑖ ৾ᚪ (MNA/SNA 4371) 167 of 284

1. ⒪ᗊ૚ধ৺ MN/SN ମ἞ମ◾ ⎒ॲ ◾἖ᤧ≆ ἖ᚻ

2. ॾᶪ ᤍ Ὶ㋖ূ㎋ ἖ᚻ

‒ ॾᶪ ㉫ឧ ᤍ ᤧᦓ

‒ ম৺ ᠶḚ㍒

3. ॾᶪ ᤍ Ὶ㋖ମᕛ (MNA/SNA 4335)

‒ ⒪ᗊ૚ধ ᤍ MN/SN ମ἞ମ◾⋎Ḛ ⎒੪ᄖྒ ⾷ḯ⑂ ㍓⑶㉖৞ ম৺ମᕛ

‒ ମᕛᶿ⋎ྒ ॾᶪ ᤍ Ὶ㋖⋎ ᶪ⎧ᄚ ᠶḚ⌾ च┓ᦆ㌶ Ίᧂ

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⒪ᗊ ૚ধ৺ MNX 2000 ⎒ॲ ᶿ⭖ Ὶ<MNX 2120> 168 of 284

1. MNX 2000⎒ॲ⋎ ⒪ᗊ૚ধ(MD)⎒ॲ৺ ᶿ⭖(Conflict)Ὶ MNX 2000 ⎒ॲ ◾἖

2. MNX 2000ᶿ⋎ ⎒੪ᄖྒ ᭂ《ਲॾᶪ, ⋲⦖ᚪ⌾ Ὶ㋖⑲ ⒪ᗊ૚ধ(MD)⋎ḚჂ ⎒੪ᄞ Ὶ


ᭂ《ਲॾᶪ, ⋲⦖ᚪ⌾ Ὶ㋖⑂ ㉚ᦆ ᛊ ῢῚ
࿦, ⎒੪ᄖྒ ᭂ《ਲ ॾᶪྒ MNX 2500⋎ ሮᑺ ἖㊇

3. ⒪ᗊ૚ধᶿ ≓ᔣῚ㋖⑲ ⎒੪ᄖ⊲Ⴢ ূ⺳(System)⋎Ḛ ≓ᔣῚ㋖⑂ ῢῚ ㉞ ঻⎮ ⒪ᗊ૚ধᶿ⑖


≓ᔣῚ㋖ ᝲ┚ࣾྣ.
࿦, CMTRᶿ⋎ ମ἞㉖৞, ⒪ᗊᶿ⋎ྒ ‫ص‬NH” marking.
MNF ⚾⚾ᠺ ⎧ Pipeྒ ≓ᔣῚ㋖ ᝲ┚ࣾྣ ( MNF 2122(1) )
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Ver.7
Size ᦒ␂ <MNX 2124> 169 of 284

1. ⒪ᗊ૚ধ(MD)ᶿ ⵪ମඖ ᅎ௖ᙺ ┚㉚㉖ྒ ঻⎮ ⒆⑊


⌆)
ᅎ௖ ; MDF A 516 Grade 70␾ ⩚࿾ 8 inch ୊⚾
⵪ମ ; MDF A 194 Nutྒ ¼ ~ 4 inch ୊⚾

2. MNX ⓿⎧ Ὶ ᅎ௖ඖ ⵪ମ ┚㉚⋄⑲ ᶪ⎧ࣾྣ <MNX 2124>

3. ࿦, ㍒㉗╮ḯ⑲ඖ ᠺḯ⭖ྒ ࣾ⒣ ࣾ୊⎲ ⵪ମඖ ᅎ௖⋎ ࿾㉚ ⎒ॲ ◾἖.

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Ver.7
ॾᶪ ᤍ Ὶ㋖ ମᕛ (MNA/SNA 4335) 170 of 284

1. ⒪ᗊ ૚ধ (KEPIC- MD) ৺ MN/SN ମ἞ମ◾ (MNX/SNB 2000)⋎Ḛ ⎒੪ᄖྒ ⾷ḯ⑂


㍓⑶㉖৞ ম৺ᙺ ମᕛ

2. ॾᶪ ᤍ Ὶ㋖ ମᕛ ᶿ⋎ ᶪ⎧ᄚ ᠶḚᦆ㌶⌾ च┓ᦆ㌶ Ίᧂ⑶⎧

◺) ⾷ḯ (Characteristic)⑖ ┓⑖ ; QAP-1
ࣿࣿ⑖ ⒪ᗊ, ৳┓ ጎྒ ⋫ᠲᙺ ឃ㍓㒆 ੪᪂, ମ἞㉞ ἖ ⒆৞ ⬟┓㉞ ἖ ⒆ྒ ḯ⛆⑲ඖ ẋḯ
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Ver.7
ମূ⓿ Ὶ㋖ 171 of 284

1. Ὶ㋖ᤧᦓ

2. Ὶザ⥂⫦ ␂⭖ ᤍ ᤧ㊣

3. ⪧ধῚ㋖

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Ver.7
Test Coupon৺ Specimen ⎒ॲ 172 of 284

Ferriticओ⒪ <MNX 2200>

Coupon⑖ ⋲⦖ᚪ<MNX 2210>


<S-PWHT>

Q & T ओ⑖ Coupon৺ Specimen⑖ ⥂⫦ྒ MNX 2220⋎ ሮᑺ


ମⶾ ⋲⦖ᚪओ⑖ Coupon৺ Specimen⑖ ⥂⫦ྒ ㉲࿷ ⒪ᗊ૚ধ<MD>⋎ ሮᑺ

⪧ধῚザ <MNX 2322>

ମⶾ ओ⒪

⒪ᗊ૚ধ⋎ ሮᑺ
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Ferritic Steel 173 of 284

 Ferritic Steel␾ ओ⑖ ଆẋ╮⚿⑲ᚂ⋎Ḛ ␞ᒖᄚ ⎧⊲

 9 % Nickel ओ୊⚾ リ㉦㉖ᝮ, Q&Tᄚ ৞ओჂ ओჂ リ㉦

 MNX 2170 ᶿ
→ ⷂẊओ
→ ⓾㉧ଆओ ᤍ
→ ৞㉧ଆओ ☏ series 4XX⑖ Stainlessओ(ferriteূ : 430ᇯ)⑂ リ㉦

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ମূ⓿ ᠺḯ⭖ (Mechanical Property)⎧ Ὶザ⎒ॲ 174 of 284

1. Ὶザ⑖ ␂⭖ (Location)
– Q & T ⒪ᗊྒ MNX 2220 ᤍ 2322⋎ ሮᑺ
– ମⶾ ⋲⦖ᚪᄚ ⒪ᗊྒ ⒪ᗊ૚ধ(MD)⋎ ሮᑺ

2. Ὶザ⑖ ᤧ㊣ (Orientation)
– ⑶⒣Ὶザ␾ ⒪ᗊ૚ধ(MD)⋎ ሮᑺ
– ⪧ধῚザ(Cv)␾ ◺⒏⋃ ᤧ㊣(Principal Working Direction)⋎ ἖⚿␺ᕚ,
Notchྒ ㅚᝲ⋎ ἖⚿ ᄖঊ

3. Ὶザ⑖ ᓇ (Numbers)
– Ὶザ⑖ ᓇ␾ MNX 2220 ᤍ 2320⋎ ሮᑺ

* ⎒ॲ⎒≻ : ᠺḯ⭖ࣾ ࣾ⒣ ⒏ঊ ඖ⌢ྒ ᤧ㊣ ᤍ ␂⭖⋎Ḛ Ὶザ⥂⫦


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Ὶザ⥂⫦ ␂⭖ 175 of 284

1) Quenching & Temperingᄚ ⦞ ⒪ᗊ (MNX 2220)

- Product formᧂ ⾷἖⎒ॲ


- Specimen⑖ ☏Ὺ⑲ ㅚᝲ⋎Ḛ 1/4t, Specimen⑖ mid-lengthྒ ൛࿦⋎Ḛ t ᛊ⵺ ኦ⊲┶Ḛ
- ᤧ㊣ ᤍ ␂⭖ྒ Ὶ㋖ ऐ⑲ ࣾ⒣ ⒏ঊ ඖ⌢ྒ ᤧ㊣ ᤍ ␂⭖

2) ମⶾ ⦞⒪ᗊ Մ¼ռԨᶪ⎧㉖ྒ ૺ८ՆԨյխիհթնձիթմԨոպշոխպռց⑖ ࿾ㅚḯ

- ⒪ᗊ ૚ধ (MDF)⋎ ሮᑺ
՘՟Ր՜Ԩ԰ԾԺԽԨ‫م‬ԨՠԨԼԸհԱ

3) ᭂ⦞⒪ᗊ
- ⒪ᗊ૚ধ (MDN)⋎ ሮᑺ

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Ver.7
Q & Tओ⑖ Ὶザ␂⭖ Ḟ┓ (MNX 2220) 176 of 284

1. ឧ⓿ : ଇ෇⋎ ⑖㉚ Mass effectᙺ ᧲⍂


2. Location
– Ὶザ⑖ Longitudinal axisྒ ㅚᝲ⋎Ḛ ¼t ⑲㉖ ୈ⑲⋎Ḛ
– Ὶザ⑖ Mid-lengthྒ Edge⋎Ḛ t ᧲࿢ ≆➻⋎Ḛ Specimen Midlength
(൛࿦⋎Ḛ ଇ෇ ㎦৺ ᧲⍂) Coupon
– Midlength⑖ ⌆
– ⑶⒣Ὶザ : gage length ≥¼t Longitudinal
– Cv ⪧ধῚザ : Notch ␂⭖ axis
– ඗☏ Ὶザ : 『࿦⌆┓ ␂⭖ t

3. ⌆⍶╮ॲ
᧳⒟㉚ ㌓ᶿ⑖ ࿦╮ㆆ (MNX 2232.2)৺ ◺╮ㆆ (MNX 2226(2)(≂)) edge
t
→ ☏ᓇᠺ⑖ ঻⎮ ¼t ⌾ t ╮ॲ␾ ┚ㆆ᧲࿢ Ὶザ⑲ ৺࿢㉖ঊ ⯢⛎⑂ ᤧ⚾ Surface
- Longitudinal axis
¼ t → tf ඖ ¾”☏ ⵮ ऐ
- Midlength
t → 2 tf ඖ 1½”☏ ⵮ ऐ

◺) tf ྒ high tensile surface⋎Ḛ heat treated surfaceं ८ᚪ


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Forging⋎Ḛ Ὶザ ⥂⫦ Ver.7
177 of 284

- Q & Tᄚ ⦞⒪ᗊ → MNX 2223


MNX 2223.1
MNX 2223.2 Very Thick and Complex Forging
MNX 2223.3 Multiple Forging
MNX 2223.4 Forging tested with representative -
separately forged test pieces

 Ὶザ⑲ ┚ㆆ৺ თᇯ㉚ reduction ᤍ working rateᙺ औჂᕛ

- ମⶾ ⦞⒪ᗊ → MDF⋎ ሮᑺ

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Ὶザ⑖ ᤧ㊣ (Orientation) 178 of 284

1. ᤮঻
– ମূ⓿ ᠺḯ ⭖ྒ rolling ᤧ㊣⋎ ⑖╲ᄖ৞, rolling ᤧ㊣⑲ ࣾ⒣ ⵮ ऐ⑂ औ⑊

2. ⑶⒣Ὶザ

→ ⒪ᗊ૚ধ(MD)⋎ ሮᑺ
⌆) MDF A 20 ㉲࿷ ⦞『 (Para.11.2) ; final rolling ᤧ㊣⋎ ἖⚿␺ᕚ
MDF A 6 ㉲࿷⦞『 (Para 11.2) ; final rolling ᤧ㊣⋎ デ㊇㉖ঊ

3. ⪧ধῚザ

– Charpy Ὶザ <MNX 2322.2(1)>


⌆) ⦞『⑖ ঻⎮ Principal rolling ᤧ㊣⋎ ἖⚿␺ᕚ
࿦╮ㆆ⑖ ঻⎮ Principal working ᤧ㊣⋎ ἖⚿␺ᕚ

– Drop weight Ὶザ <MNX 2322.2(2)>


ᤧ㊣⋎ ┚㉚ ⋄⑊
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⑶⒣Ὶ㋖ Ver.7
179 of 284

1. Ὶ㋖ ᤧᦓ
MDF A 370 : Specification for test methods and definitions for mechanical
testing of steel product

2. Ὶザ ▃ᙖ
Plate-type, Sheet-type ㌷␾ Round-type

3. Ὶ㋖◺ମ
each heat / lot / plate
4. Ὶザᤧ㊣ ᤍ ␂⭖

5. Ὶ㋖㉫ឧ
- ⑶⒣ओჂ(Tensile strength)
- ㉫᧳ओჂ(Yield strength)
- ⋮῞␦(elongation) ; %
- ࿦ᝲ ἖⪓␦(Reduction of area) ; %

6. 『┓ମ◾
㉲࿷ ⒪ᗊ૚ধ⋎Ḛ

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Ver.7
Plate⑖ ᭂ੎ 180 of 284

⎧Ⴢ ≓ᔣ⎧ମ⎧ ੪╮⎧

MDF A/SA-20 MDF A/SA-6


General Spec
≓ᔣ⎧ମ ᤍ ᧲⑺ᓪ⎧ Steel Plate⋎ ࿾ ੪╮ ⎧ Rolled Steel Plate, ㌓ओ, sheet pile
(৳⺳૚ধ)
㉚ ৳⺳⎒ॲ ᤍ bar⋎ ࿾㉚ ৳⺳⎒ॲ

⌆) MDF A 516/ SA - 516 ⌆) MDF A 36/ SA - 36


Basic ⒪ᗊ૚ধ
MDF A 533/SA-533 ᇯ MDF A 588/SA-588 ᇯ

◺⎒⤦⑲┎ Each plate-as-rolledᧂ 1च⑖


⑶⒣Ὶ㋖◺ମ, Each heatᧂ 2च⑖ ⑶⒣Ὶ㋖(11.4㉫)
⑶⒣Ὶ㋖(11.1㉫)
Ὶザᤧ㊣ ル> 24” → ⩚▃rolling direction⋎ ἖⚿(11.2㉫)
⩚▃rolling direction⋎ ἖⚿(11.2㉫)
ル≤ 24”→ ⩚▃rolling direction⋎ デ㊇

⪧ধῚ㋖ ⎒ॲ ⒆⑊(12㉫) ⎒ॲ ⋄⑊

Ίᧂ Plate Noᕚ ⪒⓿ Heat Noᕚ ⪒⓿


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␂⭖ ᤍ ᤧ㊣⋎ ሮᙶ ⑶⒣ऐ⑖ ᦾ㍒ 181 of 284

Ingot Thickness Yield Strength Tensile Strength Elongation Reduction


Direction
Location Location <Ksi (MPa)> <Ksi (MPa)> <%> of Area <%>

81.2 (560) 98.0 (676) 27 76


Surface
81.1 (559) 98.0 (676) 28 75
71.7 (494) 91.6 (632) 26 70
Longitudinal 1/4t
72.4 (499) 91.0 (628) 27 71
69.4 (479) 91.2 (629) 28 73
1/2t
70.0 (482) 91.3 (630) 27 75
79.4 (547) 96.6 (666) 28 71
Surface
Top 78.5 (541) 97.6 (673) 26 67
70.3 (484) 91.6 (632) 26 66
Trans verse 1/4t
71.1(494) 91.3 (630) 27 66
72.1 (497) 91.6 (632) 26 65
1/2t
71.3 (494) 91.0 (628) 26 65

68.8 (475) 90.5 (624) 19 47


Through
1/2t 69.0 (476) 90.3 (623) 21 52
Thickness
70.8 (488) 89.7 (619) 21 50

81.1 (559) 97.2 (671) 28 75


Surface
80.5 (555) 96.1 (663) 28 74
72.4 (499) 91.5 (631) 28 71
Longitudinal 1/4t
72.7 (501) 91.3 (630) 27 70
69.6 (480) 90.2 (622) 28 72
1/2t
68.7 (474) 90.9 (627) 29 72
79.9 (551) 95.9 (622) 27 65
Surface
Bottom 79.2 (546) 96.6 (666) 26 65
69.6 (480) 90.6 (625) 27 65
Trans verse 1/4t
69.8 (482) 90.3 (623) 26 65
68.7 (474) 90.3 (623) 27 66
1/2t
70.4 (485) 89.9 (620) 25 64

70.4 (485) 92.6 (638) 24 58


Through
1/2t 68.7 (474) 91.6 (632) 23 61
Thickness
67.7 (467) 91.3 (630) 23 60

80~100
SA-533 Type B Class 1 ≥ 50 (344) ≥ 18 ─
(552~689)

Heat Treatment : QT + SR (625C × 40h)


Test Specimen : SA-370 FIG.5 (12.5mmΦ, GL=50mm)

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⚾⚾ᠺ ⾷἖⎒ॲ (MNF 4433) 182 of 284

1 inch⑲ᶿ ᅎ௖ᙺ औྒ ⒪ᗊࣾ ᅎ௖ᤧ㊣␺ᕚ ㉖☏⑂ ᤙ⑂ Ὶ


lamellar tearing ᤧ⚾ᙺ ␂㉲
1. ⒪ᗊྒ SA-770⋎ ሮᑺ TTT(Through - Thickness
Tension) test ῢῚ (࿦ᝲ἖⪓␦⑲ 20% ⑲ᶿ) ጎྒ

2. ମⶾ ᤧᦓ
– ⎧┏ ㏂ UT,
– ⎧┏ ㏂ inlay/overlay㉚ ㏂ UT ㏂ ⎧┏ (MNF 4441(2))
– ⾷἖⎧┏ (MNF 4441(3))
KEPIC-E07
Ver.7
⪧ধῚ㋖⑖ ㉂⎒ḯ 《≃ ┆⤦ 183 of 284

1. ࿾ᶿ⒪ᗊḞ┓

2. MNX 2311⋎ ⑖८ ឦ⒪⑖ ⪧ধῚ㋖ ㉂⎒ḯ 《≃


(Product form⑖ ᅎ௖, ⵪ମ, ᝲ⓿⋎ ⑖८) ⎧┏ᨇ

3. ㉂⎒ Ὶ ࿢⑊ᶪ㉫ ╮ᶪ ㏂ ឦ⒪⋎ ࿾㉚ ⪧ধῚ㋖ ῢῚ

– Ὶ㋖⌦Ⴢ (MNX 2311(2) ; ᤚ◺⒎ ੪ᛢῚᤧḚ⋎Ḛ) ឦ⒪


– 『┓ମ◾ (MNX 2330)
– Ὶザ⥂⫦ Location ᤍ Orientation <MNX 2322>
– Ὶ㋖ᤧᦓ (MNX 2321) ḯ㌓┆⤦Ḛ WPS/PQR
– Ὶザ ᓇ (MNX 2340)

4. ឦ⒪ࣾ ⪧ধῚ㋖⑲ ⎒੪ᄖᝲ, ⎧┏ᨇჂ ⪧ধῚ㋖ ῢῚ <MNX 2431>

PQRῚ ឦ⒪, ⎧┏᩾ ᤍ ⋲⋿㊣᩾ (HAZ)⋎ ࿾㉲ ⪧ধῚ㋖ ῢῚ <MNX 4335>

6. ḯ㌓┆⤦Ḛ ⑶┓ ㉂⎒ḯ 《≃ <MNX 4213.1>

KEPIC-E07

⪧ধῚ㋖ ᤧᦓ Ver.7
184 of 284

MNB Drop weight test⌾ Charpy V – Notch test

MNC
MNE Drop weight test ㌷␾ Charpy V-Notch Test
SNB

MND

Charpy V – Notch Test

MNF
KEPIC-E07
Ver.7
⪧ধῚ㋖⑖ ㉂⎒ḯ 185 of 284

ឦ⒪⋎ ⎧┏, ෇ं ࣾ৳, S-PWHT,ᤧᶪḞ ╮ᶪ ᇯ⑲ ࣾ㉲⚾ᝲ ⑶ḯ(⪧ধऐ)⑲ ⓾㉖ᄦ.

 RT NDT can shift as much as


+ 15℉ due to welding
– MNX 4330 for welding procedure
qualification ⤶╮

• 20 to 30 ℉ due to cold forming


– MNX 4123 for forming procedure
qualification ⤶╮

• MNB 2160, 2331(3) for material


surveillance program

KEPIC-E07

⪧ধῚ㋖৾ᔦ ⎧⊲ Ver.7
186 of 284

NDTT (Nil-ductility Transition Temperature)

 ⓿⊲Ⴢ 1च⑖ Ὶザ⑲ breakᄖྒ ⩚৞⌦Ⴢ

TNDT

 NDTT ㌷␾ ૶ ⑲ᶿ⑖ ⌦Ⴢ (TNDT ≥ NDTT)

TCV

 35mils৺ 50ft-lb⑖ ⪧ধऐ⑂ ᛊ╯㉖ྒ ⌦Ⴢ

RTNDT

 Reference TNDT (RTNDT ≥ TNDT)

LST (Lowest Service Temperature)


 ମମ඲⑖ ⩚Ẋ ␞⦲⌦Ⴢ

LSMT (Lowest Service Metal Temperature)


KEPIC-E07
Ver.7
Drop Weight Test Method 187 of 284

3 1″ SET-UP
3

2 1″
8
1″ BEAD-ON-PLATE
CRACK-STARTER
3″
WELD 16 HIGH
ABRASIVE DISC
OUT ACROSS CROWN OF
TEST WELD
BRITTLE WELD

WELD CRACKS

Weld and Notch Details for YIELD POINT LOADING IN PRESENCE OF SMALL
Drop Weight Test Specimen CRACK IS TERMINATED BY CONTACT WITH STOP

KEPIC-E07
Ver.7
Drop Weight Test Method 188 of 284

ՄῚ㋖│ ῚザՆԨ

ՄῚ㋖㏂ ῚザՆԨ

<Break> <No- Break>


KEPIC-E07

඗☏Ὶ㋖ ᤧᦓ <ASTM E208> Ver.7


189 of 284

1. ⎧⊲
NDTT (Nil-ductility Transition Temperature)
→ ⓿⊲Ⴢ 1च⑖ Ὶザ⑲ breakᄖྒ ⩚৞ ⌦Ⴢ

2. Ὶ㋖ᤧᦓ
ࣾ. ῢ┚ NDTTᙺ ੪㉖ྒ ᤧᦓ

Ὶ㋖ম৺ B B B NB NB NB NB NB
Ὶ㋖ἚḚ 5 6 4 7 3 8 2 1

-40 -35 -30 -25 -20 Ὶ㋖⌦Ⴢ (℃)

* NDTT = -35℃

ඖ. Go-No Go ᤧΊ
NB NB B : 《࿦ (BREAK)
NB : ᭂ《࿦ (NO BREAK)

-35℃ -30℃

* NDTT = -35℃ ⑲㉖

KEPIC-E07

㎟〻⤻␦⑖ ⬟┓ Ver.7
190 of 284
KEPIC-E07
Ver.7
191 of 284

For example, if A1 is greater than A2, and A3 is less than A4,


then the lateral expansion is the sum of A1 + A4.

KEPIC-E07
⪧ধῚ㋖ flow Ver.7
192 of 284

࿾ᶿ⒪ᗊ
DWT ᝲ┚ Yes
MNX 2311(2)

Code Cut-off Date


No

⒪ᗊᇯଇ DWT ῢῚ
MNX 2330

Product form Cv ῢῚ
MNX 2330

ᅎ௖ম┓ Yes
MNX 2311(1) デࣾ ㉧ধ
MNX 2110(3)
No
Yes

Yes ⒪Ὶ㋖
Ὶ㋖ᝲ┚ ᝲ┚╮㉫ MNX 2350
MNX 2311(1)

No
KEPIC-E07
Ver.7
⪧ধῚ㋖ ࿾ᶿ 193 of 284

MATERIAL QUALIFICATION PROCEDURE QUALIFICATION

Base Material Welding Procedure


per MNX 2300 per MNX 4330
PWHT Procedure

Welding Material Forming Procedure


per MNX 2400 per MNX 4213

◺) MNX 2320 ┆⤦ ৳⺳⓿⎧

Ὶ㋖ᤧᦓ :
- Charpy V-notch test (MDF A 370 using Type A specimen)
- Drop weight test (ASTM E 208 using P-1, -2 ,or –3 specimen)

 ឦ⒪ࣾ ⪧ধῚ㋖⑲ ⎒੪ᄖᝲ, ⑲⋎ ᶪ⎧ᄖྒ ⎧┏ᨇ, ⎧┏┆⤦ ⑶⚛ ᤍ ḯ㌓┆⤦ ⑶⚛ῚჂ ⪧ধῚ㋖ ῢῚ

KEPIC-E07
Ver.7
MNX ⪧ধῚ㋖࿾ᶿ 194 of 284

ឦ⒪

Yes ᭂ⦞⒪ᗊ
Stainlessओ

⪧ধῚ㋖ Yes No
T ≤ 16ࣇ ⎧┏⒪ᗊ
᪆⎒ ឦ⒪ ⪧ধῚ㋖ Yes
⪧ধῚ㋖
(MNX 2310) (MNX 2430)
Yes No
NPS ≤ 6 Yes

PQ ⪧ধῚ㋖

⎧┏ ⑶┓ ḯ㌓ ⑶┓
(MNX 4331) (MNX 4213)
KEPIC-E07

⪧ধῚ㋖ᝲ┚ ⒪ᗊ (MNX 2311(1)(ࣾ)) Ver.7


195 of 284

1. ᅎ௖ࣾ 16mm ⑲㉖ᕚ ⒪ᗊ (ᅎ௖┓⑖ ⤶╮)

2. 1” ⑲㉖⑖ ᧺〃 ⒪

3. 1デᤧ⑶⭖ ⑲㉖⑖ ᨇ⒪

4. NPS 6 ⑲㉖ ᤮৾ ⒪, り㈂ ᤍ ᤶᬊ⎧ ⒪ᗊ
Max T for NPS 6 ≈ 16 mm
5. ᅎ௖2) ࣾ 16mm ⑲㉖⑖ り㈂, ᤶᬊ ᤍ ㉍〃

6. ᭂ⦞ ⒪ᗊ

7. ⌢ᾢ⹊ඖ⑲⾶ ᾢ⹎ᔆᾢओ

8. ⩚࿾⑶⒣ ⑏ᔣ⑲ 6 ksi⑲㉖, ㌷␾ ≓⪓⑏ᔣ᩾⒪ <MNF 2311(ඖ)(7)>

9. 16mm⑲㉖ ੪╮ ओ⒪

◺1) ᅎ௖ ┓⑖: MNX 2110(3)⤶╮


◺2) ◺╮ㆆ␾ ⋮ম᤮৾⑖ ᅎ௖

KEPIC-E07

⪧ধῚ㋖ᝲ┚ ⾷἖ ᝲ┚╮㉫ <MNX 2311(1)> Ver.7


196 of 284

Class 2/MCମମ Class 3 ମମ


Yes
Yes

LST > 150℉ LST > 100℉


Yes Yes
No No

Yes
No Impact Yes
TNDT < LST-A LST > Tt
Test Req’d

Yes
Yes Yes

LST ≥ Tt + 30℉ LST > Tt LST > MDMT

Yes Yes
Yes

Class 1/2/MC Class 2/3/MC


Class 3 ⚾⚾ᠺ ⚾⚾ᠺ
⚾⚾ᠺ

◺) Tt : ㉲࿷ ㅚ⋎ ឃମᄚ ⌦Ⴢ
KEPIC-E07
⪧ধῚ㋖ Ὶザ (MNX 2322) Ver.7
197 of 284

1. Ὶザ㌓ᶿ (MNX 2321.2)


– Cv ⪧ধῚ㋖
MDF A 370 ᶿ⑖ Type A (10 X 10mm)
– Drop Weight test
E 208⑖ P-1,P-2, ㌷␾ P-3

2. Ὶザ⑖ ␂⭖ (Location)
– Ὶザ⑖ ☏ῪḞ␾ ㅚᝲ⋎Ḛ ¼ t ⑲඲
– Notch ᩾ྒ ൛࿦⋎Ḛ t ⑲ᶿ

3. Ὶザ⑖ ᤧ㊣ (Orientation)
– Cv ⪧ধῚザ
• Major work direction⋎ ἖⚿
• Notchྒ ㅚᝲ⋎ ἖⚿ᄖঊ
Note; T2 = T3 = T4 = ≥ Tmax
Where:
– Drop weight Ὶザ
Tmax = maximum heat treated thickness
• ┚㉚⋄⑊

KEPIC-E07
Ver.7
198 of 284

⪧ধῚザ⑖ ᤧ㊣৺ ՖշռիհԨᤧ㊣⋎ ሮᙶ ⪧ধऐ⋎ ⋿㊣


KEPIC-E07
Ver.7
ᤧ㊣⋎ ሮᙶ CVN ⪧ধऐ⑖ ᦾ㍒ 199 of 284

݄
Parallel to Rolling Direction
݆
Transverse to Rolling Direction

Heat treatment : QT + PWHT (625℃ x 40hr)

KEPIC-E07
Ver.7
␂⭖ ᤍ ᤧ㊣⋎ ሮᙶ CVN ⪧ধ⭖⑖ ⋿㊣ 200 of 284

Location in Thickness FATT 1)℃ vE-12 2)


Ingot Direction Location ft-lb (J) vTr 50 3) C vTr35mils 4) C

Surface -64 147 (199) -79 -74

L 1/4 t -31 122 (165) -47 -47

1/2t -29 109 (148) -48 -47


Top
Surface -53 103 (140) -61 -61

T 1/4 t -12 63 (85) -22 -24

1/2t -15 61 (82) -23 -25

Surface -60 152 (206) -73 -72

L 1/4 t -30 122 (165) -42 -43

1/2t -28 114 (155) -43 -42


Bottom
Surface -46 97 (131) -55 -55

T 1/4 t -15 64 (87) -22 -26

1/2t -14 64 (86) -21 -25

Heat Treatment : QT + PWHT (625 ℃ X 40h)


Test Specimen : SA-370 FIG. 11 Type A
1) FATT : Fracture Appearance Transition Temperature
2) vE-12 : Absorbed Energy at-12 ℃
3) vTr50 : Temperature at which Absorbed Energy is equal to 50 ft-lb
4) vTr35mils : Temperature at which lateral expansion is equal to 35mils *
* 1 mil = 1/1000 in = 0.0254mm
KEPIC-E07
Ver.7
␂⭖⌾ ᤧ㊣⋎ ሮᙶ DWT ম৺ 201 of 284

KEPIC-E07

1ᇯଇ ⒪ᗊ⑖ ⪧ধῚ㋖ <MNB 2330> Ver.7


202 of 284

No ᤮৾, り㈂ No
⒪ᗊ⎧Ⴢ ≓ᔣ⎧ମ⎧ Bolt⎧
ᤶᬊ⎧

Yes Yes

Drop Weight ᤍ No 1
T 2 "
Yes

Cv impact Ὶ㋖ 2

Yes

Cv Impact Ὶ㋖

『┓ମ◾ 『┓ମ◾
『┓ମ◾

50 ft-lb & ㅚ MNB 2332(1)-1 ㅚ MNB 2332(1)-1


35 mils (mils) (mils)
KEPIC-E07
Ver.7
Heat vs Lot No 203 of 284

• Heat No (Ladle/Charge No)


A specific lot of material representing a single melt of steel produced to a
specific chemical analysis <ASTM A 902>
A heat No
→ ㍒㉗ḯ᪂ ᪂ḛ⑂ ␂㉚ ମ◾

• Lot No Lot Lot


- A definite quantity of a product (Heat No.) manufactured under
conditions are considered uniform <ASTM A941>

- A lot is defined as a product from a mill heat or if heat treated, the product
of a mill heat per furnace charge <ASTM A105 Note 2>

→ ମূ⓿ ᠺḯ⭖ Ὶ㋖⑂ ␂㉚ ମ◾

KEPIC-E07
Ver.7
⪧ধῚ㋖ ◺ମ (MNX 2340) 204 of 284

1. ⦞『
– ᛢ ⦞『(each plate) ᛆ࿢

2. ࿦╮ㆆ৺ ◺╮ㆆ

– Lot/heat ࿷

3. ᨇ⒪
– Lot ࿷

4. ৾┚ㆆ ᤍ ⑲⑊Ở

– Lot࿷

5. ᧺⾶
– Lot࿷

6. ⎧┏⒪ᗊ
– Heat/Lot࿷ or ╮㉧ᧂ
KEPIC-E07
Ver.7
Class 1 Impact Test Procedure <MNB 2320> 205 of 284

ASTM E208 Perform Drop Weight Test

Determine NDTT Max temp where a specimen breaks <from E208>

Determine TNDT (TNDT ≥ NDTT) At or above NDTT <MNB 2331(a)(1)>

Perform Charpy V-Notch Test


MDF A 370
at or below (TNDT + 60℉)

Evaluation
Yes No Perform additional
against
Charpy V-Notch Impact Test
acceptance
criteria * above (TNDT + 60℉)

Find the temp meeting


acceptance criteria *
Acceptance Criteria
Each specimen shall have min.
- Absorbed energy ≥ 50ft-lb Determine TCV
and
- lateral expansion ≥35mils

RTNDT ≥ TNDT RTNDT ≥ TCV - 60℉


◺) ࣿࣿ(デ૞ऐ⑲ ≂࿖)⑖ Ὶザ⑲ ମ◾⑂ ᛊ╯㉲≺ ㉦

KEPIC-E07
Ver.7
CVN ⪧ধῚ㋖ 『┓ମ◾ <MNX 2330> 206 of 284

1ᇯଇ ⒪ᗊ 2ᇯଇ ⒪ᗊ 3ᇯଇ ⒪ᗊ


≓ᔣ
50ft-lb / 35mils
⎧ମ ft-lb ft-lb
T, in mils T, in mils
⬟ᝲ〻⤻␦ 40㒽YS≤55psi 40㒽YS≤55psi
ᅎ௖
(mils)

⅝≤ T ≤¾ 20 ⅝<T≤1 25 20 ⅝≤T≤¾ 15 13

᤮৾/ ¾<T≤1½ 25 1 < T ≤1 ½ 30 25 ¾ < T ≤1 20 15


り㈂/
ᤶᬊ 1½ < T ≤ 2 ½ 40 1½ < T ≤ 2½ 40 35 1 < T ≤1 ½ 25 20

T>2½ 50 45 1½ < T ≤2 ½ 35 20

T>2½ 45 25

⚿঻, in ft-lb mil ⚿঻, in ft-lb mils ⚿঻, in ft-lb mils

᧺〃⒪ 1≤ D ≤4 - 25 1≤ D ≤4 - 25 1≤D≤4 30 15

D 㒿4 45 25 D 㒿4 45 25 D 㒿4 35 20

◺) ⎧┏⒪ᗊ⑖ ঻⎮ྒ ⎧┏ᄖྒ ឦ⒪ ⑖ ㉧ধମ◾ ⎒ॲ ◾἖


KEPIC-E07

⒪Ὶ㋖ (⪧ধῚ㋖) <MNX 2350> Ver.7


207 of 284

Ὶ㋖ম৺

No 3च Ὶ㋖ऐ⑖
デ૞ ≥ ⩚Ẋ⎒ॲ

Yes

No 1च Ὶ㋖ऐᛊ
Reject
< ⩚Ẋ⎒ॲ
Yes

No 1च Ὶ㋖ऐ Class 1 : 10ft-lb/5mils


≤ (⩚Ẋ⎒ॲ-x ft-lb/y mil) Class 2,3,NF : 5ft-lb/5mils

Yes

2च ࣿࣿ Ὶ㋖ऐ Yes
2च Ὶザ␺ᕚ ⒪Ὶ㋖ ≥ ⩚Ẋ⎒ॲ
OK

No

Reject

KEPIC-E07
Ver.7
⪧ধῚ㋖ ⎒≻ 208 of 284

ឦ⒪ (Base Metal) ⎧┏ᨇ ḯ ㌓ ⎧┏┆⤦Ḛ

╮㉫ MNX 2311 MNX 2410(2) MNX 4213.2 MNX 4335

࿾ᶿ 16mm ⨆৺ ឦ⒪ࣾ ⎒੪Ὶ Strain>0.5% ⎧┏᩾ ᤍ HAZ

⌆⍶╮㉫ MNX 2311(1) MNX 2431 MNX 4213.1 1) MNX 4335.2(1)

MNX 2320 Cv Test : MDF A370 using Type A specimen


ᤧᦓ
Drop weight test : ASTM E208 (P-1, P-2, P-3)

Ὶ㋖⌦Ⴢ ḢূῚᤧḚ ᶿ⑖ LST (MNX 2311(ඖ))

1) MNX 4213.2⋎ ⑖८ ḯ㌓┆⤦Ḛ ⑶┓࿾῞⋎ each lot/heat ᧂᕚ ⾷┓


⾷ମᶪ㉫
Strain⑂ ࣾ㉚ ㏂ impact test ⎒੪㉦ (MNX 4213.1(6))
KEPIC-E07
Ver.7
⪧ধῚ㋖⋎ ࿾㉚ ৞ᔢᶪ㉫ 209 of 284

1. ମମ ᇯଇᧂ ᤧᦓ/ମ◾ᶿ⑲

2. ମମ ᧂ ᤧᦓ/ମ◾ᶿ⑲

3. ⒪ᗊᧂ ᤧᦓ / ମ◾ ᶿ⑲ (⾷㒆 ᧺〃 ⒪ᗊ)

4. ᅎ௖ ᧂ ମ◾ᶿ⑲

◺1) ⾷㒆 ⎧┏ᨇ ੪ᛢ Ὶ ␞⑖
→ ⊲ኢ ᅎ௖⋎ ᶪ⎧ᄞ ঁ⑶⚾ ৞ᔢ

◺ 2) ⎧┏ᨇ ⪧ধῚ㋖⑖ ㉧᩾ ମ◾␾ ᶪ⎧㉞ ឦ⒪⑖ ⩚࿾ᅎ௖ᕚ ম┓

◺3) MNF 2300⑖ ⪧ধῚ㋖ ῢῚ⋪᩾ ᤍ 『┓ମ◾␾ ମⶾ MNX⌾ ᶿ⑲


→ ASME Sect VIII, Div. 1 ᤧᦓ ⥂ⷛ

KEPIC-E07
⒪ᗊ⑖ ᭂ《ਲॾᶪ ᤍ ᧲἖ <MNX 2500> Ver.7
210 of 284

MNX 2510 ≓ᔣ␞⚾⒪ᗊ⑖ ᭂ《ਲॾᶪ⎒ॲ


MNX 2520 Q & T ⒪ᗊ⑖ ᭂ《ਲॾᶪ
MNX 25X0 ⒪ᗊ⑖ ॾᶪ (NDE) ᤍ ᧲἖
MNX 25X1 ᭂ《ਲॾᶪ⎒ॲ
MNX 25X2~6 ᭂ《ਲॾᶪ┆⤦ ᤍ ㉧᩾ ମ◾ (UT, RT, ECT, MT, PT, VT)
MNX 25X7 ᭂ《ਲॾᶪῚ┎
MNX 25X8 ㅚᝲ ম㉦⑖ ┚८
MNX 25X9 ⎧┏᧲἖

MNX 2530 Plate


MNX 2540 ࿦╮ㆆ / ᨇ
MNX 2550 ৾┚ㆆ/Fitting
MNX 25X0⑖ ੪ḯ
MNX 2560 ৾┚ㆆ/Fitting(⎧ࣾ⒪ ᶪ⎧)
MNX 2570 ◺╮ㆆ
MNX 2580 ᧺⾶, ᾢ⸮ᇚ ᤍ ฆ⾶
KEPIC-E07

KEPIC-MEN (ᭂ《ਲॾᶪ)⑖ ੪ḯ Ver.7


211 of 284

MEN A1 ⑺ᤖᶪ㉫
MEN A1 ᩾ᕛ I ᭂ《ਲॾᶪ⏎⑖
⒎ধ⎒ॲ
MEN A2 RT
MEN A3 UT
MEN A4 PT
MEN A5 MT
MEN A6 ECT
MEN A7 VT
MEN A8 LT

◺) MENྒ NDE Method ☏Ὺ⑲ᝮ,


ᶪ⎧⦖ ᤍ ㉧᩾ ମ◾␾ ㉲࿷ MNX ମ◾⤶╮

KEPIC-E07
Ver.7
212 of 284
KEPIC-E07
Ver.7
NDE ৾ᔦ ⎒ॲ 213 of 284

1. NDE ⎒ॲ<MNA/SNA 4321(2)>

NDE ॾᶪ⏎␾ MNX 5520/SNB 5120⋎ ሮᑺ ⒎ধ⑶⚛

2. NDE ┆⤦Ḛ<MNA/SNA 4361>

⒎ধ ⑶┓ᄚ ┆⤦Ḛ ⎒੪

KEPIC-E07
Ver.7
≓ᔣ␞⚾ ⒪ᗊ⑖ NDE ⎒ॲ<MNB 2510> 214 of 284

1. ≓ᔣ␞⚾⒪ᗊ ᤍ ⑲⋎ ⎧┏ᄖྒ ⒪ᗊ
 MNB 2500⋎ ሮᙶ NDE ㉂⎒

2. ⌆⍶╮㉫

Pump ᤍ Valve⎧ ⒪ᗊ
ꞏ NPS ≤ 2
◺) Special class rating valve⑖ ঻⎮ ᝲ┚⎒ॲ ⋄⑊
→ NDE ᪆⎒ (MNB 3513.1)

ꞏ 2 㒽 NPS ≤ 4
→RT/UT ࿾῞ MT/PT ࿾⦲ ࣾྣ
→◺╮ り㈂ ᤍ ᤶᬊ⒪ᗊྒ ൛࿦⋎Ḛ tᛊ⵺ RT⎒

Seamless Pipe ᤍ Fitting

ꞏ NPS ≤ 1
→ NDE ᪆⎒(⋲ ੎㍖ମ⎧ tubeྒ ┚⍶)

3. Weld repair ᩾␂ྒ MNB 2500⋎ ሮᙶ NDE⎒


(ᶿମ 2㉫⑖ ⌆⍶╮㉫Ⴢ ㉲࿷ ≆ᄦ)
KEPIC-E07
Ver.7
⒪ᗊ⑖ NDE Ὶ┎ 215 of 284

 ⒪ᗊ⌾ ⒪ᗊ᧲἖᩾⑖ NDEྒ Ὶ┎⑂ ࿪ᚪ㉦


- ⒪ᗊྒ ⋲⦖ᚪ⌾ ࣾ৳ᶿⷚᙺ ମ◾
- ⒪ᗊ᧲἖ྒ PWHTᙺ ମ◾

 ⌆ : Class 1 Forging (MNB 2547)

1. UTྒ ࿦╮㏂ ⩚▃⋲⦖ᚪࣾ ൛ක ㏂ maximum practical volume⋎Ḛ


2. ⎧┏᧲἖᩾⑖ RTྒ PWHT │⋎ ࣾྣ
3. MT/PTྒ finished condition⋎Ḛ
4. 2” ⑲㉖ P-No. 1⒪⛆⑖ ᧲἖᩾⑖ MT/PTྒ PWHT│⋎ ࣾྣ
5. Boring ᄖྒ Forgingㆆ␾ boring㏂ NDE ῢῚ

KEPIC-E07
Ver.7
ᇯଇᧂ ⒪ᗊ ᭂ《ਲॾᶪ ⾷἖⎒ॲ<MNX/NX 2500> 216 of 284

┚ㆆ ㌓ⷚ Class 1 Class 2 Class 3 MNF/NF


⦞『 UT ⋄⑊ ⋄⑊ ⋄⑊
࿦╮ㆆ, ᨇ UT/RT + MT/PT MT/PT ⋄⑊ ⋄⑊
• ᤮৾⎧
OD<2.5” : UT + ECT
SMLS : ⋄⑊
SMLS Pipe OD>2.5” : UT ⋄⑊ ⋄⑊
ERW: UT/ECT/RT
• ≓ᔣ⎧ମ Nozzle⎧
UT+MT/PT : For Nozzle
SMLS Fitting/ MT/PT
⋄⑊ ⋄⑊ ⋄⑊
Pipe Flange NPS > 6: UT+MT/PT
Size り㈂, ᤶᬊ ମ ⶾ
NPS ≤ 2 ⋄⑊ RT + MT/PT
1)
Quality Factor⋎ Quality Factor⋎
◺╮ㆆ ⋄⑊
2<NPS ≤ 4 MT/PT RT + MT/PT ⑖╲ ⑖╲

NPS > 4 RT + MT/PT

> 1”; VT + MT/PT


᧺⾶ᙖ > 2”; VT+MT/PT+UT (Straight UT radial) VT VT VT
> 4” ; VT+MT/PT+UT (Straight UT long)

◺1) Class 1 casting␾ Quality Factorࣾ 1.0⒂


◺2) Plate⌾ pipeྒ MT/PT ⎒ॲ ⋄⑊
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Class 1 Plate⑖ UT <MNB 2531> 217 of 284

Plate ◺) Plateྒ ᶪ⎧ ⎧Ⴢ⋎ ሮᑺ UT ⎒ॲ⑲ ᶿ⑲


(἖◺ Ὶ ㍓⑶㉂⎒)

᤮৾, り㈂ Yes Yes Angle beam SA-577


T ≤ 2˝
ᤶᬊ⎧ UT MNB 2532.2

No
No

Yes Straight SA-578


Vessel⎧
beam UT MNB 2532.1

No

• Extent of UT
Yes 100% with 10% overlap
T 㒿 2˝

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Tubular Product(৾┚ㆆ) 218 of 284

1. ㌓ⷚ⋎ ሮᙶ ᪂ᙖ ;
pipe, tube ᤍ ࿦╮ㆆ/ᨇ␺ᕚ ࣾ৳㉚ pipe, flange ᤍ fitting

2. ┚╮ ᤧᦓ⋎ ሮᙶ ᪂ᙖ
♦ Seamless,
♦Tubular Product welded without filler metal,
♦Tubular Product welded with filler metal

QA
3. ⎒ॲᭂ੎Program ৳⑶ॾᶪ ৾ᔦ⎒ॲ ḯ⓿Ḛ Ίᧂ ᭂ৞

• Seamless MNA 4300


᪆⎒ MNX 2550 CMTR ID
• w/o filler

Data
• w/ filler MNA 4200 ⎒ MNX 2560 ᶿ⛓ㅚῚ MNA 6630
Report
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⪧ধῚ㋖৺ PWHT ῢῚ 219 of 284

⎧┏⑶┓Ὶ㋖

Yes Yes

ឦ⒪⑖ ⪧ধῚ㋖ ㉂⎒ḯ Production joint⑖


Yes Yes
per MNX 2311 ⎧┏⒪ᗊ PWHT ㉂⎒ḯ
per MNX 4600
Yes

Yes ឦ⒪ Yes

ḯ㌓⑶┓Ὶ㋖

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⎧┏⒪ᗊ Ὶ㋖ (MNX 2400) 220 of 284

1. Heat/Lot⑖ ┓⑖(MNX 2420) ᭂ⏎⒎ᔣ᪂≺ྒ ੪ᛢ⒎ࣾ


SFA-5.01⋎ ሮᑺ Ḟ┓
2 . Each Lot/Heat ㌷␾ Combinationᧂ Ὶ㋖⎒ॲ
- General Test ⎒ॲ(MNX 2431.1)
- Standard Test ⎒ॲ(MNX 2431.2)
3. ⾷἖⎒ॲ
- ⑶⒣Ὶ㋖(MNX 2431) ᭂ⏎⒎ᔣ᪂≺ྒ ੪ᛢ⒎ࣾ
SFA-5.01⋎ ሮᑺ Ḟ┓
- ⪧ধῚ㋖(MNX 2431)
- ㍒㉗᪂ḛ(MNX 2432)
- Delta-ferrite(FN) - A No. 8 ⎧┏ᨇ (MNX 2433)
- Simulated PWHT - Ferriteূ ⎧┏ᨇ <MNX 2431.1(3), MNX 2431.2(3)>
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221 of 284

⎧┏⒪ᗊ

Cladding/ Yes MDW


hardfacing⎧ Ὶ㋖᪆⎒

No

ମূ⓿ Ὶ㋖ ㍒㉗᪂ḛ FN
MNX 2432 MNX 2433

MNX 2431 No MDW 5.1/ Yes PWHTῚं Yes


ᝲ┚╮㉫ 5.5 ⎧┏ᨇ ≤ 8 hr

Yes No

ମূ⓿ Ὶ㋖ ⑺ᤖῚ㋖ No ㅚ◾Ὶ㋖


᪆⎒ MNX 2431.1 MNX 2431.2

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⎧┏ᨇ Ὶ㋖◺ମ <MNX 2420> 222 of 284

1. Each Lotᧂ
SMAW, FCAW⎧

2. Each Heatᧂ

GMAW, GTAW ᤍ PAW⎧ ⎧┏ᨇ

3. Each Combinationᧂ(SAW⎧)
Each Heat (wire)
⑖ Combinationᧂ
Each Lot (flux)
combination(marriage) test

◺) PQῚ㋖␺ᕚ ⎧┏⒪ᗊῚ㋖ ࿾⦲ ࣾྣ.


࿦, MNX 2400 ᤍ 4000⎒ॲ თῚ ᩾㉧ Ὶ
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⎧┏⒪ᗊ ମূ⓿ Ὶ㋖ (MNX 2431) 223 of 284

1. Ὶ㋖࿾ᶿ
P-Nos. 1,3,4,5,6,7,9 ᤍ 11 ឦ⒪⋎ ᶪ⎧ᄖྒ ⎧┏ᨇ⋎ ࿾㉚ ⑶⒣ ᤍ ⪧ধῚ㋖
◺) P-No 8৺ ᭂ⦞⒪ᗊᙺ ⎧┏㉖ྒၮ ᶪ⎧ᄖྒ ⎧┏ᨇ␾ ମূ⓿ Ὶ㋖␾ ᝲ┚

2. ⌆⍶
• ᶿମ P-No⒪ᗊ ⎧┏⋎ ᶪ⎧ᄖྒ
⌢ᾢ⹊ඖ⑲⾶ূ ᾢ⹎ᔆᾢओ ᤍ ᭂ⦞ূ ⎧┏ᨇ

• Consumable Insert

• ⩚࿾ 2 layerᕚ ᶪ⎧ᄖྒ GTAW root pass ⎧ ⎧┏ᨇ

• ឦ⒪ࣾ ⪧ধῚ㋖⑲ ⎒੪ ≆ᄖྒ ঻⎮, ⑲⋎ ᶪ⎧ᄖྒ ⎧┏ᨇ␾ ⪧ধῚ㋖ ᪆㉂⎒

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⎧┏⒪ᗊ ମূ⓿ Ὶ㋖<MNX 2431> 224 of 284

ㅚ◾Ὶ㋖(MNX 2431.2) SMAW⎧ ⎧┏ᨇ

- MDW 5.1 ㌷␾ 5.5⋎ ሮᑺ

- ⎧┏ᶿⷚ⌾ PWHTᄚ ᶿⷚ⋎Ḛ Ὶ㋖

- PWHT⌦Ⴢྒ ㅚ MNX 4622.1-1⋎ ሮᑺ

- PWHT ␞⚾Ὶं␾ 8Ὶं

⑺ᤖῚ㋖(MNX 2431.1)

- ᷛᶮ⋎Ḛ ᶪ⎧㉞ ⎧┏ᤧᦓ␺ᕚ

- ᷛᶮ⎧┏⑂ Simulation㏂ Ὶ㋖

◺) ⎧┏ᨇ Ὶ㋖␾ Ὶザ⋎ ࿾㉚ Orientation ⎒ॲ␾ ⋄৞,Location ⎒ॲᛊ


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⎧┏⒪ᗊ⑖ ḯ᪂᪂ḛ <MNX 2432> 225 of 284

1. Ὶᗊ⥂⫦␂⭖ (ㅚ MNX 2432.1)

GTAW/PAW GMAW ମⶾ
⎧ࣾ⒪ ㌷␾
A-No. 8 ⎧⤧ଆẋ ⎧⤧ଆẋ
⎧⤧ଆẋ

⎧ࣾ⒪ ㌷␾ ⎧ࣾ⒪ ㌷␾
ମⶾ ⎧⤧ଆẋ
⎧⤧ଆẋ ⎧⤧ଆẋ

2. ᪂ḛ⏎Ẋ
- ⏎⒎ᕚ (ㅚ MNB 2432.2-1)
ⷂẊ/⓾㉧ଆओ ; C, Cr, Mo, Ni, Mn, Si, P, S, V, Cu
⌢ᾢ⹊ඖ⑲⾶ ᾢ⹎ᔆᾢओ ; C, Cr, Mo, Ni, Mn, Si, P, S, V, Cb+Ta, Ti, Cu

- ମⶾ 1ᇯଇମମ (ㅚ MNB 2432.2-2)


⌢ᾢ⹊ඖ⑲⾶ ᾢ⹎ᔆᾢओ ; C, Cr, Mo, Ni, Mn, Si, Cb+Ta

- 2 ᤍ 3ᇯଇ ମମ (ㅚ MNX 2432.2-1)


⌢ᾢ⹊ඖ⑲⾶ ᾢ⹎ᔆᾢओ ; C, Cr, Mo, Ni, Mn, Si, Cb

◺1) ⒪ᗊ૚ধᶿ Stainless Steel ⎧┏ᨇ⋎ ࿾㉲ Cb (Nb). Ta ᪂ḛ⎒ॲ␾ ⋄ྒ ঻⎮Ⴢ ⒆␺ඖ


MNX 2432⋎Ḛྒ ᪂ḛ⑲ ⎒੪ᄦ

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Delta Ferrite ম┓ <MNX 2433> 226 of 284

݅ ࿾ᶿ ; A-No. 8 ⎧┏⒪ᗊ
⌆⍶ : Cladding ⎧

݅ ᤧᦓ Magnetic gageྒ AWS A4.⋎


ሮᑺ ੎┓<MNX 2433.1(1)>
- ㍒㉗᪂ḛ
- Ὶ㋖ (⒎ᔣ⬟┓ମମ)

݅ Ὶ㋖Ὶྒ 6ᦆ ⬟┓㉖⋪ デ૞ऐ

݅ ମ◾ : ⩚Ẋ㉚ 5 FN ⑲ᶿ
(ম৺ᙺ CMTR ମ἞)

◺) ㉚἖⏎ ੪ᛢῚᤧḚᶿ ⩚࿾ 20FN୊⚾ᛊ ㋆⎧


(RG 1.31) <Severn Gage>
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Weld Metal Delta Ferrite Coctent 227 of 284

◺) ⛆Ẋࣾ ᛌ⑲ ㉦␞ᄖᝲ FNࣾ ⒏≂⛎.

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⎧┏⒪ᗊ⑖ ㉧᩾ ମ◾ 228 of 284

1. ⑶⒣Ὶ㋖
• General Test <MNX 2431.1(5)>
→ ᶪ⎧ ឦ⒪⑖ ⑶⒣ओჂ (MDWᶿ⑖ ओჂࣾ ≂࿖)

• Standard Test <MNX 2431.2(5)>


→ MDWᶿ⑖ ओჂ

2. ⪧ধῚ㋖
• MNX 2330 ମ◾
◺) ⪧ধ ऐ␾ ឦ⒪⑖ ᅎ௖⋎ ሮᑺ ᦾ㉦␺ᕚ ⎧┏ᨇ⑖ ⪧ধ ऐ␾ ࣾ⒣ ᅎ஺⎲ ➻⑖ ऐ⑂ ᶪ⎧

3. ㍒㉗ḯ᪂
• MDWᶿ⑖ ㍒㉗ḯ᪂

• ⪒ࣾ ⎒ॲ
- MNX 2432.2ᶿ⑖ ㍒㉗ḯ᪂
- WPSᶿ⑖ ⎒ॲ
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⎧┏⒪ᗊ Ὶ㋖ (⌆) 229 of 284

MDW 5.1, E7016 MDW 5.9, ER308

Lot ⵪ମ<MNX 2420(4)> Heat ⵪ମ<MNX 2420(5)>

Test Coupon
Test Coupon

S-PWHT MNX 2431.1


㌷␾ MNX 2431(1)⋎ ⑖८
⑶⒣Ὶ㋖
MNX 2431.2 ⑶⒣ ᤍ ⪧ধ Ὶ㋖ ᪆㉂⎒

⪧ধῚ㋖
㍒㉗᪂ḛ(MNX 2432)

㍒㉗᪂ḛ(MNX 2432)
Ferrite Number <MNX 2433>

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⬟┓ ᤍ Ὶ㋖⒣ᭂ⑖ ৾ᚪ (MNA/SNA 4372) 230 of 284

1. ⎒ॲ ◾἖ ㍓⑶⎧ ⬟┓ ᤍ Ὶ㋖⒣ᭂ⑖ ੎┓┆⤦Ḛ ἖ᚻ


‒ ⑺┓◺ମ ᧂ ㌷␾
ᶪ⎧ │ ੎┓
‒ ㉂⎒ Ὶ ◺ମ⓿ ┎ॾ(Periodic Check)ῢῚ ᠲᤧ
࿦, ┎ॾᤧᦓ ᤍ ◺ମᙺ ┆⤦Ḛ⋎ ମ἞

2. ੫ࣾㅚ◾⋎ ⪒⓿ḯ⑲ ⒆ྒ ମ◾ମ(Reference Standard)ᕚ ੎┓


(ᠶḚ㍒ᄚ ⪒⓿ḯ ㍓ᚻ㉂⎒)

3. ੫ࣾㅚ◾⑲ ⋄⑂ Ὶ ੎┓ ૺ८ ᠶḚ㍒
⌆) Ferrite gage. UT⒣ᭂ

4. ମମΊᧂ ᤍ ੎┓㌂㍧ ৾ᚪ
(⒣ᭂ ⚿┏ ㌷␾ ⒣ᭂ ⪒⓿ ࣾྣ㉚ ᠶḚᶿ⋎)
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੎┓ ࿾ᶿ ⒣ᭂ 231 of 284

M & TE

੎┓⎧ ㉧᩾ 『┓⎧ ৳┓ ৾ᚪ⎧

ମ◾ମ ॾᶪ ◾ᭂ : ⎧┏ᨇॲ╮ᕚ
(⌆;Dead weight tester) Ὶ㋖ ≓ᔣῚ㋖
ឦ࿆⸮ᚿ : ⋲⦖ᚪᕚ
《ਲῚ㋖
ᭂ《ਲॾᶪ ⒏⋃ : ࣾ৳⒣ᭂ

ḯྣῚ㋖
␞⚾৾ᚪ⎒

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⬟┓ ᤍ Ὶ㋖⒣ᭂ⑖ ੎┓◺ମ 232 of 284

1. Charpy impact test machine <MNX 2360, SNB 2528>


• ᛢโ 1㎊∧ KASTO 93-21102-094⋎ ሮᑺ ⚿┏ ੎┓
ᛢ 3โ ᛆ࿢ ㉚੫ㅚ◾৺㉗⋮੪⏎⋎Ḛ ⑶⚛㉚ ⪧ধῚザ⑂ ⑲⎧㉖⋪ ं┏ ੎┓

• ⪧ধῚ㋖⎧ ⌦Ⴢূ : 3च⏒ ᛆ࿢ ੎┓

2. Ferrite gage <MNX 2433>


• โ 1㎊
• AWS A4.2 ᤧᦓ ᶪ⎧
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੎┓ ᤍ 《ਲῚ㋖⋫ᠲ⑖ ㉖Ⴢଇ <MNA 3140/MNA 4343(3)> 233 of 284

੎┓ ᤍ 《ਲῚ㋖⋫ᠲ ㉖Ⴢଇ ৳ଇ⒎⋎ ࿾㉚ Ὺᶪ ᤍ ࿾῞⋎ ⑶⚛⋃⦲ ጎྒ ⒪ᗊ⋃⦲ྒ ㉚੫⑶┓ମ੪ ጎྒ


੫┚৳⑶Ὶ㋖ମ৾ ᶿ㌶⑶┓㌏┓⑂ ⺳㉲ ⑶┓ᄚ ⑶┓ମ৾⑖ Ὶ㋖ମ৾ ⑶┓㈂ᕚ૶ᒦ⋎ ሮᙶ ⑶┓ᶪ㉫⑂
἖⎧㉞ ἖ ⒆࿢.
࿦, ࿢⑊⑖ ⎒ॲ⑂ ◾἖㉖⋪≺ ㉚࿢.

1. KS Q/ ISO/IEC 17025 : 2006, “Ὶ㋖ମ৾ ᤍ ੎┓ମ৾⑖ ⒎ধ⋎ ࿾㉚ ⑺ᤖ ⎒੪ᶪ㉫”⋎ ሮᙶ ⑶┓

2. ੎┓ Ὶ㋖ῢ⋎ ࿾㉚ ⑶┓ᦒ␂ྒ ㉂⎒㉚ ⬟┓ ᦾ἖, ᦒ␂⌾ ᪆㍓Ⴢᙺ リ㉦

3. ⑶⚛⋃⦲ ጎྒ ⒪ᗊ⋃⦲ྒ ੎┓ ḯ⓿Ḛ/᧲৞Ḛ⋎ ᶪ⎧ᄚ Ὶ㋖ῢ ⒣ᭂ/ㅚ◾⋎ ࿾㉚ Ίᧂ⑂ リ㉦㉖৞,


੎┓ │,㏂⑖ ၮ⑲⸮(as-found and as-left data)ᙺ リ㉦㉖⋪≺ ㉚࿢ྒ ঁ⑂ ੪ᛢᠶḚ⋎ ૚┓㉖⋪≺
㉚࿢.

4. ⑶⚛⋃⦲ ጎྒ ⒪ᗊ⋃⦲ྒ ੪ᛢᠶḚᙺ ᛊ╯㉖ମ ␂㉚ छ৾⓿ ⚛८ᙺ ॾ⺞.

5. ⑲ᓪ㉚ ⋃ᠲྒ ⑶⚛⋃⦲ ጎྒ ⒪ᗊ⋃⦲⑖ ㆆ⛆ ㈂ᕚ૶ᒦ ᛢི⊺⋎ ᠶḚ㍒ᄖ⊲≺ ㉚࿢.

KEPIC-E07
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⒣ᭂ ম㉦ (MNA/SNA 4373) 234 of 284

1. ੎┓ Ὶ ⒣ᭂম㉦ (㋆⎧⌢⤦ ⨆৺) ᤚপᄖᝲ ⑲│ ॾᶪ ᤍ Ὶ㋖㉚ ⒪ᗊ⑖ ⓿㉧ḯ ॾ⺞ ㉂⎒

2. ◺ମ⓿ ┎ॾ(Periodic Check)Ὶ ᤚপᄚ ⒣ᭂ ম㉦␺ᕚ ⑶㉚ ╮⭖ྒ ⑲│ ┎ॾ୊⚾ᛊ

Calibration Calibration

Periodic checking
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Ὶ㋖ ᤍ ॾᶪ ᶿⷚ (MNA/SNA 4374) 235 of 284

1. Ὶ㋖ ᤍ ॾᶪ ᶿⷚ⌾ ম৺ᙺ ㍓⑶㉞ ἖ ⒆ྒ ᤧᦓ ἖ᚻ

2. ᶿⷚㅚῚ ᤧᦓ

పᚪㅚ, ধᚪ, ᛆ⶷, Traveler, ࣿ⑶, ॾᶪ ମᕛ ᇯ

3. ᶿⷚㅚῚ⑖ ᩾⤧ ᤍ ┚८ ઊ㉚ ឃମ

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᪆⑺⭖ ⒪ᗊ⑖ ৾ᚪ (MNA/SNA 4375) 236 of 284

1. ᪆⑺⭖ ⒪ᗊ ᤍ ⏎⒪ᗊ⑖ ᶪ⎧ᤧ⚾⥃ ἖ᚻ(┆⤦Ḛ)

2. ┆⤦Ḛ⋎ ⑖८ Ίᧂ, ধᚪ ᤍ ╮⭖ ᤧ≆( ㉧ধ,᧲἖,᪆㉧ধ) ἖ᚻ


- ᪆⑺⭖ ╮⭖ ⥃⒂ ઊ㉚ ឃମ

3. ᧲἖ᄚ ⒪ᗊ ᤍ ⏎⒪ᗊྒ ㉲࿷ ┆⤦Ḛ⋎ ሮᑺ ⒪ॾᶪ ῢῚ


࢐ ⦞『␾ ᧲἖ │⋎ ⑶⚛⋃⦲⑖ ᾷ⑶⑲ ㉂⎒㉖৞ ᅎ௖⑖ ⅓ᛊ ᧲἖ࣾྣ (MNX 2539)

4. ᪆⑺⭖ ⒪ᗊ ጎྒ ⏎⒪ᗊྒ ╮⭖ᤧ≆⋎ ሮᑺ ࿢⑊࿦ূᕚ ৳┓⛂㊇⑂ ৾ᚪᤧ≆ ἖ᚻ.


ᤧ≆⋎ྒ ৾ᔦ ╮⚿⋎ ⺳᧲⎒ॲリ㉦.
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⒪ᗊ⑖ ᧲἖ (MNX 2500) 237 of 284

MNX 25X0 ⒪ᗊ⑖ ॾᶪ (NDE) ᤍ ᧲἖


MNX 25X8 ㅚᝲ ম㉦⑖ ┚८
MNX 25X9 ⎧┏᧲἖

MNX 2530 Plate


MNX 2540 ࿦╮ㆆ/ᨇ
MNX 2550 ৾┚ㆆ/Fitting
MNX 25X0⑖ ੪ḯ
MNX 2560 ৾┚ㆆ/Fitting(⎧ࣾ⒪ ᶪ⎧)
MNX 2570 ◺╮ㆆ
MNX 2580 ᧺⾶, ᾢ⸮ᇚ ᤍ ฆ⾶

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⒪ᗊ⑖ ⎧┏ ᧲἖(MNX-25X9) 238 of 284

1. ⎧┏┆⤦Ḛ/ ⎧┏ᶪ

⎧┏┆⤦Ḛ⌾ ⎧┏ᶪྒ MNX 4000 ᤍ MQW⋎ ⑖८ ⑶⚛ ㉂⎒

2. PWHT

⎧┏ ㏂ ⋲⦖ᚪ ㉂⎒ Ὶ MNX 4620⋎ ሮᑺ

3. ⎧┏ ᧲἖ম৺ ମᕛ

MNX 25X9.6⋎ ሮᑺ
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᧲἖ ⎧┏ 239 of 284

1. MNA/SNA 4363

⒪ᗊ ጎྒ ⏎⒪ᗊ⋎ ࿾㉚ ᧲἖⎧┏␾ KEPIC-MN/SNB ᤍ MQ⋎ ⑖८ ⒎ধ⑶┓ᄚ ┆⤦Ḛ⋎ ሮᑺ


⒎ধ⑶┓ᄚ ⎧┏⒏⋃⒎ࣾ ἖㊇

◺) ⒪ᗊ⋃⦲ࣾ ἖㊇㉖ྒ ⎧┏␾ ᧲἖⎧┏(repair welding)⋎ ੫㉚ ᄦ


⒪ᗊ ⋮ম⎧ ⎧┏␾ ⑶⚛⋃⦲ᛊ⑲ ἖㊇ࣾྣ

2. MNX 25X9ྒ Product formᧂ ᧲἖ ⎧┏ ⎒ॲ

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⒪ᗊ⑖ ⎧┏ ᧲἖⎒ॲ 240 of 284

⦞ 『 ࿦╮ㆆ/ᨇ ৾┚ㆆ/⑲⑊Ở ◺╮ㆆ ᧺⾶


Cu/Ni ㉧ଇ ᤍ ㋆⎧ ≆ᄦ
᧲἖┚㉚ ᅎ௖⑖ 1/3୊⚾ᛊ ◺1) ┚㉚⋄⑊ ⋲੎㍖ମ tubeྒ ┚㉚⋄⑊
㋆⎧ ≆ᄦ (P-No. ⋄⑊)

⑶⚛⋃⦲⑖ ᶪ│ᾷ⑶
᧲৞ᶪ㉫ - - - -
㉂⎒

1.⎧┏┆⤦Ḛ/⎧┏ᶪྒ MNX 4320 ᤍ MQW⋎ ⑖८


᧲἖┆⤦ 2.MT/PTྒ MNX 2500, RTྒ MNX 5000⋎ ⑖८
3. PWHTྒ MNX 4600⋎ ⑖८

CMTRᶿ⋎ each pieceᧂᕚ ᠶḚ㍒


1.࿾ᶿ : ᧲἖ ୈ⑲ࣾ 10mmඖ ᅎ௖⑖ 10% ☏ ⒏␾ ऐ᧲࿢ ⵮ ঁ
ᠶḚ㍒
2.᧲἖᩾⑖ ␂⭖ ᤍ ⵪ମ
3.ᶪ⎧⎧┏⒪ᗊ

◺ ◺1) MNX 4131(1)⑶⚛⋃⦲ࣾ ⒪ᗊ ᧲἖ Ὶྒ ┚㉚ ᶪ㉫ ⋄⑊


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᧲἖⎧┏⑖ ᠶḚ㍒ 241 of 284

MNX 2539.6

• ᧲἖ ୈ⑲ࣾ 10mmඖ ᅎ௖⑖ 10%ᙺ ⨆৺㉖ྒ ᧲἖⎧┏඲⎧⑂ CMTR ᶿ⋎ ᠶḚ㍒


<MNA 6410(3)>

• Each plateᧂ ᧲἖᩾␂⑖ ␂⭖ ᤍ ⵪ମ, ⎧┏⒪ᗊΊᧂ, ⋲⦖ᚪ(PWHT)


ᤍ ᭂ《ਲॾᶪম৺(RT filmリ㉦)

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Ver.7
᪆⑺⭖ ⒪ᗊ⑖ ╮⭖ᤧ≆ (MNX 2500) 242 of 284

⌆) 2ᇯଇ⎧ ⦞『(MNC 2530)

ㅚᝲম㉦(MNC 2538)

ম㉦┚८/blending(MNC 2539.1)
⎧┏᧲἖(MNC 2539.2)

ᅎ௖⬟┓ (MNC 2538(2))


MT/PT( MNC2539.4)
ᛊ╯
ᶪ⎧ ⩚ẊḢূᅎ௖

᪆ᛊ╯ RT(MNC 2539.4) ;


10mm ㌷␾ 10% ☏ ⒏␾ ऐ ⨆৺Ὶ
ୈ⑲ ⬟┓

Yes PWHT(MNC 4620)


৳⭫ᅎ௖⑖ ⅓⨆৺
ノମ (MNC 2539)

No

No ੪ᛢ⒎⑶⚛⋃⦲)ᾷ⑶ CMTR⋎ ឃମ(MNC 2539.6)


(MNC 2539)

Yes
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ऎᶪ ᤍ Ὶ┓╮⭖ (MNA/SNA 4380) 243 of 284

MNA/SNA 4381 ऎᶪ

MNA/SNA 4382 Ὶ┓╮⭖

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ऎᶪ (MNA/SNA 4381) 244 of 284

1. ऎᶪ⑖ ┓⑖ (MNA/SNA 9200)


ᾷ⑶ᄚ ㆆ⛆ূ㎋⑖ ⎒Ẋ ☏ ⑺᩾ᙺ Ḟ┓㉖⋪ ࿾ᶿ ⚛८ᠺ⑖ ╮ᶪᙺ ⺳㉲ ⑲ᇢ ⎒Ẋᇢ⑲ ⎒ॲ⋎ ሮᑺ
㍓ᚻ,ᠶḚ㍒ ᤍ Ὶ㊇ᄖ৞ ⒆ྒ⚾ ㍓⑶㉖ମ ␂㉖⋪ ἖㊇㉖ྒ ᠶḚ㍒ᄚ デࣾ

2. ឧ⓿ : ㆆ⛆Ὶᾢ⹚ ূ㎋Ḛ⑖ ◾἖⌾ ␞㎦ḯ ㍓⑶

3. ᤧᦓ : ᠶḚ㍒ᄚ ┆⤦Ḛඖ ┎ॾㅚ ᶪ⎧

4. ऎᶪ⎒⏎ : ㈺ऎᶪ ⋃ᠲ⑖ ⚿┏⓿ ⥃⒂⑲ ⋄ྒ ⑶⏎

◺) MNA/SNA 4321(3)␾ Ḟ⒂ऎᶪ⒎⋎ ࿾㉲ ㉗ᔣ, ঻ᔣ, ㏆ᔦ, ऎᶪ⤶⋪ ঻ᔣ ᤍ ㉂ମῚ㋖⋎


ମ⨆㉚ ⒎ধ⎒੪.
MNA/SNA 4322(3)␾ Ḟ⒂ऎᶪ⒎⋎ ࿾㉲ ⒎ধ⑶⚛ମᕛ ᠶḚ㍒ ᤍ ␞⚾
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ऎᶪ (MNA/SNA 4381) 245 of 284

5. ࿾ᶿ : ඲᩾ ᤍ ㌏ᔣᶪ

6. ࿾ᶿ⋃ᠲ : ㆆ⛆⋎ ⋿㊣⑂ ◺ྒ ឦᇞ ⋃ᠲ

7. Ὶମ : ᛢโ
◺) ᾷ⑶ᄚ ৳ଇ⒎⋎ ࿾㉲Ḛྒ 3โᛆ࿢ <MNA 3532.2(7)(ඖ)>

8. ম৺ : ᠶḚ㍒ (㈺ ऎᶪ ╮⚿ ॾ⺞㉂⎒)

9. Follow-up ╮⭖
ऎᶪম৺⋎ ࿾㉚ Ὶ┓╮⭖ ᠶḚ㍒, Ὶ┓╮⭖⑲㊇ ㍓⑶㉂⎒ (㉂⎒ Ὶ ⒪ऎᶪჂ リ㉦)

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ऎᶪ ┆⤦ 246 of 284

ऎᶪ⑺┓ㅚ

ऎᶪ┓᧲⒃἖

ऎᶪূ㎋

ऎᶪ ┎ॾㅚ
ㆆ⛆Ὶᾢ⹚ূ㎋
ऎᶪῚंূ㎋
ᠶḚ Ὶ⒏㎊⑖

ᶪῢ㍓⑶
ᝒឦମᕛ
⚛८἖⛏

඲᩾⑖প╮┓

ऎᶪ ऎᶪ⚾⓿
᧲৞Ḛ ᧲৞Ḛ
▃ম㎊⑖

ऎᶪম৺᧲৞

ऎᶪ⚾⓿ᶪ㉫ Follow-up
KEPIC-E07
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ऎᶪ ◺ମ 247 of 284

৳⑶ॾᶪମ৾

MNA 5300
⋮2㎊
MNA 8180
3โ MNA 3532.2
KEA ⑶⚛⋃⦲ 3โ + ᛢโ ⒪ᗊ⋃⦲
⒎⦲ऎᶪ ⒎⦲ऎᶪ
MNA 3531.1 MNA 4200.18 MNA 4381
3โ/โं ऎᶪ ⋮1㎊ ⋮ 1㎊

⒪ᗊ⋃⦲

⒎⦲ऎᶪ
MNA 4381
⋮ 1㎊

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Ὶ┓ ╮⭖ (MNA/SNA 4382) 248 of 284

1. Ὶ┓╮⭖⑖ ┓⑖ (MNA/SNA 9000)

ㆆ⛆␂᤮ᶪ㉫⑂ Ὶ┓㉖८ඖ, ㉂⎒㉚ ঻⎮, ૶ ⒪ᤚ⑂ ᤧ⚾㉖ମ ␂㉖⋪ ⫦㉖ྒ ╮⭖

2. ឧ⓿ : ㆆ⛆ ␂᤮ᶪ㉫( ᩾⓿㉧⒪ᗊ, ᩾⓿㉧ᶪ㉫, ㆆ⛆Ὶᾢ⹚ ᩾⓿㉧)⑖ ⒪ᤚ ᤧ⚾

3. ࿾ᶿ
- ᶪ඲ + ᾷ⑶ᄚ ৳ଇ⒎

4. ☏࿾㉖८ඖ ⒪ᤚᄖྒ ㆆ⛆␂᤮ᶪ㉫␾ Ίᧂ, ⏎⑶《≃ ᤍ Ὶ┓╮⭖ ম৺ ᠶḚ㍒, ᤍ ঻⋿⬳ ᧲৞.

5.┆⤦

ᠶḚ㍒

࿾ᶿ《≃ ⏎⑶᪂ḛ ╮⭖ূ㎋ ἖ᚻ ╮⭖ ␞㎦ḯ 『┓


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249 of 284

Condition adverse to quality

No Yes
significancy

Correction Correction

Cause
analysis

recurrence
prevention

verification

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Ὶ┓╮⭖ ⋃ᠲ㑎ᚂ 250 of 284

ㆆ⛆ ᠶ┚┎ Ίᧂ ঻㊣᪂ḛ ԰㉂⎒ ῚԱ


◺ 1) NCR, AFR ᇯ

ㆆ⛆ ᠶ┚┎ ╮⭖ ԹԱ

No ☏࿾㉚ ᶪ㉫
Yes ৾ᔦ ঻⋿⬳ ⺳᧲

⏎⑶૚ឃ

৾ᔦ┚ㆆԷ⋃ᠲ⋎ ⋿㊣デࣾ

⒪ᤚᤧ⚾ ╮⭖

ᠶḚ㍒ ᤍ ঻⋿⬳᧲৞

Ὶ┓╮⭖⑲㊇㍓⑶

Yes No
▃ ম ␞㎦ḯ 『┓
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251 of 284
┚ 5⒣

ㆆ⛆Ὶᾢ⹚ূ㎋ ᤍ ⒎ধ⑶┓ ᝲ┚

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ㆆ⛆Ὶᾢ⹚ূ㎋ ᤍ ⒎ধ⑶┓⑖ ᝲ┚ (MNA 3540) 252 of 284

1. ࿾ᶿ
‒ Ẋ㌓┚ㆆ (MNX 2610)
‒ C of C ㉲࿷ ⒪ᗊ

2. ᝲ┚ ඲⎧
‒ XNA 3500 (⒪ᗊ⋃⦲⑖ ⥃⒂ᶪ㉫৺ ⒎ধ⑶┓)
‒ XNA 4300 (⒪ᗊ⋃⦲⑖ ㆆ⛆Ὶᾢ⹚ ূ㎋)
◺) ᶿମ ㆆឧ␾ ῢᶪ ⋄⑲Ⴢ (3)㉫⑲ ⎒ॲᛊ औ⪒ᝲ ମ἞ମ◾⋃ᠲ⋎ ᶪ⎧ࣾྣ

3. ◾἖ᶪ㉫
‒ CMTR ㌷␾ C of C
‒ 1 ᇯଇ ମମ⎧ ⒪ᗊྒ Ίᧂ ᤍ ㅚῚ ⎒ॲ
‒ ⑶⚛⋃⦲ྒ ⒪ᗊࣾ ⒪ᗊ૚ধ ᤍ MN ମ἞ମ◾⑖ ⾷἖⎒ॲ⋎ ሮᑺ ৳ଇᄖ⋆⑊⑂ ᧲⒣㉞ ἖
⒆ྒ ᤧ≆⑂ ㆆ⛆᧲⚛ূ㎋⋎ ἖ᚻ <MNX 2610(2)>
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⒪ᗊ⋃⦲ ῢᶪ⋎ ࿾㉚ ⌆⍶╮㉫ 253 of 284

- MNA 3520(2)
㌏㎊⑖ ㆆ⛆Ὶᾢ⹚ ⑶⚛Ḛ ᧲␞ ⋃⦲

- MNA 3351(2)
- MNA 3532.1
ূ≻ᶿ ए⑲ ⑶⚛㉚ ⋃⦲

- MNA 3540
Ẋ㌓┚ㆆ (MNX 2610) ㉲࿷ ⒪ᗊ ጎྒ C of C ㋆⎧⒪ᗊᙺ ৳ଇ㉖ྒ ⋃⦲

- MNA 4345
⑶⚛ᄖ⚾ ≈␾ ⏎⒪ᗊ⑖ ┚╮⋃⦲

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Ẋ㌓┚ㆆ(Small Product) (MNX 2610(3)) 254 of 284

‒ NPS 2 ⑲㉖ ओ৾, ⾚ᬊ, ㈂ᒚ⚾, Fitting

‒ 1 inch ৳⭫঻ ⑲㉖ bolting material(bolt, stud, nut)

‒ ࿦ᝲ⓿ 1 in² ⑲㉖⑖ Bar

‒ NPS 2 ⑲㉖⑖ ␞⒃৾ ⋮ম᩾ᙺ ࣾ⛂ り㈂ ᤍ ᤶᬊ⎧ ⒪ᗊ

◺) Ẋ㌓┚ㆆ␾ MNA 4300 ⑖ ㆆ⛆Ὶᾢ⹚ূ㎋⑖ ⌆⍶╮㉫⑂ ◺ମ ␂㉚ ⒪ᗊ ᪂ᙖ ମ◾⒂


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ㆆ⛆Ὶᾢ⹚ূ㎋ 255 of 284

Ֆշ
CMTR ⎒ॲᛊ ⓿⎧

Small Product Class 1⎧ ախջ


CMTR + Ίᧂ⎒ॲᛊ ⓿⎧
MNX 2600

NO

C of C ⒪ᗊ
MNX 2600
C of C ᛊ ⓿⎧

NO

MNA 4300
Source Mat’l MNA 4343(2) or
MNA 4343
ମⶾ৾ᚪᤧ≆

NO

Material MNA 4300


MNA 4312(2)

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⒪ᗊḯ⓿Ḛ vs Program ⎒ॲᭂ੎ 256 of 284

৾ᔦମ◾:MNA 6422, MNX 2610, MNA 3540

⌆) PIPE
MNA 6422

C of C CMTR 2)

⒪ᗊ⑶⚛ᠶḚ NPS 3/4 NPS 2

3)
ㆆ⛆Ὶᾢ⹚ূ㎋
Program ⎒ॲ⋄⑊
1) MNA 4300⓿⎧

MNX 2610
MNA 3540
◺1) 1ᇯଇମମ⎧ ⒪ᗊྒ MNA 4353 (Ίᧂ)⓿⎧
◺2) ૶ᓪඖ ࿢⑊ ⎧Ⴢྒ ⪒ࣾ⓿␺ᕚ C of C ㋆⎧
MNB 2130 : ᭂ≓ᔣ᩾␂ ⒪ᗊ  C of C ㋆⎧
MNF 2130 : ⪧ধῚ㋖⑲ ⎒੪ ≆ ᄖྒ ⒪ᗊ  C of C ㋆⎧
◺3) MNA 4300 ㆆ⛆Ὶᾢ⹚ ূ㎋ ⋄⑲Ⴢ CMTR ᤚ㊇⑲ ࣾྣ㉚ ⋿⋫
KEPIC-E07
Ver.7
Ẋ㌓┚ㆆ ࿾ ḯ⓿Ḛ⑖ ৾ূ 257 of 284

Nominal Pipe,Tube, Bolt, Nut, Bar Pump ᤍ ᤶᬊ⎧ ⒪ᗊ ੪╮⎧ ㌓ओ


Size Fitting Stud (ᝲ⓿, in²) (NPS) (ᝲ⓿, in²)
(NPS) (Dia, in)

MNB/C/D/F MNF MNB/C/D MNF


2

Ẋ㌓┚ㆆ Ẋ㌓ Ẋ㌓┚ㆆ NDE ᪆㉂⎒ Ẋ㌓┚ㆆ


CMTR ┚ㆆ

MNB/C/D MNB/C/D
1
NDE ᪆㉂⎒ C of C Ẋ㌓ Ẋ㌓┚ㆆ
┚ㆆ
CMTR CMTR

¾ (ᤶᬊ⎧⒪ᗊ)

C of C C of C

KEPIC-E07
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258 of 284
┚ 6⒣

⒪ᗊḯ⓿Ḛ
KEPIC-E07
Ver.7
KEPIC-MD ⒪ᗊ ⑶⚛ 259 of 284

1. ᧲⑺ᓪ ᤍ ≓ᔣ⎧ମ⎧ Plate


- ⒪ᗊḯ⓿Ḛ ⎒੪
- ⒪ᗊΊᧂ ⎒੪

2. ମⶾ ⒪ᗊ ㌓ⷚྒ
- ⒪ᗊΊᧂᕚ ⒪ᗊ⑶⚛ ࿾⦲
- ⒪ᗊḯ⓿Ḛྒ ੪ᛢ⒎ ⎒ॲ

KEPIC-E07

⒪ᗊ ḯ⓿Ḛ <MNX 2130> Ver.7


260 of 284

⌆1) MDF A 516 ⌆2) MDF A 105

A 516 A 105
16.2. Ὶ㋖᧲৞Ḛ → ⎒੪ Ὶ
⎒ॲ ⋄⑊

A 20 A 961
19.1. Test report → ㉂⎒ 25.1. Ὶ㋖᧲৞Ḛ → ⎒੪ Ὶ
19.6. Ḛឃ → ⎒੪ ≆ᄦ

MNX 2130
CMTR → ㉂⎒
Ḛឃ → ㉂⎒
KEPIC-E07
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⒪ᗊḯ⓿Ḛ (MNA 6400/SNA 6300) 261 of 284

 ⒪ᗊ Ὶ㋖ḯ⓿Ḛ (CMTR) – MNA/SNA 9000


– Certified Material Test Report⑖ ≻⊲
– ⒪ᗊࣾ ૚┓ᄚ ⎒ॲ⑂ ᛊ╯㉖৞ ⒆⑊⑂ ⒃⚛㉖ྒ ᠶḚᕚ ḯ⓿Ḛ ᶿ⋎ྒ ⎒੪ᄚ ㍒㉗᪂ḛ, Ὶ㋖ ᤍ
ॾᶪ⑖ ῢ┚ ম৺ リ㉦
– CMTR ඲⎧
 MNA 6410/SNA 6310
 ᩾ᕛ P ⤶╮

 ⒪ᗊ ㍓⑶Ḛ (C of C) – MNA/SNA 9000


– Certificate of Compliance⑖ ≻⊲
– ⒪ᗊࣾ ⾷┓⎒ॲ⑂ ᛊ╯㉖৞ ⒆࿢ྒ ঁ⑂ ⒃⚛㉖ྒ ⚛ឃḚ
– C of C ඲⎧
 MNA 6420/SNA 6320

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⒪ᗊ⑶⚛ᠶḚ⑖ ⒏ḯ ⦲ূჂ 262 of 284

MNX 2130 ⒪ᗊ ⑶⚛ᠶḚࣾ ㉂⎒㉚ ࿾ᶿ ⒪ᗊ


⒪ᗊ⑶⚛ ࿾ᶿ (⚇, ≓ᔣ ␞⚾⒪ᗊ, ⚾⚾ᠺ⎧, ମⶾ)

⒪ᗊ ⑶⚛ᠶḚ⑖ ඲⎧
MNA 6400
⒪ᗊ⑶⚛ᠶḚ⑖ ▃ᙖ
• CMTR (MNA 6410 + MNA 6430)
• C of C (MNA 6420 + MNA 6430)

⒪ᗊ⑶⚛ᠶḚ⑖ ⒏ḯ ᤧᦓ
MNA 4390
⒪ᗊ⑶⚛ᠶḚ ⒏ḯ ᤧᦓ • ⒪ᗊ⋃⦲<MNA 4390(1)>
• ⑶⚛⋃⦲<MNA 4390(3)>

MNA 4930
┚⪚ Ὶ┎ ⪚㉖ Ὶ
KEPIC-E07
Ver.7
⒪ᗊ⑶⚛ <MNX 2130> 263 of 284

1. ≓ᔣ␞⚾⒪ᗊ

 ⒪ᗊῚ㋖ḯ⓿Ḛ / ⒪ᗊ㍓⑶Ḛ ㉂⎒

2. ᭂ≓ᔣ␞⚾ ⒪ᗊ (MNX 2190)

 ㉖☏ ঻ᕚᶿ ⒪ᗊ(⚇ ⚾⚾ᠺ ⎧ ⒪ᗊ)

→ MNF 2130 ⎒ॲ

• 1ᇯଇ⎧ ⒪ᗊ, ⪧ধῚ㋖⑲ ⎒੪ᄖྒ ⒪ᗊྒ CMTR ㉂⎒

• ମⶾྒ C of C ㉂⎒

 ᭂ੪╮ᠺ(2t ⑲඲)

→ MNX 4435 ⋎ ሮᑺ Ίᧂ㉂⎒ (P-No Ίᧂ ࣾྣ㉖ঊ)

KEPIC-E07
Ver.7
⒪ᗊ⋃⦲⑖ ⑶⚛⎒ॲ (MNA 6410/ SNA 6310) 264 of 284

1. CMTR ㌷␾ C of C ┚৳

‒ ⒪ᗊ૚ধ৺ MNX/SN ମ἞ମ◾ ᛊ╯ ㍓⑶

‒ ᣶ ῢῚ㉚ ᶪ㉫⑂ ㅚମ

⌆) MNF 2121(1) support ⎧ pipeྒ ඲≓Ὶ㋖ ᪆㉂⎒ (NH marking)

‒ ㉲࿷ ⭖἖⎒ॲ ᛊ╯ ⑶⚛ <┚ㆆ㌓ⷚ(Product Form) ᦾ঻⑖ ঻⎮>

⌆) barᙺ ㍚⎧㉖⋪ coupling ┚⒏

2. ⶾ ⒪ᗊ⋃⦲ ㌷␾ ᾷ⑶ᄚ ৳ଇ⒎⑖ ⑶⚛ᠶḚჂ Ḟ⓿ Ὶ リ㉦㉖⋪ CMTR৺ ㉦௖ ┚⪚


‒ ⑲ ঻⎮ ⒪ᗊ ⋃⦲ྒ ⶾ ⒪ᗊ⋃⦲⌾ ᾷ⑶ᄚ ৳ଇ⒎⑖ Ὶ㋖ ㌷␾ ॾᶪম৺ᙺ ㉧㉖⋪
㉖ඖ⑖ CMTRᕚ ⒏ḯ ᪆ࣾ
KEPIC-E07
Ver.7
⭖἖ ㅚ◾<MNX 2700> 265 of 284

(MNA 7000ᶿ ㉲࿷ edition⤶╮)


• Pipe
ASME B36.10, B36.19
• Flange
ASME B16.5, API 605

• Fitting
B16.9, B16.11, B16.28
MSS SP-43,- 44, -87

• Bolt/Nut
ASME B18.2.1, B18.2.2, B18.3

• Thread
ASME B1.1, B1.20.1

• Valve
KEPIC-MGG
MSS- SP- 100

• ࣾᾢⰑ
ASME B16.20, B12.21

KEPIC-E07
Ver.7
CMTR (MNA 6421) 266 of 284

(1) ⎒੪ᄚ ㍒㉗᪂ḛ, Ὶ㋖ ᤍ ॾᶪ⑖ ῢ┚ ম৺ (actual results).


(2) ᾷ⑶৳ଇ⒎ ἖㊇ ᪂(㍒㉗᪂ḛ,⋲⦖ᚪ,Ὶ㋖,ᭂ《ਲॾᶪ ㌷␾ ᧲἖)␾ ᾷ⑶৳ଇ⒎⑖ CMTR ⦦᩾.
ᶿମ ⑲⍶⑖ ㉖Ⴢଇ ⋫ᠲ ☏ ⪒⓿৾ᚪࣾ ⎒੪ᄖྒ ⋫ᠲ(⌆, Ὶザࣾ৳)ྒ CMTR⋎ ⋃⦲ឃ৺ ⋫ᠲᙺ
ମ἞㉖ᇞ⚾ ⋫ᠲ⋃⦲⑖ ḯ⓿Ḛᙺ ⦦᩾.
(3) ⒪ᗊ᧲἖ᙺ ㉚ ঻⎮ ᧲἖⎧┏᧲৞Ḛᙺ ⦦᩾ (MNX 2500)
– RT film リ㉦
(4) ⋲⦖ᚪ ඲⋫
– ⒪ᗊ૚ধᶿ Ὶं ᤍ ⌦Ⴢ ឃῚ㉖⋾⑂ ঻⎮ : Ὶं ᤍ ⌦Ⴢ ମᕛ
– ⒪ᗊ૚ধᶿ Ὶं ᤍ ⌦Ⴢᙺ ឃῚ㉖⚾ ≈␾ ঻⎮ : ⋲⦖ᚪ ▃ᙖ
– Austenite Stainlessओ ᤍ ৞ Nickel ㉧ଆ ; ⩚⓾ ৞⎧㍒ Annealing ⌦Ⴢମ἞
(5) ῢ┚ ⭖἖⌾ ␟≆ॾᶪম৺ ମᕛ␾ Ḟⷛᶪ㉫
࿦, ⒪ᗊ⋃⦲ࣾ Product form ᦾ঻ Ὶྒ ⭖἖඲⋫ମᕛ (MNA 4390(1)(࿢))
(6) ⒪ᗊ⑖ Ίᧂ඲⋫ (MNA 4353)
(7) ৳⚛␾ ᪆㉂⎒

(◺⑖) CMTRᶿ QSC NO ᤍ ᛊᗊ⑺ମ἞␾ ᧂच⑖ ⎒ॲ (MNA 6430)


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CMTR ৾ᔦ MNX⑖ ⪒ࣾ ⎒ॲ 267 of 284

1. ⪧ধῚ㋖
– Drop Weight test <MNX 2321.1>
Ὶ㋖⌦Ⴢ ᤍ ম৺
Ὶザᤧ㊣ ᤍ ␂⭖
– Charpy V-notch test <MNX 2321.2> CMTR ମᕛᶪ㉫
㑟἖⋎ฆ⚾
⬟ᝲ 〻⤻␦
Ὶ㋖⌦Ⴢ
ㆆ⛆Ὶᾢ⹚⚛ឃ
Ὶザ ᤧ㊣ ᤍ ␂⭖
(MNA 6430)
2. Q&T ⒪ᗊ⑖ Ὶ㋖⒪ ⋲⦖ᚪ <MNX 2212.2>
෇ࣿẋჂ
඲⎧ (Ὶ㋖ম৺ ᇯ)
3. ⒪ᗊ᧲἖ <MNX 2539.6, MNX 2578.8> (MNA 6410)
Major repair
4. RT ম৺ <MNX 2561(3)>
RT ᧲৞Ḛ (㉂ᚺ␂⭖ リ㉦) ⌾ RT ㉂ᚂ

5. ⎧┏⒪ᗊ ㍒㉗ḯ᪂( Heat analysisࣾ ≂࿖) <MNX 2432.2(3)>


6. Ferrite Number <MNX 2432.2>
FN ⬟┓ম৺ (A-No. 8 ⎧┏⒪ᗊ)

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ㆆ⛆Ὶᾢ⹚ ূ㎋ ⚛ឃ (MNA 6430) 268 of 284

 CMTR⑲ඖ C of Cᶿ⋎

(1)㌏㎊⑖ ⑶⚛Ḛ ᧲␞ ⒪ᗊ⋃⦲ྒ ㆆ⛆Ὶᾢ⹚ ⑶⚛Ḛ ᦆ㌶ ᤍ ᛊᗊ⑺ ମᕛ<MNA 6430(1)>

(2)⑶⚛⋃⦲ࣾ ⒪ᗊᙺ ┚╮ ㌷␾ ৳ଇ Ὶྒ ⒎ধ⑶⚛Ḛ ᦆ㌶ ᤍ ᛊᗊ ମᕛ<MNA 6430(3)>

(3)㌏㎊ ⑲⍶⋎Ḛ ⒎ধ⑲ ⑶⚛ᄚ ⒪ᗊ ⋃⦲ྒ ㆆ⛆Ὶᾢ⹚ ূ㎋Ḛ⑖ ᦆ㌶, च┓ᦆ㌶ ᤍ ⑺⒎ ମᕛ


<MNA 6430(2)>

(4)ᶿମ ᠶḚᦆ㌶ ⑶⎧␾ MNA 4300⋎ ሮᑺ ⋃ᠲᙺ ἖㊇㉖⋾࿢ྒ ⑶⚛⑂ ⑖᣶㉦


<MNA 6430(4)>

(5)৳⚛␾ ⎒੪ᄖ⚾ ≈⑊<MNA 6410(7)>

MNA 4344(3) ੪ᛢᠶḚ৾ᚪ

ᾷ⑶ᄚ ৳ଇ⒎ࣾ ⏎⒪ᗊ ጎྒ ⋫ᠲ ┚৳ Ὶ

ḯ⓿Ḛ⋎ ἖ᑻᄚ ㆆ⛆Ὶᾢ⹚ূ㎋⑂ ⑶⎧ ⺞ᕛ ⎒੪


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C of C ࿾ᶿ ⒪ᗊ 269 of 284

1. Size⋎ ሮᙶ
- MNA 6422ᶿ size ⤶╮
- MND 2130 : Small Product ⒪ᗊ

2. ⎧Ⴢ⋎ ሮᙶ
- MNB/C/D 2130 :
≓ᔣ␞⚾⒪ᗊ⑲⍶⑖ ⒪ᗊ MNX 2190

3. ⚾⚾ᠺ
 ⪧ধῚ㋖⑲ ⎒੪ᄖ⚾ ≈ྒ ⒪ᗊ <MNF 2130(6)>
- Class 2, 3, MC Support
- Class 1, 2, 3, MC Standard Support
 Secondary Member <MNF 2130(2)>
- All type ᤍ Class⑖ ⚾⚾ᠺ

4. C of Cࣾ ㋆⎧ᄖ⚾ ≈ྒ ⒪ᗊ
- ⎧┏⒪ᗊ
- ⦞『

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C of C <MNA 6422> 270 of 284

(1) C of C ᶿ⋎ྒ
– ⒎⒪Ίᧂ (૚ধ, ᇯଇ)
– ⋲⦖ᚪ ඲⋫
– ⪒⓿ḯ␾ ᪆㉂⎒

(2) ࿾ᶿ ⒪ᗊ

– NPS ¾ ⑲㉖ ᤮৾⒪
(৾, ⑲⑊Ở, ㈂ᒚ⚾, ᤶᬊ⎧ ⒪ᗊ, ⾚ᬊ)
࿦, ⋲੎㍖ମ⎧ Tubeྒ CMTR ⑲ ⎒੪ᄦ

– ㌶⭫ ⚾ᚂ 1˝ ⑲㉖ ᧺⾶ᙖ

(3) MNX 2610⋎Ḛ ⪒ࣾᕚ C of Cᙺ ㋆⎧㉖ྒ ⒪ᗊ


⌆) MNF 2130(1) : ⪧ধῚ㋖⑲ ⎒੪ᄖ⚾ ≈ྒ ⒪ᗊ
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ㆆ⛆Ὶᾢ⹚ ূ㎋ ⚛ឃ(MNA 6430(3)/SNA 6330) 271 of 284

1. KEPIC ⎒ॲ⋎ ᩾㉧ᄖྒ ⒪ᗊྒ


CMTR/C of C⌾ ㉦௖ ৳ଇ

2. CMTR/C of Cᶿ⋎
• ㆆ⛆Ὶᾢ⹚ ⑶⚛Ḛ ᦆ㌶ ᤍ ᛊᗊ⑺⒎
㌷␾
• ㆆ⛆Ὶᾢ⹚ ূ㎋Ḛ ᦆ㌶, च┓ᦆ㌶ ᤍ ⑺⒎ᙺ ମᕛ

3. ᶿମ ᦆ㌶ ᤍ ⑺⒎ᙺ ମᕛ㊆࿢ྒ ঁ␾
→ ⒪ᗊ⋃⦲ࣾ ឦᇞ ⋃ᠲᙺ MNA/SNA 4300⑖ ㆆ⛆Ὶᾢ⹚ ূ㎋㉖⋎ MNX/SN ㉲࿷ ⎒ॲ⋎ ሮᑺ
἖㊇㉖⋾࿢ྒ ঁ⑂ ⑶⚛(Certify)㉖ྒ ㊇␂

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272 of 284

CMTR (MNA 6410)


ㆆ⛆Ὶᾢ⹚ূ㎋⚛ឃ
<MNA 6430>
C of C <MNA 6420>

* CMTR QSC No + ᛊᗊ⑺ ㌷␾

QS Manual No, Rev.No + च┓⑺

Without reference QS Program


⌆) Unqualified Source Material
* Small Product ?
* SA, SB, SFA ≠ CMTR
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CMTR vs MTR Ver.7


273 of 284

• CMTR = C + MTR

• MTR ; Material (mill) Test Report = Mill sheet


MDF A 20⑖ 19.6 ; Signatureࣾ ㉂⎒ ⋄⑊

• CMTR␾ Signature ㉂⎒
Sect VIII Div.1 UCL-11(c) → CMTR ⎒੪

• MTR৺ CMTR␾ ⏎⒎ᔣ/ᭂ⏎⒎ᔣ ⒪ᗊ ḯ⓿Ḛ ੪᪂⑖ ମ◾⑲ ≂࿖.

CMTRᶿ QSC Noମᕛ⋪᩾ࣾ ੪᪂ମ◾

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CMTR⑖ ⒏ḯ < MNA/SNA 4390 > 274 of 284

1) MO⑖ ঻⎮<MNA/SNA 4390(2)>

MO ⒎῞⑲ ἖㊇㉚ ম৺⋎ ࿾㉚ CMTR ᤚ㊇



㉖⦫ MO ᤍ ৳ଇ⒎⑖ CMTR ⦦᩾

◺) │⦲ᙺ ㉖ඖ⑖ CMTRᕚ ⒏ḯ ᪆ࣾ MO CMTR

㉖⦫ MO CMTR

2) ⑶⚛ᄖ⚾ ≈␾ ⏎⒪ᗊ(USM)ᙺ ᶪ⎧ῚჂ CMTR ㉂⎒ ৳ଇ⒎ CMTR

- USM CMTR ⦦᩾
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⒪ᗊ ⑶⚛ <MNX 2130> 275 of 284

 ⑶⚛࿾ᶿ␾ MNX 2130⋎ ሮᑺ, ⑶⚛Ḛ ඲⎧␾ MNA 6400⋎ ሮᑺ

1. ≓ᔣ␞⚾⒪ᗊ (MNX 2130)


– ⒪ᗊῚ㋖ḯ⓿Ḛ / ⒪ᗊ㍓⑶Ḛ ㉂⎒

2. ᭂ≓ᔣ␞⚾ ⒪ᗊ (MNX 2190)


– ମମ ⚾⚾㉖☏ ঻ᕚᶿ ⒪ᗊ (⚇ MNF ⚾⚾ᠺ ⎧ ⒪ᗊ)
→ MNF 2130 ⎒ॲ
– ᭂ੪╮ᠺ (2t ⑲඲)
→ MNX 4435 ⋎ ሮᑺ Ίᧂ㉂⎒ (P-No Ίᧂ ࣾྣ㉖ঊ)

3. ⚾⚾ᠺ(੪╮ᠺ) ⎧ ⒪ᗊ (MNF 2130)


– 1ᇯଇ⎧ ⒪ᗊ ᤍ ⪧ধῚ㋖⑲ ⎒੪ᄖྒ 2,3 ᤍ MCᇯଇ ⒪ᗊྒ CMTR ㉂⎒

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276 of 284

⎧ Ⴢ ⎒ ॲ

ᭂ ≓ᔣ␞⚾ ⎧
≓ᔣ␞⚾⎧ ᭂ ੪╮᩾⤧ᠺ ⒪ᗊḯ⓿Ḛ ⒪ᗊΊᧂ (⪒⓿ḯ) ⒪ᗊΊᧂ
㉖☏⚾⚾⎧
(⚿┏ ⎧┏/2t඲)
MNX 2150
O - - MNX 2130 (MNBྒ welded to PRB
リ㉦)

X O - MNF 2130 MNF 2150


◺2)

X X O ◺1)
X X MNX 4330

◺ 1) ≓ᔣ␞⚾⎧Ⴢ ㉖☏⚾⚾⎧Ⴢ ≂࿆ᝲḚ ≓ᔣ␞⚾⒪ᗊ⋎ ⚿┏ ㌷␾ 2t඲⋎Ḛ ⎧┏ᄖྒ ⒪ᗊ


࿦, 1ᇯଇ⒪ᗊ⑖ ঻⎮ྒ ≓ᔣ␞⚾⒪ᗊ⋎ ⚿┏ ⎧┏ᄖྒ ⒪ᗊྒ MNB 2150⋎ ሮᙶ Ίᧂ ㉂⎒

◺ 2) CMTR⑲ ⎒੪ᄖྒ ⒪ᗊࣾ ㉲࿷


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MNA vs MNX ⎒ॲ ḯধ 277 of 284

⒪ᗊḯ⓿Ḛ ⒪ᗊ Ίᧂ ㆆ⛆Ὶᾢ⹚ ূ㎋

ḯ⓿Ḛ ▃ᙖ ᤍ ඲⎧ Ίᧂ ඲⎧ Ὶᾢ⹚ ඲⎧
MNA ৳⺳ ⎒ॲ <MNA 6400> <MNA 4353> <MNA 4300>

ᶪ⎧⦖ ⚾┓ Ίᧂ ࿾ᶿ ⚾┓
↓ ↓ Ὶᾢ⹚⑖ ⓿⎧ ┓Ⴢ
MNX 2000 ⎒ॲ (≓ᔣ␞⚾⒪ᗊ, ㉖☏঻ᕚᶿ (≓ᔣ␞⚾⒪ᗊ, ㉖☏঻ᕚᶿ <MNX 2610(2)>
⒪ᗊ, ᩾⤧ᠺ) ⒪ᗊ, ᩾⤧ᠺ ᇯ)
<MNX 2130> <MNX 2150>

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⚾⚾ᠺ⑖ ⒪ᗊḯ⓿Ḛ Ẋ⎒ ⒪ᗊ (MNF 2130) 278 of 284

CMTR

Yes
Yes

Load Carrying 1ᇯଇ⎧ Primary 2,3ᇯଇ ⚾⚾ᠺ⎧


2,3
Yes No Yes ⪧ধ
⒪ᗊ Member (Plate and 1,2,3ᇯଇ
(MNF 2130) Shell/linear type) Ὶ㋖㉂⎒
ㅚ◾⚾⚾ᠺ⎧

No

No

Secondary Yes

Member C of C

◺) Primary member ᤍ Secondary member ⑖ ⎧⊲┓⑖ྒ MNF 2215 ⤶╮


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⒪ᗊḯ⓿Ḛ vs Program⎒ॲ ᭂ੎ 279 of 284

৾ᔦମ◾:MNA 6422 & MNX 2610, MNA 3540

⌆) Pipe
MNA 6422

C of C CMTR 2)

NPS 3/4 NPS 2


⒪ᗊ⑶⚛ᠶḚ

3)
ㆆ⛆Ὶᾢ⹚ূ㎋
1)
Program ⎒ॲ⋄⑊ MNA 4300 ⓿⎧

MNX 2610,
MNA 3540

◺1) 1ᇯଇମମ⎧ ⒪ᗊྒ MNA 4353 (Ίᧂ)⓿⎧


◺2) ૶ᓪඖ ࿢⑊ ⎧Ⴢྒ ⪒ࣾ⓿␺ᕚ C of C ㋆⎧
MNB 2130 : ᭂ≓ᔣ ᩾␂ ⒪ᗊ  C of C ㋆⎧
MNF 2130 : ⪧ধῚ㋖⑲ ⎒੪ ≆ ᄖྒ ⒪ᗊ  C of C ㋆⎧
◺3) MNA 4300 ㆆ⛆Ὶᾢ⹚ ূ㎋ ⋄⑲Ⴢ CMTR ᤚ㊇⑲ ࣾྣ㉚ ⋿⋫

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Ẋ㌓┚ㆆ ࿾ ḯ⓿Ḛ⑖ ৾ূ 280 of 284

Nominal Pipe, Tube, Bolt, Nut, Bar Pump ᤍ ᤶᬊ⎧ ⒪ᗊ ੪╮⎧ ㌓ओ


Size Fitting(NPS) Stud (ᝲ⓿,in²) (NPS) (ᝲ⓿, in²)
(Dia, inch)

MNB/C/D/F MNF MNB/C/D MNF


2

Ẋ㌓┚ㆆ Ẋ㌓ Ẋ㌓┚ㆆ NDE ᪆㉂⎒ Ẋ㌓┚ㆆ


CMTR ┚ㆆ

MNB/C/D MNB/C/D
1
NDE ᪆㉂⎒ C of C Ẋ㌓ Ẋ㌓┚ㆆ
┚ㆆ
CMTR CMTR

¾ (ᤶᬊ⎧⒪ᗊ)

C of C C of C

◺) ᅎ௖⋎ ᶿ৾⋄ྒ Inlet/Outlet ᤮৾⑖ NPS ମ◾


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┚ 7⒣

἖◺ॾ⺞

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἖◺ॾ⺞ᶪ㉫ 282 of 284

⒪ᗊ⋃⦲ࣾ ⑶⚛⋃⦲(੪ᛢ⒎)ᕚ᩾⸮ ੪ᛢᠶḚ ┏἖ Ὶ ㉖ମᶪ㉫⑂ ㉂㒆 ┎ॾ㉞ ঁ

1. ㉲࿷ │ᔣମ◾, ᇯଇ ᤍ Code Cut-off date

2. Ẋ⎒ ḯ⓿Ḛ⑖ ▃ᙖ

3. ମⶾ ⒪ᗊ⋃⦲ࣾ ≊ ἖ ⋄ྒ ┓᧲

⌆) ⪧ধῚ㋖ ▃ᙖ, ⌦Ⴢ⌾ ㉧᩾ ମ◾ ,


S – PWHT ⌦Ⴢ ᤍ Ὶं ,
ᶪ⎧⦖(≓ᔣ⎧ମ⎧ᇯ)
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⒪ᗊ੪ᛢ ᠶḚ Flow Ver.7


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┚ㆆ㌓ⷚ(Product Form) ম┓

⒪ᗊ૚ধ(MD)ম┓

│ᔣମ◾ ⓿⎧『 ম┓

│ᔣମ◾ ᇯଇ(MNA 2100)ম┓

㉲࿷ᇯଇ⑖ ⒪ᗊ⥂ⷛ⋪᩾(MNX 2121) ম┓

ମ἞⓿⎒ॲ ㆆ⛆Ὶᾢ⹚⎒ॲ ৞छ⾷἖⎒ॲ


- MNX 2600
- MNX 2100 ⑺ᤖ⎒ॲ
- MNX 2200 Ὶザ
- MNX 2300 ⪧ধῚ㋖
- MNX 2400 ⎧┏ᨇ
- MNX 2500 NDE+REPAIR
- MNX 2700 ⭖἖

੪ᛢᠶḚ⒏ḯ (MNA 4200.4)

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⒪ᗊ੪ᛢ ῚᤧḚ 284 of 284

(੪ᛢῚᤧḚ⋎ ㍓⑶㉲≺ ㉞ │ᔣମ◾ᶿ⑖ ମⶾ ┓᧲)

1. MNX 2211 ; Simulated PWHT


– ⌦Ⴢ, ࣾ⋲/෇ࣿẋჂ ᤍ ⋲⦖ᚪῚं┓᧲

2. MNX 2311(2) ; ⪧ধῚ㋖


– Ὶ㋖ᤧᦓ, Ὶザ⥂⫦ ᤧ㊣৺ ␂⭖, Ὶ㋖⌦Ⴢ ᤍ 『┓ମ◾

3. MNX 2410(2) ; ⎧┏⒪ᗊ Ὶᤧ⎒ॲ

4. MNX 2170 ; Min. Tempering ⌦Ⴢ


– Tempering Temp. > PWHT Temp(MNX 4600 ⤶╮) ࣾ ᄖჂᕛ

5. MNX 2223.3 ; Q & T forging⑖ ঻⎮, ࣾთ ☏ ৞⑶⒣ ⑏ᔣ⑂ ᤙྒ ᩾␂

6. MNX 4213.1(6) ; Forming Process Qualification⑂ ῢῚ㉖⚾ ≈ମ ␂㉚ ⒪ᗊῚ㋖⎒ॲ


(each Lot/Heatᙺ ⾷┓ Strain⑂ ࣾ㉚ ㏂ Ὶ㋖)
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