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KEPIC-E07 Ver 7 QS Program - TM
KEPIC-E07 Ver 7 QS Program - TM
품질시스템계획
목 차
KEPIC :2015년을 중심으로
1. KEPIC 소개
2. 재료 소개
3. 재료관련조직 및 책임사항
4. 품질시스템계획
5. 원자력 재료 추가요건
6. 자격인정 면제
7. 수주검토
8. 특기사항
KEPIC-E07
Ver.7
3 of 284
┚ Թ⒣
KEPIC Ẋच
KEPIC-E07
Ver.7
│ᔣମ◾ ┚┓ 4 of 284
1995. 11 KEPIC ମ◾ ⩚⨆ ᤚं
KEPIC-Q
ㆆ⛆᧲⚛
KEPIC-N KEPIC-M
⏎⒎ᔣ ମূ
KEPIC-F KEPIC-S
㍒⒪⌆ᤧ ੪╮
KEPIC-E
│ମ
KEPIC-E07
KEPIC-MH
৳╮ମମ
KEPIC-ME KEPIC-MI
ᭂ《ਲॾᶪ ࣾთ☏ ॾᶪ
KEPIC-MN
⏎⒎ᔣମূ
KEPIC-MD KEPIC-MF
⒪ᗊধ ମମḯྣ ॾ⚛
KEPIC-MQ
⎧┏⑶┓
KEPIC-E07
Ver.7
MNA vs MNX ৾ূ 7 of 284
MNC
2ᇯଇ ମମ
MNB MND
1ᇯଇ ମମ 3ᇯଇ ମମ
MNA
⑺ᤖ⎒ॲ
MNG MNE
Ὺ ⚾⚾ ੪╮ᠺ ଆẋ ধට⎧ମ
MNF
⚾⚾ᠺ
KEPIC-E07
Ver.7
MNA/SNA ḯধ 8 of 284
MNA MNX
KEPIC-E07
Ver.7
MNA/SNA (⑺ᤖ⎒ॲ) ੪ḯ 9 of 284
ՕՖՉ SNA
⏎⒎ᔣ ମূ ⏎⒎ᔣ ੪╮
KEPIC-E07
╮⚿ԴԨպշկպթյԨվջԨ⑶⚛Ḛ Ver.7
10 of 284
ᤚ│
ᶪ⋃⒎ ᤚ│Ẋ
Ὶᾢ⹚
← ẋᠺ
MNA/SNA 4200 ⑶⚛⋃⦲ ⒎ধ⑶⚛Ḛ
ମମ
ㆆ⛆᧲⚛ূ㎋ (Certificate of Authorization)
ㆆ
⒪ᗊ
MNA/SNA 4300 ⒪ᗊ⋃⦲
ㆆ⛆Ὶᾢ⹚ ⑶⚛Ḛ
ㆆ⛆Ὶᾢ⹚ ূ㎋
(Quality System Certificate)
ᾷ⑶ᄚ ৳ଇ⒎ ⏎⒪ᗊ
⑶┓ᄖ⚾ ≈ ⏎⒪ᗊ
KEPIC-E07
Ver.7
ㆆ⛆᧲⚛ূ㎋ ᭂ 11 of 284
ㆆ⛆᧲⚛ূ㎋ ㆆ⛆Ὶᾢ⹚ূ㎋
1. Ḣূ৾ᚪ⎒ॲ ⋄⑊
⾷ ⑲ ┎ - 2. ৳⑶ॾᶪ ⋄⑊
KEPIC-E07
Ver.7
┚ㆆ, ╮⚿, ূ㎋ vs ⑶⚛Ḛ (MNA/SNA 8000) 12 of 284
Program ╮ ⚿ ┚ ㆆ ⑶⚛Ḛ ᠶ Ḛ
ᤚ│ᶪ⋃⒎ ᤚ│Ẋ
QAP-1 ↑
Ὶᾢ⹚ ⒎ধ⑶⚛Ḛ ⒎ᗊ᧲Ḛ
⑶⚛⋃⦲ ↑ ← ẋᠺ
ㆆ⛆᧲⚛ূ㎋ (┚╮⒎, Ḣ⭖⒎) ମମ
(MNA/SNA 4200) ↑
ㆆ
NCA-3800
ଆẋ⒪ᗊ╮⚿ ㆆ⛆Ὶᾢ⹚ ㈂ᕚᒦ
KEPIC-E07
Ver.7
⒪ᗊ৾ᔦ ╮⚿ 14 of 284
Ḣ⭖⒎ԴԨମମ┚╮⒎ԴԨㆆ┚╮⒎ԴԨᤚ│ᶪ⋃⒎
⒪ᗊ৳ଇ⋃⦲
⒪ᗊ┚╮⋃⦲
ᾷ⑶ᄚ৳ଇ⒎
KEPIC-E07
Ver.7
15 of 284
┚ 2⒣
⒪ᗊ Ẋच
KEPIC-E07
Ver.7
⒪ᗊধ 16 of 284
KEPIC-MD
KEPIC-E07
Product Form(┚ㆆ㌓ⷚ) ᪂ᙖ
Ver.7
18 of 284
Wrought Product
Wrought = worked
Plate (Sheet, Strip)
Forging
Bar
Rolled Shapes
Casting
• ⌆)
• Sheet
Sheet
T 㒽 5 mm ⌾ W ≥ 600 mm
Strip
• Strip
T 㒽5 mm ⌾ W㒽 600 mm
KEPIC-E07
Ver.7
Pipe vs Tube 20 of 284
㌓ ᶿ ⭖⎒ॲ ମ ⶾ
pipe ৳⭫ ⭖ྒ
Pipe ᝲ⑲ round B 36.10 ㌷ B 36.19
⍶⑂
Definition<ASME SA-961>
• Flange
a component for bolted joints used in piping systems and pressure vessel.
• Fitting
a component for non-bolted joints used in piping systems and pressure vessel.
KEPIC-E07
Ver.7
⒪ᗊ ᪂ᙖ ମ◾ 22 of 284
KEPIC-E07
Grade Ίᧂᤧᦓ
Ver.7
24 of 284
◺ओ(Casting, C) Plate
• WCX(Casting) ⌆) SA-216 Grade WCB • Type ⌆) SA-240 Type304
KEPIC-E07
Stainlessओ ᪂ᙖ Ver.7
25 of 284
Wrought Stainless ओ
AISI (American Iron and Steel Institute) ᪂ᙖ⦲ূ ᶪ⎧
ꞏ 2XX : Cr – Ni – Mn
ꞏ 3XX : Cr – Ni
ꞏ 4XX : Cr
ꞏ 6XX : ḛ⪚ ㍒㌓
Stainless ◺ओ
ACI (Alloy Casting Institute)᪂ᙖ⦲ূ ᶪ⎧
<SA-703 Annex ⤶╮>
ꞏ C : Corrosion ⎧Ⴢ
CF-8 : 304 <8:max carbon⑲ 0.08%>
CF-8M : 316 <M:Moly>
ꞏ H : Heat-resistant
KEPIC-E07
Ver.7
⒪ᗊধ ੪ḯ 26 of 284
Plate
Forging A240 Type304
A182 Cladded plate
F304 A263
Bolt
A193
Austenitic Bar
B8
Stainless steel A666
Type 304 Type 304
Nut
A194
8
Casting
A351
Pipe Tube
CF8
A312 A213
TP 304 TP304
KEPIC-E07
1. ㌓ⷚ⋎ ሮᙶ ᪂ᙖ ;
pipe, tube, ╮ㆆ ᤍ ᨇᕚ ࣾ৳㉚ pipe, flange ᤍ fitting
2. ┚╮ ᤧᦓ⋎ ሮᙶ ᪂ᙖ
- Seamless Tubular Product,
- Tubular Product welded without filler metal,
- Tubular Product welded with filler metal
3. ⎒ॲᭂ
• Seamless
MNA 4300 ᪆⎒ MNX 2550 CMTR ID
• w/o filler
• w/ filler MNA 4200 ㉂⎒ MNX 2560 Data Report ᶿ⛓ㅚῚ MNA 6630
KEPIC-E07
Ver.7
⎧┏ᨇ⑂ ᶪ⎧㉖⋪ ⎧┏ᄚ ৾┚ㆆ 28 of 284
3.
KEPIC-E07
Ver.7
⎧┏ ᤍ ටቚ ⒪ᗊ 29 of 284
Welding Material
KEPIC-E07
Ver.7
⎧┏⒪ᗊ ᪂ᙖ 30 of 284
AWS Classification
• E 308L-15 MDWྒ SFA⌾ თ⑺
• ER70S-2
• E7016
• ER NiCrMo-9
• E7A6-EM12K
KEPIC-E07
ASTM
ASME
EN JIS
KEPIC-E07
Ver.7
ASME⌾ ASTM ⒪ᗊধ ⋮ূḯ 32 of 284
KEPIC-E07
Ver.7
⦞ओ ⒪ᗊধ ᪂ᙖ(ASME Sect II, Part A) 34 of 284
Plate
Pipe Tube Forging Casting Bolt Fitting Bar
≓ᔣ
੪╮ ⎧
⎧ମ⎧
৳⺳ SA-961 SA-960
SA-20 SA-6 SA-530 SA-450 SA-703 SA-962 SA-29
⎒ॲ SA-788 SA-961
ओ
SA-516 SA- 53 SA-105 SA-234
Steel ମ᧶ SA-36 SA-213 SA-216 SA-193
SA-533 SA-106 SA-350 SA-696
ধ SA-283
SA-334 SA-217 SA-194 SA-105
SA-285 SA-333 SA-508
SA-960
৳⺳ SA-781
SA-480 - SA-999 SA-1016 SA-484 SA-962 SA-484
⎒ॲ
SA-703 SA-961
ᾢ⹎ᔆᾢ
ओ SA-479
ମ᧶ SA-312 SA-213 SA-336 SA-351 SA-193
SA-240 - SA-182 SA-276
ধ
SA-358 SA-249 SA-705 SA-352 SA-194 SA-564
KEPIC-E07
Ver.7
35 of 284
Steel Forging
Basic Material Dimensional
General Spec
Spec Standard
Tube sheet.
Pressure Vessel Yes
SA-788 Hollow Cylinder forging, No dimensional Std
application
etc
SA-266
SA-508
etc
Other
KEPIC-E07
Ver.7
ମ᧶ধ৺ ৳⺳ধᭂ(1/4) 36 of 284
2. ⑶⎧ধ 2. ⑶⎧ধ
MDF A 20 ⑶⎧ MDF A 516 ⑶⎧
3. ৳⺳⎒ॲ/ᤚ◺┓᧲ 3. ⎧⊲┓
MDF A 20 ⑶⎧ 4. ᤚ◺┓᧲
4. ┚╮ 5. ┚╮
killed steel⑲⊲≺ ㉖, fine austenitic grain
sizeᙺ ࣾ┶≺ ㉦.
5. ⋲⦖ᚪ 6. ⋲⦖ᚪ
* 1.5 inch ⨆৺Ὶ normalizing ⒪ᗊধ⋎Ḛ ⎒੪㉖ྒ ⋲⦖ᚪ ῢῚ
* 1.5 inch ⑲㉖Ⴢ ⪧ধῚ㋖ ⎒੪ Ὶ normalizing ⎒
KEPIC-E07
8. ╮⚿
* ᤧᦓ : ASTM E112 <McQuaid-Ehn test>
* Coarse austenitic grain size : 1~ 5
* Fine austenitic grain size : 5 ⑲ᶿ
9. ㆆ⛆
- ম㉦ MNB 2538
- ᧲⎧┏ MNB 2539
KEPIC-E07
11. ⪧ধῚ㋖
11.1 Charpy V-notch test
ࣾ. Ὶザ MNB 2341
ᛢ ⦞『 One test
ඖ. Ὶザᤧ㊣ MNB 2322.2
⩚▃ rolling ᤧ㊣⋎ ⚿ ㌷ デ
. ␂⭖ MNB 2322.1
ᑺ. Ὶ㋖ᤧᦓ
MDF A 370
ᛆ. Ὶ㋖⌦Ⴢ MNB 2331
ᤒ. ㉧ମ◾ MNB 2331
ᶪ. ᛆ
KEPIC-E07
13. ⭖ ᤍ ☏ᓇ
16. ⒪⋲⦖ᚪ
17. ᪆㉧ধ
19. リ⒣, ᛆ ᤍ Ḟ⓿
KEPIC-E07
Ver.7
ᭂ⦞⒪ᗊ ᪂ᙖ(ASME Sect II, Part B) 40 of 284
৳⺳ধ - - - - - - - -
Ti ㉧ଆ
SB-861
ମ᧶ধ SB-265 SB-338 SB-381 SB-367 - SB-363 SB-348
SB-862
৳⺳ধ - - - - - - - -
Zr ㉧ଆ
ମ᧶ধ SB-551 SB-658 SB-523 SB-493 - - - SB-550
KEPIC-E07
Nickel ㉧ଆ Ver.7
41 of 284
Hastelloy
Cr Mo
Cr Fe
Inconel
600
KEPIC-E07
Ver.7
⎧┏⒪ᗊ ᪂ᙖ(ASME Sect II, Part C) 42 of 284
GTAW,
PAW, SFA-5.18 SFA-5.26 SFA-5.9 SFA-5.14 SFA-5.13 SFA-5.15 SFA-5.10 SFA-5.7 SFA-5.19 SFA-5.16 SFA-5.24
GMAW SFA-5.26 SFA-5.28 SFA-5.21
and EGW
SFA-5.32ྒ gas⋎ ㉚ ধ
KEPIC-E07
Ver.7
Electrode vs Rod 43 of 284
Filler metal
Rod শ⎧ Electrode
(Brazing⎧)
Rᕚ ㅚῚ ERᕚ ㅚῚ Eᕚ ㅚῚ Bᕚ ㅚῚ
KEPIC-E07
Ver.7
SFA-5.1 ধ 44 of 284
1. Scope
3. Acceptance
This specification prescribes requirements for Acceptance of welding electrodes shall be in
the classification of carbon steel electrodes accordance with the provisions of the ANSI/AWS
for shielded metal are welding. A5.01. Filler Metal Procurement Guidelines.
4. Certification
By affixing the AWS specification and classification
designations to the packagings or the classification to
the product, the manufacturer certifies that the product
meets the requirements of this specification.
KEPIC-E07
Ver.7
⎧┏⒪ᗊ ধ ᭂ 45 of 284
KEPIC-E07
Ver.7
ASTM, ASME vs KEPIC ⒪ᗊ ধᭂ 46 of 284
• ᕚ ⥂ⷛᄚ ধ ASME⌾ ASTM Logoᙺ თῚ ㅚῚ㉖, ASME Code ᶪ⎧ᶿ ㉂⎒⋎
㉲ ┓ᄚ ঁ ASME Logoᛊ ㅚῚ
• ASME Section IIᶿ ┚ឧᛊ (SA-, SB-)ᕚ ㅚῚ㉖ᝮ, ᧶ᠶᶿ (A,B)ধㅚῚ ᕚ ᶪ⎧
→ ASME⋎ ᄖྒ ASME ধ ╲⒪ Ὶ SA, SBᕚ ㉲ḛ
KEPIC-E07
Ver.7
⒪ᗊ ৳⺳⎒ॲ <MNA 1220> (1/2) 48 of 284
1. ⒪ᗊ (MNA 1220)
⒪ᗊྒ MD(MDF, MDN, MDW) ጎྒ MNX │ᔣମ◾⋎Ḛ ㋆⎧㉖ྒ
⒪ᗊধ⋎ ሮᑺ ┚⒏ᄖ, MNX │ᔣମ◾⋎ ሮᑺ ┚╮, Ίᧂ ᤍ ⑶⚛ᄖ⊲≺ ㉦.
KEPIC-E07
Ver.7
⎧┏ ⒪ᗊ 50 of 284
KEPIC-E07
Ver.7
⎧⊲ (MNA/SNA 9000) 52 of 284
⑶┓ᄖ⚾≈
⏎⒪ᗊ ⒪ᗊ
⏎⒪ᗊ
⏎⒪ᗊ
⑶⚛⋃⦲ ጎྒ ⒪ᗊ⋃⦲ࣾ ⒪ᗊᕚ │㍖㉖८ඖ ⒪ᗊᕚ ⑶┓㉖ମ ␂㉲ ᶪ⎧ᄖྒ ଆẋ┚ㆆ
(Source Material)
⑶┓ᄖ⚾ ≈ ⏎⒪ᗊ ⑶⚛⋃⦲, ⒪ᗊ⋃⦲ ጎྒ ᾷ⑶ᄚ ৳ଇ⒎ (Approved Supplier)ࣾ ᷛᶮ㉖⚾ ≈ ⏎⒪ᗊ
(Unqualified Source
Material ; USM) MNA/SNA 4300 QS Program㉖⋎Ḛ ᷛᶮᄖ⚾ ≈ ⒪ᗊ
KEPIC-E07
Ver.7
⒪ᗊ ੪᪂(⎧Ⴢᧂ) 53 of 284
⒪ᗊ Ẋ㌓┚ㆆ
<MNA 1220> <MNX 2610>
Ẋ㌓ㆆឧ
≓ᔣ␞⚾ ⒪ᗊ ᭂ ≓ᔣ␞⚾ ⒪ᗊ <MNA 4353(6)>
<MNX 2110(1)> <MNX 2190>
(≓ᔣ␞⚾ᠺ)
<MNX 4431> ᭂ੪╮⎧ <MNX 4435(1)()>
KEPIC-E07
MD ⒪ᗊধ ੪╮
Ver.7
54 of 284
KEPIC-MNX
Scope KEPIC-MNX ⪒ࣾ⎒ॲ
ମ᧶⒪ᗊধ ৳⺳ধ
(Basic Material (General
Specification) Specification)
KEPIC-MD
Specific Requirements
Scope Supplementary
Requirements • MDF A370(Test method)
(੪ᛢ⒎ Option) • E 112(Grain size) ᇯ
KEPIC-E07
Ver.7
⏎⒎ᔣ ⒪ᗊ⌾ ମⶾ⎧ ⒪ᗊ ⎒ॲ ⤦⑲┎ 55 of 284
⑺ᤖ ⒪ᗊ
⏎⒎ᔣଇ ⒪ᗊ
MD
(ମ᧶ ধ + ৳⺳ ধ)
MNX 2000 ⪒ࣾ ⎒ॲ
(ㆆ⛆Ὶᾢ⹚ ূ㎋ ,NDE, ⪧ধ Ὶ㋖, S-PWHT)
KEPIC-E07
Ver.7
⏎⒎ᔣ⎧ ⒪ᗊ⌾ ⑺ᤖ⎧ ⒪ᗊ ⤦⑲┎ 56 of 284
1. ㆆ⛆Ὶᾢ⹚ ⎒ॲ
– ⏎⒎ᔣ⎧ ; MNA/SNA 4300 ㆆ⛆Ὶᾢ⹚ ㈂ᕚᒦ ⓿⎧
– ᭂ⏎⒎ᔣ⎧ ; ㆆ⛆ Program ⎒ॲ ⋄⑊
3. ⒪ᗊᠶḚ ⎒ॲ
– ⏎⒎ᔣ⎧ : CMTR/C of C ⎒੪
– ᭂ⏎⒎ᔣ⎧ : Ḟⷛᶪ㉫ (⌆, KEPIC-MGBྒ Plateᛊ MTR⎒੪ (KG-92(a)(1))
1. ㆆ⛆Ὶᾢ⹚ ূ㎋ თ⑺
2. ମ⓿ ⬟ᝲ⋎Ḛ
– ᭂ《ਲ ॾᶪ ┓Ⴢ⌾ ⪧ধῚ㋖ ⎒ॲ⑲ ᶿ⑲
– S-PWHTྒ თ⑺
3. ⒪ᗊḯ⓿Ḛྒ თ⑺
KEPIC-E07
Ver.7
MNX ੪ḯ 58 of 284
ՕՖՠԨԨԹԸԸԸԨ⑺ᤖᶪ㉫
MNX 100 ⒪ᗊ৳⺳⎒ॲ
ԺԸԸԸԨ⒪ᗊ
MNX 2200 FERRITICओ ⒪ᗊ Ὶ㋖⒪ ⎒ॲ
ԻԸԸԸԨḢূ MNX 2300 ⪧ধῚ㋖
MNX 2400 ⎧┏⒪ᗊ
ԼԸԸԸԨ┚⒏ ᤍ Ḣ⭖ MNX 2500 ≓ ⒪ᗊ ᭂ《ਲॾᶪ ᤍ ᧲⎒ॲ
MNX 2600 ⒪ᗊ⋃⦲ ㆆ⛆Ὶᾢ⹚ ূ㎋
ԽԸԸԸԨॾᶪ
MNX 2700 ⭖ㅚ◾
ԾԸԸԸԨῚ㋖
ԿԸԸԸԨ৺≓ ᧲㌶
ՀԸԸԸԨឃ『ԴԨ⑶⚛㌶ ㅚῚ ᤍ ᧲Ḛ
⒪ᗊ⾷⎒ॲ
(MNX 2000)
ମ⓿ ⎒ॲ ㆆ⛆Ὶᾢ⹚ ⎒ॲ
(MNX 2200~2500) (MNX 2600)
⪧ধῚ㋖
ㆆ⛆Ὶᾢ⹚ূ㎋
NDE <MNA 4300>
KEPIC-E07
Ver.7
MNX 2000 ੪╮ 60 of 284
৳⺳ (MNX 2100)
ㆆ⛆Ὶᾢ⹚ ឦ⒪ ⎧┏ᨇ
MNX 2200
MNX 2400
MNX 2600 MNX 2500
⪧ধῚ㋖
MNA 4300
MNX 2300
⭖ㅚ◾
MNX 2700
MNA 7000
KEPIC-E07
⑺ᤖ⎒ॲ
MNA/SNA ⒪ᗊ⋃⦲ ㆆ⛆Ὶᾢ⹚ ূ㎋
MNA/SNA 4300
MDF ⦞ओ⒪ᗊ
MDN ᭂ⦞⒪ᗊ ᭂ《ਲ ॾᶪ
MDW ⎧┏⒪ᗊ MEN
ᭂ《ਲ ॾᶪ⏎
MNX 5520
KEPIC-E07
Ver.7
≓ᔣ␞⚾ ⒪ᗊ (MNX 2110(2)) 62 of 284
KEPIC-E07
ឦ⒪
→ MNX 2121(3)
Safety valve disk ᤍ nozzle, Control valve disk ᤍ cage, Line valve disk
→ MNX 2121(4)
NPS 1⑲㉖ ূ⬟৾⎧ fitting
⎧┏⒪ᗊ
→ MNX 2121(5)
Sect IX QW – 404 ྒ PQ Ὶ OKᄖᝲ SFA⑲⍶ ⎧┏⒪ᗊ(KS)Ⴢ ㋆⎧
→ MNX 2121(6)
ᅎ 10% ⑲ᕚ ⎧┏㉖ྒ hardfacing ᤍ cladding⎧ ⎧┏⒪ᗊྒ MNX 2000㉲ ᠲ
KEPIC-E07
Ver.7
⎲│ ☏ ⒪ᗊ ⋲㍒ ԨՕՖՠԷՖՠԨԺԹԾԸԱ 65 of 284
KEPIC-E07
Ver.7
ᶪ⎧⌦Ⴢ ੪ᧂ ᤍ ⾷ḯ 66 of 284
- 425 to -321 Stainless steel 304, 304L, 347 304, 304L, 347 304, 304L, 347 304, 304L, 347
316, 316L 316, 316L 316, 316L 316, 316L SA-320-B8
with SA-194-8
-320 to -151 9 nickel SA-353 SA-333-8 SA-522-1 SA-420-WPL8
SA-516-55, 60 to
- 50 to -21 SA-333-6
SA-20 A-350-LF2 SA-420-WPL6
- 20 to 4 SA-516-All SA-333-1 or 6
SA-105
33 to 60 SA-516-All SA-234-WPB
SA-515-All SA-106-B
SA-181-60.70
61 to 775 SA-455-II
KEPIC-E07
Ver.7
ᶪ⎧㍖⋎ ሮᙶ Ẏᶿ 68 of 284
⒪ᗊ
Ί ㈺ᕚ
SCC
㍖ Ί-㈺ᕚ ᔣ
KEPIC-E07
Ver.7
Code Cut-off Date Ḟ┓ < MNA 1140 > 69 of 284
5. Ḣ┓ᄚ Cut-off Date ⑲㏂ CodeჂ ᤚ│ᶪ⋃⒎⌾ ⑶⚛⋃⦲ं ㉧ Ὶྒ ᶪ⎧ࣾྣ <MNA 1140(3)>
6. ⓿⎧ㅚῚ
⒎ᗊ᧲Ḛ, CMTRᇯ⋎
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⓿⎧ᶪᔾ (Code Case) < MNA 1140 > 70 of 284
1. ┓
│ᔣମ◾ ᪆⪧᪂㉚ ⎒ॲ ᧲⍂⑲ ㉂⎒㉖८ඖ, ଲଇ㒆 ㉂⎒㉚ ῞⎒ॲ⑂ ┓㉖⒎
㉞ ቊ, ጎྒ │ᔣମ◾ ᙺ ឃ㍓㒆 ㉞ ㉂⎒ࣾ ⒆ྒ ⎮ ᤚ㊇㉚.
2. ㎦ᔣ
│ᔣମ◾␂⏎㎊ ᾷ⑶ ⑺⸮ ᶪ⎧ࣾྣ <MNA 1140(4)>
3. ᶪ⎧㉧
ᶪ⎧ Ὶ ᤚ│ᶪ⋃⒎⌾ ⑶⚛⋃⦲ ं ᶿ㌶㉧ ㉂⎒ <MNA 1140(5)>
4. ᶪ⎧╮ॲ
ᤚ│ᶪ⋃⒎ྒ ┚ମ৾ ᑻࣾྣḯ⋪ ॾ⺞ ㏂ <MNA 1140(7)>
◺) Code Case Acceptabilityྒ Regulatory Guide ⤶╮
• Reg. Guide 1.84 : Design and Fabrication
• Reg. Guide 1.85 : Material
• Reg. Guide 1.147 : In-service Inspection
5. ⓿⎧ᶪᔾ⓿⎧ㅚῚ
⒎ᗊ᧲Ḛ, CMTR ㌷ Ḣূᶮ⪚ᠺᶿ⋎.
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Code Cut-off Date ⋮ূ 71 of 284
⌆⍶
• Cut-off Date ⑲㏂ ମମ◾ ⓿⎧
ᤚ│ᶪ⋃⒎⌾ ㌏
• Cut-off Date │,㏂ ମମ◾ ⓿⎧
⒪ᗊ ⎮ MNA 1140(6) ㉧ Ὶ ᶪ⎧ ࣾྣ
2. ⶾ Service ମମ◾৺ ⋮ূ
MD
- MNA 1140(6)
Cut-off Date │, ㏂ᕚ ┚╮ᄚ ⒪ᗊ ᶪ⎧╮ॲ
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⒪/⩚῞ ⒪ᗊ ᶪ⎧ <MNA 1140(6)> 72 of 284
• ॲ╮⎧ Code Cut-off Dateᙺ ମ◾ᕚ ⑲│/㌷ ⑲㏂⋎ ᷛᶮᄚ ⒪ᗊ ᶪ⎧╮ॲ
MNX 2121ᶿ
⥂ⷛ⋪
Yes
MNX 2000 No
⎒ॲ ㉧
Yes
in-lb Unit ⎒ॲ
SI MPa
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74 of 284
┚ 3⒣
⒪ᗊ৾ᔦ ╮⚿ ᤍ ⥃⒂ᶪ㉫
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⒪ᗊ ৾ᔦ ╮⚿ 75 of 284
੪ᛢ⒎ (⑶⚛⋃⦲)
⒪ᗊ⋃⦲
⎧⋫⋃⦲
ᾷ⑶৳ଇ⒎(⏎⒪ᗊ)
⎧⋫⋃⦲
USM ┚╮⒎
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⒪ᗊ⋃⦲ ┓ 76 of 284
2. MNA/SNA 9000
- ㌏㎊⋎Ḛ ᤚ㊇㉚ ㆆ⛆Ὶᾢ⹚ ⑶⚛Ḛᙺ ᧲␞㉖ ⒆८ඖ ,
- ㆆ⛆Ὶᾢ⹚ ⑶⚛Ḛᙺ ᧲␞㉚ ⒪ᗊ⋃⦲ ጎྒ ⑶⚛⋃⦲ࣾ ⒎ধ⑂ ⑶┓㉚ ╮⚿
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⒪ᗊ⋃⦲ ᪂ᙖ 77 of 284
1. Certified MO
KEA⋎Ḛ ⑶┓ᄚ ㆆ⛆Ὶᾢ⹚⑶⚛Ḛᙺ ᧲␞㉚ ⒪ᗊ⋃⦲
-- ⶾ ⒪ᗊ⋃⦲ᙺ Qualify ࣾྣ
2. Qualified MO
⑶⚛⋃⦲ඖ Certified MOࣾ ⑶┓㉚ ⒪ᗊ⋃⦲
-- ⶾ ⒪ᗊ⋃⦲ᙺ Qualify ㉞ ⋄ඖ, ᾷ⑶ᄚ ৳ଇ⒎(⏎⒪ᗊ)ྒ Qualify ࣾྣ
KEA
ڙ
C-MO ⑶⚛⋃⦲
ښ ښ
Q-MO
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ᾷ⑶ᄚ ৳ଇ⒎ (Approved Supplier) 78 of 284
1. ⎧⊲ (MNA/SNA 9000)
㌷
ᾷ⑶ᄚ ৳ଇ⒎
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⒪ᗊ ␞⺳ 79 of 284
⒪ᗊ ┚╮⋃⦲
⑶
⒪ᗊ ┚╮⋃⦲
⒪ᗊ ৳ଇ⋃⦲
(pipe)
⚛
ᾷ⑶ᄚ ৳ଇ⒎ ⒪ᗊ ┚╮⋃⦲
(billet,bar) (flange, bolt)
⋃
⒪ᗊ ৳ଇ⋃⦲
⦲
⒪ᗊ ┚╮⋃⦲ ⒪ᗊ ┚╮⋃⦲
(plate,pipe) (cap,elbow)
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⒪ᗊ੪ᛢ ੪╮⌆Ա 80 of 284
⒪ᗊ⋃⦲ (MO)
ᾷ⑶ᄚ ৳ଇ⒎ ⑶⚛⋃⦲
MM MS
ڙCasting → ମମ O O
ښPlate O O
ڛbillet → flange → ମମ O O O
ڜpipe → elbow → ମମ O O O O
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⒪ᗊ⋃⦲ ⥃⒂ᶪ㉫৺ ⒎ধ⑶┓ (MNA 3500/SNA 3600) 81 of 284
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⒪ᗊ⋃⦲ ⥃⒂ᶪ㉫ (MNA 3500/SNA 3600) 82 of 284
ᾷ⑶৳ଇ⒎
ڙCertified Material Organization
◺) Certified MOྒ ᙶ MOᙺ qualify ㉞ ⒆ඖ,
Qualified MOྒ ᙶ MOᙺ qualify ㉞ ⋄⑊. ښQualified Material Organization
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⒪ᗊ ᤍ ⏎⒪ᗊ ⋃⦲デࣾ 84 of 284
Authorize
㌏㎊ (MNA 8161)
Certified
(MNA 3531) ⑶⚛⋃⦲
Qualify
(MNA/SNA 3532)
⒪ᗊ⋃⦲ (Certified)
Approve
(MNA/SNA 4343)
1. ῞⦫Ḛ ┚⪚
2. ῢᶪ
3. ⎒ॲ : MN/SN ମମ◾ ⒪ᗊ ⎒ॲ
MNA/SNA ㉲ ⎒ॲ
4. ㆆ⛆Ὶᾢ⹚ ূ㎋Ḛ ᾷ⑶
5. ㆆ⛆Ὶᾢ⹚ ⑶⚛Ḛ(QSC)
‒ ⋃ᠲᦒ␂⌾ ┚㉚╮ॲ
‒ ␞㎦ମं 3โ
6. ূ㎋ᄚ ऎᶪ
7. ᛊᗊ 6च⏒ │ य῞ ῞⦫
8. Ḟⷛ ⋃ᠲᦒ␂
‒ ⒪ᗊ⋃⦲ ⑶┓
‒ ⑶┓ᄖ⚾ ≈ ⏎⒪ᗊ ᶪ⎧
‒ ৳ଇ⒎ ᾷ⑶ ᤍ ৾ᚪ
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㌏㎊ ⑲⍶ ╮⚿⋎ ㉚ デࣾ (MNA 3532/SNA 3632) 86 of 284
Valve
Casting
⎧┏ᨇ
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ㆆ⛆Ὶᾢ⹚ ূ㎋ デࣾ (MNA 3532.2/SNA 3632.2) 87 of 284
Ḟ┓デࣾ
(1) MN/SN ମମ◾ ᤍ MNA/SNA 4300⋎ ሮᙶ ῢᶪ, ᾷ⑶ ᤍ ऎᶪ
㊇デࣾ
(4) デࣾ◺ମ
- ⋮ 1㎊
- ᤧᦓ : ऎᶪ ㌷
ḯ৺ デࣾ
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ㆆ⛆Ὶᾢ⹚ূ㎋ ᤍ ⒎ধ⑶┓ ᝲ┚ (MNA 3540/SNA 3640) 88 of 284
(1) ᶿ
- Ẋ㌓┚ㆆ (MNX 2610)
- C of Cࣾ ㋆⎧ᄖྒ ⒪ᗊ
(2) ᝲ┚ ⎧
- MNA 3500/SNA 3600 (⒪ᗊ⋃⦲ ⥃⒂ᶪ㉫৺ ⒎ধ⑶┓)
◺) ᶿମ ⒪ᗊྒ ῢᶪ ⋄⑲Ⴢ (3)㉫⑲ ⎒ॲᛊ औ⪒ᝲ ମମ◾⋃ᠲ⋎ ᶪ⎧ࣾྣ
- MNA/SNA 4300 (⒪ᗊ⋃⦲ ㆆ⛆Ὶᾢ⹚ ূ㎋)
(3) ◾ᶪ㉫
- CMTR ㌷ C of C
- 1 ᇯଇ ମମ⎧ ⒪ᗊྒ Ίᧂ ᤍ ㅚῚ ⎒ॲ
Ẋ㌓┚ㆆ
(Small Product) : MNX 2610(3) ⤶╮
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C of C ㋆⎧⒪ᗊ 90 of 284
1. Size⋎ ሮᙶ
- MNA 6422ᶿ size ⤶╮
- MND 2130 : Small Product ⒪ᗊ
C of Cࣾ ㋆⎧ᄖ⚾ ≈ྒ ⒪ᗊ
2. ⎧Ⴢ⋎ ሮᙶ
• ⎧┏⒪ᗊ
- MNB/C/D; 2130 :
• ⦞『(Plate)
≓ᔣ␞⚾⒪ᗊ⑲⍶ ⒪ᗊ ← MNX 2190
3. ⚾⚾ᠺ
1. Certified MO
2. Qualified MO
⑶⚛⋃⦲ ㌷ Certified MO ῢᶪ⋎ ㉲ ⑶┓ᄚ ⒪ᗊ⋃⦲
(MNA 3532/SNA 3632)
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92 of 284
┚ 4⒣
ㆆ⛆Ὶᾢ⹚ূ㎋ vs ⒪ᗊ⎒ॲ
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ㆆ⛆Ὶᾢ⹚ূ㎋ ⎒ॲ 93 of 284
(Unqualified Source
(Material) (Qualified Source Material)
Material)
MNA/SNA 4300
㌷
ㆆ⛆Ὶᾢ⹚ূ㎋ ⎒ॲ MNA/SNA 4300 ⋄⑊
⒪ᗊ⋃⦲/⑶⚛⋃⦲
৾ᚪᤧ≆
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ㆆឧ vs QA Program 94 of 284
ᶪῢ ⚛ឃ
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⒪ᗊ⋃⦲ ㆆ⛆Ὶᾢ⹚ ূ㎋(MNA/SNA 4300) 96 of 284
MNA/SNA 4320 ⑶⏎
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⥃⒂ᶪ㉫৺ ╮⚿ (MNA/SNA 4310) 98 of 284
MNA/SNA 4313 ╮⚿
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⑺ᤖᶪ㉫ (MNA/SNA 4311) 99 of 284
2. ㆆ⛆Ὶᾢ⹚ূ㎋ ᚻ Ὶྒ
- ମ⓿⑶ ᶪ㉫ (Technical Aspect ; MNX/SNB 2000) ⑂ ᔢ㉖⋪ ㆆ⛆⋎ ⋿㊣⑂ ⭖ྒ ⋃ᠲᙺ
ূ㎋㉖ ḯ ᤧᦓ⑂ ମ
3. ㆆ⛆Ὶᾢ⹚ ূ㎋ ⎒੪ᄖྒ ㆆ⛆⑂ ḯ㉖, ㆆ⛆⑂ ㍓⑶㉖ମ ␂㉚ ⾷㉚ ৾ᚪᶪ㉫, ৳┓, Ὶ㋖⒣ᭂ,
৳੪ ᤍ ମᓇ⋎ ㉚ ᶪ㉫ リ㉦.
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ㆆ⛆Ὶᾢ⹚ূ㎋ ⓿⎧ᦒ␂ ( MNA/SNA 4312) 100 of 284
ॾᶪ, ᧲ ጎྒ ⋲⦖ᚪম৺ ⑶⚛
1. ㆆ⛆Ὶᾢ⹚ ূ㎋⑂ ⑲㊇㉖ମ ␂㉚ ╮⚿ ⊏㉖ඖ, ㆆ⛆᧲⚛ମྣ ╮⚿ ઊ㉚৺ ╮⚿ᶿ Ⴣᚻḯ ⋪
‒ ⚾┓㉖
‒ ටମᕚ⸮ ⪧᪂㒆 Ⴣᚻḯ ⋪
‒ ⋿⬳⋎ ⚿┏ ᧲ ࣾྣ(⓿┆㉚ ╮⭖ᙺ ⫦㉞ ⒆ྒ ⋿⬳)
‒ ┓ମ⓿ ㆆ⛆Ὶᾢ⹚ ␞㎦ḯ ᧲
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⑶⏎ (MNA/SNA 4320) 102 of 284
1. ␟ ᤍ ㏆ᔦ৾ᔦ ┆⤦ ᚻ
‒ ␟/㏆ᔦ ᶿ⒎ (㊇⒎ ᤍ ৾ᚪ⒎) Ίᧂ
‒ ␟/㏆ᔦ ┓Ⴢ ;
ࣿ च⑶ ㉗ᔣ, ᔣ ᤍ ମᓇ৺ ⋃ᠲ ᦒ␂, ᧳⒟ḯ ᤍ ⾷ḯ⋎ ᶿ㉖Ⴢᕛ
‒ ␟ ৺ឧ;
৾ᔦ ମମ◾, ㆆ⛆Ὶᾢ⹚ূ㎋, ┆⤦Ḛ ᤍ ⥃⒂৺ ઊ㉚
‒ ㏆ᔦ৺ឧ
⩚⨆ମᓇ ㍓᧲, ␞⚾ ᤍ ମ, ᤧᦓ ᤍ ⥃⒂ᦾ ⎧⋎ ㉂⎒㉚ ㏆ᔦ
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च⑶ମᕛ (MNA/SNA 4322) 104 of 284
1. च⑶ ␟, ㏆ᔦ ମᕛ ␞⚾
‒ ମᕛ㌓ⷚྒ ⋃⦲ῢ┓⋎ ᛜঊ
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ㆆ⛆Ὶᾢ⹚ ূ㎋Ḛ (MNA/SNA 4331) 106 of 284
2. ᶿମ ᠶḚᶿ⋎ྒ 『┓ ମ◾ リ㉦ ጎྒ ⑶⎧
┓ᓇ⓿ ମ◾
‒ Tolerance (ㅚ MNX 3132-1)
‒ NDE 『┓ମ◾ ( MNX 2500 )
‒ ⪧ধῚ㋖ 『┓ମ◾ (MNX 2330)
┓ḯ⓿ ମ◾
‒ MDF A 105 Para 12.1
㉲ᕚ⎲ ম㉦⑲ ⋄⊲≺ ㉖, workmanlike finish
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┆⤦Ḛࣾ ⎒੪ᄖྒ ৳┓ 108 of 284
1. ᧲⎧┏
KEPIC-MQW⋎ ሮᙶ WPS
2. ⋲⦖ᚪ
3. ᭂ《ਲॾᶪ
⑶┓ᄚ ┆⤦Ḛ⋎ ८ <MNA/SNA 4361>
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ᠶḚ৾ᚪ (MNA/SNA 4333) 109 of 284
1. ᶿᠶḚ
ࣾ. ㆆ⛆⎒ॲ⑂ ឃῚ㉖ྒ ᠶḚ
⌆) ੪ᛢῚᤧḚ, ⚾ῚḚ, ┆⤦Ḛ ᤍ Ⴢᝲ
ඖ. ㆆ⛆⋎ ⋿㊣⑂ ⭖ྒ ⋃ᠲᙺ ┓㉖ྒ ᠶḚ
⌆) ㆆ⛆Ὶᾢ⹚ূ㎋Ḛ
2. ᶿ⋃ᠲ
ᠶḚ ⒏ḯ, ᤚ㊇ ᤍ च┓
3. ᾷ⑶
ઊ㉚⑲ ⋪ᄚ ⒎⋎ ㉚ ॾ⺞ ᾷ⑶ ㏂
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ㆆ⛆᧲⚛ମᕛ (MNA/SNA 4334) 110 of 284
1. ᶿ
ㆆ⛆⋎ ㉚ ᠶḚ㍒ᄚ ⚛८ᙺ ┚৳㉖ྒ ᠶḚ
2. ৾ᚪ
Ίᧂ, ⒏ḯ, ৾ᚪ ᤍ ᧲╲
3. ⎒ॲ
㉲Ⴣ, Ίᧂ ᤍ ॾ᷇ ࣾྣ
4. ᧲╲
《Ẏ, ⻲᷇ ጎྒ ᪂ῢ ᤧ⚾
5. ┆⤦⎒ॲ
ẟ, リ, ᧲╲, ␞⚾ ᤍ ノମ⋎ ㉚ ⎒ॲ ᤍ ⥃⒂ᶪ㉫
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੪ᛢ⒪ᗊ, ⏎⒪ᗊ ᤍ ⋫ᠲ ৾ᚪ 111 of 284
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⑺ᤖᶪ㉫ (MNA/SNA 4341) 112 of 284
3. ᤧ≆ᚻ Ὶ ᔢ ┎
‒ ⓿┆㉖८ඖ ম㉦⒆ྒ ⒪ᗊ ጎྒ ⏎⒪ᗊ ᶪ⎧⑂ ⌆ᤧ
‒ ⎒੪ᄚ ॾᶪ ጎྒ Ὶ㋖ ༂ᑻ⑂ ⌆ᤧ
KEPIC-E07
1. ⒪ᗊ(Material)ྒ ⒪ᗊ⋃⦲ࣾ ৳ଇ
bar bolt/forging
Pipe ମମ ⎧┏ᨇ Coil
plate
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⏎⒪ᗊ⌾ ⋫ᠲ৳ଇ⒎ ᾷ⑶৺ ৾ᚪ(MNA/SNA 4343) 114 of 284
MNA/SNA 4343
⑶┓⋃⦲Է
⏎⒪ᗊ৳ଇ⒎
⒪ᗊ⋃⦲
MNA 3532.2/SNA 3632.2
⒪ᗊ⋃⦲
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৳ଇ⒎ ৾ᚪ (MNA 3532.2(7)/(8)/SNA 3632.2) 115 of 284
Performance Evaluation
2. ⋮ंデࣾ
• デࣾ◺ମ : ᷛᶮ/੪ᛢ⑺┓⋎ ᛜ⪒⊲
• ᤧᦓ : ऎᶪ ㌷ ⑲㊇デࣾ
ῢᶪ ऎᶪ
ऎᶪ ㌷
⑲㊇デࣾ
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⋃⦲৾ᚪ⎒ॲ 116 of 284
⑶⚛⋃⦲
MNA/SNA 4200.7
⒪ᗊ⋃⦲
ᾷ⑶৳ଇ⒎
⒪ᗊ⋃⦲
⏎⒪ᗊԱ
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੪ᛢᠶḚ ৾ᚪ (MNA/SNA 4344) 117 of 284
1. ੪ᛢᠶḚ ⎧⎒ॲ
‒ MN/SN ମମ◾ ⎒ॲ ◾ᙺ ᧲⚛㉖ྒၮ ㉂⎒㉚ ⎒ॲ (MNX/SNB 2000)
◺) ⎧┏⒪ᗊ ੪ᛢᠶḚᶿ ମ┓᧲ྒ MNX/SNB 2410(2) ⤶╮
2. ੪ᛢᠶḚྒ ᤚ㊇ │⋎ ⓿┆ḯ ॾ⺞ ᤍ ᾷ⑶
‒ ᶿ : ㆆ⛆⎒ॲ⑂ Ḣ┓㉖८ඖ ㆆ⛆⋎ ⋿㊣⑂ ◺ྒ ⋃ᠲᙺ ମ㉖ྒ ੪ᛢᠶḚ
੪ᛢᠶḚ
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⎧┏⒪ᗊ ੪ᛢῚᤧḚ ⋫ (MNX 2410(2)) 118 of 284
1. ⎧┏ᦓ
2. MDW ধ ᤍ ᪂ᙖᇯଇ
3. ⩚Ẋ ⑶⒣ओჂ ԹԱ
4. ☏Ὶ㋖ ԹԱԨԺԱ
5. Cv ⪧ধῚ㋖ ԹԱԨԺԱ
(Ὶ㋖⌦Ⴢ, 『┓ମ◾┚৳)
6. Ὶザ⎧┏Ὶ ⌆⋲ ᤍ ⬳ं⌦Ⴢ
8. ㍒㉗ḯ᪂
9. ⩚Ẋ ၶⶾ ゖᑺ⑲⾶ (FN) ऐ
Melting
Semi-finished product
(
(⏎⒪ᗊ) )
┚ㆆ㌓ⷚ ᦾ ┚ㆆ㌓ⷚ ᦾ
ଆẋ⒪ᗊ
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⎧⊲ 120 of 284
1. ଆẋ⒪ᗊ<MNA 9000>
2. ⏎⒪ᗊ<MNA 9000>
• ⒪ᗊধ⎒ॲ⋎ ሮᙶ ॾᶪ⌾ Ὶ㋖⑂ ૺ८ᕚ
┚ㆆ㌓ⷚ(Product form) │㍖ Ὶ (⌆: bar bolt)
㌷
⒪ᗊᕚ ⑶┓㉖ମ ␂㉖⋪ (⌆: plate plate)
⒪ᗊ⋃⦲ඖ ⑶⚛⋃⦲ࣾ ᶪ⎧㉞ ଆẋ┚ㆆ
• ⏎⒪ᗊྒ
⑶┓ᄚ ⏎⒪ᗊ
㌷
⑶┓ᄖ⚾ ≈ ⏎⒪ᗊ
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121 of 284
ㆆ⛆Ὶᾢ⹚ূ㎋㉖⋎ ㆆ⛆Ὶᾢ⹚ূ㎋ ⋄⑲
┚╮ᄚ ⒪ᗊ ┚╮ᄚ ⒪ᗊ (USM)
KEPIC-E07
USM ᶪ⎧ Ver.7
122 of 284
1. ⓿⎧ Ὶ ╮ॲ
⑶⚛⋃⦲⌾ ⒪ᗊ⋃⦲ྒ ⒎῞ ㆆ⛆᧲⚛/Ὶᾢ⹚ ূ㎋㉖⋎
USM ᶪ⎧৾ᚪ<MNA 3531(9), MNA 3532.2(5)>ࣾ リ㉦ᄖ,
ᾷ⑶ᄚ ㆆ⛆᧲⚛/Ὶᾢ⹚ূ㎋⋎ ሮᑺ USM⑂ ੪ᛢ, ᶪ⎧, Ίᧂ ᤍ ⑶⚛㉖⋪≺ ㉦
<MNA 4345(1)(ᑺ), MNA 4345(2)>
1. ⓿⎧ᦒ␂
USM ᶪ⎧ ⒪ᗊধ(⌆ : KEPIC-MD)⋎ ੫㉚ᄖᝮ,
MNX 2000ᶿ ⎒ॲ USM ᶪ⎧৺ྒ ᧂच ⎒ॲ⒂.
⒪ᗊ⎒ॲ⑂ ឃῚ㉚ ㅚ◾
• Sampling ᤧᦓ ⪒⓿ḯ ㍓᧲
Yes
1) ࣿࣿ(Sampling 100%), ㌷
No
2) ࣿ heat/lot No ᧂ
Each Lot/heatᧂ Ὶ㋖㉖ମ ␂㉚ │┚╮ॲ each pieceᧂ each lot ᧂ
ࣾ) ⒪ᗊῚ㋖ ḯ⓿Ḛ(CMTR) ㍓᧲
ඖ) USM৺ ⒪ᗊῚ㋖ ḯ⓿Ḛ ⪒⓿ḯ
) ੪ᛢᠶḚᶿ⋎ USM ৳ଇ⒎ࣾ USM CMTR৺ ⪒⓿ḯ⑂ ㍓᧲ ㉞
ম৺ : OK
⒆ྒ Ίᧂ ┆⤦Ḛᙺ ᚻ㉖Ⴢᕛ ⎒੪
ᑺ) ⒪ᗊ⋃⦲/⑶⚛⋃⦲ࣾ ᶿମ ┆⤦Ḛ ॾ⺞ ᤍ ᑻ㉖,
ᷛᶮ ጎྒ ੪ᛢ⑺┓৺ ᶿ㉖ྒ ◺ମ(, ⩚Ẋ㉚ 3โ⋎ 1㎊)ᕚ ᶿମ
┆⤦Ḛ ◾ᶿⷚᙺ ㌂⚾⋎Ḛ ㍓⑶
SMTR ᑻ
ᛆ) ⑶ Ὶ CMTR⑲ ੪ᛢᠶḚ⌾ ㉧⋪ ㍓⑶
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USM ᶪ⎧ᦒ␂ 124 of 284
USM ੪ᛢ(PS/PO)
USM ᶪ⎧ USM ᶪ⎧
<MNA 4345>
USM ḯ⓿Ḛ ᑻ
Product
form ᦾ
NO
ᶪ⎧
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USM ੪ᛢᠶḚ ⎧ 125 of 284
2. Heat Analysis
3. ⋲⦖ᚪ
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USM ḯ⓿Ḛ ॾ⺞(1/2) 126 of 284
‒ ম৺ ⓿┆ḯ
<MNA 6410(1) : ⒪ᗊধ⋎Ḛ ⎒੪㉖ྒ significant digits Ἡ⒎ᕚ ᤖ〉ᚺ㉚ ῢ┚ ম৺>
4. ⋲⦖ᚪম৺
• ম৺ମᤧᦓ<MNA 6410(4)>
1) ⒪ᗊধ⋎Ḛ Ὶं৺ ⌦Ⴢࣾ ┓ᄚ ⎮, USM ḯ⓿Ḛ⋎ ⋲⦖ᚪ ⌦Ⴢ⌾ Ὶं⑲ ឃମᄖ⊲≺ ㉦
2) ⒪ᗊধ⋎Ḛ ⋲⦖ᚪ ▃ᙖᛊ ⎒੪ᄖྒ ⎮, USM ḯ⓿Ḛ⋎ ⋲⦖ᚪ ▃ᙖ(⌆ : Normalized)ᛊ ឃମ
5. ᧲⎧┏
No weld repair with filler metal ┓Ⴢ ମ㉖ᝲ ⪧᪂
◺) Autogenous( ⎧┏ᨇ⋄⑲ ㉖ྒ ⎧┏) welding ᄚ ⒪ᗊྒ ㋆⎧ ᄦ
6. ◺ᶪ⎧
ᶿମ 4ࣾ⚾ ⎒ॲ ॾ⺞ᛊᕚ USM⑂ Accept ㉞ ྒ ⋄,
MNA 4345(1) (ඖ) Product analysis⌾ () ମⶾ⎒ॲ⋎ ㉚ Ὶ㋖ ᇯ⑲ ㉧ধᄖ⋆⑂ ቊ
USM ḯ⓿Ḛᙺ ᑻ ㉞ ⒆.
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USM ⒪ᗊ Ίᧂ 128 of 284
⒏⋃৳┓Ⴢ ⒏ḯ
<MNA 4362 ⒪ᗊ⋃⦲ ; MNA 4200.8(3) ⑶⚛⋃⦲>
⎧
1. Product Analysis
• ᪂ḛ⏎Ẋྒ ⒪ᗊধ(KEPIC-MD)⌾ MNX 2000ᶿ⋎Ḛ ⎒੪ᄖྒ ⏎Ẋ
• ᪂ḛᤧᦓ MDF A 751⋎Ḛ ㋆⎧㉖ྒ ᤧᦓ⋎ ሮᑺ
◺) PMI ⒣ᭂᕚ ᪂ḛ㉖ᝲ ≆ ᄦ
3. Product form ᦾ ⋄⑲ ᶪ⎧⑺ ⎮, MNX 2000ᶿ⋎Ḛ ⎒੪㉖ྒ ⪧ধῚ㋖, NDE⌾ Simulated Heat
Treatment ㏂ Ὶ㋖ ମ
◺)⑶⚛⋃⦲⌾ ⒪ᗊ৳ଇ⋃⦲ྒ USMᶪ⎧৺ MNX 2000⎒ॲ⑂ თῚ ㊇ࣾྣ
KEPIC-E07
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130 of 284
KEPIC-E07
Ver.7
Utilization Process of USM <MNA 4345> 132 of 284
USMᶪ⎧ᦒ␂
USM ᶪ⎧
Product form
conversion
YES
NO
⒪ᗊ┚╮
Additional Requirements
of MNX 2000 and/or Customer
Identification on Material
<MNA 4353>
⑶┓ᄖ⚾ ≈
⏎⒪ᗊ ⑶┓ᄚ ⏎⒪ᗊ ⒪ᗊ
Billet Forging(flange ᇯ)
Coil ⎧┏ᨇ
Plate Pipe(Welded)
KEPIC-E07
Ver.7
Product Form Conversion 134 of 284
⑶┓ᄚ ⏎⒪ᗊ
Ίᧂ
CMTR
KEPIC-E07
Ver.7
CMTR৺ ⒪ᗊ Ίᧂ 135 of 284
1. MNA 4390(2)
◺ 1) USM ḯ⓿ḚჂ ⦦
◺ 3) CMTR ⪒ࣾᶪ㉫
‒ ᧶ ⒪ᗊྒ “⑶┓ᄖ⚾ ≈ ⏎⒪ᗊᙺ ᶪ⎧㉖⋪ ┚⒏ᄖ, ᧲⎧┏⑂ ῢῚ㉖⚾ ≈⑊”⑲ᑺྒ
ମ ᶻ⒃
‒ ⒪ᗊ Product Form⑂ ᛊᇚྒ ╮⚿ᛊ ᧲⎧┏⑲ ῢῚ㉖⚾ ≈≖ ឃῚ
2. ⒪ᗊΊᧂ
• MNA 4353 <⍂ḯ⒪ᗊ ㅚῚ>
• USM ᶪ⎧Ὶྒ each piece⋎ ㉚ ΊᧂㅚῚࣾ ㉂⓿⒂.
KEPIC-E07
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Ίᧂ, ㅚῚ ᤍ ⒪ᗊ৾ᚪ (MNA/SNA 4350) 136 of 284
2. Ίᧂ␞⚾
‒ ⒪ᗊᶿ,
‒ ⒪ᗊ⋎ ⪒⓿ ࣾྣ㉚ ᠶḚᶿ, ㌷
‒ Ίᧂ⑲ ᚻᄖ ␞⚾ᄦ⑂ ᧲⚛㉞ ⒆ྒ ᤧᦓᕚ.
3. ⒪ᗊඖ ⏎⒪ᗊ ৾ᚪ ᤍ Ίᧂ ᤧ≆ ᚻ
* ┚⒏ ☏,
* Ὶ㋖,ॾᶪ,᧲ ᤍ ⋲⦖ᚪ ☏,
* ⑶,⓾⒣,⫦ଇ ᤍ Ḟ⓿ ☏
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Ίᧂ ㅚῚ ᤧᦓ (MNA/SNA 4352) 138 of 284
1. ੪ᛢ⒎ࣾ ⑶┓㉖ྒ ᤧᦓ
‒ ੪ᛢᠶḚ⋎ ឃମ
3. ⎧ : ⒪ᗊধ⋎ ሮᑺ ㅚῚ
⌆) MDF A 20 Para.13.2 : 6mm ⑲㉖ྒ Stencil ᶪ⎧
MDF A 530 Para.24.1: tagging Ⴢ ࣾྣ
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⒪ᗊΊᧂ ৾ᔦ ㌶ 139 of 284
⒪ᗊধ⋎ ሮᑺ Ίᧂ⎧⑲ ᚂ
A : Annealed
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⍂ḯ⒪ᗊ ㅚῚ (MNA/SNA 4353) 140 of 284
- Ὶ㋖ ᇯ ⎒ॲ⑲ ☏᧳ Ὶྒ ㉚ᦆ ᛊ ῢῚ
2) MNX 2311(1)(ࣾ)
ㅚῚ ⌆
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⍂ḯ⒪ᗊ ㅚῚ 142 of 284
Yes
CMTR ⎒੪ ࣿࣿ ⒪⋎ Heat/Lot No ㅚῚ
No
Yes
C of C Heat/Lot No ㅚῚ ᪆㉂⎒
Yes
Small item Container⋎ ࣾྣ
KEPIC-E07
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⒪ᗊ ㅚῚ ⌆ 143 of 284
MDF A 516 Gr 70
⪧ধ(Charpy ᤍ Drop Weight) Ὶ㋖ῢῚ
UT ῢῚ
S-PWHT ῢῚ
Ίᧂ⎧
┚╮⒎ឃ ㌷ ᶿㅚ
⒪ᗊধ ᤍ ᇯଇ
Heat ᤍ Plate ᦆ㌶
⋲⦖ᚪ ╮ॲ (G, MT)
⪧ধῚ㋖ (LTV, LTD)
KEPIC-E07
Ver.7
Multiple ᛆ (Sect II, Part D, Appendix 7) 144 of 284
3. リ⒣⎧ମ⋎ Ίᧂ㉖⋪
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⎧┏ ⒪ᗊ Ίᧂ (MNA/SNA 4354 ) 146 of 284
2. ମⶾ Ίᧂ
– ⒪ᗊধ
– AWS Classification No.
– ⒪ᗊ⋃⦲ ឃ
– ᶿㅚឃ
MNA/SNA 4363 ⎧┏
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৳┓ ৾ᚪ (MNA/SNA 4361) 148 of 284
2. ⾷৳┓
- ⾷৳┓ ┓
⒏⋃ ম৺ࣾ ৳┓৾ᚪ ጎྒ ⒏⋃⒎ ମᓇ⋎ ㉲ ▊⎮ᄖᝮ, ┓ᄚ ㆆ⛆⑲
┚ㆆ ॾᶪ ጎྒ Ὶ㋖⋎ ㉲ ύঊ ম┓ᄞ ⋄ྒ ⒏⋃
- ⾷৳┓(⌆)
⎧┏, ⋲⦖ᚪ, ᭂ《ਲ ॾᶪ
1. ৾ᚪᄚ Ὶᾢ⹚㉖⋎Ḛ ⎲⋿
⌆) ┎ॾㅚ, Traveler, ৳┓Ⴢ ᇯ⑂ ᶪ⎧
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Traveler ⾷⛓ 150 of 284
‒ ৳┓৾ᚪ
‒ ॾᶪ ᤍ Ὶ㋖৾ᚪ
‒ ॾᶪ ᤍ Ὶ㋖㌂㍧
‒ ⎧┏ᶪ Ίᧂ
‒ ᶪ⎧⒪ᗊ Ίᧂ ᤍ ⪒⓿
1. ॾᶪῚ┎ ⎒ॲ
• ॾᶪ ᤍ Ὶ㋖ Q & T ⋲⦖ᚪ ㏂ <MNX 2520>
‒ Plate ॾᶪῚ┎ <MNX 2537>
‒ UT ྒ Sizing ᤍ ⋲⦖ᚪ ㏂ (PWHTྒ ┚⍶)
‒ ᧲⎧┏ RTྒ PWHT│ ࣾྣ
‒ ᧲⎧┏ MT/PTྒ PWHT ㏂ (P-No.1 ⒪ᗊ ☏ 2” ⑲㉖ྒ PWHT│ ࣾྣ)
2. ৳┓ἚḚྒ ?
⎧┏ Q&T MT/PT RT
㌷
KEPIC-E07
Ver.7
⾷ ৳┓ ⑶┓ ৾ᔦ ⎒ॲ 152 of 284
┆⤦Ḛ ⑶⏎ ⒣ ᭂ
MNA 4321(2)
ᭂ《ਲॾᶪ MNX 25X2 MNX 25X0
(MNX 5520)
‒ Quality ⋲⦖ᚪ
MNX 2180
⋲⦖ᚪ ‒ PWHT
- MNX 2180
MNX 4600
KEPIC-E07
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᧲ ⎧┏ (MNA/SNA 4363) 153 of 284
(1) ᶿ :
⒪ᗊ ᤍ ⏎⒪ᗊ ᧲⎧┏
(2) ⎒ ॲ :
KEPIC-MQW ᤍ MN/SN │ᔣମ◾⋎ ८ ⑶┓ᄚ ┆⤦Ḛ⋎ ሮᑺ ⑶┓ᄚ ⎧┏ᶪࣾ ㊇
(3) ମ ᕛ :
⑶⚛ ৾ᔦ ମᕛ(PQR, WPQ) ᠶḚ㍒ ␞⚾
KEPIC-E07
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⒪ᗊ৾ᔦ ⋲⦖ᚪ 154 of 284
PWHT
Simulated PWHT
1. ឧ⓿
ᠺḯ⭖(⑶⒣, ⑶ḯ, ⋮ḯ ᇯ)
2. ▃ᙖ
• Normalizing
• Annealing
• Quenching and Tempering(Q & T) ᇯ
3. MN ⾷⎒ॲ
• Q & T ⋲⦖ᚪ ৾ᔦ ⎒ॲᛊ ╲⒪
• ମⶾ ⋲⦖ᚪྒ ⒪ᗊধ(MD)⋎ ሮᑺ
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⒪ᗊ ⋲⦖ᚪ ┆⤦ (MNX 2180/SNB 2150) 156 of 284
– ┓ᄚ pyrometer ᶪ⎧
2. ⋲⦖ᚪ ম৺ ᧲
– PWHTྒ ⌦Ⴢ ᤍ Ὶं ମᕛ
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Furnace Uniformity Survey Procedure 157 of 284
Find Perform
Normal Operating Decide Set Heat treatment
temp ranges from Temp set TC locations using calibrated TC
product spec points and recorder
Evaluate
Establish Variation from set Record
Working Zone temp against temp
operating ranges
decide
frequency of
recording
KEPIC-E07
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⪧ধ⭖ ㊣ᶿ⑂ ␂㉚ ⋲⦖ᚪ <MNX 2170/SNB 2150> 158 of 284
㉲Ḣ
• tempering ओჂ ऎẊ ⋄⑲
quenchingᄚ martensite ⋮ḯ ᤍ ⑶ḯ⑂ ⚛ࣾ Ὶⶲ
Test Coupon
• Test Specimen (Ὶザ)
Test Specimen
KEPIC-E07
Ver.7
Simulated PWHT 160 of 284
⚛ឃ㉖ମ ␂㉦.
<MNX 2211>
⦞ ⒪ ᗊ ᭂ ⦞ ⒪ ᗊ
KEPIC-E07
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S-PWHT ㉂⎒ḯ 162 of 284
⎧┏⒪ᗊ
S-PWHT
< MNX 2431>
ḯ㌓┆⤦Ḛ ⑶┓
S-PWHT
< MNX 4213.2(1)>
ᤚ│ᶪ⋃⒎
To T ; ࣿ ╮⚿⋎Ḛ Ẋ⎒ᄖྒ PWHT Ὶं
Tp = To + Ti + Tm
Ḣ⭖⒎ Tw= To + Ti + Tm
Ti
◺1) ᤚ│ᶪ⋃⒎ࣾ ㉂⎒㉖ྒ PWHTῚं⑂ ḢূῚᤧḚ⋎ ମ⎒੪ (MNX 2211, MNX 4622.1)
KEPIC-E07
⒪ᗊ ⋲⦖ᚪ PWHT
ឧ ⓿ ᠺḯ⭖(ओჂ, ⑶ḯ ᇯ) ㊣ᶿ ᔣ┚८
⋲⦖ᚪ ⌦Ⴢ/Ὶं(⎒≻)⑂
CMTR⋎ ឃମ
ମ ᕛ <MNA 6410(4)> ⌦Ⴢ-Ὶं ମᕛ⎒੪ <MNX 4622.2>
㉲ ⒪ᗊধ ⎒ॲ ⤶╮
KEPIC-E07
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Ὶ㋖, ॾᶪ ᤍ ᪆⑺⭖ ⒪ᗊ ৾ᚪ (MNA/SNA 4370) 166 of 284
MNA/SNA 4371 Ὶ㋖ ᤍ ॾᶪ ৾ᚪ
MNA/SNA 4374 Ὶ㋖ ᤍ ॾᶪ ᶿⷚ
2. ॾᶪ ᤍ Ὶ㋖ূ㎋ ᚻ
‒ ॾᶪ ㉫ឧ ᤍ ᤧᦓ
‒ ম৺ ᠶḚ㍒
KEPIC-E07
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⒪ᗊ ধ৺ MNX 2000 ⎒ॲ ᶿ⭖ Ὶ<MNX 2120> 168 of 284
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ॾᶪ ᤍ Ὶ㋖ ମᕛ (MNA/SNA 4335) 170 of 284
◺) ⾷ḯ (Characteristic) ┓ ; QAP-1
ࣿࣿ ⒪ᗊ, ৳┓ ጎྒ ⋫ᠲᙺ ឃ㍓㒆 ੪᪂, ମ㉞ ⒆ ⬟┓㉞ ⒆ྒ ḯ⛆⑲ඖ ẋḯ
KEPIC-E07
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ମূ⓿ Ὶ㋖ 171 of 284
1. Ὶ㋖ᤧᦓ
2. Ὶザ⥂⫦ ␂⭖ ᤍ ᤧ㊣
3. ⪧ধῚ㋖
KEPIC-E07
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Test Coupon৺ Specimen ⎒ॲ 172 of 284
ମⶾ ओ⒪
⒪ᗊধ⋎ ሮᑺ
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Ferritic Steel 173 of 284
MNX 2170 ᶿ
→ ⷂẊओ
→ ⓾㉧ଆओ ᤍ
→ ㉧ଆओ ☏ series 4XX Stainlessओ(ferriteূ : 430ᇯ)⑂ リ㉦
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ମূ⓿ ᠺḯ⭖ (Mechanical Property)⎧ Ὶザ⎒ॲ 174 of 284
1. Ὶザ ␂⭖ (Location)
– Q & T ⒪ᗊྒ MNX 2220 ᤍ 2322⋎ ሮᑺ
– ମⶾ ⋲⦖ᚪᄚ ⒪ᗊྒ ⒪ᗊধ(MD)⋎ ሮᑺ
2. Ὶザ ᤧ㊣ (Orientation)
– ⑶⒣Ὶザ ⒪ᗊধ(MD)⋎ ሮᑺ
– ⪧ধῚザ(Cv) ◺⒏⋃ ᤧ㊣(Principal Working Direction)⋎ ⚿ᕚ,
Notchྒ ㅚᝲ⋎ ⚿ ᄖঊ
3. Ὶザ ᓇ (Numbers)
– Ὶザ ᓇ MNX 2220 ᤍ 2320⋎ ሮᑺ
- ⒪ᗊ ধ (MDF)⋎ ሮᑺ
՟Ր՜ԨԾԺԽԨمԨՠԨԼԸհԱ
3) ᭂ⦞⒪ᗊ
- ⒪ᗊধ (MDN)⋎ ሮᑺ
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Q & Tओ Ὶザ␂⭖ Ḟ┓ (MNX 2220) 176 of 284
3. ⌆⍶╮ॲ
᧳⒟㉚ ㌓ᶿ ╮ㆆ (MNX 2232.2)৺ ◺╮ㆆ (MNX 2226(2)(≂)) edge
t
→ ☏ᓇᠺ ⎮ ¼t ⌾ t ╮ॲ ┚ㆆ᧲ Ὶザ⑲ ৺㉖ঊ ⯢⛎⑂ ᤧ⚾ Surface
- Longitudinal axis
¼ t → tf ඖ ¾”☏ ऐ
- Midlength
t → 2 tf ඖ 1½”☏ ऐ
Forging⋎Ḛ Ὶザ ⥂⫦ Ver.7
177 of 284
- ମⶾ ⦞⒪ᗊ → MDF⋎ ሮᑺ
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Ὶザ ᤧ㊣ (Orientation) 178 of 284
1.
– ମূ⓿ ᠺḯ ⭖ྒ rolling ᤧ㊣⋎ ╲ᄖ, rolling ᤧ㊣⑲ ࣾ⒣ ऐ⑂ औ⑊
2. ⑶⒣Ὶザ
→ ⒪ᗊধ(MD)⋎ ሮᑺ
⌆) MDF A 20 ㉲ ⦞『 (Para.11.2) ; final rolling ᤧ㊣⋎ ⚿ᕚ
MDF A 6 ㉲⦞『 (Para 11.2) ; final rolling ᤧ㊣⋎ デ㊇㉖ঊ
3. ⪧ধῚザ
⑶⒣Ὶ㋖ Ver.7
179 of 284
1. Ὶ㋖ ᤧᦓ
MDF A 370 : Specification for test methods and definitions for mechanical
testing of steel product
2. Ὶザ ▃ᙖ
Plate-type, Sheet-type ㌷ Round-type
3. Ὶ㋖◺ମ
each heat / lot / plate
4. Ὶザᤧ㊣ ᤍ ␂⭖
5. Ὶ㋖㉫ឧ
- ⑶⒣ओჂ(Tensile strength)
- ㉫᧳ओჂ(Yield strength)
- ⋮῞␦(elongation) ; %
- ᝲ ⪓␦(Reduction of area) ; %
6. 『┓ମ◾
㉲ ⒪ᗊধ⋎Ḛ
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Plate ᭂ 180 of 284
⎧Ⴢ ≓ᔣ⎧ମ⎧ ੪╮⎧
⪧ধῚ㋖ ⎒ॲ ⒆⑊(12㉫) ⎒ॲ ⋄⑊
80~100
SA-533 Type B Class 1 ≥ 50 (344) ≥ 18 ─
(552~689)
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Ver.7
⚾⚾ᠺ ⾷⎒ॲ (MNF 4433) 182 of 284
2. ମⶾ ᤧᦓ
– ⎧┏ ㏂ UT,
– ⎧┏ ㏂ inlay/overlay㉚ ㏂ UT ㏂ ⎧┏ (MNF 4441(2))
– ⾷⎧┏ (MNF 4441(3))
KEPIC-E07
Ver.7
⪧ধῚ㋖ ㉂⎒ḯ 《≃ ┆⤦ 183 of 284
1. ᶿ⒪ᗊḞ┓
KEPIC-E07
⪧ধῚ㋖ ᤧᦓ Ver.7
184 of 284
MNC
MNE Drop weight test ㌷ Charpy V-Notch Test
SNB
MND
MNF
KEPIC-E07
Ver.7
⪧ধῚ㋖ ㉂⎒ḯ 185 of 284
KEPIC-E07
⪧ধῚ㋖৾ᔦ ⎧⊲ Ver.7
186 of 284
TNDT
TCV
RTNDT
3 1″ SET-UP
3
2 1″
8
1″ BEAD-ON-PLATE
CRACK-STARTER
3″
WELD 16 HIGH
ABRASIVE DISC
OUT ACROSS CROWN OF
TEST WELD
BRITTLE WELD
WELD CRACKS
Weld and Notch Details for YIELD POINT LOADING IN PRESENCE OF SMALL
Drop Weight Test Specimen CRACK IS TERMINATED BY CONTACT WITH STOP
KEPIC-E07
Ver.7
Drop Weight Test Method 188 of 284
ՄῚ㋖│ ῚザՆԨ
ՄῚ㋖㏂ ῚザՆԨ
1. ⎧⊲
NDTT (Nil-ductility Transition Temperature)
→ ⓿⊲Ⴢ 1च Ὶザ⑲ breakᄖྒ ⩚ ⌦Ⴢ
2. Ὶ㋖ᤧᦓ
ࣾ. ῢ┚ NDTTᙺ ੪㉖ྒ ᤧᦓ
Ὶ㋖ম৺ B B B NB NB NB NB NB
Ὶ㋖ἚḚ 5 6 4 7 3 8 2 1
* NDTT = -35℃
ඖ. Go-No Go ᤧΊ
NB NB B : 《 (BREAK)
NB : ᭂ《 (NO BREAK)
-35℃ -30℃
* NDTT = -35℃ ⑲㉖
KEPIC-E07
㎟〻⤻␦ ⬟┓ Ver.7
190 of 284
KEPIC-E07
Ver.7
191 of 284
KEPIC-E07
⪧ধῚ㋖ flow Ver.7
192 of 284
ᶿ⒪ᗊ
DWT ᝲ┚ Yes
MNX 2311(2)
⒪ᗊᇯଇ DWT ῢῚ
MNX 2330
Product form Cv ῢῚ
MNX 2330
ᅎম┓ Yes
MNX 2311(1) デࣾ ㉧ধ
MNX 2110(3)
No
Yes
Yes ⒪Ὶ㋖
Ὶ㋖ᝲ┚ ᝲ┚╮㉫ MNX 2350
MNX 2311(1)
No
KEPIC-E07
Ver.7
⪧ধῚ㋖ ᶿ 193 of 284
Ὶ㋖ᤧᦓ :
- Charpy V-notch test (MDF A 370 using Type A specimen)
- Drop weight test (ASTM E 208 using P-1, -2 ,or –3 specimen)
KEPIC-E07
Ver.7
MNX ⪧ধῚ㋖ᶿ 194 of 284
ឦ⒪
Yes ᭂ⦞⒪ᗊ
Stainlessओ
⪧ধῚ㋖ Yes No
T ≤ 16ࣇ ⎧┏⒪ᗊ
᪆⎒ ឦ⒪ ⪧ধῚ㋖ Yes
⪧ধῚ㋖
(MNX 2310) (MNX 2430)
Yes No
NPS ≤ 6 Yes
PQ ⪧ধῚ㋖
⎧┏ ⑶┓ ḯ㌓ ⑶┓
(MNX 4331) (MNX 4213)
KEPIC-E07
2. 1” ⑲㉖ ᧺〃 ⒪
3. 1デᤧ⑶⭖ ⑲㉖ ᨇ⒪
4. NPS 6 ⑲㉖ ৾ ⒪, り㈂ ᤍ ᤶᬊ⎧ ⒪ᗊ
Max T for NPS 6 ≈ 16 mm
5. ᅎ2) ࣾ 16mm ⑲㉖ り㈂, ᤶᬊ ᤍ ㉍〃
6. ᭂ⦞ ⒪ᗊ
7. ⌢ᾢ⹊ඖ⑲⾶ ᾢ⹎ᔆᾢओ
9. 16mm⑲㉖ ੪╮ ओ⒪
KEPIC-E07
Yes
No Impact Yes
TNDT < LST-A LST > Tt
Test Req’d
Yes
Yes Yes
Yes Yes
Yes
◺) Tt : ㉲ ㅚ⋎ ឃମᄚ ⌦Ⴢ
KEPIC-E07
⪧ধῚ㋖ Ὶザ (MNX 2322) Ver.7
197 of 284
2. Ὶザ ␂⭖ (Location)
– Ὶザ ☏ῪḞ ㅚᝲ⋎Ḛ ¼ t ⑲
– Notch ྒ ൛⋎Ḛ t ⑲ᶿ
3. Ὶザ ᤧ㊣ (Orientation)
– Cv ⪧ধῚザ
• Major work direction⋎ ⚿
• Notchྒ ㅚᝲ⋎ ⚿ᄖঊ
Note; T2 = T3 = T4 = ≥ Tmax
Where:
– Drop weight Ὶザ
Tmax = maximum heat treated thickness
• ┚㉚⋄⑊
KEPIC-E07
Ver.7
198 of 284
݄
Parallel to Rolling Direction
݆
Transverse to Rolling Direction
KEPIC-E07
Ver.7
␂⭖ ᤍ ᤧ㊣⋎ ሮᙶ CVN ⪧ধ⭖ ⋿㊣ 200 of 284
KEPIC-E07
No ৾, り㈂ No
⒪ᗊ⎧Ⴢ ≓ᔣ⎧ମ⎧ Bolt⎧
ᤶᬊ⎧
Yes Yes
Drop Weight ᤍ No 1
T 2 "
Yes
Cv impact Ὶ㋖ 2
Yes
Cv Impact Ὶ㋖
『┓ମ◾ 『┓ମ◾
『┓ମ◾
- A lot is defined as a product from a mill heat or if heat treated, the product
of a mill heat per furnace charge <ASTM A105 Note 2>
KEPIC-E07
Ver.7
⪧ধῚ㋖ ◺ମ (MNX 2340) 204 of 284
1. ⦞『
– ᛢ ⦞『(each plate) ᛆ
2. ╮ㆆ৺ ◺╮ㆆ
– Lot/heat
3. ᨇ⒪
– Lot
4. ৾┚ㆆ ᤍ ⑲⑊Ở
– Lot
5. ᧺⾶
– Lot
6. ⎧┏⒪ᗊ
– Heat/Lot or ╮㉧ᧂ
KEPIC-E07
Ver.7
Class 1 Impact Test Procedure <MNB 2320> 205 of 284
Evaluation
Yes No Perform additional
against
Charpy V-Notch Impact Test
acceptance
criteria * above (TNDT + 60℉)
KEPIC-E07
Ver.7
CVN ⪧ধῚ㋖ 『┓ମ◾ <MNX 2330> 206 of 284
⅝≤ T ≤¾ 20 ⅝<T≤1 25 20 ⅝≤T≤¾ 15 13
T>2½ 50 45 1½ < T ≤2 ½ 35 20
T>2½ 45 25
᧺〃⒪ 1≤ D ≤4 - 25 1≤ D ≤4 - 25 1≤D≤4 30 15
D 㒿4 45 25 D 㒿4 45 25 D 㒿4 35 20
Ὶ㋖ম৺
No 3च Ὶ㋖ऐ
デ ≥ ⩚Ẋ⎒ॲ
Yes
No 1च Ὶ㋖ऐᛊ
Reject
< ⩚Ẋ⎒ॲ
Yes
Yes
2च ࣿࣿ Ὶ㋖ऐ Yes
2च Ὶザᕚ ⒪Ὶ㋖ ≥ ⩚Ẋ⎒ॲ
OK
No
Reject
KEPIC-E07
Ver.7
⪧ধῚ㋖ ⎒≻ 208 of 284
1. ମମ ᇯଇᧂ ᤧᦓ/ମ◾ᶿ⑲
2. ମମ ᧂ ᤧᦓ/ମ◾ᶿ⑲
4. ᅎ ᧂ ମ◾ᶿ⑲
◺1) ⾷㒆 ⎧┏ᨇ ੪ᛢ Ὶ ␞
→ ⊲ኢ ᅎ⋎ ᶪ⎧ᄞ ঁ⑶⚾ ᔢ
KEPIC-E07
⒪ᗊ ᭂ《ਲॾᶪ ᤍ ᧲ <MNX 2500> Ver.7
210 of 284
MEN A1 ⑺ᤖᶪ㉫
MEN A1 ᕛ I ᭂ《ਲॾᶪ⏎
⒎ধ⎒ॲ
MEN A2 RT
MEN A3 UT
MEN A4 PT
MEN A5 MT
MEN A6 ECT
MEN A7 VT
MEN A8 LT
KEPIC-E07
Ver.7
212 of 284
KEPIC-E07
Ver.7
NDE ৾ᔦ ⎒ॲ 213 of 284
⒎ধ ⑶┓ᄚ ┆⤦Ḛ ⎒੪
KEPIC-E07
Ver.7
≓ᔣ␞⚾ ⒪ᗊ NDE ⎒ॲ<MNB 2510> 214 of 284
1. ≓ᔣ␞⚾⒪ᗊ ᤍ ⑲⋎ ⎧┏ᄖྒ ⒪ᗊ
MNB 2500⋎ ሮᙶ NDE ㉂⎒
2. ⌆⍶╮㉫
Pump ᤍ Valve⎧ ⒪ᗊ
ꞏ NPS ≤ 2
◺) Special class rating valve ⎮ ᝲ┚⎒ॲ ⋄⑊
→ NDE ᪆⎒ (MNB 3513.1)
ꞏ 2 㒽 NPS ≤ 4
→RT/UT ῞ MT/PT ⦲ ࣾྣ
→◺╮ り㈂ ᤍ ᤶᬊ⒪ᗊྒ ൛⋎Ḛ tᛊ RT⎒
ꞏ NPS ≤ 1
→ NDE ᪆⎒(⋲ ㍖ମ⎧ tubeྒ ┚⍶)
KEPIC-E07
Ver.7
ᇯଇᧂ ⒪ᗊ ᭂ《ਲॾᶪ ⾷⎒ॲ<MNX/NX 2500> 216 of 284
No
No
No
• Extent of UT
Yes 100% with 10% overlap
T 㒿 2˝
KEPIC-E07
Ver.7
Tubular Product(৾┚ㆆ) 218 of 284
1. ㌓ⷚ⋎ ሮᙶ ᪂ᙖ ;
pipe, tube ᤍ ╮ㆆ/ᨇᕚ ࣾ৳㉚ pipe, flange ᤍ fitting
2. ┚╮ ᤧᦓ⋎ ሮᙶ ᪂ᙖ
♦ Seamless,
♦Tubular Product welded without filler metal,
♦Tubular Product welded with filler metal
QA
3. ⎒ॲᭂProgram ৳⑶ॾᶪ ৾ᔦ⎒ॲ ḯ⓿Ḛ Ίᧂ ᭂ
Data
• w/ filler MNA 4200 ⎒ MNX 2560 ᶿ⛓ㅚῚ MNA 6630
Report
KEPIC-E07
Ver.7
⪧ধῚ㋖৺ PWHT ῢῚ 219 of 284
⎧┏⑶┓Ὶ㋖
Yes Yes
Yes ឦ⒪ Yes
ḯ㌓⑶┓Ὶ㋖
KEPIC-E07
Ver.7
⎧┏⒪ᗊ Ὶ㋖ (MNX 2400) 220 of 284
⎧┏⒪ᗊ
No
ମূ⓿ Ὶ㋖ ㍒㉗᪂ḛ FN
MNX 2432 MNX 2433
Yes No
KEPIC-E07
Ver.7
⎧┏ᨇ Ὶ㋖◺ମ <MNX 2420> 222 of 284
1. Each Lotᧂ
SMAW, FCAW⎧
2. Each Heatᧂ
3. Each Combinationᧂ(SAW⎧)
Each Heat (wire)
Combinationᧂ
Each Lot (flux)
combination(marriage) test
1. Ὶ㋖ᶿ
P-Nos. 1,3,4,5,6,7,9 ᤍ 11 ឦ⒪⋎ ᶪ⎧ᄖྒ ⎧┏ᨇ⋎ ㉚ ⑶⒣ ᤍ ⪧ধῚ㋖
◺) P-No 8৺ ᭂ⦞⒪ᗊᙺ ⎧┏㉖ྒၮ ᶪ⎧ᄖྒ ⎧┏ᨇ ମূ⓿ Ὶ㋖ ᝲ┚
2. ⌆⍶
• ᶿମ P-No⒪ᗊ ⎧┏⋎ ᶪ⎧ᄖྒ
⌢ᾢ⹊ඖ⑲⾶ূ ᾢ⹎ᔆᾢओ ᤍ ᭂ⦞ূ ⎧┏ᨇ
• Consumable Insert
KEPIC-E07
Ver.7
⎧┏⒪ᗊ ମূ⓿ Ὶ㋖<MNX 2431> 224 of 284
⑺ᤖῚ㋖(MNX 2431.1)
- ᷛᶮ⎧┏⑂ Simulation㏂ Ὶ㋖
GTAW/PAW GMAW ମⶾ
⎧ࣾ⒪ ㌷
A-No. 8 ⎧⤧ଆẋ ⎧⤧ଆẋ
⎧⤧ଆẋ
⎧ࣾ⒪ ㌷ ⎧ࣾ⒪ ㌷
ମⶾ ⎧⤧ଆẋ
⎧⤧ଆẋ ⎧⤧ଆẋ
2. ᪂ḛ⏎Ẋ
- ⏎⒎ᕚ (ㅚ MNB 2432.2-1)
ⷂẊ/⓾㉧ଆओ ; C, Cr, Mo, Ni, Mn, Si, P, S, V, Cu
⌢ᾢ⹊ඖ⑲⾶ ᾢ⹎ᔆᾢओ ; C, Cr, Mo, Ni, Mn, Si, P, S, V, Cb+Ta, Ti, Cu
KEPIC-E07
Ver.7
Delta Ferrite ম┓ <MNX 2433> 226 of 284
݅ ᶿ ; A-No. 8 ⎧┏⒪ᗊ
⌆⍶ : Cladding ⎧
݅ ମ◾ : ⩚Ẋ㉚ 5 FN ⑲ᶿ
(ম৺ᙺ CMTR ମ)
KEPIC-E07
Ver.7
⎧┏⒪ᗊ ㉧ ମ◾ 228 of 284
1. ⑶⒣Ὶ㋖
• General Test <MNX 2431.1(5)>
→ ᶪ⎧ ឦ⒪ ⑶⒣ओჂ (MDWᶿ ओჂࣾ ≂࿖)
2. ⪧ধῚ㋖
• MNX 2330 ମ◾
◺) ⪧ধ ऐ ឦ⒪ ᅎ⋎ ሮᑺ ᦾ㉦ᕚ ⎧┏ᨇ ⪧ধ ऐ ࣾ⒣ ᅎ⎲ ➻ ऐ⑂ ᶪ⎧
3. ㍒㉗ḯ᪂
• MDWᶿ ㍒㉗ḯ᪂
• ⪒ࣾ ⎒ॲ
- MNX 2432.2ᶿ ㍒㉗ḯ᪂
- WPSᶿ ⎒ॲ
KEPIC-E07
Ver.7
⎧┏⒪ᗊ Ὶ㋖ (⌆) 229 of 284
Test Coupon
Test Coupon
⪧ধῚ㋖
㍒㉗᪂ḛ(MNX 2432)
㍒㉗᪂ḛ(MNX 2432)
Ferrite Number <MNX 2433>
KEPIC-E07
Ver.7
⬟┓ ᤍ Ὶ㋖⒣ᭂ ৾ᚪ (MNA/SNA 4372) 230 of 284
3. ੫ࣾㅚ◾⑲ ⋄⑂ Ὶ ┓ ૺ८ ᠶḚ㍒
⌆) Ferrite gage. UT⒣ᭂ
4. ମମΊᧂ ᤍ ┓㌂㍧ ৾ᚪ
(⒣ᭂ ⚿┏ ㌷ ⒣ᭂ ⪒⓿ ࣾྣ㉚ ᠶḚᶿ⋎)
KEPIC-E07
Ver.7
┓ ᶿ ⒣ᭂ 231 of 284
M & TE
ମ◾ମ ॾᶪ ◾ᭂ : ⎧┏ᨇॲ╮ᕚ
(⌆;Dead weight tester) Ὶ㋖ ≓ᔣῚ㋖
ឦ࿆⸮ᚿ : ⋲⦖ᚪᕚ
《ਲῚ㋖
ᭂ《ਲॾᶪ ⒏⋃ : ࣾ৳⒣ᭂ
ḯྣῚ㋖
␞⚾৾ᚪ⎒
KEPIC-E07
Ver.7
⬟┓ ᤍ Ὶ㋖⒣ᭂ ┓◺ମ 232 of 284
KEPIC-E07
Ver.7
⒣ᭂ ম㉦ (MNA/SNA 4373) 234 of 284
Calibration Calibration
Periodic checking
KEPIC-E07
Ver.7
Ὶ㋖ ᤍ ॾᶪ ᶿⷚ (MNA/SNA 4374) 235 of 284
2. ᶿⷚㅚῚ ᤧᦓ
3. ᶿⷚㅚῚ ⤧ ᤍ ┚८ ઊ㉚ ឃମ
KEPIC-E07
Ver.7
᪆⑺⭖ ⒪ᗊ ৾ᚪ (MNA/SNA 4375) 236 of 284
KEPIC-E07
Ver.7
⒪ᗊ ⎧┏ ᧲(MNX-25X9) 238 of 284
1. ⎧┏┆⤦Ḛ/ ⎧┏ᶪ
2. PWHT
3. ⎧┏ ᧲ম৺ ମᕛ
MNX 25X9.6⋎ ሮᑺ
KEPIC-E07
Ver.7
᧲ ⎧┏ 239 of 284
1. MNA/SNA 4363
KEPIC-E07
Ver.7
⒪ᗊ ⎧┏ ᧲⎒ॲ 240 of 284
⑶⚛⋃⦲ ᶪ│ᾷ⑶
᧲ᶪ㉫ - - - -
㉂⎒
MNX 2539.6
KEPIC-E07
Ver.7
᪆⑺⭖ ⒪ᗊ ╮⭖ᤧ≆ (MNX 2500) 242 of 284
ㅚᝲম㉦(MNC 2538)
ম㉦┚८/blending(MNC 2539.1)
⎧┏᧲(MNC 2539.2)
No
Yes
KEPIC-E07
Ver.7
ऎᶪ ᤍ Ὶ┓╮⭖ (MNA/SNA 4380) 243 of 284
MNA/SNA 4381 ऎᶪ
KEPIC-E07
Ver.7
ऎᶪ (MNA/SNA 4381) 244 of 284
5. ᶿ : ᤍ ㌏ᔣᶪ
7. Ὶମ : ᛢโ
◺) ᾷ⑶ᄚ ৳ଇ⒎⋎ ㉲Ḛྒ 3โᛆ <MNA 3532.2(7)(ඖ)>
8. ম৺ : ᠶḚ㍒ (㈺ ऎᶪ ╮⚿ ॾ⺞㉂⎒)
9. Follow-up ╮⭖
ऎᶪম৺⋎ ㉚ Ὶ┓╮⭖ ᠶḚ㍒, Ὶ┓╮⭖⑲㊇ ㍓⑶㉂⎒ (㉂⎒ Ὶ ⒪ऎᶪჂ リ㉦)
KEPIC-E07
Ver.7
ऎᶪ ┆⤦ 246 of 284
ऎᶪ⑺┓ㅚ
ऎᶪ┓᧲⒃
ऎᶪূ㎋
ऎᶪ ┎ॾㅚ
ㆆ⛆Ὶᾢ⹚ূ㎋
ऎᶪῚंূ㎋
ᠶḚ Ὶ⒏㎊
ᶪῢ㍓⑶
ᝒឦମᕛ
⚛८⛏
প╮┓
ऎᶪ ऎᶪ⚾⓿
᧲Ḛ ᧲Ḛ
▃ম㎊
ऎᶪম৺᧲
ऎᶪ⚾⓿ᶪ㉫ Follow-up
KEPIC-E07
Ver.7
ऎᶪ ◺ମ 247 of 284
৳⑶ॾᶪମ৾
MNA 5300
⋮2㎊
MNA 8180
3โ MNA 3532.2
KEA ⑶⚛⋃⦲ 3โ + ᛢโ ⒪ᗊ⋃⦲
⒎⦲ऎᶪ ⒎⦲ऎᶪ
MNA 3531.1 MNA 4200.18 MNA 4381
3โ/โं ऎᶪ ⋮1㎊ ⋮ 1㎊
⒪ᗊ⋃⦲
⒎⦲ऎᶪ
MNA 4381
⋮ 1㎊
KEPIC-E07
Ver.7
Ὶ┓ ╮⭖ (MNA/SNA 4382) 248 of 284
3. ᶿ
- ᶪ + ᾷ⑶ᄚ ৳ଇ⒎
5.┆⤦
ᠶḚ㍒
No Yes
significancy
Correction Correction
Cause
analysis
recurrence
prevention
verification
KEPIC-E07
Ver.7
Ὶ┓╮⭖ ⋃ᠲ㑎ᚂ 250 of 284
ㆆ⛆ ᠶ┚┎ ╮⭖ ԹԱ
No ☏㉚ ᶪ㉫
Yes ৾ᔦ ⋿⬳ ⺳᧲
⏎⑶ឃ
৾ᔦ┚ㆆԷ⋃ᠲ⋎ ⋿㊣デࣾ
⒪ᤚᤧ⚾ ╮⭖
ᠶḚ㍒ ᤍ ⋿⬳᧲
Ὶ┓╮⭖⑲㊇㍓⑶
Yes No
▃ ম ␞㎦ḯ 『┓
KEPIC-E07
Ver.7
251 of 284
┚ 5⒣
ㆆ⛆Ὶᾢ⹚ূ㎋ ᤍ ⒎ধ⑶┓ ᝲ┚
KEPIC-E07
Ver.7
ㆆ⛆Ὶᾢ⹚ূ㎋ ᤍ ⒎ধ⑶┓ ᝲ┚ (MNA 3540) 252 of 284
1. ᶿ
‒ Ẋ㌓┚ㆆ (MNX 2610)
‒ C of C ㉲ ⒪ᗊ
2. ᝲ┚ ⎧
‒ XNA 3500 (⒪ᗊ⋃⦲ ⥃⒂ᶪ㉫৺ ⒎ধ⑶┓)
‒ XNA 4300 (⒪ᗊ⋃⦲ ㆆ⛆Ὶᾢ⹚ ূ㎋)
◺) ᶿମ ㆆឧ ῢᶪ ⋄⑲Ⴢ (3)㉫⑲ ⎒ॲᛊ औ⪒ᝲ ମମ◾⋃ᠲ⋎ ᶪ⎧ࣾྣ
3. ◾ᶪ㉫
‒ CMTR ㌷ C of C
‒ 1 ᇯଇ ମମ⎧ ⒪ᗊྒ Ίᧂ ᤍ ㅚῚ ⎒ॲ
‒ ⑶⚛⋃⦲ྒ ⒪ᗊࣾ ⒪ᗊধ ᤍ MN ମମ◾ ⾷⎒ॲ⋎ ሮᑺ ৳ଇᄖ⋆⑊⑂ ᧲⒣㉞
⒆ྒ ᤧ≆⑂ ㆆ⛆᧲⚛ূ㎋⋎ ᚻ <MNX 2610(2)>
KEPIC-E07
Ver.7
⒪ᗊ⋃⦲ ῢᶪ⋎ ㉚ ⌆⍶╮㉫ 253 of 284
- MNA 3520(2)
㌏㎊ ㆆ⛆Ὶᾢ⹚ ⑶⚛Ḛ ᧲␞ ⋃⦲
- MNA 3351(2)
- MNA 3532.1
ূ≻ᶿ ए⑲ ⑶⚛㉚ ⋃⦲
- MNA 3540
Ẋ㌓┚ㆆ (MNX 2610) ㉲ ⒪ᗊ ጎྒ C of C ㋆⎧⒪ᗊᙺ ৳ଇ㉖ྒ ⋃⦲
- MNA 4345
⑶⚛ᄖ⚾ ≈ ⏎⒪ᗊ ┚╮⋃⦲
KEPIC-E07
Ver.7
Ẋ㌓┚ㆆ(Small Product) (MNX 2610(3)) 254 of 284
Ֆշ
CMTR ⎒ॲᛊ ⓿⎧
NO
C of C ⒪ᗊ
MNX 2600
C of C ᛊ ⓿⎧
NO
MNA 4300
Source Mat’l MNA 4343(2) or
MNA 4343
ମⶾ৾ᚪᤧ≆
NO
KEPIC-E07
Ver.7
⒪ᗊḯ⓿Ḛ vs Program ⎒ॲᭂ 256 of 284
⌆) PIPE
MNA 6422
C of C CMTR 2)
3)
ㆆ⛆Ὶᾢ⹚ূ㎋
Program ⎒ॲ⋄⑊
1) MNA 4300⓿⎧
MNX 2610
MNA 3540
◺1) 1ᇯଇମମ⎧ ⒪ᗊྒ MNA 4353 (Ίᧂ)⓿⎧
◺2) ᓪඖ ⑊ ⎧Ⴢྒ ⪒ࣾ⓿ᕚ C of C ㋆⎧
MNB 2130 : ᭂ≓ᔣ␂ ⒪ᗊ C of C ㋆⎧
MNF 2130 : ⪧ধῚ㋖⑲ ⎒੪ ≆ ᄖྒ ⒪ᗊ C of C ㋆⎧
◺3) MNA 4300 ㆆ⛆Ὶᾢ⹚ ূ㎋ ⋄⑲Ⴢ CMTR ᤚ㊇⑲ ࣾྣ㉚ ⋿⋫
KEPIC-E07
Ver.7
Ẋ㌓┚ㆆ ḯ⓿Ḛ ৾ূ 257 of 284
MNB/C/D MNB/C/D
1
NDE ᪆㉂⎒ C of C Ẋ㌓ Ẋ㌓┚ㆆ
┚ㆆ
CMTR CMTR
¾ (ᤶᬊ⎧⒪ᗊ)
C of C C of C
KEPIC-E07
Ver.7
258 of 284
┚ 6⒣
⒪ᗊḯ⓿Ḛ
KEPIC-E07
Ver.7
KEPIC-MD ⒪ᗊ ⑶⚛ 259 of 284
2. ମⶾ ⒪ᗊ ㌓ⷚྒ
- ⒪ᗊΊᧂᕚ ⒪ᗊ⑶⚛ ⦲
- ⒪ᗊḯ⓿Ḛྒ ੪ᛢ⒎ ⎒ॲ
KEPIC-E07
A 516 A 105
16.2. Ὶ㋖᧲Ḛ → ⎒੪ Ὶ
⎒ॲ ⋄⑊
A 20 A 961
19.1. Test report → ㉂⎒ 25.1. Ὶ㋖᧲Ḛ → ⎒੪ Ὶ
19.6. Ḛឃ → ⎒੪ ≆ᄦ
MNX 2130
CMTR → ㉂⎒
Ḛឃ → ㉂⎒
KEPIC-E07
Ver.7
⒪ᗊḯ⓿Ḛ (MNA 6400/SNA 6300) 261 of 284
KEPIC-E07
Ver.7
⒪ᗊ⑶⚛ᠶḚ ⒏ḯ ⦲ূჂ 262 of 284
⒪ᗊ ⑶⚛ᠶḚ ⎧
MNA 6400
⒪ᗊ⑶⚛ᠶḚ ▃ᙖ
• CMTR (MNA 6410 + MNA 6430)
• C of C (MNA 6420 + MNA 6430)
⒪ᗊ⑶⚛ᠶḚ ⒏ḯ ᤧᦓ
MNA 4390
⒪ᗊ⑶⚛ᠶḚ ⒏ḯ ᤧᦓ • ⒪ᗊ⋃⦲<MNA 4390(1)>
• ⑶⚛⋃⦲<MNA 4390(3)>
MNA 4930
┚⪚ Ὶ┎ ⪚㉖ Ὶ
KEPIC-E07
Ver.7
⒪ᗊ⑶⚛ <MNX 2130> 263 of 284
1. ≓ᔣ␞⚾⒪ᗊ
⒪ᗊῚ㋖ḯ⓿Ḛ / ⒪ᗊ㍓⑶Ḛ ㉂⎒
→ MNF 2130 ⎒ॲ
• ମⶾྒ C of C ㉂⎒
ᭂ੪╮ᠺ(2t ⑲)
KEPIC-E07
Ver.7
⒪ᗊ⋃⦲ ⑶⚛⎒ॲ (MNA 6410/ SNA 6310) 264 of 284
1. CMTR ㌷ C of C ┚৳
‒ ῢῚ㉚ ᶪ㉫⑂ ㅚମ
• Fitting
B16.9, B16.11, B16.28
MSS SP-43,- 44, -87
• Bolt/Nut
ASME B18.2.1, B18.2.2, B18.3
• Thread
ASME B1.1, B1.20.1
• Valve
KEPIC-MGG
MSS- SP- 100
• ࣾᾢⰑ
ASME B16.20, B12.21
KEPIC-E07
Ver.7
CMTR (MNA 6421) 266 of 284
1. ⪧ধῚ㋖
– Drop Weight test <MNX 2321.1>
Ὶ㋖⌦Ⴢ ᤍ ম৺
Ὶザᤧ㊣ ᤍ ␂⭖
– Charpy V-notch test <MNX 2321.2> CMTR ମᕛᶪ㉫
㑟⋎ฆ⚾
⬟ᝲ 〻⤻␦
Ὶ㋖⌦Ⴢ
ㆆ⛆Ὶᾢ⹚⚛ឃ
Ὶザ ᤧ㊣ ᤍ ␂⭖
(MNA 6430)
2. Q&T ⒪ᗊ Ὶ㋖⒪ ⋲⦖ᚪ <MNX 2212.2>
ࣿẋჂ
⎧ (Ὶ㋖ম৺ ᇯ)
3. ⒪ᗊ᧲ <MNX 2539.6, MNX 2578.8> (MNA 6410)
Major repair
4. RT ম৺ <MNX 2561(3)>
RT ᧲Ḛ (㉂ᚺ␂⭖ リ㉦) ⌾ RT ㉂ᚂ
KEPIC-E07
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ㆆ⛆Ὶᾢ⹚ ূ㎋ ⚛ឃ (MNA 6430) 268 of 284
CMTR⑲ඖ C of Cᶿ⋎
1. Size⋎ ሮᙶ
- MNA 6422ᶿ size ⤶╮
- MND 2130 : Small Product ⒪ᗊ
2. ⎧Ⴢ⋎ ሮᙶ
- MNB/C/D 2130 :
≓ᔣ␞⚾⒪ᗊ⑲⍶ ⒪ᗊ MNX 2190
3. ⚾⚾ᠺ
⪧ধῚ㋖⑲ ⎒੪ᄖ⚾ ≈ྒ ⒪ᗊ <MNF 2130(6)>
- Class 2, 3, MC Support
- Class 1, 2, 3, MC Standard Support
Secondary Member <MNF 2130(2)>
- All type ᤍ Class ⚾⚾ᠺ
4. C of Cࣾ ㋆⎧ᄖ⚾ ≈ྒ ⒪ᗊ
- ⎧┏⒪ᗊ
- ⦞『
KEPIC-E07
Ver.7
C of C <MNA 6422> 270 of 284
(1) C of C ᶿ⋎ྒ
– ⒎⒪Ίᧂ (ধ, ᇯଇ)
– ⋲⦖ᚪ ⋫
– ⪒⓿ḯ ᪆㉂⎒
(2) ᶿ ⒪ᗊ
– NPS ¾ ⑲㉖ ৾⒪
(৾, ⑲⑊Ở, ㈂ᒚ⚾, ᤶᬊ⎧ ⒪ᗊ, ⾚ᬊ)
, ⋲㍖ମ⎧ Tubeྒ CMTR ⑲ ⎒੪ᄦ
– ㌶⭫ ⚾ᚂ 1˝ ⑲㉖ ᧺⾶ᙖ
2. CMTR/C of Cᶿ⋎
• ㆆ⛆Ὶᾢ⹚ ⑶⚛Ḛ ᦆ㌶ ᤍ ᛊᗊ⑺⒎
㌷
• ㆆ⛆Ὶᾢ⹚ ূ㎋Ḛ ᦆ㌶, च┓ᦆ㌶ ᤍ ⑺⒎ᙺ ମᕛ
3. ᶿମ ᦆ㌶ ᤍ ⑺⒎ᙺ ମᕛ㊆ྒ ঁ
→ ⒪ᗊ⋃⦲ࣾ ឦᇞ ⋃ᠲᙺ MNA/SNA 4300 ㆆ⛆Ὶᾢ⹚ ূ㎋㉖⋎ MNX/SN ㉲ ⎒ॲ⋎ ሮᑺ
㊇㉖⋾ྒ ঁ⑂ ⑶⚛(Certify)㉖ྒ ㊇␂
KEPIC-E07
• CMTR = C + MTR
• CMTR Signature ㉂⎒
Sect VIII Div.1 UCL-11(c) → CMTR ⎒੪
KEPIC-E07
Ver.7
CMTR ⒏ḯ < MNA/SNA 4390 > 274 of 284
㉖⦫ MO CMTR
- USM CMTR ⦦
KEPIC-E07
Ver.7
⒪ᗊ ⑶⚛ <MNX 2130> 275 of 284
KEPIC-E07
⎧ Ⴢ ⎒ ॲ
ᭂ ≓ᔣ␞⚾ ⎧
≓ᔣ␞⚾⎧ ᭂ ੪╮⤧ᠺ ⒪ᗊḯ⓿Ḛ ⒪ᗊΊᧂ (⪒⓿ḯ) ⒪ᗊΊᧂ
㉖☏⚾⚾⎧
(⚿┏ ⎧┏/2t)
MNX 2150
O - - MNX 2130 (MNBྒ welded to PRB
リ㉦)
X X O ◺1)
X X MNX 4330
⒪ᗊḯ⓿Ḛ ⒪ᗊ Ίᧂ ㆆ⛆Ὶᾢ⹚ ূ㎋
ḯ⓿Ḛ ▃ᙖ ᤍ ⎧ Ίᧂ ⎧ Ὶᾢ⹚ ⎧
MNA ৳⺳ ⎒ॲ <MNA 6400> <MNA 4353> <MNA 4300>
ᶪ⎧⦖ ⚾┓ Ίᧂ ᶿ ⚾┓
↓ ↓ Ὶᾢ⹚ ⓿⎧ ┓Ⴢ
MNX 2000 ⎒ॲ (≓ᔣ␞⚾⒪ᗊ, ㉖☏ᕚᶿ (≓ᔣ␞⚾⒪ᗊ, ㉖☏ᕚᶿ <MNX 2610(2)>
⒪ᗊ, ⤧ᠺ) ⒪ᗊ, ⤧ᠺ ᇯ)
<MNX 2130> <MNX 2150>
KEPIC-E07
Ver.7
⚾⚾ᠺ ⒪ᗊḯ⓿Ḛ Ẋ⎒ ⒪ᗊ (MNF 2130) 278 of 284
CMTR
Yes
Yes
No
No
Secondary Yes
Member C of C
⌆) Pipe
MNA 6422
C of C CMTR 2)
3)
ㆆ⛆Ὶᾢ⹚ূ㎋
1)
Program ⎒ॲ⋄⑊ MNA 4300 ⓿⎧
MNX 2610,
MNA 3540
KEPIC-E07
Ver.7
Ẋ㌓┚ㆆ ḯ⓿Ḛ ৾ূ 280 of 284
MNB/C/D MNB/C/D
1
NDE ᪆㉂⎒ C of C Ẋ㌓ Ẋ㌓┚ㆆ
┚ㆆ
CMTR CMTR
¾ (ᤶᬊ⎧⒪ᗊ)
C of C C of C
◺ॾ⺞
KEPIC-E07
Ver.7
◺ॾ⺞ᶪ㉫ 282 of 284
2. Ẋ⎒ ḯ⓿Ḛ ▃ᙖ
3. ମⶾ ⒪ᗊ⋃⦲ࣾ ≊ ⋄ྒ ┓᧲
┚ㆆ㌓ⷚ(Product Form) ম┓
↓
⒪ᗊধ(MD)ম┓
↓
│ᔣମ◾ ⓿⎧『 ম┓
↓
│ᔣମ◾ ᇯଇ(MNA 2100)ম┓
↓
㉲ᇯଇ ⒪ᗊ⥂ⷛ⋪(MNX 2121) ম┓
KEPIC-E07
Ver.7
⒪ᗊ੪ᛢ ῚᤧḚ 284 of 284