Products Catalog

INDEX

Page

TITAN-S MIG GUNS pg. 05

TITAN-F FUME EXTRACTION MIG GUNS pg. 21
SMART MIG GUNS pg. 27
TIG TORCHES pg. 29
ROBOTIC MIG GUNS pg. 31
ROBOTIC WELDING SYSTEMS pg. 33
WELDING AND CUTTING MACHINES pg. 47
ACCESSORIES FOR WELDING pg. 49
ABOUT US pg. 51

Founded in 1980, with more than 10 thousand

customers served, Sumig specializes in welding and
cutting solutions, seeking to constantly surpass the
borders of quality and technology. With innovative
products, developed with our own technology,
the company is continously expanding and is the
segment leader of the Brazilian market.
 TITAN-S LINE
MIG GUNS

WORLD’S STRONGEST WELDING GUNS

Designed to provide precision and comfort for a smooth operation, the TITAN-S
line of products are built from high-quality components to guarantee outstanding
durability and performance.

A Brazilian design utilizing with American technology, the TITAN-S line of products
represents a ground-breaking concept that can resist heavy-duty cycles. Most
importantly, the TITAN-S line offers superior technology at the best possible price.
Experience the innovate technology of the TITAN-S line of welding guns for yourself!

SEMI-AUTOMATIC MIG GUNS WATER COOLED MIG GUN

Photo Model Gas/Duty Cycle Photo Model Gas/Duty Cycle

TITAN-S CO2 - 180A/60%

180 Arg./Mix - 160A/60% TITAN-W CO2 - 550A/60%
500 Arg./Mix. - 500A/60%

TITAN-S CO2 - 260A/60%

260 Arg./Mix - 220A/60%

GASLESS FLUX CORE MIG GUNS

TITAN-S Photo Model Gas/Duty Cycle
CO2 - 300A/60%
300 Arg./Mix - 260A/60%
TITAN-G
CO2 - 260A/60%
260

TITAN-S CO2 - 400A/60%

TITAN-G
400 Arg./Mix - 330A/60% CO2 - 400A/60%
400

TITAN-G
CO2 - 500A/60%
TITAN-S CO2 - 500A/60% 500
500 Arg./Mix - 360A/60%

ORIGINAL TITAN CONSUMABLES OFFER SUPERIOR PERFORMANCE, VARIETY OF OTHER STYLES AVAILABLE.
05
Models on Request

MIG GUNS
Photo Model Gas/Duty Cycle

TITAN-S
260 CO2 - 280A/60%
THREADED Arg./Mix. - 245/60%
NECK

TITAN-S
300 CO2 - 280A/60%
THREADED Arg./Mix. - 245A/60%
NECK

AUTOMATIC MIG GUNS

Photo Model Gas/Duty Cycle

TITAN-A CO2 - 380A/60%

930 Arg./Mix - 335A/60%

TITAN-A CO2 - 435A/60%

931 Arg./Mix - 380A/60%

TITAN-A CO2 - 550A/60%

932 Arg./Mix - 500A/60%

PISTOL GRIP MIG GUNS Discover our full range

Photo Model Gas/Duty Cycle
of welding guns
TITAN-P CO2 - 325A/60%
322 Arg./Mix. - 285A/60% TITAN welding guns and torches can
meet the needs of a wide range of
TITAN-P CO2 325A/60%
welding professionals. From light work
600 Arg./Mix. 285A/60% in automotive garages and repair
shops, to heavy-duty work performed
TITAN-P
in shipyards, rail, and automotive
CO2 - 450A/60%
602 Arg./Mix. - 400A/60% industries, among many others.

SUBMERGED ARC WELDING

SUMIG CAN DEVELOP
TITAN CUSTOMIZED GUNS TO MEET
1200A/40%
1220
YOUR SPECIFIC DEMANDS!

06
 TITAN-S LINE
MIG GUNS

More than 250 Conductor

Tube Styles, Angles and
Lengths Available

Ergonomic Handle
provides greater
comfort and light
weight without
Contact TIP S+ HD performance loss.
(Heavy Duty) for superior
life performance.

More than 100 Nozzles

Styles, threaded and slip-on
options, conical and tapered
for difficult to access joints

Rotating Joint Handle allows

superior manipulation and
reduces stress on welders joints

ERGONOMIC | COST-EFFECTIVE

07
 Supports for
Power Pins or
Euro Connector

Interchangeable power pins

for most popular wire feeders.
Power cable offers
Interchangeable and no
superior abrasion
adapters required.
resistance and
current capacity.

Gas diffusers for all

Kinds of Contact Tips Trigger length and
placement ideal for
variety of hand sizes.

LIGHTWEIGHT | SUPERIOR PERFORMANCE

08
 TITAN-S LINE
MIG GUNS

PERFORMANCE
RELIABLE
DURABLE
QUALITY
VALUE

TITAN-S 180 MIG GUN 10ft 12ft 15ft Other Lengths

Tweco® #4 / Lincoln® Connector 0501.0004 0501.0008 0501.0006

Miller® / Hobart® Connector 0501.0005 0501.0009 0501.0007

Euro Connector 0501.0000 0501.0100 0501.0001

Other Connectors Contact SUMIG for Different Combinations

QR CODE
Technical Data
Compact body, impact resistance, electric and
thermal;
%
Duty
Cycle 180A
Insulation, Ergonomic handle, Light.
Gas | CO2 60 %

Recommended Use
0.025” - 0.040”
Digital Catalog
Vehicle bodyworks;
Access to more
information and Artesan work;
exploded view. Light works with steel, aluminium and stainless. Wire

09
 TITAN-S 260 MIG GUN 10ft 12ft 15ft Other Lengths

Tweco® #4 / Lincoln® Connector 0501.0014 0501.0018 0501.0016

Miller® / Hobart® Connector 0501.0015 0501.0019 0501.0017

Euro Connector 0501.0010 0501.0110 0501.0011

Other Connectors Contact SUMIG for Different Combinations

QR CODE
Technical Data
Compact body, impact resistant, electric,
and thermal insulation; %
Duty
Cycle 260A
Ergonomic handle;
Lightweight.
Gas | CO2 60 %

Recommended Use
0.025” - 0.040”
Digital Catalog
Vehicle bodyworks;
Access to more Locksmith’s works;
information and Light and medium works with steel,
exploded view.
aluminium and stainless; Wire

TITAN-S 300 MIG GUN 10ft 12ft 15ft Other Lengths

Tweco® #4 / Lincoln® Connector 0501.0122 0501.0028 0501.0026

Miller® / Hobart® Connector 0501.0123 0501.0029 0501.0027

Euro Connector 0501.0020 0501.0120 0501.0021

Other Connectors Contact SUMIG for Different Combinations

QR CODE
Technical Data
Compact body, impact resistant, electric and
thermal insulation;
Rounded handle; Rotating Joint and spring in
%
Duty
Cycle 300A
the handle guarantees great ergonomics;
Versatile and compact.
Gas | CO2 60 %

Recommended Use
0.030” - 0.045”
Digital Catalog Locksmith work;
Access to more Garage and Industry;
information and Works with solids, aluminum, and stainless
exploded view. wire. Wire

10
 TITAN-S LINE
MIG GUNS

TITAN-S 400 MIG GUN 10ft 12ft 15ft Other Lengths

Tweco® #4 / Lincoln® Connector 0501.0132 0501.0038 0501.036

Miller® / Hobart® Connector 0501.0133 0501.0039 0501.0037

Euro Connector 0501.0030 0501.0131 0501.0031

Other Connectors Contact SUMIG for Different Combinations

QR CODE
Technical Data
Rounded handle;
Rotating joint and spring in the handle %
Duty
Cycle 400A
guarantees great ergonomics;
Versatile | Compact | Resistant.
Gas | CO2 60 %

Recommended Use
0.035” - 1/16”
Digital Catalog
Light and heavy works;
Access to more
information and Garage and Industry
exploded view. Works with solid, tubular, aluminum, and Wire
Stainless Wires.

TITAN-S 500 MIG GUN 10ft 12ft 15ft Other Lengths

Tweco® #4 / Lincoln® Connector 0501.0054 0501.0058 0501.0056

Miller® / Hobart® Connector 0501.0055 0501.0059 0501.0057

Euro Connector 0501.0050 0501.0150 0501.0051

Other Connectors Contact SUMIG for Different Combinations

500A
Technical Data Duty
Rounded handle;
Cycle
QR CODE Rotating joint and spring in the handle
guarantees great ergonomics;
%
Resistance to high temperatures;
Strong and compact.
Gas | CO2 60 %

Recommended Use
0.045” - 3/32”
Digital Catalog
Access to more Heavy work;
information and Work involving solid, tubular, aluminum, and
exploded view.
stainless wires. Wire

11
 TITAN-S 500W MIG GUN 10ft 12ft 15ft Other Lengths

Tweco® #4 / Lincoln® Connector 0501._____ 0501._____ 0501._____

Miller® / Hobart® Connector 0501._____ 0501._____ 0501._____

Euro Connector 0501.0060 0501._____ 0501.0061

Other Connectors Contact SUMIG for Different Combinations

550A
Technical Data Duty
Rounded handle;
Cycle
QR CODE Rotating joint and spring in the handle
guarantees great ergonomics;
%
Resistance to high temperatures;
Strong and compact.
Gas | CO2 60 %

Recommended Use
0.030” - 3/32”
Digital Catalog
Heavy work;
Access to more
information and Work involving solid, tubular,
exploded view. aluminum, and stainless wires. Wire

TITAN-S 500S GAS LESS MIG GUN 10ft 12ft 15ft Other Lengths

Lincoln® Connector 0501.0083 0501.0083

TS 500S TS 400S

Euro Connector 0501.0359

TS 260S

Other Connectors Contact SUMIG for Different Combinations

QR CODE
Technical Data
Two options of body, short and long; %
Duty
Cycle 500A
Optional hand protector. Gas | CO2 60 %

Recommended Use
1/16” - 5/64”
Digital Catalog
Access to more
information and Light and Heavy
exploded view. Works Using wire without protective gas
Wire

12
MIG GUNS Optional

Options of Assembly
F
33

A
09
01 65

38 56
TS140 TS300 42
SU321 70
TS400

B
01
08

38 57

TS180
G
34
09

02 45
10 33

C
03
10 34
TS300
TS400 47

04 TS500
TS260
39 57 TS930
TS270 11 33
SU271 46

TS280

11 34

48
05

D 06

H
16 33
07
65

40/41
15 S01 S03
70
15
SU321
33
TS300
12
TS400
12
SU625 34

TS500 S01
S02
TS930 TS300
13

13
TS400
33 TS500
TS930 14

14

S01 S03 17/18

43/44
65

23 55

43/44 66 20/21

E TS500

Nozzles Standard Optional

Pos. Photo Description Code Mes. TS480 TS180 TS260 TS270 TS280 TS300 TS322 TS300 TS400 TS500 TF260 TF300 TF400

0500.2667 9x55mm
01 Nozzle w/Spiral
0500.2668 12x55mm

Nozzle w/Spiral
02 0500.1003 12x55mm
for Spot Welding

0500.2672 11x60mm

03 Nozzle w/Spiral 0500.2669 13x60mm

0500.2673 15x60mm

Nozzle w/Spiral
04 0502.1201 15x60mm
for Spot Welding

0500.2959 13x60mm
Short Nozzle
05
w/Fast Coupling
0500.2958 15x60mm
13
 Standard Optional

Pos. Photo Description Code Mes. TS180 TS260 TS270 TS280 TS300 TS322 TS300 TS400 TS500 TS930 TF300 TF400

0500.2674 11x66mm

0500.2675 13x66mm
Short Nozzle
w/Square Spiral
0500.2620 15x66mm

0500.2676 17x66mm

06 0500.2910 11x66mm

0500.2909 13x66mm

Short Nozzle
0500.2908 15x66mm
w/Fast Coupling

0500.2850 17x66mm

0500.2915 18x66mm

Nozzle w/Spiral for

0500.1309 15x66mm
Spot Welding

07

Nozzle w/Fast
Coupling for Spot 0500.1308 15x66mm
Welding

0500.2918 9x66mm
Nozzle w/Square
Spiral 0500.2899 12x66mm
08
0500.2917 9x66mm
Nozzle w/Fast
Coupling
0500.2916 12x66mm

0500.1063 9x30mm
Short Conical
09
Nozzle
0500.1064 12x30mm

0500.1881 6x60mm

0500.1628 8x60mm

Medium Conical
10 0500.1065 9x60mm
Nozzle

0500.1066 12x60mm

0500.1067 16x60mm

0500.1068 9x85mm
Long Conical
11
Nozzle
0500.2415 12x85mm

0500.1071 12x30mm

0500.1072 14x30mm
12 Short Nozzle
0500.1073 16x30mm

0500.1074 19x30mm

0500.1829 16x30mm
13 Short Nozzle
0500.1830 19x30mm

0500.1487 16x30mm
14 hort Nozzle
0500.2389 19x30mm

0500.1794 16x30mm
Short Nozzle
15
for Spot Welding
0500.1709 19x30mm

0500.1544 13x60mm

16 Nozzle 0500.1069 16x60mm

0500.1070 19x60mm 14
 Standard Optional

Pos. Photo Description Code Mes. TS180 TS260 TS270 TS280 TS300 TS322 TS300 TS400 TS500 TS930 TF300 TF400

0500.2778 16x96mm
Long Nozzle
17
w/Square Spiral
0500.2779 19x96mm

18 0500.2914 16x96mm
Long Nozzle
w/Fast Coupling
19 0500.2913 19x96mm

0500.2780 16x96mm
Long Nozzle
20
w/Square spiral
0500.2781 19x96mm

21 0500.2912 16x96mm
Long Nozzle
w/Fast Coupling
22 0500.2911 19x96mm

Special Nozzles Standard Optional

Pos. Photo Description Code Mes. TS500W TS600 TS602 TS931 TS932 TS1220

0500.2570 18x75mm
23 Nozzle w/Spiral
0900.0106 21x75mm

24 Nozzle w/Fast Coupling 0502.1640 15,6x78mm

25 Nozzle w/Fast Coupling 0500.2630 15,6x75mm

26 Nozzle w/Easy Coupling 0502.1149 19x78mm

0900.1035 15,6x75mm

27 Cooler 0900.0060 18x75mm

0900.1117 21x75mm

0500.1829 16x30mm
28 Short Nozzle
0500.1830 19x30mm

0500.1660 13x75mm
29 Nozzle w/Fast Coupling
0500.1433 16x75mm

0500.2036 19,5x47mm
30 Nozzle
0500.2037 24x47mm

Spare Parts Standard Optional

Pos. Photo Description Code Mes TS300 TS322 TS300 TS400 TS500 TS930 TS931 TS932 TS500W

31 Double Cooling Short Nozzle Support 0500.1190 ø26,8x45mm

32 Insulator Tube w/Square Spiral 0500.2531 ø26,2x37mm

Insulator Tube w/Square Spiral 0500.2670

33 36mm
Insulator Tube w/Fast Coupling 0500.2953

Insulator Tube w/Square Spiral 0500.2671

34 66mm
Insulator Tube w/Fast Coupling 0500.2954

35 Insulator Diffuser 0500.2048 60mm

0500.2049 18x63mm
36 Nozzle w/Spiral
0500.2059 16x63mm

37 Gear w/Screw 0500.1185 205mm

15
Contact Tip Standard Optional

TS500W
TS180

TS260

TS270

TS280

TS300

TS322

TS300

TS400

TS500

TS930

TS931

TS932

TS600

TS602
Pos. Photo Description Code Messure

The torches identifi ed with this stamp are compatibles with the use of the Contact Tip S+Heavy Duty*, which was designed to provide to the customer a
product of higher quality with excellent cost benefi t. Because of its better durability, provides high performance and reduces the number of stops for changing
consumables, accelerating the production process. For further information, please contact our sales team.

* Requires the use of specifi c gas diffuser.

0900.1370 30,5 x 0,80mm

Contact Tips 0900.1371 30,5 x 1,00mm
S01
S+ (M8) 0900.1316 30,5 x 1,20mm
0900.1372 30,5 x 1,60mm

S02 0500.2982 52,7mm

S03 0500.2997 81,7mm

Gas Diffuser
S+(M8)
S04 0900.1317 36 mm

S05 0900.1373 28 mm

0900.1397 28 x 0,80mm
Contact Tips 0900.1398 28 x 0,90mm
S06
S+(M6) 0900.1399 28 x 1,00mm
0900.1396 28 x 1,20mm
Gas Diffuser
S07 0502.1231 51,70 mm
S+ (M6)

SU625
TS180

TS260

TS270

TS280

TS300

TS322

TS300

TS400

TS500

TS930
Pos. Photo Description Code Messure

0500.1004 25 x 0,60mm
0500.1005 25 x 0,80mm
38 M6
0500.1188 25 x 0,90mm
0500.1006 25 x 1,00mm
0502.1676
0502.1696
39
0502.1668
0502.1667
0500.1079 43 x 0,60mm
0500.1080 43 x 0,80mm
0500.1241 43 x 0,90mm
0500.1081 43 x 1,00mm
40 Short 0500.1082 43 x 1,20mm
0500.1083 43 x 1,60mm
0500.1757 43 x 2,00mm
0500.1492 43 x 2,40mm
0500.1826 43 x 2,80mm
0500.1909 43 x 0,80mm
Curto
41 0500.1910 43 x 1,00mm
CuCrZr
0500.1911 43 x 1,20mm
0500.1089 43 x 0,60mm
0500.1090 43 x 0,80mm
0500.1330 43 x 0,90mm
42 Short
0500.1091 43 x 1,00mm
0500.1092 43 x 1,20mm
0500.1093 43 x 1,60mm
0500.1084 72,5 x 0,60mm
0500.1085 72,5 x 0,80mm
0500.1242 72,5 x 0,90mm
0500.1086 72,5 x 1,00mm
0500.1087 72,5 x 1,20mm
0500.1914 72,5 x 1,40mm
43 Long
0500.1088 72,5 x 1,60mm
0500.1478 72,5 x 2,00mm
0500.1256 72,5 x 2,40mm
0500.1643 72,5 x 2,80mm
0500.1940 72,5 x 3,20mm 16
0500.2439 72,5 x 3,50mm
Contact Tip Standard Optional

TS500W
SU821
TS300

TS322

TS300

TS400

TS500

TS930

TS931

TS600

TS602

TS932
Pos. Photo Description Code Messure

0500.1906 72,5 x 1,00mm

0500.1907 72,5 x 1,20mm
44
Long CuCrZr 0500.1908 72,5 x 1,60mm
0500.2410 72,5 x 2,80mm
0500.1094 72,5 x 0,60mm
0500.1095 72,5 x 0,80mm
0500.1331 72,5 x 0,90mm
45
Long 0500.1096 72,5 x 1,00mm
0500.1097 72,5 x 1,20mm
0500.1098 72,5 x 1,60mm
0500.2724 99 x 0,80mm
46 99mm Long
0500.2725 99 x 1,00mm
0500.1311 104 x 0,80mm
0500.1312 104 x 0,90mm
47 104mm Long
0500.1313 104 x 1,00mm
0500.1314 104 x 1,20mm
0500.1315 104 x 1,60mm
0500.1316 130 x 0,80mm
0500.1317 130 x 0,90mm
48 130mm Long 0500.1318 130 x 1,00mm
0500.1319 130 x 1,20mm
0500.1320 130 x 1,60mm

Gas Diffuser Standard Optional

TS180

TS260

TS270

TS280

TS300

TS322

TS300

TS400

TS500

TS821

TS601

TS600

TS602

TS930

TS931
TS932
Pos. Photo Description Code Messure

56 Gas Diffuser 0503.1092 38,0mm

57 Gas Diffuser 0502.1666 46,0mm

58 Fast Coupling 0500.1627 46,0mm

59 Fast Coupling 0500.1496 46,0mm

60 Fast Coupling 0500.1839 46,0mm

63 CP 1/4 0500.2204 38,0mm - 5/16”

64 CP 7/16 0500.2577 38,0mm - 5/16”
65 CP 1/2 0500.1101 38,0mm - 5/16”
Square Spiral
66 CP 1/2 0500.1772 38,0mm - M8

68 CP 1/ 0500.2472 68,0mm - 5/16”

2

Gas Diffuser Insulator Standard Optional

SU821

SU601
TS180

TS260

TS270

TS280

TS300

TS322

TS300

TS400

TS500

TS930

TS931

TS600

TS602

TS932

Pos. Photo Description Code

78 Gas Diffuser Insulator 0500.1008

79 Gas Diffuser Insulator 0500.1039

80 Fiber Fast Coupling Gas Diffuser Insulator 0500.1505

81 Fiber Square Spiral Gas Diffuser Insulator 0500.1103

82 Rubber Square Spiral Gas Diffuser Insulator 0500.1600

83 Fiber Square Spiral Gas Diffuser Insulator 0500.2644

84 Fiber Gas Diffuser Insulator 0500.1148

85 Alumina Gas Diffuser Insulator 0500.1610

86 PTFE Diffuser Insulator 0502.1010

87 Alumina Gas Diffuser Insulator 0500.2689

17
Steel Liner Standard Optional

SU821

SU601
TS180

TS260

TS270

TS280

TS300

TS322

TS300

TS400

TS500

TS930

TS931

TS602

TS932
Pos. Photo Description Code Messure

0500.1020 2,00m
88
0,60/0,80mm 0500.1021 3,00m
Gray Steel Liner
89 0500.1022 4,50m

0500.1023 2,00m
0,80/1,00mm
90 0500.1024 3,00m
Green Steel Liner
0500.1025 4,50m
0500.1286 1,50m
0500.1114 2,00m
0,80/1,00mm
91 0500.1115 3,00m
Black Steel Liner
0500.1116 4,50m
0500.1244 5,50m
0500.1398 2,00m
1,20mm 0500.1399 3,00m
92 Yellow Steel Liner 0500.1400 4,50m
0500.1401 5,50m
0500.1421 1,50m
0500.1117 2,00m
1,20/1,60mm
93 0500.1118 3,00m
Blue Steel Liner
0500.1119 4,50m
0500.1245 5,50m
1,60/2,00mm 0500.1121 3,00m
94 Red Steel Liner 0500.1122 4,50m
0500.2517 3,00m
2,40/2,80mm
Black Steel Liner
0500.1034 4,50m
0500.1104 5,50m
0500.1167 3,00m
0,80/1,00mm 0500.1168 4,50m
95
Without Cover 0500.1469 6,00m
05.001.470 8,00m
0500.1169 3,00m
1,20/1,60mm 0500.1170 4,50m
96 Without Cover 0500.1471 6,00m
05.001.472 8,00m
0500.2098 3,00m
1,60/2,40mm
97 Without Cover
0500.1726 4,50m

5,00mm
98 4000.3025 p/Meter
Condiut

Aluminium Steel Liner

TS500W
TS180

TS260

TS270

TS280

TS300

TS322

TS300

TS400

TS500

TS930

TS931

TS600

TS602

TS932

Pos. Photo Description Code Messure

0500.1583 2,00m
0,80/1,00mm
0500.1301 3,00m
99
0500.1574 2,00m
1,20/1,60mm
0500.1303 3,00m

100 2,40mm 0500.1827 3,00m

0500.2038 3,00m
0500.2039 4,50m
101 0,80/1,00mm
0500.1473 6,00m
0500.1474 8,00m
0500.1479 2,00m
0500.2042 3,00m
102 1,20/1,60mm
0500.1305 6,00m
0500.1306 8,00m

0500.1327 0,80/1,00mm
108 Inox Terminal Liner
0500.1482 1,20/1,60mm
0500.2498 0,80/1,00mm
109 Terminal for Liner
0500.2499 1,20/1,60mm 18
 Adaptors
Pos Photo Description Code Mes. TS180 TS260 TS300 TS322 TS300 TS400 TS500 SU821 TS930

Short adaptor for CuCrZr M8 contact tip 0500.1406

53 Short
Short adaptor for CuCrZr M6 contact tip 0500.1677

Long adaptor for CuCrZr M8 contact tip 0500.1099

54 Long
Long adaptor for CuCrZr M6 contact tip 0500.1678

55 Alumina Support 0500.1489

Nuts Standard Optional

TS500W
SU821
TS180

TS260

TS270

TS280

TS300

TS322

TS300

TS400

TS500

TS930
TS931

TS600

TS602

TS932
Pos. Photo Description Code Messure

110 Steel Liner Nut 0500.2603

112 Steel Liner Nut 0500.1147

113 Male Contact Kit 0801.5056

114 Spring Pin 0501.5170

115 Spring Pin 0801.5190

Triggers Standard Optional

TS500W
SU625

SU821
TS180

TS260

TS270

TS280

TS300

TS322

TS300

TS400

TS500

TS602
Pos. Photo Description Code

116 Short 0502.1427

117 Medium 0502.1429

118 Long 0502.1430

120 Torch Trigger 0500.1444

121 Short Spring 0500.1014

122 Long Spring 0500.1326

Support Standard Optional

Pos. Photo Description Code TS180 TS260 TS280 TS300 TS300 TS400

123 Support 0500.1107

124 0500.2501
Rotating Joint
125 0500.2502

Key
Pos. Photo Description Code Air Cooled Water Cooled

126 0500.2359
Key

127 0500.2619
19
 TITAN-S
Line of MIG Gun Consumables

SUMIG nozzle material, design and manufacturing
expertise offers the best life and performance results.
Over 250 standard nozzles are available to match any
Nozzle welding need.
1 – Threaded: with square thread, used in applications
nozzle where nozzle movement maybe an issue and
high heat applications.
2 – Slip-On: triple crimped for a secure fit around the
insulator eliminates parts.
• Our nozzle has an internal insulation made of a
special material which withstands temperatures
greater than 300ºC / 570ºF.
• Produced from high durable copper material
with thick walls and greater mass which minimizes
premature failure.
• SUMIG developed a special protective resin that
protects the material from oxide formation and provides
better protection against spatter adherence. SUMIG
nozzles have been proven to be more durable than our
competitors.
• More than 100 models available, for tight access joints,
light welding to high heat applications. We have a wide
selection of configurations for hand-held and robotic
applications from tapered, straight or bottleneck.

• All of the components are CNC machined,

guaranteeing consistently tolerances and quality.

Contact Tips Gun Neck

Those options are designed to meet the different

• Machined from tube stock, customer’s needs such as: overhead welding, out
ID is swedged producing of position welding, difficult access joint, higher
a consistent ID concentricity and dimension. OD is reduced temperature applications, weight reduction and lighter
to proper size work hardening the material producing smooth jobs. Necks are insulated with PTFE which avoids short
surfaces. This process allows wire to feed consistently and spatter circuits and is highly heat resistant providing great
buildup reduction. durability.
• All the Contact Tips are machined by CNC machines guaranteeing
high quality finished products.
• Material options and dimensions offers a wide selection of solutions to
meet your technical demands, as follows:
• Cu – Copper: great cost x benefit provides highest electrical contact, low
resistance and arc starts;
Gun Handle
• CuCrZr Copper Chrome Zirconium improves durability, capable of sustaining
hardness at higher temperatures for high heat applications. S+HD: an exclusive
option developed by Sumig to give superior current transfer and is highly durable.
This material option can last more than three or four times more than standard
Gun Handle
copper material. Increased life: decreases tip change and costs. Various tip designs and Made of a special polymer, developed by Sumig with the
dimensions are available such as tapered or straight options and are perfect for difficult following features:
access joints. Available as the standard designs in short and long length. - Mechanical and Thermal resistance
- No electrical conductivity
Designed to provide operator comfort, safety and
weight reduction.

•Designed with eccentric holes creates a gas vortex proving

Gas Diffuser better shielding coverage eliminating air contamination;
•Great durability;
•Square Thread and Slip-On model options;
•Slip-on: special pressure rings allows our slip-on nozzles
to be firmly held;
•Square Thread: is used in high heat applications;

Rear and Front Spring

Rotating Joint Rotating joint between the
handle and cable, guarantees great
ergonomics. Reduces operators joint
stress and easier gun manipulation.
Rear and Front Relief Springs reduces
Silver plated contacts and cable kinks allowing efficient wire and gas
positive contact trigger,
Trigger flow , which means resulting inlonger life
provides durability and easy for your gun.
maintenance. Available in
three length options: short
(standard), medium and heavy
duty (for higher amperages) to
meet welders’ needs.
Made in USA and is the most durable and flexible cable in the Power Cable
market. Radiated or strength and flexibility, the outer sheathing
material is abrasion and cut resistant. Internally the cable is
made from fine gauge copper wire strands, providing excellent
electrical conductivity and flexibility.

Connectors
Certifications
A 1 year limited warranty,
SUMIG is certified
lifetime on handle and
to ISO 9001
Sumig guns can connect to all wire feeder models, have to change
trigger switch wire feeder models, no problem, all power pins are interchangeable.
20
 TITAN-F LINE
FUME EXTRACTION MIG GUNS

Many Fume Extraction

Nozzles Available

Three sizes of bodies

for different accesses and
decrease of the heat to the
operator.

Handle specially
developed for fumes
Short, medium extraction.
and long trigger.

Swivel for
Greater Flexibility

Protection Cover
with Reduced Weight
and High Resistance

21
 TITAN-F LINE
FUME EXTRACTION MIG GUNS

The line of Sumig fume extraction torches was developed to meet the highest demands of the market and supervisory organs.
Lightweights, ergonomics and resistants, they easily connect to extraction equipments and have several possible configurations to
adapt to all welding positions, including the ones that are difficult to access.

FUME EXTRACTION MIG GUNS

Photo Model Gas/Duty Cycle Photo Model Gas/Duty Cycle

TITAN-F CO2 - 240A/60%

180 Arg./Mix. - 210A/60% TITAN-F CO2 - 380A/60%
400 Arg./Mix. - 335A/60%

TITAN-F CO2 - 280A/60%

260 Arg./Mix. - 245A/60%

TITAN-F CO2 - 550A/60%

500W Arg./Mix. - 500A/60%
TITAN-F CO2 - 325A/60%
300 Arg./Mix. - 285A/60%

TITAN-F 280 FUME EXTRACTION MIG GUN 10ft 12ft 15ft Other Lengths

Tweco® #4 / Lincoln® Connector 0501._____ 0501._____ 0501.0077

Miller® / Hobart® Connector 0501._____ 0501._____ 0501.0076

Euro Connector 0501._____ 0501._____ 0501._____

Other Connectors Contact SUMIG for Different Combinations

180A
Technical Data Duty
Specially developed for difficult access joints;
With connection to exhaust system; Cycle
QR CODE Light Weight / Longer Handle / Ball Joint; %
Adjustable extraction control;
Easy cleaning and maintenance; Gas | CO2 60 %
Air Cooled.

Recommended Use
0.030” - 0.040”
Digital Catalog
Poorly ventilated workplaces;
Access to more Industries;
information and Welding applications with Solid, Flux cored,
exploded view.
Aluminum and Stainless Steel Wires. Wire
22
 TITAN-F LINE
FUME EXTRACTION MIG GUNS

TITAN-F 260 FUME EXTRACTION MIG GUN 10ft 12ft 15ft Other Lengths

Tweco® #4 / Lincoln® Connector 0501._____ 0501._____ 0501.0079

Miller® / Hobart® Connector 0501._____ 0501._____ 0501.0078

Euro Connector 0501.0074 0501._____ 0501.0072

Other Connectors Contact SUMIG for Different Combinations

260A
Technical Data Duty
With connection to exhaust system;
Cycle
QR CODE Light Weight / Longer Handle / Ball Joint;
Adjustable extraction control;
%
Easy cleaning and maintenance;
Air Cooled.
Gas | CO2 60 %

Recommended Use
0.025” - 0.040”
Digital Catalog
Poorly ventilated workplaces;
Access to more
information and Industries;
Welding applications with Solid, Flux cored,
exploded view.
Aluminum and Stainless Steel Wires. Wire

TITAN-F 300 FUME EXTRACTION MIG GUN 10ft 12ft 15ft Other Lengths

Tweco® #4 / Lincoln® Connector 0501._____ 0501._____ 0501.0081

Miller® / Hobart® Connector 0501._____ 0501._____ 0501.0080

Euro Connector 0501.0066 0501._____ 0501.0068

Other Connectors Contact SUMIG for Different Combinations

300A
Technical Data Duty
With connection to exhaust system;
Light Weight / Longer Handle / Ball Joint; Cycle
QR CODE Many Options of Extraction Nozzles; %
Adjustable extraction control;
Option of nozzles for difficult access joints; Gas | CO2 60 %
Easy cleaning and maintenance.

Recommended Use
0.030” - 0.045”
Digital Catalog
Poorly ventilated workplaces;
Access to more Industries;
information and Welding applications with Solid, Flux cored,
exploded view.
Aluminum and Stainless Steel Wires. Wire

23
 TITAN-F LINE
FUME EXTRACTION MIG GUNS

TITAN-F 400 FUME EXTRACTION MIG GUN 10ft 12ft 15ft Other Lengths

Tweco® #4 / Lincoln® Connector 0501._____ 0501._____ 0501.0075

Miller® / Hobart® Connector 0501._____ 0501._____ 0501.0091

Euro Connector 0501.0067 0501._____ 0501.0069

Other Connectors Contact SUMIG for Different Combinations

400A
Technical Data Duty
With connection to exhaust system;
Cycle
QR CODE Light Weight / Longer Handle / Ball Joint;
Many Options of Extraction Nozzles;
%
Adjustable extraction control;
Option of nozzles for difficult access joints.
Gas | CO2 60 %

Recommended Use
0.040” - 1/16”
Digital Catalog
Poorly ventilated workplaces;
Access to more Industries;
information and Welding applications with Solid, Flux cored,
exploded view.
Aluminum and Stainless Steel Wires Wire

TITAN-F 500W FUME EXTRACTION MIG GUN 10ft 12ft 15ft Other Lengths

Tweco® #4 / Lincoln® Connector 0501._____ 0501._____ 0501._____

Miller® / Hobart® Connector 0501._____ 0501._____ 0501._____

Euro Connector 0501._____ 0501._____ 0501._____

Other Connectors Contact SUMIG for Different Combinations

500A
Technical Data Duty
Rounded handle;
Cycle
QR CODE Rotating joint and spring in the handle
guarantees great ergonomics; %
Resistance to high temperatures;
Strong and compact.
Gas | CO2 60 %

Recommended Use
0.030” - 3/32”
Digital Catalog
Heavy Welds;
Access to more Works with Solid, Aluminium and Stainless
information and
Wires.
exploded view.
Wire

24
Fume Extraction MIG Guns Optional

Nozzles Standard Optional

Pos. Photo Description Code Mes. Welding TF 260 TF180 TF300 TF400 TF500W

Coil Fume - Ascendant

01 0502.1415 9x55mm
Extraction Nozzle - Corners

- Ascendant
Coil Fume
02 0502.1613 12x55mm - Corners
Extraction Nozzle
- Hard Access

Short Cross - Ascendant

03 Fume Extraction 0502.1414 11x60mm - Corners
Nozzle - Hard Access

Short Cross Fume - Descendant

04 0502.1411 15x60mm
Extraction Nozzle - Flat

Long Coil Fume - Ascendant

05 0502.1413 13x60mm
Extraction Nozzle - Cantos

Cross Fume - Descendant

06 0502.1412
Extraction Nozzle - Flat

Bocal de Aspiração - Ascendant

07 0502.1384
Tranversal - Corners

Medium Coil Fume - Descendant

08 0502.1519
Extraction Nozzle - Flat

Spare Parts Standard Optional

Pos. Photo Description Code Mes. TF 260 TF180 TF300 TF400 TF500W

Fume Extraction Nozzle for

09 0502.1515 - Diffi cult Access
Bottle Neck Nozzle

10 Insulating Tip Square Thread 0500.2670 36mm

11 Medium Conical 0500.1066 12x60mm

0500.1095 72,5 x 0,80mm

12 Long 0500.1096 72,5 x 1,00mm

0500.1097 72,5 x 1,20mm

Assembly
11 10
12
09

25
Torch Neck Standard Optional

Pos. Photo Description Code TF 260 TF180 TF300 TF400 TF500W

Short Torch Body 0502.1439

13

Short Protection Rubber 0502.1389

152 mm

Long Torch Body 0502.1602

14

Long Protection Rubber 0502.1602

177 mm

Long Torch Body 0502.1650

15

Long Protection Cover 0502.1391

226 mm

Protection Cover
Pos. Photo Description Code TF 260 TF180 TF300 TF400 TF500W

16 Protection Cover 4000.4031 -

Industrial Detergent Af+

This product was specifi cally developed for cleaning and maintenance of Sumig Fume Extraction Welding Torches. It’s recommended for the removal of
superfi cial corrosion whith presence of oil and/or carbon fume residues. The use of this product helps the internal and external torch cleaning extending
its life.

Photo Code Description Weight (kg) / Packing

1700.1094 5,0 litros

Industrial Detergent Af + Ready for use

1700.1093 Industrial Detergent Af + Ready for use - Sprinkler 500 ml

26
 INTELLIMIG
SMART MIG GUNS

The Sumig Intellimig is a MIG welding tool equipped with a programmable electronic device that monitors and controls the
welding process in real time. This unique capability allows the user to set and record specific parameters of operation, ensuring
a successful weld every time.

A world first, Intellimig helps

the welder prevent errors.

Lock and secure the

specifications for a precise
welding process every time.

Real-time interaction allows

for monitoring of the welding
machine’s voltage and current.

Sumig’s welding cells communicate with the “Intellimig

Portal,” a web-based platform that can be accessed
through any device connected to the Internet, making it
possible to see real-time information about the welding
process.

Data is stored in a safe

and reliable server.
27
Intellimig can prevent errors at the welding process, avoiding defects and future costs associated with recall and warranty claims.

Better Welding Quality Real-Time Interaction

Helps maintain control of the
Determines the repeatability of the process
welding process

Parameters Control Welders Teaching

Ensures that welding procedure Teaches correct welding technique
specifications are followed

Remote Management
Failure Prevention Enables internet access to view the status
Helps to avoid waste, increasing of welding process without the need of a
productivity and efficiency special network

A worldwide innovative product, distinct from all other devices in that it is capable
of monitoring the welding process and providing post-conclusion reports, Sumig’s
Intellimig helps the welder prevent errors.
The Intellimig is customizable for many users. A password-protected administrator
sets up each user’s particular parameters of operation. Intellimig monitors the welding machine’s voltage and current; enables
real-time interaction with the welder to ensure proper technique is followed; warns the user if operating outside of specified
parameters; and shuts down the weld if operation falls outside the parameters considered critical for success.
Additional Intellimig benefits include the reinforcement of training goals for welders still in the learning process, and
the possibility to standardize the calibration parameters from the power source panel.

Save Money $$$ - Avoid the cost of improper welding or defects

28
 INTIGRA LINE
TIG TORCHES

The line of Sumig TIG torches are manufactured with high quality materials for
superior durability. Available in air or water cooled versions, they are resistant to high
temperature and have consumables threaded in the international standard.

Torch bodies come

in two models

Machined from solid billet

material. Offers better
heat conductivity and Handle resistant to
greater strength. high temperatures.

Extra flexible cable

increases ease of
torch manipulation

29
 INTIGRA 26 TIG TORCH 12.5ft 25ft Other Lengths

Standard 0601.0000 0601.0003

Trigger 12.80mm 0601.0001 0601.0004
9.00mm 0601.0002 0601.0005
Standard 0601.0006 0601.0009
Valve 12.80mm 0601.0007 0601.0010
9.00mm 0601.0008 0601.0011
Other Connectors Contact SUMIG for Different Combinations

Technical Data
Duty
210A
Torch bodies come in two models;
QR CODE Tinned conductor;
% Cycle
Improved conductivity;
Body made as a single piece, without any welding; DC
Releases less heat.

Recommended Use
1/16” to 1/8”
Digital Catalog
Locksmith work;
Access to more Garage;
information and
Industry;
exploded view.
Work with solid, aluminum and stainless wires. Electrode

INTIGRA 18 TIG TORCH 12.5ft 25ft Other Lengths

Standard 0601.0012 0601.0014

Trigger
12.80mm 0601.0013 0601.0015

Other Connectors Contact SUMIG for Different Combinations

Technical Data Duty

350A
Resistant to high temperatures;
QR CODE Tinned Conductor; % Cycle
Improved conductivity;
Water Cooled. DC

Recommended Use
1/16” to 5/32”
Digital Catalog
Locksmith work;
Access to more Garage;
information and
Industry;
exploded view.
Work with solid, aluminum and stainless wires. Electrode
30
 ROBOTIC
MIG GUNS

NEW
SU 477
Robots with Internal Cable Passage

- Single model for all robots;

- Compact and resistant;
- Easy maintenance;
- Ultra resistant cables.

SU 465
Robots with External Cable Passage

- Single model for all robots;

- Insulation in compressed fiber that
provides high resistance and durability;
- Ultra resistant cables.

Custom projects designed to meet our customer’s needs

Assembly

TORCHES HEADS
AIR COOLED KIT OF CABLES
SU 477

WATER COOLED KIT OF CABLES

SU 465

31
 Our innovative line of robotic guns introduces unlimited assembly versatility for “thru-arm” internal and external
cable robots.
Manufactured with the most advanced materials, the robotic guns possess impressive resistance and durability
greater than any comparable product available. An important highlight is that parts and accessories are easily replaceable,
making equipment maintenance faster and more economic.
With innumerable combinations of cooling systems and torch heads possibilities, the SUMIG system is the most
complete solution for robot guns in the world.

Torches Heads

CRD
Air Cooling CRD+
400 amp - CO² Plus Cooling DSR
350 amp - Mixture 500 amp - CO² Dual Cooling
450 amp - Mixture
550 amp - CO²
500 amp - Mixture

DPR
Dual Cooling
550 amp - CO² TPR
500 amp - Mixture Triple Cooling CRE
600 amp - CO² Simple Cooling
550 amp - Mixture 330 amp - CO²
300 amp - Mixture

More than 100 models available for different applications

Digital Catalogue
Cooling Systems for Robotic Guns
QR Code
CRD
* Leading South American manufacturer;
CRE
* We develop specially designed guns
CRD+
for customized applications;
DSR
* For more information access Sumig’s
DPR
Robotic Guns Catalog.
TPR

32
 ROBOTIC WELDING SYSTEMS
COMPLETE SOLUTION

33
 Sumig’s Robotic Welding Systems were developed installation and production monitoring, we offer the complete
to suit and satisfy the specific needs of each customer. Our solution to your company.
commitment to excellence goes beyond just delivering the Sumig has the most complete line of products for
equipment, as we execute all stages of the project internally, we robotic welding. In addition to offering high quality products,
have full control of each process and the final result. Starting our goal is to provide the right solution to meet the needs of
from technical and economic feasibility study to post-sale, each client.
going through try-out, adjustment of welding parameters,

Sumig provides the complete solution to your company

Production Drawing/part
monitoring analysis

Cycle time
Technical delivery study

Try-out and adjustment Concept of the

of the welding parameters ideal solution

Training Manufacturing

Main benefits

Project and Project Custom projects Productivity Programming Low cost

execution 100% responsibility guarantee and Parameter preventive
by Sumig Setting Ready maintenance

34
 ROBOTIC WELDING SYSTEMS
TECHNICAL DATA

Sumig’s Robotic Welding Systems Line was created to service a wide variety of duties where synchrony and
perfection are required. Modules are versatile, adaptable to your needs, and ready for welding.

Preventative Rapid Arc Monitoring Reduced Dimensions Optimized Robot

Maintenance Management of Resources to occupy less Work Area
Notices Process Failures manufacturing space

Low Cost
Incredible cost-benefit

Small Size
to optimize manufacturing area

Compatibility
Supports all types of welding robots

Neuron-S Included
Intelligent control system

NEURON-S Easy Operation Convenient Parts

SUMIG INTELLIGENT ROBOTIC INTERFACE
Friendly and Intuitive interface Exchange
Using NEURON-S, you can manage users; provides simple yet effective Large doors facilitate access
resources; monitor register results, status, and resources. to parts via hoists, cranes, and
parameters of the production process. overhead cranes.

35
 Sumig’s Robotic Welding Systems represent the ideal solution when it comes
to achieving a high degree of productivity, and excellent quality every time.

Eco-friendly and fume-

extraction system ready

Integrated security system

on interior of cell wall

Quick template-
exchange system
Visual alerts
Single base provides
indicate welding
easy handling
cell status

Compatibility Eco Friendly Superior Ergonomics

Accepts most welding robots Ecologic cell is fully prepared for and Safety
available in the market. operation, and is integrated with a In full compliance with
welding-smoke aspiration system. international standards.

36
 SUMIG INTELLIGENT
ROBOTIC INTERFACE

The easiest operation and

programming in the market!

NEURON-S
SUMIG INTELLIGENT ROBOTIC INTERFACE

Sumig’s welding cells communicate with the

“Intellimig Portal,” a web-based platform
that can be accessed through any device
connected to the Internet, making it
possible to see real-time information about
the welding process.

Data is stored in a safe

and reliable server.

37
The Sumig Intelligence Center provides a centralized control of all cell resources,
making management simpler and more efficient.

Overview
The overview screen displays the main status of the Intellimig Welding Cell in
real-time. Information is presented clearly and objectively, making problem-
detection faster and increasing productivity.

Control
Maintenance of the welding cell is now easier and faster thanks to the “Inputs/
Outputs” screen, where users can check the status of every sensor in the cell.

Inputs/Outputs
This control screen allows the user to manage the doors, OPEN/CLOSE; to turn
the weave function ON/OFF in order to test robot program before the weld;
and to turn the lights ON/OFF.

Process
The Process screen allows for easier and faster setup. The user can select the
welding program directly on the screen without the need for a Teach Pendant.
Users can also change the cleaning cycle with a single touch, and can check the
program’s efficiency directly.

Instruction manuals, operation instructions,

The cell operates with a friendly and
product drawings, and other files in PDF format
intuitive interface completely on
can be viewed and/or downloaded on Intelligent
touchscreen.
Robotic Interface Sumig NEURON-S.

38
 ROBOTIC WELDING SYSTEMS
Cells Models

Smart Line - Small Footprint

This line of cells was developed to offer our customers a personalized solution. Customcell can have
its structure completely customized to adapt to the characteristics of the welded product’s particular
specifications.

SS-18
• Table size 70”x 29” • One Table

Productivity
- +
COMPACT EASIEST SMART
OPERATION FACTORY
Flexibility IN THE MARKET INDUSTRY
- +
4.0
Size Parts
- +

SD-8
• Table size 31”x 29” • Two Table

Productivity
- +
COMPACT EASIEST SMART
OPERATION FACTORY
Flexibility IN THE MARKET
-
INDUSTRY
+
4.0
Size Parts
- +

SR-10
• Table size 39”x 29” • Two Table • Turn Table

Productivity
- +
TABLE WITH SMART
COMPACT
STATION'S SWAPPING FACTORY
Flexibility INDUSTRY
- + A B
4.0
Size Parts
- +

39
Smart Line

Cell dimension, number, size, station type, positioner devices, opening models,
and many other characteristics may be customized to match the type of
welding to be performed.

AS-10
• Recommended for parts with maximum size of 39”x 29”

Productivity
- +
EASIEST
SMART HIGH
FACTORY PRODUCTIVITY OPERATION
Flexibility INDUSTRY IN THE MARKET
- +
4.0
Size Parts
- +

MS-20
• Recommended for parts with maximum size of 78”x 29”

Productivity
- +
SMART HIGH EASIEST
FACTORY PRODUCTIVITY OPERATION
Flexibility INDUSTRY IN THE MARKET
- +
4.0
Size Parts
- +

ML-30
• Recommended for parts with maximum size of 118”x 29”

Productivity
- + SMART HIGH EASIEST
FACTORY PRODUCTIVITY OPERATION

Flexibility INDUSTRY IN THE MARKET

- +
4.0
Size Parts
- +

40
 ROBOTIC WELDING SYSTEMS
Cells Models

Smart Line
RS-15
• Recommended for parts with maximum size of 59”x 29”

Productivity
- +
SMART FRONT TABLE WITH
FACTORY LOAD STATION'S SWAPPING

Flexibility INDUSTRY
- + A B
4.0
Size Parts
- +

RL-25
• Recommended for parts with maximum size of 98”x 29”

Productivity
- +
SMART FRONT TABLE WITH
FACTORY LOAD STATION'S SWAPPING

Flexibility INDUSTRY
- + A B
4.0
Size Parts
- +

This line was developed to offer the customer a custom-built

solution when the standard and smart cells don’t fit their needs. It
Custom Cell can be customized to fit the client/part to be welded requirements.
Cell dimensions, number of stations, type of welding and positioner
devices can are some of the features you can customize.

Special features

• 4 workstations;
• Variable demand (small and variable lots)
• Expandable to more stations.

Special features

• 2 robots;
• Medium-size and large parts;
• High productivity.

Special features
• 2 robots;
• Greater security;
• High productivity

41
Standard Line
Anglecell
• Recommended for parts with maximum size of 39”x 29”

Productivity
- + COMPACT BEST
COST-BENEFIT

$
Flexibility
- +

Size Parts
- +

Moducell
• Recommended for parts with maximum size of 78”x 29”

Productivity
- + BEST FRONT
COST-BENEFIT LOAD

Flexibility

Size Parts
- +
$
- +

Moducell Servo
• Recommended for parts with maximum size of 78”x 29”

Productivity +
- BEST FRONT
COST-BENEFIT LOAD

$
Flexibility +
-
Size Parts +
-

Revocell
• Recommended for parts with maximum size of 59”x 29”

Productivity
- + BEST FRONT TABLE WITH
COST-BENEFIT LOAD STATION'S SWAPPING

$
Flexibility
- + A B

Size Parts
- +

Revocell VL
• Recommended for parts with maximum size of 98”x 29”;

Productivity
- + BEST FRONT TABLE WITH
COST-BENEFIT LOAD STATION'S SWAPPING

$
Flexibility
- + A B

Size Parts
- +

42
 ROBOTIC WELDING SYSTEMS
Special Devices

Special Fixturing Devices for Robotics Cells

Example A
Welding fixturing devices allow for an important reduction in production
times, with a significant improvement in the quality and speed of the
weldments.

Sumig actively develops special devices for fixing parts of different shapes
and sizes.

The fast exchange of parts is possible due to the fixing systems, manual
or automatic, integrated to the robot. The devices are designed using
3D-modeling software and manufactured with high-quality materials in
order to adapt perfectly to handling systems, ensuring the safe handling of
any Sumig Robotic Cell.

Manual Clampping System

Example B

Example C

Reference by Sector
A Furniture Industry
B Agricultural Implements
C Automotive
D Agricultural Implements
E Others
F Furniture Industry
Example D G Automotive
43 H Automotive
Manual Clampping System

Example E

Example F

Automatic Clampping System

Example G Example H

Effectiveness and Reliability

The entire design and manufacture process
are carried out 100% in Sumig, which ensures
quality on the final result.

Sumig’s engineering team

44
 ROBOTIC WELDING SYSTEMS
Accessories

Cleaning Station SC5 Plus

The SC5 Cleaning Station cleans the interior of the gas nozzle precisely and effectively.

Thanks to its functional principle, a maximum amount of weld spatter is removed. The precision and rapidity of
the system reduces manual intervention and shortens the down-times of the robot.

Reamers
Technical Data
1 2 3
Motor Pneumatic

Supply Voltage 24 VDC

Air Pressure 6 bar

4 5 6

Air consumption 7 L/sec

Cycle time 3-5 sec

Description Model Code Nº Description Code

1 15,6 mm Reamer 0801.1117

Cleaning Unit SC5 Plus 9001.2012
2 18 mm Reamer for DPR/TPR 0901.4021

3 18 mm Reamer for CRD 0901.4022

Complete With
4 15,6 Reamer for DPR/TPR 0901.4023
0,80m Base 0901.4006
5 13 mm Reamer for CRE 0801.1127
Reservoir 0901.4014
6 13 mm Reamer for CRD 0901.4038
Reamer 15,6 mm 0801.1117

illustrative picture

Alignment and Test Gauge

Main features
• Used for torch head calibration
• Calibrate the nozzle and contact tip

• Possible to calibrate all Sumig’s torches.

08 Torch middle support

Unidade de Refigeração 01 Torch support

07 Gauge key

05 Pin for nozzle calibration

02 Calibration pin
support
Description Code
06 Pin for contact tip calibration

04 Handle
Complete Alignment and Test Gauge 0801.1077
03 Bush for nozzle calibration

45
 Welding Wire Barrel Kit Gas Kit

Kit to properly connect the welding wire barrel to the robot so This kit enables the use of 2 different welding gases on the same
the wire feeder can smoothly pull the welding wire. The barrel is welding cell. With this option, it’s possible to automatically switch
placed outside the welding cell, making it easier to exchange it when between the two gases during a welding program without the
necessary. operator intervention.

05
04

03

02

01

Nº Description Code

01 Welding wire barrel Not included

02 Plastic cone 1100.2044

03 Conduit cable 0801.8005 Main features

04 Rocker 9000.5069
• Designed for Sumig’s welding cells
05 Rotary tower 2900.0349 • Automatic switch between gases

Welding Wire Barrels

Description Code

AWS A5.18 E70C-3/-6M 1,20 mm 1100.2051

AWS A5.18 ER70S-6 1,00 mm 1100.2033

AWS A5.18 ER70S-6 1,20 mm 1100.2029

46
 Welding and Cutting
Machines

PFC Power Factor Correction

Increased power factor that reduces
the internal power loss.

Intelligent Gas Control - IGC Sumig Machines

The IGC system optimizes and reduces the Strictly developed equipments,
consumption of gas without changing the SUMIG approved and certified,
process or the welding quality.
with high technology and excellent
performance.
Multiprocess
High efficiency equipment capable of
performing various welding processes.

Flexline
Automatic recognition of
different input voltages.

MIG Wire (mm) Duty Cycle (Amp) Input Power (Volt)

and Frequency (Hz)
Internal Wire Feeder
220 50-60
Sumig 205 0,6 - 0,8 145 - 60%
(1ph)
Sumig 255 0,8 - 1,0 200 - 60%
220/380 50-60
Sumig 305 0,8 - 1,0 305 - 60%
(3ph)
Sumig 438 0,8 - 1,6 330 - 60%
External Wire Feeder
Sumig 405 400 - 60% 220/380/440 50-60
0,8 - 1,6
Sumig 488 400 - 60% (3ph)
Thyristor
220/380/440 50-60
Sumig 552T 0,8 - 1,6 500 - 60%
(3ph)
Inver ter
Sumig 400 0,8 - 1,2 400 - 60%
380 50-60
Sumig 500
1,0 - 1,6 500 - 60% (3ph)
Sumig 510
380 50-60
Sumig 502 0,8 - 1,6 500 - 60%
(3ph)

Submerged Arc Wire (mm) Duty Cycle (Amp) Input Power (Volt)
e Frequency (Hz)

AUTOARC 630 1,6 - 2,4 630 - 100%

380 50-60
(3ph)
AUTOARC 1000 2,4 - 5,0 1000 - 100%

47
 Linha TIG

MMA/TIG Weight
Electrodo (mm) Input Power (Volt)
Duty Cycle (Amp) and Frequency (Hz) (Kg)
MMA/ Current DC

Sumig 165 1,60 a 2,50 160 - 40% (1ph) 220 50-60 4,8
TIG and MMA / Current DC

Sumig 165 1,60 a 2,50 150 - 35% 8,3

Sumig 205 180 - 35% 8,3

Sumig 162 1,60 a 3,25 140 - 60% 6,2

220 50-60
(1ph)
Sumig 166 140 - 60% 8,9

Sumig 250 1,60 a 6,00 250 - 60% 15,4

Sumig 222 1,60 a 4,00 180 - 60% 10
Current Pulsed
Sumig 282 1,60 a 5,00 205 - 60% Flexline 21,5
Current Pulsed
Sumig 300 220/380/440 50-60
1,60 a 5,00 300 - 60% 20
Current Pulsed (3ph)
Sumig 400 DC 380 50-60
1,60 a 5,00 400 - 60% 36
Current Pulsed (3ph)
TIG and MMA / Current AC-DC
Sumig 300 M .H F 220/380 50-60
1,60 a 3,25 250 - 60% 30
Current Pulsed (3ph)
Sumig 505 AC /D C 380 50-60
1,60 a 5,00 380 - 60% 68
Current Pulsed (3ph)

Multiprocess
Duty Cycle
Process Special
(Amp)

MMA, MIG Pulsed, Double Pulsed MIG, 450 - 60%

SIGMA 500 IGC (Intelligent Gas Control)
TIG-DC and Gouging 500 - 55%

MMA, MIG,
ALPHA 510 500 - 100% (You can add others process)
MIG Sinergic

MMA, MMA Pulsed, TIG Lift Arc, MIG,

MX 403 MIG Sinergic, MIG Pulsado, 350 - 60% PFC (Power Factor Correction)
MIG Double Pulsed

MIG, MIG Sinergic, TIG DC Lift Arc, PFC (Power Factor Correction)
DELTA 188 110 - 60%
MMA and FCAW Flexline

Plasma
Cut (mm) Duty Cycle (Amp) Input Power (Volt)
and Frequency (Hz)

220 50 - 60
Mercury 40 8 40A - 60%
(1ph)
220 50 - 60
Realcut 65 15 60A - 60%
(3ph)

Realcut 85 20 80A - 60%

380 50 - 60
(3ph)
Realcut 125 30 120A - 60%

48
 Accessories
for Welding

SUMIG has a full range of welding accessories

and consumables. High quality products, carefully
selected to meet the customers’ demands.

All the Oxyline products related to welding and

cutting oxyacetylenes, accessories with items to
support welding, consumables with solid wire,
tubular, electrodes and others, besides safety
equipments related to welding.

- Wires, Electrodes, Flows and Anti-spatter.

- Helmets, Glasses, Curtains, Lenses, Gloves and Aprons.
- Regulators, Oxyfuel Torches, Nozzles and Extensions.
- Conectors, Earth Clamp, Flowmeters, Pliers and Others.

49
Sumig FIRE Welding Helmet

RAN
AR
2
TY
•W

•W

Years
TY

AR
RAN

Front
With compact design and wide view of the weld area, the equipment
has Certificate of Approval (C.A.) with the Labor Ministry.
Back

PROCESS SENSITIVITY GRIND WELD

MIG- TIG - MMA FUNCTION FUNCTION ABOVE HEAD

LITHIUM Cap Welder

MULTIPLE LEVELS SHADE 4 OPERATING BATTERIES
OF DARKENING WHEN LIGHT TEMPERATURE

50
 About Us

Our International Structure

Welding and Cutting

Leading Welding and Cutting Torches Solutions, since 1980
Caxias do Sul - RS - Brazil
Headquarters Manufacturer in Latin America Training Center

ISO 9001
Certified Company
Over 1 Million Welding and
Quality Control USA Branch
Cutting Torches Sold

2 Thousand Distributors More than 200

Manufacturing Warehouse
International Partnerships

More than 10 Thousand

More than 300 Robotic
Customers Worldwide Engineering Robotics Manufacturing
Welding Systems Sold

International Market

Sumig USA
Focused at achieving
continuous market growth and
expansion, partnering with
distribution excellence.

Presence in the International Market

Sumig is a Brazilian company that has established many international partnerships.
Our products are present in Argentina, Australia, Bolivia, Canada, China, Cuba, Ecuador,
Mexico, Panama, Paraguay, United States of America and Uruguay.

51
 Product Lines

FUME
TORCHES MACHINES ROBOTICS CNC PLASMA AUTOMATION
EXTRACTION
www.sawco.net
info@sawco.net