DeutzEMR2FaultCodes (1632x2112x2 tiff)

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 DeutzEMR2FaultCodes (1632x2112x2 tiff) [2]

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 DeutzEMR2FaultCodes (1632x2112x2 tiff) [3]

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 DeutzEMR2FaultCodes (1632x2112x2 tiff) [4]

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 DeutzEMR2FaultCodes (1632x2112x2 tiff) [5]

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 DEUTZ EMR 2 FAULT CODES

Fault Code Fault Code

(SPN:FMI) (In Serdia)
Fault description Cause Results Troubleshooting Engine
Governor in emergency operation (if
190:8 1 Speed Sensor sensor 2 available). Emergency switch-
Sensor failure. Distance from gear off ( if sensor 2 not available or failed)
Check distance. Check cable connection.
too far. Additional fault impulses.
Check sensor and replace if required.
Cable joint interrupted. Governor in emergency operation (with
190:8 2 Speed Sensor 2 sensor 1). Emergency switch-off ( if
sensor 1 not available or failed)

Speedometer failed. Additional fault Governor in emergency operation. (see

Check cable connection and Speedometer.
84:8 3 Speed Sensor impulses. Cable connection chapter 4.15 of the DEUTZ EMR
Replace if required.
interrupted. manual)

Check parameter (21). Check speed settings.

Engine Speed was/ is in excess of Engine stop. ( see chapter 4.3.3 of the Check rods. Check actuator and replace if
190:0 4 Excess speed switch-off
limit. DEUTZ EMR manual) required. Check cable to actuator. Check # of
teeth. For vehicles check possible thrust mode.
Set point sensor 1
91:2 5

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(accelerator pedal)
Set point sensor 2

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201:2 6
(Hand Throttle)

102:2 7 Charge air pressure See Chapter 4.15 of the DEUTZ EMR
Fault at corresponding sensor entry manual, influencing fault reaction. With Check sensor cable. Check sensor and replace

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100:2 8 Oil Pressure (short circuit or cable break). failure of the sensor, the associated if required. Check fault limits for sensor.
monitoring function is de-activated
110:2 9 Coolant temperature

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105:2 10 Charge Air Temperature

174:2 11 Fuel Temperature

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Fault message (disappears when oil Check engine (oil level, oil pump). Check oil
Oil pressure below speed-dependent
100:1 30 Oil Pressure warning pressure is again above recovery limit). pressure sensor and cable. Check oil pressure
warning line characteristic
After a delay time-fill limitation warning line characteristic.
Fault message (disappears when
110:0 31
Coolant temperature
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Coolant temperature has exceeded coolant temperature again drops below Check coolant. Check coolant temperature
warning warning level. recovery level). After a delay time- fill sensor and cable.
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limitation
Fault message (disappears when
Charge air temperature Charge air temperature has charge air temperature again drops Check charge air. Check charge air-
105:0 32
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warning exceeded warning level. below recovery level). After a delay time- temperature sensor and cable.
fill limitation
Switch input "Low coolant level" is Check coolant level. Check coolant level
111:1 34 Coolant level warning Fault message
active sensor and cable.
Check parameters. Check speed settings (21).
Check rods. Check actuator and replaced if
Engine RPM was/ is above (top)
of

Speed warning (with See Chapter 4.3.3 of the DEUTZ EMR required. Check cable to actuator. Check speed
702:14 35 revolution speed limit. "Thrust mode"
thrust mode operation). manual, Excess speed protection sensor (impulses on incorrect speed). Check #
function is active
of teeth. For vehicles check for possible thrust
mode.
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Fault message (disappears when fuel

Fuel temperature Fuel-temperature has exceeded Check fuel. Check fuel temperature sensor and
174:0 36 temperature again drops below recovery
warning warning level. cable.
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level).
Check engine (oil level, oil pump). Check oil
100:1 40 Oil pressure switch-off Oil pressure below switch-off limit pressure sensor and cable. Check oil pressure
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switch-off limit
Coolant temperature Coolant temperature has exceeded Emergency stop Check coolant level. Check coolant level
110:0 41
switch-off switch-off limit sensor and cable. Check switch-off limit
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Check charge air. Check charge air-

Charge air temperature Charge air temperature has
105:0 42 temperature sensor and cable. Check switch-
switch-off exceeded switch-off limit
off limit
Switch input "Low coolant level" is Check coolant level. Check coolant level
111:1 44 Coolant level switch-off Emergency stop. Start lock
active sensor and cable.
Fault Code Fault Code
(SPN:FMI) (In Serdia)
Fault description Cause Results Troubleshooting Engine
Check actuator replace if required. Check
536:12 50 Feedback
cable, check fault limits for "Confirmation"
Actuator not connected. Fault in Emergency switch-off . Actuator cannot
Check actuator replace if required. Check
actuator confirmation be operated
536:13 52 Reference feedback cable, check fault limits for "Rifeness
confirmation"

Injection pump/actuator jammed or

not connected. Difference between Fault message (disappears when Check actuator/ actuator rods/ injection pump
535:7 53 Control travel difference
nominal/actual control travel is >10% difference is <10%) replace if required. Check actuator cable.
of the overall control path.

Check actuator and replaced if required. Check

feedback cable. Check voltage supply/cable.
Check feedback cable. Check fault limits and
Auto calibration BOSCH- No automatic actuator equalization Engine stop/ start lock. Governor cannot
reference values of the feedback. Program the
535:13 59 EDC pumps faulty possible. Incorrect input of the be taken into use. EDC actuator
fault limits for feedback, save values. Check
operation actuator reference values. calibration required ( see Chapter 8.4).
again. If faulty, inform DEUTZ-Service and
carry out automatic equalization again. Set fault
limits again.

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Digital output 3 (Switch-
563:2 60 Driver level is switch off.
off solenoid, pin M2) Fault (short circuit/ cable break) at Check cable of digital output (cable break or

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digital output. short circuit).
572:2 62 Digital output 6, pin M 7 Fault message

Excess voltage switch-

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563:6 63
off solenoid
91:11 67 Error Hand Setp1

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898:2 68 Error CAN Setp1

Can-controller for CAN-bus is faulty.

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743:12 70 Can-Bus controller Fault removal despite reinitializing
Check CAN connection, terminating resistor
continuously not possible.
Application-Dependent (see chapter 12.4 of the DEUTZ EMR manual).
Overflow in input buffer or a Check control unit.
CAN interface SAE J
743:9 71
1939
transmission cannot be placed on the
bus.
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Cable break, Short Check CAN connection, cable connection.
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743:14 74
circuit or bus-error Check sensor and replace if required.
Parameter programming Fault in parameter programming in
765:12 76
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(write EEPROM) the governor fixed value memory.

Switch ignition off and on again. Check again. If
Constant monitoring of program faulty inform DEUTZ Service.
752:12 77 Cyclic program test memory shows error (so called Emergency switch-off . Engine cannot
"Flash-test" be started.

Note values of parameters (3895 and 3896).

Constant monitoring of working
of

766:2 78 Cyclic RAM test Switch ignition off and on again. Check again. If
memory shows error.
faulty inform DEUTZ Service.
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Fault Code Fault Code
(SPN:FMI) (In Serdia)
Fault description Cause Results Troubleshooting Engine
Power supply for actuator not in the Fault message (disappears when power Switch ignition off and on again. Check again. If
766:2 80 Power supply (Actuator)
permissible range again in the normal range). faulty inform DEUTZ Service.
766:2 83 Reference voltage 1
Fault message (disappears when power Check voltage supply. Switch ignition off and
Reference voltage for actuator not in
766:2 84 Reference voltage 2 again in the normal range). Auxiliary on again. Check again. If faulty inform DEUTZ
the permissible range
value 5 volts Service.
766:2 85 Reference voltage 4
Internal temperature for control unit Fault message (disappears when power
171:12 86 Internal temperature
not in permissible range again in the normal range).
Fault message (disappears when power Switch ignition off and on again. Check again. If
Atmospheric pressure not in again in normal range). Atmospheric faulty inform DEUTZ Service.
108:12 87 Atmospheric pressure
permissible range pressure monitoring function de-
activated.

Parameter Fault No data found or checksum of data is Check data for correct settings. Save
765:2 90 (EEPROM retrieval or faulty (note: fault only occurs during Engine cannot be started. parameters. Switch ignition off and on again.
checksum faulty). setting of parameter/saving or reset). Check again. If faulty inform DEUTZ Service.

Note parameters (3897 and 3898). Switch

Internal calculation fault (so-called Emergency switch-off. Engine cannot be
752:2 93 Stack overflow ignition off and on again. Check again. If faulty
"Stack overflow" fault). started.
inform DEUTZ Service.

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766:2 94 Internal Fault

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