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Article history: The current study investigates the performance of dye-sensitized solar cells (DSSCs) based on Al-doped
Received 17 March 2010 and undoped ZnO nanorod arrays synthesized by a simple hydrothermal method. Current density–
Received in revised form voltage (J–V) characterizations indicate that Al-doping in ZnO crystal structure can significantly
11 August 2010
improve current densities and the energy conversion efficiency (Z) of ZnO nanorod-based DSSCs. The
Accepted 29 August 2010
maximum Z, 1.34%, was achieved in DSSC when Al-doped ZnO nanorod arrays were grown in 0.04 M
zinc acetate dihydrate solution with 5 mM aluminum nitrate nonahydrate. This result represents a large
Keywords: increase of Z in Al-doped ZnO nanorod-based DSSCs as compared to undoped (0.05%). The improved
A. Nanostructures DSSC photovoltaic performance can be attributed to two main factors: (1) increased light harvesting
A. Semiconductors
efficiency due to a large amount of N719 adsorbed on the large surface area of Al-doped ZnO nanorod
B. Chemical synthesis
arrays, and (2) increased electrical conductivity due to A13 + ion doped into the ZnO lattice at the
D. Electrical conductivity
D. electrical properties divalent Zn2 + site, allowing electrons to move easily into the Al-doped ZnO conduction band.
& 2010 Elsevier Ltd. All rights reserved.
0022-3697/$ - see front matter & 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jpcs.2010.08.020
S. Yun et al. / Journal of Physics and Chemistry of Solids 71 (2010) 1724–1731 1725
preponderance of ZnO semiconductor for fabricating DSSC, the hydrate (Al2(SO4)3 xH2O, 99.998%, Aldrich) was dissolved in a
advantage of low-temperature hydrothermal synthesis, and the zinc acetate solution.
unique properties of ZnO nanorods by Al-doping, the aim of (ii) 0.03 M zinc nitrate hexahydrate (Zn(NO3)2 6H2O, 98%,
this study is to improve the Z of ZnO nanorod-based DSSCs by Aldrich) was dissolved in 80 ml deionized water and brought
Al-doping and discuss a possible mechanism by which improved to pH 10.3 with ammonium hydroxide (28 wt% NH3 in water,
photovoltaic performance is achievable. 99.99%, Showa). To prepare the Al-doped ZnO nanorod arrays,
either 5 mM aluminum nitrate nonahydrate or aluminum
sulfate hydrate was dissolved in a zinc nitrate solution.
2. Experimental section
Next, FTO substrates with a ZnO seed layer were immersed in
2.1. Deposition of ZnO seed layer and pre-annealing two different synthesis solutions heated to 60 1C for 6 h. The FTO
substrates in a Teflon holder were suspended with the surface
Al-doped ZnO nanorod arrays were synthesized using a faced down in the solution. The FTO substrate was then removed
hydrothermal method at low temperatures to fabricate inexpen- from the vessel and rinsed several times in deionized water. The
sive solar-to-electric conversion systems on TCO substrates. The FTO substrate was finally dried at room temperature. Zinc nitrate
TCO substrates, including indium tin oxide (ITO) and fluorine- hexahydrate and zinc acetate dehydrate were the zinc precursors
doped tin oxide (FTO), are now the most widely used in DSSC for growing Al-doped ZnO nanorods, and are hereafter designated
design. TCO substrates as an optical window determine the as Zn:N and Zn:A, respectively. Aluminum nitrate nonahydrate
amount of light that enters the device and as the electrode and aluminum sulfate hydrate were the Al sources, designated as
extracts photocurrent. Because of increase in concerns about the Al:N and Al:S, respectively. Al-doped ZnO nanorods grown in a
large-scale use in solar cells, the scarcity and high cost of indium, solution with different Zn and Al precursors are denoted in
and toxicity of tin oxide [2], FTO substrates were used in the shortened form, e.g., Zn:N +Al:S stands for the Al-doped ZnO
present study. nanorods grown in a 0.03 M of Zn:N solution with 5 mM of Al:S.
To grow well-aligned ZnO nanorod arrays by an aqueous In order to further investigate the effect of Al concentration on
solution method, a ZnO seed layer was first deposited on FTO the efficiency of DSSCs based on ZnO nanorod arrays, different
glass substrates by 13.56 MHz radio frequency (RF) magnetron Al:N concentrations (2.5, 5.0, and 7.5 mM) were added to the Zn:A
sputtering at room temperature in ambient Ar using a ZnO target solution. They are designated as Zn:A+Al:N (2.5 mM), Zn:A+Al:N
with 99.99% purity. The sputtered zinc oxide seed layer has (5.0 mM), and Zn:A+ Al:N (7.5 mM). To characterize the electrical
several advantages, including easy thickness control, unfirom properties of Al-doped ZnO nanorod arrays, nanorods were grown
morphology, and process repeatability. It has been found that pre- on p-type Si wafers (r ¼0.05 O cm) in the presence of a ZnO seed
annealing the seed layer significantly influences the properties layer, and gold electrodes were deposited on the top surface of the
and growth of nanorod arrays [33,34]. Our previous research has nanorods by thermal evaporation using a shadow mask. Part of
indicated that pretreating the seed layer at 300 1C for 1 h in a the ZnO seed layer was etched in a 5 wt% NH4Cl solution, so that
reductive ambient (90% N2 +10% H2) at a pressure of 1 Torr gives a Si substrate was used as the bottom electrode.
high Z for DSSCs [35]. Therefore, after deposition, FTO substrates
were annealed using this pretreatment protocol. Then, the 2.3. DSSC fabrication
substrates were rinsed with deionized water before they were
used to grow ZnO nanorod arrays. To fabricate DSSCs, Al-doped ZnO nanorod arrays were
immersed in 0.5 mM ethanolic solution of cis-bis (iso-
2.2. Preparation of Al-doped ZnO nanorod arrays thiocyanato)bis(2,20 -bipyridyl-4, 40 -dicarboxylato)-ruthenium(II)
bis-tetrabutylammonium dye (N719) purchased from Solaronix
So far, different counter-ions (NO3 ,SO24 þ ,CH3 COO , etc.) have at room temperature for 1 h. A platinized conductive oxide glass
been used to prepare ZnO nanorod arrays using hydrothermal was prepared as a counterelectrode by sputtering, using a Pt
method [20,25,26,32]. To establish the influences of the alumi- (99.99% purity) target in ambient Ar (99.999% purity) with RF
num precursor and its concentration on the microstructural and power of 100 W at room temperature at 5 mTorr. The substrate
optical characteristics of the Al-doped ZnO nanorod arrays with ZnO nanorod arrays and dye was bonded with a sputtered Pt
synthesized in an aqueous solution, different combinations of counterelectrode using a 50 mm-thick hot-melt spacer (grade
precursors (zinc and aluminum) were employed in our previous 1702, Dupont). Sealing was accomplished by pressing the two
research [32]. Based on the improved optical properties and the electrodes together at about 200 1C a few seconds. The redox
increased densities of ZnO nanorod arrays by Al-doping, different electrolyte, consisting of 0.5 M LiI, 50 mM I2, and 0.5 M
combinations of precursors are used in the present research to 4-tertbutylpyridine in 3-methoxypropionitrile (Fluka), was then
investigate the effect of Al-doping on the cell performance. introduced into the cell by capillary forces through a hole drilled
Vertically aligned Al-doped ZnO nanorods were grown on an in the counterelectrode. Finally, the hole was covered and sealed
FTO substrate using a hydrothermal aqueous solution process in a with a quickly solidifying epoxy polymer to prevent fluid-type
synthesis solution with different Zn and Al precursors. The electrolyte leakage. The resulting active electrode area was
hydrothermal solutions were synthesized as follows: approximately 1 cm2. A schematic diagram of the ZnO nanorod-
based dye-sensitized solar cell is shown in Fig. 1.
(i) 0.04 M zinc acetate dihydrate (Zn(CH3COO)2 2H2O, 99.0%,
Aldrich) was dissolved in 80 ml deionized water prepared 2.4. Characterizations
in a three-stage Millipore Milli-Q Plus purification system
with a resistivity higher than 18.2 M O cm. Ammonium The structures and morphologies of undoped and Al-doped
hydroxide (28 wt% NH3 in water, 99.99%, Showa) was ZnO nanorods were studied using X-ray diffraction (XRD, X’pert
added to bring the pH to 10.3. To prepare Al-doped ZnO PRO, Philips) and a field-emission scanning electron microscope
nanorod arrays, either 5 mM aluminum nitrate nonahydrate (FESEM, S-4200, Hitachi). The binding energy level and chemical
(Al(NO3)3 9H2O, 99.997%, Aldrich) or aluminum sulfate structure of ZnO nanorod arrays were measured by X-ray
1726 S. Yun et al. / Journal of Physics and Chemistry of Solids 71 (2010) 1724–1731
Glass substrate substrate. Some nanorods grow sideways and form flower-like
0
25
FTO(F:SnO2) bundles (Fig. 2a), belt-like bundles (Fig. 2b), and grass-like
clusters (Fig. 2c, e, and f). Therefore, it is difficult to quantitate
m m
m 0 n 50 0 µ
Electrolyte
m m n
Nanorods Spacer per mm2. FESEM images allow comparison of the number of
Dye (N719) ZnO seed layer nanorods per mm2 in Al-doped and undoped ZnO nanorod arrays.
Al-doped ZnO nanorod arrays are denser than undoped, again
ire
FTO(F:SnO2)
ac
Glass substrate enhancing Z for the DCCSs. Dye loading was confirmed from the
Co
Fig. 2. Top–down FESEM images of Al-doped and undoped ZnO nanorod arrays grown in aqueous solution with different precursor combinations: (a) Zn:N, (b) Zn:N+ Al:S,
(c) Zn:N + Al:N, (d) Zn:A, (e) Zn:A +Al:S, and (f) Zn:A+ Al:N. Scale bars: 2 mm. The inset is the magnified top–down FESEM image. Scale bars: 500 nm.
Zn 2p3/2
1021.40 eV
Intensity (a.u.)
Zn 2p1/2
1044.60 eV
Zn:N+Al:N
Zn:N+Al:S
Zn:N
Zn:A+Al:S
Zn:A+Al:N
Zn:A
1010 1020 1030 1040 1050 1060 300 400 500 600 700 800
Wavelength (nm)
Al 2p
74.50 eV The optical properties of the Al-doped ZnO nanorod arrays
were characterized by the room temperature PL measurements.
As shown in Fig. 5, a band edge emission at 376 nm and a deep
level defect emission at 557 nm, which are typical character-
istics of ZnO, are observed. Both Al-doped and undoped ZnO
nanorods showed PL emission characteristics similar to those of
broad visible emission. The broad emission at 557 nm has been
attributed to singly ionized oxygen vacancies (green emission) or
the interstitial oxygen ions (yellow emission) [42–44]. Emission
closer to 600 nm has been reported for the solution-grown
nanorods, associated with excess oxygen [45,46]. The actual
64 66 68 70 72 74 76 78 80 82 84 location and magnitude of these emissions depend sensitively
Measured on the synthesis conditions, pre-/post-annealing temperature,
O 1s
Fitted and pre-/post-annealing atmosphere. In the present research,
Zn-O (529.99 eV)
Al-O (530.47 eV) Al-doped ZnO nanorods with diameters about 50 nm showed a
green emission, possibly suggesting that ionized oxygen vacancies
are primarily at the ZnO nanorod array surface.
11 0.35
Zn:N+Al:N (η=0.67 %)
10 Zn:N+Al:S (η=0.43 %)
Zn:N (η=0.03 %) 0.30
9
Current density (mA cm-2)
Zn:A+Al:N (η=1.34%)
8 Zn:A+Al:S (η=0.16 %) 0.25
Zn:A (η=0.05 %)
7
IUV / I Vis
0.20
6
5 0.15
4
0.10
3
2 0.05
1 0
Zn:N Zn:N+Al:S Zn:N+Al:N Zn:A Zn:A+Al:S Zn:A+Al:N
0
0 0.1 0.2 0.3 0.4 0.5 Combination of Al and Zn Precursors
Voltage ( V )
Fig. 7. The ratio of UV emission to visible emission for Al-doped ZnO nanorod
Fig. 6. Current density–voltage (J–V) characteristics for solar cells constructed arrays.
using Al-doped and undoped ZnO nanorod arrays.
0.24
Al-ZnO (Zn:A+Al:N)
Table 1
. Parameters of Al-doped ZnO nanorod array-based DSSCs (light intensity:
ZnO (Zn:A)
0.20
1000 W m 2).
0.04
Al-doped ZnO nanorod arrays grown on a p-type Si substrate. The electrons to move to the conduction band, resulting in improved
corresponding electrical resistivity (r) and electrical conductivity DSSC performance.
(s) of the nanorod arrays, presented in Table 2, can be calculated For the improved performance of DSSC based ZnO nanorod
using Eq. (1). arrays by Al-doping, two reasons should be addressed here: first,
Compared to pure ZnO nanorod arrays with an electrical as discussed previously, the increased Z in ZnO nanorod-based
conductivity of 4.9225 10 5 O 1 m 1, the Al-doped ZnO na- DSSCs after Al-doping can be ascribed to increased light harvest-
norod arrays show a significant increase to 3.2275 10 4 O 1 ing efficiency due to a large amount of N719 adsorbed on the
m 1 when the Al:N concentration increases to 7.5 mM. The nanorod array surface. And second, the increased Z of Al-doped
trivalent A13 + ion, acting as a donor dopant in the ZnO lattice ZnO nanorod-based DSSCs may result from increased electrical
(testified by XPS spectrum in Fig. 4) will occupy the divalent Zn2 + conductivity, which allows electrons to move to the conduction
ion site (AlZn ), allowing electrons to easily move to the conduction band of Al-doped ZnO nanorod arrays more easily.
band of Al-doped ZnO nanorod arrays. The corresponding defect As mentioned in the introduction, there are many methods to
equation is described as follows: fabricate ZnO nanostructure-based DSSCs [1–4,10–15,47–51], but
the performance strongly depends on the fabrication method, the
ZnO
Al2 O3 !2AlZn þ 6OO þ V 00 Zn ð2Þ aspect ratio of component nanorods, and their array structures
[1,2,12,14,48,49]. The DSSC using Al-doped ZnO nanorod arrays
synthesized in a 0.04 M Zn:A solution with 5 mM Al:N as the
This doping can increase the net electron concentration and photoelectrode showed the best Z (1.34%) as compared to
thus increase the electrical conductivity. Table 2 shows that the Al-doped ZnO nanorod arrays synthesized in other solutions
electrical conductivity of Al-doped ZnO nanorod arrays increases such as Zn:N +Al:S, Zn:N+Al:N, and Zn:A+ Al:S. An Z of about
with increase in Al:N concentration. The increased electrical 0.03–0.05% (see also Table 1) is still lower than those reported in
conductivity of ZnO nanorod arrays after Al-doping helps the Table 3 for ZnO nanorod-based DSSCs. Moreover, FF is also rather
low compared to other DSSCs listed in Table 3. Low Z is partially
Zn:A+Al:N (7.5 mM) attributable to low surface area. The aspect ratio (about 100 nm in
0.02 diameter and 1.5 mm in length) of undoped ZnO nanorod arrays
Zn:A+Al:N (5.0 mM)
Zn:A+Al:N (2.5 mM) synthesized at 60 1C for 6 h for one growth cycle in the present
Zn:A research is much lower than those listed in Table 3 (more growth
Linear Fitting
0.01 cycles are used in other reports resulting in the length of an
individual nanorod up to 25 mm). Compared with Table 1, increase
Current (mA)
Table 2
Electrical properties of Al-doped ZnO nanorod arrays grown on a p-type Si substrate.
Samples Length (L, lm) Resistance (R, X) Electrical conductivity (r, X 1 m 1) Electrical resistivity (q, X m)
Table 3
Comparison of DSSC characteristics based on ZnO nanorod arrays synthesized using the hydrothermal method. N719 dye was used for all references here.
Substrate Diameter (nm) Length (lm) Voc (V) Jsc (mA cm 2) FF g (%) Area (cm2) Light intensity (W m 2) Refs.
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