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Roof System KS1000 FF – Range
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Product Data
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Application
KS1000 FF is a trapezoidal form roof system with a
standard fastening method (a through fix) and the core
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made from mineral fibre, which is applicable for all
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building applications, where
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Higher than 5° (8.5%) for roofs

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slope direction;
Higher than 8° (14%) for roofs with two or more panels
in the slope direction.
The KS1000 FF panel is universal, with high fire
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performance and can be also used for wall cladding.
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Dimensions & Weight ����

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Internal Facing Profiles

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d – core thickness (mm) 100 120 150

D – overall dimension (mm)
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Weight (kg/m2) sheet 0.6 / 0.5 mm 23.85 26.45 30.35
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Product Tolerances Certification Reference

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Panel length Please contact local Kingspan Technical department.
For panel length under 6 m ±4 mm
Panel length is equal or over 6 m and under 12 m ±6 mm
Panel length is equal or over 12 m ±8 mm
Panel width ±3 mm
Thickness
Panel End Lap Cut Back
Panel thickness d ≤ 50 mm ±2 mm If the project requires panels to be connected in the
Panel thickness 50 mm < d < 100 mm +3 mm −2 mm direction of the roof slope, the panels must have an
Panel thickness d ≥ 100 mm +3 mm −3 mm overlap. Depending on the overlap length, the insulating
Squarness of the cut end ≤ 0.5% of the panel width. core at the panel end under the overlap must be
removed during mounting. For these situations, we can
deliver panels with cut backs already made. These panels
are normally delivered with a cut back up to 250 mm, but
Available Lengths other cutback lengths are possible (see below). Cut backs
The standard panel length is between 2 and 12 for all types of panels (roof, wall, PUR, mineral wool) can
meters. It is possible to deliver panels shorter than 2 m be ordered.
and longer than 12 m, but this should be discussed with
Kingspan first.

Panel cut-backs for roofing and wall panels can be divided into three types:
CUT BACK 1 unseparated cut backs
CUT BACK 2 separated cut back with insulation not removed
CUT BACK 3 separated cut back with insulation removed

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 3. Roof System KS1000 FF
Product Data
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The minimum length of a panel on which a cut back
can normally be made is 2,700 mm. Cut backs on shorter
length panels are possible by special arrangement.
Steel
Galvanic protection options
1. Hot-dip zinc coated steel with a total of 275 g/m of 2
zinc, according to EN 10147:2000. This can be finished
with a number of coatings – polyester, PVDF, Plastisol
and Foodsafe finishes.
2. Galvatite coated steel in accordance with EN 10147 for
Celestia finishes.
3. Galvalloy (hot-dip coated with eutectic alloy of approx.
95% Zn, 5% Al and other elements) in accordance with
EN 10214 for coated steel HPS200.
Substrate thicknesses
Standard external sheet thickness 0.50 mm.
Standard internal sheet thickness 0.40 mm.
Other thicknesses are available by arrangement with
Kingspan.
External Coating Options
1. Standard Polyester – PES
Polyester is a universal, economic coating system
suitable for exterior and interior applications. The nominal
coating thickness is 25 µm.
2. PVDF
PVDF offers unequalled colour and gloss retention and
good corrosion resistance. The nominal coating thickness
is 25 µm. It can be used in climates with extremely high
UV radiation combined with extreme temperatures and
relative humidity. The standard colour range includes
metallic silver.
3. HPS200 (by Corus)
HPS200 is a premium architectural coating system,
tested in the laboratory and on site in severe climates,
for use worldwide. Its tough, 200 µm (nominal thickness)
coating has the unique Scintilla finish and is available
in bright or subtle hues, providing architects with an
extensive palette of colours.
03_uk.indd 94
4. Plastisol 200 µm
Plastisol is a high performance coating system with a
grain finish and a nominal thickness of 200 µm. Typical
properties of Plastisol are excellent abrasion, high
corrosion resistance, excellent flexibility and therefore
very good scratch resistance.
5. Celestia (by Corus)
Celestia is a metallic-finish cladding steel with a
120 µm (nominal thickness) high performance Plastisol
coating. The standard product has a high performance
polyester coating on the reverse side. The metallic finish
captures light and movement, giving depth and life to
the cladding surfaces.
Internal Coating Options
1. Polyester
Polyester coating with a nominal thickness of 15 µm.
The standard colour is grey white, (similar RAL 9002).
2. Lining enamel
Lining enamel with a nominal thickness of 22 µm with
a white finish.
3. Foodsafe
The surface of this 150 µm thick polymer coating
is non-toxic and resistant to mould, durable and easy
to clean. It is chemically inert and safe for continuous
contact with unpacked food. The standard colour is
white. Consult Kingspan about the availability of other
colours.
Other coating systems are available by discussion with
Kingspan.
Plain and coloured aluminium is available on a project
specific basis. Contact Kingspan Technical Services.
Insulation Cores
Mineral fiber of a high specific weight, suitable for
applications that require fire resistance of more than 45
minutes.
Seals
If specified, panels are delivered with their longitudinal
connections fitted with sealing tape during the
manufacturing process.
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 Roof System KS1000 FF 3.
Product Data
Performance Packing
Thermal Insulation Standard packing – road transportation
KS1000 FF panels are stacked weather side to weather
U value (W/m2K) side (to minimise palette height). The top, bottom, sides
Panel Thickness
(mm) HCFC Free and ends are protected with foam and timber packing
λ = 0.040 and the entire palette is wraped in plastic.
100 0.37 The number of panels in each pack depends on panel
120 0.32 thickness and length. The table below is shown as a
150 0.26 guide. Quantities are reduced for exceptionally long
U – Thermal transmittance W/m2K panels. Typical palette height is 1,100 mm.
λ – Long-term Thermal conductivity W/mK Maximum palette weight is 2,500 kg.

Biological Panel core

thickness 100 120 150
Kingspan insulated sandwich panels are immune to (mm)
attack from mould, fungi, mildew and vermin. No urea
Number of
formaldehyde is used in the construction, and the panels
panels in 8 7 6
are nondeleterious. package
Fire
KS1000 FF insulated sandwich panels have been
tested and approved and comply with National Building
Regulations and standards.
Delivery
All deliveries (unless indicated otherwise) are by road
Panel Thickness
Fire rating transport to project site. Off loading is the responsibility
(mm)
of the client.
100/134
For detailed information please contact local
120/154
Kingspan Technical department.
150/184 Site Installation
Site assembly instructions are available from Kingspan.
Acoustics Kingspan will arrange training of the site fitters and
Measurement of the sound insulation index of panel supervisors if requested.
KS1000 FF is being prepared.

Building Regulations Load Span Tables

Kingspan KS1000 FF insulated sandwich panels Currently, there are static tests being carried out in
conform to the National Building Regulations and the state laboratory, on which new static tables will
standards. be prepared. For detailed information please contact
Kingspan.
Quality
Kingspan insulated sandwich panels are manufactured
from the highest quality materials, using state of the
art production equipment to rigorous quality control
standards, complying with ISO9001:2000 standards,
ensuring long term reliability and service life.

Guarantees & Warranties

Kingspan will provide external coating and product
guarantees on a project by project basis.

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03_uk.indd 99
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Panel Dimensions

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Available Panel Thicknesses

Insulation Overall Panel Overall Panel

Core (d) Thickness (D) Width

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100 135

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120 154 1,080
150 184
Note:
External sheet thickness of 0.5 mm to 0.9 mm
Internal sheet thickness of 0.4 mm to 0.9 mm
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All dimensions in milimetres

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Roof System KS1000 FF
3.

30.5.2005 10:51:36