NLS-OPS-SE-InSTR-12 - Instruction On KSU-02 Settings With Danfoss Drive - Rev.1.7

Serial number: NLS-OPS-SE-INSTR-12
Approved by: R. Rakovskii

Review by A. Nasibulin
Date: 24-Nov-2022
Author: D.Meius
Page: 1 of 80
Description: Instruction on KSU-02 settings with Danfoss drive
Reviewed by Approved by
Andrei Nasibulin Roman Rakovskii
Head of Surface Equipment Repair Chief Engineer for Surface Equipment
Group and Telemetry System
Prepared by
Dmitrii Meius
Corporate Field Service Trainer
Instruction on KSU-02 settings

with Danfoss drive
Revision Inv.# Amendment Details Initiator Approver Eff. Date

1.1 NLS-OPS-FS-INSTR-07 Original A. Osokin R. Rakovskii 20-Nov-2019
1.2 NLS-OPS-FS-INSTR-07 Data update A. Osokin R. Rakovskii 03-Aug-2020
1.3 NLS-OPS-FS-INSTR-07 Data update A. Osokin R. Rakovskii 30-Mar-2021
1.4 NLS-OPS-FS-INSTR-07 Data update A. Osokin R. Rakovskii 14-Jan-2022
1.5 NLS-OPS-FS-INSTR-07 Data update A. Osokin R. Rakovskii 15-Apr-2022
1.6 NLS-OPS-SE-INSTR-12 Data update A. Nasibulin R. Rakovskii 17-Jun-2022
1.7 NLS-OPS-SE-INSTR-12 Data update M. Dernov R. Rakovskii 24-Nov-2022
Date: 24-Nov-2022
Author: D.Meius
Page: 2 of 80
Contents
Topic # Topic description Page
Contents 2-3
1 KSU-02 Controller. Functional Buttons 4
2 Danfoss LCP-102 panel. Functional buttons 5
3 Status Screen. VSD Modes 6
4 Current Parameters of Drive. Fast Changing Frequency 7
5 KSU-02 Controller Current Parameters Screens 8-9
6 Mandatory steps – controller preparation 10
7 KSU-02 Controller Setup. Units. Well information 11
8 VSD nominal current setup. VSD serial number. 12
9 No connection signs – Drive, Power Meter, Surface panel 13
10 Danfoss Drive setup to establish connection with Novomet controller 14
11 Logs time setup 15
12 Equipment / Motor / Asynchronous Motor 3600 RPM setup 16
13 Equipment / Motor / Permanent Magnet Motor 3600 RPM setup 17
18 Equipment / Filters / Input and Output Filters 22
19.1 Equipment / Step-Up transformer / SUT setup for AM 23
19.2 Equipment / Step-Up transformer / SUT setup for PMM 24
20 Equipment / VFD / Drive settings 25
21 Equipment / VFD / VSD Startup modes / Start with increased torque mode 26
22 Equipment / VFD / Startup modes / Flying Restart mode 27
23 Equipment / VFD / Startup modes / Jogging mode 28
24 Equipment / VFD / Startup modes / Swing mode 29
25 Equipment / VFD / Startup modes / Synchronization and Skip of resonant frequencies modes 30
26 Equipment / VFD / Startup modes / Autotuning 31
27 Equipment / VFD / U/F settings screen 32
28 Equipment / VFD / Drive service menu screen 33
29 Equipment / VFD / Drive communication parameters 34
30 Equipment / DHS / Downhole sensor type and Surface Panel interface 35
31 Equipment / DHS / Downhole sensor parameters 36
32 Equipment / DHS / DHS connection parameters 37
33 Equipment / Electricity Meter / Electricity meter type and communication 38
34 Equipment / Pump / Pump screen 39
35 Equipment / Relay output / Relay Output screen 40
36 Equipment / Relay output / Bypass contactor menu 41
37 Protections / Power supply protections / Overvoltage and Undervoltage 42
38 Protections / Power supply protections / Voltage and Current Unbalances 43
39 Protections / Power supply protections / Phase sequence / Disabling power supply 44
40 Protections / Motor protections / Overload / Underload 45
41 Protections / Motor protections / Motor current unbalance / Backspin 46
42 Protections / Motor protections / Maximum motor current / Out of synchronization 47
43 Protections / Gauge protections / Pressure intake and Pressure discharge 48
44 Protections / Gauge protections / High motor temperature and high motor vibration 49
This document is proprietary and confidential. No part of this document may be reproduced or disclosed in any manner to a third party without the prior written consent.
The information disclosed in this document, including all designs and related materials, is the valuable property of NLS BV and/or its affiliates and/or its licensors.
NLS BV and/or its affiliates and/or its licensors, as appropriate, reserve all patent, copyright and other proprietary rights to this document, including all design, manufacturing, reproduction, use, and sales
rights thereto, except to the extent said rights are expressly granted to others.
All information is provided on an as is basis. To allow for design and specification improvements, the information in this document is subject to change at any time, without notice.
Uncontrolled when printed – confirm the correct revision is used
Date: 24-Nov-2022
Author: D.Meius
Page: 3 of 80
Contents
Topic # Topic description Page
45 Protections / Gauge protections / Low production 50
46 Protections / Analog inputs Alarm Setpoints / Analog Inputs 1 to 4 51
47 Protections / Digital inputs Alarm Setpoints / Digital Inputs 1 to 10 52
48 Protections / Other Protections / Insulation resistance and Against over number of starts 53
49 Protections / Other Protections / Door Opening and Drive Hardware protection 54
50 Protections / Other Protections / Drive Communication Loss and Filter Overheating protection 55
51 Protections / Other Protections / Overheating IGBT 56
52 Technological Settings / Modes / Periodic and Alternation of Frequency Modes 57
53 Technological Settings / Modes / Program Frequency Change and Maintenance parameter Modes 58
54 Technological Settings / Modes / Output Voltage Optimization and Current Limit 59
55 Technological Settings / Modes / Shaking and Pumping Gas 60
56 Technological Settings / Modes / Pumping Gas Advanced Settings and Delayed Restart 61
57 Technological Settings / Correction / Correction Input Currents and Voltages 62
58 Technological Settings / Correction / Correction Output Currents and Voltages 63
59 Technological Settings / Correction / Correction Transformer Currents and Voltages 64
60 Technological Settings / Correction / Correction Motor Currents and Voltages 65
61 Technological Settings / Correction / Analog Input Correction 66
62 Technological Settings / Technologist menu setting / Technologist menu 67
63 Notebook / Well Information and Counters 68
64 Notebook / Statistics 69
65 Notebook / VSD Information 70
66 Settings / System and Passwords screens 71
67 Settings / SCADA and Units screens 72
68 Settings / Interface and Configuration screens 73
69 Settings / UPS 74
Appendix
1 Danfoss Alarms and Warnings Table 75
2 Status message description 76
3 Quality Alert. NLS-Q-76-1 Rework of Tandem PMM of 319 series 77
4 Start Up recommendations - ESPCP 78
5 PID recommendations for Maintenance parameters 79
6 How to avoid Gas Plug recommendation for Pumping Gas mode settings 80
Date: 24-Nov-2022
Author: D.Meius
Page: 4 of 80
1. KSU-02 Controller. Functional Buttons
Arrow buttons - allow to navigate

through the screens
Enter button – used to change or

confirm settings and make quick
changes of F or modes.
Escape button - used to cancel

changes or exit the screens to the
Main screen.
Start button – used to start up VSD

in case all start up conditions are
met
Stop button – used to stop VSD

Fig.1.1 KSU-02 Controller
Numeric keypad – used to input

numeric settings in screens
To navigate through the screen’s

Use Esc and Enter buttons as well as Arrow
buttons.
To change parameters through the
screen’s Press, Enter button, change
parameter using numeric keypad and/or
Arrow buttons and then press Enter Fig.1.2 KSU-02 Functional Buttons
again
Date: 24-Nov-2022
Author: D.Meius
Page: 5 of 80
2. Danfoss LCP-102 panel. Functional buttons
Arrow buttons - allow to navigate inside

the menu, increase and decrease
parameters and move cursor
OK button – used to initiate and confirm

changes in parameter
Status button - indicates the status of the

frequency converter and/or the motor.
Quick Menu button – allows quick access
to different Quick Menus such as
• My Personal Menu
• Quick Set-up
• Changes Made
• Loggings
Main Menu button – used to reach the
main menu and programming all
parameters of controller.
Alarm Log button – displays an Alarm list Fig 2.1 LCP-102 Danfoss
of the five latest alarms Panel
(numbered A1-A5).
Hand On button - enables control of the

frequency converter via the LCP panel
Off button - stops the connected motor
Auto On button enables the frequency

converter to be controlled via the control
terminals and/or serial communication.
Reset button - is used for resetting the

frequency converter after an alarm (trip). Fig.2.2 LCP-102 Panel Functional Buttons
Date: 24-Nov-2022
Author: D.Meius
Page: 6 of 80
3. Status Screen. VSD Modes
Field, Cluster and Well Number Controller Time and Date
23:59:59
VSD Mode – Auto, Manual Field-1 cluster-1 well-1 V D E 31.12.2021
VSD STATUS – STOP/RUN
or Program
< STATUS >
VSD mode Auto
Stop/Run Time Counter
Working frequency STOP
Output Remote control
0.00 Hz
frequency Motor Type - AM or PMM
Actual RPM
RPM Motor 0 Rpm Stop 19:46:54
Motor Current Motor current 0.0 A Motor Type Asynchronous U/F or Vector Control
Backspin frequency Backspin freq. 0 Hz Control type U/f
Power factor 0.00 Direction Direct Direct or Reverse Direction

Motor Power Factor
Insulation Start-up
9999 kOhms Smooth
R insulation Resist method Start-Up Method used
Intake
1720 psi Technological
Pressure
Intake Pressure modes
Motor Temp. 25.50 ⁰C Technological Mode used
Motor Temperature
To move use arrows
Fig.3.1 KSU-02 STATUS Screen
VSD MODES
How to change?
In STATUS screen Press Enter and by Up/Down Field-1 cluster-1 well-1 V D E
23:59:59
31.12.2021
keys chose the right mode. < STATUS >
Press Enter button again (see fig.6) VSD mode Auto
Manual
STOP
Output
frequency
Manual RPM Motor
Auto
Stop 19:46:54
Program
- VSD Startup - YES – by Start button only Motor current 0.0 A Motor Type PMM
- Automatic restart – NO Backspin freq. 0 Hz Control type U/f
- Remote restart – NO Power factor 0.00 Direction Direct

Insulation kOhm Start-up Increased
- Periodic start/stop - NO Resist
9999
s method torque
Intake Pressure 1720 psi Technological
Auto Motor Temp. 25.50 ⁰C modes
- VSD Startup – YES – first start by Start button To move use arrows
- Automatic restart – YES
- Remote restart – YES Fig.3.2 KSU-02 VSD Modes
- Periodic start/stop - NO
Program
- VSD Startup - YES
- Automatic restart – YES
- Remote restart – YES
- Periodic start/stop - YES
Date: 24-Nov-2022
Author: D.Meius
Page: 7 of 80
4. Current Parameters of Drive. Fast frequency change
23:59:59
Field-1 cluster-1 well-1 V D E
31.12.2021
Setpoint Frequency < CURRENT PARAMETERS OF DRIVE > VSD Active Power Consumption
100.0
Setpoint freq. Hz Active power. 0.00 kW
0
VSD Working Frequency Output VSD Full Power Consumption
0.00 Hz Full power. 0.00 kVA
frequency
Phase current
0.00 A Power factor 0.00 VSD Power Factor
U
Phase current
VSD Phase Currents V
0.00 A T igbt 1 0.00 ⁰C IGBT Radiator Temperature
Phase current
VSD Output Voltage 0.00 A Temp. Card 28.0 ⁰C
W KSU-02 Board Temp.
Drive word
Out. volt. 0.00 V 519
state 1
DC Link Current Current DC 0.00 A
Drive word
0 ⁰C Drive Word States
state 2
Drive word
Voltage DC 733 V
state 3
0 ⁰C
To move use arrows
Fig.4.1 KSU-02 CURRENT PARAMETERS OF DRIVE

Screen
How to get CURRENT PARAMETERS OF DRIVE screen and manually setup the Frequency?
STEP 1 STEP 2
In STATUS screen Press Right arrow button In Current Parameters of Drive screen Press Enter
button. Setup Frequency by numeric keypad and
Press Enter button again.
Fig.4.2 Example of Step 1 Fig.4.3 Example of Step 2
Date: 24-Nov-2022
Author: D.Meius
Page: 8 of 80
5. KSU-02 Controller Current Parameters Screens
23:59:59 23:59:59
31.12.2021
31.12.2021
< CURRENT PARAMETERS OF DRIVE > CURRENT PARAMETERS OUTPUT AND
< >
100.0 TRANSFORMER
Setpoint freq. Hz Active power. 0.00 kW
0 Voltage UV 0 V Voltage A 0 V
Output
0.00 Hz Full power. 0.00 kVA Voltage VW 0 V Voltage B 0 V
frequency
Phase current
U
0.00 A Power factor 0.00 Voltage WU 0 V Voltage C 0 V
Phase current Phase current
0.00 A T igbt 1 0.00 ⁰C 0.0 A Phase current A 0.0 A
V U
Phase current Phase current V 0.0 A Phase current B 0.0 A
W
0.00 A Temp. Card 28.0 ⁰C
Phase current
Drive word 0.0 A Phase current C 0.0 A
Out. volt. 0.00 V 519 W
state 1
Drive word
Current DC 0.00 A
state 2
0 ⁰C
Drive word
Voltage DC 733 V
state 3
0 ⁰C
To move use arrows
To move use arrows
Fig.5.1 Current Parameters of Drive Screen
Fig. 5.2 Current Parameters Output and Transformer
23:59:59 23:59:59
31.12.2021
31.12.2021
< CURRENT PARAMETERS OF MOTOR > < CURRENT PARAMETERS OF POWER SUPPLY >
Voltage A 0 V Phase current A 0.0 A Voltage A 122 V Phase current A --- A
Voltage B 0 V Phase current B 0.0 A Voltage B 122 V Phase current B --- A
Voltage C 0 V Phase current C 0.0 A Voltage C 122 V Phase current C --- A
Unbal. Volt. 0 % Unbal. current 0 % Unbal. Volt. 1 % Unbal. current --- %
Power factor 0.00 Loading 0 % Phase sequence CBA Active power. --- kW
Phase current Phase current
0.0 A Active power. 0.0 kW 0.0 A Full power. --- kVA
W W
To move use arrows To move use arrows
Fig.5.3 Current Parameters of Motor Fig. 5.4 Current Parameters of Power Supply
23:59:59 23:59:59
31.12.2021 Field-1 cluster-1 well-1 V D E
31.12.2021
< CURRENT PARAMETERS OF DHS > < CURRENT PARAMETERS OF INPUTS >
P on 40.000 Open
Intake Pressure --- MPa --- MPa AI 1 V DI 1
discharge
T on AI 2 0.000 V DI 2 Open
T at intake --- ⁰C --- ⁰C
discharge
Pump AI 3 0.000 V DI 3 Open
Motor Temp. --- ⁰C --- m3/day
flowrate AI 4 0.000 V DI 4 Open
m/s
Vx --- Water cut --- %
2 Door Open DI 7 Open
m/s DHS state 0111001000000001
Vz --- DI 8 Open
2 word b
Word state of DI 9 Open
---
SP
DI 10 Open
Active power. 0.0 kW
To move use arrows
To move use arrows Fig.5.6 Current Parameters of Inputs
Fig.5.5 Current Parameters of DHS
Date: 24-Nov-2022
Author: D.Meius
Page: 9 of 80
5. KSU-02 Controller Current Parameters Screens
23:59:59 23:59:59
31.12.2021 Field-1 cluster-1 well-1 V D E
31.12.2021
< EXPANSION BOARD CURRENT PARAMETERS > < CURRENT TECHNOLOGIST PARAMETERS >
AO 1 0 DI 17 Open VSD mode Auto
STOP
AO 2 0 DI 18 Open Output Operator
0.00 Hz
frequency
AO 3 0 DI 19 Open Phase current U
0.00 A 0 0
VFD
AO 4 0 DI 20 Open
0 0 0 0
DI 13 Open DI 21 Open
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
To move use arrows
To move use arrows
Fig.5.7 Input current parameters
Fig.5.8 Current Technologist parameters
Date: 24-Nov-2022
Author: D.Meius
Page: 10 of 80
6. MANDATORY STEPS - CONTROLLER PREPARATION
Make a mandatory preparation steps with KSU-02 Controller before start any new settings setup
STEP 1
Switch on the VSD Main Circuit Breaker Make sure Danfoss drive is ON during setup!
Status Logs Read Log
STEP 2
23:59:5 23:59:59 Field-1 cluster-1 well-1 23:59:59
Field-1 cluster-1 well-1 V D E V D E
9 31.12.2021 31.12.2021
31.12.2021 MENU LOGS
< >
< STATUS > Event log
Current parameters
VSD mode Auto Logs Read log
STOP
0.00 Hz ∞ Equipment Clear log
frequency
Save Old Logs to the USB drive

RPM Motor 0 Rpm Stop 19:46:54 ∞ Protections Clear debug log
Motor current 0.0 A Motor Type Asynchronous ∞ Technological settings Recording interval while worked 10:00 mm:ss
Backspin freq. 0 Hz Control type U/f ∞ Notebook Recording interval while stopped 0:05 mm:ss
Power factor 0.00 Direction Direct ∞ Settings Emergency recording interval 5:00 mm:ss
Format USB drive to FAT 32 only!

Insulation Start-up Debugging SCADA messages Off
9999 kOhms Smooth
Resist method
Intake
1720 psi Technologica
Pressure
l To move use arrows To move use arrows
25.5
(if required)
Motor Temp. ⁰C modes
0
To move use arrows
Status Notebook VSD information KSU-02 Software version

23:59:5 23:59:59 23:59:59 Field-1 cluster-1 well-1 V D E 23:59:59
Field-1 cluster-1 well-1 V D E Field-1 cluster-1 well-1 V D E
9 31.12.2021 31.12.2021 31.12.2021
STEP 3
31.12.2021 VSD INFORMATION
MENU < NOTEBOOK > < >
< STATUS > ∞ Current parameters Well information Nominal current 160
VSD mode Auto Counters Controller type 2
STOP ∞ Logs
0.00 Hz ∞ Equipment Statistics Controller manufacturer 3
frequency
RPM Motor 0 Rpm Stop 19:46:54 ∞ Protections VSD information Controller serial number 00000000000
Check and update software to the latest

Motor current 0.0 A Motor Type Asynchronous ∞ Technological settings Controller software 2.32
Backspin freq. 0 Hz Control type U/f ∞ Notebook MS software 0.00
Power factor 0.00 Direction Direct ∞ Settings VFD software 8.12
Insulation Start-up Controller manufacture date YY.MM.DD
9999 kOhms Smooth
Resist method
version
Intake Controller software installation
1720 psi Technologica 19.07.22 YY.MM.DD
Pressure date
l To move use arrows To move use arrows To move use arrows
25.5
0
To move use arrows
Status Logs Clear log Clear debug log

STEP 4
23:59:59 23:59:59 Field-1 cluster-1 well- 23:59:59 Field-1 cluster-1 well- 23:59:59
Field-1 cluster-1 well-1 V D E Field-1 cluster-1 well-1 V D E V D E V D E
31.12.2021 31.12.2021 1 31.12.2021 1 31.12.2021
< STATUS > MENU < LOGS > < LOGS >
VSD mode Auto ∞ Current parameters Event log Event log
STOP
Output Remote control ∞ Logs Read log Read log
0.00 Hz
frequency
∞ Equipment Clear log Clear log
Clear logs and debug logs.

∞ Protections Clear debug log Clear debug log
Motor current 0.0 A Motor Type Asynchronous
∞ Technological settings Recording interval while worked 10:00 mm:ss Recording interval while worked 10:00 mm:ss
Backspin 0 Hz Control type U/f
∞ Notebook Recording interval while stopped 0:05 mm:ss Recording interval while stopped 0:05 mm:ss
Power factor 0.00 Direction Direct
Insulation 999 Start-up ∞ Settings Emergency recording interval 5:00 mm:ss Emergency recording interval 5:00 mm:ss
Password – 0000
kOhms Smooth
Resist 9 method
Debugging SCADA messages Off Debugging SCADA messages Off
Intake
Pressure
l
25.5
Motor Temp. ⁰C modes To move use arrows To move use arrows To move use arrows
0
To move use arrows
(3141) Status Settings Configurations Reset all default settings

23:59:5 23:59:59 23:59:59 23:59:59
Field-1 cluster-1 well-1 V D E Field-1 cluster-1 well-1 V D E Field-1 cluster-1 well-1 V D E
9 31.12.2021 31.12.2021 31.12.2021
STEP 5
31.12.2021 MENU < SETTINGS > < CONFIGURATIONS >
< STATUS > ∞ Current parameters System Save configuration to USB drive
VSD mode Auto
STOP ∞ Logs Passwords Load of configuration from USB drive
0.00 Hz ∞ Equipment
frequency SCADA Save setpoints to profile
RPM Motor 0 Rpm Stop 19:46:54 ∞ Protections Units Load setpoints from profile
Motor current 0.0 A Motor Type Asynchronous ∞ Technological settings
Reset all Settings to default

Interface Profile of settings by default Novomet
Backspin freq. 0 Hz Control type U/f ∞ Notebook Configurations Reset all default settings
Power factor 0.00 Direction Direct ∞ Settings UPS
Insulation Start-up
9999 kOhms Smooth
Resist method
Intake
Pressure
25.5
0
To move use arrows
Status Settings System Date and time

23:59:5 23:59:59 23:59:59 16:18:39
9 31.12.2021 31.12.2021 23.07.2018
31.12.2021 MENU < SETTINGS > < SYSTEM >
STEP 6
< STATUS > ∞ Current parameters System Date and time 2019.07.23 16:18:39
VSD mode Auto
STOP ∞ Logs Passwords Timezone UTC+00:00
frequency SCADA Time synchronization with NTP server Off
RPM Motor 0 Rpm Stop 19:46:54 ∞ Protections Units Period of synchronization with NTP
24 h
server
Motor current 0.0 A Motor Type Asynchronous ∞ Technological settings Interface
Set Time and Date

NTP server address 192.168.100.001
Backspin freq. 0 Hz Control type U/f ∞ Notebook Configurations Revision Core 5814
Power factor 0.00 Direction Direct ∞ Settings UPS Revision GUI 2a361883
Insulation Start-up
9999 kOhms Smooth
Resist method Revision client 940be919
Intake
1720 psi Technologica Update software
Pressure
25.5 To move use arrows
0
To move use arrows
Status Equipment Drive Drive type

23:59:5 23:59:59 23:59:59 23:59:59
9 31.12.2021 31.12.2021 31.12.2021
31.12.2021 MENU DRIVE
< EQUIPMENT > < >
< STATUS > ∞ Current parameters Motor Drive type Danfoss
STEP 7
VSD mode Auto
STOP ∞ Logs Step-up transformer Startup modes Off
0.00 Hz ∞ Equipment Novomet
frequency VFD Drive settings
Danfoss
RPM Motor 0 Rpm Stop 19:46:54 ∞ Protections DHS U/F settings Etalon
Motor current 0.0 A Motor Type Asynchronous ∞ Technological settings Power meter Drive service menu
Backspin freq. 0 Hz Control type U/f ∞ Notebook Filters Drive communication parameters
Set proper Drive type - Danfoss

Power factor 0.00 Direction Direct ∞ Settings Pump
Insulation Start-up
9999 kOhms Smooth Relay outputs
Resist method
Intake Bypass contactors
Pressure
25.5
0
To move use arrows
Status Notebook VSD information Nominal current

23:59:5 23:59:59 23:59:59 Field-1 cluster-1 well-1 V D E 23:59:59
Field-1 cluster-1 well-1 V D E Field-1 cluster-1 well-1 V D E
9 31.12.2021 31.12.2021 31.12.2021
31.12.2021 MENU VSD INFORMATION
< NOTEBOOK > < >
< STATUS >
STEP 8
∞ Current parameters Well information Nominal current 400
VSD mode Auto
STOP ∞ Logs Counters Controller type 2
frequency Statistics Controller manufacturer 3
RPM Motor 0 Rpm Stop 19:46:54 ∞ Protections VSD information Controller serial number 200991900009
Motor current 0.0 A Motor Type Asynchronous ∞ Technological settings Controller software 2.32
Set VSD Nominal Current per table 8.1

Backspin freq. 0 Hz Control type U/f ∞ Notebook MS software 0.00
Power factor 0.00 Direction Direct ∞ Settings VFD software 0.00
Insulation Start-up
9999 kOhms Smooth Controller manufacturer date
Resist method
Intake Controller software installation
1720 psi Technologica 22.02.21 YY.MM.DD
Pressure date
25.5 To move use arrows
0
To move use arrows
Status Equipment Drive Drive service menu

23:59:5 23:59:59 23:59:59 23:59:59
9 31.12.2021 31.12.2021 31.12.2021
31.12.2021 MENU < EQUIPMENT > < VFD >
STEP 9
< STATUS > ∞ Current parameters Motor Drive type Danfoss
VSD mode Auto
STOP ∞ Logs Step-up transformer Startup modes
frequency VFD Drive settings
RPM Motor 0 Rpm Stop 19:46:54 ∞ Protections DHS U/F settings
Motor current 0.0 A Motor Type Asynchronous ∞ Technological settings Power meter Drive service menu
Reset VSD to Default in Drive Service

Backspin freq. 0 Hz Control type U/f ∞ Notebook Filters Drive communication parameters
Power factor 0.00 Direction Direct ∞ Settings Pump
Insulation Start-up
9999 kOhms Smooth Relay outputs
Resist method
Intake Bypass contactors
screen
Pressure
25.5
0
To move use arrows
Date: 24-Nov-2022
Author: D.Meius
Page: 11 of 80
7. KSU-02 Controller Setup. Units. Well information.
STEP 1 - Set units according to the customer requirements
Status Settings Units P, T, V, F

23:59:59 23:59:59 Field-1 cluster-1 well-1 V D E 23:59:59 Field-1 cluster-1 well-1 V D E 23:59:59
Field-1 cluster-1 well-1 V DE Field-1 cluster-1 well-1 V DE 31.12.2021 31.12.2021
31.12.2021 31.12.2021
< STATUS > MENU < SETTINGS > < UNITS >
VSD mode Auto
STOP
∞ Current parameters System Pressure MPa
Output Remote control ∞ Logs Passwords Temperature ⁰C
0.00 Hz
frequency
RPM Motor 0 Rpm Stop 19:46:54 ∞ Equipment SCADA Vibration acceleration mm/s2
Motor current 0.0 A Motor Type PMM ∞ Protections Units Flow m3/day
Backspin freq. 0 Hz Control type U/f ∞ Technological settings Interface Power motor kW
Power factor 0.00 Direction Direct ∞ Notebook Configurations Cable cross-section mm2
Insulation Resist9999 kOhms Start-up method Smooth ∞ Settings UPS
Intake Pressure 1720 psi

Technological
25.5 modes
Motor Temp. ⁰C
0
To move use arrows To move use arrows To move use arrows
To move use arrows
Fig.7.1 Path to the Units screen
STEP 2- Set Oilfield, Cluster and Well Number
Status Notebook Well Information Oilfield, Cluster, Well

31.12.2021 31.12.2021
< STATUS > MENU < NOTEBOOK > < UNITS >
Aut
VSD mode ∞ Current parameters Well information Oilfield 1
o STOP
Output
0.00 Hz
Remote control ∞ Logs Counters Cluster 1
frequency
∞ Equipment Statistics Well 1
∞ Protections VSD information
Motor current 0.0 A Motor Type PMM
∞ Technological settings
Backspin freq. 0 Hz Control type U/f
∞ Notebook
∞ Settings
Insulation Resist 9999 kOhms Start-up method Smooth

Technological
25.5 modes
Motor Temp. ⁰C
0 To move use arrows To move use arrows To move use arrows
To move use arrows
Fig.7.2 Path to the Well Information screen
Date: 24-Nov-2022
Author: D.Meius
Page: 12 of 80
8. VSD nominal current setup. VSD serial number.
STEP 1 - Set VSD Nominal current according to the VSD nameplate and Table 8.1
Status Notebook VSD information Nominal current
31.12.2021 31.12.2021
< STATUS > MENU < NOTEBOOK > < VSD INFORMATION >
Aut
VSD mode ∞ Current parameters Well information Nominal current 400
o STOP
Output
0.00 Hz
Remote control ∞ Logs Counters Controller type 2
frequency
∞ Equipment Statistics Controller manufacturer 3
∞ Protections VSD information Controller serial number 200991900009
∞ Technological settings Controller software 2.32
∞ Notebook MS software 0.00
∞ Settings VFD software 0.00
Controller manufacturer date
Technological
25.5 Controller software installation date 22.02.21 YY.MM.DD
To move use arrows
Fig.8.1 Path to the VSD Information screen
Table 8.1. VSD Nominal Current settings according to VSD Nameplate Power
VSD Nameplate Power, kVA (Amps) VSD Nominal current should be set
For VSD 380/480-500 Volt Input in KSU-02 Controller, Amps
115 kVA (160A) /130 kVA (150A) 160
170 kVA (250A) /200 kVA (240A) 250
260 kVA (400A) /300 kVA (360A) 400
430 kVA (630A) /490 kVA (590A) 630
525 kVA (800A) /605 kVA (730A) 800
780kVA (1000A) 1000
STEP 2 - Set Controller serial number according to KSU-02 Controller nameplate

Status Notebook VSD information Controller serial number
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< STATUS > MENU < NOTEBOOK > < VSD INFORMATION >
Aut
VSD mode ∞ Current parameters Well information Nominal current 400
o STOP
Output
0.00 Hz
Remote control ∞ Logs Counters Controller type 2
frequency
∞ Equipment Statistics Controller manufacturer 3
∞ Protections VSD information Controller serial number 200991900009
∞ Technological settings Controller software 2.32
∞ Notebook MS software 0.00
∞ Settings VFD software 0.00
Controller manufacturer date
Technological
25.5 Controller software installation date 22.02.21 YY.MM.DD
To move use arrows
Fig.8.2 Controller Serial Number
Date: 24-Nov-2022
Author: D.Meius
Page: 13 of 80
9. No connection signs – Drive, Power Meter, Surface panel
STEP 1 – Check connection with VFD, Surface Panel and Power Meter according to information below
No connection letters
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Field-1 cluster-1 well-1 V D E 12.05.2022
< STATUS >

VSD mode Auto
START DENIED
Output Disabling power supply
--- Hz
frequency
RPM Motor --- Rpm Stop 19:46:54
Motor current --- A Motor Type PMM
Power factor --- Direction Direct

Insulation Start-up
9999 kOhms Increased torque
Resist method
Intake
1720 psi Technological
Pressure
modes
Motor Temp. 25.50 ⁰C
To move use arrows
Fig.9.1 KSU-02 Status Screen with no connection signs
No connection with No connection with

VSD Drive Electrical Power Meter
Reason’s: Reason’s:
- Wrong / No Drive Set - Wrong / No Power Meter (PM) Set
- Wrong Drive settings - PM failure
No connection with
DHSS Surface Panel
Reason’s:
- Wrong / No Surface Panel (NSP) Set
- NSP failure
Connection sign of USB flash drive to KSU-02

No connection between GUI and Core*
*– where GUI – firmware of controller top level, Core - firmware of controller lower level
No connection with KSU-02 controller

(Appears during software update, connecting/disconnecting surface panel, power meter etc.)
Date: 24-Nov-2022
Author: D.Meius
Page: 14 of 80
10. Danfoss Drive setup to establish connection with Novomet controller
Setup Danfoss drive (if required) to establish connection with KSU-02 controller using Steps below
STEP 1 STEP 2 STEP 3 STEP 4 STEP 5

Press Main Menu Press Down button until Press OK button to enter Press Down button until Press OK button to
button Menu 8-** Comm/ and Menu 8-** Comm/ and Menu 8-0 General enter Menu 8-0 General
Options appears Options Settings appears Settings
STEP 6 STEP 7 STEP 8 STEP 9 STEP 10

Make sure in Menu Press Down button. Press Down button. Press Down button. Press Status button to
Make sure in Menu Make sure in Menu Make sure in Menu get Main Screen
8-30 - Modbus RTU 8-31 Address - 131 8-32 – 115200 Baud 8-33 - No Parity, 1 Stop Bit
To change parameters in menus 8-30, 8-31, 8-32 and 8-33 - press OK button and using Up/Down and Left/Right
buttons set the right parameters and then press OK again!
Date: 24-Nov-2022
Author: D.Meius
Page: 15 of 80
11. LOGS TIME SETUP
This screen allows you to setup record time for log parameters.
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< STATUS > MENU < LOGS >

i
Aut Event Log
VSD mode ∞ Current parameters
o STOP
Read Log
Output Remote control ∞ Logs
0.00 Hz
frequency Clear Log
∞ Equipment
Clear debug log
∞ Protections
Recording interval while worked 0:01 mm:ss
Recording interval while stopped 0:01 mm:ss
∞ Notebook Emergency recording interval 0:01 mm:ss
999 kOhm Start-up ∞ Settings Debugging SCADA messages Off
Insulation Resist Smooth
9 s method
Technological
25.5 modes
Motor Temp. ⁰C
0 To move use arrows To move use arrows
To move use arrows
Fig.11.1 KSU-02 path to the Logs screen
LOGS screen
15:56:29 Table 11 Log's screen description and settings
Field-1 cluster-1 well-1 12.05.202
2 Recommended
LOGS Description
< > Settings
Event Log Event Log – used for see Log Events viewing n/a
Read Log Read Log – used for save data to USB flash card As required
Clear Log Clear Log – used to clear logs from the controller As required
Clear debug log Clear debug logs - used to clear debug logs from the controller As required
Recording interval while worked 3:0 mm:ss Step 1 – Set period of record of all parameters during Run see comment *
Recording interval while stopped 3:0 mm:ss Step 2 - Set period of record of all parameters during Stop see comment *
Emergency recording interval 0:1 mm:ss Step 3 - Set period of record of all parameters during emergency 1s
Debugging SCADA messages Off Step 4 – SCADA messages Off
To move use arrows * - During Commissioning – 1 min, After Commissioning – 3 min
Fig.11.2 KSU-02 Log's screen
Date: 24-Nov-2022
Author: D.Meius
Page: 16 of 80
12. Equipment / Motor / Asynchronous Motor 3600 RPM setup
This screen allows you to setup AM 3600 RPM motor parameters. AM 3600 RPM
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Field-1 cluster-1 well-1 Field-1 cluster-1 well-1 Field-1 cluster-1 well-1 Field-1 cluster-1 well-1
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< STATUS > MENU < EQUIPMENT > < MOTOR >
VSD mode Auto i Current parameters Motor Motor type Asynchronous
STOP
Output frequency 0.00 Remote control Logs Step-up transformer 3000
VSD motor profile
Hz Rpm
RPM Motor 0 Equipment VFD Motor rated power 45 kW
Stop 6211:09:56
RPM
Motor current 0.0 Motor type Protections DHS Motor rated voltage 1400 V
A Asynchronous Technological settings Power meter
Backspin freq. 0 Motor rated current 28.5 A
Control type U/f
Hz Notebook Filters Motor rated speed 3000 Rpm
Power factor 0.00 Direction Direct Settings Pump Rated motor frequency 50 Hz
Insulation Resist 9999
Start-up method Smooth Relay outputs
kOhms Motor rated power factor 0.85
Intake pressure Sensor Bypass contactors
failure Technological
Motor Temp. 25.50 modes To move use arrows To move use arrows To move use arrows
°C
To move use arrows
Fig.12.1 KSU-02 path to the Motor Screen
15:56:2
Field-1 cluster-1 well-1 9 Table 12.1 AM Motor Description and Recommended Settings
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MOTOR Description
< > Settings
Motor type Asynchronous Step 1 - Select Asynchronous Asynchronous

VFD motor profile 3000 Rpm Step 2 - Set motor profile RPM @ 50 Hz (3000 RPM) 3000 RPM *
Motor rated power 45 kW Step 3 - Set motor KW @ 50 Hz (3000 RPM) from the passport kW @ 50 Hz
Motor rated voltage 1400 V Step 4 - Set motor VOLTS @ 50 Hz (3000 RPM) from the passport Volts @ 50 Hz
Motor rated current 28.5 A Step 5 - Set motor AMPS from the passport Amps @ 50 Hz
Motor rated speed 3000 Rpm Automatically. Rated speed for selected motor AUTO
Rated motor frequency 50 Hz Automatically. Rated frequency for AM Motors AUTO
Motor rated power factor 0.85 Step 6 - Set motor Power Factor (cos phi) from the passport Power factor
* Available profiles: 3000, 3600 RPM
To move use arrows
Fig.12.2 KSU-02 AM 3600RPM Motor Screen
Set kW @ 50 Hz Set Volts @ 50 Hz
Fig.12.3 Novomet Catalog table Example with AM 3600RPM motor data at 50 Hz
Date: 24-Nov-2022
Author: D.Meius
Page: 17 of 80
13. Equipment / Motor / Permanent Magnet Motor 3600 RPM setup
This screen allows you to setup PMM 3600 motor parameters. PMM 3600 RPM
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VSD mode Auto i Current parameters Motor Motor type PMM
STOP
Output frequency 0.00 Remote control Logs Step-up transformer VFD motor profile 3000 Rpm
Hz
Stop 6211:09:56
RPM
A Asynchronous Technological settings Power meter Motor rated current 20.2 A
Backspin freq. 0
Control type U/f
Start-up method Smooth Relay outputs Motor rated power factor 0.95
kOhms
Intake pressure Sensor Bypass contactors Inductive phase
Inductance calculation parameter
failure Technological resistance
°C
To move use arrows
15:56:2
Field-1 cluster-1 well-1 9 Table 13.1 PMM 3600 Motor Description and Recommended Settings
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MOTOR Description
< > Settings
Motor type PMM Step 1 - Select PMM PMM
VFD motor profile 3000 Rpm Step 2 - Set motor profile RPM @ 100 Hz (3000 RPM) 3000 RPM*
Motor rated power 40 kW Step 4 - Set KW @ 100 Hz (3000 RPM) from the passport KW @ 100 Hz
Motor rated voltage 1340 V Step 5 - Set VOLTS @ 100 Hz (3000 RPM) from the passport Volts @ 100 Hz
Step 6 - Set MOTOR Amps @ 100 Hz (3000 RPM) from the
Motor rated current 20.2 A Amps @ 100 Hz
passport
Motor rated speed 3600 Rpm Automatically. Motor nominal speed AUTO
Rated motor frequency 120 Hz Automatically. Motor nominal frequency AUTO
Motor rated power factor 0.95 Step 7 - Set Power Factor from the passport Power factor
Inductive phase
Inductance calculating parameter
resistance
Step 8 - Select Inductive phase resistance Inductive phase resistance
Step 9 - Set Full inductive phase reactance at ω nom from the Full inductive phase reactance
Inductance phase resistance 39.2 Ohm
passport at ω nom, Ohm
Ohmic resistance of phase 3.180 Ohms Step 10 - Set Ohmic phase resistance from the passport Ohmic phase resistance, Ohm
V/Rp
Specific EMF 0.766
m
Step 11 - Set Specific EMF at 20°C from the passport Specific EMF at 20°C, V/rpm
Number of motor pairs of poles 2 Step 3 - Set number of pole pairs 2 **
To move use arrows * Available profiles: 500, 1000, 3000, 6000, 8500, 12000 RPM, VDM, VVD
Fig.13.2 KSU-02 PMM 3600RPM Motor Screen ** PMM 3000, 6000, 8500, 12000 RPM - 2 pole pairs, PMM 500, 1000 RPM - 7 pole pairs
DESIGN DATA ON PERMANENT MAGNET 406 SERIES (OD 103 MM)
Motor hp kWPower Volts

Efficienc
Description Amps factor,
y, %
120 Hz 100 Hz 120 Hz 100 Hz 120 Hz 100 Hz r.u.
N406PM64 1590V 3.6RPM SGL CR0 HT 64 54 48 40 1590 1340 20.2 0.95 91.9

Fig.13.3 Example Novomet Catalog table with PMM 3600 RPM motor data at 100 Hz
Date: 24-Nov-2022
Author: D.Meius
Page: 18 of 80
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STOP
Hz
Stop 6211:09:56
RPM
Backspin freq. 0
Control type U/f
kOhms
°C
To move use arrows
15:56:2
12.05.202
2 Recommended
MOTOR Description
< > Settings
VFD motor profile 6000 Rpm Step 2 - Set motor profile 6000 RPM ª
Motor rated power 40 kW Step 4 - Set KW from the passport KW @ 200 Hz * ª
Motor rated voltage 1340 V Step 5 - Set VOLTS from the passport Volts @ 200 Hz * ª
Motor rated current 20.2 A Step 6 - Set MOTOR Amps from the passport Amps @ 200 Hz *
Inductive phase
resistance
Step 8 - Select Inductive phase resistance Inductive phase resistance **
passport at ω nom, Ohm***
V/Rp
Specific EMF 0.766
m
Number of motor pairs of poles 2 Step 3 - Set number of pole pairs 2 ****
ª For cable deployed PMM 6000 if required to increase frequency more than 200 Hz, than set 8500 or
12000 RPM in Step 2 and multiply to the coefficient 1,42 (for 8500 RPM) or 2 (for 8500 RPM) motor
To move use arrows
rated power (Step 4) and motor rated voltage (Step 5)
* See Appendix 3 – Alert NLS-Q-76-1 for Tandem PMM additional settings
** For cable deployed PMM set “Inductance”.
Fig.14.2 KSU-02 PMM 6000RPM Motor Screen *** For cable deployed PMM set passport data “PMM phase inductivity, mH”.
**** PMM 3000, 6000, 8500, 12000 RPM - 2 pole pairs, PMM 500, 1000 RPM - 7 pole pairs

Motor hp kWPower Volts
Efficienc
Description Amps factor,
y, %
200 Hz 150 Hz 200 Hz 150 Hz 200 Hz 150 Hz r.u.
N512PM220 3810V 6.0RPM SGL CR0 HT 221 165 165 124 3810 2890 28.3 0.95 92.6

Date: 24-Nov-2022
Author: D.Meius
Page: 19 of 80
15:56:29 15:56:29 15:56:29 15:56:29
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STOP
Hz
RPM Motor 0 Equipment VFD Motor rated power 70.0 kW
Stop 6211:09:56
RPM
Backspin freq. 0
Control type U/f
kOhms
°C
To move use arrows
15:56:2
12.05.202
2 Recommended
MOTOR Description
< > Settings
VFD motor profile 8500 Rpm Step 2 - Set motor profile 8500 RPM *
Motor rated power 70.0 kW Step 4 - Set KW from the passport KW @ 283 Hz
Motor rated voltage 1780 V Step 5 - Set VOLTS from the passport Volts @ 283 Hz
Motor rated current 28.3 A Step 6 - Set MOTOR Amps from the passport Amps @ 283 Hz
Inductive phase
resistance
V/Rp
Specific EMF 2.095
m
Number of motor pairs of poles 2 Step 3 - Set number of pole pairs 2 **
To move use arrows * Available profiles: 500, 1000, 3000, 6000, 8500, 12000 RPM, VDM, VVD
Fig.15.2 KSU-02 PMM 8500RPM Motor Screen ** PMM 3000, 6000, 8500, 12000 RPM - 2 pole pairs, PMM 500, 1000 RPM - 7 pole pairs
Date: 24-Nov-2022
Author: D.Meius
Page: 20 of 80
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STOP
Hz
Stop 6211:09:56
RPM
Backspin freq. 0
Control type U/f
kOhms
°C
To move use arrows
ATTENTION! Check Appendix 4 for additional settings for ESPCP application!

15:56:2
12.05.202
2 Recommended
MOTOR Description
< > Settings

VFD motor profile 500 Rpm Step 2 - Set motor profile RPM @ 59 Hz (500 RPM) 500 RPM *
Motor rated power 40 kW Step 4 - Set Passport KW @ 500Rpm (59 Hz) multiplied by 2 KW @ 59 Hz x 2 **
Motor rated voltage 1340 V Step 5 - Set Passport VOLTS @ 500Rpm (59 Hz) multiplied by 2 Volts @ 59 Hz x 2 **
Inductive phase
resistance
Step 8 - Select Inductive phase resistance Inductive phase resistance *
V/Rp
Specific EMF 0.766
m
Number of motor pairs of poles 7 Step 3 - Set number of pole pairs 7 ***
To move use arrows * For RDCP pump set 1000 RPM, for PCP pump set 500 RPM
** For RDCP multiply by two motor rated power (Step 4) and motor rated voltage (Step 5)
For PCP DO NOT multiply by two motor rated power (Step 4) and motor rated voltage (Step 5)
Fig.16.2 KSU-02 PMM 500 RPM Motor Screen *** PMM 3000, 6000, 8500, 12000 RPM - 2 pole pairs, PMM 500, 1000 RPM - 7 pole pairs

Motor hp kW Volts Power Efficiency,
Description Amps
58 Hz 59 Hz 59 Hz factor, r.u. %
N460PM20 640V 0.5RPM 287N-M SGL CR0 HT 20 15 640 0.95 84.1 17.6

Date: 24-Nov-2022
Author: D.Meius
Page: 21 of 80
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STOP
Hz
Stop 6211:09:56
RPM
Backspin freq. 0
Control type U/f
kOhms
Intake pressure Sensor Bypass contactors Inductance calculation parameter Inductive phase resistance
°C
To move use arrows
15:56:2
12.05.202
2 Recommended
MOTOR Description
< > Settings

VFD motor profile 1000 Rpm Step 2 - Set motor profile RPM @ 117 Hz (1000RPM) 1000 RPM
Motor rated power 40 kW Step 4 - Set KW from the passport KW @ 117 Hz
Motor rated voltage 1340 V Step 5 - Set VOLTS from the passport Volts @ 117 Hz
Motor rated power factor 0.95 Step 7 - Set Power Factor from the passport Passport data
Inductive phase
resistance
V/Rp
Specific EMF 0.766
m
Number of motor pairs of poles 7 Step 3 - Set number of pole pairs 7*
To move use arrows
Fig.17.2 KSU-02 PMM 1000 RPM Motor Screen * PMM 3000, 6000, 8500, 12000 RPM - 2 pole pairs, PMM 500, 1000 RPM - 7 pole pairs
Motor hp kW Volts Power Efficiency,

Description Amps
factor, r.u. %
116 Hz 117 Hz 117 Hz
N460PM40 1200V 1.0RPM 287N-M SGL CR0 HT 40 30 1200 0.95 90.9 17.8
Date: 24-Nov-2022
Author: D.Meius
Page: 22 of 80
18. Equipment / Filters / Input and Output Filters
This screen allows you to setup Filter's parameters. FILTERS
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< STATUS > MENU < EQUIPMENT > < FILTERS >
VSD mode Auto i Current parameters Motor Input filter Off
STOP
Output frequency 0.00 Remote control Logs Step-up transformer Output filter On
Hz
RPM Motor 0 Equipment VFD Output filter Inductance 20 uH
Stop 6211:09:56
RPM
Motor current 0.0 Motor type Protections DHS Output filter capacity 15.00 uF
A Asynchronous Technological settings Power meter Active resistance of filter phase 0.0025 Ohms
Backspin freq. 0
Control type U/f
Hz Notebook Filters Voltage loss across the filter 0 V
Power factor 0.00 Direction Direct Settings Pump Output filter temperature sensor On
Start-up method Smooth Relay outputs Filter temperature 0.0 °C
kOhms
°C
To move use arrows
Fig.18.1 KSU-02 path to the Filters screen
15:56:2
Field-1 cluster-1 well-1 9 Table 18.1 Filter’s screen Description and Recommended Settings
12.05.202
2 Recommended
FILTERS Description
< > Settings
Input filter On Step 1 - Input filter – set On, if no Input Filter – set Off VSD configuration
Input contactor setpoint 30 % Step 2 – Load setpoint at which Input Filter activated VSD configuration
Output filter On Step 4 – SWF filter – set On, if no SWF Filter – set Off VSD configuration
Output filter Inductance 20 uH Step 5 – Set nameplate Inductance in – uH (micro-Henry) SW filter inductance
Output filter capacity 15.00 uF Step 6 – Set nameplate SWF capacitance in - uF (micro-Farad)* SW filter capacitance
Filter phase active resistance 0.0025 Ohms Automatically AUTO
Filter voltage losses 0 V Automatically AUTO
Output filter temperature sensor On Step 7 - In case you have temperature, sensor installed set On VSD configuration
Filter temperature 0.0 °C Automatically AUTO
* Use capacitors nameplate data or passport nameplate data, see Example below (Fig. 18.3)
To move use arrows !Attention! Set the sum of all capacitors which connected to the sinewave filter multiplied by 3.
Fig.18.2 KSU-02 Filter's screen
In case you have 2 filters: In case you have 2 filters:

Inductance = ( L1 filter * L2 filter ) / ( L1 filter + L2 filter ) Capacitance = C1 filter + C2 filter
For example, we have two SW filters L1 = L2 = 250 uH For example, we have two SW filters C1 = C2 = 99 ηF
Inductance = ( 250 * 250) / ( 250 + 250 ) = 125 uH Inductance = 99 + 99 = 198 ηF / 1000 = 0.198 uF
! ATTENTION ! Арнади Sine Wave Filters

Use capacitors nameplate instead of filter nameplate data!
Inductance in mH
(correct value)
RIGHT
WRONG Capacitance
Capacitance Value!
Value!
3 x 47.9 = 143.7μF
Fig.17.3 Example of SWF wrong nameplate capacitance and inductance value
Fig.18.3 Example of wrong nameplate capacitance value on АРНАДИ SWF
Date: 24-Nov-2022
Author: D.Meius
Page: 23 of 80
19.1 Equipment / Step-Up transformer / SUT setup for AM
This screen allows you to setup SUT parameters. SUT + AM
Go to Equipment /Step-up transformer / and Setup SUT data
15:56:29 15:56:29 15:56:29 15:56:29
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< STATUS > MENU < EQUIPMENT > < STEP-UP TRANSFORMER >
VSD mode Auto i Current parameters Motor Power supply voltage 380 V
STOP
Output frequency 0.00 Remote control Logs Step-up transformer Power supply frequency 50 Hz
Hz
RPM Motor 0 Equipment VFD Transformer rated power 200 kVA
Stop 6211:09:56
RPM
Motor current 0.0 Motor type Protections DHS Transformer rated voltage 380 V
A Asynchronous Technological settings Power meter Cable cross-section 42 mm2
Backspin freq. 0
Control type U/f
Hz Notebook Filters Cable length 2750 m
Power factor 0.00 Direction Direct Settings Pump Cable conductor material Copper
Start-up method Smooth Relay outputs Maximum working frequency 200 Hz
kOhms
Intake pressure Sensor Bypass contactors Maximum working voltage 320 V
°C
To move use arrows
Fig.19.1.1 KSU-02 path to the Step-Up Transformer screen
15:56:2
Field-1 cluster-1 well-1 9 Table 19.1.1 Step-Up Transformer screen Description and Recommended Settings
12.05.202
2 Recommended
STEP-UP TRANSFORMER Description
< > Settings
Power supply voltage 380 V Step 1 – Set Generator or Power Supply Voltage Power Supply
Power supply frequency 50 Hz Step 2 – Set Generator or Power Supply Frequency Power Supply
Transformer rated power 2000 kVA Step 3 - Set SUT Nameplate Power, kVA SUT data
Transformer rated voltage 380 V Step 4 – Select SUT Rated Voltage – 380, 480 or 500 Volts SUT data
Cable cross-section 42 mm2 Step 5 - Set Downhole Cable Size, mm2 or AWG see Table.8 below See Table 19.1.2
Cable length 2000 m Step 6 – Set Total Cable Length of your cables including surface cable Calculate
Cable conductor material Copper Step 7 – Set Cable (longest) material – Copper or Aluminum Copper or Al.
Maximum working frequency 60 Hz Step 8 – Set maximum working frequency according to your application See Table 19.1.3
Maximum working voltage 320 V Step 9 – Set in range 40-60 Volts less then Power Supply Voltage (PSV)* 40-60 less PSV
Recommended tap 3750 V Automatically AUTO
Transformer tap 3800 V Step 10 - TAP must be the same or slightly higher than Recommended TAP SUT TAP
To move use arrows * Pay attention to the SUT primary rated voltage
Fig.19.1.2 KSU-02 Step-Up Transformer screen
Table 19.1.3 Recommended Maximum working frequency setting

Table 19.1.2 Table# AWG to mm2
Motor type Maximum working frequency
AWG mm2
ESP application
1 42
AM 60 Hz
2 35 PMM 3600 120 Hz
3 25 PMM 6000 200 Hz
4 21 PMM 8500 283 Hz
5 16 RDCP application
6 13 PMM 500, PMM 1000 117 Hz
PMM 3600 75 Hz
7 10
PCP application
8 8
PMM 500 59 Hz
Date: 24-Nov-2022
Author: D.Meius
Page: 24 of 80
19.2 Equipment / Step-Up transformer / SUT setup for PMM
This screen allows you to setup SUT parameters. SUT + PMM
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< STATUS > MENU < EQUIPMENT > < STEP-UP TRANSFORMER >
VSD mode Auto i Current parameters Motor Power supply voltage 380 V
STOP
Output frequency 0.00 Remote control Logs Step-up transformer Power supply frequency 50 Hz
Hz
RPM Motor 0 Equipment VFD Transformer rated power 200 kVA
Stop 6211:09:56
RPM
Motor current 0.0 Motor type Protections DHS Transformer rated voltage 380 V
A Asynchronous Technological settings Power meter Transformer rated current 500 A
Backspin freq. 0
Control type U/f
Hz Notebook Filters Short circuit voltage 1.00 %
Power factor 0.00 Direction Direct Settings Pump Short circuit power 3.00 kW
Insulation Resist 9999 0.00438 Ohm
Start-up method Smooth Relay outputs Phase impedance
kOhms 8 s
Intake pressure Sensor Bypass contactors 0.00400 Ohm
failure Technological Active phase resistance
0 s
Motor Temp. 25.50 modes To move use arrows To move use arrows
°C To move use arrows
To move use arrows

Fig.19.2.1 KSU-02 path to the Step-Up Transformer screen
15:56:2
Field-1 cluster-1 well-1 9 Table 19.2.1 Step-Up Transformer screen Description and Recommended Settings
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2 Recommended
STEP-UP TRANSFORMER Description
< > Settings
Power supply voltage 380 V Step 1 – Set Generator or Power Supply Voltage Power Supply
Power supply frequency 50 Hz Step 2 – Set Generator or Power Supply Frequency Power Supply
Transformer rated power 2000 kVA Step 3 - Set SUT Nameplate Power, kVA SUT data
Transformer rated voltage 380 V Step 4 – Select SUT Rated Voltage – 380, 480 or 500 Volts SUT data
Transformer rated current 3038.7 A Automatically. Can be input manually AUTO
Short circuit voltage 4.02 % Step 5 – Set SUT Impedance. Set if exists on the SUT nameplate, if not, set 5% SUT data
Short circuit power 3.00 kW Automatically. Can be input manually (in some X-formers) AUTO
Phase impedance 0.014400 Ohms Automatically. Can be input manually (in some X-formers) AUTO
Active phase resistance 0.001083 Ohms Automatically. Can be input manually (in some X-formers) AUTO
Cable cross-section 42 mm2 Step 8 - Set Downhole Cable Size, mm2 or AWG see Table.8 below See Table 19.2.2
Cable length 2000 m Step 9 – Set Total Cable Length of your cables including surface cable Calculate
Cable conductor material Copper Step 10 – Set Cable (longest) material – Copper or Aluminum Copper or Al.
Surface temperature 5 °C Automatically AUTO
Fluid temperature 100 °C Step 11 – Set Well Fluid Temperature (in operation) – Customer or AE data Customer
Cable inductance in km 0.300 mH Step 12 – Set Cable Inductance per km – for ALL cables - 0.3 mH/km 0.3 mH
Maximum working frequency 100 Hz Step 13 – Set maximum working frequency according to your application See Table 19.2.3
Maximum working voltage 320 V Step 14 – Set in range 40-60 Volts less then Power Supply Voltage (PSV)* 40-60 less PSV
Recommended tap 3780 V Automatically AUTO
Transformer tap 3800 V Step 15 - TAP must be the same or slightly higher than Recommended TAP SUT TAP
* Pay attention to the SUT primary rated voltage
Fig.19.2.2 KSU-02 Step-Up Transformer screen
To move use arrows
NOTE! Operation frequency for N406RDCP315 shall not exceed 750 rpm
Table 19.2.3 Recommended Maximum working frequency setting
Table 19.2.2 Table# AWG to mm2 If you need a high motor torque during Start-up Motor type Maximum working frequency
AWG mm2 (in case of Danfoss A-59 alarm) ESP application
1 42 - decrease Maximum working frequency setting to the working AM 60 Hz
2 35 frequency value. This will help VSD to maintain more overload PMM 3600 120 Hz
3 25 ability. PMM 6000 200 Hz
4 21 - Increase Maximum Working Voltage but no more than 360 PMM 8500 283 Hz
5 16 Volts for 380VAC and 460Volts for VSD power supply 480- RDCP application
6 13 500VAC. PMM 500, PMM 1000 117 Hz
7 10 - Make sure SUT tap setting is changed according to the new PMM 3600 75 Hz
8 8 voltage tap calculation. PCP application
PMM 500 59 Hz
Date: 24-Nov-2022
Author: D.Meius
Page: 25 of 80
20. Equipment / VFD / Drive settings
This screen allows you to setup Drive parameters using. DRIVE
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< STATUS > MENU < EQUIPMENT > < VFD >
VSD mode Auto Current parameters Motor Drive type Danfoss
STOP
Output frequency 0.00 Remote control Logs Step-up transformer Startup modes
Hz
RPM Motor 0 Equipment VFD Drive settings
Stop 6211:09:56
RPM
Motor current 0.0 Motor type Protections DHS U/F settings
A Asynchronous Technological settings Power meter Drive service menu
Backspin freq. 0
Control type U/f
Hz Notebook Filters Drive communication parameters
Power factor 0.00 Direction Direct Settings Pump
kOhms
°C
To move use arrows
Fig.20.1 KSU-02 path to the Drive screen

15:56:29
Table.20.1 Drive Settings screen Description and Recommended Settings
< DRIVE SETTINGS > Description Recommended Settings
Control type U/f Step 1 – Set Control Type U/F or Vector U/f
Direction Direct Step 2 – Set ESP Direction. Direct or Reverse. Direct *
Minimum frequency 70.00 Hz Step 3 - Set Minimum ESP operating speed See Table 20.2
Maximum frequency 120.00 Hz Step 4 – Set Maximum ESP operating frequency See Table 20.2
Setpoint freq. 100.00 Hz Step 5 - Target operating frequency See Table 20.2
Acceleration time to nominal frequency 30.0 s Step 6 – Set acceleration time from 0Hz to Motor Rated Frequency See Table 20.2
Deceleration time from rated frequency 30.0 s Step 7 – Set deceleration time from Motor Rated Frequency to 0Hz See Table 20.2
Braking type Smooth Step 8 – Set VSD stopping mode Smooth or Coast Smooth **
PWM frequency 5.0 kHz IGBT Pulse-Width Modulation (PWM) Frequency AM and PMM – AUTO ***
To move use arrows * AM – Recommended Reverse then Direct to identify proper rotation (depends on customer
Fig.20.2 KSU-02 Drive Settings screen requirements), PMM (RDCP and PCP) – Direct rotation only!
** Smooth – VSD smoothly reduce speed from working frequency to 0
Coast – VSD no more generating PWM signal and ESP is stopping by inertia
*** For PMM if VSD nominal current less than 400 Amps then set 5 kHz
Table.20.2 Drive Recommended Settings for ESP and RDCP applications
ESP RDCP PCP

Drive Settings PMM PMM PMM PMM PMM PMM
AM
3600 6000 8500 500 or 1000 3600 500
Minimum frequency 40 Hz 80 Hz 80 Hz 70 Hz 32 Hz 8 Hz 10 Hz
Maximum frequency 60 Hz 120 Hz 200 Hz 283 Hz 117 Hz 75 Hz ** 59 Hz
Setpoint frequency * 40 Hz 80 Hz 80 Hz 70 Hz 32 Hz 13 Hz 12 Hz
Acceleration time to nominal frequency 30 s 60 s 120 s 120 s 60 s 60 s 30 s
Deceleration time from rated frequency 30 s 60 s 120 s 60 s 60 s 60 s 30 s
* Can be changed according to start-up/commissioning program provided by AE
** Attention – Do not operate RDCP with PMM 3600 more than 33.3 Hz (1000 RPM)
Operation frequency for N406RDCP315 shall not exceed 750 RPM
Date: 24-Nov-2022
Author: D.Meius
Page: 26 of 80
21. Equipment / VFD / VSD Startup modes / Start with increased torque mode
This screen allows you to setup Start with increased torque mode parameters. PMM
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MENU < EQUIPMENT > < VFD > < STARTUP MODES >
❶ Current parameters Motor Drive type Danfoss @ Flying restart
❷ Logs Step-up transformer Startup modes @ Jogging
❸ Equipment VFD Drive settings @ Swing

❹ Protections DHS U/F settings @ Synchronization
❺ Technological settings Power meter Drive service menu @ Skip of resonant frequencies
❻ Notebook Filters Drive communication parameters @ Increased torque start
❼ Settings Pump @ Special Rosneft
Relay outputs @ Autotuning
Bypass contactors
To move use arrows To move use arrows To move use arrows To move use arrows
Fig.21.1 KSU-02 path to Increased torque screen
Start with increased torque - used to start up PMM with increased torque.
NOTE!
START WITH INCREASED TORQUE IS USED WHEN MOTOR IS CONNECTED TO THE VSD!
WHEN STARTING WITHOUT MOTOR AT IDLE, “START WITH INCREASED TORQUE” SHOULD BE SWITCHED OFF!
Field-1 cluster-1 well-1 15:56:29 Table 21.1. Increased Torque Start screen Description and Recommended Settings
12.05.2022
< INCREASED TORQUE START > Description Recommended Settings

Status Every time Step1 - Set Status mode – Off, Once or Every time Off
Starting torque multiplicity 80 % Step 2 – Set Starting torque. Could be in range of 80 – 150% 80%
Maximum starting frequency 20 Hz Step 3 – Set Maximum starting frequency See table 21.2
Boundary frequency 30 Hz Step 4 – Set Boundary frequency See table 21.2
Transformer permissible saturation limit 15 % Step 5 – Set SUT saturation limit 15%
VFD output voltage compensation 11 V Step 5 - Set Voltage boost during start up 11 V
Starting frequency 1 Hz Automatically. Initial frequency of the curve V/F AUTO
Frequency f2 1.00 Hz Automatically. Point f2 of V/F characteristic AUTO
Voltage U2 19 V Automatically. Point U2 of V/F characteristic AUTO
Moment smoothing coefficient 0.5 Moment smoothing coefficient - Torque smoothening ratio 0.5
To move use arrows
Fig.21.2 KSU-02 Start with increased Torque screen
Table.21.2 Increased Torque Recommended Settings for ESP, RDCP and PCP applications
ESP RDCP PCP
Drive Settings PMM PMM PMM PMM PMM PMM PMM PMM PMM
500 1000 3600 6000 8500 500 1000 3600 500
Maximum starting frequency 20 Hz 20 Hz 20 Hz 20 Hz 20 Hz 20 Hz 20 Hz 10 Hz 8 Hz
Boundary frequency 30 Hz 30 Hz 30 Hz 30 Hz 30 Hz 30 Hz 30 Hz 11 Hz 10 Hz
! ATTENTION ! «START DENIED. Reduce starting torque» - Status message

In this case no needs to reduce PMM starting torque!
Make sure in Drive Settings screen and Start With Increased Torque screen the following rule is observed:
DRIVE SETTINGS screen START WITH INCREASED TORQUE screen
Setpoint frequency 2 Hz more than > Boundary frequency 1 Hz more than > Maximum starting frequency 1 Hz more than >
Boundary frequency Maximum starting frequency Starting frequency
If this rule is followed - “Start Denied. Reduce starting torque” message should be disappeared
Date: 24-Nov-2022
Author: D.Meius
Page: 27 of 80
22. Equipment / VFD / Startup modes / Flying Restart mode
This screen allows you to setup Flying restart mode (if required). AM
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Current parameters Motor Drive type Danfoss @ Flying restart
Logs Step-up transformer Startup modes @ Jogging
Equipment VFD Drive settings @ Swing
Protections DHS U/F settings @ Synchronization

Technological settings Power meter Drive service menu @ Skip of resonant frequencies
Notebook Filters Drive communication parameters @ Increased torque start
Settings Pump @ Special Rosneft
Bypass contactors
Fig.22.1 KSU-02 path to Flying restart mode screen
Flying Restart - Used for AM to restart ESP during Backspin, these mode will reduce frequency from backspin frequency up to 0Hz and then
increase up to operating setpoint frequency in forward Direction
Field-1 cluster-1 well-1 15:56:29 Table 22. Flying restart screen Description and Recommended Settings
12.05.2022
< FLYING RESTART > Description Recommended Settings

Status Off Status of the mode - Off, Once or Every time Off
Frequency expectations 20 Hz Frequency at which this mode start working 3 Hz less Backspin Hz
Timeout 120 s Delay running time at “Frequency expectations” as per application
Acceleration time 4.0 s Acceleration time up to “Frequency expectations” as per application
Braking time 5.0 s Braking time from “Frequency expectations” up to 0 Hz as per application
Backspin freq. 0 Hz Current backspin frequency value Auto
Backspin correction value 0.940 Backspin rotation correction factor-frequency calibration Auto
To move use arrows

Fig.22.2 KSU-02 Flying restart screen
Date: 24-Nov-2022
Author: D.Meius
Page: 28 of 80
23. Equipment / VFD / Startup modes / Jogging mode
This screen allows you to setup Jogging mode (if required). AM
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Bypass contactors
Fig.23.1 KSU-02 path to Jogging mode screen
Jogging - Used for AM to unstuck pump shaft in case of

no rotation 125%
Fig.23.2 Jogging mode diagram
Field-1 cluster-1 well-1 15:56:29 Table 23. Jogging screen Description and Recommended Settings
12.05.2022
< JOGGING > Table # 13. Jogging mode screen Description and Recommended
Description Settings
Recommended Settings
Status Off Status of the mode - Off, Once or Every time On – to unstuck pump shaft
Jog frequency 5.00 Hz Frequency at which Jogging mode is initiated 2-3 Hz less than overload trip frequency
Jogging period 5 s Duration of jogging per application

Interval between jogs 5 s Duration time between jogging per application
Jogging number 5 Number of jogging per application
F and Uout Increases to U according to the characteristic per application
Stress Pressure 125 %
U/F
Maximum motor current 105 % Value as a percentage of motor rated current per application
To move use arrows

Fig.23.3 KSU-02 Jogging mode screen ! ATTENTION !
This mode is only used with AM in case of a stuck pump.
Since it is possible to break the shaft with this mode, it is recommended to use it only after failed trials to
startup after flushing.
Date: 24-Nov-2022
Author: D.Meius
Page: 29 of 80
24. Equipment / VFD / Startup modes / Swing mode
This screen allows you to setup Swing mode (if required). AM
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Bypass contactors
Fig.24.1 KSU-02 path to Swing mode screen
Swing - Used for AM to unstuck pump shaft in case of no rotation
Fig.24.2 Swing mode diagram
Field-1 cluster-1 well-1 15:56:29 Table.24 Swing screen Description and Recommended Settings
12.05.2022
< SWING > Description Recommended Settings

Status Off Status of the mode - Off, Once or Every time On – to unstuck pump shaft
Jog frequency 5 Hz Frequency at which swing mode is initiated direct 2-3 Hz less than overload trip frequency
Frequency at which swing mode is initiated reverse 2-3 Hz less than overload trip frequency
Jog frequency 10 Hz
Jogging period 3 s Jogging period time per application

Acceleration time 3 s Acceleration period time per application
Braking time 3 s Braking period time per application
Number of cycles 1 Number of swing per application
Stress pressure 100 % Uout Increases to U according to the characteristic U/F per application
Value as a percentage of motor rated current
Maximum motor current 105 % per application
To move use arrows
Fig.24.3 KSU-02 Swing mode screen
! ATTENTION !
This mode is only used with AM in case of a stuck pump.
Since it is possible to break the shaft with this mode, it is recommended to use it only after failed trials to
startup after flushing.
Date: 24-Nov-2022
Author: D.Meius
Page: 30 of 80
25. Equipment / VFD / Startup modes / Synchronization and Skip of resonant frequencies modes
This screen allows you to setup Synchronization and Skip of resonant frequencies mode.
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Bypass contactors
Fig.25.1 KSU-02 path to Synchronization mode screen

Synchronization - Used to start up PMM motor to ensure the rotor and the stator are synchronized in speed.
This mode for PMM is replaced by Mode with increased torque. Synchronization mode holds a chosen frequency for a chosen period and
then accelerate to setpoint frequency value. Switching to this mode for AM and PMM is not required.
Field-1 cluster-1 well-1 15:56:29 Table 25.1. Synchronization mode screen Description and Recommended Settings
12.05.2022
< SYNCHRONIZATION > Description Settings

Synchronization frequency 3.00 Hz Frequency at which speed increasing will be stopped for the Time of synchronization 2-3 Hz
Synchronization time 10 s Set the time during which frequency increasing is stopped to allow synchronization 5-10 s
To move use arrows

Fig.25.2 KSU-02 Synchronization mode screen
Skip of resonant frequencies

- Used to skip frequencies during ESP start up to avoid electrical resonance
15:56:2
Field-1 cluster-1 well-1 9 Table 25.2 Skip of resonant frequencies mode menu Description and Recommended Settings
23.07.2019
< SKIP OF RESONANT FREQUENCIES > Description Settings

Start frequency 20.00 Hz Set the initial skipping frequency Resonant frequency
End frequency 25.00 Hz Set the final skipping frequency Resonant frequency
Acceleration rate 10.0 Hz/s - Set the speed , at which initial frequency will reach the final frequency 10 Hz/s
To move use arrows

Fig.25.3 KSU-02 Skip of resonant frequencies mode menu Note!
When frequency reach End frequency the speed acceleration
will return to the value in Rated frequency acceleration time
Date: 24-Nov-2022
Author: D.Meius
Page: 31 of 80
26. Equipment / VFD / Startup modes / Autotuning mode
This screen allows you to setup Autotuning mode.
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Bypass contactors
Fig.26.1 KSU-02 path to Autotuning mode screen
Autotuning
- Autotuning mode is used when there is no data on the submersible motor.
15:56:2
Field-1 cluster-1 well-1 9 Table 26.1. Autotuning mode Description and Recommended Settings
12.05.2022
< AUTOTUNING > Description Recommendation

Autotuning Off Status of the mode – Off/On Off
Resistance frequency 100 % Step 1- Set Per application
Resistance measurement current 25 % Step 2 - Set Per application
Resistance measuring time 1.0 s Step 3 - Set Per application
Frequency inductance 10 % Step 4 - Set Per application
Inductive measurement current 25 % Step 4 - Set Per application
Inductor measurement time 1.0 s Step 4 - Set Per application
EMF frequency 50 % Step 4 - Set Per application
EMF measuring time 1.0 s Step 4 - Set Per application
Acceleration time to nominal frequency 0 s Step 4 - Set Per application
Deceleration time from nominal frequencies 0 s Step 4 - Set Per application
Boundary change voltage increment 75 % Step 4 - Set Per application
Step increment below border 5 V Step 4 - Set Per application
Increment step above border 1 V Step 4 - Set Per application
Total output impedance 0 mOhms Step 4 - Set Per application
Output inductance 0.000 mH Step 5 - Set Per application
Specific EMF 5.000 V/Rpm Step 6 - Set Per application
To move use arrows
Fig.26.2 KSU-02 Autotuning mode screen
Date: 24-Nov-2022
Author: D.Meius
Page: 32 of 80
27. Equipment / VFD / U/F settings menu
This screen allows you to Setup U/F settings (if required).
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STOP
Hz
Stop 6211:09:56
RPM
Protections DHS U/F settings
Motor current 0.0 Motor type
Backspin freq. 0
Control type U/f Notebook Filters Drive communication parameters
Hz
kOhms
Intake pressure 1720 psi Bypass contactors
Technological
°C
To move use arrows
Fig.27.1 KSU-02 path to U/F settings
Field-1 cluster-1 well-1 15:56:29 Table 27. U/F settings screen Description and Recommended Settings
12.05.2022
< U/F SETTING > Description Recommended Settings

F1 14 Hz Minimum Frequency - Point 1 By default
U1 39 V Minimum voltage - Point 1* By default
F2 27 Hz Frequency at Point 2 By default
U2 39 V Voltage at Point 2 By default
F6 200 Hz Maximum Frequency - Point 6 By default
U6 260 V Maximum Voltage - Point 6 By default
To move use arrows * - Recommended 5V for Idle mode with PMM500, PMM1000, PMM3600, PMM6000
Fig.27.2 KSU-02 U/F settings screen !Attention! Switch off Start with increased torque mode for Idle mode without load on the shaft
Voltage, Volts
U7
U6
U5
U4
U3
U2
U1 Frequency, Hz
0
f1 f2 f3 f4 f5 f6 f7
Fig.27.3 Example of U/F characteristic
Date: 24-Nov-2022
Author: D.Meius
Page: 33 of 80
28. Equipment / VFD / Drive service menu screen
This screen allows you to change VSD drive service settings for troubleshooting or service needs.
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MENU < EQUIPMENT > < VFD > < DRIVE SERVICE MENU >
Current parameters Motor Drive type Danfoss Increment of stator resistance 0.0001 Ohms
Logs Step-up transformer Startup modes Stator resistance 0.1690 Ohms
Equipment VFD Drive settings Inductance of axially d 0.0 mH
Protections DHS U/F settings Resonance suppression 500 %
Technological settings Power meter Drive service menu Time constant of resonance suppression
0.003 s
system
Notebook Filters Drive communication parameters Minimum current at low speed 173 %
Settings Pump PMM start mode 0
Relay outputs Function stopped 0
Bypass contactors Duration of current action (2-07) 1.0 s
Fig.28.1 KSU-02 path to drive service menu screen
Field-1 cluster-1 well-1 15:56:29 Table 28. Drive service menu settings
12.05.2022
< DRIVE SERVICE MENU > Settings Description PMM AM

Increment of stator resistance 0.0001 Ohms N/A By default By default
Stator resistance 0.1690 Ohms N/A By default By default
Inductance of axially d 0.0 mH N/A By default By default
Resonance suppression 500 % N/A By default By default
Time constant of resonance suppression N/A By default By default
0.003 s
system
Minimum current at low speed 173 % N/A By default By default
PMM start mode 0 N/A By default By default
Function stopped 0 N/A By default By default
Duration of current action (2-07) 1.0 s N/A By default By default
Torque limiting 160.0 % N/A By default By default
Maximum motor current (4-18) 140.0 % N/A By default * By default *
Minimum speed 325 N/A By default By default
SL Controller Timer. Current limit (13-20.6) 0 s N/A By default By default
Supermodulation On N/A By default By default
DC minimum voltage 270 V N/A By default By default
Inverter overload time value 0 s N/A By default By default
Torque limit delay time 0 s N/A By default By default
Current limit control in filter time 5.0 ms N/A By default By default
DC voltage compensation 1 N/A By default By default
Maximum VF current 434.50 A N/A By default By default
High starting torque effective time 10.0 s N/A By default By default
Starting current as % of nominal 50.0 % N/A By default By default
Low speed load compensation 100 % N/A By default By default
High speed load compensation 100 % N/A By default By default
Reset to Default N/A By default By default
To move use arrows * Check Appendix 3
Fig.28.2 KSU-02 Drive service menu screen
Date: 24-Nov-2022
Author: D.Meius
Page: 34 of 80
29. Equipment / VFD / Drive communication parameters screen
This screen allows you to check quality connection between KSU-02 controller and VSD drive.
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STOP
Hz
Stop 6211:09:56
RPM
Protections DHS U/F settings
Backspin freq. 0
Control type U/f Drive communication parameters
Hz Notebook Filters
kOhms
Technological
°C
To move use arrows
Fig.29.1 KSU-02 path to Drive communication parameters screen
Field-1 cluster-1 well-1 15:56:29 Table 29. Connection with drive screen Description and Recommended Settings
12.05.2022
< CONNECTION WITH DRIVE > Settings Description Recommended Settings

Connection quality 100.0 N/A By default
Query counter 86298 N/A By default
Responses counter 86261 N/A By default
Lost responses counter 33 N/A By default
Incorrect responses counter 3 N/A By default
Checksum error counter 0 N/A By default
Device error counter 141 N/A By default
Channel number Main N/A By default
Address 1 N/A By default
Port speed 57600 N/A By default
Parity None N/A By default
Number of stop bits 1 N/A By default
Apply port settings N/A By default
Reset counters
To move use arrows
Fig.29.2 KSU-02 Drive communication parameters screen
Date: 24-Nov-2022
Author: D.Meius
Page: 35 of 80
30. Equipment / DHS set-up / Downhole sensor type and Surface Panel interface
Setup DHS settings (if required) using screens below.
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< STATUS > MENU < EQUIPMENT > < DHS >
Motor Novome
VSD mode Auto Current parameters Type DHS
STOP t
Output frequency 0.00 Remote control Logs Step-up transformer Interface RS-485
Hz
RPM Motor 0 Equipment VFD DHS connection parameters
Stop 6211:09:56
RPM
Protections DHS DHS parameters
Backspin freq. 0
Control type U/f Notebook Filters
Hz
kOhms
Technological
°C
To move use arrows
Fig.30.1 KSU-02 path to DHS screen
Field-1 cluster-1 well-1 09:49:23 Table 30.1. DHS surface panel menu
12.05.2022
< DHS > Description Recommended Settings

Type DHS Novomet Step 1 – Set Surface panel type connected to KSU-02 Per application *
Interface RS-485 Step 2 – Set protocol between Surface panel and KSU-02 controller RS-485 **
DHS parameters Information menu
DHS connection parameters Information menu
* See table 30.2 for available manufacturers
** RS-485 modern protocol of data exchange (max length of transmitting distance – 1200m)
RS-232 standard protocol of data exchange (max length of transmitting distance – 15m)
To move use arrows

Fig.30.2 KSU-02 DHS type screen
Table 30.2 DHS Surface panel Map Register Type

To set proper type of Surface Panel Novomet Novomet register map
Off Off - in case there is no surface panel installed
- Press Enter and choose type of surface panel
Elekton SP-2 Elekton SP-2 registers map
- If there is no surface panel - set Off Elekton SP-3 Elekton SP-3 registers map
Borets SPT-1 Borets SPT-1 registers map
Borets SPT-2 Borets SPT-1 registers map
IRZ IRZ registers map
Set proper protocol of Surface Panel connected Etalon Etalon registers map
Etalon-06 Etalon-06 registers map
to VSD Skad Almaz registers map
Triol Skad registers map
- By default, it is RS-485 (RS-232 can be used as well) Novomet Triol registers map
PICv2 Schlumberger PICv2 registers map
SNG SNG registers map
PH-Transfer PH -Transneft registers map
Zenith Zenith registers map
Zenith 2.48 Zenith 2.48 registers map
LUKOIL LUKOIL registers map
Baker Hughes Baker Hughes registers map
SPY PRO 11 SPY PRO 11 registers map
Orion Orion registers map
GRS GRS registers map
Oxford Oxford registers map
Date: 24-Nov-2022
Author: D.Meius
Page: 36 of 80
31. Equipment / DHS / DHS parameters
This screen allows you to check all DHS parameters using screens below.
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Motor Novome
STOP t
Hz
RPM Motor 0 Equipment VFD DHS parameters
Stop 6211:09:56
RPM
Protections DHS DHS connection parameters
Backspin freq. 0
Hz
kOhms
Technological
°C
To move use arrows
Fig.31.1 KSU-02 path to DHS parameters screen
15:56:2
Field-1 cluster-1 well-1 9 Table 31. DHS Parameters
12.05.2022
< DHS PARAMETERS > Description

DHS state word (601h) 0 State word of DHS
Insulation resistance (602h) 9999 kOhms Insulation resistance value
T at intake (603h) 31.00 ºC Intake temperature
Motor temp (605h) 25.50 ºC Motor winding temperature
Intake pressure (607h) --- bar Intake pressure
Vxy of motor (609h) 0.2 mm/s Radial Motor Vibration
Vz of motor (60Bh) 0.2 mm/s Axial Motor Vibration
Motor inclination angle (60Dh) 89 º Vertical angle of motor
DHS state word (60Fh) 0 State word of motor block
T on discharge (610h) -1.00 ºC Discharge temperature (if exists - depends on DHS type)
-
P on discharge (612h)
10.000
bar Discharge temperature (if exists - depends on DHS type)
Vxy of pump (614h) -1.0 mm/s Pump vibration (if exists - depends on DHS type)
Vz of pump (616h) -1.0 mm/s Axial Pump Vibration (if exists - depends on DHS type)
Anti aircraft angle of pump (618h) -1 º Vertical angle of pump (if exists - depends on DHS type)
DHS state word 2 (61Ah) 0 State word of DHS block
Pump flowrate (61Bh) 0.0 m2/day Flowrate at pump discharge (if exists - depends on DHS type)
Water cut (61Dh) --- % Watercut at discharge (if exists - depends on DHS type)
SP software (632h) 2.3 Software version of Surface Panel
Vxyz (4h) 0 mm/s2 Motor Vibration – 3 axis value
Vx (34h) 0.000 mm/s2 Motor Vibration – 2 axis value
Vz (35h) 0.000 mm/s2 Motor Vibration – 1 axis value
Current leakage (714h) 0 mA Current leakage
To move use arrows
Fig.31.2 KSU-02 DHS Parameters screen
Note! Data appears in this screen according to
DHS type installed !
Parameters in this screen just for information and logging
You cannot change them in this screen !
Date: 24-Nov-2022
Author: D.Meius
Page: 37 of 80
32. Equipment / DHS / DHS connection parameters
This screen allows you to check connection quality between DHS and Surface Panel using screens below
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Motor Novome
STOP t
Hz
RPM Motor 0 Equipment VFD DHS parameters
Stop 6211:09:56
RPM
Protections DHS DHS connection parameters
Backspin freq. 0
Hz
kOhms
Technological
°C
To move use arrows
Fig.32.1 KSU-02 path to Communication parameters screen
15:56:2
Field-1 cluster-1 well-1 9 Table 32. Connection with DHS Surface Panel Parameters
12.05.2022
< DHS CONNECTION STATE > Description

Connection quality 100.0 Quality of connection between KSU-02 and DHS Surface Panel. Should be no less than 90%
Query counter 13438 Query Counter. How many times DHS Surface Panel is asked by KSU-02
Responses counter 13438 Response counter. How many times response from DHS Surface Panel is received.
Lost responses counter 11 Lost responses counter. Difference between asked and received counters.
Incorrect responses counter 1 Incorrect response counter.
Checksum error counter 0 Checksum error counter. Firmware checksum validation
Device error counter 0 Device error counter. DHS Surface Panel error validation
Reset counters Reset counters if required. Allows to reset counters to 0.
To move use arrows

Fig.32.2 KSU-02 DHS Surface Panel Parameters screen
Note! Data appears in this screen according to

DHS type installed !
Parameters in this screen is for informational purpose only

You cannot change them in this screen !
Date: 24-Nov-2022
Author: D.Meius
Page: 38 of 80
33. Equipment / Power Meter / Power meter settings
This screen allows you to setup a type of the power meter using screens below
15:56:29 15:56:29 15:56:29 15:56:29
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< STATUS > MENU < EQUIPMENT > < POWER METER >
VSD mode Auto Current parameters Motor Power meter type Off
STOP
Output frequency 0.00 Remote control Logs Step-up transformer Current transformer coefficient 1
Hz
RPM Motor 0 Equipment VFD Input voltage source Controller
Stop 6211:09:56
RPM
Protections DHS Power meter connection parameters
Backspin freq. 0
Hz
kOhms
Technological
°C
To move use arrows
Fig.33.1 KSU-02 path to Electricity meter screen
Voltage is measuring by PITV board, no power meter required!
Field-1 cluster-1 well-1 15:56:29 Table 33. Power Meter screen Description and Recommended Settings
12.05.2022
< POWER METER > Description Recommended Settings

Power meter type Off Step 1 –Set power meter type according to installed application Per application
Current transformer coefficient 1 Current transformer coefficient. Calculates automatically AUTO
Input voltage source Controller Measured voltage source: Controller or Counters Controller *
Power meter connection parameters Communication parameters information menu N/A
* Controller voltage from PITV (backspin PCB) or Counters - from Power Meter. To change this
parameter, you will need password: 3141
To move use arrows

Fig.33.2 KSU-02 Power meter screen
Date: 24-Nov-2022
Author: D.Meius
Page: 39 of 80
34. Equipment / Pump / Pump screen
This screen allows you to setup a type of the pump. Go to Equipment / Pump / Pump screen
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022
< STATUS > MENU < EQUIPMENT > < PUMP >
VSD mode Auto Current parameters Motor Capacity 100 m3/day
STOP
Output frequency 0.00 Remote control Logs Step-up transformer Pump head 2200 m
Hz
RPM Motor 0 Equipment VFD Pump depth 1970 m
Stop 6211:09:56
RPM
Protections DHS
Backspin freq. 0
Hz
kOhms
Technological
°C
To move use arrows
Fig.34.1 KSU-02 path to Pump screen
Field-1 cluster-1 well-1 15:56:29 Table 34. Pump information screen description
12.05.2022
< PUMP > Description

Capacity 100 m3/day Pump flowrate in chosen units
Pump head 2200 m Pump head in chosen units
Pump depth 1970 m Pump setting depth in chosen units
To move use arrows

Fig.34.2 KSU-02 Pump screen
Pump screen is for informational purpose only

– no protections or VSD settings connected to this
screen
Date: 24-Nov-2022
Author: D.Meius
Page: 40 of 80
35. Equipment / Relay output / Relay Output screen
This screen allows you to activate relays and choose required action. Go to Equipment / Relay outputs / Relay outputs screen
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022
< STATUS > MENU < EQUIPMENT > < RELAY OUTPUTS >
VSD mode Auto Current parameters Motor Relay output 1 Off
STOP
Output frequency 0.00 Remote control Logs Step-up transformer Relay output 2 Off
Hz
RPM Motor 0 Equipment VFD Relay output 3 Off
Stop 6211:09:56
RPM
Protections DHS Relay output 4 Off
Backspin freq. 0
Hz
kOhms
Technological
°C
To move use arrows
Fig.35.1 Path to Relay outputs screen
Field-1 cluster-1 well-1 15:56:29 Table 35.1 Relay Outputs screen description
12.05.2022
< RELAY OUTPUTS > Description Recommendation

Relay output 1 Off Relay output # 1 Depends on application
To move use arrows

Fig.35.2 Relay outputs screen
Field-1 cluster-1 well-1 15:56:29 Table 35.2 Relay Outputs actions description
12.05.2022
< RELAY OUTPUTS >

Relay output 1 Off
Off Description
Relay output 2
Off
Off
Relay doesn’t work
Stop Relay changes its condition when VSD is stopped
Relay output 3 Off
Work Relay changes its condition when VSD is working
Relay output 4 Off
Restart Relay changes its condition when VSD is restarted
Lock Relay changes its condition when VSD is locked
T IGBT1 Relay changes its condition when T IGBT1 is active
Input filter Relay changes its condition when Input filter protection is active
VSD ready to start Relay changes its condition when VSD is ready to start
Alarm Relay changes its condition when any Alarm activated
SCADA ctrl Relay changes its condition when SCADA control is Off
To move use arrows
Fig.35.3 Relay output #1 actions
Date: 24-Nov-2022
Author: D.Meius
Page: 41 of 80
36. Equipment / Relay output / Bypass contactor menu
This screen allows you to activate Bypass contactor. Go to Equipment / Bypass contactors / Bypass contactors menu
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022
< STATUS > MENU < EQUIPMENT > < BYPASS CONTACTORS >
VSD mode Auto Current parameters Motor Bypass contactors Off
STOP
Output frequency 0.00 Remote control Logs Step-up transformer
Hz
RPM Motor 0 Equipment VFD
Stop 6211:09:56
RPM
Protections DHS
Backspin freq. 0
Hz
kOhms
Technological
°C
To move use arrows
Fig.36.1 Path to Bypass contactors menu
Field-1 cluster-1 well-1 15:56:29 Table 36.1 Bypass contactors menu

12.05.2022
< BYPASS CONTACTORS > Description Recommendation

Bypass contactors Off Bypass contactors action Off
Bypass contactors menu enables the special algorithm of

synchronization between VSD and generator or ministry power
(Doesn’t work with Danfoss).
The Synchronization function allows you to feed power network by VSD recourses and vice
versa. The command is given by the operator. Switching from VSD to the network will occur if:
- input phase sequence ABC;
- mode of operation with asynchronous motor;
- output VSD voltage also ABC (direct rotation);
- Synchronization with the VFD network is enabled by the corresponding parameter;
To move use arrows - output voltage stabilization is disabled;
Fig.36.2 Bypass contactors menu - the output frequency of the VFD is set to 50 Hz, the base voltage is 380V;
- VFD synchronized with the network.
Otherwise, there will be no transition.
Note. If at the moment of switching the operating mode there is a desynchronization with the
power network, then the VFD will wait for some time for the phases to coincide, after which it
will produce power unit switching
Field-1 cluster-1 well-1 15:56:29 Table 36.2 Relay Outputs actions description
12.05.2022
< BYPASS CONTACTORS >

Bypass contactors Off
Off Description
Off
Off
Bypass contactors is Off
On Bypass contactors is On
Off
Off
To move use arrows

Fig.36.3 Bypass contactors actions
Date: 24-Nov-2022
Author: D.Meius
Page: 42 of 80
37. Protections / Power supply protections / Overvoltage and Undervoltage
This screen allows you to setup a Power supply overvoltage and undervoltage protections.
Go to Protections / Power supply protections / Overvoltage and Undervoltage
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022
< STATUS > MENU < PROTECTIONS > POWER SUPPLY PRORECTIONS
VSD mode Auto i Current parameters Power supply protections @ Overvoltage
STOP
Output frequency 0.00 Remote control Logs Motor protections Undervoltage
Hz
@
RPM Motor 0 Equipment Gauge protections @ Voltage unbalance
Stop 6211:09:56
RPM
Motor current 0.0 Motor type Protections Analog input Alarm Setpoints @ Unbalance of input currents
A Asynchronous Technological settings Digital Input Alarm Setpoints Phase sequence
Backspin freq. 0
@
Control type U/f
Hz Notebook Other protections @ Disabling power supply
Power factor 0.00 Direction Direct Settings Reset to Default
Start-up method Smooth
kOhms
Intake pressure Sensor
°C
To move use arrows
Fig.37.1 Path to Power Supply Overvoltage and Undervoltage screens
Overvoltage – protects VSD from High Input Voltage

Overvoltage
Table 37.1. Power supply Overvoltage protection description and settings
Recommended
Description
Settings
Step 1 – Set Action of protection – Off, Lock and Restart Restart
Step 2 – Set Alarm setpoint % of Nominal Voltage input 110 – 120 % *
Step 3 – Set Delay during VSD start-up from minimum to target F 0s
Step 4 – Set Delay after VSD start-up 10 s
Step 5 – Set Delay between restarts 15 min **
Step 6 – Set Allowed restarts 3
Step 7 – Set Reset counters time 24 hours
Reset to default settings (if required) if required
* If input voltage - 480 VAC and more - set 110-115%, if 440 VAC and less – 120%.
Make sure protection allows to restart VFD.
** If a working check valve is available, set 15 minutes. If not, set time required until ΔP ≤ 100
Fig.37.2 Power Supply Overvoltage screen Psi, where ΔP = Pdisch. – Pintake. If no check valve and discharge pressure, then set
backspin time "+" 5 min.
Undervoltage – protects VSD from Low Input Voltage
Undervoltage
Table 37.2. Power supply Undervoltage protection description and settings
Recommended
Description
Settings
Step 2 – Set Alarm setpoint % of Nominal Voltage input 80%
Step 4 –Set Delay after VSD start-up 10 s
Step 5 – Set Delay between restarts* 15 min *
* If a working check valve is available, set 15 minutes. If not, set time required until ΔP ≤ 100
Psi, where ΔP = Pdisch. – Pintake. If no check valve and discharge pressure, then,set backspin
time "+" 5 min.
Fig.37.3 Power Supply Undervoltage screen
Date: 24-Nov-2022
Author: D.Meius
Page: 43 of 80
38. Protections / Power supply protections / Voltage and Current Unbalances
This screen allows you to setup a Power supply Voltage and Current disbalance protections.
Go to Protections / Power supply protections / Voltage Unbalance and Current Unbalance
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12.05.2022 12.05.2022 12.05.2022 12.05.2022
STOP
Hz
@
Stop 6211:09:56
RPM
Backspin freq. 0
@
Control type U/f
kOhms
°C
To move use arrows
Fig.38.1 Path to Power Supply Voltage and Currents unbalance screens
Voltage Unbalance – protects VSD from Unbalanced Input Voltage
Table 38.1. Power supply Voltage Unbalance protection description and settings
Recommended
Description
Settings
Step 2 – Set Alarm setpoint % of Nominal Voltage input 10%
Step 5 – Set Delay between restarts* 15 min*
Psi, where ΔP = Pdisch. – Pintake. If no check valve and discharge pressure, then set
Fig.38.2 Voltage Unbalance screen
Unbalance of Input Current – protects VSD from unbalanced Input Current
Table 38.2. Power supply Current Unbalance protection description and settings
Recommended
UNBALANCE OF INPUT CURRENTS Description
Settings
Step 1 – Set Action of protection – Off, Lock and Restart Off
Step 2 – Set Alarm setpoint % of Nominal Current input 20%
Step 5 – Set Delay between restarts* 15 min *
Reset to default settings (if required) If required
Psi, where ΔP = Pdisch. – Pintake. If no check valve and discharge pressure, then set
Fig.38.3 Current Unbalance screen
Date: 24-Nov-2022
Author: D.Meius
Page: 44 of 80
39. Protections / Power supply protections / Phase sequence / Disabling power supply
This screen allows you to setup a Phase sequence and Disabling power supply protections.
Go to Protections / Power supply protections / Phase sequence and Disabling power supply
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022
STOP
Hz
@
Stop 6211:09:56
RPM
Backspin freq. 0
@
Control type U/f
kOhms
°C
To move use arrows
Fig.39.1 Path to Phase Sequence and Disabling Power Supply screens
Phase Sequence – protects VSD from wrong phase sequence at the VSD input
Phase sequence
Table 39.1. Phase sequence protection description and settings
Recommended
Description
Settings
Step 1 – Set Action of protection On or Off On
Step 2 – Set Alarm setpoint ABC or CBA CBA
Fig.39.2 Phase sequence screen
Disable Power Supply– protects VSD from sudden power shutdown
Disabling power supply

Table 39.2. Disabling power supply protection description and settings
Recommended
Description
Settings
Step 1 – Set time to VSD shutdown when power supply is off 0 ms
Fig.39.3 Disabling Power Supply screen
Date: 24-Nov-2022
Author: D.Meius
Page: 45 of 80
40. Protections / Motor protections / Overload / Underload
This screen allows you to setup a Motor Overload and Underload protections. Go to Protections / Motor protections / Overload and Underload
Status Protections Motor protections Overload / Underload
Fig.40.1 Path to Motor Overload and Underload screens

Overload
Table 40.1. Motor Overload protection description and settings
Recommended
Description
Settings
Step 2 – Set Alarm setpoint 100% (AM/PMM)
Automatically. Shows actual Motor Load in % of Nominal Imotor Auto
Step 3 – Set Bypass delay - Protection activation delay during VSD start-up 5s
Step 4 – Set Shutdown delay - Protection activation delay if VSD is running 10 s
Automatically. Shows time until stop according to current load Auto
Step 5 – Set Delay between restarts* 15 min*
Step 6 – Set Allowed restarts 1 ( 2/3 far wells)
Step 7 – Set Restart counters reset time 24 hours
* If a working check valve is available, set 15 minutes. If not, set time required until ΔP ≤ 100 Psi,
where ΔP = Pdisch. – Pintake. If no check valve and Pdisch., then, set backspin time "+" 5 min.
Fig.40.2 Motor Overload screen
Overload– protects ESP from overload condition
Underload
Table 40.2. Motor Underload protection description and settings
Description Recommended Settings
Step 1 – Set Action of protection – Off, Lock and Restart Restart (First Start-up – Off)
Step 2 – Set underload activation setpoint See comment **
Automatically. Actual UL % setting depend on other modes* Auto*
Automatically. Actual Motor Load in % of Nominal Imotor Auto
Step 3 – Set Protection activation delay during VSD start-up 1 min : 30 s
Step 4 – Set Protection activation delay if VSD is running 30 s
Step 5 – Set Delay between restarts -Tres 30 min#
Step 6 – Progressive Delay Tsum = Tres + Tprog * Restarts Off (If required – On)
Step 7 – Set additional delay time (if required) – Tprog 15 min#
Step 8 – Set Allowed restarts (Restarts) 3
Step 10 – Set PF consideration Off
* The indicator displays the UL setting, which may differ from the Alarm Setpoint % in case of the programmed change of
frequency, Direction modes that change the UL % according to their settings.
** For stable operation after commissioning: Load ≥ 70% => UL = Load - 15%
Load 50-70% => UL = Load - 10% Gassy wells may require less values!
Fig.40.3 Motor Underload screen Load ≤ 50% => UL = Load - 5%
# If a working check valve is available, set 15 minutes. If not, set time required until ΔP ≤ 100 Psi, where ΔP = Pdisch. – Pintake. If
no check valve and P disch., then set backspin time "+" 5 min.
Underload– protects ESP from damage due to multiple reasons (no flow,
plugged intake, broken shaft, gas lock, etc.)
Date: 24-Nov-2022
Author: D.Meius
Page: 46 of 80
41. Protections / Motor protections / Motor current unbalance / Backspin
This screen allows you to setup Unbalance motor current and Backspin.
Go to Protections / Motor protections / Unbalance motor current and Backspin
Unbalance motor current /
Status Protections Motor protections Backspin
Fig.41.1 Path to Motor Unbalance and Backspin screens

Unbalance Motor Current– protects ESP from Motor current unbalance during operation
Motor current unbalance

Table 41.1. Motor Current Unbalance protection description and settings
Recommended
Description
Settings
Step 2 – Set Alarm setpoint % 15 %
Step 3 – Set Bypass delay - Protection activation delay during VSD start-up 5s
Step 4 – Set Shutdown delay - Protection activation delay if VSD is running 10 s
Step 5 – Set Delay time between restarts* 15 min*
Step 6 – Set Allowed restarts 1 (2/3 far wells)
Fig.41.2 Motor Current Unbalance screen

Backspin – protects ESP from Backspin (backward) rotation
Backspin
Table 41.2. Motor Backspin protection description and settings
Recommended
Description
Settings
Step 1 – Set Action of protection – On or Off On
Step 2 – Set Alarm setpoint, Hz 5 Hz
Automatically. Shows current backspin frequency Auto
Fig.41.3 Motor Backspin screen

Date: 24-Nov-2022
Author: D.Meius
Page: 47 of 80
42. Protections / Motor protections / Maximum motor current / Out of synchronization
This screen allows you to setup a Motor Maximum motor current and Out of synchronization
Go to Protections / Motor protections / Maximum motor current and Out of synchronization Maximum motor current /
Status Protections Motor protections Out of synchronization
Fig.42.1 Path to Motor Unbalance and Backspin screens
Maximum Motor Current – protects ESP from Motor nominal current limit exceeding
Maximum motor current
Table 42.1. Maximum Motor Current protection screen description and settings
Recommended
Description
Settings
Step 2 – Alarm Setpoint in % of Motor Inom 160%
Fig.42.2 Maximum Motor Current protection screen
Out of Synchronization – protects ESP from Motor being out of synchronism (lost control by VSD)
NOTE! Out of synchronization mode available ONLY when PMM motor is selected!
15:56:2
Field-1 cluster-1 well-1 9 Table 42.2. Out of synchronization
12.05.2022
< OUT OF SYNCHRONIZATION > Description

Action of protection Restart Step 1 – Set Action of protection – Off, Lock and Restart Lock
Minimum power factor 0.6 Step 2 – Set minimum PF settings 0.6
Maximum current 80 % Step 3 – Maximum current in % of Inom 80 %
EMF shutdown value On Step 4 – Set EMF shutdown value action – On/Off On
Deviation of emf 50 Step 5 – Set deviation from motor passport EMF 50 %
EMF model 0 Automatically. Shows calculated EMF by model Auto
EMF passport 0 Automatically. Shows EMF from motor passport Auto
Autoadaptation data On Step 6 – Set auto adaptation mode – On/Off if required by your application Off
Bypass delay 0:15 Step 7 – Set Bypass delay - Protection activation delay during VSD start-up 15 s *
Shutdown delay 0:01 Step 8 – Set Shutdown delay - Protection activation delay if VSD is running 1s
Restarts delay 0:15 Step 9 – Set Delay time between restarts* 15 min **
Allowed Restarts 3 Step 10 – Set Allowed restarts 3
Restart counters reset 24:00 Step 11 – Set restart counters 24 hours
Reset to Default Reset to default settings (if required) If required
To move use arrows * RDCP with PMM 3600 set - 10 s
** If a working check valve is available, set 15 minutes. If not, set time required until ΔP ≤
Fig.42.3 Out of synchronization screen 100 Psi, where ΔP = Pdisch. – Pintake. If no check valve and Pdisch., then, set backspin
time "+" 5 min.
Date: 24-Nov-2022
Author: D.Meius
Page: 48 of 80
43. Protections / Gauge protections / Pressure intake and Pressure discharge
This screen allows you to setup a DHS Pressure Intake and Pressure Discharge protections
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022
< STATUS > MENU < PROTECTIONS > GAUGE PRORECTIONS

VSD mode Auto i Current parameters Power supply protections @ Pressure Intake
STOP
Output frequency 0.00 Remote control Logs Motor protections Pressure discharge
Hz
@
RPM Motor 0 Equipment Gauge protections @ High motor temperature
Stop 6211:09:56
RPM
Motor current 0.0 Motor type Protections Analog input Alarm Setpoints @ High motor vibration
A Asynchronous Technological settings Digital Input Alarm Setpoints Low production
Backspin freq. 0
@
Control type U/f
Hz Notebook Other protections @ Intake temperature
kOhms
°C
To move use arrows
Fig.43.1 Path to Pressure Intake Pressure Discharge screens
Low Intake Pressure – protects ESP from damage due to low intake pressure (high risk of no flow condition)
Pressure intake
Table 43.1. Low Intake Pressure protection screen description and settings
Recommended
Description
Settings
Step 2 – Alarm Setpoint of Pi 30 bar
Step 3 – Set Bypass delay - Protection activation delay during VSD start-up 1m 20 s
Step 4 – Set Shutdown delay - Protection activation delay if VSD is running 1m 20 s
Step 5 – Set Restart setpoint pressure Pi=Pwork
Fig.43.2 Low Intake pressure protection screen
Pressure Discharge – protects ESP and tubing from high discharge pressure
Pressure discharge
Table 43.2. Pressure Discharge protection screen description and settings
Recommended
Description
Settings
Less than pump housing burst
Step 2 – Alarm Setpoint of Pd pressure limit
Step 5 – Set Restart setpoint pressure Pi = Pd
Fig.43.3 Discharge pressure protection screen
Date: 24-Nov-2022
Author: D.Meius
Page: 49 of 80
44. Protections / Gauge protections / High motor temperature and high motor vibration
This screen allows you to setup a DHS High Motor Temperature and High Vibration protections
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022

STOP
Hz
@
Stop 6211:09:56
RPM
Backspin freq. 0
@
Control type U/f
kOhms
°C
To move use arrows
Fig.44.1 Path to Pressure Intake Pressure Discharge screens
High Motor Temperature – protects ESP from damage due to high motor temperature (poor cooling, high current, etc.)
High motor temperature
Table 44.1. High motor temperature protection screen description and settings
Step 2 – Alarm Setpoint of Tm See table 44.2 *
Step 3 – Set Tm sensor source – Winding or Oil Depends on motor type
Automatically. Shows actual T motor from DHS Auto
Step 6 – Set Restart setpoint temperature, where Ti get from stabilized data Ti + 27ºF (15ºC)
Step 7 – Set Delay time between restarts # 15 min #
* Twork + ΔT, min ΔT= 18 ºF (10ºC), max ΔT depends on well behavior. Should be not more than
shown in table 44.2
Fig.44.2 High motor temperature protection screen
# If working check valve is available, set 15 minutes. If not, set time required until ΔP ≤ 100 Psi, where
ΔP = Pdisch. – Pintake. If no check valve and Pdisch., then, set backspin time "+" 5 min.
Table 44.2 High Motor Temperature Settings
Description MT Motor HT Motor UHT Motor
High Motor Vibration – protects ESP from damage due to high Tm Alarm setpoint - Motor with HT DHS 334ºF (168 ºC) 361ºF (183 ºC) 361ºF (183 ºC)
motor vibration (mechanical reason) Tm Alarm setpoint - Motor with UHT DHS n/a 370 (188 ºC) 406ºF (208 ºC)
High motor vibration

Table 44.3. High motor vibration protection screen description and settings

Step 2 – Alarm Setpoint of Vmotor 2g
Step 5 – Set Delay time between restarts * 15 min *
* If working check valve is available, set 15 minutes. If not, set time required until ΔP ≤ 100 Psi, where
Fig.44.3 High motor vibration protection screen

Date: 24-Nov-2022
Author: D.Meius
Page: 50 of 80
45. Protections / Gauge protections / Low production / Intake Temperature
This screen allows you to setup a DHS Low Production protection and Intake Temperature Protection
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022

STOP
Hz
@
Stop 6211:09:56
RPM
Backspin freq. 0
@
Control type U/f
kOhms
°C
To move use arrows
Fig.45.1 Path to DHS Low Production protection screen
Low Production – protects ESP from damage due to low production (certain types of DHS)
Table 45.1. Low production screen description and settings

Recommended
Description
Settings
Step 1 – Set Action of protection – Off, Lock and Restart Off
Step 2 – Alarm Setpoint of Low production 30 m3/day
* If working check valve is available, set 15 minutes. If not, set time required until ΔP ≤ 100 Psi,
Fig.45.2 DHS Low Production protection screen

Intake Temperature – protects ESP from damage due to high intake temperature (well conditions)
Table 45.2. Intake temperature protection screen description and settings

Step 2 – Alarm Setpoint of Intake Temperature See comment *
Step 5 – Set restart setpoint temperature, where Ti get from stabilized data Ti + 27ºF (15ºC)
Step 6 – Set Delay time between restarts * 15 min **
* Ti Alarm Setpoint should be per Table 45.3.
** If working check valve is available, set 15 minutes. If not, set time required until ΔP ≤ 100 Psi,
Table 45.3 Intake Temperature Settings

Description Temperature
Ti alarm setpoint - HT DHS 282 ºF (143 ºC)
Ti alarm setpoint - UHT DHS 334 ºF (168 ºC)
Fig.45.3 Intake temperature protection screen
Date: 24-Nov-2022
Author: D.Meius
Page: 51 of 80
46. Protections / Analog inputs Alarm Setpoints / Analog Inputs 1 to 4
This screen allows you to setup an Analog Inputs Alarm Setpoints protection
Go to Protections / Analog inputs Alarm Setpoints / Analog Input 1
Status Protections Analog inputs Alarm Setpoints Analog Inputs 1
15:56:29 15:56:29 15:56:29 15:56:29
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< STATUS > MENU < PROTECTIONS > < ANALOG INPUTS ALARM SETPOINTS >
VSD mode Auto ❶ Current parameters Power supply protection ⓿ Analog Input 1
STOP
Output frequency 0.00 Remote control ❷ Logs Motor protections ⓿ Analog Input 2
Hz
RPM Motor 0 ❸ Equipment Gauge protections ⓿ Analog Input 3
Stop 6211:09:56
RPM
Motor current 0.0 Motor type ❹ Protections Analog inputs Alarm Setpoints ⓿ Analog Input 4
A Asynchronous ❺ Technological settings Digital inputs Alarm Setpoints
Backspin freq. 0
Control type U/f
Hz ❻ Notebook Other protections
Power factor 0.00 Direction Direct ❼ Settings Reset to default
kOhms
Intake pressure 1720 psi
Technological
°C
To move use arrows
Fig.46.1 Path to Analog Inputs Alarm Setpoints protection screen
AIN 1 ALARM SETPOINTS – protects ESP by assigning to the one of the VSD analog inputs the external analog protection signal (frequency, pressure, etc.)
Field-1 cluster-1 well-1 15:56:29 Table 46. Analog Input Settings

12.05.2022
Recommended
< AIN 1 ALARM SETPOINTS > Description Settings
Type 0-4V Step 1 – Set type of the analog input signal - 0-4V, 0-10V, 4-20mA Gauge type
Calibration. Displacement axis Plus Step 2 – Set calibration Axis polarity – Plus or Minus Gauge type
Calibration. Displacement 0.000 Step 3 – Set calibration displacement Gauge type
Calibration. Coefficient 1.000 Step 4 – Set calibration coefficient Gauge type
Current value 0.000 Automatically. Shows actual Analog Input value Auto
Parameter Frequency Step 5 – Set the type of source of the analog signal Gauge type
Units Hz Step 6 – Set units of measurements Gauge type
Minimum of scale. Displacement axis Plus Step 7 – Set displacement axis polarity for scale minimum – Plus or Minus Gauge type
Minimum of scale 40.0 Hz Step 8 – Set scale minimum Gauge type
Maximum of scale. Displacement axis Plus Step 9 – Set displacement axis polarity for scale maximum – Plus or Minus Gauge type
Maximum of scale 60.0 Hz Step 10 – Set scale maximum Gauge type
Action of protection Off Step 11 – Set Action of protection – Off, Lock and Restart Gauge type
Alarm Setpoint min. Displacement axis Plus Step 12 – Set Alarm Setpoint for minimum Displacement Axis – Plus or Minus Gauge type
Alarm Setpoint min 0.0 Hz Step 13 – Set minimum Alarm Setpoint Gauge type
Restart Setpoint min. Displacement axis Plus Step 14 – Set Restart Setpoint for minimum Displacement Axis – Plus or Minus Gauge type
Restart Setpoint min 0.0 Hz Step 15 – Set Minimum Restart Setpoint Gauge type
Alarm Setpoint max. Displacement axis Plus Step 16 – Set Alarm Setpoint for maximum Displacement Axis – Plus or Minus Gauge type
Alarm Setpoint max 0.0 Hz Step 17 – Set Maximum Alarm Setpoint Gauge type
Setpoint restart max. Displacement axis Plus Step 18 – Set Restart Setpoint for maximum Displacement Axis – Plus or Minus Gauge type
Setpoint restart max 0.0 Hz Step 19 – Set Max Restart Setpoint Gauge type
Bypass delay 1:20 mm:ss Step 20 – Set Bypass delay - Protection activation delay during VSD start-up 1m 20 s
Shutdown delay 1:20 mm:ss Step 21 – Set Shutdown delay - Protection activation delay if VSD is running 1m 20 s
Restarts delay 0:15 hh:mm Step 22 – Set Delay time between restarts * 15 min *
Allowed restarts 3 Step 23 – Set Allowed restarts 3
Restart counters reset 24:00 hh:mm Step 24 – Set Restart counters reset time 24 hours
Reset to Default Reset to default settings (if required) If required
To move use arrows * If working check valve is available, set 15 minutes. If not, set time required until ΔP ≤ 100
Psi, where ΔP = Pdisch. – Pintake. If no check valve and Pdisch., then, set backspin time "+" 5
Fig.46.2 Analog Inputs Alarm Setpoints protection screen min.
Date: 24-Nov-2022
Author: D.Meius
Page: 52 of 80
47. Protections / Digital inputs Alarm Setpoints / Digital Inputs 1 to 10
This screen allows you to setup a Digital Input Alarm Setpoints protection
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022
< STATUS > MENU < PROTECTIONS > DIGITAL INPUTS ALARM SETPOINTS
VSD mode Auto i Current parameters Power supply protections @ Digital input 1
STOP
Output frequency 0.00 Remote control Logs Motor protections Digital input 2
Hz
@
RPM Motor 0 Equipment Gauge protections @ Digital input 3
Stop 6211:09:56
RPM
Motor current 0.0 Motor type Protections Analog input Alarm Setpoints @ Digital input 4
A Asynchronous Technological settings Digital Input Alarm Setpoints Digital input 7
Backspin freq. 0
@
Control type U/f
Hz Notebook Other protections @ Digital input 8
Power factor 0.00 Direction Direct Settings Reset to Default Digital input 9
@
Start-up method Smooth @ Digital input 10
kOhms
°C
To move use arrows
Fig.47.1 Path to Digital Inputs Alarm Setpoints protection screen
DIGITAL INPUT 1 – protects ESP by assigning to the one of the VSD digital inputs an action to perform according to the Table 47.2
15:56:29 Table 47.1. Digital Input Alarm Setpoints protection screen description and settings
< DIGITAL INPUT 1 > Description Recommended Settings

Status Close Step 1 – Set contact Status – Open or Close Application req-ts
Action Off Step 2 – Set VSD action when signal is received Application req-ts
Not
Parameter
selected
Step 3 -– contact P gauge or Phase control relay Application req-ts
Action of protection Off Step 4 – Select protection action – Off, Lock or Restart Application req-ts
Bypass delay 0:01 Step 5 – - Protection activation delay during VSD start-up 1m 20 s
Shutdown delay 15:00 Step 6 –- Protection activation delay if VSD is running 1m 20 s
Restarts delay 15:00 Step 7 – Set Delay time between restarts * 15 min *
Allowed restarts 3 Step 8 – Set Allowed restarts 3
Restart counter reset 24:00 Step 9 – Set Restart counters reset time 24 hours
Reset to Default
To move use arrows * If working check valve is available, set 15 minutes. If not, set time required until ΔP ≤ 100 Psi,
Fig.47.2 Digital Inputs Alarm Setpoints protection screen where ΔP = Pdisch. – Pintake. If no check valve and Pdisch., then, set backspin time "+" 5 min.
NOTE! Digital Inputs 13 - 24 (expansion module) adjustment procedure is similar to DI 1
Table 47.2. Digital Input Alarm Setpoints actions
Description
Off - Protection disabled
Stop – Digital Input Signal will stop VSD
Start – Digital Input Signal will start VSD
Reverse – Digital Input Signal will change Direction of VSD
Protection – Digital Input Signal will activate protection settings
Operator button – Digital Input Signal will activate operator button
Warning – Digital Input Signal will show warning on the KSU-02 controller screen
Fig.47.3 Digital Inputs Alarm Setpoints action screen

Date: 24-Nov-2022
Author: D.Meius
Page: 53 of 80
48. Protections / Other Protections / Insulation resistance and Against over number of starts
This screen allows you to setup Insulation resistance and Against over number of starts protections
Go to Protections / Other Protections / Insulation resistance and Against over number of starts
Insulation resistance and Against
Status Protections Other protections over number of starts
Fig.48.1 Path to Insulation resistance and Against over number of starts protections screen
Insulation resistance – protects ESP from damage due to low electrical insulation (short circuit to the ground)
Table 48.1. Insulation resistance protection screen description and settings

Insulation resistance
Recommended
Description
Settings
Step 1 – Set Action of protection – Off, Lock Lock
Step 2 – Set operation with low resistance – Off, On Off
Step 3 - Select value of insulation resistance to stop the motor 30 kOhm
Step 4 – Select source – Auto, UKI. UKI only if VSD has extra board for R ins Auto
Step 5 – Automatically for UKI board. Shows auto select source Auto
Step 6 – Automatically. Protection activation time Auto
Step 7 – Set offset mark for UKI board – Plus, Minus Auto
Step 8 – Automatically for UKI board. Shows offset Auto
Step 9 – Set calibration coefficient if required for insulation resist. in step 9 Auto
Step 10 – Shows actual insulation resistance which measure surface panel Auto
Fig.48.2 Insulation resistance protection screen
Protection Against Over Number of Starts – protects ESP from damage by setting certain number of VSD starts (and stops) by any reason.
Protection Against Over Number of Starts

Table 48.2. Protection Against Over Number of Starts screen description and settings
Recommended
Description
Settings
Step 1 – Set Action of protection – Off, Lock and Restart Lock
Step 2 – Alarm Setpoint of restarts number 5
Fig.48.3 Protection Against Over Number of Starts screen

Date: 24-Nov-2022
Author: D.Meius
Page: 54 of 80
49. Protections / Other Protections / Door Opening and Drive Hardware protection
This screen allows you to setup Door Opening and Drive Hardware protections
Go to Protections / Other Protections / Protection against opening of door and Drive Hardware protection
Door opening / Hardware
Status Protections Other protections protection
Fig.49.1 Path to Protection against opening of door and Drive Hardware protection screen
Protection against opening of door – protects personnel from unauthorized access to the VSD compartment during ESP operation
Door Opening Protection

Table 49.1. Protection against opening of door screen description and settings
Recommended
Description
Settings
Step 1 – Set action of protection – On or Off Off
Protection against opening of door – when activated it will

stop the motor in case VSD cabinet door is open!
Check protection settings before opening any cabinet doors!
Fig.49.2 Door Opening protection screen
Drive Hardware protection – protects ESP from damage when the VSD hardware (components) is experiencing issues
Drive Hardware protection

Table 49.2. Drive Hardware protection screen description and settings
Recommended
Description
Settings
Drive Hardware Protection – used to protect ESP equipment

from VSD hardware damage.
Fig.49.3 Drive Hardware protection screen
Date: 24-Nov-2022
Author: D.Meius
Page: 55 of 80
50. Protections / Other Protections / Drive Communication Loss and Filter Overheating protection
This screen allows you to setup Drive Communication Loss and Filter Overheating protections
Go to Protections / Other Protections / Protection from communication loss with drive and Protection filter Overheating
Protection from communication loss with
Status Protections Other protections drive and Protection filter Overheating
Fig.50.1 Path to Protection from communication loss with drive and Protection filter Overheating screens
Drive Communication Loss

Table 50.1. Drive Communication Loss screen description and settings
Recommended
Description
Settings
Step 1 – Set Action of protection – Off or On On
Step 2 – Set VSD Shutdown delay 1 min
Protection from communication loss with drive – used to

protect ESP equipment from circumstances caused by loosing
connection between VSD drive and KSU-02 controller.
Fig.50.2 Drive Communication Loss protection screen
Filter Overheating protection

Table 50.2. Filter Overheating protection screen description and settings
Recommended
Description
Settings
Filter Overheating protection

– used to protect Sine Wave Filter (SWF) from overheating.
Fig.50.3 Filter Overheating protection screen
Date: 24-Nov-2022
Author: D.Meius
Page: 56 of 80
51. Protections / Other Protections / Overheating IGBT
This screen allows you to setup Overheating IGBT protection
Go to Protections / Other Protections / Overheating IGBT
Status Protections Other protections Overheating IGBT
Fig.51.1 Path to IGBT Overheating protection screen
Overheating IGBT Protection - VSD protection to prevent overheating the power modules IGBT
Overheating IGBT Protection

15:56:29
Table 51.1 IGBT Overheating settings screen
2 Recommended
OVERHEATING IGBT Description
< > Settings
Action of protection Off Step 1. Set action of protection Off

Alarm setpoint 85 ºC Step 2. Set alarm setpoint 85 C°
T igbt 1 20.0 ºC AUTO. Shows IGBT temperature AUTO
Bypass delay 0:00 mm:ss Step 3. Set bypass delay time 0s
Shutdown delay 0:30 mm:ss Step 4. Set shutdown delay time 30 s
Restart Setpoint 70 ºC Step 5. Set IGBT restart setpoint temperature 70 C°
hh:m
Restarts delay 0:15
m
Step 6. Set Delay time between restarts * 15 min *
Allowed Restarts 3 Step 7. Set Allowed restarts 3
hh:m
Restart counters reset 24:00
m
Step 8. Set Restart counters reset time 24:00
Reset to Default * If working check valve is available, set 15 minutes. If not, set time required until ΔP ≤ 100 Psi, where
To move use arrows ΔP = Pdisch. – Pintake. If no check valve and Pdisch., then, set backspin time "+" 5 min.
Fig.51.2 Overheating IGBT screen
Date: 24-Nov-2022
Author: D.Meius
Page: 57 of 80
52. Technological Settings / Modes / Periodic and Alternation of Frequency Modes
These screens allows you to setup Periodic and Alternation of Frequency modes
Go to Technological Settings / Modes / Periodic or Alternation of Frequency Modes
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022
< STATUS > MENU < TECHNOLOGICAL SETTINGS > STARTUP MODES
VSD mode Auto i Current parameters Modes @ Periodic
STOP
Output frequency 0.00 Remote control Logs Correction Alternation frequency
Hz
@
RPM Motor 0 Equipment Technologist menu setting @ Programmed frequency change
Stop 6211:09:56
RPM
Motor current 0.0 Motor type Protections @ Maintenance parameter
A Asynchronous Technological settings Output Voltage Optimization
Backspin freq. 0
@
Control type U/f
Hz Notebook @ Shaking
Power factor 0.00 Direction Direct Settings @ Pumping gas
Start-up method Smooth @ Delayed start
kOhms
°C
To move use arrows Fig.52.1 Periodic and Alternation Frequency Mode screen
Cyclic or periodic mode – used to adapt ESP to reservoir conditions by stopping and starting the ESP to allow for well pressure buildup
15:56:29 Table 52.1. Periodic Mode screen description and settings

< PERIODIC > Description Recommended Settings

Status Off Step 1 – Set status of mode – Off or On Per application
Working time 0:05 hh:mm Step 2 – Set VSD working Time Per application
Pause time 0:01 hh:mm Step 3 – Set VSD stop time Per application
Time until end of work on program 0:00:00 hh:mm:ss Timer (for information only) N/A
Time to end of pause on program 0:00:00 hh:mm:ss Timer (for information only) N/A
Guaranteed start
To move use arrows
Fig.52.2 Periodic Mode screen
Alternation of Frequency Mode - used to adapt to reservoir conditions without stopping the VSD
Alternation of Frequency mode – used only with supervision of Novomet Technical Support (HQ) due to high risk of ESP damage!
Alternation of Frequency Mode
Table 52.2. Alternation of Frequency Mode screen description and settings
Step 1 – Set status of mode – Off or On As required by application

Step 2 – Set frequency F1 As required by application
Step 3 – Set working time on frequency F1 As required by application
Step 4 – Set Underload protection at frequency F1 As required by application
Step 5 – Set frequency F2 As required by application
Step 6 – Set working time on frequency F2 As required by application
Step 7 – Set Underload protection at frequency F2 As required by application
Timer (for information only) N/A
Timer (for information only) N/A
Fig.52.3 Alternation of Frequency Mode screen

Date: 24-Nov-2022
Author: D.Meius
Page: 58 of 80
53. Technological Settings / Modes / Program Frequency Change and Maintenance parameter Modes
These screens allow you to setup Programmed Frequency Change and Maintenance parameter modes
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022
STOP
Hz
@
Stop 6211:09:56
RPM
Backspin freq. 0
@
Control type U/f
Power factor 0.00 Direction Direct Settings Pumping gas
@
kOhms
°C
To move use arrows
Fig.53.1 Programmed Frequency change and Maintenance parameters Mode screen
Programmed Frequency Changed mode – used to change ESP operation mode by changing the operating frequency.
15:56:29 Table 53.1. Programmed frequency changed description and settings
< PROGRAMMED FREQUENCY CHANGED > Description Recommended Settings

Status Off Step 1 – Set status of mode – Off, Once or Every time As required by application
Start frequency 35 Hz Step 2 – Set initial frequency As required by application
End frequency 50 Hz Step 3 – Set target frequency As required by application
Period of time 3:00:00 hh:mm:ss Step 4 – Set required Time to reach target frequency As required by application
Initial setting underload 10.0 % Step 5 – Set initial Underload in % to prevent stop by UL protection By application *
*
Load ≥ 70% => UL = Load - 15%
Load 50-70% => UL = Load - 10%
Load ≤ 50% => UL = Load - 5%
To move use arrows
Gassy wells may require less values!
Fig.53.2 Programmed Frequency change menu
Maintenance parameter mode - used to support one of critical parameters of ESP application by changing VSD frequency.
15:56:29 Table 53.2. Maintenance parameter description and settings
< MAINTENANCE PARAMETER > Description Recommended Settings

Status Off Step 1 – Set status of mode – Off or On By application
Maintenanc
Control type
e
Step 2 – Set control type By application
Parameter AI 1 Step 3 – Set supporting parameter – I, Pi, Tm, AI1-4, Load, Power By application
Motor current 0.0 A Automatically. Shows actual value of supporting parameter Auto
Addiction Direct Step 4 – Set relation between Frequency and supporting parameter By application *
Supported value 0.0 A Step 5 – Set required value of supporting parameter By application
Period of regulation 1 s Step 6 – Set period of regulation I – 5 s and Pi, Tm – 80 s
Proportional ratio 1.000 Step 7 – Set proportional ration 0.4 (range 0.3 - 1)
Integral gain 1.000 Step 8 – Set integral gain 2 (range 0.3 – 2)
Minimum frequency 40 Hz Step 9 – Set minimal frequency working range By application
Maximum frequency 60 Hz Step 10 – Set maximum frequency working range By application
To move use arrows * Direct for pressure maintenance (Reverse – for current, temperature)
Fig.53.3 Maintenance parameter menu
NOTE! See Appendix 5 for Maintenance Parameter recommendation

Date: 24-Nov-2022
Author: D.Meius
Page: 59 of 80
54. Technological Settings / Modes / Output Voltage optimization
These screens allow you to setup Output Voltage optimization mode
Go to Menu / Technological Settings / Modes / Output Voltage optimization
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022
STOP
Hz
@
Stop 6211:09:56
RPM
Backspin freq. 0
@
Control type U/f
Power factor 0.00 Direction Direct Settings @ Pumping gas
kOhms
°C
To move use arrows Fig.54.1 Output Voltage optimization and Mode current limit screen
Output Voltage Optimization mode - used to find the lowest possible motor current by changing VSD output voltage
15:56:29 Table 54.1. Output Voltage Optimization Mode screen description and settings
< OUTPUT VOLTAGE OPTIMIZATION > Description Recommended Settings

First cycle after start 0:10:00 hh:mm:ss Step 2 – Set required Time to reach target frequency As required by application
Periodicity of optimization 1:00:00 hh:mm:ss Step 3 – Set initial Underload in % to prevent stop by UL protection As required by application
Maximum deviation from U/f 10 % Step 4 – Set maximum deviation of U/f Per application
Step voltage changes 10.0 V Step 5 – Set step of voltage change Per application
Condition of optimization Off Condition of optimization
To move use arrows
Fig.54.2 Output Voltage optimization Mode screen
Date: 24-Nov-2022
Author: D.Meius
Page: 60 of 80
55. Technological Settings / Modes / Shaking and Pumping gas mode
These screens allow you to setup Shaking and Pumping gas mode using screens below AM / PMM
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022
STOP
Hz
@
Stop 6211:09:56
RPM
Backspin freq. 0
@
Control type U/f
Hz Notebook @ Mode current limit
Power factor 0.00 Direction Direct Settings Shaking
@
Start-up method Smooth @ Pumping gas
kOhms
Intake pressure Sensor Delayed start
@
°C
To move use arrows Fig.55.1 Shaking and Pumping gas mode screen
Shaking mode - used to flush pump stages to remove solids deposition by increasing frequency for certain amount of time
15:56:29 Table 55.1. Shaking Mode screen description and settings
< SHAKING > Description Recommended Settings

Status Off Step 1 – Set status of mode – Off or On As required by application
Periodicity 24:00 hh:mm Step 2 – Set shaking period 24 Hours, or individually
Number of shakes 5 Step 3 – Set number of shakes 5
Frequency f1 45.00 Hz Step 4 – Set initial frequency F1 See comment *
Frequency f2 55.00 Hz Step 5 – Set final frequency F2 Operating frequency
Rate of decrease in frequency 2.00 Hz/s Step 6 – Set frequency decreasing speed Hz/s 2 Hz / sec
Acceleration rate 1.00 Hz/s Step 7 – Set t frequency increasing speed Hz/s 1 Hz / sec
Current state mode Off Automatically. Shows actual status of mode – Off or On Auto
To move use arrows * AM - 10 Hz less than operating frequency, PMM3600, PMM6000 20 Hz

Fig.55.2 Shaking Mode screen
Pumping Gas mode - used to allow gas migration through the pump by increasing and decreasing VSD frequency
15:56:29 Table 55.2. Pumping gas screen description and settings
< PUMPING GAS > Description Recommended Settings

Advanced settings Off Step 2 – Set advanced settings On/Off Per application
Frequency F1 40.00 Hz Step 3 – Set initial frequency of operation See comment *
Frequency F2 50.00 Hz Step 4 – Set final frequency of operation See comment **
Number of cycles 3 Step 5 – Set number of cycles 3
Shutdown delay 20 s
To move use arrows * F1 - not less than minimum allowable frequency for the pump and motor 10Hz for AM, 20Hz for PMM less than setpoint frequency
** F2 - not more than maximum allowable frequency for the pump and motor 5Hz for AM, 10Hz for PMM more than setpoint frequency
NOTE! See Appendix 5 How to avoid Gas Plug recommendation

Fig.55.3 Pumping gas Mode screen
F2 -
Setpoint Frequency -
F1 - Fig.55.4 Pumping Gas mode diagram
Date: 24-Nov-2022
Author: D.Meius
Page: 61 of 80
56. Technological Settings / Modes / Pumping Gas Advance settings and Delayed Restart
This screen allows you to setup Pumping Gas mode
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022
STOP
Hz
@
Stop 6211:09:56
RPM
Backspin freq. 0
@
Control type U/f
Hz Notebook @ Mode current limit
Power factor 0.00 Direction Direct Settings Shaking
@
Start-up method Smooth @ Pumping gas
kOhms
Intake pressure Sensor Delayed start
@
°C
To move use arrows Fig.56.1 Shaking and Pumping gas mode screen
15:56:29 Table 56.1. Pumping gas Mode screen description and settings
< PUMPING GAS > Description Recommendation

Status Off Step 1 – Set status of mode – Off or On AE or Customer
Advanced settings On Step 2 – Set advanced settings On/Off Off
Use underload setpoint On Step 3 – Set underload setpoint On/Off AE or Customer
Boost load to deactivate 2 % Step 4 – Set Boost Load to set the point at which mode is finished AE or Customer *
Delay active 10 s Step 5 – Set Delay active AE or Customer
Frequency F1 40.00 Hz Step 6 – Set initial frequency F1 of operation See comment **
Frequency F2 50.00 Hz Step 7 – Set final frequency F2 of operation See comment ***
Load analysis after each cycle On Step 9 – Set Load analysis after each cycle On/Off (see NOTE! below) AE or Customer
Time F1 20 s Step 10 – Set Time F1 AE or Customer
Time F – F1 20 s Step 12 – Set Time F – F1 AE or Customer
Time F1 – F2 20 s Step 13 – Set Time F1 – F2 AE or Customer
Time F2 – F 20 s Step 14 – Set Time F2 - F AE or Customer
To move use arrows * Example. Underload Setting – 80%, Boost load – 5%, 80% + 5% = 85% - at this Load Pumping Gas mode disactivates
Fig.56.2 Pumping gas Mode screen * F1 - not less than minimum allowable frequency for the pump and motor 10Hz for AM, 20Hz for PMM less than setpoint frequency
NOTE! – Pumping gas mode Advance settings enable the next algorithm:
% Load analysis F setpoint frequency F1 F2 F setpoint frequency % Load analysis
VSD goes cycling from setpoint frequency F to F1 then to F2 and again to F to identify increasing of Load (normal operation).
VSD will repeat the cycle(s) until the Load is stabilized. If Load analysis is On (Step 9) and the Load already stabilized the VSD will not procced with next cycles.
If ESP still not gain enough Load, then mode is disactivated or in case of Underload (if setpoint is On) ESP will be stopped.
NOTE! See Appendix 6 How to avoid Gas Plug recommendation
Delayed start mode - used to start up ESP with necessary delay in time
15:56:29 Table 56.2. Delayed start screen description and settings
< DELAYED START > Description Recommended Settings

Shutdown delay 0:10 hh:mm Step 2 – Set required delay time Per application
To move use arrows

Fig.56.3 Delayed Start Mode screen
Date: 24-Nov-2022
Author: D.Meius
Page: 62 of 80
57. Technological Settings / Correction / Correction Input Currents and Voltages
These screens allow you to adjust Correction of Input Currents and Voltages.
15:56:29 15:56:29 15:56:29 15:56:29

12.05.2022 12.05.2022 12.05.2022 12.05.2022
< STATUS > MENU < TECHNOLOGICAL SETTINGS > CORRECTION

VSD mode Auto i Current parameters Modes @ Correction input currents
STOP
Output frequency 0.00 Remote control Logs Correction Correction input voltages
Hz
@
RPM Motor 0 Equipment Technologist menu setting @ Correction output currents
Stop 6211:09:56
RPM
Motor current 0.0 Motor type Protections @ Correction output voltages
A Asynchronous Technological settings Correction transformer currents
Backspin freq. 0
@
Control type U/f
Hz Notebook @ Correction transformer voltages
Power factor 0.00 Direction Direct Settings Correction motor currents
@
Start-up method Smooth @ Correction motor voltages
kOhms
Intake pressure Sensor Analog inputs correction
@
°C
To move use arrows Fig.57.1 Correction of Input Currents and Voltages screen
15:56:29 Table 57.1. Correction screen description and settings

< CORRECTION INPUT CURRENTS > Description Recommended Settings

Calibration A 1.000 Step 1 – Adjust phase A current using this coefficient Current clamps readings
Calibration B 1.000 Step 2 – Adjust phase B current using this coefficient Current clamps readings
Calibration C 1.000 Step 3 – Adjust phase C current using this coefficient Current clamps readings
Phase current A --- A Automatically. Shows actual input current phase A Auto
Phase current B --- A Automatically. Shows actual input current phase B Auto
Phase current C --- A Automatically. Shows actual input current phase C Auto
To move use arrows

Fig.57.2 Correction of Input Currents screen
! ATTENTION !
Use full PPE including electrical safety gloves, insulation mat and protective measuring
equipment (High-voltage divider etc.) during any work with live electrical equipment.
Prepare work permit and make sure it is safe to make any testing.

< CORRECTION INPUT VOLTAGES > Description Recommended Settings

Calibration AB 1.000 Step 1 – Adjust phase A voltage using this coefficient Multimeter readings
Calibration BC 1.000 Step 2 – Adjust phase B voltage using this coefficient Multimeter readings
Calibration CA 1.000 Step 3 – Adjust phase C voltage using this coefficient Multimeter readings
Voltage AB 404 V Automatically. Shows actual input voltage phase A Auto
Voltage BC 404 V Automatically. Shows actual input voltage phase B Auto
Voltage CA 403 V Automatically. Shows actual input voltage phase C Auto
To move use arrows

Fig.57.3 Correction of Input Voltages screen
Date: 24-Nov-2022
Author: D.Meius
Page: 63 of 80
58. Technological Settings / Correction / Correction Output Currents and Voltages
These screens allow you to adjust Correction of Output Currents and Voltages
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022

STOP
Hz
@
Stop 6211:09:56
RPM
Backspin freq. 0
@
Control type U/f
@
kOhms
@
°C
To move use arrows
Fig.58.1 Correction of Output Currents and Voltages screen
15:56:29
Table 58.1. Correction screen description and settings
< CORRECTION OUTPUT CURRENTS > Description Recommended Settings
Calibration U 1.000 Step 1 – Adjust phase U current using this coefficient Current clamps readings
Calibration V 1.000 Step 2 – Adjust phase V current using this coefficient Current clamps readings
Calibration W 1.000 Step 3 – Adjust phase W current using this coefficient Current clamps readings
Phase current U --- A Automatically. Shows actual output current phase U Auto
Phase current V --- A Automatically. Shows actual output current phase V Auto
Phase current W --- A Automatically. Shows actual output current phase W Auto
To move use arrows
Fig.58.2 Correction of Output Currents screen
! ATTENTION !
15:56:29
Table 58.2. Correction screen description and settings
< CORRECTION OUTPUT VOLTAGES > Description Recommended Settings
Calibration U 1.000 Step 1 – Adjust phase U voltage using this coefficient Multimeter readings
Calibration V 1.000 Step 2 – Adjust phase V voltage using this coefficient Multimeter readings
Calibration W 1.000 Step 3 – Adjust phase W voltage using this coefficient Multimeter readings
Voltage U 0 V Automatically. Shows actual output voltage phase U Auto
Voltage V 0 V Automatically. Shows actual output voltage phase V Auto
Voltage W 0 V Automatically. Shows actual output voltage phase W Auto
To move use arrows
Fig.58.3 Correction of Output Voltages screen
Date: 24-Nov-2022
Author: D.Meius
Page: 64 of 80
59. Technological Settings / Correction / Correction Transformer Currents and Voltages
These screens allow you to adjust Correction Transformer Currents and Voltages
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022

STOP
Hz
@
Stop 6211:09:56
RPM
Backspin freq. 0
@
Control type U/f
@
kOhms
@
°C
To move use arrows
Fig.59.1 Correction Transformer Currents and Voltages screen

< CORRECTION TRANSFORMER CURRENTS > Description Recommended Settings

Phase current A --- A Automatically. Shows actual Transformer current phase A Auto
Phase current B --- A Automatically. Shows actual Transformer current phase B Auto
Phase current C --- A Automatically. Shows actual Transformer current phase C Auto
To move use arrows
Fig.59.2 Correction Transformer Currents screen
! ATTENTION !

< CORRECTION TRANSFORMER VOLTAGES > Description Recommended Settings

Calibration A 1.000 Step 1 – Adjust phase A voltage using this coefficient Multimeter readings
Calibration B 1.000 Step 2 – Adjust phase B voltage using this coefficient Multimeter readings
Calibration C 1.000 Step 3 – Adjust phase C voltage using this coefficient Multimeter readings
Voltage A 0 V Automatically. Shows actual Transformer voltage phase A Auto
Voltage B 0 V Automatically. Shows actual Transformer voltage phase B Auto
Voltage C 0 V Automatically. Shows actual Transformer voltage phase C Auto
To move use arrows
Fig.59.3 Correction Transformer Voltages screen
Date: 24-Nov-2022
Author: D.Meius
Page: 65 of 80
60. Technological Settings / Correction / Correction Motor Currents and Voltages
These screens allow you to adjust Correction Motor Currents and Voltages
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022

STOP
Hz
@
Stop 6211:09:56
RPM
Backspin freq. 0
@
Control type U/f
@
kOhms
@
°C
To move use arrows
Fig.60.1 Correction Motor Currents and Voltages screen
NOTE ! It is not recommended under normal circumstances to change these parameters. Make sure you
i are totally aware of any negative consequences. Contact Novomet technical support in any doubts.

< CORRECTION MOTOR CURRENTS > Description Recommended Settings

Phase current A --- A Automatically. Shows actual Motor current phase A Auto
Phase current B --- A Automatically. Shows actual Motor current phase B Auto
Phase current C --- A Automatically. Shows actual Motor current phase C Auto
To move use arrows
Fig.60.2 Correction Motor Currents screen
! ATTENTION !

< CORRECTION MOTOR VOLTAGES > Description Recommended Settings

Calibration A 1.000 Step 1 – Adjust phase A voltage using this coefficient Multimeter readings
Calibration B 1.000 Step 2 – Adjust phase B voltage using this coefficient Multimeter readings
Calibration C 1.000 Step 3 – Adjust phase C voltage using this coefficient Multimeter readings
Voltage A 0 V Automatically. Shows actual Motor voltage phase A Auto
Voltage B 0 V Automatically. Shows actual Motor voltage phase B Auto
Voltage C 0 V Automatically. Shows actual Motor voltage phase C Auto
To move use arrows
Fig.60.3 Correction Motor Voltages screen
Date: 24-Nov-2022
Author: D.Meius
Page: 66 of 80
61. Technological Settings / Modes / Correction / Analog Input Correction
This screen allows you to adjust Analog Input Correction
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022

STOP
Hz
@
Stop 6211:09:56
RPM
Backspin freq. 0
@
Control type U/f
@
kOhms
@
°C
To move use arrows
Fig.61.1 Analog Input Correction path
Analog Input Correction

15:56:29 Table 61 Analog Input Correction screen description and settings
2 Recommended
CORRECTION AI Description
< > Settings
AI 5 Type 0-10 V 1. Set Analog input 5 type, available 0-4V, 0-10V, 4-20mA Analog gauge type
AI 5 Sign + 2. Set displacement axis - positive or negative Analog gauge type
AI 5 Bias 0.000 3. Set displacement value Analog gauge type
AI 5 Coef. 1.000 4. Set coefficient Analog gauge type
AI 5 0.000 Automatically. Shows actual Motor current phase A Auto
AI 6 Type 4-20 mA 1. Set Analog input 6 type, available 0-4V, 0-10V, 4-20mA Analog gauge type
AI 7 Type 0 – 10 V 1. Set Analog input 7 type, available 0-4V, 0-10V, 4-20mA Analog gauge type
AI 8 Type 0 – 10 V 1. Set Analog input 8 type, available 0-4V, 0-10V, 4-20mA Analog gauge type
To move use arrows
Fig.61.2 Analog Input Correction screen
Date: 24-Nov-2022
Author: D.Meius
Page: 67 of 80
62. Technological Settings / Technologist screen setting / Technologist screen
This screen allows you to adjust Technologist menu settings
15:56:29 15:56:29 15:56:29 15:56:29
12.05.2022 12.05.2022 12.05.2022 12.05.2022
< STATUS > MENU < TECHNOLOGICAL SETTINGS > < TECHNOLOGIST MENU SETTING >
VSD mode Auto i Current parameters Modes Technologist menu Off
STOP
Output frequency 0.00 Remote control Logs Correction Parameter 1 Phase current U VFD
Hz
RPM Motor 0 Equipment Technologist menu setting Parameter 2 0
Stop 6211:09:56
RPM
Motor current 0.0 Motor type Protections Parameter 3 0
A Asynchronous Technological settings Parameter 4 0
Backspin freq. 0
Control type U/f
Hz Notebook Parameter 5 0
Power factor 0.00 Direction Direct Settings Parameter 6 0
Start-up method Smooth Parameter 7 0
kOhms
Intake pressure Sensor Parameter 8 0
°C
To move use arrows
Fig.62.1 Technologist menu settings path
15:56:2
Field-1 cluster-1 well-1 9 Table 62 Technologist screen description and settings
12.05.202
2 Recommended
TECHNOLOGIST MENU SETTING Description
< > Settings
Set parameter Off, Carousel, Main,
Technologist screen Off Per application *
Single
Phase current U
Parameter 1
VFD
Set parameter 1 Per application
Parameter 2 0 Set parameter 2 Per application

To move use arrows * - If On then additional menu appeared (see fig.5.8)
Fig.62.2 Technologist menu settings screen
Date: 24-Nov-2022
Author: D.Meius
Page: 68 of 80
63. Notebook / Well Information and Counters screens
This screen allows you to setup Well Information and Counters screens
31.12.2021 31.12.2021
< STATUS > MENU < NOTEBOOK > < NOTEBOOK >
Aut
VSD mode ∞ Current parameters Well information Well information
o STOP
Output
0.00 Hz
Remote control ∞ Logs Counters Counters
frequency
∞ Equipment Statistics Statistics
∞ Protections VSD information VSD information
∞ Notebook
∞ Settings

Technological
25.5 modes
Motor Temp. ⁰C
To move use arrows
Fig.63.1 Path to Well Information and Counters screens

15:56:2
Field-1 cluster-1 well-1 9 Table 63.1 Well Information screen description and settings
12.05.202
2 Recommended
WELL INFORMATION Description
< > Settings
Oilfield 1 Step 1 – Set Oilfield number Per application

Cluster 1 Step 2 – Set Cluster number Per application
Well 1 Step 3 – Set Well number Per application
To move use arrows
Fig.63.2 Well Information screen
15:56:29 Table 63.2 Counters screen description and settings

2 Recommended
COUNTERS Description
< > Settings
Number of starts 0 Automatically. Shows number of starts Auto

Number of stops on overload 0 Automatically. Shows number of Stops due to Overload Auto
Number of stops on underload 0 Automatically. Shows number of Stops due to Underload Auto
Number of stops on other protections 0 Automatically. Shows number of Stops due to Other protection Auto
Number of restarts after stopping on voltage 0 Automatically. Shows number of Restarts due to Overvoltage Auto
Number of restarts after stopping on overload 0 Automatically. Shows number of Restarts due to Overload Auto
Number of restarts after stopping on underload 0 Automatically. Shows number of Restarts due to Underload Auto
Number of restarts after stopping on unbalance
motor current
0 Automatically. Shows number of Restarts due to Motor Current Unbalance Auto
Reset counters Reset to default settings (if required) If new application
To move use arrows
Fig.63.3 Counters screen
Date: 24-Nov-2022
Author: D.Meius
Page: 69 of 80
64. Notebook / Statistics
This screen allows you to view Statistics
Go to Notebook / Statistics / Statistic screen
STATUS NOTEBOOK Statistics STATISTICS screen
Fig.64.1 Path to Statistic screens
Statistics
Table 64. Statistics screen description and settings
Description
Automatically. Shows Motor total running time

Automatically. Shows Motor total stop time
Automatically. Shows Current working time
Automatically. Shows Current stop time
Automatically. Shows Total active energy spent
Automatically. Shows Motor reactive energy spent
Automatically. Shows active energy of previous day
Automatically. Shows reactive energy of previous month
Automatically. Shows active energy of previous day
Automatically. Shows reactive energy of previous day
Fig.122 Periodic mode screen Automatically. Shows Program time
Automatically. Shows Time to start if there is any programs
Automatically. Shows Last run condition
Automatically. Shows reason for the last run
Automatically. Shows date and time of the last stop
Automatically. Shows reason of the last stop
Automatically. Shows last change in frequency
Automatically. Shows frequency value before the last frequency
Fig.64.2 VSD Statistics screen
Date: 24-Nov-2022
Author: D.Meius
Page: 70 of 80
65. Notebook / VSD Information
This screen allows you to view Statistics
Go to Notebook / VSD Information / VSD Information screen
Status Notebook VSD Information VSD Information screen
Fig.65.1 Path to VSD information screen
15:56:29 Table 65 VSD Information screen description and settings

< VSD INFORMATION > Description Recommendation

Nominal current 400 Information data N/A
Controller type 2 Information data N/A
Controller manufacturer 3 Information data N/A
Control serial number 200991900009 Information data N/A
Controller software 2.33 Information data N/A
MS software 0.00 Information data N/A
VFD software 54.03 Information data N/A
Controller manufacturer date Information data N/A
Controller software installation YY.MM.D
date
22.03.21
D
Information data N/A
Controller software generating
date
22.03.21 Information data N/A
Drive software installation date Information data N/A
VSD type 0 Information data N/A
VSD manufacturer 0 Information data N/A
VSD serial number 19052900187 Information data N/A
VSD manufacturer date Information data N/A
Note 0 Information data N/A
Controller temperature 34.5 Information data N/A
Processor temperature 39.7 Information data N/A
To move use arrows
Fig.65.2 VSD Information screen
Date: 24-Nov-2022
Author: D.Meius
Page: 71 of 80
66. Settings / System and Passwords screens
These screens allows you to set System and Passwords screens
Go to screen / Settings / System and Passwords screens
Status Settings System Password
Fig.66.1 Path to System and Passwords screens
15:56:29
Table 66.1. System screen description and settings
< SYSTEM > Description Recommended Settings
Date and time 2022.03.22 12:03:32 Step 1 – Set local Date and time Local date and time
Timezone UTC+00:00 Step 2 – Set local time zone Local time zone
Time synchronization with NTP server Off Step 3 - Set time synchronization with NTP server Off
Period of synchronization with NTP server 24 h Step 4 - Set period of synchronization with NTP server 24 h
192.168.10
NTP server address
0.
01 Step 5 – Set NTP server address 192.169.100.001
Revision Core 6921 Automatically. Shows revision core of controller Auto
Revision GUI ed062a63 Automatically. Shows revision GUI of controller Auto
Revision client ed062a63 Automatically. Shows revision client version Auto
Update software Step 6 – Update KSU-02 software (if required) Latest software
Restart software Step 7 – Restart KSU-02 software (if required) Latest software
To move use arrows
Fig.66.2 System screen
15:56:29
Table 66.2. Password screen description and settings
< PASSWORDS > Description Recommendation
Password protection Off Step 1 – Set status of mode – Off or On Off
Current level of access Off Step 2 – Set current level of access Off
Password first level •••• Step 3 – Set password of first level (if required) 3141 by default 3141
Password second level •••• Step 4 – Set password of second level (if required) 1111 or 0000 by default 1111
To move use arrows

Fig.66.3 Passwords screen
Date: 24-Nov-2022
Author: D.Meius
Page: 72 of 80
67. Settings / SCADA and Units screens
This screen allows you to setup SCADA and Units screens
Fig.67.1 Path to SCADA and Units screens

15:56:29
Table 67.1. SCADA screen description and settings
< SCADA > Description Recommended Settings
Protocol Novomet Step 1 – Set SCADA protocol Local protocol
Address 10 Step 2 – Set SCADA address Local address
Port speed 9600 Step 3 - Set port speed 9600
Parity None Step 4 - Set parity of signal none
Number of stop bits 1 Step 5 – Set number of stop bits 1
Response delay 0 ms Step 6 – Set response delay 0 ms
Запуск и останов по SCADA в ручном
режиме работы
off Start and stop by SCADA in manual mode Off
IP-address 192.168.100.002 Step 7 – Set IP address 192.168.100.002
Subnet mask 255.255.255.000 Step 8 – Set subnet mask 255.255.255.000
Gateway 192.168.100.001 Step 9 – Set gateway of network
Query counter 0 Query counter AUTO
Responses counter 0 Responses counter AUTO
Reset counters
To move use arrows
Fig.67.2 Scada settings screen
15:56:29
Table 67.2. Units screen description and settings
< UNITS > Description Recommended Settings
Pressure MPa Step 1 – Set Pressure units As required by customer
Temperature ºC Step 2 – Set Temperature units As required by customer
Vibration acceleration m/s2 Step 3 – Set Vibration units As required by customer
Flow m3/day Step 4 – Set Flow units As required by customer
Power motor kW Step 5 – Set power units As required by customer
Cable cross-section mm2 Step 6 – Set cable cross-section area units As required by customer
To move use arrows

Fig.67.3 Units selection screen
Date: 24-Nov-2022
Author: D.Meius
Page: 73 of 80
68. Settings / Interface and Configuration screens
These screens allow you to setup Interface and Configuration screens
Fig.68.1 Path to Interface and Configuration screens
15:56:29
Table 68.1. Interface screen description and settings
< INTERFACE > Description Recommended Settings
Language English Step 1 – Set interface language English
Screen switching time 300 s Step 2 – Set main screen switching time By default
Time to go to the main form 1:00 mm:ss Step 3 - Set time to go to main form By default
Automatic transition next parameter Off Step 4 – Set transition of next parameter By request
Voltage format Linear Step 4 – Set voltage format phase or linear Linear
Oil company Default Step 6 – Set oil company By company
Minimum display brightness 50 Step 6 – Set minimum display brightness 50
Maximum display brightness 100 Step 7 – Set maximum display brightness 100
Action when connecting USB drive Displaying request Step 8 – Set action when USB flash is inserted Displaying request
Display of work model forms Off Step 8 – Set Display of work model forms By default
Use model data Off Step 8 – Set Use model data By default
Signaling deviations parameters Off Step 8 – Set Signaling deviations parameters By default
Use well / cluster / oilfield name Off Step 8 – Set Use well / cluster / oilfield name By default
Block Start Button Off Step 8 – Set Block Start Button By default
To move use arrows
Fig.68.2 Interface settings screen
Table 68.2. Configurations screen description and settings

Description
Allows you to save configuration to USB drive

Allows to load configuration settings from USB drive
Allows you to save configuration to controller
Allows to load configuration settings from controller profiles
Allows to set profile settings by default when controller restarted
Allows you to reset all settings to default values
Fig.68.3 Configurations settings screen
Date: 24-Nov-2022
Author: D.Meius
Page: 74 of 80
69. Settings / UPS
This screen allows you to setup UPS screen

Go to Settings / UPS / UPS screen
Status Notebook VSD Information VSD Information screen
Fig. 69.1 Path to UPS screen
UPS
Table 69. UPS screen description and settings
Step 1 – Set turn off controller time 5s

Step 2 – Set time to turn of GUI* 3s
Step 3 – Set time to turn off display backlight 1s
*– when GUI – firmware of controller top level, Core - firmware of controller lower level
Fig.69.2 UPS screen
Date: 24-Nov-2022
Author: D.Meius
Page: 75 of 80
Appendix 1. Danfoss Alarms and Warnings Table
Table. A1. Danfoss Alarms and Warnings
Alarm/Trip
Alarm/Trip
Alarm/Trip
Alarm/Trip
Warning
Warning
Alarm/Warning Alarm/Warning
Alarm/Warning Description Alarm/Warning Description
Lock
Lock
Number Number
1 10 volts low X 54 AMA motor too small X

2 Live zero error (X) (X) 55 AMA parameter out of range X
3 No motor (X) 56 AMA interrupted by user X
4 Mains phase loss (X) (X) (X) 57 AMA timeout X
5 DC link voltage high X 58 AMA internal fault X X
6 DC link voltage low X 59 Current limit X
7 DC overvoltage X X 60 Eternal interlock X
8 DC under voltage X X 61 Encoder loss (X) (X)
9 Inverter overloaded X X 62 Output frequency at maimum limit X X
10 Motor over temperature (X) (X) 63 Mechanical brake low (X)
11 Motor thermistor over temperature (X) (X) 64 Voltage limit X
12 Torque limit X X 65 Control board over temperature X X X
13 Over current X X X 66 Heat sink temperature low X
14 Earth ground fault X X X 67 Option configuration has changed X
15 Hardware mismatch X X 68 Safe stop activated * (X) (X)1
16 Short circuit X X 69 Power card temperature X X
17 Control word timeout (X) (X) 70 Illegal FC configuration X
22 Hoist mechanical brake X X 71 PTC 1 safe stop X X
23 Internal fan fault X 72 Dangerous failure X X X
24 Eternal fan fault X 73 Safe stop auto restart X
25 Brake resistor short circuit X 79 Illegal PS config X X
26 Brake resistor power limit (X) (X) 80 Drive initialized to default value X
27 Brake chopper fault X X 81 CSIV corrupt X
28 Brake check failed (X) (X) 82 CSIV parameter error X
29 Heatsink temp X X X 90 Encoder loss (X)
30 Motor phase U missing (X) (X) (X) 91 Analogue input 54 wrong settings X
31 Motor phase V missing (X) (X) (X) 92 No flow (X) (X)
32 Motor phase W missing (X) (X) (X) 93 Dry pump (X) (X)
33 Inrush fault X X 94 End of curve (X) (X)
34 Fieldbus communication fault X X 95 Broken belt (X) (X)
36 Mains failure X X 96 Start delayed (X)
38 Internal fault X X 97 Stop delayed (X)
39 Heatsink sensor X X 98 Clock fault X
40 Overload of Digital Output Terminal 27 (X) 100-199 See Operating Instructions for MCO 305
41 Overload of Digital Output Terminal 29 (X) 200 Fire mode (X)
42 Overload of Digital Output on 30/6 or (X) 201 Fire mode was active (X)
Overload of Digital Output on 30/7
46 Power card supply X X 202 Fire mode limits eceeded (X)
47 24 V supply low X X X 243 Brake IGBT X X
48 1.8 V supply low X X 244 Heatsink temperature X X X
49 Speed limit X 245 Heatsink sensor X X
50 AMA calibration failed X 246 Power card supply X X
51 AMA check Unom and Inom X 247 Power card temperature X X
52 AMA low Inom X 248 Illegal PS config X X
53 AMA motor too big X 250 New spare part X
251 New type code X X
(X) - Programmable: dependent on parameter setting.* - Cannot be auto reset via parameter selection.
Date: 24-Nov-2022
Author: D.Meius
Page: 76 of 80
Appendix 2. Status message description
1. “START DENIED. Reduce starting torque”
In this case no needs to reduce PMM starting torque!

Make sure in Drive Settings screen and Start With Increased Torque screen the following rule is observed:
DRIVE SETTINGS screen START WITH INCREASED TORQUE screen
Setpoint frequency 2 Hz more than > Boundary frequency 1 Hz more than > Maximum starting frequency 1 Hz more than >
Boundary frequency Maximum starting frequency Starting frequency
If this rule is followed - “Start Denied. Reduce starting torque” message should be disappeared
ATTENTION: Disable START WITH INCREASED TORQUE if you need to run VSD without motor.
2. “Out of synchronization”
If at the moment of start-up, the protection against desynchronization is triggered, then in the window “START WITH INCREASED TORQUE“
It is necessary to increase the parameter "Multiplicity of starting torque" with a step of 20%.
If, when increasing the parameter "Multiplicity of starting torque" in the STATUS window, the message "STARTING FORBIDDEN. Reduce the
starting torque ”, then it is necessary to perform the actions specified in paragraph 1 - “START DENIED. Reduce starting torque”
3. “Current limit” - Maximum motor current

If at the moment of starting the protection "Motor current limit" is triggered, then in the window "MOTOR CURRENT LIMIT" it is necessary to
increase the protection setting with a step of 20%.
Date: 24-Nov-2022
Author: D.Meius
Page: 77 of 80
Appendix 3. VSD Quality Alerts
NLS-Q-76-1 Rework of Tandem PMM of 319 series
Table A.1: VSD Adjustments for Tandem PMM 319 series
Adjustments for motors with 0° displaced pins Spline Coupling Adjustments for motors with Spline Coupling of NDZ type (20°)
Adjust settings for VSD with controller KSU-02 according to NLS-OPS-SE-INSTR12 KSU-02 SETTINGS INSTRUCTION DANFOSS DRIVE
It is not necessary to update the software for VSD
Additionally, perform the following settings for the PMM (considering the parameters specified in the PMM Product Certificate):
Step.1 Increase the parameter "Rated voltage" by 1.3 times, but not more than 4500 V Step.1 Increase the parameter "Rated voltage" by 1.2 times, but not more than 4500 V
Step.2 Change the parameter “Rated current” by 0.7 times Step.2 Change the parameter “Rated current” by 0.8 times
Step.3 Change the parameter “Rated power” by 0.7 times Step.3 Change the parameter “Rated power” by 0.8 times
Step.4 Change the parameter “Current limit” to 140% Step.4 Change the parameter “Current limit” to 140%
15:56:29 15:56:29
< MOTOR > < MOTOR >

Motor type PMM Motor type PMM
VFD motor profile 6000 Rpm VFD motor profile 6000 Rpm
Rated power VALUE x 0.7 kW Rated power VALUE x 0.8 kW
Rated voltage VALUE x 1.3 V Rated voltage VALUE x 1.2 V
Rated current VALUE x 0.7 A Rated current VALUE x 0.8 A
Rated speed 6000 Rpm Rated speed 6000 Rpm
Rated frequency 200 Hz Rated frequency 200 Hz
Rated power factor 0.95 Rated power factor 0.95
Inductive phase Inductive phase
Inductance calculating parameter Inductance calculating parameter
resistance resistance
A3.1 Motor settings for 0° displaced pins A3.2 Motor Settings for NDZ type (20°)
Field-1 cluster-1 well-1 15:56:29 Field-1 cluster-1 well-1 15:56:29

12.05.2022 12.05.2022
< DRIVE SERVICE MENU > < DRIVE SERVICE MENU >
Increment of stator resistance 0.0001 Ohms Increment of stator resistance 0.0001 Ohms
Stator resistance 0.1690 Ohms Stator resistance 0.1690 Ohms
Inductance of axially d 0.0 mH Inductance of axially d 0.0 mH
Resonance suppression 500 % Resonance suppression 500 %

Time constant of resonance suppression Time constant of resonance suppression
0.003 s 0.003 s
system system
Minimum current at low speed 173 % Minimum current at low speed 173 %
PMM start mode 0 PMM start mode 0
Function stopped 0 Function stopped 0
Duration of current action (2-07) 1.0 s Duration of current action (2-07) 1.0 s
Torque limiting 160.0 % Torque limiting 160.0 %
Maximum motor current (4-18) 140.0 % Maximum motor current (4-18) 140.0 %
A3.3 Drive service menu settings for 0° displaced pins A3.4 Drive Service Menu for NDZ type (20°)
NOTE! Contact Novomet technical support department if any issues occurred!

Date: 24-Nov-2022
Author: D.Meius
Page: 78 of 80
Appendix 4. Start Up recommendations – ESPCP
Here you can find recommendation settings regarding ESPCP application. Contact Novomet support for further information. ESPCP
SET MOTOR DATA SET INCREASED TORQUE
15:56:29
Field-1 cluster-1 well-1 15:56:29
Field-1 cluster-1 well-1 12.05.202 12.05.2022
2
< INCREASED TORQUE START >
< MOTOR >
Status Every time
Motor type PMM
Starting torque multiplicity – 80-150% 80 %
VFD motor profile 500 Rpm
Maximum starting frequency 8 Hz
Rated power – Passport kW @59Hz Passport kW
Rated voltage - Passport Volts @59Hz Passport V Boundary frequency 10 Hz
Rated current - Passport Amps Passport A Transformer permissible saturation limit 15 %
Rated speed - AUTO 500 Rpm VFD output voltage compensation 11 V
Rated frequency - AUTO 59 Hz Starting frequency - AUTO 4 Hz
Rated power factor Passport Frequency f2 – AUTO 4.00 Hz

Inductive phase Voltage U2 – AUTO 41 V
resistance
Frequency f3 – AUTO 16.00 Hz
Inductance phase resistance Passport Ohms
Voltage U3 – AUTO 72 V
Ohmic resistance of phase Passport Ohms
V/Rp Frequency f4 – AUTO 17.00 Hz
Specific EMF Passport
m
Voltage U4 - AUTO 67 V
Number pole pairs 7
Moment smoothing coefficient 0.5
To move use arrows
To move use arrows
Fig. A4.1 Motor settings
Fig. A4.2 Start with increased torque settings
SET TRANSFORMER DATA
15:56:29
< STEP-UP TRANSFORMER >

Power supply voltage – Set Input Voltage Input VSD V
Power supply frequency – Set Generator Power
Hz
or Power Supply Frequency supply
Transformer rated power – Set SUT Power
kVA
Nameplate Power, kVA supply
Transformer rated voltage – SUT
Nameplate
nameplate
Transformer rated current AUTO A
Short circuit voltage – SUT Nameplate
Nameplate %
Impedance or 5%
Short circuit power AUTO kW SET DRIVE DATA
Phase impedance AUTO Ohms 15:56:29
Active phase resistance AUTO Ohms < DRIVE SETTINGS >
Cable cross-section Cable data Control type U/f
Cable length - Downhole + Surface Cable data m Direction Direct
Cable conductor material Cable data Minimum frequency 10.00 Hz
Surface temperature AUTO ⁰C Maximum frequency 59.00 Hz

Fluid temperature – DHS or Customer or Setpoint freq. 12.00 Hz
Customer ⁰C
AE
Cable inductance in km 0.3 mH Acceleration time to nominal frequency 30.0 s
Maximum working frequency 59 Hz Deceleration time from rated frequency 30.0 s
Maximum working voltage - Input V - Output Braking type Smooth

V
40~60V less than Power Supply Voltage VSD AM and PMM
PWM frequency kHz
Recommended tap AUTO V – AUTO *
To move use arrows
Transformer tap – SUT Nameplate Nameplate V
Fig. A4.4 Drive settings
To move use arrows
* For PMM if VSD nominal current less than 400 Amps then set 5 kHz
Fig. A4.3 SUT settings
Date: 24-Nov-2022
Author: D.Meius
Page: 79 of 80
Appendix 5. PID recommendations for Maintenance parameters
Here you can find recommendation settings regarding PID settings in Maintenance parameters menu.
Contact Novomet support for further information.
15:56:29 Table A5. Periodic Mode screen description and settings
< MAINTENANCE PARAMETER > Description Recommended Settings

Status Off Step 1 – Set status of mode – Off or On By application
Maintenanc
Control type
e
Step 2 – Set control type By application
Parameter AI 1 Step 3 – Set supporting parameter – I, Pi, Tm, AI1-4, Load, Power By application
Motor current 0.0 A Automatically. Shows actual value of supporting parameter Auto
Addiction Direct Step 4 – Set relation between Frequency and supporting parameter By application *
Supported value 0.0 A Step 5 – Set required value of supporting parameter By application
Period of regulation 1 s Step 6 – Set period of regulation I – 5 s and Pi, Tm – 80 s
Proportional ratio 1.000 Step 7 – Set proportional ratio 0.5 (range 0.3 - 1)
Integral gain 1.000 Step 8 – Set integral gain 0.3 (range 0.3 – 2)
Minimum frequency 40 Hz Step 9 – Set minimal frequency working range By application
Maximum frequency 60 Hz Step 10 – Set maximum frequency working range By application
To move use arrows * Direct for pressure maintenance (Reverse – for current, temperature)
Fig A5. Maintenance parameter menu4
Theory:
Improper understanding the principle of operation the Maintenance Parameter (PI / PID regulator), leads to misunderstanding of its settings.
Based on the current menu, we know that these coefficients can be set within 0-99, but where to start?
How to do it:
Set Proportional ratio (See Step 7 Table. A5)
1. Start to set the Proportional ratio value from 0.5 (see Step 7), then observe the reaction of the system (let system work at least 3 cycles).
2. If the regulation is insufficient (insufficient efficiency), then increase the coefficient value by the step of 0.5 (general recommendation) The step of
change could be decreased to 0.1 or changed depending on the reaction of the system. After changing look again at the reaction of the ESP system.
3. Proceed with increasing the coefficient until the moment of over-regulation, i.e. when an increase in the Proportional ratio will lead to an increase in
regulated Parameter. Then take a step back. That's it, the Proportional ratio is configured.
Set Integral gain
We set up the Integral gain to 0.3 (see Step 8 see Table. A5) in a similar way according to the same sequence.
1. Start to set the Integral gain value from 0.3 (see Step 8), then observe the reaction of the system (let system work at least 3 cycles).
2. If the regulation is insufficient (insufficient efficiency), then increase the coefficient value by the step of 0.2 (general recommendation) The step of
change could be decreased to 0.1 or changed depending on the reaction of the system. After changing look again at the reaction of the ESP system.
3. Proceed with increasing the coefficient until the moment of over-regulation, i.e. when an increase in the Integral gain will lead to an increase in
regulated Parameter. Then take a step back. That's it, the Integral gain is configured.
Important:
1. Maintenance parameter configuration should be made only on stable ESP system. If ESP operation is unstable or changes, then it makes no sense to
configure Maintenance parameters on the controller, because it will not work correctly.
2. If you need to change operation frequency, then it will also be necessary to reconfigure the Proportional ratio and Integral gain.
Date: 24-Nov-2022
Author: D.Meius
Page: 80 of 80
Appendix 6. How to avoid Gas Plug recommendation for Pumping Gas mode settings
Here you can find recommendation settings regarding PID settings in Maintenance parameters menu.
Contact Novomet support for further information.
15:56:29 Table A.6. Periodic Mode screen description and settings
< PUMPING GAS > Description Recommendation

Status Off Step 1 – Set status of mode – Off or On AE or Customer
Advanced settings On Step 2 – Set advanced settings On/Off Off
Use underload setpoint On Step 3 – Set underload setpoint On/Off AE or Customer
Boost load to deactivate 2 % Step 4 – Set Boost Load to set the point at which mode is finished AE or Customer *
Delay active 10 s Step 5 – Set Delay active AE or Customer
Frequency F1 40.00 Hz Step 6 – Set initial frequency F1 of operation See comment **
Frequency F2 50.00 Hz Step 7 – Set final frequency F2 of operation See comment ***
Load analysis after each cycle On Step 9 – Set Load analysis after each cycle On/Off (see NOTE! below) AE or Customer
Time F – F1 20 s Step 12 – Set Time F – F1 AE or Customer
Time F1 – F2 20 s Step 13 – Set Time F1 – F2 AE or Customer
Time F2 – F 20 s Step 14 – Set Time F2 - F AE or Customer
To move use arrows * Example. Underload Setting – 80%, Boost load – 5%, 80% + 5% = 85% - at this Load Pumping Gas mode disactivates
Fig.A.6 Pumping gas Mode screen * F1 - not less than minimum allowable frequency for the pump and motor 10Hz for AM, 20Hz for PMM less than setpoint frequency
Theory:
Considering some cases, we found that the Frequency F1 setting (see Step 6 Table A.6) were higher than the operating frequency, and Frequency F2 (see
step 7 Table A6) was lower.
The recording period in the archive was not enough to record all the changes. But according to most of the data, it is from F1 that the algorithm of the
Pumping Gas mode begins, which is incorrect. Note! Initial frequency F1 must be lower than final frequency F2
The physics of the process of the formation of a supply failure and the operation of the setpoint of the Underload setting is such that these processes occur
at a time when there is so much gas at the pump intake that the pump cannot cope with it and if the frequency is increased at this moment, the risk of
getting even more gas only increases, which can lead to a deterioration of the situation.
If F1 frequency is made less than the working frequency F, then at the start of the Pumping Gas cycle the pump will go into "calm", passing the gas formed
at the reception past the pump, and at the frequency F2 an attempt will be made to work on a liquid of higher density, which will favorably affect the engine
load and exit from the supply failure.
How to do it:
NOTE! Make sure that the gas pumping mode starts from Frequency F1
1. Set Frequency F1 (see step 6 in Table A.6) lower than the operating frequency F by 10-20 Hz (ideally, the frequency is calculated by the AE engineer
so that the pump does not pump at this moment)
2. Set Frequency F2 higher than the working frequency F by 10-20 Hz
3. The mode is activated when the load is 3-10% lower than the working load (but not because of Underload condition)
4. The operating time for F1, F2 (see steps 10 and 11 in Table A.6) are selected based on the conditions of the well but must be at least 5 seconds.
5. Acceleration time from F to F1 (see step 12 in Table A.6), from F1 to F2 (see step 13 in Table A.6) and from F2 to F (see step 14 in Table A.6) should
be short (1-10 seconds), adjusted individually according to the situation.
6. The number of cycles (see step 8 in Table A.6) is set individually, it is recommended from 3 to 5.
7. Load analysis should be performed after each cycle (see step 9 in Table A.6)
8. Set the activation delay (see step 5 in Table A.6) to a minimum of 1-10 seconds (adjust according to the situation, for example, if the pump itself
comes out of a supply failure)
9. When setting up this mode, do not forget to adjust the Underload shutdown delay time by time not less than the length of all specified cycles with
analysis and a delay for triggering, but not more than 30 minutes
10. Make sure that the frequency range is set based on the VFD minimum and maximum frequency factory specification.

NLS-OPS-SE-InSTR-12 - Instruction On KSU-02 Settings With Danfoss Drive - Rev.1.7

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NLS-OPS-SE-InSTR-12 - Instruction On KSU-02 Settings With Danfoss Drive - Rev.1.7

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Serial number: NLS-OPS-SE-INSTR-12

Approved by: R. Rakovskii

Instruction on KSU-02 settings

Revision Inv.# Amendment Details Initiator Approver Eff. Date

Arrow buttons - allow to navigate

Enter button – used to change or

Escape button - used to cancel

Start button – used to start up VSD

Stop button – used to stop VSD

Numeric keypad – used to input

To navigate through the screen’s

Arrow buttons - allow to navigate inside

OK button – used to initiate and confirm

Status button - indicates the status of the

Hand On button - enables control of the

Off button - stops the connected motor

Auto On button enables the frequency

Reset button - is used for resetting the

Field, Cluster and Well Number Controller Time and Date

Power factor 0.00 Direction Direct Direct or Reverse Direction

Fig.3.1 KSU-02 STATUS Screen

- Remote restart – NO Power factor 0.00 Direction Direct

Fig.4.1 KSU-02 CURRENT PARAMETERS OF DRIVE

Fig.4.2 Example of Step 1 Fig.4.3 Example of Step 2

To move use arrows To move use arrows

To move use arrows

To move use arrows Fig.5.6 Current Parameters of Inputs

Fig.5.5 Current Parameters of DHS

Save Old Logs to the USB drive

Format USB drive to FAT 32 only!

Status Notebook VSD information KSU-02 Software version

Check and update software to the latest

Status Logs Clear log Clear debug log

Clear logs and debug logs.

(3141) Status Settings Configurations Reset all default settings

Reset all Settings to default

Status Settings System Date and time

Set Time and Date

Status Equipment Drive Drive type

Set proper Drive type - Danfoss

Status Notebook VSD information Nominal current

Set VSD Nominal Current per table 8.1

Status Equipment Drive Drive service menu

Reset VSD to Default in Drive Service

STEP 1 - Set units according to the customer requirements

Status Settings Units P, T, V, F

Insulation Resist9999 kOhms Start-up method Smooth ∞ Settings UPS

Intake Pressure 1720 psi

Fig.7.1 Path to the Units screen

STEP 2- Set Oilfield, Cluster and Well Number

Status Notebook Well Information Oilfield, Cluster, Well

Intake Pressure 1720 psi

Fig.7.2 Path to the Well Information screen

Fig.8.1 Path to the VSD Information screen

170 kVA (250A) /200 kVA (240A) 250

260 kVA (400A) /300 kVA (360A) 400

430 kVA (630A) /490 kVA (590A) 630

525 kVA (800A) /605 kVA (730A) 800

780kVA (1000A) 1000

STEP 2 - Set Controller serial number according to KSU-02 Controller nameplate

Fig.8.2 Controller Serial Number

< STATUS >

Motor current --- A Motor Type PMM