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    © All Rights Reserved
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    78 views399 pages

    Ford Service Manual 1993 4

    Uploaded by

    Enio Perche Cruz

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 399
    07-01-41 GROUP TRANSAXLE O 7 (7000) SECTION TITLE PAGE TRANSAXLE, AUTOMATIC— AXODE (AX4S).. oro TRANSAXLE, AUTOMATIC—COOLING SSo7-02-1 SECTION TITLE ‘TRANSAXLE, AUTOMATIC—EXTERNAL ‘CONTROLS. ‘TRANSAXLE, MANUAL —MT¥C SECTION 07-01 Transaxle, Automatic —AXODE (AX4S) ‘SUBJECT PAGE CLEANING AND INSPECTION ‘Ca80 Converter and Oil Cooter Forwerd, Direct, Intermediate and Reverse DESCRIPTION AND OPERATION ‘Downshitts Identification Tag. Main Componente and Functions DIAGNOSIS AND TESTING ‘Altar Solf Test. Diagnostic Hydraulic Mechanical Char Instructions Drive Cycle Test Dynamic Testing - Engine ON Fhuld Leakage in Converter Aros weer Installing the Tranemission Tester (StU Procedures) ‘suBJECT PAGE DIAGNOSIS AND TESTING (Cont’é.) Short to Ground and Solenoid Voltege 07-01-62 07-01-85 State testing“ Enginw Oi 07-01-81 Stator toimpetler interference Chock (07-01-86 ‘Torque Converter End Play Check. 07-01-87 ‘Torque Converter Reactor One-Way Clutch ‘Cheek ‘Transexle Fiuid Condition Choc ‘Transaxle Fluld Cooler Flow Test DISASSEMBLY AND ASSEMBLY ‘Subassemblles: 0701-119. Silump and Valve Body Reverb. "0701-116 Planetery Assembly. 7-01-1855 Roveree Clutch, 701-152 Shell Aseembly—2.2i SHO Diescsombly...07-01-128 Shell Assembly —3.2L SHO — Assembly......07-01-180 ‘Shell Assembly —Ail Except 3.2L. ‘SHO — Disassembly... 07-01-18 .07-01-147 07-01-159 SO7-o1-447 701-160 07-01-98 Speedometer Drive Gear Assomly Valve Body. Treneaxie Assembly. Transaxle Diesssemthi 1999 Taurua/Seble Jay, 1092 07-01-2 ‘Transaxle, Automatic—AXODE (AX4S) 07-01-2 |S SR SE EE SS SECTION 07-01 Transaxle, Automatic—AXODE (AX4S) suBJecT PAGE INSTALLATION ‘Oil Pump and Main Controt Assembly 7-01-86 Transaxie. 7-01-88 paRTS CROSSREFERENCE. SPECIAL SERVICE TOOLS. “07-01-167 REMOVAL SPECIFICATIONS ‘Oil Pump and Main Control Assembly VEHICLE APPLICA’ VEHICLE APPLICATION Taurus Sable. DESCRIPTION AND OPERATION The AXODE (AX48) automatic overdrive transaxle is a fully automatic transaxle with four forward speeds ‘and REVERSE, NEUTRAL and PARK. The AXODE (AX4S) has two planetary gearsets anda ‘combination planetary ‘differential gearset. Four mmuttiple plate clutches, two band assembles and two ‘one-way clutches act together for proper operation of the planetary gearsets. 1905 Taurua/Sable July, 1992 07-01-83 ‘Transax DESCRIPTION AND OPERATION (Continued) Autometic—AXODE (AX48) 07-01-3 ‘Alockup torque converters coupled tothe engine ‘rankshatt and transmits engine power tothe ‘geartrain by means ofa drive ink assembly (chain) {hat connects the drive and driven sprockets. The application of the converter cluich is controlled ‘rough an electronic control integrated inthe powertrain contro! module (PCM) 12A650. These Eontrals, along with the hydraulic controts in the valve body, operate. piston plata clutch in the torque ‘onwerter to provide improved fuel economy by eliminating converter sip when applied. Main Components and Functions ‘© Torque Converter: Couples the engine to the turbine shaft. Also provides torque multiplication ‘and absorbs engine shock of gear shifting. ‘© Piston Plate Clutch and Damper Assembly: ‘Transmits engine power to the turbine from the converter cover during lockup. © Converter Cover: Transmits power from the engine into the converter. Also, the oil pump riveshaftis splined to the converter cover. © Turbine: Splined to the drive sprocket turbine shaft, and driven by fluid from the impeller. © Impeller: Supplies torque manipulation together with the reactor. Driven by the converter cover. © Reactor: (Aiso called the stator.) Containe a ‘one-way clutch to hold it stationary only when reaction is required. Also causes hydraulic reaction during torque multipication. Geartrain © Forward Clutch: Locks the driven sprocket to the fow one-way clutch, © Low One-Way Clutch: Transmits torque from the driven sprocket to the sun gear of the forward planetary gearset in first gear and provides engine braking in third gear in connection with the forward clutch. © Overdrive Band: Holds the eun gear of the forward lanetary gearset stationary in fourth gear (overdrive). © Direct Clutch: Locks the sun gear of the planetary assembly of the forward planetary gearset to the direct one-way clutch in third gear. © Direct One-Way Clutch: Transmits torque from the riven sprocket to the sun gear of the forward planetary gearset in third gear and provides engine braking in manual low in connection with the direct clutch. © Intermediate Clutch: Locks the driven sprocket to the planetary assombly of the forward planetary ‘gearset in second and third gears. © Reverse Clutch: Holds the planetary assembly of the forward planetary geareet and the ring gear of the rear planetary gearsat stationary inreverse ‘gear. © Planetary Gears: Two gearsats are used to provide the four forward speeds, plus REVERSE ‘dependent upon clutch and/or band applications, © Parking Gear: Allows the output (axle) shaft to be mechanically locked jy the parking pawl anchored inthe case, © Low-Intermediate Band: Holds the sun goar of the ‘ear planetary gearset stationary in manual low, frst ‘and second gears. © Final Drive Sun Gear: Transfers torque from the transmission output tothe final drive pianetary assembly. © Final Drive Planet: Drives the differential assembly. © Differential Assembly: Drives the front axle shafts ‘and provides the differential action i driving wheels are turning at different speeds. Torque Converter to Geartr © Drive Sprocket: Transmits power from the converter to the drive link assembly (chain). © Drive Link Assembly (Chain): Connects drive and riven sprockets. © Driven Sprocket: Transmits converter power to the geartrain. Hydrautic System © Valve Body: (Main Control Assembly) directs fluid (oil) under preesure to the torque converter, band servos and clutches, to control transaxle operation. © Oil Pump: Provides 2 supply of fuid (oi) under pressure to operate, lubricate, and cool the {rangaxle, The oll pump is a variable capacity vane ‘and rotor pump with outout flow proportional to demand, [tis located within the transaxle control valve and pump assembly. © Overdrive Servo: Applies overdrive band in fourth g0ar. © Low-intermadiate Servo: Applies low-intermediate band in manual low, first and ‘second gears. © Reservoirs: Two reservoir areas are used to control ollievel, dependent upon fluid temperature. ‘Along with the lower oll pan, a fluid reservoir is located in the lower section ofthe valve body cover. As fuid temperature in the reservoir increases, a thermostatic element closes, retaining fuidin the ‘upper reservoir. 7985 Taurus Sable July, 1902 0701-4 ‘Transaxle, Automatio— AXODE (AX48) DESCRIPTION AND OPERATION (Continued) 07-01-8 Electrical Component Function Component iitustrations [es] ° POWERTRAIN CONTROL MODULE (Pom Nass an FLOW (MAF) sENSOR, INTAKE AIR TRANSMISSION CONTROL | TRANSKAISSION CONTROL PAOFILE IGNITION TEMPERATURE INDICATOR LAME Switen (es) PICKUP (PIP) wat (FOIL (SHO ONLY) (SHO ONLY} os VEHICLE SPEED ELectaoncpnessune | THROTTLE PosrTiON AIR CONDITIONING (00) SENSO VSS) EOMTRO PC {TP} SENSOR eturennces <> R Q) f2f2]a are" | oo | coro | 2510 | 2 |e ie Fou cea ACTUALOEAR : : comenbe Gonna 7 Te Shift Solenoid Falore “ALWAYS ON” 2 rfa dada Fale ON duo to PCM and/or vehicle wrna concerns; 3 3 8 3 solenoid electrically or mechanically stuck on. ‘ 3 EARSEECTOR POSTION EARSELECTORPOOTTON a ae ava ae sea amare “we on? | oo | ae | m0 | OFF cI {3H0)_|_28HO 1 ‘PCM GEAR ACTUAL GEAR Fou cea ATU Sean coaunseo oe coaoeD Gotu : a — 1686 Taurua/Seble Ju, 1692 07-01-13 ‘Transaxle, Automatic AXODE (AX48) DESCRIPTION AND OPERATION (Continued) 07-01-13 (GEAR SELECTOR POSTION ‘GEAR SELECTORPOSITION Dorsra Dorsrd ‘w/OD ‘w/00 Ss2ALWAYs, ‘OFF Ses ALWAYS, ‘OFF CH oo | Ho) | 2sv0 | + ON. op _| cenoy | 2sno | 1 POM GEAR ‘ACTUAL GEAR PCM GEAR ‘ACTUAL GEAR COMMANDED. ‘OBTAINED COMMANDED, ‘OBTAINED, + 7 1 7 7 1 7 . 7 1 2 2 2 2 2 2 2 2 2 2 2 1 1 8 8 a 4 2 4 4 Internal Transmission Connector Harness Diag 1146-8 4 jonnector Wine caRcuT Sensor Gs " |_ cotor DESCAIPTION elec y__[ss0 ea [ererrco wwe: 1.07 ‘SRTN Bane = 188, TEST PIN 46 W_ [Tor RETURN * TEST PINS ex__|ror a) DIta64-A PK | 352 2 o [ser a Pow R__|vewn. suet ‘SENSOR qesTPm Tet 5 188 “ 09S Tews Sable ly, 1962 DESCRIPTION AND OPERATION (Continued) Je, Automatic—AXODE (AX4S) TORQUE convener Scehsen een i mete, £ SCE omeourr i Srseaet, ib SecernS TORGUE CONVERTER cuurcn stow PLATE CuUTCH Ee rare EO SOPE coxa ou. PUM seen 7999 Taurus/ Sable Jly, 1982 07-01-15 DESCRIPTION AND OPERATION (Continued) Automatic —AXODE (AX48) 07-01-15 Downehifts Under certain conditions the transaxle will downshift automatically to a lower gear range without moving the shift selector lever. There are three categories of ‘automatic downshifts: coastdown, torque demand and forced or kiokdown shifts. Coastdown ‘The coastdown downshift occurs as the name indicates, when the vehicle Is coasting down to a stop. Torque Demand ‘The torque demand downshift ocours (automatically) dduriag part throttle acceleration when the demand for torque is greater than the engine can provide at that ‘gear ratio. The transaxle will disengage the torque converter clutch to provide added acceleration applied. Kiekdown For maximum eoceleration, the driver can force a downshift by depressing the accelerator pedal to the floor. A forced downshift into second gear is possible below 88 km/h (65 mph). Below approximately 40 km/h (25 mph) a forced kickdown to first gear will ‘occur. For all chit speeds, specifications are subject {0 variation due to tire size and engine calibration requirements. Identification Tag ‘When servicing the automatic transaxle, refer to the identification tag located on top of the converter housing, TRANSAXLE MODEL NUMBER DESIGNATION IS SHOWN.IN A MIRROR IMAGE. THE MODEL NUMBER SHOWN ISINDICATING MODEL PN AEA ENGINE SIZE DESIGNATOR o=300 223. No. 32380 TRANSAXLE ASSY NUMBER 108s8-A 7999 Taurue/ Sable Jay, 1982 07-01-16 Traneaxle, Automatic—AXODE (AX4S) 07-01-16 BIRR Re ORR OSE EEE EERE TIERS DESCRIPTION AND OPERATION (Continued) All Except SHO 7965 Tawra /Sable Jay, 982 07-01-17 ‘Transaxle, Automatic—AXODE (AX4S) 07-01-17 DESCRIPTION AND OPERATION (Continued) 7606 Teurva/ Sable duly, 1952 07-01-18 ‘Transaxle, Automatic—AXODE (AX4S) DESCRIPTION AND OPERATION (Continued) 07-01-18 Part Part ttem| number |Description item | nummer |Description 7 [ios Caso Aney we [Tee Plato—Rev ENT Bpino Sevan rene ro ard Race Agoy—Dil ae Caoror aust (6) 90 | 7e086 Spring—Rev Clutch Cushion 3 |re10s Macher “Dit Corer Tost 4 |neososs's | Rnawaronettype ue terrains (ean Speech 7027 Geer--Goveror Dev 5 |reses Geese Deve Ring 4+ | rosas Sut en Sng Asoy—Rov 6 | 4205 ‘Case—Transaxle Diff Gear we wecs200-8 | Rig-27 onm Rat en ot 7 | as6 Gear—pit sae 2rea : a. 8 | 4226 Washer pt Side Ge 4s | 7060 Shaft—Dif Output wes "iston—Reverse Clutch 2 | 290 Wester--R Ade Dt Pinon 4 | roace etn Revers itch wecttaaea Sent i ve [4218 Pon Roa leo (2 ve | rows — Req’a) Piston—inner 11 |soeti0s | Pir Cotes spina atans ar |reoe Cyndy ov Chtch 2 fan ShaltDi Pilon 48 | 70084 Gear and SholAsey—Frt 13 | reas —_ wyand ace Assy Sun 14 |rea0e Braanaace any “ral 48 | 70086 Brgand Race Assy—Fit 1s [root Brant Dive Pa eee Gear Needle és & | rows Fig iterm Gutch Plate te | ro217 Seeentnalne far lanelary Gear (4eq' ich Pressure 17 [raat Gera ve Pant S| reoee fact ao Piste As: IH tine we |roets Washer—Final Dive 83 | rete Prat Asya Spine Btn Gurr {Geesin arma fe te- tch Ext Spline eles 22 eee |rowe | te acne aose028 | rinp-77.9RetExt Reta eee 20 ing —-77.$ Ret Ext (Retal 35 | roi22 Ring—72.0 Ret Style SuExt Pinion Shafts into Carrion) {Ret interm Ci Spg and Ret to 21 | rroee Gear any Final Dnve Sun at 2 | tases Gear Paring se | rr22e Stet and Spring 2s | reas Sigandfaoe oop Fl 2 Bion Bebe Secronaat eh or | rr228 See! Cater Outer 2 | ratco Sinpon Aaoy Plena! 0 | 7e00s Pastor inten Catch ae [neootor-s — |ng-—ico? Aetn sed 0 | 228 Sou! intorm/Di chime So RearSippons is aa ze [rae — eo |rot20 Cnr Asoy—Di norm eertheete ating ese a | vases Seer encoronasey aR et | reve Sea! ntom andDie Cb cn head 2 | 10036 Band AssyLow andinterm _ PstonAasy—Diect toh 2 raise Goar—oarFing fs | resus Slee ate 20 | Yooos Gear Assy Pret esr + | 70001 Ring Dict teh (Poten) a [row oe | e200 usta Sotg reameet en se |rases ee | rc120 fing —T7.oRe! Style SuExt as | roses Beatnge PaPH Gr Carar Glo ciSpeend as 34 | 7Dass Retainer—Rear Clutch Plate Cyl) 3s | 7D48s Ring— 153.9 Ret Int (Retain 87 | 75086 ee Rea erase beac i oseee 0 | ros Fing—DirC1Plat (S01 Fi) se | reoee Prate—Rev Cute reseue oe | 7roos Vasher Di dutch Test st | reset Pte apy Revit oD SoieeRene Ay 0 [rom fate —Di One Way corey aor come) 7006 Teurve/Sabla uy, 1982 07-01-19 ‘Transaxle, Automatic—AXODE (AX4S) DESCRIPTION AND OPERATION (Continued) 07-01-19 Part Part ttem| Number _| Description item | _Number__ | Description 71 | 7AG88 Clutch Asey—Dieot os | 7248 ‘Seel—3-4 Shit Snesway ‘Recum=Piston 72 | 70166 ace and Behe Assy—Dir sor | 7287 Piaton—3-8 Shift Accum Owe-inor os | 74301 Spring—Drive Shit 73 | ras00 Cylinder Valve Assy —Fwd ecum—iner Giuter 108 | 74900 Spring Drive Shift 7 | 7F224 Soal—Fwd Cluteh—Out ecum—Outer 78 | 7A5«6 Seal—Ford Clutoh—Innor 110 | 70275 ‘Soal—Drve Shit 70 | 7a282 Piston —Forward Giutch ‘Acoum—Piston Tr | 70200 eeeea opr sant he ass | 7o275 Platon—Drive Shit Accum Siuteh 412 |7ant6 Lever Assy—Manval Dent 7 |weceoss's | Ring—35.0 Ret Type Suext 113. | rNoes Rod-—Man Control Vaive Ghat Fwd Gl Spo ond el hetw on 114 | 70493 ‘Shatt—Manuet Control 79 | re085 Spring—Forward Givich 418 | 7@100 Pin—Shatt Ret Used as Wave Manivr Shan Ret Pin) a0 |7B166 Plate Assy—Fud Clint s16 | 7097 Seal Assy—Man Control Spline Prion) aa Roe'd) Shan ex | reeaz Pleto—Fwd ClExt Spine s17_ | raza Sensor Assy—Main Lever Gteod ashead Position 82 | 72066 Plate—Fwd C1Pr 118 | Neo4196-8100 | Solt—Me—1.0X28Hex Fig 83 | 7Dses Ring— 152.26 Ret Ha @Neut Start Switch to Sel iol Fw CrPreos PID Case) ea | 7a166 Washer—Furd luton Trust 110 |Neoeo24-s2e | Boit—Me—10X soHexFig Ge HAYA Chain Cover to Case) a5 | 70171 Race—Low Owe—Outer 120 |s00ees-s2 | Plog—1/8-27 Hex Hd Spd 26 | 7A080 ‘luton Assy—Low One-Way FUG Rag’d—() in Chain ar | 71600 Drum Assy—Overdrive Gover, (2)in Pump Body) ee eee penne oC | ret | 7148 Tag—identiication Roto x22 | 7at08 Support Assy—Stator eo | 7G273 Washer—Driven Sprocket 123 | 7F213 ‘Shaft—Turbine ‘Supt Thrust —FR (6) Sel 24 |e7020-906 | Seai—o-Ring (Frt Turbine Fe Shatsto Drive Spr) 90 | 7198 Band Assy—Overdrve 128 | 70001 Seal—Turbine Shatt—Rear 91 | 70430 Retainer —0/D Band 128 | 76003 Seal—Pump Shat—Roar (2 92 | 70010 Seal=-Fwd Clutch Cyl Rec'd) Rea’ sar | 78928 Shaft Assy--Oll Pump Drive 93 | 70014 Washer—Support 28 | 70092 Soal-—Pump Shatt—Front “hret—Fre (86) Sel Fit x20 | 74299 Brg Asay—Driva Sprockot 94 | ror68 Support Assy-—Drvon 120 | 76000 Washor—Drive Sprocket Sprocket Terust 2) 96 | ra247 Brg Asay —Driven Sprockst sar |ra120 ‘Sprocket Assy—Drive ee [76116 Washer—Driven Sprocket 132 |Ne03176-8 | Ring—26.98 Ret Sty SuEKt “Thrust a) (Get Tur Shaft to Drive er |ro1s Sprocket Assy—Driven Sprit) 96 | 7A256 Lever Asey-Manval Control 139 | 76060 Seai—Turbine Shaft—Front 99 | 7G100 Pin—4mm X 28mm Spg_ (etal) Coleg ta (2-Used as Main 134 | 76080 Colar—OilLevel Thermo Geut'shet Pi) Retain 100 | 76008 ‘Shaft—Shitt Accum Piston 195 |Ne04s64-8 | Pin—ammx22 Coiled (3Req'd) (Locating By-Metal Element sor | 70828 Spring-—1-2 Shit Gre scum inner ye | 76191 Transmission Oi 102 | 70287 Spring— 1-2 Shite Temperature (TOT) Sensor ecum—Ourer 137 | 76190 Plate—OilLovel 103 | 7G095 ‘Seal—1-2 Shift ‘Thermostat—Valve Recum—Piston 198 |Neos771-s47 | Bolte xX 1.0 14Hex Fig 104 | 76139 Piston—t-2 Shit Accum He Det Sorina Aasyi0 10s_| 70266 Spring —3-4 Shit Aceun ee an Tontnves) Beton ‘Contes 07-01-20 ‘Transaxle, Automatio— AXODE (AX4S) DESCRIPTION AND OPERATION (Continued) Par ar ttem | nanber [Description Cr va Tana Chan Assy Ore TT | NOOSSGESE | Botox OX SOVOnFig ia [Foooe Wao dve Sc Filomena steam! a= Ree 175 |nocco28s | gor Hang aceon Wosher=o Pinos asisnSe 149 | reare ukrond Atey—wing sre | rrooe Gasket Mai Cont Gover 144 | Ne02927-S ‘Seal—17.12X 2.62 O-Ring 177 | 76004 ‘Cover—Maln Gontrot SS 7a [usostecce [oor upon ston Fats sas | rose one Ferrers feel t7o | wsoscosse | bot ue's25xestnctls te |? Sacket “chin Cover Boke 28 ae ti | rae Corer kay hein Been tas | ro2rs ' ae Cs Ste Buatahere) 100 |eoeoe2s | Bok-we-r00 x sovox tie v0 | wor a. Hag anvieg ts: |roossers | Seermise% 1720809 150 | tas ont Avy Presa tee |Nasetsos | siul-corx urgcaia aoe uci ea 181 | 70126 Solenoid Assy —By-Pase 189 | re208 Sorsen Assy-—Bypase : erent tsa |neosrzes | serwiox 10x taPan 3 Net Te era wvcoronmnis | | me [remns — [crcecie Ouran, wea = 12s [rir Sea Aaby—Dit(oRea) nese eee eee ema lnees, 186 | N606042-S100 | Bolt—M8- 1.26 X 45 Hex Fig = Weadatand Hd (2-Att Viv Bdy to Cha Gvr wessaias 165 | 70100 Genkot—Cntt Viv Body Sep ter |eossor-s | Bol —Mi0-16- X46 late (Att Chain Cover to Driven: 188 | A100 Control Aaey—Main git cat 187 | TAIS6_ Gasket—Pump Assy 188 | 7A020 Indicator Assy—Oil Level iso [aecerris | Sew =nex voit teran ae ieee Siete dt too | 7a Groner onto seo | rauce Piato-O1 Pimp Body Sep tot |necsreose | sotto. 20% 45 Hex joo | eset Gasket ot Punp Boy en 7 Lien 192 |N803727-S36 | Bolt—M6 X 1.00X 30Hex ‘161 | 70484 ‘Solenoid Assy—Switch Fig Hd (4-Att Case to Chain Control(@Rere) Cover) ‘ 162 | A104 Body Brg and Seal 193 | Neo2996-S ‘Screw—M6-1.0X 20 PanHd ‘Assy—Oill Pump (G-Att Case to Stator seo | ro267 _. Sees ‘Support (2 Req'd) 194 | N605892-S2 Bolt—(2-Governor Cover to toe [rane poor Ol Pomp Bo tes | roaee Vane —o Pum (7 Reg) sos | raso1 over Governor tes | razet W86 |Renscors | eeur“esae roo ser | ras wer |ro19 a aeons fae tee [neoosses — |monmea.7 Sait too | 1295 Gear _Speado Deve (77. Heda 199 | N804123-82 Pin—3.3 X 22 Spg Slot Hvy _ Fins Ol Pump Body rade Spee ote two | razea Supe —oMPump Sore a Sires Sat 200 |ro176 Gear ené Set Aney—Gov a | rae CM 7 ay 201 | rreot Bet Asy—Com imp Had tre | ro2es Spring Ol Pump Bor Ring fee | fn Ll tts | row? rere saoy oh fs | roo Goer orion = : Tain zo4 | ro026 Seser—Low ern Bane Toni 7908 Taurua/ Sable uly, 1862 07-0 ‘Transaxle, Automatic—AXODE (AX4S) DESCRIPTION AND OPERATION (Continued) 07-01-21 Part Pat ttem | _ umber _| Description ttem | __number |Description 206 | 40 Seai—Low ior Sono a6_| TOBE Bt Aces Tite Beton Gover Rippon 2Gou Feea 200 | rooze PetonLow tam Band ser | 70059 Bt Asey=tabe Seno Sippornar Chien 2or | r002s Senl—Low tem Bond 206 | ro089 Bat AaayTbe Suppor SenoPiston Wat 200 | 70180 Retina and Spring 20 | raaeo Sel—(Used on Fite) RespceLanitem Seve zo | rose Fier assy-Ot 208 | 70100 fee guitrm aro Be [rarer Gane Onan Proton a pea |raroe Pano 210 | 70028 Spring—Low tem Serve 22 TAT go [poo ms-i/28 1atex Pion Patna tir atouPanto art |Neoeies se |Ringt1mm Ret rp— Ro pe Extent Sane Pion aaa |neozsers | Pg-—10.90 Cup 212 | re0085 Sea Asey PR Lube as | sresor-se | na-1/4Sprng tanto, 8 219 | Neceen2 22 ote ABO coe 246 | N805771-S2 Bolt—M X 1.0X 14Hex Govariocase) Bei o Sotenlo ney 214 |rooo7 Gover 07D Band Sone tehntbos ‘218 | 70024 ‘Seal—0.0 Servo Cove ‘247 | N605892-S2 Bolt—(3-Att L/I Servo Cover are | resco Ratner 0/0 sara iaton toeaee) aw | reaco Paton and eal Aesy 07D aie | rece SovereCon. Hs. Lower Sone 200 |novsrra | sonevan Com: Rog Gur ae | roar9 Fee and Cushion Spring edaas) ee aso | rr Bushing Dinter catch aie |re200 Fee--0/0 Sava iston Spin Geen ast |reace Spring 9-450 20 | 7201 Spring 0/0 Seno Reta Seat zt Joraias [Rng BaReeorD 252 |neoses0-se | oot Ms —1.0X 14Hox Bee Gtssdend 8 Sen Birinetanter eo foo) Chee) 22 | roto Pne-Shat Retains ed ase |neosrers | ban—me—r0x20¢e Scare bont She Sot Rata Panp sore Man ti Con 220 | ror: Shan—ParcPaw ase |reosss-si0s | Stug—Me_—1.25—1.25x Ee | tases _ Peon Sroucer 225 | foor0 Spring Par Pet Rot 2 | reas Sprnat wa Caton Wave 226 | Ne04647-S ‘Screw—M 12 X 1.7mm Set Getonty) Saree tan tee ase | nosr GeremeMagnt Case cstorbi fr | 0080 Sorina 2 Sn num 227 | N620015-S Nut—M 12 X 1.75 Hex (Rey Center (3.81 only) Shab oeator ot) ase | miso Whos Dive rocket 228 | 7A232 Rod Assy—Park Paw! ‘Spead Sensor Refusing ase | mice Serean-cane termediate 229 | 70101 Groat no aco | raves Sereor—Oi Temperature 220 |neosrersse | Bote 25x26Hoxti. ger [rotor Retanor-t/lSewo Peta Relat howimonasey'2 Sores Case) 262 | N805862-8100 3114.0 X 1.76 O-Ring (2 221 | 70008 Toe—Resr Lobe ‘3 ‘Transter 263. | N80S863-S 25.12 X 1.78 O-Ring: 2a2 | 76086 ‘Tube—Differential Lube 264 | NE058E4-S ‘Seal—12.42 X 1.78 O-Ring 233 | 76087 Nee ee 265 | N806238 Ret—Clip Trans Cooler Tube Fie coved as |roseo hehe AiO ser | eosous1000 | Sui -Mt0—1.8X808 Say ‘om 1699 Tewroe Sabie July, 1092 07-01-22 ‘Transaxle, Automatic—AXODE (AX4S) 07-01-22 Se ACE EO SE DESCRIPTION AND OPERATION (Continued) ‘SHO Only pr0661-A, 7003 Teures Sable Joy, 1002 07-01-23 ‘Transaxle, Automatic—AXODE (AX45) 07-01-23 a eS RE RA EN ETE DESCRIPTION AND OPERATION (Continued) 7065 Taare /Sable daly, 1952 07-01-24 ‘Transaxle, Automatic—AXODE (AX4S) DESCRIPTION AND OPERATION (Continued) 07-01-24 Part Part item | number | Deserition ttem| number | Deserption or [eRe Bite Aasy—Rer SIRT 2 freee, Dl Shine Branen sree) Soaeernes se [rests 2 | re108 Miachor Dif Certor Trust CNBESREE oo |re1s4 Spry Rov cn Cation 4 |roear GeerGererter Deve 40 |neososes [phe a7 oRet type Sue 5 | rea Geer—Final rive Ring GatRevCiSpaandRerTo [aoe Gace Tansee Di Gear _— ape Sear—Di cae hee) _. DU ‘8 [4228 Washer Ditt Side Gear 42 | N803200-S Ring—27.0mm Ret Ext (Ret ientaren Bitbaricr Oat Sed 8 [4230 oe - a ae 43 | 76251 ‘Shaft—Diff Output Thrust (2 Req'd) 44 | 70402 Piston—Reverse Clutch 10 [eee Progen ae O42 4 | rome Fieton Revere eq Piston—Outer_ 11 [eresrs | Pt “Cote erin ataine Diff Pinion Shaft) 48 | 7404 eal neice ey Chteh ts [or _ a7 | reat oui ao [rao7 See cee Cites commence te) 49 | 76239 Brg and Race Assy—Frt Sun 15 | roa _ Brand nece Ase Seneeetice tae Seca 16 |ra2i7 Perea 50 | F221 ‘Hub—interm Gluten [root lL bt | res08 Fang intem itch ite pea —¢ ressure 13 |raote _ oe | reese Fiat otucn Petar Gear Trust (8 ss | 18166 Pte hosy—Ciin Spline 1» |raois Sah Fao Pin {Geedin em ansBrec, io tate—-Clutch Ext ine. -hLULF—C—C brea atl Et Spine, Bae Frais Sey 2s. [raves Gear Asey—Finel Drive Sun 65 |N803176-S Ring—72.0 Ret Style SuExt ta | anes Searrating Gelimern OSovana Bato % [tore Spare ace Sanyal SB eee entrar se | 70087 _ 24 |rarco a SB een ze |weosters [ang ice-rRet nt uees 2 ‘as Rear Support Ret Ring) 68 | 7E00S: Piston—Interm Clutch 2 |ro170 Sryana have heey 5 | fon — ar | rasa Geer angDrumfoey A co | mse _ Sin Sea iinet cach _ Bard Aaey—Low and tem Sane Seas ze [ree Geer tear aod bo | rezee Gear hoy Pie Rr co |re208 a & frewe _ S Feats oe se freer PrenoAsoy ron = _ & | roses Ml See en Cartier 66 | NeOs176-S Ring—77.0 Ret Style SuExt ow | roses Fatapor—ear Gach Pate Rear dicheentcts Gee Heese SS a |nsoso40-ses |ingesssaRetne eta Prete chen Prsowre AavcibeesPaw ikea Cy) Sel Fit 68 |7G347 ‘Ring—Dir Cl Plate (Sel Fit) as | 0000 Plate Rev Sich Pressue ee Bordetcee ae SB Rte eS see Tanimed 7609 Taw Sablo daly, 002 07-01-25 DESCRIPTION AND OPERATION (Continued) 07-01-25 on _Mumoer _[ooerten ——_—_] tan mies ci—ouer 108 | 76266 Spring—3-4 Shift Accum Owe—kner 108 | 74301 ‘Spring—Drive Shift aay cat cine 109 | 76300 Spring Drive Shift 1 [rceg [serra | ee [een 7 freee jocuri ts seaxoeae we reve | en orc | | rcere [facet ‘Clutch 112 | 7A116 Lever Assy—Manual Detent cy) 114 | 70493 ‘Shaft—Manual Control 79 |— _ 415 |7G100 Pin—amm X 26mm Spg_ clon [erteaonenenad vs freon (eens ee eee Bete anratues vem momeecone [aoe eta ng w frome ficeramereneena,| | so laomese [reevemncnaee & [rene our re, ernie we forme | Penny -omane es ‘Sprocket 130 | 7G080 Washer—Drive Sprocket fs ae ee ee eae eon oa eee ee ee oe frm | ane tant ei Coiled Std (2-Used as Main 134 | 76089 Collar—Oil Level Thermo 760 Tauren Sabla ly, 1052 07-01-26 ‘Transaxle, Automatic—AXODE (AX48) DESCRIPTION AND OPERATION (Continued) 07-01-26 Part Part stom | _sumber _ | Deseription item | Number | Description Tae Rios se [ot Wo eta ai [7az68 Slipup Bona Fataitbet Spring Avot oa Shahar ara | ro2ss Spring —O1Pump Boring 10 | resse Seine Asoy—Malov is [rover oer and hav as et me suo | re240 Chain Asy—Drive 174 | eosso2-s2 | Bon-wex 10x20 HexFig it | reoos Marie aca Bignego Areenn ore usher chan Cover 17s | eoeo2s-s | Son HextigHaczo-an cl ee reo peaaauiees, a = Chan eees tas aor See ee tre | res08 Geoket"Maln Cont Cover Conn (Top) ” 177 | 7F398. Cover—Main Controt a |- = 178 |Noosreo.see | boiwex 1.26%98.0Hex 145 | 7034 Vent Assy—Case ae ee ener tae | reso Gacket chain cover tre |we0s003-s101. | Bon m- 1.25% t4HoxFle tar [Totes Cover Asey-~Chain Bol Ma: 1 25% 14Hox 443 |Neosz00-s101 | Conn Aaep-e/toTab0 x eee ALAEx Pipe Push Connect (2 160 | N606022-S Bolt—M6— 1.0 X 40 Hex Fig fea) Ralattvwbeyiocm ood coe |e eee 181 |Neosast-s | Seal—15.6% 1.780-Ring ra 1" 1805860-s ‘Seal—6.07 X 1.79 O-Ring 150 | raves Sloe aty—Prssoe 182 |nacscoos | sesl—eo7 1720-9 eo Ber ected hos sth |raae Spleoigagey—er Pane sat |reosisoer | om cip-onpu Sut a ou etahor Gotane oh tee |weoesee.s | Seren Mex 10x 14Pan tas [irr oo tea te |Neoeo%e-s100 | Bot —me—120%as ex 153 | 70155 Gasket—Control Assy [slender leant) io ser {recovers [Bot to —15-e4om = Minboveric wren 188 | ro100 Gasket—Ont Viv Body Sep {ar chain overt Pate 128 | raoe0 Indator Ay —Oi Level 186 | rat00 ono aaay—Main feat aes teeta oiraer fr Tae eee too | moes Grommet On rier 188 | N804120-S nama . 191 | N6067e9-S2 Bolt —M6 X 35.0 Hex Fig Hd ee nromaon (G-Ait Cave to Chain Cover) ero Punp bod) 159 | TA142 Plate—Oil Pump Body Sep ‘192 | N803727-836 Para Cenicos ean too | re Gasket—Ol Pump Body Sop Bana Pate tet | rosea otro ooy shit 103 |eczo0s-s | Sevow-me-19%20 Pants Sonate GAnce 12 |7a104 Body Brg and cel ese | Pt mor Coverto Body BrgandSe so4 |neosssesse Bot (2-covnr covert 13 | ro287 Be—olu ene | 80) vane Simon cone : acter 126 | rates Rotor Ot Pure 196 |Neoszors | Sexl-35.2% 1600-Ring eS | 7286 Vane—OilPump (7 Req'd) 197 | 7e173 Brg and Race Assy—Gov tee | reas: Sect —o1Pump Bore ing fron ee) v8 | 17285 Gear—Speedo Drive (7TLH) boise | |W ante eee 199 | Ne04123-S2 Pin—3.3 X 22 Spq Slot Hvy fing Bide Seal (Used as Speede Gear Drive tee |neossoe.s | pie-anm 377 Staion os Hrin 200 | 74176 Gear and Shaft Assy—Gov 180 | mio Fing—O8 Pup Body Beeee i7o | rezee Sipport—Ol Pup Bore gor | rra01 Seat Asey—Conv imp Hb Ring Radial Seal 202_| 7902 Converter Assy—10-1/4 (Coimued) (Continued) 7663 Years Sable Jy, 1082 01 27 de, Automatic—AXODE (AX4S) 07-01-27 DESCRIPTION AND OPERATION (Continued) Par Pan tom | _Number__| Description item | Number __| Description 708 | TODA Cover—Low item Band wa | 7e088 hae Se TOF Seve faster 204 | ro02e 228 |ra100 Tube fev C1 Apply Of Tasso 20s | 76427 SeelLow intern Serve ase | 70059 Be Ase Toe Botoncover Sippots Gor Feed 200 | 70002 Paton ow intrm Band zor | re088 Bat Asey-—Tube Seve Sloper fev utch zor | re162 Seet—Low Inter Band 28 | rasse Br ewy Tobe Support Sehoriston Nan 208 | 76180 Retaer and Spng 200 | 72000 Seat—(Usad on O1Fiter Besa inert Servo 20 | rot00 Fier Aeey--Ol 200 | 70020 Foo tow inern Sere caine caer Pleton (Sel Fit) 242 | 7A104 Pan Assy—Oil 210 | 70028 ‘Spring—Low/Interm Servo 243 | N605903-836 | Bolt—-M8-1/25 X 14Hex Fig Paton Selirtanoutenicease 211 |Neoetas-s | Bing--tinm Ret Type RD 24s |Neczos7s | Pug—s3.0nmGup ae Sauaey eae as [browse [farm vSpma tanto 219 |neoses2-so6 | Botan 0/0 Seno 245 |Noos77 12 | Bol—vo— 20x tates Fo Saverio Gases toPame Boa) ais |e Cover—0/0 Band Servo 247 | Ne0ss92-896 | Bol—(G-AtiL/I Servo Cover pis | 7185 Seat-0.0 Sera Cover Pea 16 | 70200 Retener--0/0 Seno Piston alto Seer ir [reas PstonandSestAsey—0/0 Gye Seve zap |neosrris | excex 726. Bot mt zie | rc279 Retuhor and Cushion Song Genvtton Ovi Gene) ‘Assy—0/D Servo 260 | e123 Bushing —Dir/interm Clutch 210 | 7208 fee 01D SeroPiston Sst eying Fit) 261 | TF288 ‘Spring—3-4 Shi 220 | rr201 Spring —0/0 SarvoReturn secon tine fer [oreos | RnpnetextRodoro 252 |Neossooses | Bot —Me-—10X i4tioxtig Sono Guised ono Serco aati Hae to Cave) Roo 259 |nooorers | Bot—Me—10%20(2 Ax zee | 76100 Pn Sibu Asay to Mas cepa baw Shar eur Sonos Fon ase |nooses+5101 | Sd —Me—126—120% 220 | 0071 Shah —Park Paw HSSvanta Shovser es | raaet Paw Paring brake 2s |— 7 zs | 70070 Spring Perk Paw etn aca | 0s Piston Assy—Iniermediate 226 | Neoss47-S Sorew—M12 Clutch Balance {Femaeo sath ase | n087 Coranie Magret Case Se tov Ct Aeny Locator ger | roses Spring -2 Sit Aocum a0 eine er |nezo0rs-s | Nut—M12x 175 Hex fev one Fest ites Socket Gihsay Locatorba) ee caenl 228 | 70410 Rod Assy—Park Paw! 269 | 7H162 ‘Screen—Case intermediate Betatng Saat ze0 [0101 soutmnt—Perk Paw! a cone Actuating 261 |7G151 Retainer—L/1Servo Return 2a |Neosrers | BoM 25x25Hioxti Seta Ha (2-Att. Abutment Assy to 262 | N805862-S100 | Seal—14.0X 1.78 O-Ring (2 Gee) fea 291 | 70084 eee 263 |naosesss | Seal—26.12% 1.780-RINg Lema 264 | Na0sB64-S Seal—12,42 X 1.78 O-Ring 282 | ro008 Juba<-GovFoodo 385 |Neoosse” | Ret-cp ens Cover Tube 233 | 76087 Tubo—Servo Apply Oi! 208 |Naoaeze-siot | Boi—Me-—".0Xz0HexFla LU Hanwier Bear a, (Continued) 906 Tews Sable ly, 1982 07-01-28 Transaxle, Automatic—AXODE (AX48) DESCRIPTION AND OPERATION (Continued) Part Mtem | __Number__| Description 267 | Na06944-51096 | Stud—M10X 1.8X60.8 NOT attempt short cuts or assume the critical checks ‘and adjustments have already been performed. ‘This diagnosis covers electronic and hydraulic /machanical concems from the transaxle ‘connector to internal transaxle components. Refer to the Powertrain Control/ Emissions Diagnosis Manual" for electronic concerns from the transaxle connector through the vehicle electronic system. Required Equipment: ‘© Powertrain Control/Emissions Diagnosis Manual" ‘© Rotunda SUPER STAR I Tester 007-004 1A or equivalent ‘© Rotunda Transmission Tester 007-00085 or equivalent ‘© Rotunda Digital Volt-hmmeter 014-00407 or equivalent ‘© MLP Tester D887-70010-A or equivalent © Goar Position Sensor Adjuster T91P-70010-A or equivalent AXODE (AX4S) Diagnostic Sequence 1. Determine customer concern relative to vehicle usage. ‘© Hot or cold vehicle operating ternperature © Hot or cold ambient temperatures © Type of terrain © Vehicle loaded /unioaded © City or highway driving 2. Fluid level and condition check. Check for ‘contamination or burnt smell. Check for leaks. Road test vehicle to confirm customer concern. 4. lnspect vehicle for non-Ford approved add-on devices such as: cellular phones, speed controls, GB radio, linear boosters, back up alarm signals, Computers et., that f not installed property wl ‘affect EEC-V system or transaxle function. Pay Particular attention to add-on wiring splices. 5. Check shift inkags for proper adjustment. 6. Alter road test with vehicle at normal operating {temperature perform a EEC-V On-Board Diagnostics Quick Test using SUPER STAR IL ‘Tester 007-004 1A or equivalent as outiinedin Section 5A of the Powertrain Control/Emissions Diagnosis Manual’ Pilot DIAGNOSIS AND TESTING {he folowing laonsis sequence method 7. Service all diagnostic rouble codes (DTC's) as {or troubleshooting the AXODE (AX48) transaxle. DO ‘utined in the Powertrain Control/ Emissions Diagnosis Manual’. Service all non-transaxle codes first before servicing any transaxle codes Wany transaxle diagnostic trouble codes are: present ori referred to this Section after erformning the pinpoint tests outined in the, Powertrain Control Emissions Diagnosis Manual, refer to the Pinpoint Test index inthis Section to determine the appropriate pinpoint test required to diagnose the diagnostic trouble code. If transaxle continuous codes are eat during Quick Test, perform the Drive Cycle Test as outlined inthis Section. 9. tfno transaxle codes are sst during Quick Test, use Rotunda Transmission Tester 007-0085 or ‘equivalent as outlined under Transmission Tester Instructions to isolate the condition to the transaxle orto the vehicle harness and powertrain control module (PCM). Diagnostic Hydraullc/Mechanical Chart Instructions. ‘The AXODE (AX4S) Hydraulic Mechanical charts ara used to separate electrical from mechanical causes or ‘concerns. Refer to the following guidelines: 1. Define major concern. 2. Eliminate possible causes in the electrical ‘cause//concern column 200 numbers. 8. Eliminate possible causes in the hydraulic /mechanical cause /concern column 300 numbers. NOTE: The items listed under the main headings are arranged in order of disassembly Preliminary Diagnostics © Check Fluid Level/Conaition © Vehicle at Normal Operating Temperature, ual Inspection of Harness Connections Wiring © Wes On-Board Diagnostic Run? © Check for Leaks © Check for Electronic Add-On tems © Check for Vehicle Moditications © Check Shift Linkage for Proper Adjustment 1 Garba parchanes a aaparaie Ram 1990 Taurus /able July, 1092 07 DIAGNOSIS AND TESTING (Continued) 20 ‘Transaxle, Automatic—AXODE (AX4S) 07-01-20 © Validate Customer Concem — Upshit — Downshit — Costing — Engagement — Noise, Vibration "RPM Dependent ‘Vehicle Speed Dependent “Shit Dependent “Gear Dependent DIAGNOSTIC ROUTINES INDEX Tours TEoAAWCAL rme euscrmca.’ HYORAUUC Engsgsment Concerns NoForware 201 201 NoReverse 22 wor haroneverse x 08 harsh Fonwaré moe soe Delayed Soh Revere 206 205 Detyes/ Son Fores 208 300 Shi Concerns| ‘Some/Al hit Masog 20 so Timing Concer waist an an erate me a2 Fel son Sting 28 aie Sern ae a NoFirst Ger EoasoeinoharGoar 218 a6 NoManua Fret Guar 28 aie NoManue Second Goat a7 ai ‘Convio Operation Cnoome ‘convertor No A0pi7 20 0 Comet: Atvaye Aap Stes V=nite 2 a Comer Gying/ Shusec/ Chater ne 22 | Other Consors Notte Baking nSrsGesr With OD Cancel“ON'—SHOOsy 28 oo Nong Baking no Gear, Mani it Postion 250 0 fhintever Eton Hon 1 ast Extomaivoaks 202 ase Poor etiol hoosiertion 259, 28 oie Viraton- Forward o Reverse ae 356 Engr int rank 235 255 NoParkrance 258, 06 Overnentng 27 27 7 Perorm Electrical ovine irs, rorera 7906 Taurus / Sable ly, 1262 07-01-30 DIAGNOSIS AND TESTING (Continued) ‘Transaxle, Automatic— AXODE (AX4S) 07-01-30 No Forward Engagements Possible Component Reference/Aciion 201 — ELECTRICAL ROUTINE No Elecrioal Concerne 301 — HYORAULIC/MECHANIGAL ROUTINE: Fluid —inproperiow Adjust hid to proper vel Wattehatte Worn, damaged, misessembled inspect for damage. Servic ee required Shit Linkage Damaged, misacustod mnspect and service as required. Adjust aksge as outined. Ate servicing tnkage, very MLP sensor property aghsted. Rafer to ‘Transaxle, Assembly. Tmaproper Pressures Low Forwara Gutch pressur, Low Line pressure Low lntoemedat Clutch pressure LowePC pressure Check pressure at line nd EPC taps, Refer te Pressure Chart for spocifictionIrpressurea ave iw, cnock ths following peels component biter end ess! assembly, main contol, pump aesembly, forward Clutch assembly, low inermodiat servo ang intermediate utes ambi OilFiter and Seal Ascambly =Pluggas, damages Fite seal camaged Replace titer and coal assembly. ain Controle Forward Clutch Preseure Tep Plg—damagee, loose onissing —Beliznottighianes to epeciicatons —Gaskeis—damaged,oftocation Pump shatt—Broken —3-4 Shi Valve, Main Regulator Valve, Forward Cth Control Valve, Manual Valve, 23 Sorve Regulator Valve-—etuck, damaged inspect Service as required —Retighien bots to apeciications ‘—Inepect gasket or damage. Replace a8 required, — Service replace as required Inspect. Service as required ‘Pump Assembly Bots oo tightenedto spacitiostion ~Gaskots damnegod, of ocation oroaly rose leaks ana ba i =Comporents damaged ing orteaking —Revignton bole to speciation. inspect or damage, Replace as requires. inspect for porosity andleaks. Replace 28 required spect for damage. Replace as required. ‘Support Assembiy—Driven Sprocket —Bolisnotighioned to specications —Seale—miasing, damaged Seal erooves camnaged —Retighton bots to specications. Use soatanton2 externa chain covert inspect seats, Roplace as quired. ‘Inspect for damage. Service es requ Forward Ciutch Assembly Seale Piston —checkbale —Plstoncvsokod —Fiiction Elements —Damaged or wom ‘inspect coal ox damage and replace as require. —inapect or nisoeation, poor seating damage. Replace cyngor as required, ‘—Inapect piston. Replace as required. =Cheek tor abnormal woe, damage, Replace as required. {Low One-Way Cutch Assombly (Planetary) Worn, damaged or misaasenbied Inspect tox damage. Service a6 requires. ‘Low Intermediate Servo Avsombly Seale, Platon Oil Tubes, Band, Anchor Fine-—worn, emaged, oo8e, leaking Apply Roa—inearrect length —nspect Replace as quired, inspect. Service as required. —Reter othe sopropriate car Service Manus! forpropar service etal Output Shan ‘Continues 7905 Taurae/Sable July, 1902 07-01-31 ‘Transaxle, Automatic—AXODE (AX4S) 07-01-31 DIAGNOSIS AND TESTING (Continued) No Forward Engagements (Cont'd) Peseible Component Reforonce/Action pines daneaed Thapaci for damage, Series as requled ‘With Manual Laver in 2nd Position (SHO Only) Intermediate Clutch Assembly Fist, seal damaged, wors inspector damage. Service as raquied Friction Elements damage, worn —inepact or damage. Sewice as oauied No Reverse Engagement Possible Component Reterence/Aetion "203 — ELECTRICAL ROUTINE TN Elerroal Coneorne 1202 — HYDRAULIC/ MECHANICAL ROUTINE Damaged or misadusted Fluid —Inproperioval hej Hie proper ove atehatte Worn, damages, miszscombled —Inspect toraamage, Sonice 9 requis. ‘hare Linkage inspect and serv a8 requ. Aduat kage a6 outline. Alter Zorvicing kage, vay thatthe MLP seneor le property adlusted eferto ansani, Assomby Tmaproper Pressures Low Reverse Clutch pressure, Lown pressure Low Forward Clutch pressure Low EPC pressure Check prossure allie and EPC taps. Rete to Pressure Chart for specification, presaures arelow, check the following possible component bitter and seal assembly, main contol, pump assombly. reverse latch assembly GiiFlitor and soslascombly Botte nottightened io specication. —Graket—semeged fflocation —Pump Shet—broken —Forwert Cites Control Vaive, Manuel Valve, Main Reguistor Valve, Springe tusk, damage =Piuggodordamaged Replace fier sod aac asconby. Wain Controle Forward Clutch Pressure TepPlug—damaged,o0se, missing | —inspect.Senice as required, —Ratignton bats to specication. inspector damage. Replace as requires —Inepect. Service replace as required inspect tor damage. Service Pump Assombly Bolts net tlghtened te specification. Gasket damaged, oft locaton Porosity eroas aks ball issing o leaking, lugged hole Components damaged —Retghten bots to specication inspector damage and repiac Replace pump assemaly. Inspector damage and replace asroqued. requ. “Support Aesembly—Drivon Sprocket Bots not tightened to specifiction —Seala missing or damaged = Seal rooves damaged —Retghion bolt to speciation. Use seslant on two external ‘chain cover bala. inepect seals. Raplace as required inspect tor damage. Service Forward Clutch Assambiy Seale, Piston check Salle —Piston—erecked Friction ements wor. damaged inspect see forcamage. Roplace as required —Ingpectforsloesion, poor aesting, and damage. Replace ylindor ag requires ingpact piston. Replace 2s required. —checkctorabnormal wear, demane. Replace a3 required Tow One-Way Cutch Assembly (Planetary) Worn, damages, miaseemblod Reverse Clutch Aswombly ‘Continveed eb Toure Sable July, 1982 07-01-32 ‘Transaxle, Automatio—AXODE (AX4S) 07-01-32 DIAGNOSIS AND TESTING (Continued) No Reverse Engagement (Cont'd) Possible Component Raterenos Action Seale Piston check st _—FrictionEiomente damaged oc worn —Reveras Apply Tubs leaking orimproperi installed inspector damage. Service as required inspect. Seeview ae reauired ‘Output Sart Splines damages. inspector damepe. Service 2 required Engegement Possible Component Teterence Action [268 — ELECTRICAL ROUTINE Powertrain Control Syston Electric! npule/ Outputs, Vehicle Wing Harnesses, Powert:sin (Control Module (POM), EPC Soaroid, TOT, TSS. MUP —fun O»-Boerd Diagnostic: —heter ta Powertain Coatol/Emlesione Diagnosie Manuel for Glagnoais. Peiorn Sevice Manual Pepa Teste A, B,D end ulag {he Trenelasion Tester (007-00085) andthe MLP Testor (Qest-70010-A) as oulined. Garvice a emuced.Clest codes, Roe Test snd cersn OnBoard Dagnoctic, 1363 — HYDRAULIG/ MECHANICAL ROUTINE -—Damagedormisaduetod Flak —improperievel _—ajust tito proper love condition Inspect ae outined under Fluid Gondion Check ‘Sut Linkege —Inepect and ecrvice sa required. Aust loksge servicing linkage, very thatthe MLP eenaorie propery adjusted. Reforto Transaxle, Assembly Check pressure ai tine and EPC proesure tape. Retero Preseure ‘Ghert for speceaions. high check ie folowing possible ‘componente: Main Controle, OlFiter and Seal Avaembly. ‘liter and SoatAscomby, Plugged ordamaged Fite Soul samaged Replace itr snd sos aesemby. Wain Control Botts not tightened to spocitiction ~Gasket—damaged, offlcation 81 Check Bal, Pressure Faiisafe Valve, Manual Valve Regulator Valve-—stuck, damage Main —Rotighton bots ro specication. —Inepact for damage. Replace as required inspector damage. Service as aquited. Pump Assembly Bolts not igbiensd io specication —Gecket damaged, ot ocation —Pocosity/eroes leaks —Retighin bolts to speciation. —Inepect fr damage and replace: Replace pump ascembiy. quite Filton Elements damages, worn “Return spring piston camaged, worn Reverse Apply Tube leaking or improperly inetatog —Conponents emeped —Inapect fr damage andraplace oe roquled. everee Ciutch Aesembly “Seale, Piston inspect for damege. Service es requires. ro 1909 Tauros/Sabe July, 1992 07-01-33 DIAGNOSIS AND TESTING (Continued) ‘Transaxle, Automatic—AXODE (AX4S) 07-01-83 Harsh Forward Engagement oselble Component Reference/Astion 206 — ELECTRICAL ROUTINE Powertrain Control Sysiom Electric! inputs Outputs, Vehicle Viring Harnesses, Powertrain ‘Control edule (PCM), EPC Solenoid, TOT. TSS, MLP Run On Boers Diagnostic. Refer to Powertrain Control Emissions Diagnosis Manual for iagnosi. Parton Service Manvel Pinpoint Test A,B, DandF using the franamiaslon Taster (007-0055) ang the MUP Tester (@aT-70010-A) as outings Service aa,equred. Car codes. Road Taal end rerun On Board Diagnostic ‘264 — RYORAULIG/ MECHANICAL ROUTINE: Damaged, misaclusted Fluid —inproperieve! _—Aatust ido proper level condition —nspoct aa outined under Fd Condiion hack ‘Shak —inapect. Sorice as required. Adjust linkage as outined. After ‘Servicing lina, very thatthe MLP sonsorlepropary ads, eter to Senos Manual for procedures, improper Pressures ion Forward Clateh pressure, High Line pressure, High ERC presewe —Cheok pressure attine, EPC and forward clutch pressure taps Refer to Pressure Char for specications. i pressures are high, Chock te folowing possible compononte: Maln Comat, PUM desembty. iain Gontzole Bolte nt tightened to speciiction —Gaetete—damaged, off locaton Main Regulator Vavo, Beckout Valve, ProssureFaleate Valve EPC Solenoid—stuck, aged —2-2.Sorvo Reguiste, Engagement Valve, 89 or 82 Check Ball—minsing, damaged —Retighten i specification —inapect or damage, Replace 6 requred —ingpeet Service 29 recire. inspect for damage and contamination. Sorvice af equled. —eapect for mage aad contamination. Service as required Pump Assombly Botte nottightenodto pectic Porosity cross aks —Geskets damaged. oocaton —Retighten bots to apeciiestion. inspect for poroety/lesks. Replace pump. Inspect for damage and replace 25 required ‘Towintermediate Soro Seale, Piston ol Tubes—damaged, nove asking, misassembied Bang, Anchor Pins Apply Rod—incomreetiength —ingpact for damage. Replace ae required. _—Reter'o the aporoprise cr Series Manusl or proper procedures, Tiovirehio-Drive Accumulator Paton suck, coals or sprnge—-damaged. missing check for damage, Replace se reauire. Forward Civich Assembly check a) —Friton Bement damaged or worn Spring, Forwara Ciutch Wave damaged Forward Glutch Retum Spring damaged —Ingpact fr mislocstion, poor seating, damage. Replace forward uteh eying. check or wearer damage, replace as requlred check for damage, cepiace ae required, —chack for damage, replace ae requires. Tow intermediate Band/Drum —Frition Elorients—damaged, worn Div damaged check ordamege. Replace as recur. With Manual Lever in 2nd Position (SHO Only) Intermediate Chutch Avsombly Friction Simente dameged, worn —Fetumn Spring damaged inspector damage, Service as quired ingpectfor samege. Service 2 aquired Tor0eaA 3 Can bs parchawed 1902 Taurus Sable July, 1992 07-01-34 ‘Transaxle, Automatic—AXODE (AX4S) 07-07-34 DIAGNOSIS AND TESTING (Continued) Dolayed/Soft Reverse Engagemont Possible Component Reference Action 1208 — ELECTRICAL ROUTINE ‘Powariraia Contiol System —Ciootiestinpute/ Output, Vehicl Wing Haresees, Powortain Control Module (POM), EPC Solano, TOT Sensor —Aun On-Bosrd Olagnoste. Refer to Powertrain Control Emi Diagnosis Manus! tor agnosie Perform Service ManualPlapoit este and using tne Transmssion Tester (007-00086) 28 sulines. Service a quired. Clee’ codes. Road Tost and run Gr-BoersOlagnoel "205 — HYORAULIC/ MECHANICAL ROUTINE Damages, misadjstos Fad improper evel halt fut proper iva —Consiton inspect a8 ouined under Fuld Condition Cheek. Shit Linkage, ‘inspect and service as required. Asst inkage as ound. Aer servicing linkage, verity ha the MLP aensorie propery adjusted. Referto Traneaxle, Assembly. Timproper Pressures Low Reverse cuton pressure Low Line pressure —tewene pressure —chack pressure at line and EPC taps. eter o Preesure Cher for specication. pressures azolow, chock the following possible Components: Main Contos, Pan Assembly, Reverse Cutch Ascombly. ‘GilFiter nd Seal Assombly ‘—Pluggeder damaged —Fiter Seal damagee Replace sitar and seal assembly. ain Controte Bote no tightened to apectostion —Gackere—damaged,offocation Seals, Manual Valve, Main Regulator Valve, BS Check Bal, ‘Converter DrelnBeck Valve, Springs—mlssing, damaged or ‘missasembied EPC Solenoid stuck, damaged Failsafe Valo (Zero EPC Pressure Only) stuck damaged —Retignton bolts to specication. Inspect for damage. Replace as require. ‘inspect for damage, Service as required. inspector damage. Service a required, inspector damage. Service 28 roquies, Pump Assembly —Boite not tightened io spscification —Porostyeroeeleske ba misingorloaking Gaskets damaged, ofocation Componente damaged —Retighten bolt specication. ‘Replace pump assembly. inspect for damage andreplace as require. Inspect or damage and replace as requred. ‘Support Assembly—Drven Sprocket —Bolteaattightenedto specification Seale miesing or damaged —Retghton bots to specication. Use seslant on two extern inspect seals Replacoas requires. inspect for damage, Sorvce 2 required —Sealarooves damaged Forward Clutch Assembly Seale, Piston cheek Ba Piston racked =Friction Eiements damaged, wort —ingpect seals or demage. Servos a requlad, inspect or misiocation, poor seating and damage. Replace oyinder a8 requires Inspect pston. Replace as required —check for abnormal woe, damage. Replace a8 requ. _—Frition Elemente damaged or worn “—Raturn Spring and Paton éemaged or worn —Fe9d Tubs leaking or improper insaied Newlrabto-Drive Accumuletor —Piston, Seale damaged —nspactfor damage, Service as required Reverse Chitch Assembly Seale, Pieton —ingpect for damage. Senice a8 require. Check Bat inspect. Service ae requires. F Garbo purchased aaa 1909 Taurve Sable July, 1992 07-01-85 DIAGNOSIS AND TESTING (Continued) ‘Transaxle, Automatic— AXODE (AX4S) 07-01-35 Delayed/Soft Forward Engagement Possible Component Reforence/Action 206 — ELECTRIGAL ROUTINE. Powortrain Gontrolyetem Electric inpute/ Outputs, Vahice Wing Harnesses, Powe CContaldocule (PCM), EPC Solancid, TOT Senser —Run On-Soara Olagnostic. Refer Powertrain Gonal/Eiesione Diagnose Manat for agnosie Perform Service Narusl Pnpowt “este and using te Transmission Tester (007-c0085) 28, ttined. Garvce ae lies. Clear codes. Road Tost and ron (n-Board Diagnostic "206 — RYDRAULIG/ MECHANICAL ROUTINE: —

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