Moteur

PEUGEOT 405
PEUGEOT 405 GLX

PEUGEOT 405 GLX BI - FUEL
May / 2016 Iran Khodro Co. All rights reserved.
IRAN KHODRO Company (Public Joint Stock)

Gate No. 1, Iran Khodro Blvd,
e-code: 540701E004-16
KM.14 Karaj Makhsous Rd,

Owner’s Manual
9007051060134-16
Shahid Lashgari Highway, Tehran, IRAN

Postal Code : 1389913657
Tel: (+9821) 48901
Fax: (+9821) 44934000-1
SMS Centre: (+98)30003 This Manual has been prepared for owner’s reference to vehicle’s
E-mail: info@ikco.ir performance, safety, maintenance and everyday use guidelines.
www.ikco.ir Keeping the manual in your car is recommended for quick reference.
Downloaded from www.Manualslib.com manuals search engine

In The Name of God
OWNER’S MANUAL
PEUGEOT 405

DEAR BUYER
We're thankful for choosing Iran Khodro product and we congratulate you for this good selection. We hope this new vehicle
contributes in happy moments of your life.
This manual helps you enjoy driving. Therefore to have an easy access, it would be advisable to be kept in your glove compartment.
The manual is divided into some sections for your convenience, and deals with various aspects of driving or maintenance of the car.
Before driving: Includes seat adjustment, Safety belts, heating and ventilation control system and also every other thing you
needed to know in order to settle comfortably.
Driving Controls: explain functions of switches, equipment and precautions.
Maintenance: Includes information about the checks you should carry out regularly.
Note:
Please refer to maintenance and guaranty services manual to know about the vehicle maintenance, regulation &
condition of guaranty services and periodic services.
Technical emergencies: Help solve some of unavoidable small emergencies occurring occasionally like replacing lamps fuses or changing wheels.
Technical data: It includes some information about engine, dimensions, capacities and weights.
WARNING, CAUTION and NOTE have special meanings. These special meanings apply except when laws or regulations require
that the signal words be used with a different meaning. Pay special attention to the messages highlighted by these signal words:
In the meanwhile consumptive material must be provided through authenticated representatives of IKCO. (Use the brands and
packages approved by ISACO)
WARNING: Indicates a potential hazard that could result in death or injury.
CAUTION: Indicates a potential hazard that could result in vehicle damage.

NOTE: Indicates a serious damage to your vehicle in the case of not paying attention to the warning and caution signals.
Important Point: The specification of each vehicle will vary according to its type. Therefore some information of this manual may
not be true about your vehicle. For any more information, you can consult with IRAN KHODRO dealers.
Reminder: Information about other varieties of this product have been mentioned in this manual and denoted by asterisk (*).
2

INDEX
PEUGEOT 405 AT A GLANCE 1
BEFORE DRIVING 2
DRIVING 3
MAINTENANCE 4
TECHNICAL EMERGENCIES 5
TECHNICAL DATA 6
INDEX 7

OVERVIEW
LOCKING/UNLOCKING OF DOORS....................................................................................................................................................................... 20
THE SEATS.............................................................................................................................................................................................................. 23
SAFETY BELTS....................................................................................................................................................................................................... 25
CHILD SAFETY........................................................................................................................................................................................................ 26
THE VEHICLE SAFETY........................................................................................................................................................................................... 28
WINDOW REGULATORS........................................................................................................................................................................................ 29
STEERING WHEEL................................................................................................................................................................................................. 30
HEATING/VENTILATION.................................................................................................................................................................................... 31,66
INTERIOR EQUIPMENTS........................................................................................................................................................................................ 35
INTRODUCTION TO GAS POWERED PARTS....................................................................................................................................................... 37
CD PLAYER MANUAL............................................................................................................................................................................................. 39
INDICATORS OF DIGITAL INSTRUMENT PANEL.................................................................................................................................................. 52
AIR BAG................................................................................................................................................................................................................... 54
STARTING AND DRIVING....................................................................................................................................................................................... 57
STARTING AND DRIVING WITH CNG.................................................................................................................................................................... 58
LAMPS AND INDICATORS...................................................................................................................................................................................... 62
WIPER AND WASHER............................................................................................................................................................................................. 68
BRAKES SYSTEM (ABS)........................................................................................................................................................................................ 69
VEHICLE MAINTENANCE....................................................................................................................................................................................... 71
RECOMENDATION FOR WASHING THE VEHICLE............................................................................................................................................... 80
TIRES.................................................................................................................................................................................................................. 81,84
BATTERY............................................................................................................................................................................................................ 81,86
TOWING VEHICLE.................................................................................................................................................................................................. 89
FUSES..................................................................................................................................................................................................................... 92
LAMPS..................................................................................................................................................................................................................... 95
VEHICLE IDENTIFICATION PLATE......................................................................................................................................................................... 98
WEIGHTS............................................................................................................................................................................................................... 100
DIMENTION OF THE VEHICLE............................................................................................................................................................................. 101
POLLUTION CONTROL SYSTEM......................................................................................................................................................................... 102
INDEX.................................................................................................................................................................................................................... 105

1 YOUR VEHICLE AT A GLANCE
FASCIA........................................................................... 6 CONTROL INSTRUMENTS.......................................... 14

KEYS............................................................................... 7 ADJUSTING STEERING WHEEL................................ 16
LIGHTS......................................................................... 10 FUEL CONVERSION KEY ........................................... 16
SNOW WIPER .............................................................. 11 AIRBAG........................................................................ 17
SEATS........................................................................... 13 LOCKING/UNLOCKING OF DOORS (BONNET) ....... 18

YOUR VEHICLE AT A GLANCE
Dashboard
1 1. Air vents towards front side doors
2. Speaker location
3. Engine hood release handle
4. Fuse box
5. Side adjustable air vent
6. Horn, front lamp button and indicator
lever
7. Windshield defrosting and defogging
air vent
8. Snow wiper and windshield washer
button
9. Middle adjustable air vent
10. Radio installation place
11. Ashtray place
12. Adjusting lever of steering wheel
13. passenger Air bag
14. Deactivating passenger air bag switch
15. Dashboard box
16. Dashboard empty compartment
*If equipped
6

Adjusting electric mirror

1- Select the right or left mirror by pressing 1
the key no. 1 while the ignition switch is in
the “ON” position.
2- Adjust the mirror toward top, bottom,
right or left by pressing switch no. 2 in
four directions.
Electric folding mirrors*
These mirrors are automatically folded
and unfolded simultaneous with locking
and unlocking the vehicle’s doors by
Locking and unlocking the doors Electric windows
remote control.
Side doors - Boot door-Petrol cap 1- Automatic operation (One touch
Using of the key : operation):
pull upwards the outside lever to By gently pressing on one end of the
open the door . Warning
driver’s side switches, the relative window
From inside : Avoid keeping the battery or remote
will be closed or opened fully.
To close the door press the internal controller in infants’ access, because
2- Electrical operation – Driver’s window:
locking key. to unlock it pull the key swallowing of the battery can cause
upwards. And pull the lever to open The window can be opened or closed by
death. In case of swallowing the battery,
the door. pressing the switch. The window stops
refer to health care centers immediately.
as soon as the switch is released.
Locking and unlocking by remote
control
Take the remote control toward the vehicle:
Note :
- Switch 1 for unlocking
Frequent pressing of the keys with a
- Switch 2 for locking
- Switch 3 Jack knife switch. short intervals stops functioning for 20
Switch blade gets open clockwise. seconds.

Left and Right indicator lamps Low and High Beams Lamps button
Positions 1 & 2: Before turning to left, In order to shift through low and high Position 1: All lamps OFF.
pull the lever downwards, and before beams, pull the lever completely towards Position 2: Position lamps, tail lamps,
turning to right, pull the lever upwards. the steering wheel (in this mode, the and instrument panel display lamps.
(The green warning lamp will blinks blue indicator lamp of high beam will Position 3: Headlamps ON.
according to turning direction on the be turned on). In order to make a signal
Warning Beep
instrument panel display.) with main lamps (lighting), pull the lever
It warns the driver when he leaves the
In case of knocking once on the left or near the steering wheel and release it.
vehicle and the headlamps are ON,
right indicator, the indicator lamp will be
it will beep when the driver’s door is
activated and will go out after 4 flashings.
opened and the switch is OFF.
(Number of flashers are adjustable with
diagnostic instrument.)*
Horn
Warning
Position 3: In order to make horn,
Before starting to drive at night: Ensure the appropriate functioning of electric equipment and adjust
press the button designed at the end of the vehicle lamps. (In case of overloading) generally, ensure that the lamps are not covered. (Dirt,
indicator lever. mud, snow or any other object are not covering the lamps.)

Front Fog Lamps Rear Fog Lamps Adjustment From Inside The
In order to turn on the front fog lamps, In order to turn on the rear fog lamps, Engine Compartment:
turn the middle part of indicator lever turn the middle part of indicator lever two - Position 1 : When front seats are
one step upwards. When the fog lamps step upwards. When the fog lamps are occupied.
are turned on, the relevant indicator turned on, the relevant indicator lamp
- Position 2: When front and back
lamp will emerge on the instrument will emerge on the instrument panel
seats are occupied and luggage
panel display. display.
These lamps are able to be turned on compartment is laden.
These lamps are able to be turned
on only when the main headlamps or providing that: - Position 3: When the driver’s seat is
positions lamps are turned on. -The main headlamps or position lamps occupied and luggage compartment is
are turned on. fully laden.
-The side lamps or front fog lamps (if
existing) are turned on.
Pay attention to make use of fog lamps
only when the scope of vision is limited,
because in ordinary vision conditions, it
will annoy other drivers.

6- Wiper: The wiper will operate in

1 any switch position (1-2-3-4-5). Turn the
stalk 1/8 of a turn forwards.
7- Rear Window Washer: Rotate the
stalk a further 1/8 a turn forwards.
Windscreen
Positions of the Windscreen
Wiper Stalk:
1- Normal speed wipe (whilst held in
this position)
2- Stop Position
3- Intermittent Wipe
4- Normal Speed Wipe
5- High Speed Wipe
Wind Screen Washer: Pull the wiper

stalk towards the steering wheel
10

The key buttons for lights, side 6- Horn Windscreen Wipers and Glass
light lever handle and horn: * 7- Right side blinker Cleaners: *
1-Small, rear lights and digital trip 8- Left side blinker 1- Off
recorder. 2- Time controlled window wipers. (Is
2- Head light, downward/upward beam. adjusted according to the vehicle speed)
3- Head light, upward beam (pulling the 3- Slow speed window wiper.
lever toward the driver) 4- High speed window wiper.
4- Front fog lamp 5- Intermittent move of the window
5- Front / rear fog lamp wiper.
6- Glass cleaners. (pulling the lever
toward
the driver)
11

Seats
1 Front seats (Manual adjustment):
1- Forward and Backward Seat
Movement:
- Pull up the lever.
- Slide the seat to the favorable position.
- Release the lever till it will be locked.
Before driving, make sure the seat is in its
stable position.
2- Adjusting Lumber Support
Rotate the hand wheel to adjust the
lumbar region of the back* (In some
models, the adjustment is accomplished
by the lever).
3- Headrest Adjustment
Head Restrain: Pull the headrest up to
adjust the height. Pull it down to decrease
the height.
* If equipped
12

YOUR VEHICLE AT A GLANCE YOUR VEHICLE AT A GLANCE
1-Hazard warning key (flasher)

2-Trunk lid unlocking key
3-Heated rear window’s key
4- The Fuel Conversion Key
Control instruments
1- Air vent towards face.
2- Rear Fog Lamps button.
3- Rear Window De- icing/ Demisting
Switch
4- Hazard Warning Light (Flasher)
5- Air Distribution Lever
6- Temperature Adjustment Lever
7- Air Intake
8- Air Flow Adjustment
Warning
9- Air conditioning ON/ OFF
Rear window heater:
10- The Fuel Conversion Key* Use the heater only when the engine is on .Soon after defrosting turn off the heater .Avoid
11- Trunk Lid unlocking Key* scratching the window glass .
13

Steering Wheel Unlocking Switch: Adjusting steering wheel

Turn the switch after inserting with a To adjust the steering wheel height:
gently movement of the steering wheel 1- push the lever to be unlocked
to be unlocked. 2-Move the steering wheel up or down
to the desired location.
3-Pull the lever tobe locked after
adjusting
14

Air Bag Front passenger air bag :

If your car is equipped with air bag, in Deactivation switch of air bag is located at
addition to the use of new design seat WARNING
the side of dashboard . - All the parts of the air bag must be
belt , the system has a module air bag
for the driver and passengers. 1- You can turn the switch clockwise to changed by the authorized dealer of IKCO,
deactivate the air bag. If it is operated once.
When the ignition switch is placed in
- Keep your belt fastened so that the air
the ON position, the air bag indicator 2- Avoid keeping the child seat (back to face) bag operates in a best condition.
light on the instrument panel is turned in the front seat while the air bag switch is on.
on and after 6 times blinking, is turned 3- If the air bag operates ,while the child seat Note:
off. Otherwise, (as below) suggests a
fault in the air bag system or safety belt has been kept in front seat ,there is every To control the air bag indicator flashes, in
case of any two consecutive placing the
which should be referred to the dealer possibility of serous injury or death for the
switch in ON position, it should be placed
of the car and fix it. child. at least three seconds on the off position
- Air bag light stay on after blinking 6 as well.
times.
- When the ignition switch is placed in
the ON position, the air bag light does
not light up and does not blink.
15

Locking /Unlocking of doors Bonnet: Engine hook lock*

1-From inside:Pull the bonnet release
from the passenger compartment (driver
side)
2-From outside:Pull the under- bonnet
release lever to lift it up.
* If equipped
16

2 BEFORE DRIVING
LOCKING / UNLOCKING THE DOORS............................... 20 STEERING WHEEL ............................................................. 30

SEATS................................................................................... 23 HEATING AND VENTILATION............................................. 31
SAFETY BELTS.................................................................... 25 INTERIOR EQUIPMENTS..................................................... 35
CHILD SAFETY.................................................................... 26 CNG SYSTEM* .................................................................... 37
THE VEHICLE SAFETY ....................................................... 28 CD PLAYER MANUAL ......................................................... 39
MIRRORS.............................................................................. 29
17

LOCKING / UNLOCKING THE DOORS
Locking and unlocking of the doors: 2- With the use of key (switch) and 3-With the use of remote control:
Side doors, rear trunk door, fuel central locking system: Keep the remote control key towards
tank cap cover: All doors, rear trunk and fuel tank cap cover, the car:
1- With the use of key: can be opened or closed simultaneously with - Press the key no.1 to open the door.
For opening the door, pull up the external the help of switch key from outside and the (anti theft system will be turned off)
handle. locking buttons on front doors from inside. - Press the key no.2 to luck the door.
From inside: Vehicle: after locking doors by central (anti theft system will be turned on)
Push down the interior locking button, locking system , the rear trunk door can - The boot will get open by two successive
door will be locked. For opening the be opened by the use of main switch pressing and holding the key 3 for 6
lock, pull up the same button and for key and it’s turning anti clockwise (from seconds.*
opening the door, pull the interior A to B). 4- Children safety lock:
handle. To avoid opening of rear doors from
inside, push down the safety lock
button.
NOTE
Frequent pressing of the keys in
short intervals will cause the keys
functioning cessation for 20 seconds.
18

LOCKING / UNLOCKING THE DOORS
Locking / Unlocking bonnet: 2- From outside: Pull the under- bonnet Fuel filler cap:
1- From inside: Pull the bonnet release release lever to lift it up. To unlock the Cap Press the front of
the fuel flap to gain access to the filler
from the passenger compartment (driver
cap. To prevent loss of the cap, it can be
side) located inside the flap.
Use the bonnet stay to hold the bonnet

open. To close, fold down the bonnet
stay, allowing the bonnet to drop from
30 cm height. Make sure the hood is
securely latched after closing.
*If installed on your vehicle
19

LOCKING AND UNLOCKING THE DOORS
Battery Replacement of the Remote Emergency Release for Fuel

Control Switch Filler Cap
If the indicator light on switch is not blinked Ifthe central locking system breaks
or the key is not functioned correctly, it is down, the fuel flap can be unlocked from
necessary the battery be replaced. inside of the boot on the right:
1- Separate the part 1 and 2 with the help -Remove the1rim (saloon) or cover
of hand pressing from the described line. WARNING (estate)
2- Then separate the upper and Lower part Never discard used batteries in nature.
-Pull back the lever
of the section 2 by hand pressing (fig B). Give them to organizations responsible for
3- Remove the discharged battery and collecting and recycling this kind of batteries.
replace the new one. Ensure the battery
has been inserted properly (fig C).Use the
battery of CR 2032. WARNING
4- Put the upper and lower part on each Avoid keeping the battery or remote controller
other and insert it by hand pressing. in infants' access, because swallowing of
5- Put part 1 and 2 on each other and the battery can cause death. In case of
swallowing the battery, refer to health care
insert it by hand pressing.
centers immediately.
20

THE SEATS
SEATS Rear seats

Adjusting Front Seats (Manual): The rear seat is in one piece. To remove,
1- Moving the seat forward/backward: lift the middle of the seat slightly so as to
pull up the lever and slide the seat to the release the hooks at the sides; then,
favored position, then release the lever dislodge and remove the seats by
till it will be locked. Warning detaching it from the back support. To
2- Adjusting seat back: - Front passenger’s seatback should remove the back support, lift the luggage
To adjust the seat back angle of the seat, be in upright position when driving. compartment cover to unhinge. Finally
turn the adjusting knob to the favored Safety belts have their maximum pull to release the mountings from the
position. protection when the angle between the suspension mechanism.
3- Adjusting the Headrest: seatback and vertical line is 25 degree.
To adjust the headrest height, lift it up. - Head restraints are safety devices. To open back seat remove the rear
Be sure they are positioned in the carpet from inside the trunk, pull out the
proper place. ratchet of the rear hook by special tool
- Never attempt to adjust the seat and simultaneously pull up the seatback
while vehicle is running. until their top hooks are also released.
21

THE SEATS
Warning
Adjust the head restraint height and
the position of the head as above
figures to reduce the risk to injuries
of driver and front passenger.
22

SAFETY BELTS
Warning
- Seat belts are only safe and efficient when the seat is in upright position. The
seatback of the driver and front passenger should always be in upright position
2
while driving; otherwise the warning light on the digital instrument cluster goes out.
- To have maximum efficiency of the seat belt, the shoulder straps should be worn
on the outside shoulder. Make sure the seatbacks are in proper and correct position.
- Avoid contamination of the seat belt webbing by foreign materials especially
adhesive substances which cause faulty operation of the seat belt lock.
Safety belts Seat belt adjustment Fastening seat belt

Safety recommendations 1- To adjust the height of the front seat 2- Inertia reel belts: Pull the belt gently
- Have the latch plate checked regularly. belts, tilt the adjusting button and move in order not to lock the reel, and insert the
- Check their anchorage points after an the upper fastening to the desired position. latch plate into the buckle. .The belt is
accident occurs. locked by braking or harsh acceleration,
- If they have to be replaced, always on inclination of the vehicle and on
use original spare parts from the same sharp turns.
manufacturer.
- No modification or manipulation is 3- Unfastening seat belts: Just press
permitted regarding their mounting points. the red button
- You can adjust the safety belts for
children under the age of six, provided
that they are placed in especially
designated children seat
23

CHILD SAFETY
Note: 7 or 8 years old people or less

are considered as child since the ratio
of their head weight to body weight
is different. In a sudden decrease of
2 vehicle speed, head weight of children
can cause serious injury to their spinal
column due to the weakness of their
neck muscles. Children of above 10
years or children with height of 135 cm
only can be considered as youngster.
That’s why there are certain rules and
regulations in most of the countries to Babies under the 9 months (and less The seat of the child from 9 months to
travel for children. than 10 kg) must be secured on a rear- 3 years (up to 18 Kg) should be placed
facing seat in front or rear of the car. forward- facing in the rear of the car and
Actually infant restraints provide fastened in the rear with a two- point or
restraint with the seating surface against three-point safety belt.
the back of the car with a three- point
safety belt.
Warning Warning
No object should be in the floor of the Do not leave children (or pets) alone and unsupervised in a vehicle while ignition
vehicle (driver front side), otherwise key is also in vehicle. Child (or pet) may activate the electric windows switches
it may become caught under the and part of its body (neck, arm, hand,) to be caught by window which causes
pedal, during a sudden and forcefully serious injuries. In such cases, release them by pressing the key in opposite
brake, and prevent using the pedals. direction.
24

CHILD SAFETY
3 years old children and more (more 3 years old child also could be sit
than 15 kg weight) may sit forward- on rear sit forward-face by using an
facing in rear seat by a special child auxiliary seat secured in two or three
restraint system which is secured in two points by seat belt (simple seat belt or
or three points by seat belt (simple seat pretensioner system seat belt). This
belt or pretensioner system seat belt). method is especially suitable for 3-6
This method is especially suitable for years old children.
3-6 years old children.
Warning
Children should not be held on an
occupant’s lap.
When your child is held on your lap,
there is risk of serious injuries. Never
use the seat belt on more than one
occupant at same time.
25

VEHICLE SAFETY
Vehicle safety hence great care must be taken when Checks / Adjustments before travel:
Remove the metal plate attached to the driving in such conditions. Keeping a Before Ignition:
key and keep it in a safe and secure place safe distance from the vehicle in front - Check and adjust the Seat.
at all times. This plate represents the will guarantee your security. Inspect the -Adjust exterior and interior mirrors.
2 vehicle’s identification number. Always brake oil level regularly. -The gear lever in neutral position.
remember to turn the steering wheel a - Fasten the safety belt.
little after removing the ignition key. Tires - Check the tire pressure.
Make sure your vehicle’s tires are all - Check the Lights and Horn.
Road safety inflated to the recommended pressure. - Make sure the clutch cable is properly
Seat belt Not properly inflated tires may cause an adjusted.
The use of safety belts is mandatory and adverse effect over turning the steering
not to be manipulated with in any way wheel (see page 74 for more details). Revise the liquids level:
(see page 29 for further details) -Engine Liquid
Headlamps and direction indicators -Coolant Liquid Level
Brakes Make sure that these lights are always kept -Brake Fluid
Never drive downhill with the engine off, clean and dust free and in perfect working -Windshield Washer Reservoir Liquid.
or the booster of brakes won’t function. order, and adjusted to the correct light. -Hydraulic Steering Pump Reservoir
On wet and humid roads, non- stickiness Fluid.
of tires will cause the braking to delay; - Fuel
Warning
- Avoid parking the vehicle in out of the way places
- Do not park the vehicle in dark places
- Never leave vehicle’s papers and/or switches in the vehicle
- Park in garage, if available, and take the switch with yourself.
26

WINDOW REGULATORS
Mirrors Side mirrors Steering wheel adjustment

Interior mirror Realign the rear view mirror by hand 1- Unlock the steering wheel by pushing
1-The interior mirror can be adjusted from the outside to its normal setting down the control lever.
for two positions day (normal) and night before adjusting. 2- Adjust the height of the wheel by
(anti- dazzle) driving. 2- Electric adjustment of exterior mirrors moving it to the appropriate level and
Adjust the mirror after seats and steering Move knob in all four directions to adjust pull the control lever fully up to lock the
wheel are adjusted. Press the button as required; return the knob to the
beneath the mirror, and turn to “night” steering wheel.
central position.
position to get rid of back cars glare Adjusting Electric Mirror
effects. The mirror returns to its initial 1-Select the left or right mirror by pressing Warning
position by pulling the button forwards. the button no.1 after switch is on. - Never attempt to adjust the steering
Note:The amount of light reflected into wheel height while driving. This is
2- Adjust the mirror toward up, down left
your eyes in the night position, is very very dangerous.
and right by pressing the button no.2 in
small (comparing to its normal position).
but sometimes it misleads the driver in four directions.
recognizing the real position. Electric Folding Mirror
This kind of mirrors can be opened or Warning
VANITY MIRROR closed simultaneously with opening and
The objects appear farther away
Turn the sun visor down to use the vanity closing of doors by remote controller
without using hand. than when seen in the mirror.
mirror.
27

HEATING AND VENTILATION
Air conditioning – heater

Air conditioning system
1- Defrosting and demisting of the windows
2- Side ventilation-hatch
2 3- Central ventilation-hatch
4- Front floor cooling
Demisting / Defrosting
a) In cold weather and for a better
defrosting of windows:
-Select “windshield” on the air control panel
-Slide the air temperature control to the
RED segment.
-Slide the blower switch to maximum.
By doing this you increase the windshield
temperature and prevent the appearance
of fog.
b) When the weather is pleasant but
with high humidity:
-Slide the air temperature control to the
blue segment.
-Select the interior air recirculation.
-Press air condition button.
-Select the minimum level of air blower.
By doing this you increase the windshield
temperature and prevent the appearance Warning
of fog. - Use distilled water in radiator to avoid sedimentation in heater.
Using one of the above methods or a - Operate the air conditioner once per each 15 days for at least 10 minutes (even in winter).
mixture of the two depends on your - To switch off the vehicle’s air conditioner, first Switch off the A/C key, then stop
comfort when driving. the engine after a few seconds.
In some cases opening one of the side
windows up to 2 Cm will be useful. - Do not open the coolant fluid tubes. This fluid is very dangerous for eye and skin.
28

Air conditioning – heater - Demisting the windows in cold and rainy days
Distribution of air - If required fresh air.
1- Selection of air incoming inlet Air recirculation
2- Toward center sides outlet of inner vehicle 7- Push the appropriate button (the light
3- Toward floor outlet comes on). Fresh air is no longer admitted;
4- Toward front and side windows the air in the passenger compartment is Heating and ventilation system
Select maximum mode for fan and temperature reticulated. Only for the following situations: 1- Trunk lid opening key
to defrost and demist the side windows quickly. - To exclude outside air (dust, unpleasant
2- Heated rear window
Make sure that there be no obstacle in course smells etc.)
of external inlet of the air located in the below of - To warm and cold the air in the passenger 3- Heating and air conditioning screen
the front windscreen and also ventilation inlet compartment more quickly.Temperature 4- Place for installing the audio system
under front seat to obstruct fresh air recirculation 8- Temperature control:
in the vehicle and its proper distribution. - Blue: Ambient temperature
5- Hazard warning key (flasher)
5- Adjusting air inlet - Red: warm. 6- The Fuel Conversion Key
Move the inlet air adjuster to have optimum To keep an ambient temperature for inside the
fan. The adjustable amount is from 1 to 4. cabin when outside temperature in between
Fresh air function key -5° to +5° C follow the instruction set as
6- Push key to switch off the light, open follows:
outside inlet and air flows from outside into - Position the temperature selector (7) at the
vehicle. When this mode may be used: center of thered zone.
- In cold winter weather while heater is on, - Position the air distribution control (1)
to have better ventilation when there is no between windscreen and side/ central
smoke or dust. ventilator
29

Caution
- If you notice the air conditioner not
working properly, like giving off cool
2 air, the system must not be used.
- To help maintain optimum performance
and durability of your air conditioner, it
needs to be operated at least once or
twice for at least 5 to 10 minuets during
the winter.
- In spring and just before using the
Air conditioning Air recirculation air conditioner it is recommended that
1- Air conditioning on / off button: 4- Press the switch (lamp lights up). Fresh the system be checked by an Iran
Air temperature air is no longer admitted; the air in the Khodor authorized dealer.
2- The temperature can be adjusted to passenger compartment is reticulated.
the desired level. Only for the following situations:
3- Set the blower speed selector to a - To exclude outside air
desired position - To warm and cool the air in the passenger
compartment quickly.
- To improve the performance of the air
conditioning system.
Warning
The vehicle air conditioning is
equipped with R-134a.
30

INTERIOR EQUIPMENTS
....
Interior equipment Interior equipments 2- Rear ashtray

1- Front and air dome lights: 1- Front ashtray and cigarette lighter Press the cover to open the ashtray. To
they have three positions: Press the cover to open the ashtray. To empty the ashtray, take it out.
- front position: permanent on empty the ashtray, take it out.
- Center position: the light comes on
when opening front doors and goes out
when closing them.
- Rear position: Off
2- Vanity mirror
Vanity mirror is on the right sun visor.
Warning
Ashtrays may cause firing and so
are very dangerous. Never throw
paper and/or other flammable
materials ioto them.
31

EQUIPMENTS
....
CNG System: Engine Compartment

Overview *
1. Regulator: Reduces the gas
pressure from a maximum of 200 bar
2 to 2 bar.
2. Hose (transferring gas to gas

filter): Transfers the reduced pressure
gas from the regulator to the fuel filter*.
3. Hose (transferring gas to fuel

7. Gas Filter: A device for screening
rail): Transfers the reduced pressure
the gasoline to remove the impurities
gas from the regulator to the fuel rail.
from the fuel rail*.
4. Fuel Rail: Gas entering the manifold
8. Electrical Control Unit (ECU):
passes through the fuel rail, and enters
Adjusts the moment and time length
the manifold when the gas injectors
of injector sprinkling and the timing of
open in the indicated times.
sparking in different engine conditions.
5. PT( Pressure- Temperature)
9. Input / Output Hot Water Hoses
Sensor: This sensor is mounted on
(Regulator): Transfers the heater water to
the fuel rail and transfer the data to the
the regulator to warm up and to prevent
ECU*.
the regulator from freezing when operating
on gas mode.
6. Gas Hoses (Fuel Rail to Injector
Nozzel): These flexible tubes allow
gas to enter the intake manifold*.
32

EQUIPMENTS
1- Regulator: reduces the gas pressure from 12-Hoses transferring gas from fuel line to
max. 200 bar to pressure about 2 bar. nozzles: they transfer the gas from fuel line
2- The hose transferring gas to the fuel to the fuel nozzles.
line: transfers the compressed natural gas 13-Warm water shunt hoses to regulator:
with reduced pressure from regulator to fuel they input and output the heater water to the 2
filter. regulator to warm the regulator and prevent
3- Regulator vacuum hose: transfers the its frosting during functioning with gas.
engine vacuum to regulator.
4- The hose transferring gas to fuel line:
transfers the pressure reduced natural gas Note:
from filter to the fuel line. Regulator reduces the gas pressure from
5- Fuel line: Fuel line has 4 injectors. The max. 200 bar to about 2 bar pressure.
fuel line lets the gas input the manifold when
the injectors are electrified in certain times.
**6- pressure sensor hose for gas input CNG parts located in the trunk
to fuel line: transfers the gas pressure 1-Cylinder: compressed natural gas with
inputting to the fuel line to pressure and max. 200 bar pressure is kept there.
vacuum sensor. 2-Cylinder top valve: it opens or closes
**7- pressure and vacuum sensor: informs the the gas outlet passage and includes the
pressure difference of the gas inputting to fuel equipment which discharge cylinder’s gas in
line and manifold air pressure to the gas ECU case the pressure and the temperature of the
8- Electric Control unit’s wire lever: gas become more than permitted limit.
Transfers the data and signals from sensors The cylinder top valve is controlled manually
and operators in addition to the electric control. (when
9- gas pressure gauge: it shows the gas the gas goes out toward the engine, both
pressure in the cylinder. electrical and manual valves are opened). 3-Transfer pipe and gas ventilation
10- manual valve or service valve: the gas system: in case of leakage in joints, conduct
passage input to engine compartment (for the gas ventilation system to the outside of
performing service) is opened and closed by it. the trunk.
11-gas filter: it prevents entrance of the 4-Filler: filler is mounted on the vehicle’s body
foreign particles and impurities of the gas into through which the filling nozzle is connected
fuel line. to it for refueling gas cylinder.
* If equipped
33

AUDIO SYSTEM
1- Short Pressing: Turning on. 3- Radio Mode: 4- Radio Mode:

- Prolonged pressing more than 2 seconds: - Short Pressing: Memory No. 2 - Short Pressing: Memory No. 1
Turning off. - Prolonged Pressing: Recording of current - Prolonged Pressing: Recording of current
- Volume Turning: Sound adjustment. frequency in memory No. 2. frequency in memory No. 1
2- Radio Mode: CD/USB/SD mode CD/USB/SD mode
- Short Pressing: Memory No. 3 - Random playing of melodies. - Repeating of the file/playing folder.
- Prolonged Pressing: Recording of current
frequency in memory No. 3
CD/USB/SD mode
- Short Pressing: Selection of the previous
folder in MP3/WMA files.
- Prolonged Pressing: Selection of 10 former
files in current folder.
34

AUDIO SYSTEM MANUAL
5-Disconnection of Sound output (MUTE) - Prolonged Pressing: Selection of 10 recent track.

files in current folder.
6- Disc Input 17- USB/SD/AUX Cover
12- Short Pressing: Selection of the audio
7- Monitor Adjustments. 18- Radio Mode: 2
- Prolonged Pressing: Entering to the system Short Pressing: Automatic searching of
8- Disc eject button adjustments. the radio stations in order to decrease the
- Turning: Radio Mode: Frequency adjustment frequency.
9- Radio Mode: manually. CD/USB/SD mode
- Short Pressing: Memory No. 4 CD/USB/SD mode: Selection of the previous/ - Short Pressing: Selection of the previous
- Prolonged Pressing: Recording of current next melody. melody.
frequency in memory No. 4 - Prolonged Pressing: Rapid backward of the
CD/USB/SD mode 13- Short Pressing: Automatic searching & melody while it’s playing.
- Introducing of the audio files (10 seconds saving of the radio stations.
playing). - Prolonged Pressing: The button introduces 19- Replacing of the Radio Band
the radio stations t(10 seconds playing)
10- Radio Mode: 20- Selection of the player (CD/USB/AUX
- Short Pressing: Memory No. 5 14- Short Pressing: Activation/Deactivation IN)
- Prolonged Pressing: Recording of current of TA.
frequency in memory No. 5 - Prolonged Pressing: Activation/Deactivation
CD/USB/SD mode of AF.
- Introducing the audio files (playing 10
seconds). 15- Radio Mode:
- Displaying of the audio file information with Short Pressing: Automatic searching of
MP3/WMA Format. the radio stations in order to increase the
frequency.
11- Radio Mode: CD/USB/SD mode
- Short Pressing: Memory No. 6 - Short Pressing: Selection of the next melody.
- Prolonged Press: Recording of current - Prolonged Pressing: Rapid forwarding of the
frequency in memory No. 6 melody while it’s playing.
CD/USB/SD mode
- Short Pressing: Selection of the next folder 16- Short Pressing: Play/Stop the melody.
in MP3/WMA files. - Prolonged Pressing: Selection of the first
35

AUDIO SYSTEM MANUAL
ANTI-THEFT SYSTEM OF THE AUDIO Note: The default password by Iran Khodro
SYSTEM is 1111.
How to enter the password
For more security, your device is equipped CHANGING THE PASSWORD
2 with 4 digit code. In case of electrical Whereas, the default password before
disconnection of the device for any reason changing is considered 1111 by Iran Khodro,
and, after reconnecting and turning on the it is better changing it for more security. To
device, the monitor displays the phrase change the password, hold the “RADIO” and
“PWD****”. To turn on the device, the correct “RPT/1 buttons for 2 seconds simultaneously.
4 digit code should be entered through the The “****PWD” message demands the
buttons 1 to 4 on the panel. adjusted password. In case of entering the
To enter the 1st No. from the left side of correct 4 digit password, the “****PWD”
(****PWD), press the radio button No. 1 message is displayed to enter the new 4 digit
frequently to display the correct number. password. Enter the new code and press the
(For example: For selection the No.5, press SETUP/AUDIO button. Now, the “****PWD”
the button No. 1, 5 times. After correct message demands again the new 4 digit
adjusting of the first number, to enter the password for comparing. Select the previous
2nd number of (****PWD), press the radio new 4 digit code and press the SETUP/AUDIO
button No. 2 frequently to display the correct volume button. If the entered password
number. To enter 3rd and 4th Nos. press the are matched, the “****PWD” message is
same buttons as previous ones. To confirm displayed and means that the password has
the password, press the SETUP/AUDIO been changed. While the 2 entered password
button. In case of the correct password, the is not the same, the “SETFAIL” message is
device turns on; otherwise, displays (Error). displayed and it means there is an error in
After short seconds, the system requests changing the password. Now, all the changing
the password again on which entering the process should be repeated again.
correct password, the device is turned on.
If the incorrect password is entered for six
times, ERR20 is displayed on panel which
is indicating the blockage of the system.
Here, you should refer to the Iran Khodre
authorized dealers.
36

AUDIO SYSTEM MANUAL
GENERAL INSTRUCTION VOLUME ADJUSTMENT

On/Off the device Turn the volume to adjust the sound . Turn FM1 FM2 FMAS AM AMAS
- To turn on the device, press the PWR button. the volume clock wise (right) to increase, and
- To turn off the device, press and hold the turn it counter clock wise (left) to decrease AUTOMATIC SEARCHING OF THE RADIO
same key. the sound level. STATIONS 2
By pressing the and buttons, you could
POINT: THE SOUND QUALITY ADJUSTMENT activate the automatic searching system to
When the vehicle is not running, by pressing To access the following, press AUDIO increase/decrease the radio frequencies.
the “PWR” button or inserting the CD the repeatedly: After receiving the desired radio station, you
device could be turned on for 30 minutes. could save the station in one of the memories
Pay attention the device is not turned on by from 1- 6.
entering USB/SD/AUX. After 30 minutes the To save the desired station, press and hold
device turns off and by pressing the “PWR” the related number for 2 seconds.
button you can turn on the device again.
THE RADIO STATIONS MANUAL
MEDIA button SEARCHING
Press the “MEDIA” button, to switch the disc To increase the radio frequency manually,
(when the disc is situated in the device), To adjust each of these, turn the AUDIO turn the AUDIO key clock wise and to
USB (when the USB is connected to the volume. decrease counter clock wise.
device), SD card (when the card is inside the While adjusting, there is no change for more
device) and AUX IN (when AUX IN socket is than 5 seconds, the device automatically
connected). returns to its last mode. BASS and TREBLE
are just adjustable in EQ OFF mode.
MUTE button
While the device is on, press the key for a HOW TO USE THE RADIO
moment. The mute mode is activated and The band changing
output sound is disconnected. To exit, press To select the radio, press the same key.
again the same key. By frequent pressing of the “RADIO” button
when playing, you could choose one of the
bands with following sequence:
37

AUDIO SYSTEM MANUAL
AUTOMATIC SAVING OF THE RADIO by the forwarder. playing the 5 inch (12 cm) standard discs.
STATIONS Avoid using 3 inch (8 cm) discs. Inserting of
To select automatically 6 powerful radio ALARM MESSAGES (PTY ALARM) such CDs by using/not using of the adaptor
stations and saving them instead of the In the case of sender the urgent warnings by will damage the device or the disc.
2 present stations, press the AST key. The the sender, the messages will be displayed
present stations are replaced instead of the on the panel. PAUSE BUTTON
previous saved ones In CD/USB/SD switch, if press the button
The received stations in FM band are saved TA (TRAFFIC ANNOUNCEMENTS)
in memories 1- 6 of FMAS band and in AM By this the driver will receive the important for a moment pause switch is activated
band are saved in memories 1- 6 of AMAS traffic announcement. and the audio file that is playing will be
band. By short pressing on TA/AF key, TA service is stopped. Repressing the button, the system
comes back to its normal playing. To play the
Tip: By using this order, the previous saved activated or deactivated.
memories are erased and the new stations first file of the disc, hold the button for
are replaced instead of them. By pressing AF (ALTERNATIVE FREQUENCY) 2 seconds.
the AST key for more than 2 seconds each By using this service the device automatically
accessible radio station is played for 10 searches and receives the more power
seconds and then shifts to the next station. frequency of the current radio station. By
pressing TA/AF key for more than 2 seconds,
SAVING THE STATION ON THE MEMORY AF service is activated or deactivated.
To save the new radio stations on the memory
of CD player, you should hold the number of Point: The abovementioned services should
desired memory for 2 seconds after receiving be forwarded by the central forwarder. At
the radio station. After hearing the beep present, PS is the only active service in Iran.
sound , current frequency is saved on the
memory.
HOW TO USE CD/USB/SD/AUX
RDS DATA Inserting the disc
Disposal services through RDS system While inserting, the disc labeled surface
(Radio Data System) are as follow: should be upwards. Insert the disc such an
extent that the internal mechanism of the CD
PS PROGRAM SERVICE NAME) player automatically pull it inside. The first file
This service displays the current station on the disc is automatically played.
name on the panel in the case of forwarding Note: The device has been designed just for
38

AUDIO SYSTEM MANUAL
SCN BUTTON MP3 playing file POINTS ABOUT MP3 FILES

While playing CD/USB/SD, press “4SCN” to To select previous/next folder, press and - The device could be able to display just
present exiting files. By pressing of this key English characters of
each file will be played for 10 seconds. By keys. In case of pressing and holding
the above buttons, you could choose 10 “- , +, A, Z, 0-9”.
repressing of the key, the system comes back
previous/next file. - Maximum, 16 characters is used to display 2
to the normal position of playing. the name of an album or file.
EJECT BUTTON - In case of recording MP3 files on the disc
RPT BUTTON make sure the saving format is the data type
While playing CD/USB/SD switch, to repeat To eject the disc, press button.
not audio.
the playing file press “RPT1” button to select - In order to enjoy the best quality sound, it is
the “RPTFILE” mode. To repeat all of the THE MONITOR DATA
While the files MP3 and WMA are playing, recommended the files switched to MP3 files
files inside the current folder repress this key with sampling frequency of KHZ 44.1.
by pressing of the button “5DSP”, the panel
to select the “RPT DIR” mode. The playing
displays the data related to the playing file as
is continued so long as the “RPT1” key is
the following: FILE, FOLDER.
pressed to choose the “RPTOFF” mode.
While the file/folder name is displaying, by
RDM BUTTON repressing of the button, the panel displays
While the playing CD/USB/SD switch, press the data related to the ID3 label like a movable
“RDM2” button to select the random playing tape which consists of: TITLE, ARTIST AND
of the files. To stop random playing mode and ALBUM. Then the device comes back to the
coming back to the normal position, repress normal position.
the “RDM2” button.
PLAYING OF THE SD FILES
SEARCHING OF THE FILE & FOLDER Open the USB/SD/AUX port cover. Insert
Disc Playing Mode (TRACK/MP3): SD memory card .After several seconds, the
device automatically plays music.
To select previous/next file, press and
keys. In case of pressing and holding the FLASH MEMORY
above keys, you could play the file forwards/ Open the USB/SD/AUX port cover. Connect
backwards. the flash memory to the USB connector. The
device automatically plays the saved music in
Flash Memory.
39

AUDIO SYSTEM MANUAL
POINTS ABOUT USB/SD than 2 seconds. (TIME ADJUASTMENT)

- The files with *WMA, *MP3, *Mp3 are In case of adjusting the CLOCK switch on
readable. Point: MAN you could adjust the system clock
- Fat 16/Fat 32 is readable. The CD player is automatically exited from manually.
2 - The device maximum readable memory is the system adjustments menu if there is no
32GB. action after 5 seconds.
- Sampling frequency 8KHZ- 48KHZ
- Bit rate 8-320kbps S-VOL
By this switch you could adjust the first sound
Points: While the playing in USB mode does volume such an extent that not to exceed the
not cut off the USB suddenly. This causes fixed volume when the device turns on. The
the USB to be damaged. First change the volume is adjustable from 5 to 25.
source and then cut off the USB. Or turn off - If the sound volume is less than the above
the device and then cut off the USB. before the device turns off, the sound volume
will be adjusted the last one when the device
THE SOUND AUXILIARY INPUT turns on again.
Open the USB/SD/AUX port cover. Connect - If the sound volume is more than the above
the sound auxiliary input socket. The device before the device turns off, the sound volume
automatically plays AUX IN socket input file. will be automatically like the adjusted one
when the device turns on again.
THE SYSTEM ADJUSTMENTS - If the sound volume is less than 5 before
By pressing of the “AUDIO” volume for more the device turns off, the sound volume will be
than 2 seconds you will enter the system adjusted 5 when the device turns on again.
adjustments as the following: Then, by each
pressing of this button there is one of the CLOCK (RDS/MAN) ADJUSTMENT
following: In case of selection the “RDS” from “RDS
clock” and “MAN” it is possible to adjust the
S-VOL->TIME->TIME AD->RDS->REG- clock manually.
>NEWS->EON->L-OUT->LCD
(TIME)DISPLAY ADJUSTMENT
To change each of the above adjustments turn This switch could be adjusted as one of the
the “AUDIO” volume. To exit the adjustments following: 12/24 hour.
menu press the “AUDIO” volume for more
40

AUDIO SYSTEM MANUAL
RDS (ON/OFF) ADJUSTMENT L-OUT (ON/OFF) ADJUSTMENT MAINTENANCE

You could activate or deactivate RDS (Radio You could activate/deactivate the Line-out - Avoid any liquids inside the device. If so,
Data System). output. dry it rapidly. Because the liquids will cause
malfunction or electrical shock.
REG (ON/AUTO/0FF) ADJUSTMENT LCD (0 ~7) ADJUSTMENT - Keep the device out of dust and pollution. 2
In case of selection of ON switch the regional By selecting of this switch you could change These will cause external disadvantages.
stations is received. In case of selection of the LCD lighting intensity. - Precaution to carry the device. Strike or
AUTO switch the power stations is searched. falling down could likely cause damages.
In case of selection of OFF switch the - To clean the dirty panel/monitor use silk
first radio station received by the system tissue and natural substances.
regardless input signal power is played. The
REG switch is just adjustable in RDS ON
mode.
NEWS (ON/0FF) ADJUSTMENT

The NEWS switch could be activated or
deactivated. The NEWS switch is just
adjustable in RDS ON mode.
EON (DX/LO) ADJUSTMENT

In case of selection of LO switch the power
stations is just received. In selection of DX
switch the first radio station received by
the system regardless input signal power is
played. The REG switch is just adjustable in
RDS ON mode.
41

AUDIO SYSTEM MANUAL
ELECTRIC CONNECTORS
Connector A Connector C
Diagram of bases of the CD player connector
as follow: Position Performance Position Performance
A1 - C1 LINE OUT LEFT INPUT
2 A2 - C2 LINE OUT RIGHT INPUT
A3 - C3 LINE OUT EARTH
A4 BATTRY C4 -
ANTENA CONTROL -
A5 )ANT( C5
A6 LIGHTING (ILL( C6 Amplifier steering output

A7 ACC VOLTAGE C7 -
A8 EARTH C8 Control Input on the Steering
CONNECTOR B C9 -
C10 -
Control circuit earth on the
Position Performance C11
steering
B1 REAR RIGHT SPEAKER + C12 -
B2 REAR RIGHT SPEAKER - C13 -
B3 FRONT RIGHT SPEAKER + C14 -
B4 FRONT RIGHT SPEAKER - C15 -
B5 FRONT LEFT SPEAKER + C16 -
B6 FRONT LEFT SPEAKER - C17 -
B7 REAR LEFT SPEAKER + C18 -
B8 REAR LEFT SPEAKER - C19 -
C20 -
42

AUDIO SYSTEM MANUAL
DEFECT FINDER
The following controlled list could help you to solve some problems that may be occurred at the time of using the device. Before using, control all
the connectors and the manual. Do never use the device at unusual conditions such as when the device is mute, at the time of fume or singe that
may cause fire or electric shock. Here, you should turn it off immediately and contact to after sales agencies (Refer to the guarantee manual).
2
SOLUTION DEFECT THE PROBLEM
On the switch The switch off

Control the cables connection Not correct connection of the cables The device is not turned on
Change the fuse with the same fuse The fuse is burned
Eject the previous disc There is another disc inside the device The disc is not inserted
Insert the disc in correct position The disc is in reverse position

Clean the disc or use another disc The disc is dirty or damaged
The disc is not readable
Wait the cabin temperature decreases High temperature inside the vehicle
Check the disc format with the formats mentioned in The file format is not readable
the manual
Control the sound volume or deactivate the mute Minimum adjusting the sound volume or Mute mode
Mute
Control the cables connection Incorrect connection of the cables
While running the vehicle, vibration
Install the device firmly with side parts The device installation place is not firm
causes the sound cut on/off
Install the antenna correctly

It does not receive the radio
Open the antenna completely or in case of broking Incorrect installation of the antenna stations or with low quality
change to a new one
Connect the device battery power input to the vehicle The antenna is not completely opened or broken The memory saved stations
battery have been erased
Incorrect connection of the battery cable
43

2
44

3 DRIVING
INDICATORS OF THE DIGITAL INSTRUMENT CLUSTER STEPS OF REFUELING CNG*............................................. 60

DISPLAY............................................................................. 52 LIGHTS AND INDICATORS.................................................. 62
AIR BAG ....................................................................................54 HEATING AND VENTILATION SYSTEM ............................ 66
SERVICE AND MAINTENANCE OF SYSTEM (AIR BAG) ....55 REAR WINDOW HEATER ................................................... 67
UNLOCKING STEERING LOCK.......................................... 57 WINDSCREEN WASHER AND WIPER ............................... 68
SWITCHING ON AND DRIVING WITH CNG........................ 59 BRAKING ANTI-LOCKING SYSTEM (ABS)* ..................... 69

45

INDICATORS OF DIGITAL INSTRUMENT PANEL
46

DIGITAL INSTRUMENT PANEL
Instrument panel indicators Indicator lights and gages (below

Warning and indicator lights (above figure)
figure) 1- Anti-glare headlights
1- Low fuel warning light 2- Tachometer
2- Fuel gauge 3- Left side flasher
3- Engine oil pressure warning light 4- Right side flasher
4- Battery charge warning light 5- Engine digital indicator 3
5- Brake oil level or handbrake applied 6- Speed indicator
warning light (two lights) 7- Adjusting the instrument panel
6- Brake pads wear warning light illumination intensity
7- Emergency stop warning light 8- High beam headlight
8- Proof-meter warning light 9- Front fog lamp
9- Coolant fluid temperature indicator 10- Rear fog lamp
10- High temperature of the coolant 11- Anti-theft system indicator *
fluid warning light 12- Driver seat belt
11- Intelligent speed control system 13- Activating gear box indicator *
indicator * 14- Driver air bag indicator
12- CNG fuel indicator * 15- Passenger air bag system
13- CNG engine digital instrument deactivation warning
panel indicator * 16- intensity of display light indicator
14- ABS and EBD braking system 17- Fueling side indicator
indicator
15- Open door warning light
16- Air bag system activation indicator
17- ABS braking system warning
18- Immobilizer Indicator
47

AIRBAG
Airbag into the air bag covers to identify the

In addition to safety belt and force vehicle is equipped with air bag system.
limiter, your vehicle is equipped with air Passenger air bag is located in the WARNING
bag too. upper right hand dashboard and SRS - if the air bag light, which is located on
When you turn the ignition switch to AIRBAG carved on it. the instrument cluster, stays on after
the “ON” position, the Air Bag light on The air bags are designed to inflate 6 times blinking, or when the ignition
the instrument cluster comes on. only in severe frontal collisions. They switch is placed in the ON position, the
Otherwise, (as below) suggests a fault are not designed to inflate in rear air bag light does not light up and does
not blink 6 times, vehicle’s owner should
in the air bag system or safety belt pre- impacts, side impacts, rollover or minor
have the air bag system inspected by an
tension which should be referred to the frontal collision. The air bags deploy authorized Iran Khodro dealer as soon
dealer of the car and fix it. Otherwise, only one time during an accident. They as possible, otherwise vehicle’s owner
the vehicle owner will be responsible. inflates and deflates so quickly that you shall be responsible for any and all loss
- Air bag light stay on after blinking 6 may not realize that it has activated. An due to ignorance and delay in referring
times. activated air bag does not prevent you to an authorized dealer.
- When the ignition switch is placed in view and is not so tough that you could
the ON position, the air bag light does not exit the vehicle. NOTE:
not light up and does not blink.The Be aware that no system can prevent To control the air bag indicator flashes, in case
driver’s front air bag is located behind all possible injuries that may occur in of any two consecutive placing the switch in
the center pad of the steering wheel. an accident. ON position, it should be placed at least three
The words “SRS Airbag” are molded seconds on the off position as well.
48

AIRBAG
WARNING
- Make the seat belt as tight as possible
on the passenger body. If so, the seat
belt enjoy of better performance.
- To achieve the greater safety and
better performance of the seat belt at the
time of air bag activation, always keep 3
close the seat belt.
- Do not install child safety seat in the
front passenger seat. Because if the
front
passenger side air bag operation, the
probability of death or serious injury
When driver is properly restrained by is disconnected and the ignition switch
to a child on the seat (rear facing) is wearing seat belts, the air bag has its has been in “LOCK” position for at least 90
very high. If forced to use the front seat, maximum protection effect. So adjust seconds before performing any electrical
deactivate the air bag by deactivator
which is located in dashboard side. In
the your seat to the most rear position, service work on your vehicle.
which case the indicator light on the sit up straight and fully back in your Scrapping a car that has an uninflated
front panel regarding deactivation of the seat. air bag can be hazardous. Have an
air bag will be on.
Never lean over the vehicle’s steering Iran Khodro dealer to deactivate the
wheel or door. trigger of the air bag.
Servicing and maintenance of the air

bag system
If the air bags inflate once, have the air
bags and related components replaced
by an authorized Iran Khodro dealer as
soon as possible.
To prevent damage or unintended inflation
of the air bag system, be sure the battery
49

AIRBAG
Warning
- Any servicing on the passenger security system (pre-tensioner, air bag, electronic
control unit, wiring) or re-use of this system in another vehicle, even if is the same
vehicle, is expressly forbidden.
3 - Use only factory standard steering wheel and never replace it.
- Covering of the air bag is expressly forbidden
- Do not attach anything (clip, logo, watch, mobile stalk, etc.) on the steering wheel
air bag.
- No alteration is allowed on the air bag system.
Passenger Air Bag Label* - Opening of the steering wheel is forbidden.
This label is on the side part of the glove - Have all securing equipments to be inspected after any collision
box and it means if the air bag arming key - in order to insure proper performance and avoid sudden inflation of the air bag and
is in ON position, do not install rear facing pre-tensioner system, only trained personnel of the Iran Khodro dealers are permitted
to repair or service the air bag and/or pre-tensioner system.
child restraint in the front passenger’s seat.
- Arming or disarming front passenger air bag should be done only when the vehicle
It is dangerous for passenger sitting on the
is off.
front seat while air bag arming key is in - Do not install rear-facing child restraint system on the front passenger seat when
OFF position. there is a fault in function of the air bag arming or disarming switch.
Arm the air bag to protect the front - Non-use of safety belts by front seat passengers, if the air bag acts, will cause damages.
passenger as soon as taking out the child
restraint from front passenger’s seat. Make
sure that the front passenger air bag’s
disarming light on instrument cluster to be
off.
50

STARTING AND DRIVING
Notice
If you open the vehicle’s doors
or the trunk lid by mechanical key
while the vehicle has been locked
by the remote control, the anti-theft
system is activated and cause the
3
alarm to be triggered.
To Unlock the wheel 3- M: Running: Ignition on; the following Starting the engine
To release the steering lock, turn the steering warning lamps light up: Useful tips
wheel slightly to the right or left while turning - Low Engine Oil Pressure Never race a cold engine.
the key. - High Coolant Temperature Never run the engine in a confined space.
Ignition positions: - Low Battery Charge When temperature drops below freezing,
There are four positions: - Emergency STOP engage fully the clutch pedal to start the
1- S. stop: Ignition off. - Handbrake ON/Low Brake Fluid. engine running more easily.
2- A. Supply to accessories: Ignition off; the - Diagnostic Function
battery charge warning lamp lights up. This 4- D: Switch on the ignition – Once the engine Handbrake
position lets you use things like the radio, starts let go of the key. As soon as the engine comes 1- Press the button to release.
windscreen wipers, power windows and on, all warning lights go off automatically. In this
optional sunroof when the engine is off. position, the battery charge warning light stays on. Gear lever
2- The positions are marked on the knob.
Reverse gear can only be engaged when the
Warning vehicle is stationary and the engine is idling.
- Do not switch off the vehicle or take the ignition key out when vehicle is moving, otherwise Modern engines no longer need to be run in,
the steering wheel is locked and its control is impossible. but avoid driving too fast (excessive rpm) until
- Avoid starting and idling of the engine for prolonged periods in confined areas. the first service 1500/2500 km.
51

STARTING AND DRIVING WITH CNG
Starting & Driving On CNG Mode*

Changing the type of fuel is done by the fuel
conversion key located on the front console
and you can choose the type of fuel as follows:
A. Before moving (at first the car will start on
gasoline then it will switch to gas)
B. During driving
3 C. Starting the car directly on gas mode**
Starting the Engine
The engine starts on gasoline mode.
Since gasoline pump is turned on, even when
the car runs on gas, and also to cool fuel
Starting and driving by CNG fuel (1) Starting the Engine on CNG Mode* injectors, it is necessary to have at least 5 liters
You can change the type of the fuel by using To remind you, this method is used of gasoline in the fuel tank.
the key located on the instrument panel In the case of any damage to gasoline system,
above the fuse box. You can select CNG fuel only for special situations like gasoline
the engin finally starts on gas mode.
in following situations: shortage.Firstturned the switch on, and
A) Before starting moving (first the vehicle is then press the conversion key for 5
switched on by gasoline and then it is shifted
to gas). seconds till the green light will appear on
B) During driving instrument panel the green light, appears WARNING
C) Starting vehicle directly by gas (2) While your vehicle engine is running,
on the instrument panel. Then start. If never park your vehicle in a location
1- The fuel conversion key
2- Trunk lid unlocking key there is no technical malfunction in the where there are inflammable objects and
3- The Warning Key (Flasher) gas system, the engine will start on CNG. materials in the vicinity of hot exhaust
4- Rear glass warmer pipe like dry hay or leaves.
Fuel Conversion Key

Important note
There should be always at least 5 The fuel conversion key is on the front (1)For bi-fuel vehicles
(2)This mode is only used in emergency
litters gasoline in fuel tank because the console next to the digital clock and it is situation such as lack of gasoline. This mode
gasoline pump is on even when engine used from switch from gasoline to gas is not recommended in normal conditions
is working with CNG and also since because it may damage the gas-powered parts.
gasoline is necessary for cooling the and vice versa mode. By pressing the
gasoline injectors. related key, the fuel type can be changed. *If equipped
52

STARTING AND DRIVING WITH CNG
4) Make sure the gas filler valve cap is closed

after refueling (to prevent dust from entering
it and causing problem in gas system).
5) Max. Permitted pressure of the
refueling is 200 bar. You can see the
cylinder inside pressure by the pressure
gauge inside the engine compartment. 3
Steps of refueling CNG* Changing the vehicle refueling

1) do not smoke and do not talk with your permit label*
mobile phone before going to the CNG Refueling label is valid 12 months from
station and as long as you are in the station. issuing date. You can not refuel cylinder
2) Switch off the vehicle and make sure without refueling permit in the CNG station.
Refer to the www.IFCO.ir website of
the vehicle is fully stopped (set the Iranian Fuel Conservation Company or
Refer to the authorized inspection centers
parking brake fully) when you are in the call 88604760-5 to obtain information for bi-fuel vehicle at least one month prior
CNG station**. about locations of the CNG refuel expiration of the permit validity.
3) Station operator starts refueling after stations. Every 36 months CNG reservoir must be
controlling the refuel permit label. checked by assessing center approved by
standard organization.
Warning
Never refuel your vehicle’s cylinder in the CNG stations special for buses and heavy duty vehicles.
Vessel valve and other parts may be damaged due to the high output of these stations.
- Max refueling time of the cylinder is 1000 cycle per year.
- Do not refuel the cylinder more than 3 times per day
* If equipped
53

STARTING / DRIVING (CNG)
Conversion from Gasoline to Gas* Conversion from Gas to Gasoline*

NOTE
While the engine is operating on the By pressing the fuel conversion In the event the engine REV is higher
gasoline mode, by pressing and releasing button, in the case that there is no than 4000 revolutions per minute and
of fuel conversion button, the corresponding engine failure and enough gasoline it is accelerating up at the moment the
indicator on the instrument panel LED will in the fuel tank, the director on the conversion button is pressed down, the
start blinking which denotes that the fuel instrument panel will light off. This LED indicator will start blinking and the
conversion has not taken place. After a implies that the conversion from CNG engine will remain on CNG as long as it
has not left the REV domain, after which it
while which depends on the engine water to gasoline has done properly. It is
will convert to gasoline.
temperature at the moment, the conversion necessary to remind that under the two In the event the engine REV is higher
button is pressed down (e.g. under the engine following circumstances , the engine than 4,000 revolution per minute and it
water temperature of 25 °C, this time will be will automatically convert from CNG is accelerating on up, by pressing of the
equal to 150 seconds, while under higher to gasoline option( no need to press conversion button, the indicator on the
temperatures the conversion time will be conversion button) : LED will start blinking and the engine will
remain on gasoline as long as it has not
shorter), the CNG indicator will stop blinking - Breakdown of CNG consumption
left the REV domain, after which it will
and the light comes on permanently. This system convert to CNG. It is worth mentioning
implies that the fuel conversion has taken - Non- availability of sufficient gasoline that in the cases above, the conversion
place completely. Now the engine is working in the fuel tank. to CNG will take place automatically
on CNG mode . without the need to press the conversion
button.
*If equipped
54

LAMPS AND INDICATORS
Lamps – Horn* 2-Giving signal by 3-Indicator lights:*

Warning lights / Indicator lights High beam indicator light: - Right: Pull the stalk upwards
1- Horn: Press the end of the stalk Pull the stalk towards the steering wheel. - Left: Push the stalk downwards
towards inside.. - Overtaking or changing the lane:
Move the stalk to the desired direction.
- When reversing the course:
Move the side light lever handle fully
towards the required direction.
Right and left direction signal indicator - When the steering wheel turns back
towards center, the side light lever
handle come back to it’s neutral position
Warning indicator - flasher
automatically.
4- Hazard warning lights (flasher):
Main beam indicator The switch is located on the instrument
Panel.
Anti-dazzle light indicator
* If equipped
55

LAMPS AND INDICATORS
LIGHTING THE LAMPS* LIGHTING FOG LAMPS* 10- rear fog lamp: turn the top part of
5- Position O: Lamps off. 9- front fog lamp: turn the top part of the control stalk for 90 degrees. (Please
In some models, when the engine the control stalk for 45 degrees. note the fog lamps come on only when
is ignited, beamed head lamps is the parking lamps are on.
automatically turned on.
6- Side Lamps (and Lightening for

Urban Driving at Night)
1/ 4 of a turn forward
7- Dipped Beam Headlamps: A further

1/ 4 of a turn forward.
8- Main Beam Headlamps: Pull the

stalk towards the steering wheel. Repeat
the step, to turn to dipped beam.
* If equipped
56

DIGITAL INSTRUMENT PANEL
Fuel Gauge:
The pointer falls to zero when the ignition switch is off, but it shows the tank fuel level when the switch gets on.
A warning indicator light in the fuel gauge lights up when the fuel level falls to 7 litters.
Refuel as soon as possible. Fuel tank capacity is 70 liters.
Tachometer:
It shows the engine speed in revolutions per minute. To avoid engine damage, never let the tachometer pointer remain in red 3
section for a long time.
Speedometer:
It shows the speed of vehicle in Km/h.
Coolant Temperature Gauge:

This gauge indicates the temperature of the engine coolant, When the engine warms up, the pointer rises to the middle of the
gauge, and it remains until the engine operates in normal condition.
If the pointer reaches the red section, it shows that coolant is overheated causing damage to the engine. In this situation stop
the vehicle immediately considering safety conditions and seek help from qualified persons to repair.
Possible Causes:
- A faulty fan- Check fuses, and change them if necessary.
-The coolant system leakage; let the engine cool down, and then check the coolant liquid level.
-A fault in the water pump operation
Distance Recorder Reset Button (Trip Recorder Reset Button):

It is used to show different situations in the digital display panel and reset information in the related condition.
57

WARNING LAMPS
Direction Indicators-Green
The directions of indicators (turning to the right and turning to the left) are defined by arrows. When you turn on the left or
right signals, the corresponding green arrow on the instrument panel will flash along with the respective turn signal lights.
If the flasher (hazard warning light) is used, both indicators flash together. If either warning light flashes very rapidly, this
means that the corresponding direction indicator is not operating.
NOTICE: This situation occurs only when one of the front or rear direction lights does not work properly, but if one of the side
3 lights is not working, it will have no effect on the warning light flash frequency.
NOTE: If the vehicle experiences an excessive speed fall, the alarm system automatically turns on the flasher for 10
seconds.
This is a warning sign for excessive speed fall.*
Headlamp Dipped Beam - Green

It lights up when using dipped (dimmed) headlights
Headlamp Main Beam – Blue

It lights up when using main-beam headlights
Front Fog Lamp – Green

It lights up when using front fog lights – green
Rear Fog Lamp – Orange

It lights up when using rear fog lights.
*If equipped
58

WARNING LAMPS
Instant Stop Warning – Red

Should this indicator lights on, stop immediately and switch off the engine. Contact with dealer or authorized
representative.
Warning
If the light comes on for any reason, driver should stop the vehicle. In case he continues driving, vehicle owner will be responsible 3
for any resulted damages.
Automatic Engine Troubleshooting Device – Orange

This indicator lights up when the engine troubleshooting device detects a failure.
When the switch is in the second position (on), as a sign of system check up, this light turns on and after the engine is turned
on it will turn off. It will resume lighting if any engine problem occurs while driving.
NOTICE: If the indicator lights up and the car operate normally, refer to an authorized dealer, although, you can still drive.
If the indicator lights up, the car does not operate normally. Do not drive on high speed and refer to an authorized workshop
immediately.
Oil Pressure-Red
It lights up when the ignition switch is in the second position to indicate correct operation and it will turn off when the
engine starts. If the oil light stays on when starting the engine or turns on when driving the car, the engine is exposed to
a serious damage, the vehicle should be stopped immediately and the engine turned off while taking into account safety
considerations . Get help from an authorized expert before moving the vehicle once again
Battery Charging – Red

It lights up as a bulb functioning check when the ignition switch is in second position and it will turn off immediatyely
when the engine starts. If it remains on when starting or lights up when driving, there is a problem in the battery charging
system. Immediately refer to the workshop to conduct repair.
59

WARNING LAMPS
Doors Open-Red
It lights up when at least one of doors is not closed properly. It operates even when the engine is off. Avoid driving when
indicator lights up.
Brake System Alarm – Red

This indicator is turned on for a few seconds while starting the engine and then it turns off, and it turns on when the hand brake slides
up or when the brake fluid level is low. If the indicator of brake system alarm doesn’t work or remains on while starting the vehicle or
3 after sliding down of hand brake, without delay fill the brake liquid reservoir and if the indicator remains on after filling the reservoir and sliding
down of the hand brake, while considering safety precautions, transfer the vehicle to an authorized workshop for evaluation and repair.
Driver Safety Belt – Red

By locking of the metal tongue of the driver safety belt in the special buckle and with a “click”, we make sure of its
locking. With this action the indicator on the panel is turned off.
Anti – Lock Brake Warning System (ABS) – Orange

It lights up when starting the car and keeps on for a few seconds, and then it turns off. If it does not turn on when
starting the engine or stays on after the engine starts running, it indicates that there is a problem in the anti-lock
brake system. In such a condition move the car immediately and with safety considerations to the authorized workshop for
inspection and repair.
Driver’s air bag system warning – red

Starting the vehicle the indicator light blinks 6 times and then the vehicle must be turned off. Otherwise, (as below)
suggests a fault in the air bag system which should be referred to the dealer of the car and fix it. Otherwise, the vehicle
owner will be responsible.
- Air bag light stay on after blinking 6 times.
- When the ignition switch is placed in the ON position, the air bag light does not light up and does not blink.
Warning disabled passenger air bag - Orange

Turn on the lights indicate the passenger air bag is deactivated. Until the passenger air bag is deactivated, it remains light. In case of
activating the flashing lights of the vehicle, please contact one of the Iran Khodro authorized dealers.
60

WARNING LAMPS
Brake Pads – Orange

It lights up to alert that the brake pads should be check and replaced if necessary.
Low Fuel Level Warning- Orange

Next to the fuel gauge there is a warning light, when the light is on it shows that less than 7 liters of fuel remains in the
fuel tank. Refuel as soon as possible.
3
High Coolant Temperature Warning – Red
Beside the coolant temperature indicator, there is a warning light, if the coolant temperature pointer stands in the red
section and the lamp lights up, stop immediately ( without the engine turning off) and seek help from an authorized expert.
Theft Deterrent System- Red

It indicates that the theft deterrent system is activated when blinking.
CNG Fuel Position Indicator – Green*

If fuel consumption changes from gasoline to CNG the indicator will blinks, and if the CNG mode is running, the indicator turns on.
Immobilizer Indicator - Red

After turning off the car, the indicator flashes once per second to indicate that the vehicle immoblilizer system is activated.
*If equipped
61

DIGITAL DISPLAY
Digital display screen guide

This display is located at bottom of the
instrument panel (below the speed indicator)
and shows you following information by
pressing reset and change mode.
Push change mode knob quickly to
switch between different modes. If you
3 push it for about 2 second information
of the same mode is reset to zero
(information could be changed to zero).
Following information could be
reset to zero: the first stripes in LCD and gas pressure of the instrument panel increases. To exit
1-When the ignition switch is turned to “ON” become zero the last stripes goes off*. this state, just push the knob for 2 second.
the display shows odometer. odometer 4-If this indicator is on it means the 7-Indicator of the automatic gear box position*
records the total distance (km) the vehicle intelligent speed control system is 8- Service Indicator: If ABS، Brake Pads and
has been driven since being active and if it is off it means the or Air bag light lights, the indicator on the LCD
delivered to the owner. The tripmeter intelligent speed control system is turns on.
could not be reset to zero. inactive.* 9- Outside Temperature Display
2-Trip meter indicates the distance 5-This indication shows the average speed
(km) the vehicle has been driven since since it has been reset to zero. Push reset
it has been reset to zero. Push reset knob for 2 second to have it reset to zero.*
knob for 2 second to reset the distance. 6-This indicates the intensity of the
3-This indicates the pressure of the instrument panel illumination which could
gas in the LCD and is made be changed by the illumination control
of 6 black stripes. When gas pressure is full knob. Push reset knob for 2 second, the
the 6 stripes are active and by decreasing indication starts to blink. Then every time
the gas pressure the number of these that you push the knob one of the symbols
stripes decreases. Gas tank insufficient comes on and the illumination intensity
warning is indicated by the blinking of *If equipped
62

Heating & ventilation system Lamp / Horn
1-Defrosting / Demisting of Side Windows 1- Fog Tail Lamps: These operate in conjunction
2-Side Ventilators
with dipped / main beam headlamps.
3-Central Ventilators
4-Front Foot well vents.
Front Lights Adjustments:
Demisting You can adjust the height of the head lights beams
a) In cold weather and for a better defrosting of windows:
in relation to the load charged on the vehicle.
- Select “windshield” on the air control panel
- Slide the air temperature control to the RED
3
segment.
- Slide the blower switch to maximum.
By doing this you increase the windshield temperature
and prevent the appearance of fog.
b) When the weather is pleasant but with high humidity: 2- Adjustment From Inside the Engine
- Slide the air temperature control to the blue segment.
Compartment:
- Select the interior air recirculation.
- Press air condition button. - Position 1: When front seats are occupied
- Select the minimum level of air blower. - Position 2: When front and back seats are
By doing this you increase the windshield temperature occupied and luggage compartment is laden.
and prevent the appearance of fog. - Position 3: When the driver’s seat is occupied
Using one of the above methods or a mixture of the
and luggage compartment is fully laden.
two depends on your comfort when driving.
In some cases opening one of the side windows up
to 2 Cm will be useful.
Warning
- Use distilled water (in radiator) to avoid sedimentation in heater.
- Switch on the vehicle’s air condition every 15 days for 10 minutes (even in winter).
- Turn off the A/C key first and then switch off the engine to switch off the vehicle’s air condition.
63

3- Rear Window Heater: Windscreen wiper & washer 6-Washer Canister (Reservoir)
Given the considerable current consumption Positions of the windscreen wiper stalk: Check the level of the fluid every now
of the rear screen heating, it is advisable to 1- Normal speed wipe (whilst held in and then.
use it, if necessary, only when the engine is Saloon: Inside the bonnet.
this position)
running. As soon as the mist/frost is removed,
2- Stop position
turn it off.
3- Intermittent wipe
Never scratch the inside surface of the rear
screen. 4- Normal speed wipe Warning
5- High speed wipe Make sure the screen wiper blades are not
frozen when freezing (screen wiper engine may
Windscreen Washer: Pull the wiper get hot). Check the blades. Change them, when
stalk towards the steering wheel their efficiency has decreased (approx. each
year).
Clean the windscreen regularly. If you switch
off the engine before switching off the screen
wiper (position O), the screen wiper blades will
stop in any place which are.
Put the screen wiper in position O after starting
engine, then the blades return to stop position.
Make sure the wind screen is in position
O (stop) when you open the engine cover,
otherwise you may be injured.
64

BRAKES
a little which is normal and is resulted panel simultaneously comes on when

from function of the ABS SYSTEM. the parking brake is not pulled, pull off
continue pushing the braking pedal with the road and stop carefully and contact
self-confidence and be sure of the correct with an authorized dealer.
function of the braking system. Bear in mind that cessation distance of
-If you hear a pulse-like noise from the vehicle, after braking will be more,
front and rear wheels when braking while driving in slippy surfaces. The
on slippery road or braking hard, it is lining and discs get wet while the vehicle
3
normal and due to correct function of the is passing through puddles and also
ABS system. after washing the vehicle ;therefore test
-The ABS system is equipped with the brake to ensure of proper functioning
ABS anti-lock brake system auto-tester system which causes the of them by pressing them several times.
The anti-lock brake system is one the ABS warning light on the display of the
advanced control system of vehicle instrument panel, comes on when there
which prevents lockage of the wheels is a fault in ABS SYSTEM.
when braking on the slippery surfaces -ABS warning indicator in instrument
or braking hard on the dry roads, so panel comes on when you start the
causes the decrease of the stopping engine and then turns off after a few
distance, increase of directional control, seconds. Should the ABS warning
improving the stability and increase of indicator does not come on when starting
the vehicle’s safety in general. Please the engine or remains on, this indicates
take note of the followings when your there is a fault in the ABS. So, have the Notice
vehicle is equipped with anti-lock brake system inspected by authorized dealer - Avoid driving high speed especially
system: to test it by computerized tester. on slippery roads relaying on ABS
-Since the anti-lock brake system is only If there be any fault in the ABS system, system. Observe safety cautions all
one stabilizer of the braking force, you your vehicle’s brake system will function as the times.
should push the braking pedal fully. When an ordinary brake system that has no ABS. - Have ABS system inspected and
you brake on the slippery roads or braking -If the ABS warning light and Brake repaired only by authorized dealer.
hard, you may feel the brake pedal moves system warning light on the instrument
65

3
66

4 VEHICLE MAINTENANCE
VEHICLE MAINTENANCE................................................... 71 HELPFUL HINTS FOR WASHING VEHICLE....................... 80

CHECKING COOLANT......................................................... 76 WINTER PRECAUTIONS..................................................... 81
TIRES.................................................................................... 77 REMOVING THE STAINS FROM THE VEHICLE’S TRIMS.......82
IMPROVING FUEL ECONOMY............................................ 79 MAINTENANCE THE VEHICLE BODY................................ 82
67

VEHICLE MAINTENANCE
4
Regular checks To ensure reliable and long service of the 4- Oil filter
1- Engine oil level engine and exhaust - pollution reduction The oil filter cartridge should be replaced
- This must be checked regularly. Top up system- do not add any additives to the at regular intervals.
between oil changes. engine oil.
The average oil consumption is about 5- Check regularly radiator fluid
0.5 liters/ 1000 km. 2- Engine oil filter neck Never coolant fluid exceeds the FULL
- The oil must be changed at least once a year. COLD MARK (see the picture).
- The vehicle must be standing level and 3- Choice of oil viscosity:
the engine should be cold to ensure an Applicable viscosity of the oil in this
accurate reading. Two marks indicate vehicle is 10W40.*
the level on the dipstick: a= max, b= min.
Warning
Used oil: Do not mix any additive to the engine
- Avoid any prolonged contact with the skin. oil. If so, the engine will be seriously
- Do not throw used oil in the drains or damaged.
on the ground. *It's recommended to use the approved
brands and packages, offered by the Isaco.
68

VEHICLE MAINTENANCE
69

VEHICLE MAINTENANCE
Tu5
70

VEHICLE MAINTENANCE
4
Regular checks the ignition key has been removed and the 3- Battery
1- Brakes cooling system is pressurized, refrain from - In winter make sure of a complete charge
- The level of brake fluid must never fall below working under the bonnet for at least one of the battery
the minimum mark of the reservoir. hour after the engine has been switched off. - In summer (30°C or above), or if the vehicle
- Use only fluid approved by Iran Khodro. - The cooling system is equipped with two is in frequent use, check the electrolyte level
- If there is a significant drop in the oil level, electrical fans which operate once the in batteries. If necessary, top up to the correct
consult an authorized Iran Khodro dealer temperature reaches low speed (97°C) and level with demineralized water.
immediately. high speed (105°C). - To charge, use a charger specifically
- Change the brake fluid at regular intervals - Radiator and the canister work as one unit, so designed for the type of battery.
to ensure reliable and long service of the when required filling, the cap will suffice for both. - Batteries are highly inflammable. Keep
braking system. - Water warning light comes on when away from sparks or a naked flame.
temperature reaches 118°C.
2- Cooling system
- Use the coolant recommended and uthorized
by Iran Khodro Company.* If it is not possible,
Notice
use demineralized water and has the level of
After replacing or opening of each part
anti- freeze checked by an authorized Iran
of the radiator system, except radiator
Khodro dealer. When the engine is warm,
cap, have your system vacuumed by an
the temperature of the coolant is controlled *It's recommended to use the approved brands
authorized dealer.
by fan; since the fan can still function when and packages, offered by the Isaco.
71

VEHICLE MAINTENANCE
4
4- Safety switch Inertia 5- Fluid reservoir for hydraulic 6- Air filter
In case of a collision, the switch will steering wheel. -Replace the air filter cartridge at regular
disable the fuel pump as well as the The level of fluid must never fall below intervals. If the vehicle is used in dusty
sensor for RMP and also that of the coil the minimum mark; it should be around atmosphere, replace it as twice as often.
system and will prevent any fire ravaging. the maximum mark
To enable the ignition push the switch.
Manual gearbox
-No need to change the oil. Check the oil
Warning level and add if necessary.
-Please note that the parking brake Check oil level and, if necessary, to
to be fully released (brake indicator compensate oil deficit.
off) when driving, otherwise the
brake pads may get hot. Warning
-Brake fluid can damage painted -Hydraulic oil can damage painted
surfaces. Clean the fluid first by a cloth surfaces. Clean the oil first by a cloth
and then wash the area with water and then wash the area with water
and detergent special for vehicles. and detergent special for vehicles.
72

VEHICLE MAINTENANCE VEHICLE MAINTENANCE
Caution
Anti - freeze solution is poisonous,
and could be fatal if
swallowed. Keep it sealed and out
of children’ s reach . If you suspect
of drinking it, refer to the physician
immediately .
Prevent anti - freeze solution 4
contacting with the skin and eyes .
Checking the coolant use anti- freezes with the recommended In case , rinse the contact area with
The coolant level should be checked weekly formulas. Consult with an authorized dealer.
when the cooling system is cold, and the car Important Note: Cooling system draining
a plenty of water .
resting on a plane level. Liquid level should and refilling are service operations that need -The brake fluid should not be
stand between (Max) and (min) signs on the sufficient knowledge, and should be carried poured on the ware engine. There is
vertical wall of the radiator (next to filler cap.) out by qualified personnel according to the
Top up the radiator on necessity. instructions of the repair handbook. It is
the risk of firing.
necessary to replace the coolant every four - Hydraulic oil is extremely fatal and
Filling the radiator years. Thecoolant resists freezing down to - should be kept in closed container out
If the engine is warm, wait 15 minutes until 40 degree centigrade.
the engine temperature falls below 100 . .
of the reach of children. If swallowed,
Protect your hands with a cloth and unscrew Anti- Freeze immediately contact a physician.
the filler cap carefully and slowly to the safety Anti- Freeze contains corrosion inhibitors. - Anti-freeze is fatal if swallowed.
stop, letting radiator pressure fall. Anti freeze content of the coolant should be
Note: If more than one liter is needed to maintained between 50- 60%, not only in cold
Keep it in a closed container and out
top up, an authorized representative should weather but also all the year. of the reach of children. If swallowed,
check the cooling system. Make sure that it is The anti- freeze content should be check immediately contact a physician. It is
fully tightened to the second thread. once a year by the authorized dealer to make
In an emergency, and only if the recommended sure that the coolant has retained its anti-
harmful if it comes in contact with
anti- freeze is not available use clear water corrosion property, and replace the coolant skin or eyes. If it gets in eyes, flush
to fill the cooling system, but be noted that it completely every four years irrespective of eyes with plenty of water.
reduces coolant freezing protection. Always the distance running.
73

VEHICLE MAINTENANCE VEHICLE MAINTENANCE
Warning
-Use always similar type and size radial
tires for front and rear wheels. Do not
use tires with crisscross pattern and do
not change the front tires with rear tires.
Your vehicle wheels are not designed for
tubed tires. Do not use tubed tires.
-Do not drive with worn, cracked, damaged,
4 underinflated or overinflated tires.
-Underinflated tires are worn rapidly and
Tires resistance and thereby the fuel consumption. have severe adverse effects on safety
Tires Inflation pressure and control of the vehicle.
The pressure should be checked when Wear indicators* -Damaged tires are dangerous! Avoid
the tires are cold, as hot tires always have The thread wear indicators are driving with damaged, worn and bald or
incorporated across the thread at regular overinflated tires.
a higher pressure. Never reduce pressure
when the tires are hot. Refer to the bottom intervals. When they are flush with the
of the driver’s door for the correct pressure tread, it is necessary to replace the tires.
levels. Warning
Correct inflation ensures: Tubeless tires In case you use tire flower tread pattern,
- Better load holding These should always be fitted on FH be careful to fix them in a way that when
- Precise, light steering when manoeuvring; (flat-hump) rim wheels equipped with you drive on wet surfaces, the water be
- Fuel economy; the slightest deformation special valves. Under no circumstances conducted toward outside of the tires
increases the rolling resistance on the road; should they be fitted on conventional through tires grooves. So the problem of
rims without an inner tube. the vehicle control will be minimized.
- Longer life for your tires
If you look the tires from front side, the
Underinflation increases the rolling When a tire is replaced or repaired it is
direction of the tires grooves should in
also necessary to replace the valve.
“V” form.
* If equipped
74

VEHICLE MAINTENANCE
Caution
Underinflated Tires: There is a risk tread
throwing or separation of the casing, which
could give rise to rapid deflation or even a
blow- out. The tires are subject to exceptional
stress so they overheated.
Kerb Contact: There is a risk of deformation, cuts
or blisters of the casing, which is overstretched.
This can lead to rapid deflation or a blow- out.
Hitting chuckhole: There is risk of wheel
deforming or tire damaging. This type of impacts 4
usually causes the cutting of the internal layer
Tread wear indication in mm, 65 is the ration of the tire height to of the tire which is not obvious from outside and
Tires have some wear indications width, R means radial structure and 15 is this will increases by more driving and causes
the diameter of the wheel in inch. the tear of the outer layer. Tear of the outer layer
which are molded-in grooves. When the
causes the abnormal wear of the tread in one
indicators appear on the tread surface, Tire rotation part of the tire and may cause rapid deflation of
the remaining depth of the tread is 1.6 mm The front tires are worn more than rear the tire or the burst of the tire.
or less and the tire should be replaced. tires due to the braking, driving and
Tire air pressure steering forces in the front wheel drive.
The air pressure of the tires should So to avoid uneven wear of your vehicle
check at least once per month, when tires and to prolong their life, rotate the Warning
tires as illustrated every 10000 km. -Damaged tires are dangerous. Avoid driving
the tires are cold. Under-inflation cause
with damaged, worn or over-inflated tires.
heat and decrease the life of the tire.
-Use always same type radial tires for front and
Over inflation has also negative effects rear wheels. Never use tires with crisscross
on the convenient driving. pattern. Your vehicles wheels are not for tubed
tires. Do not use tubed tires.
Tire size -Never drive with worn, cracked and
Your vehicle size is molded in the wall of unadjusted air pressure tires. Under-inflated
the your tire as follows: tires are worn rapidly, cause increase of the
185/65 R 15, in which 185 is the tire width fuel consumption and decrease of steerability.
75

VEHICLE MAINTENANCE
Improving fuel economy Engine rotation speed:

A)Four main factor in fuel consumption Driving with very high or very low engine
1-Mechanical state of the engine rotation speed increases fuel consumption. To Warning
Fuel consumption is increased 10% when the avoid unnecessary engine rotation speed, shift Never let your vehicle under load before the
engine is not tune up or does not work properly to high speed gear immediately. Use always engine gets warm (do not drive with high
-Air filter gear shift suitable for road conditions and speed). If the engine does not turn off with
Dirty and blocked air filter reduces the calm driving state. Avoid sudden accelerating. ignition switch, push the brake pedal, engage
efficiency of the engine (replace the air Shift to low speed gear before decrease of the shift and take your foot off the clutch pedal,
filter at regular intervals) speed on slops and before accelerating and engine turns off.
2-Fuel charge system overtaking (especially from 5 gear shift).
Check the injection system, fuel pump and Electrical equipments:
4 hoses if they have leakage. Use the electrical equipments only when needed.
To reduce fuel consumption and achieving
minimum fuel consumption, please observe
3-Vehicle state Rear screen heater is used to demist and followings:
-Tire air pressure defrost of the screen but it increases the fuel 1- Make sure engine function well by
Under-inflation of the tires increases the consumption for ten percent. periodical inspection and maintenance of the
fuel consumption for 3 percent -Road conditions and whether vehicle (on time replace of the air filter) based
-Loading cargo Short distances: fuel consumption increase on the owner manual information.
Loading 100 kg cargo increases the fuel for 25 percent when the engine is cold in first 2- Use proper tire (according to the owner
consumption for 3 percent 5 km driving. manual) and adjust tire air pressure.
4-Air resistance: driving with vehicle -Winding or uneven roads: fuel consumption 3- Drive relaxed and avoid unnecessary
having empty luggage carrier increases fuel increases for ten percent when driving on acceleration and braking when driving.
4- Avoid driving high speed. Minimum
consumption for 10 percent. So uninstall such roads.
consumption (optimum) of the fuel
luggage carrier and air deflector and mirrors -Wind: vehicle fuel consumption increases
consumption is at fixed 90 km/h speed.
on the caravan when they are not needed when it is windy. Decrease the vehicle speed
5- Unload all unnecessary loads from vehicle.
any more. Do not drop windows when driving. in such conditions. 6- Switch off the engine when stopping for a
It is better to use air condition. long time.
B)Driving Notice:
-Use super unleaded gasoline with Octane 7- Arrange your trips in town in a way to avoid
Starting to drive: rush hours.
you should not drive fast when the engine is number 95 in XU7JPL3 engines.
8- Park your vehicle in proper places in
just started. Drive slowly. Do not warm up the various seasons of the year (confined and
Notice:
engine while stopping, but drive moderately shady area).
- Economical fuel consumption is in speed
first few kilometer until the engine gets warm. 9- Use proper low gear in downgrade without
of 90km/h
pushing accelerator pedal.
76

VEHICLE MAINTENANCE
Recommendations for washing the vehicle Aluminum wheels and Chrome metal sheets 8- Suitable detergent for washing vehicle:
with a water and mild soap using a soft - Low basic (PH=7-9)
1- Wash vehicle at least once per week when and clean cloth. Wheels surfaces are very - Proper lubricant to protect the paint from
weather is normal. sensitive such as the vehicle’s paint. Do not scratching. Use preferably fluid detergent.
use strong chemical and/or acid substances - Free from materials which affect on vehicle
2- Wash vehicle away from direct sunlight and also abrasive and erosive materials after drying;
such as chrome polishers. Chrome polishers - Containing polisher ingredients to maintain
3- Start washing at least 30 minutes after should be used only on the Chrome metal gloss and dry quickly.
engine has been stopped. sheets on the Aluminum wheels.
9- Do not wash the vehicles, having metallic
4- Do not use cloth and/or hard materials 7- Max. Temperature of the water for washing and two coverage paint, by automatic 4
which can scratch the paint during washing/ the vehicle is 60ºC, Max 65 bar pressure, 10 cm carwashes which use rotary brushes;
wipe off. It is recommended to wear plastic distance between nozzle and washing area and
gloves during washing. Use warm or 25 degree angle for spurting. This angle actually 10- Foreign material such as bird droppings,
lukewarm water for washing. Never use hot is the angles between water spurting out the tree sap, etc. may damage the finish of your
water. Meanwhile it is recommended to use nozzle in both side of the longitudinal axis (water vehicle. Remove these types of deposits as
waxes and polishers which are not abrasive exit direction) as following figure. quickly as possible.
or erosive.
11- If the water permeates to the luggage
5- Do not stand on the door step and do compartments and interior parts of the vehicle,
not depress the vehicle’s roof and body dry it immediately.
during washing/wiping. Meanwhile it is
recommended to use leather or cotton 12- Do not put and dry the foothold on the
cloth for wiping off and polishing to avoid vehicle body.
scratching the paint Continuity of this in long time causes the
vehicle paint is changed.
6- Since the brake’s dust is very corrosive,
first wash the wheels, then change the cloth
and the washing solution and wash other
parts of the vehicle from top to bottom. Wash
77

VEHICLE MAINTENANCE
Winter precautions Driving safety Passenger compartment maintenance

Tires Handbrake: Cleaning
Winter tires: consult with Iran Khodro Do not put the handbrake on if the vehicle
authorized dealer for selection of is to be stationary for a long time in freezing Cloth: Use a dry foam cleaner.
necessary equipments if you drive in weather. Chock the vehicle or engage first
or reverse gear. For automatic transmission, Vinyl: To clean the fascia, the interior
winter hard conditions such as snowy
position the selector lever at N or P. door trims, and the roof fabric, use
and frosty roads.
only warm soapy water or methylated
All-weather tire: you should use all Lights and Indicators: spirit. Theuse of white spirit is not
weather tires to maintain stability of Check that the headlamps and other recommended.
4 vehicle and in order to have more speed lights are clean.
in good weather. Wood: Use only warm soapy water. Never
Interior/Exterior Equipments : use an alcohol- based or carbonized
Snow chain: you should mount the Locks and Rubber Door Seals: cleaning agent.
snow chain on front tires of the Iran Put a little graphite oil into the barrels
Peugeot 405 of the door locks. Spray a silicon-based Seat belts: Use only warm soapy water,
lubricant on the seals. avoiding the metal parts. No detergent,
Battery: make sure vehicle’s battery is abrasives or chemical products should
Fresh-Air Inlet: be used.
charged specially in winter
Make sure the external grilles at the base
Coolant system: coolant used in your of the windscreen are never blocked.
vehicle cooling system can insure Windscreen Wipers:
resistance against freezing or chemical Remove ice from the windscreen before use.
corrosion of the internal of the system. It Windscreen Wash and Headlamp Wash:
can protect the system in -30 Centigrade Use the anti-freeze available from an Attention
degree cold weather. authorized Peugeot dealer. -To remove tar off the body, you may
Anyway the system could be protected in use solid cooking oil.
Bodywork:
-35 degree Centigrade degrees, consult -Do not place additional floor mat
At the end of the winter, wash the vehicle
with authorized dealer. underneath the driver’s feet for they
thoroughly, paying special attention to the
will act as an obstacle to pedals.
underside of the body and wheel arches.
78

VEHICLE MAINTENANCE
Removing stains - One protective layer against crack of the

Mud, chocolate, sweets, syrup, fruit juice: paint on the external surfaces of the door step.
Plastic or leather trims can be cleaned with Above procedures should be completed Warning
warm soapy water. For cloth trims you may by the proper maintenance of the vehicle Never dispose used batteries in the
use warm soapy water, dilute ammonia considering its use.
environment. Deliver them to the
(25%) or wine vinegar.
Corrosion organizations which are responsible
Vomit or food material: Clean immediately Small scratches on the paint should be for collection and recycling of these
with water or preferably white vinegar. repaired immediately to prevent any rusting. batteries.
Blood: To be cleaned off with cold water. Material deposit

Mud, oil, insects or birds’ droppings or 4
Ink, Ball-Point or Felt Pen Marks: For any sludge may damage the finish of you vehicle.
of the trim materials you may use either Remove these types of deposits as quickly as Warning
methylated spirit 90% alcohol or possible with water without scratching. Use - Make sure the screen wiper blades
trichloroethylene. suitable soluble for clean tar stain in order to are not frozen when freezing (screen
keep the finish or plastic parts safe. wiper engine may get hot).
Tar, Grease: For any of the trim materials
- Check the blades. Change them,
you may use either turpentine or white spirit. Sweltering heat or tough cold
Engine Oil: For any of the trim materials Do not wash the vehicle under direct sunlight
when their efficiency has decreased
you may use white spirit 90% alcohol or or in tough cold weather. Store your vehicle (approx. once per year).
methylated spirit. in a dry, well ventilated area or having - Never use anti-freeze and water
temperature more than 18º C in winter. mixture in windshield washer reservoir. It
Maintenance of the vehicle’s body
can severely damage your vehicle paint.
Preventive points during manufacturing Washing
- Proper sheets with special covering for - Clean any stains only by carpet
Wash your vehicle regularly specially if you park
surfaces which are more exposed to damages under trees or drive in polluted environment or
shampoo and sponge.
- Protective layer under the frame of the drive near sea, in snow or salty roads. Blue straps on the trim of the side
vehicle body mirrors, windows and fenders, etc.
- Submersion of the vehicle body in the
Lubricating should be detached, otherwise it may
“electrophoresis” pool for primary coating
Lubricate the locks and joints in engine cause problem.
- Special insulation for inside of the fender
compartment, side doors and trunk lid.
79

4
80

5 TECHNICAL EMERGENCIES
CHANGING WHEELS........................................................... 84 TOWING VEHICLE ............................................................ 89

STARTING VEHICLE IN EMERGENCY SITUATIONS......... 86 FUSES .............................................................................. 92
CHARGING BATTERY ....................................................... 86 CHANGING THE LAMPS .................................................... 95
HANDLING METHOD IN CASE OF LEAKAGE .................. 88
* If equipped
81

TIRE CHANGING
Caution
- Jack is used for changing the wheels. It
should not be used for other works such as
repair or accessing to vehicle underneath.
- Ask one of the authorized dealers to
check the make sure its suitability for use.
- Never get under the vehicle when it is
only supported by jack. Jack is only for
changing wheel.
- Select always a safe place away from main
5 Changing wheel
Wheels should be changed on a firm level
Removing the Spare Wheel
2- By using the wheel wrench, undo the spare traffic to change the wheel. All passengers
surface, with the handbrake on, and first screw from inside the rear trunk lid. should leave the vehicle and go to a safe
or reverse gear engaged. For automatic 3- Lift the carrier to disengaged the hook place away from the vehicle.
transmission, the selector level should be at towards the rear, and then lowers it to the
1 or reverse position. ground.
Removing the Jack

1- Saloon: To remove the jack fully, rotate the
screw and pull the jack out towards front.
Warning
Under-inflation cause pre-wear and abnormal heating of the tires. It also has many safety adverse effects:
-Poor performance on roads
-Risk of bursting or wearing of treads
Air pressure of the tires depends on weight and speed of vehicle. Adjust the air pressure as per conditions.
-Please note that mis-closed cap of the tire air valve may cause decrease of the air pressure. Use always valve cap similar to the primary
valve cap and close it tightly.
82

TIRE CHANGING
Warning
Check always the air pressure
immediately after changing the wheel
and make sure the nuts are well
tightened.
- Replace the punctured tire as soon
as possible.
- Punctured tire should be inspected
(and repaired if possible) by a technician.
- Park the vehicle on level, hard
ground (avoid parking on ceramic)
Removing the wheel 6- Put the head of the jack in jacking- point (use a bulkhead under jack’s shoes
if necessary) and turn on the hazard
5
5- Disengage the wheel trim using the appropriate to the wheel being changed.
wheel brace by pulling at the valve Raise the jack and unscrew the wheel warning flasher. Set parking brake
aperture, or by using the tool clipped bolts completely and remove the wheel. firmly and shift the gear from neutral
onto the wheel brace. Loosen the wheel Fitting the spare wheel gear (gear one or rear gear or P
bolts. - Place into position and hand tighten position for automatic gearbox). All
the bolts. passengers should leave the vehicle
- Lower the jack and remove it. and go to place away from traffic.
Caution
- Tighten the wheel trim, aligning the
-The inflation pressure of the spare Notice
valve hole over the valve.
wheel may not be correct. Drive Spare wheel is deemed as temporary
Press the trim fully home all round using
slowly and have the pressure wheel (replacing in emergency
the palm of your hand.
checked as soon as possible. situations and tire puncturing) in
- Place the punctured wheel in spare
-Also check the wheel bolts are vehicles equipped with aluminum
wheel carrier and tighten the spare
correctly tightened. wheels. So there is no problem if
wheel carrier bolt.
-Have the punctured tires repaired the tire manufacturer and tire crown
-Put back the jack, wheel wrench, and
immediately so that it can be refitted of the spare wheel is different from
the cover wrench on the foam .Use the
to the vehicle as soon as possible. other aluminum wheel tires.
spare belt to hold firm the tire.
83

STARTING VEHICLE IN EMERGENCY SITUATIONS
Charging battery
With battery charger
- to dismantle the battery, disconnect negative
cable first.
Connect the positive cable to mount battery
- Read the battery charger manual to learn
how to use it.
- Check the battery poles and clamps of the
battery cables to be clean. Open them and
clean the sulfated residue on the cables.
- Never disconnect the cables from battery
when the engine is running.
- Never charge the battery without disconnecting
the cables.
- When the vehicle is not going to work for
5 long period (one month or more), disconnect
the battery cables.
Starting with auxiliary battery
You can use an auxiliary battery with same
voltage (12 Volt) If your vehicle does not start
due the discharged battery.
Connect the cables as follows:
- Red cable to positive cables of both batteries
- Negative cable to the negative cables of the
both batteries Warning
Charging - Hydrogen gas in the battery is flammable. Keep flames and sparks away from the engine
Start and switch on the engine. Wait for a compartment.
while and then disconnect the cables. - Never keep the used batteries in the house. Deliver them to the organizations that are
responsible for collection and recycling of these batteries.
- Take the F34, F33 shunt out by a clamp to disconnect the connection of the battery and main
Notice
power user parts when transporting a vehicle or when the vehicle is not using for a long period.
Be careful to connect the positive Put the shunts in its place when you want to run the vehicle.
cable to the positive pole and negative - The positive cable should be always connected to the positive pole. To avoid damaging to the
cable to the negative pole. alternator, it should not get on without connection to the battery.
84

STARTING VEHICLE IN EMERGENCY SITUATIONS
Notice
Batteries contain harmful and poisonous acid. Please observe followings if it leaked:
- Take out the cloth and wash the skin with plenty of water and see a physician if battery acid pours on cloth or skin.
- Wash the eyes with clean water at least for 15 minutes, if battery acid comes in contact with eyes and see a physician as soon as possible.
- Swallowing battery acid could be fatal if not obtaining necessary medical cares immediately.
- Battery emits explosive Hydrogen when being charged, take away spark and fire from engine compartment.
- Take away your bracelet and jewelry for safety reasons, when working at engine compartment. Never let the battery poles to be in contact with
tools and vehicle’s metal parts.
- Do not charge a battery which may be frosted
- Keep away spark or fire from battery when it is being charged (charged or under charging battery emits flammable Hydrogen).
- Wait one hour after charging battery and before its connection to vehicle in order the flammable gases get out and risk decreases.
- Batteries emit Hydrogen in normal conditions which may cause explosion and serious injuries, so keep spark and/or flame away from engine 5
compartment.
- Be careful when working near moving parts of the engine.
Warning
- Do not start engine when battery of your vehicle is seemed to be frosted.
- Make sure the voltage of the both battery to be same (12 volt) and connection cable have insulated clamps and are suitable for 12 volt batteries.
- Do not detach the discharged battery’s cable when connecting another battery to it.
- Never attach the battery’s positive pole to the negative pole and make sure the connection cable to be away from moving parts of the engine.
- Installation of non-standard electrical equipment causes damage to the electric system of the vehicle and battery. This will null the guarantee of
these parts.
- If you start your engine by pushing the vehicle, there is the risk of the timing belt to be torn and your electronic system of your vehicle may damage.
- Do not charge the battery when it is connected to your vehicle. This may damage vehicle’s electric system.
- Check water and acid level of the battery once per month and in case they have decreased, add distilled water.
- If you are not driving vehicle for more than 6 days, start it at least once and let it run idle for one hour.
85

HANDLING METHOD IN CASE OF LEAKAGE
5 Handling method in case of leakage

You should be aware of followings,
although many safety points have been
considered: Important note
-check daily your vehicle to make sure Only trained technicians who are
there is no leakage Important note authorized by manufacturer may
-Any gas leakage in high pressure hoses Guarantee becomes null if do any repairing cylinder such as
in trunk transfers from ventilation flexible unauthorized individuals tamper replacement or repair of its valve and/
pipe to the exterior of the trunk. or repair the gas system and there or repair and general service of the
-It is recommended to close the cylinder may be damages and injuries. So, regulator in the authorized dealer shop.
valve if you park the vehicle in confined all repairing should be done only by Any repairing and replacing of the
area which has not ventilation system. the authorized dealer’s personnel. cylinder and its accessories should
-In case the gas leaks and you could be registered in the related service
smell it, shift the fuel changing key to the identity card, because these are
gasoline, close the cylinder valve and traceable parts.
have an authorized dealer to repair it.
86

TOWING VEHICLE
Towing vehicle 2. From the Rear 3. Towing vehicle From the Front 5
-Without lifting the wheels Tow bar: Attach to the towing ring.
1. From the Front -With the Front Wheels Lifted
Tow bar: Attach to the towing ring.
Warning
When your vehicle is towed with
front wheels lifted, make sure the
parking brake is released which
function on the rear wheels.
87

TOWING VEHICLE
Warning
- Avoid taking out the starting switch or turning it to off position during four wheels
towing of the vehicle, otherwise the steering become locked. Have the switch in
“A” position.
- Use a strong and fixed bar for towing. In case you use rope or cable (if permitted
by law), the towed vehicle should able to brake (vehicle’s engine may start).
- Never tow a vehicle which could not be driven or moved.
- Avoid hard braking and also sudden accelerating to prevent damages to the vehicle.
- Max. Recommended speed is 25 km/h.
- Towing vehicle should be heavier than vehicle being towed.
5 1- Rear wheels lifted towing - There should no passenger in vehicle being towed.
2- The vehicle should be towed with less
- Brake booster does not work when the engine is off, so, you should press the
than 50 km/h and max. Distance of towing
braking pedal more forcefully.
should not be more than 50 km (gear shift
lever should be in “N” position).
After towing, empty the additional

gearbox oil and have oil level up to
its permitted level.
88

TOWING VEHICLE
Caravan and loading

-Use only an approved roof rack or railing.
-Make sure it is fitted in accordance with
the manufacture’s instruction.
-Observe the roof load limit (50 kg) and
distribute loads evenly.
-Put the heaviest part of the load as near
as possible to the roof.
-Lash items firmly and flag loads which
overhang the vehicle.
-To transport a surfboard, use a surfboard
carrier and attach the front end with the
cord to the front towing ring, situated
5
under the front bumper.
-Drive smoothly; your vulnerability to Caravan and loading - Towing increases fuel consumption; use
side winds will have increased. Caravan - Trailer a roof deflector.
-As soon as the load has been transported, Trailers / Loading gradually, avoiding harsh - When towing a caravan or trailer remove
remove the rack. braking. the blanking plate
Roof Rack from the front spoiler to allow increased
-Use an approved tow bar. Grease the cooling.
tow ball regularly.
Remove the tow ball when the towing
Caution
operation is over.
Before Setting Off:
-Towing increases braking distance; drive
-Check the tire pressure and electric
at moderate speeds,
signaling of the caravan or trailer.
change down to a lower gear in good
-Practice certain maneuvers,
time, and brake
particularly reversing.
gradually ,avoiding harsh braking.
89

FUSES
5 FUSES
FUSE BOX
after switch intelligent ventilation system.
6-F6 = 10 Amperes : Air bag power supply.
14-F14 = 30 Amperes: No consumption.
15-F15 = 15 Amperes: Power LED ceiling
Fuse box is situated under the dashboard 7-F7 = 20Amperes: Horn Relay-fog lamp- lights front and rear - power unit central
to the left hand side of the Driver which horn locking - power folding mirror unit - electric
included six spare fuses plus special vise 8-F8 = SHUNT-Input shunt switches permanent timers roof - lights trunk - relay
for changing fuses. To open the fuse box, 9-F9 = Front small lights, Rear small lights ejector trunk.
pull the cover door of the fuse box forward. left- Rear plaque light. 16-F16 =20 Amperes: Lighter after switch
1-F1 = 10 Amperes: Radio / CD player 10-F10 = 30 Amperes: Rear window lifter - power supply
power supply after main switch Window switches back lighting. F16A=20 Amperes: Lighter. continual power
F1A = 10 Amperes: Radio / CD player 11-F11 = : 30 Amp. : MAIN FUSE related supply after main switch
continual power supply to front light- low and high beam lights- the
2-F2= 05 Amperes: Relay compressor cut relay front/rear fog lamp.
- electricity after ceiling light timer switch - 12-F12 = 10 Amperes: Reverse lights - rear
key has three versatile. obstacle warning unit - after the switch CAUTION
3-F3 = 15 Amperes: After the power switch forward power amplifiers - feeding after Electric fuses are considered for all
modulator ABS - high speed fan relays. room temperature sensor switch - switch
models of PEUGEOT, but may be
4-F4 = 10 Amperes: Small LED rear right - power after DIAG - feeding after ABS alarm
Buzzer signal relay power-lighting. relay. some of them dose not have any
5-F5 = 15 Amperes: Relay Fans - feeding 13-F13 = 30 Amperes: No consumption. usage in few models.
90

FUSES
Fuses:
17-F17 = 10 Amperes: Permanent power
unit intelligent ventilation system - Memory
radio.
18-F18 = 10 Amperes: Rear fog lamp
19-F19 = 10 Amperes: Panel lighting - Front
lighting Amp - Brightness panel radio keys
- Lighting control system on the steering
wheel (MFC) - Lighter lighting - Lighting
controllers, electric mirrors.
20-F20 = 30 Amperes: Power driver seat.
21-F21 = 30 Amperes: Smart fan ventilation
system.
22-F22 = 20 Amperes: Power passenger
seat.
23-F23 = 15 Amperes: No consumption.
24-F24 = 30 Amperes: Motor for Wipers –
5
Wiper lever - Power unit glass wiper and
washer pump
25-F25 = 15 Amperes: Forward permanent
power amplifiers - a permanent power DIAG.
26-F26 = 15 Amperes: Flash unit - a
permanent electricity panel radio buttons
27-F27 = 30 Amperes: Rear glass heater -
Side mirrors heater.
28-F28 = 15 Amperes: Brake lights - front
window lift relay - panel power after switch 31-F31 = Spare fuses
keys radio. Fuses inside engine space:
29-F29 = 30 Amperes: Window lifter front - 32-F32 = 30 Amperes: Fan for engine. WARNING
Lighting glass front lift keys. 33-F33 = 30 Amperes: Fan for engine. -Always replace a faulty fuse with a fuse
30-F30 = 15 Amperes: Map reading light 34-F34 = 30 Amperes: Spare fuse
– Steering indicator circuit power supply - of the same rating (amperage).
35-F35 = 30 Amperes: Spare fuse.
The power relay - Glove compartment light -Improper use of the power outlet can cause
36-F36 = Short circuit connection – Power
- Rear window lifter relay - Relay locking supply for fuse box and main switch. damage. Usage of fuse with the amperage
rear lift glass child - Lighting rear lift glass - 37-F37 = Short circuit connection – Power more than what is needed; make the circuit
Automatic window lifter unit - Electric mirror. supply for fusebox. overheated and probable fire.
91

CHANGING LAMPS
5 Bulb replacement
Rear lamps
- Saloon
1- Direction Indicators (21 W)
2- Reversing Lamps (21 W)
3- Reflectors/ Side Lamps (5 W)
4- Fog Tail Lamps (21 W)
5- Stop Lamps/ Side Lamps (21/ 5 W):
These 5 bulbs are replaced from inside the
boot: Press the tab to remove the cover
of the lamp socket. Replace the bulb.
6- Number Plate Lamps (5 W): Remove
the plastic covers.
92

CHANGING LAMPS
Warning
-Before starting driving at night:
- Make sure of correct function of
the electrical equipments and adjust
vehicle lights (in case of over loading).
-In general, make sure the lights are
not covered (by dirt, mud, snow or
any other object).
- Inspect the function of the all
external lamps before starting driving.
Changing lamps notches are correctly located. Use a dry
- Switch off the lamp before changing 5
Front lamps cloth to hold the bulb.
it to prevent the short circuit.
1- Removing the protector:
For the side lamps and dipped and main 4- Direction indicators (21W):
beam headlamps, unclip the retaining Pull the retaining spring, move the
spring. direction indicator lamp towards the
outside, rotate the lamp socket anti-
2- Side lamps (5watt): clockwise and replace the bulb.
Disconnect the connector, rotate the lamp
socket 1/ 4 turn and remove. Replace the
bulb.
3- Dipped and main beam headlamp Warning

(H4= 55 /60 W): Lamps are under vacuum conditions
Press the two springs to unhook and and may break during replacing and
replace the bulb, making sure the alignment cause injuries.
93

5
94

6 TECHNICAL INFORMATION
VEHICLE IDENTIFICATION PLATE .................................... 98

ENGINE TECHNICAL INFORMATION................................. 99
WEIGHTS........................................................................... 100
DIMENSION OF THE VEHICLE......................................... 101
POLUTION CONTROL SYSTEMS..................................... 102
95

VEHICLE SPECIFICATION PLATE
1- The specification plate consists

of followings:
- Engine number.
- Chassis number.
- Color number.
- Model.
2- Engine number plate
NOTE
Please mention all referred information
in specification plate along with other
information regarding the owner, date
of delivery and Distance made by the
vehicle in all your correspondence with
IRAN KHODRO or other associations.
96

TECHNICAL INFORMATION OF THE ENGINES
Engine Specification XU7JP4L3 TU5JP4L4
Engine serial number XU7JP4L3 TU5JP4L4
Volume of cylinder 1761 (cm3) 1587 (cm3)

Diameter & course of the
83 X 81.4 (mm) 78.5 X 82 (mm)
piston
Proportional compression 9.3 : 1 10.5 : 1
Minimum fuel Octane 95 95
Maximum engine power 100hp at 6000 (rpm) 108 hp at 5600 (rpm)
Maximum moment 153 NM at 3000 (rpm) 142 NM at 4000 (rpm)
Normal Gear box BE3, 5 gears + reverse gear BE4, 5 gears + reverse gear
Automatic Gear box -------- --------

6
Multipoint Fuel Injection Multipoint Fuel Injection
Type of Fuel Injection
System System
Shoulder type radius of Shoulder type

Steering wheel radius of turning
turning (meter)…5.5 (meter)5.5
Front: Disc type with 2 Front: Disc type with 2

Brakes
shields Back: Bowl type shields Back: Bowl type
Maximum speed of the

190 ( Km/h ) 190 ( Km/h )
car
97

WEIGHTS
5- Vehicle’s weight including allowed load / kg Average urban and extra-urban consumption ...............175 km
Net Weight + Air Conditioner…………….......................…..1100 Max. Gas-powered engine.................................................83 hp.
Net weight without Air Conditioner …….......................……1070
Front Axle Weight ……….......................……………………700 8-Boot capacity (dm3)……………............................……470
Rear Axle Weight ……………………........................………440 9- Tires:
Max. Weight Allowed Including Load …….......................…1500 Dimensions ............................................................185 / 65 R 14
Cold Tire air pressure* ..................................................PSI bar
6-Electrical specification: Front & Rear Tires (inside town) .........................................2 29
Battery…..………….......…......………………12 vol., 66 Ampere Front & Rear Tires (outside town) ....................................30.5 2.1
Start………….…………........……………12 vol,.1\1 Kw, 9 gears Inspect Tire Pressure Only When Cold.
Alternator…………………..........…………14 vol., 80 Ampere/H
10- Used material capacity / L:
7-Technical information for CNG vehicle* Item Amount of Usable Oil
Max. Permitted load (including vehicle’s weight).............1730kgs Without Filter .......................................................................4.4
Approx. vehicle weight without passenger and with With Filter ...........................................................................4.75
75 lit. Cylinder, full gasoline tank without additional
6 equipment...................................................................1250 kgs
Gear box Oil ...........................................................................2
Coolant .................................................................................7.4
Max. Traveling distance with 75 lit. Cylinder considering Fuel Tank Capacity ..............................................................70
Vehicle’s Component Type of Used Material Quality Level Windscreen Washer Capacity..............................................2.7
Engine Oil (Petrol Fueled) 10 W 40 API SL - ACEA A3-98 11- Oil type and consumptive materials*:
Normal Gearbox Oil 75 W 80 API GL5
Hydraulic
12- Petrol:
(ATF) DEXRON II-D Use a regular unleaded gasoline with an octane number of 95
Steering Wheel Oil
Brake Fluid D DOT 4

otherwise, you might damage the engine.
Glass Washer Fluid
Anti Freeze Ethylene glycol solution National Standard * It’s recommended to use the approved brands and packages, offered
by the Isaco.
98

DIMENSION OF THE VEHICLE
99

POLLUTION CONTROL SYSTEMS
Air pollution control systems * from the engine and transform them to
Your vehicle is equipped with followings fumes with a minimum of pollution. The
to limit the pollutions originating from existence of lead is an important factor in
6 vehicles. destruction or breakdown of a catalyst;
therefore, lead free fuel must be used in
Oxygen sensor the vehicle.
This vehicle is equipped with oxygen
sensor, whose task is to measure the
amount of oxygen present in exhaust
fumes, which in turn adjusts the
combustion as well as optimize the
vehicle’s engine performance and also
to decrease the amount of pollutants.
Catalytic converter
A catalytic converter or catalyst devices
is used to convert pollutants exiting
100

Fuel evaporation emission control

system:
This system service will not allow the
gasoline emissions evaporate into the
atmosphere and make them recycled.
As a result it would decrease the air
pollution. However it consists of the
following components:
1- Fuel tank and the related pipes

The fuel tank of the vehicle is equipped with
the control system of fuel evaporation. It
is worth mentioning that the kind and type
of fuel pipes are completely compatible
with the system, and as such act as a 6
barrier to petrol penetrating to outside. In
the picture you can see the control valve
mounted on the fuel tank.
101

2- Absorbing canister
Canister is designed to absorb petrol
evaporation, transporting it to inlet air
manifold. This process is due to the
existence of charcoal activated carbon
inside the canister.
3- Valve gate
This valve gate is placed somewhere
between the absorbing canister and that
of inlet air manifold and let petrol steams
or vapors go to the running engine.
102

7 ALPHABETICAL INDEX
103

INDEX
A Checks While Driving 64 Fuel Filler Cap 21

Adjusting Air Inlet 32 Child Safety 26 Fuel Tank and the Pipe 103
Adjusting of the Electric Mirror 29 Clock 35 Fuse Box 92
Adjusting of the Electric Window 8 CNG parts located in the Engine Fuses 92
Adjusting of the Steering Wheel 16 Compartment 37
Adjusting of the Steering Wheel 30 Compartment Maintenance 81 H
Air Bag 54 Control Instrument 14 Handling Method in case of the Leakage 88
Air Condition 34 Conversion from gas mode to gasoline Hazard Warning Light (Flasher) 62
Air Conditioning System 31 mode 61 Heating and Ventilation System 33
Air Recirculation 32 Heating and Ventilation 32
Airbag Label 56 D
Anti-Lock Brake System (ABS) 69 Demisting / Defrosting 31 I
Anti-Theft System of the Audio System 42 Dimensions of the Vehicle 101 Ignition Switch 57
Audio System Manual 40 Distribution of Air 32 Improving Fuel Economy 79
Driving Safety 81 Indicator Light 62
B Indicators and Digital Instrument Panel52
Battery charging 86 E Instrument Panel 52
7 Bulb Replacement 95 Electric Folding Mirror 29 Instrument Panel 6
Electric Window 8 Interior Equipment 35
C Engine Compartment Fuses 93 Interior Mirror 29
Caravan and Loading 91 Introduction to gas-powered parts 37
Catalytic Converter 102 F
CD Utilization Tips 39 Fitting of the Radio 94 K
Changing of the Vehicle Refueling Fitting of the Spare Wheel 85 Key in Position of the Shifting from gas
Permit Label 60 Front Ashtray and Cigarette Lighter 36 to gasoline Fuel 61
Changing of the Wheel 86 Fuel Conversion Key 16 Key of the gasoline-powered mode 60
Checking of the Coolant 76 Fuel Evaporation Emission Control
Checks and adjustments before traveling 28 System 103
104

INDEX
L Removing of the Wheel 85 Tires 77

Lever Handle and Horn 12 Towing Vehicle 89
Lighting of the Fog Lamp 63 S Tread Wear Indication 78
Lighting of the Lamps 63 Safety Belts 25
Lights 9 Seat Belt Adjustment 25 U
Locking/Unlocking by Remote Control 22 Selection of the CNG Fuel 59 Unlocking of the Steering Wheel 57
Locking/Unlocking of the Doors 20 Servicing and Maintenance of Airbag
System 54 V
M Shifting from gasoline mode to gas mode 60 Vehicle Identification Plate 98
Maintenance of the Vehicle’s Body 82 Side Mirror 29 Vehicle Safety 28
Mirrors 29 Starting and Driving by CNG Fuel 58 Ventilation 31
Starting and Driving with CNG 59
O Starting and Driving 57 W
Oxygen Sensor 102 Starting the Engine 57 Warning Lights and Instruments 52
Steering Wheel Unlocking Switch 16 Warning Lights 64
P Steering Wheel 30 Washer Reservoir 68
Pollution Control System 102 Steps of Refueling CNG 60 Weights 100
Windscreen Washer 68 7
R T Windscreen Wiper 12
Rear Ashtray 36 Technical Information 99 Windscreen 11
Rear Seats 23 Temperature 32 Winter Precautions 81
Rear Window Heater 11 The Key Buttons for Lights 12
Recommendations for Washing the The Seats 13,23 Y
Vehicle 80 The Vehicle Maintenance 71 Your Vehicle at a glance 5
Regular Checks 72 Tire Air Pressure 78
Removing of the Jack 84 Tire Rotation 78
Removing of the Spare Wheel 84 Tire Size 78
Removing of the Stains 82 Tires 28
105

Moteur

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Moteur

Uploaded by

Copyright:

Available Formats

PEUGEOT 405

PEUGEOT 405 GLX

IRAN KHODRO Company (Public Joint Stock)

KM.14 Karaj Makhsous Rd,

Shahid Lashgari Highway, Tehran, IRAN

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

WARNING: Indicates a potential hazard that could result in death or injury.

CAUTION: Indicates a potential hazard that could result in vehicle damage.

Downloaded from www.Manualslib.com manuals search engine

PEUGEOT 405 AT A GLANCE 1

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

FASCIA........................................................................... 6 CONTROL INSTRUMENTS.......................................... 14

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Adjusting electric mirror

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

6- Wiper: The wiper will operate in

Wind Screen Washer: Pull the wiper

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

1-Hazard warning key (flasher)

Downloaded from www.Manualslib.com manuals search engine

Steering Wheel Unlocking Switch: Adjusting steering wheel

Downloaded from www.Manualslib.com manuals search engine

Air Bag Front passenger air bag :

Downloaded from www.Manualslib.com manuals search engine

Locking /Unlocking of doors Bonnet: Engine hook lock*

Downloaded from www.Manualslib.com manuals search engine

LOCKING / UNLOCKING THE DOORS............................... 20 STEERING WHEEL ............................................................. 30

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Use the bonnet stay to hold the bonnet

Downloaded from www.Manualslib.com manuals search engine

Battery Replacement of the Remote Emergency Release for Fuel

Downloaded from www.Manualslib.com manuals search engine

SEATS Rear seats

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Safety belts Seat belt adjustment Fastening seat belt

Downloaded from www.Manualslib.com manuals search engine

Note: 7 or 8 years old people or less

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Mirrors Side mirrors Steering wheel adjustment

Downloaded from www.Manualslib.com manuals search engine

Air conditioning – heater

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Interior equipment Interior equipments 2- Rear ashtray

Downloaded from www.Manualslib.com manuals search engine

CNG System: Engine Compartment

2. Hose (transferring gas to gas

3. Hose (transferring gas to fuel

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

1- Short Pressing: Turning on. 3- Radio Mode: 4- Radio Mode: