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Division III Concrete Part2
Division III Concrete Part2
DIVISION 03
CONCRETE
E D I T E D B Y A R . M A R C E M I L V. M I R A N D A , U A P
F O R D O N H O N O R I O V E N T U R A S TAT E U N I V E R S I T Y
D E PA RT M E N T O F A RC H I T E C T U R E
TOPICS TO BE DISCUSSED:
DIVISION 03 | CONCRETE
3.A
MATERIALS OF CONCRETE
CEMENTING MATERIALS
c. Water
❑ This usually varies from 5 to 7 gallons, with 6.5 gallons as
average for ordinary job conditions. The less water used in
mixing, the better the quality of concrete.
3.A
MATERIALS OF CONCRETE
CEMENTING MATERIALS
c. Water
❑ The ideal mix is one that is plastic and workable. It should
not be too dry that it becomes too difficult to place in the
forms, nor too wet that separation of the ingredients result.
CEMENTING MATERIALS 3.A
SLUMP TEST
3.A
SLUMP TEST
CEMENTING MATERIALS
SLUMP TEST
CEMENTING MATERIALS
SLUMP TEST
CEMENTING MATERIALS
SLUMP TEST
CEMENTING MATERIALS
PROPORTIONING
OF CONCRETE
3.A
PROPORTIONING OF CONCRETE
CEMENTING MATERIALS
PROPORTIONING OF CONCRETE
CEMENTING MATERIALS
PROPORTIONING OF CONCRETE
CEMENTING MATERIALS
PROPORTIONING OF CONCRETE
CEMENTING MATERIALS
Class “A” 1:2 :4 For suspended slabs, beams, columns, arches, stairs,
walls of 100mm (4”) thickness
Class “B” 1 : 2.5 : 5 For walls thicker than 100mm (4”), footings, steps,
reinforced concrete slabs on fill.
Class “C” 1:3:6 For concrete plant boxes, and any non-critical concrete
structures.
Class “D” 1 : 3.5 : 7 For mass concrete works.
3.A
PROPORTIONING OF CONCRETE
CEMENTING MATERIALS
PROPORTIONING OF CONCRETE
CEMENTING MATERIALS
MIXING OF CONCRETE
3.A
mixing of concrete
CEMENTING MATERIALS
a. MACHINE MIXING
CEMENTING MATERIALS
In machine-mixing, the
mixing of each batch should
continue not less than one
minute after all the materials
are in the mixer and
whenever practicable, the
length of the mixing time
should be increased
to 1.5 or 2 minutes.
The entire contents of the
drum should be discharged
before recharging the mixer.
The mixer should be cleaned
at frequent intervals
while in use.
3.A
a. MACHINE MIXING
CEMENTING MATERIALS
a. MACHINE MIXING
CEMENTING MATERIALS
❑ Drum Mixers
❑ Trough Mixers
❑ Gravity Mixers, and
❑ Pneumatic Mixers.
The drum mixers are
the most common
type.
Videos courtesy of Youtube.com
For Educational Purposes only intended for Student Visuals
3.A
b. HAND MIXING
CEMENTING MATERIALS
b. HAND MIXING
CEMENTING MATERIALS
TRANSPORTING AND
PLACING OF CONCRETE
3.A
CURING OF CONCRETE
CEMENTING MATERIALS
❑ The increase in
strength is rapid during
the early ages and
continues more slowly
as time goes on.
❑ The compressive
strength reaches about
60% of its own
maximum value at an
age of 28 days and
about 80% at an age
of 3 months.
3.A
CURING OF CONCRETE
CEMENTING MATERIALS
Curing consists primarily in keeping the concrete from drying out too rapidly.
This may be done by:
CURING OF CONCRETE
CEMENTING MATERIALS
Curing consists primarily in keeping the concrete from drying out too rapidly.
This may be done by:
CURING OF CONCRETE
CEMENTING MATERIALS
❑ Floors shall be
covered with paper
sacking wetted
down at the edges
or with burlap, sand
or earth that is kept
moist, after the
concrete is hard
enough to walk on.
3.A
CEMENTING MATERIALS
❑ Beams, columns
and walls are
sprinkled or
sprayed with water
as soon as the
forms are removed.
3. concrete
1. CEMENTING
MATERIALS
1.01 Lime
3.08 SHRINKAGE OF CONCRETE
1.02 Gypsum
1.03 Cement
& TEMPERATURE CHANGES
2. STORAGE OF • Shrinkage of concrete due to hardening and
CEMENT
3. CONCRETE
contraction from temperature changes, causes
3.01 Definition cracks the size of which depends on the extent of
3.02 Qualities
of Good the mass. They cannot be counteracted
Concrete
3.03 Materials of successfully but they can be minimized by placing
Concrete
3.04 Slump Test reinforcement so that large cracks can be broken
3.05 Proportioning
3.06 Mixing
3.07 Transporting
up to some extent to smaller ones.
and Placing
3.08 Shrinkage
3.09 Curing
3.10 Admixtures • In long continuous length of concrete, it is better to
3.11 Forms
place shrinkage or contraction joints. Shrinkage
4. PROCESSED
CONCRETE cracks are likely to occur at joints where fresh
4.01 Types of
Processed
concrete is joined to concrete which has already
Concrete
4.02 Aggregates for
set, and hence in placing the concrete,
Light-weight construction joints should be made on horizontal
Conc.
and vertical lines.
3. concrete
1. CEMENTING
MATERIALS
1.01 Lime 3.09 CURING OF CONCRETE
1.02 Gypsum
1.03 Cement
• Concrete must be allowed to “cure” or harden
2. STORAGE OF
CEMENT after it is placed.
3. CONCRETE
3.01 Definition • Hardening is a rather slow process in which
3.02 Qualities
of Good the cement and water unite to form
Concrete
3.03 Materials of
Concrete
compounds that give strength and durability to
3.04 Slump Test
3.05 Proportioning the concrete. It continues as long as the
3.06 Mixing
3.07 Transporting temperatures are favorable and moisture is
and Placing
3.08 Shrinkage
3.09 Curing
present.
3.10 Admixtures
3.11 Forms
• Three main factors that affect hardening are:
4. PROCESSED
CONCRETE
▪ age or time
4.01 Types of
Processed
▪ temperature, and
Concrete
4.02 Aggregates for
Light-weight
Conc. ▪ moisture.
3. concrete
1. CEMENTING
MATERIALS
1.01 Lime 3.09 CURING OF CONCRETE
1.02 Gypsum
1.03 Cement
Curing consists primarily in keeping the concrete from drying out too rapidly.
2. STORAGE OF
CEMENT This may be done by:
3. CONCRETE
3.01 Definition
3.02 Qualities
of Good
d. Using curing
Concrete
3.03 Materials of
Concrete
compounds (see
3.04 Slump Test
3.05 Proportioning
3.06 Mixing
ADMIXTURES).
3.07 Transporting
and Placing
3.08 Shrinkage
3.09 Curing
3.10 Admixtures
3.11 Forms
4. PROCESSED
CONCRETE
4.01 Types of
Processed
Concrete
4.02 Aggregates for
Light-weight
Conc.
3. concrete
1. CEMENTING
MATERIALS
1.01 Lime 3.09 CURING OF CONCRETE
1.02 Gypsum
1.03 Cement
4. PROCESSED
CONCRETE
• To impart water-repellant or water-proofing qualities e.g. hydrated lime, KAOLINE,
4.01 Types of CELITE
Processed
Concrete
4.02 Aggregates for • To impart water-repellant or waterproofing qualities, e.g., hydrated lime, waterproofing
Light-weight
Conc. compounds, KAOLINE, CELITE.
2. STORAGE OF
Admixtures may be grouped into three categories:
CEMENT
3. CONCRETE
3.01 Definition
• those for mixing into concrete
3.02 Qualities
of Good
Concrete
3.03 Materials of
Concrete
• those for mixing into mortar
3.04 Slump Test
3.05 Proportioning
3.06 Mixing
3.07 Transporting
• those for surface application or finish.
and Placing
3.08 Shrinkage
3.09 Curing
3.10 Admixtures
3.11 Forms
4. PROCESSED
CONCRETE Admixtures come in powder, paste, and liquid form, and are
4.01 Types of
Processed
Concrete
usually patented and sold under trademark names.
4.02 Aggregates for
Light-weight
Conc.
3. concrete
1. CEMENTING 3. CONCRETE
MATERIALS
1.01 Lime 3.10 ADMIXTURES
1.02 Gypsum
1.03 Cement
Concrete admixtures include:
2. STORAGE OF
CEMENT
a. Accelerators - to
3. CONCRETE
3.01 Definition speed up setting time, to
3.02 Qualities
of Good develop earlier strength, and
Concrete
3.03 Materials of
Concrete
to reduce length of time for
3.04 Slump Test
3.05 Proportioning
protection. Principal
3.06 Mixing
3.07 Transporting ingredients are calcium
and Placing
3.08 Shrinkage
3.09 Curing
chloride. Maximum amount
3.10 Admixtures
3.11 Forms added is 2 lbs. per bag of
4. PROCESSED cement.
CONCRETE
4.01 Types of
Processed
Concrete Disadvantages: they increase the expansion and contraction of concrete,
4.02 Aggregates for
Light-weight reduce resistance to sulfate attack, and increases efflorescence and
Conc.
corrosion of high tension steels.
3. concrete
1. CEMENTING 3. CONCRETE
MATERIALS
1.01 Lime 3.10 ADMIXTURES
1.02 Gypsum
1.03 Cement
Concrete admixtures include:
2. STORAGE OF
CEMENT
b. Retarders - to slow down the
3. CONCRETE
3.01 Definition hydration of the cement during very
3.02 Qualities
of Good hot weather. Principal ingredients
Concrete
3.03 Materials of
Concrete
include zinc oxide, calcium
3.04 Slump Test
3.05 Proportioning
lignosulfonate, derivatives of adipic
3.06 Mixing
3.07 Transporting acid.
and Placing
3.08 Shrinkage
3.09 Curing
3.10 Admixtures
3.11 Forms
Disadvantages: may cause some
4. PROCESSED
CONCRETE loss of early strength and will
4.01 Types of
Processed therefore require careful control and
Concrete
4.02 Aggregates for more frequent slump tests, also
Light-weight
Conc. reduces the expansion and
contraction of concrete.
3. concrete
1. CEMENTING 3. CONCRETE
MATERIALS
1.01 Lime 3.10 ADMIXTURES
1.02 Gypsum
1.03 Cement
Concrete admixtures include:
2. STORAGE OF
CEMENT c. Air-entraining agents - introduce
3. CONCRETE minute air bubbles to greatly increase the
3.01 Definition
3.02 Qualities
of Good
resistance of concrete to freezing and thawing,
Concrete
3.03 Materials of increase plasticity and reduce bleeding.
Concrete
3.04 Slump Test Addition of air-entraining admixtures is usually
3.05 Proportioning
3.06 Mixing
3.07 Transporting
in the proportion of 3 to 6% of the volume of
and Placing
3.08 Shrinkage
concrete. They are manufactured from such
3.09 Curing
3.10 Admixtures ingredients as rosin, beef tallow, stereates,
3.11 Forms
4. PROCESSED
foaming agents (soap).
CONCRETE
4.01 Types of
Processed
Disadvantages: These require careful control
Concrete
4.02 Aggregates for
and more frequent slump tests. They may also
Light-weight
Conc.
cause some loss of strength.
3. concrete
1. CEMENTING 3. CONCRETE
MATERIALS
1.01 Lime 3.10 ADMIXTURES
1.02 Gypsum
1.03 Cement
Concrete admixtures include:
2. STORAGE OF
CEMENT d.Inert, finely
3. CONCRETE
3.01 Definition divided powders
3.02 Qualities
of Good
Concrete
such as powdered
3.03 Materials of
Concrete glass , silica sand,
3.04 Slump Test
3.05 Proportioning
3.06 Mixing stone dust,
hydrated lime - are
3.07 Transporting
and Placing
3.08 Shrinkage
3.09 Curing
3.10 Admixtures
3.11 Forms
added to improve
4. PROCESSED workability, used as per
manufacturer’s directions.
CONCRETE
4.01 Types of
Processed
Concrete
4.02 Aggregates for
Hydrated lime is usually in
Light-weight
Conc. the proportion of 10 to 15%
of the cement by volume.
3. concrete
1. CEMENTING 3. CONCRETE
MATERIALS
1.01 Lime 3.10 ADMIXTURES
1.02 Gypsum
1.03 Cement
Concrete admixtures include:
2. STORAGE OF
CEMENT
e. Waterproofing
3. CONCRETE
3.01 Definition (permeability-reducing)
3.02 Qualities
of Good compounds - reduce the capillary
Concrete
3.03 Materials of
Concrete
attraction of the voids in the concrete
3.04 Slump Test
3.05 Proportioning
or mortar, but while it may decrease
3.06 Mixing
3.07 Transporting water absorption of the concrete or
and Placing
3.08 Shrinkage
3.09 Curing
mortar, it does not render concrete
3.10 Admixtures
3.11 Forms waterproof. They are manufactured
4. PROCESSED from stearic acid or its compounds,
CONCRETE
4.01 Types of mainly calcium steareate, and include
Processed
Concrete asphalt emulsions. They are
4.02 Aggregates for
Light-weight introduced usually in the amounts of
Conc.
0.1 to 4.0% of the weight of cement.
3. concrete
1. CEMENTING 3. CONCRETE
MATERIALS
1.01 Lime 3.10 ADMIXTURES
1.02 Gypsum
1.03 Cement
Concrete admixtures include:
2. STORAGE OF
CEMENT
f. Colored pigments are mainly to used to give color to concrete
3. CONCRETE
3.01 Definition floors. There are two types:
3.02 Qualities
of Good
Concrete • Dry-cast, broadcast or dust-on,
3.03 Materials of
Concrete for surface coloring. They are dusted on, usually in
3.04 Slump Test
3.05 Proportioning
3.06 Mixing
two coats, after all surface water has disappeared.
3.07 Transporting
and Placing
The surface is then finished with a steel trowel.
3.08 Shrinkage
3.09 Curing
3.10 Admixtures • Integral colors, for body coloring.
3.11 Forms
Integral color pigments are incorporated in the
4. PROCESSED
CONCRETE mortar topping. They are mixed dry with the
4.01 Types of
Processed cement and aggregate before water is added.
Concrete
4.02 Aggregates for Amount of color pigment required is not more than
Light-weight
Conc.
10% of the cement by weight, generally 3 to 6 lbs.
per bag of cement.
3. concrete
1. CEMENTING
MATERIALS
1.01 Lime 3.10 ADMIXTURES
1.02 Gypsum
1.03 Cement
2. STORAGE OF
Admixtures for mixing into mortar include:
CEMENT
• Accelerators
• plasticizing agents (correctly called water-reducing agents) to
3. CONCRETE
3.01 Definition
3.02 Qualities
of Good lower water cement ratio and make the mix more workable
Concrete
3.03 Materials of • waterproofing agents, and
Concrete
3.04 Slump Test
3.05 Proportioning
• color pigments
3.06 Mixing
3.07 Transporting
and Placing
3.08 Shrinkage
Surface application finishes for concrete consist of:
3.09 Curing
3.10 Admixtures • hardeners
• color pigments
3.11 Forms
4. PROCESSED
CONCRETE • special aggregates
4.01 Types of
Processed • sealers
Concrete
4.02 Aggregates for • abrasive materials
Light-weight
Conc. • waterproofing agents, and
• fillers and patchers.
3. concrete
1. CEMENTING
MATERIALS
1.01 Lime 3.11 forms
1.02 Gypsum
1.03 Cement a. LUMBER FORMS
2. STORAGE OF
CEMENT ➢ Lumber used in form
3. CONCRETE
3.01 Definition construction should only be
3.02 Qualities
of Good partially seasoned.
Concrete
3.03 Materials of
Concrete
3.04 Slump Test ➢ Kiln-dried lumber has a tendency
3.05 Proportioning
3.06 Mixing
3.07 Transporting
to swell when soaked by the
and Placing
3.08 Shrinkage concrete, and this swelling
3.09 Curing
3.10 Admixtures
3.11 Forms
causes bulging and distortion of
4. PROCESSED the forms.
CONCRETE
4.01 Types of
Processed
➢ Green lumber, on the other hand, dries out and shrinks if allowed to stand
Concrete
4.02 Aggregates for
too long before the concrete is placed. This tendency of green lumber to
Light-weight
Conc.
check and warp may, however, be prevented to some extent by keeping
the boards thoroughly saturated with water.
3. concrete
1. CEMENTING
MATERIALS
1.01 Lime 3.11 forms
1.02 Gypsum
1.03 Cement a. LUMBER FORMS
2. STORAGE OF
CEMENT
3. CONCRETE
3.01 Definition
When using natural, well
3.02 Qualities
of Good seasoned lumber, care should
Concrete
3.03 Materials of
Concrete be taken not to drive the work
3.04 Slump Test
3.05 Proportioning
3.06 Mixing
3.07 Transporting
up too close, since forms
and Placing
3.08 Shrinkage
3.09 Curing
should always be left in a
3.10 Admixtures
3.11 Forms position to experience some
4. PROCESSED
CONCRETE
4.01 Types of
slight swelling without any
Processed
Concrete undesirable results.
4.02 Aggregates for
Light-weight
Conc.
3. concrete
1. CEMENTING
MATERIALS
1.01 Lime 3.11 forms
1.02 Gypsum
1.03 Cement a. LUMBER FORMS
2. STORAGE OF
CEMENT • Sheathing lumber dressed at least one side and
3. CONCRETE
3.01 Definition
both edges even are used where the removal and cleaning of the
3.02 Qualities
of Good
forms are necessary for re-use .
Concrete
3.03 Materials of
Concrete • Sheathing lumber dressed on all four sides shall
3.04 Slump Test
3.05 Proportioning be used in face work, where smooth and true surface is important.
3.06 Mixing
3.07 Transporting
and Placing
3.08 Shrinkage
• Tongue-and-groove lumber will achieve tight joints between
3.09 Curing
3.10 Admixtures boards in floor and wall panel construction.
3.11 Forms
3. CONCRETE
3.01 Definition
Use nails sparingly in the
3.02 Qualities
of Good construction of forms because
Concrete
3.03 Materials of
Concrete
unnecessary nailing not only
3.04 Slump Test
3.05 Proportioning
3.06 Mixing
adds to the labor of wrecking
3.07 Transporting
and Placing
3.08 Shrinkage
but also renders the lumber
3.09 Curing
3.10 Admixtures unfit for continued use. Where
3.11 Forms
4. PROCESSED
nails must be used, leave the
CONCRETE
4.01 Types of head protruding so that they
Processed
Concrete
4.02 Aggregates for
may be withdrawn without
Light-weight
Conc.
injury to the lumber.
3. concrete
1. CEMENTING
MATERIALS
1.01 Lime 3.11 forms
1.02 Gypsum
1.03 Cement a. LUMBER FORMS
2. STORAGE OF
CEMENT
3. CONCRETE
3.01 Definition
3.02 Qualities
All forms for concrete require a coating of some lubricant to
of Good
Concrete
prevent concrete from adhering to the wood and thus make a
3.03 Materials of
Concrete
3.04 Slump Test
rough, unpleasant appearance. Crude oil and petroline preserve
3.05 Proportioning
3.06 Mixing
3.07 Transporting
the forms against damage by alternate wetting and drying. The
and Placing
3.08 Shrinkage forms should preferably be oiled before they are set in place. Oil
3.09 Curing
3.10 Admixtures
3.11 Forms
should not be used, however, on forms against surfaces which
4. PROCESSED
CONCRETE
are to be plastered, as oil prevents adhesion of the plaster. In
4.01 Types of
Processed
such cases, wetting with water will be sufficient.
Concrete
4.02 Aggregates for
Light-weight
Conc.