TD Eg8110 Ba en

Adjust Box EG8110
Lasermatic® Z
Distance controller for capacitive sensors
Operating Instructions
© Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

Imprint EG8110
This documentation is protected by copyright law for Precitec GmbH & Co. KG
and must not be reproduced without the prior written consent of Precitec or used
against the due interest of Precitec. It is intended exclusively for internal use
associated with setup and service work. Any other use is not permitted. Any
communication of this documentation to a third party requires the prior express
written permission of Precitec.
We reserve the right to change technical details of the descriptions, information
and illustrations in this documentation.
Lasermatic, LaserPathFinder, LWM, the Precitec logo and precitec are
registered trademarks in Germany and/or other countries.
This group of products is protected by the following patents:
DE 14035403 JP 2023445 US 5489888

Further patents pending.
Printed in the Federal Republic of Germany.
Responsible for the content

Translation of the original operating instructions
Precitec GmbH & Co. KG

Draisstraße 1
D - 76571 Gaggenau - Bad Rotenfels
Tel.: +49 (0)7225 684-0
Fax: +49 (0)7225 684-900
E-mail: precitec@precitec.de
II © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

Document History
Document History
Date Chapter/page Topic, revision, action taken
03/2015 -- 2nd edition

Timing diagrams revised
02/2016 -- revision - menu
09/2016 -- revision
05/2017 Chap. 6.2.3/ 6-68 revision - error entry
Firmware Update
Menu/ Parameter Firmware v 1.x Update v 1.3
--
D 84408 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) III

Notes EG8110
Notes
IV © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

Table of contents
Table of contents
1 Basic safety notes 1 - 1

1.1 Warranty and liability 1 - 1
1.2 Meaning of symbols and notes 1 - 1
1.3 Intended use 1 - 2
1.4 Basic standards 1 - 3
1.5 Obligations of operator and personnel 1 - 3
1.6 Normal operation safety measures 1 - 3
1.6.1 Protection against electric shock 1 - 4
1.6.2 Earthing the system 1 - 4
1.7 Storage and transport 1 - 4
1.8 What to do in emergency situations 1 - 4
2 Product description 2 - 5
2.1 System description 2 - 5
2.2 Adjust box (EG8110) 2 - 6
2.2.1 Design and functions 2 - 6
2.2.2 Performance characteristics 2 - 8
2.2.3 Operating elements and functions 2 - 9
2.2.4 Operating functions and main menu 2 - 10
2.2.4.1 Displaying / deleting the error memory [ERRLOG …] 2 - 11
2.2.4.2 Displaying the sensor temperature [Temper.] 2 - 12
2.2.4.3 Displaying the software version [Version] 2 - 12
2.3 Technical specifications 2 - 13
2.4 Mechanical dimensions 2 - 13
2.5 Connections, interfaces 2 - 14
2.6 Versions and examples of use 2 - 17
2.7 Scope of delivery and accessories 2 - 18
3 Installation 3 - 19
3.1 Safety notes 3 - 19
3.2 Installation workflow 3 - 19
3.2.1 Installing the device 3 - 20
3.2.2 Connecting the device 3 - 21
4 Menu description and screen displays 4 - 23

4.1 Menu structure 4 - 23
4.1.1 Screen displays (encoded messages in normal operation) 4 - 24
4.1.2 Calling up the setup/ service menu 4 - 24
D 84408 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) V

Table of contents EG8110
4.2 Basic settings and system parameters 4 - 26

4.2.1 Delay time, collision signal [ColDelay] 4 - 26
4.2.2 Pre-collision threshold [TT Level] 4 - 27
4.2.3 Configuration menu [Config 1] 4 - 28
4.2.3.1 Operating mode [SensCon] 4 - 28
4.2.3.2 Characteristic curve mode [TeachMo] 4 - 29
4.2.3.3 Control panel [PaSelect] 4 - 29
4.2.3.4 Activating CANopen [NMTSta.] 4 - 30
4.2.4 Unlocking functions [Unlock] 4 - 30
4.3 Configuration – Distance measurement system 4 - 32
4.3.1 Setting the measuring range limit [Meas. mm] 4 - 33
4.3.2 Entering characteristic curve names [CharName] 4 - 34
4.3.3 Displaying characteristic curve reference points [CharInfo] 4 - 35
4.3.4 Single point calibration [SetRange] (measuring range limit) 4 - 36
4.3.5 Reference point calibration [Char-Cal] 4 - 37
4.3.6 Selecting the enabled User characteristic curve [CharSel.] 4 - 39
4.3.7 Two point calibration [2-Point] 4 - 40
4.4 Configuration – Sensor controller 4 - 41
4.4.1 Setting the compensation time [ComTime] 4 - 42
4.4.2 Setting standoff distance [NomClear] 4 - 43
4.4.3 Selecting standoff distance [NomClear] 4 - 45
4.4.4 Setting the setpoint range [SetPBand] 4 - 46
4.4.5 Setting dynamics [Dynamic] 4 - 47
4.4.6 Setting PID parameters [P-, I-, D-Param] 4 - 47
5 Commissioning 5 - 51
5.2 Overview of setup procedure 5 - 52
5.3 Calibrating the sensor (laser head SE) 5 - 53
5.3.1 Reference point calibration (automatic) 5 - 54
5.3.2 Two point calibration (automatic) 5 - 56
5.3.3 Single point calibration (automatic) 5 - 57
5.3.3.1 Fixed mode [_TeachMo] 5 - 57
5.3.3.2 Teach mode [*TeachMo] 5 - 58
5.4 Adjusting system and controller parameters 5 - 59
5.5 Assigning setup operator and User rights 5 - 61
5.6 Saving settings 5 - 61
VI © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

Table of contents
6 Error analysis, diagnostics 6 - 63

6.2 Malfunctions with error messages 6 - 64
6.2.1 Error messages on the device 6 - 65
6.2.2 Messages on the display 6 - 66
6.2.3 Error entry in the error memory 6 - 67
6.3 Malfunctions without error messages 6 - 68
7 Appendix 7 - 69
7.1 Basic technical information 7 - 69
7.1.1 Conversion of Units 7 - 69
7.1.2 Compressed air quality (ISO 8573-1) 7 - 69
7.1.3 Cooling water - Dew point temperature 7 - 69
7.1.4 Running cables (notes) 7 - 70
7.2 Abbreviations (glossary) 7 - 71
7.3 Replacement parts available 7 - 71
7.4 Connection diagram 7 - 72
D 84408 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) VII

List of illustrations EG8110
List of illustrations
Fig. 2-1 System connection diagram (schematic) 2 - 5

Fig. 2-2 Adjust box - Front view 2 - 6
Fig. 2-3 Adjust box - Operating elements 2 - 9
Fig. 2-4 Mechanical dimensions 2 - 13
Fig. 2-5 Connections (back) 2 - 14
Fig. 2-6 Examples of measurement system applications 2 - 17
Fig. 2-7 Examples of Sensor Controller applications 2 - 17
Fig. 2-8 Scope of delivery and accessories 2 - 18
Fig. 3-1 Angle bracket, control cabinet (example of installation) 3 - 20
Fig. 3-2 Sensor cable and ferrite ring core 3 - 22
Fig. 4-1 Timing diagram - Delay time 4 - 26
Fig. 4-2 Configuration - Distance measurement system 4 - 32
Fig. 4-3 Configuration - Sensor controller 4 - 41
Fig. 4-4 Timing diagram - Setpoint range [SetPBand] 4 - 46
Fig. 5-1 Timing diagram - Reference point calibration via I/Os 5 - 54
Fig. 5-2 Timing diagram - Two point calibration via I/Os 5 - 56
Fig. 5-3 Timing diagram - Single point calibration via I/Os, Fixed mode 5 - 57
Fig. 5-4 Timing diagram - Single point calibration via I/Os, Teach mode 5 - 58
Fig. 5-5 Optimising PID parameters - Determining [P-Param] 5 - 60
Fig. 5-6 Optimising PID parameters - Determining [I-Param] 5 - 60
Fig. 6-1 Error messages / malfunctions 6 - 64
Fig. 7-1 Appendix - Connection diagram (EG8110) 7 - 72
List of tables
Table 2-1 Technical Data 2 - 13

Table 2-2 Connections, PIN assignment 2 - 16
Table 4-1 Menu structure (overview) 4 - 23
Table 4-2 Messages - Encoded messages shown on the display (normal operation) 4 - 24
Table 5-1 Example - Reference point calibration 5 - 55
Table 6-1 Error messages - LED indicators, system malfunctions 6 - 65
Table 6-2 Error messages - Encoded notes on the display 6 - 66
Table 6-3 Error messages - Error entries in the error memory 6 - 68
Table 6-4 Malfunctions without error messages 6 - 68
Table 7-1 Appendix: Units - Conversion table 7 - 69
Table 7-2 Appendix: Compressed air quality - Purity classes 7 - 69
Table 7-3 Appendix: Cooling water - Dew point temperature 7 - 69
Table 7-4 Overview of spare parts available 7 - 71
VIII © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

1 Basic safety notes
These operating instructions contain the most important notes for operating
the product in compliance with safety regulations.
Observe all instructions and guidelines in this documentation.

In addition, accident prevention regulations and instructions applicable to the
area of use must be observed.
1.1 Warranty and liability

Precitec GmbH & Co. KG's General Terms of Delivery apply to our products.
We reserve the right to modify designs to improve quality or extend the fields
of use and to make modifications for manufacturing reasons.
Precitec shall not be liable for any damage or injury caused by incorrect
operation or improper handling of our products / units.
Dismantling the product / unit may result in warranty claims becoming null
and void. However, this does not apply to the replacement of components
that are subject to normal wear and tear and require maintenance or setup
work, unless expressly stated otherwise in this documentation.
We cannot accept any warranty claims or liability if unauthorised
modifications are made to the product / unit or if unsuitable spare parts are
used We urgently recommend that only spare parts (hereinafter referred to as
"original spare parts") supplied by Precitec be used and that these parts be
installed by Precitec or by a specialist designated by Precitec.
1.2 Meaning of symbols and notes

In these operating instructions, the following designations and symbols are
used to indicate hazardous situations and for notes.
Warning!
This symbol indicates an imminent or potential danger to the life and health of
individuals. Not observing these notes may result in serious effects on health or
life-threatening injuries.
Caution!
This symbol indicates a potentially hazardous situation. Not observing these
notes may result in personal injury or damage to equipment.
D 84408 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) 1-1

1.3 Intended use EG8110
Caution!
Dangerous electrical voltage - indicates a risk of electric shock and warns of
imminent danger to the life and health of individuals or of significant damage to
equipment.
Attention!
ESD-sensitive components - indicates that touching the contact surfaces can
result in damage or destruction of electronic components.
Important: Information the user must observe or know to avoid process

disruptions or malfunctions when using the product.
Tip: Gives the user the information needed to achieve the objective directly and
without problems.
Prerequisite: Describes all components and conditions that have to be

available or fulfilled so that an action can be performed successfully.
Further information: Indicates to the user that additional information on the

subject is available.
1.3 Intended use

The adjust box with Precitec distance sensor system (SE-Z) has been
designed to be integrated into a laser machine as part of a control loop for
monitoring the laser head's standoff distance during laser beam cutting.
Only use the product in dry working environments. The products / units must
only be operated in compliance with the specifications stated in the Technical
Data sheet.
Any use which deviates from that which was originally intended is regarded as
improper use. Precitec shall not be liable for any damage caused by the
improper use of the unit.
Electromagnetic Both as a standalone device or in combination with the relevant devices and
compatibility (EMC) cables stated in this documentation, the adjust box complies with the
EN 61000-6-2 and EN 61000-6-3 standards as specified in the currently valid
EMC directive. It is intended for industrial use.
It is possible that these standards may not be met when using units or cables
provided by the client. Only use the parts / units supplied or original spare
parts and adhere to the instructions in the accompanying manuals relating to
EMC-compliant installations.
If the product / unit is integrated into a system and operated together with
other units, the whole system must comply with the currently valid EMC
directive so that a general operating permit can be granted.
1-2 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

1.4 Basic standards

Below you will find a summary of basic German and international standards
and regulations that apply to Precitec products.
Precitec does not guarantee that this summary is complete.
DIN VDE 0100 Regulations for setting up power current installations with rated voltages
up to 1000 V
DIN EN 207 Personal eye protection: Filters and eye protectors against laser radiation
(laser goggles)
DIN EN ISO 12100 Safety of machinery - General principles for design - Risk assessment and
risk reduction
DIN EN 60204-1 Safety of machinery: Electrical equipment of machines,
Part 1: General requirements (IEC 60204-1)
DIN EN 60825-1 Safety of laser machines: Part 1 (IEC 60825-1)
DIN EN 61000-6-2/ -6-3 Electromagnetic compatibility (EMC) (IEC 61000-6-2/ -6-3):
Generic standards on interference emission/immunity, Part 2: Industry
BGV A3 Accident prevention regulation: Electrical systems and equipment
1.5 Obligations of operator and personnel

The operator of the system / machine is obliged to ensure that the personnel
working at the machine
• are familiar with the basic safety at work and accident prevention
regulations and been instructed on how to operate the machine.
• have read and understood the basic safety notes and the operating
instructions and have confirmed this with their signature.
Personnel must be instructed according to the regulations and safety notes

and informed of potentially hazardous situations.
Precitec shall not be liable for any damage caused by not complying with or
having insufficient knowledge about the information contained in the
operating instructions.
Manufacturer's and supplier's regulations must be observed. The prescribed
protective equipment must be used.
1.6 Normal operation safety measures

Only use the parts supplied or original spare parts and do not connect any
other units or cables.
If it has been decided that safe operation is no longer possible, the product /
unit or machine must be switched off. The unit or the machine must be
protected against unintended use.

1.7 Storage and transport EG8110
1.6.1 Protection against electric shock
The unit complies with the currently valid Low Voltage directive.
When installing the unit, make sure that the electrical equipment is designed
in such a way that individuals are protected against electric shock.
The regulations contained in EN 60204-1, especially those included in
Sections 6 'Protection against electric shock' and 6.4 'Protection by PELV'
(Protective Extra Low Voltage) must be met.
1.6.2 Earthing the system
Attention - Grounding the system!

Make sure the system is earthed according to regulations.
The marked earth connection on the device must be connected to the
protective earth conductor (PE).
1.7 Storage and transport

To prevent damaging the unit during storage or transport the following basic
rules must be observed:
• Keep the storage temperature within the range specified in the Technical
Data sheet.
• Adopt suitable measures to avoid damage due to humidity, vibration or
impact.
• Do not store the unit within or in the vicinity of magnetic fields (e.g.
permanent magnet or strong alternating field).
1.8 What to do in emergency situations

• Disconnect the machine from the power supply; set the main switch to
AUS ('OFF').
• Only use Class B extinguishers to extinguish fires.

2 Product description
2.1 System description
5 6
3 4 CNC/PLC
2
A8_BAsys
1
Fig. 2-1 System connection diagram (schematic)
1 Workpiece 4 Electrode cable (laser head)

2 Sensor (Lasermatic® Z) 5 Preamplifier (integrated in sensor)
3 Laser head (Lasermatic® Z) 6 Sensor cable
During laser beam cutting, deviations in the distance (Zn) between nozzle
(nozzle electrode) and material surface, which are caused by e.g. workpiece or
position tolerances, may negatively affect the cutting result.
The Lasermatic® Z sensor system (SE-Z) enables precise distance control at
high cutting speed. The distance to the workpiece surface is detected by
means of capacitive distance sensors Precitec in the laser head. The sensor
signal is transmitted to and analysed by the device.
The output signal can be used to control a linear drive (Z direction).
MC Controller In order to build up a complete control loop the following system
(single linear drive control loop) components are recommended:
• Laser head (Lasermatic® Z)
• Linear drive (e.g. LD30C / LD30N)
• Servo Controller (e.g. SC805
• CNC/PLC controller

2.2 Adjust box (EG8110) EG8110
Connecting the laser head The laser head is equipped with a distance sensor system which is
connected to the device via a sensor cable. Transmission distances of up to
20 m are permitted between the laser head and the device.
Precitec offers a range of laser heads and linear drives for various
applications. You will find more detailed information on these products in the
relevant technical information manuals or operating instructions.
2.2 Adjust box (EG8110)
4
5
6
AE_8xxx_02
8
Fig. 2-2 Adjust box - Front view
1 Front view 5 Power LED

2 Enter key 6 Fault LED
3 Display (2 lines, 2 x 8 characters) 7 Service interface (RS232)
4 Knob 8 Fixing screws
2.2.1 Design and functions
During laser beam cutting, the distance between nozzle electrode (cutting
nozzle) and workpiece may unintentionally vary. This is caused by thermal
stress and workpiece form tolerances. Optimum cutting quality and cutting
speed are only achieved when nozzle and focus are positioned correctly in
relation to the workpiece surface.
Deviations of just a few tenths of a millimeter can lead to burr formation and
negatively affect the cutting speed, the roughness of the cutting surfaces and
kerf width.
The Lasermatic® Z enables precise distance control at high cutting speed.

Control voltage, The device delivers an analogue control voltage or a linear distance signal.
distance signal The PID parameters of the control signal can be programmed on the device.
Standoff distance The device measures distances with a resolution of max. 0.1% of the
measuring range limit (MBEW). The measuring signal is digitalised, linearised
and transmitted to a digital PID controller. The controller provides speed
setpoint value to control a servo drive.
The system continuously monitors the setpoint position. When the setpoint
position has been reached and is within the setpoint tolerance range, the
'POS.REACHED' message will be sent.
External standoff distance The standoff distance can also be set by an external analogue signal
(I/O interface) (0 V…10 V). Voltage values between 0.3 V and 9.7 V correspond to a
standoff distance of 3% and 97% of the measuring range limit (MBEW).
If a voltage is applied that exceeds these limits, the adjusted value of the
device is valid. You should take this behaviour into consideration when
programming the controller.
A microcontroller continuously checks the control system and the proper

functioning of the device. The integrated I/O interface with electric isolation
enables the device to be connected to a CNC/PLC controller.
Characteristic curves Laser heads use different measuring principles and thus have different non-
linear characteristic curves. The device enables you to calibrate and manage
characteristic curves.
Two different operating modes can be selected:
Default In this operating mode, you can select the characteristic curve that best suits
characteristic curves your sensor from 8 default curves. The sensor is first moved to the measuring
range limit (MBEW). Then the limit value is calibrated using 'SET RANGE'.
After limit value calibration, the flattest of the 8 characteristic curves is
enabled. In order to obtain a characteristic curve that suits the process better,
the laser head is moved to a distance of 1 mm and the best characteristic
curve is selected using ’SELECT CHAR.BIT0’. Then the system automatically
adds an internal offset to this characteristic curve to create an output voltage
of 1 volt at a distance of 1 mm. As only fixed (default) characteristic curves can
be selected, higher or smaller deviations from the ideal characteristic curve
cannot be avoided.
The Default characteristic curve mode is particularly useful for setting up the
system quickly, for linear drive units that cannot be positioned and when
linearisation is carried out by the controller. If the controller linearises the
characteristic curve, you should only calibrate the measuring range limit in
order to obtain the highest possible cutting distance resolution.
User In this operating mode, the device calibrates the sensor. The sensor's
characteristic curves measuring range values are approached one after the other. The results are
then saved in the device. Up to 8 individual characteristic curves can thus be
learned. By applying a bit combination to the digital inputs these characteristic
curves can then be enabled. This function is particularly useful when different
setting angles are used during cutting or when cutting close to the sheet edge,
as the characteristic curves can be enabled quickly.

The User characteristic curve mode enables the process to be adapted to the
sensor geometry with utmost precision. The reference points can be
approached by the machine controller. Digital I/O signals are used to carry
out calibration automatically.
Select this high precision operating mode if the linear drive can be positioned
by the machine controller.
As the calibration effort is low, we recommend that you repeat the calibration
process each time the nozzle, laser head etc. has been replaced.
When using non-linear characteristic curves, the control loop dynamics will
change depending on the distance. Therefore, you should always use
characteristic curves which are as linear as possible.
2.2.2 Performance characteristics
• Capacitive distance measurement / control with Lasermatic® Z laser heads

• Output of control voltage or distance voltage
• Settings are made via the device control panel
• Recording of characteristic curves via:
– the switching signals of the I/O interface or
– the device control panel
• Characteristic curve selection (one of max. 8 characteristic curves created
by reference point calibration) via:
• Choice of 4 programmable standoff distances (Zn1…4), including the
relevant spatter compensation times via:
• External standoff distance that is specified by
the CNC/PLC by means of an analogue signal between 0.3 V and 9.7 V
• Password-protected access to the service menu
(service/ OEM or setup operator)
• Display of sensor status, servo status and error memory: Cable Cut,
Tip Touch, Body Touch, sensor temperature
• Alternative sensor temperature output (in the case of sensors with integral
temperature detection only); analogue signal on Out 2
• Parameterisable pre-collision
• Limitable linear drive acceleration (control dynamics)
• Spatter compensation time for sensor controller
• Adjustable sensor controller setpoint range

2.2.3 Operating elements and functions
AE_8xxx_01
Fig. 2-3 Adjust box - Operating elements
1 Enter key: mechanical push-button 2 Knob:

rotary pulse encoder with push-button
Illustration and functions
Confirming a function [ENTER]

Press the [ENTER] key to accept an entry or switch to the next lower menu level.
Performing a function
Press and hold the [ENTER] key to carry out a selected function in service mode
(manual mode).
Cancelling a function [CANCEL] / calling up a menu [SELECT]

Press the [Cancel]/[Select] button on the knob to call up the main menu or
cancel the currently selected function at any time.
The device then switches automatically to the next higher menu level or closes the
main menu.
Selecting a function
Turn the knob to select the available main menu functions.
Setting a value
Turn the knob to enter a number;
The set value must be confirmed with [ENTER].
Entering values for each digit

Turn the knob to enter numbers and letters one after the other.
The set number/letter must be confirmed with [ENTER].

2.2.4 Operating functions and main menu
Operating functions The device features the following operating functions:

– displaying information
– setting the display contrast
Displaying device information
Shows the device version and the current software version.
Setting the display contrast
Contrast values from 0 to 15 can be set.
Main menu The device features the following main menus for:
– calling up / deleting the error memory [ERRLOG…]
– displaying the sensor temperature (for sensors with temperature detection only)
– displaying the software version
– calling up the service menu (administrator, setup operator, service mode)
For detailed information on how to call up the service menu, please
refer to Chapter 4.1.2, page 4-24.
2 - 10 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

2.2.4.1 Displaying / deleting the error memory [ERRLOG …]
If you want to analyse errors, you can call up the error entries stored in the
"error memory" [ERRLOG…].
The error type and the error location are displayed.
Displaying the error memory
Call up the "ERRLOG" menu.
Call up the error entries.

Display if no errors exist.
Error entries see Chapter 6.2.3, page 6-67.
Cancel the function.

The device then switches automatically to the next higher
menu level or closes the main menu.
Deleting the error memory
Call up the error entries.
Select [ERRLOG Delerr ?] to delete the error memory.
Delete the error memory.

The error memory can be deleted when the errors have
been corrected.
After deletion the device switches back to the

[MENU ERRLOG] menu.
Note: Active error entries can only be deleted when the
errors in question have been corrected.
D 84408 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) 2 - 11

2.2.4.2 Displaying the sensor temperature [Temper.]
Sensor temperature detection is only supported by sensors that are equipped

with an integrated temperature detection device.
Call up the "Temper." menu.
Display the sensor temperature.

Display if the sensor supports temperature
detection.

The device then switches automatically to the next
higher menu level or closes the main menu.
Defective sensors (no Dashes will be displayed if sensors are defective or

temperature detection) transmission is faulty.
2.2.4.3 Displaying the software version [Version]
Call up the "Version" menu.
Display device information.

The type, specific version of the device and the
current software version will be shown.

The device then switches automatically to the next higher
menu level or closes the main menu.

2.3 Technical specifications
Adjust box
Inputs 7x digital, 1x analogue

Outputs 6x digital, 2x analogue
Supply voltage 24 VDC ±10% / max. 6 W
Measuring range 0.1 to 20 mm (depending on sensor geometry)
Resolution:
– Output voltage Out 1 11 bits
– Output voltage Out 2 10 bits
Cycle time 1 ms
Output voltage (floating mean value) 6 cycles (default), 1 - 16 possible
Operating environment +5 °C to +55 °C
temperature
Storage temperature –25 °C to +55 °C (+70 °C <24 h)
Relative humidity max. 90%, no dew
Type of protection IP40 (DIN 40050/ IEC 144)
Installation plug-in (rack) module 3U (height) /14U (depth), 19''
Dimensions see Fig. 2-4
Weight approx. 0.80 kg
Table 2-1 Technical Data
2.4 Mechanical dimensions
Fig. 2-4 Mechanical dimensions

2.5 Connections, interfaces EG8110
2.5 Connections, interfaces
AE_8xxx_06
6
Fig. 2-5 Connections (back)
1 A connector strip (I/O interface) 4 E connector strip (CANopen fieldbus*)

2 D connector strip (BNC, sensor connection) 5 C connector strip (PBus)
3 B connector strip (power supply) 6 PE connection
* The CANopen fieldbus connector is only
enabled when using the EG8110, version C.
For detailed information about the (CANopen...) fieldbus, please refer to the
separate "Operating Instructions, BUS configuration".
Attention - Operation!
Operation of the adjust box is only possible if sensors with integral temperature
sensor are used.
Slip rings must not be used to connect the adjust box and the sensor.

I/O interface (A connector strip)
Parameters
Signal type
Voltage
Connector
Output
Signal
Input/
strip
I/O [V] Remarks
A1 DC1 2 mm
DC voltage supply
A2 DC2 24 VDC
A3 I CAL.REQUEST/ Reference point calibration
SET RANGE/ Two point calibration, 100% MBEW*
SET RANGE Single point calibration, 100% MBEW*
Start signal for each calibration (see Calibration)
A4 I SELECT CHAR. BIT0
Calibration of 10% MBEW* with two point calibration
Selecting the calibrated characteristic curve (1 - 8)
A7 I STROBE 24 V temperature (normal operation)
Calibration signal (Teach Mode)
A8 I ZN 1…4 BIT0 Normal operation
Digital
A9 I ZN 1…4 BIT1 Signal for selecting standoff distance (Zn1 - 4)

A10 O FAR Normal operation
Sensor outside measuring range
A11 O COLLISION Normal operation
A12 O CABLE CUT Sensor or electrode cable cut
A13 O READY enabled: ready for operation
disabled: device is busy
(during calibration and initialisation)
A15 O BODY TOUCH enabled: Short circuit between sensor and workpiece
A15 O POS.REACHED/ Sensor within setpoint range (defined standoff distance) or
NOZZLE LOST successful calibration acknowledgement; missing nozzle
electrode (in combination with A11)
A16 I EXT.NOZZLE (+) Nozzle standoff 0.3 V - 9.7 V,
0… 0 V
A17 I EXT.NOZZLE (–) external standoff distance (3% - 97% MBEW*)
Analogue
A18 A GND Earth (analogue I/O)

A19 O OUT1 ±10 V Control voltage
0… 0 V Linear distance
A20 O OUT2 0… 0 V temperature (0° - 100°C) at 24 V A7
* MBEW = measuring range limit
Encoded errors Error Output Remarks

for CNC/PLC A11 A15 A15
TIP TOUCH High -- -- Short circuit between sensor and workpiece

BODY TOUCH High High -- Short circuit between sensor body
and workpiece

2.5 Connections, interfaces EG8110
Power supply connection / drive connection (B connector strip)
Parameters
Current
Connector
Output [I/O]
Voltage
Signal
Remarks
Input/
strip
CAN [V] [mA]
B1 -- DC1 2 mm
DC voltage supply 24 V ±10%
B2 -- DC2 24 VDC 2 mm
PBus interface (C connector strip)
Parameters
Current
Connector
Output [I/O]
Voltage
Signal
Remarks
Input/
strip
CAN [V] [mA]

C1 nc
Do not connect!
C2 nc
C3 I/O CAN-L
C4 I/O CAN-H
C5 GNDCAN
C6 nc
… nc Do not connect!
C10 nc
CANopen interface (E connector strip, Mversiononly)
Parameters
Current
Connector
Output [I/O]
Voltage
Signal
Remarks
Input/
strip
CAN [V] [mA]

E1 nc
Do not connect!
E2 nc
E3 I/O CAN-L
E4 I/O CAN-H
E5 GNDCAN
E6 nc
… nc Do not connect!
E10 nc
Table 2-2 Connections, PIN assignment

2.6 Versions and examples of use
Distance
measurement system
OUT 1 (0…10V)
Sensor
Measuring range limit
e.g. MBEW = 10 mm
Fig. 2-6 Examples of measurement system applications
Sensor Controller
OUT 1 (±10V)
Sensor
Zn = 5 mm
Measuring range e.g. 10 mm
P =150 / I = 0 / D = 0
Fig. 2-7 Examples of Sensor Controller applications
Attention - Operation!
Operation of the adjust box is only possible if sensors with integral temperature
sensor are used.
Slip rings must not be used to connect the adjust box and the sensor.

2.7 Scope of delivery and accessories EG8110
2.7 Scope of delivery and accessories
Package contents
xEG8030 / AZ_8xxx_st
1 2 3
Accessories
(optional)
AE_8xxx_09 / A8_BAnetz
5
Fig. 2-8 Scope of delivery and accessories
1 Adjust box EG8110 4 Angle bracket (mounting suggestion,

see Fig. 3-1, page 3-20)
2 Dummy connector, 20-pin (A connector strip)
3 Dummy connector, 2-pin (B connector strip) 5 Power adapter
100 - 240 VAC / 24 VDC / 12 W
For detailed information about the spare parts available, please refer to the
"Appendix", Table 7-4 "Overview of spare parts available", page 7-71.

3 Installation
3 Installation
3.1 Safety notes

General safety regulations We assume that you know and observe the following generally accepted
safety regulations:
• VDE Regulations, especially VDE 0100/ 0837
• BGV A1 General regulations
• BGV A3 Electrical systems and equipment
• BGV B2 Laser radiation accident prevention regulations
Personnel requirements Any repair work and any work relating to troubleshooting require special
knowledge and must only be carried out by trained specialist staff.
Specialist staff must be instructed according to the regulations and safety
notes and informed of potentially hazardous situations.
Caution – Dangerous electrical voltage!

The system must be switched off and protected against being switched on
again before carrying out any maintenance or repair work on the controller.
Attention – ESD-sensitive components!

Touching connector strip contact surfaces can result in damage or destruction
of electronic components.
3.2 Installation workflow
Before installation, please ensure that:

• the supplied components are not damaged in any way
• no components are missing (see Scope of delivery, Fig. 2-8, page 2-18) and
the components to be fitted are ready at hand
• the working area is free from dust and clean
Proceed as follows to install the device:

– Install the device (19" rack or directly in the control cabinet).
– Connect the device to the power supply.

3.2 Installation workflow EG8110
3.2.1 Installing the device
The device has been designed as a 19" HF rack module (3U/14U) for
installation in a 19" rack. It can also be fitted directly into the control cabinet
by means of lateral cage nuts or an angle bracket.
Installation in a 19" rack
 Slide the device into the guide rails.
 Fix it to the 19" frame using the 4 screws at the front.
Installation in a control cabinet (with/without angle bracket)
Fig. 3-1 Angle bracket, control cabinet (example of installation)
For device dimensions, please refer to Fig. 2-4, page 2-13.

3 Installation
3.2.2 Connecting the device
An optocoupler is used to electrically isolate the inputs and outputs of the

device's I/O interface.
Attention – Current limitation!

When wiring the switching outputs of the I/O interface, a current limitation of
Imax = 20 mA must be provided.
Recommended • Stranded hook-up wires for digital signals

wiring cables
• Shielded hook-up wires for analogue signals (e.g. 5-core)
• Supply cable, unshielded (2-core)
EMC To guarantee the proper functioning of the device and to comply with
noise immunity and emitted interference limits in accordance with
DIN EN 61000-6-2/ 6-4 the following basic rules must be observed:
• Make sure that the device housing and the control cabinet have good
electrical contact.
• Ensure that a low-impedance connection is made between the workpiece
and the preamplifier.
• Make sure that the control cabinet is earthed at the star point.
• For safety reasons run an additional earth cable from the earth contact of
the device to the star point.
Attention – Signal cables!

Run analogue and digital signal cables in such a way that they are separated
from one another.
Improper earthing may cause sensor malfunctions and damage the machine
(moving parts).
Cable cross-section • Power cable: min. ø0.50 mm2

• I/O connections: min. ø0.25 mm2
• Earth conductor: min. ø1.5 mm2 with cable lug: 7 mm
Use ferrules for all socket connections.
1. Connect the I/O plug (A, 20-pin) to the PLC.

In doing so, make sure that the digital and analogue cables are separated from one
another.
2. Connect 24 V to the power connector (B, 2-pin).

3.2 Installation workflow EG8110
Attention – Sensor cable!

A ferrite ring core must be fitted directly in front of the BNC socket on the
adjust box. The sensor cable (4 turns) must be guided through the ferrite
ring core (see Fig. 3-2).
With cables up to 10 m the "sensor cable Z" adapter must be used.
This adapter is plugged into the BNC socket directly.
A8_BAferittK
2
Fig. 3-2 Sensor cable and ferrite ring core
3. Connect the sensor cable and ferrite ring core to the sensor plug (D).
4. Connect the PE connection on the device and the machine's star point (PE).
5. Connect the PBus (C) (if required).
The PIN assignment of the plugs is described in Chapter 2.5, page 2-14.
The wiring diagram is shown in Fig. 7-1, page 7-72.

4 Menu description and screen displays
4.1 Menu structure
Sensor Measuring Remarks
Unlock
Parameter
controller system * x means that [Unlock] can be enabled for these menus.
SensCon * * * * -- -- -- -- Activates the operating mode

(sensor controller/ distance measurement system)
Config 1
TeachMo * * -- -- * * -- -- Activates characteristic curve mode (Teach mode/ Fixed mode)
Unlock
PaSelct * -- * -- * -- * -- Activates the service menu on the control panel (enable)
NMTSta. * * * * * * * * Activates the CANopen bus (EG8110C only)
ERRLOG          Display: displaying / deleting the error memory

ColDelay         x Setting: collision delay time
TT Level         x Setting: Tip Touch pre-collision threshold
Temper.          Display: sensor temperature (* for sensors with temperature detection)
CompTime     -- -- -- -- x Setting: spatter compensation time

NomClear     -- -- -- -- x Setting: standoff distance
Sensor controller
NomClrNr  --  -- -- -- -- -- x Selection: standoff distance

SetPBand     -- -- -- -- x Setting: setpoint range
Dynamic     -- -- -- -- x Setting: controller dynamics
P–Param     -- -- -- -- Setting: P parameter
I–Param     -- -- -- -- x Setting: I parameter
D–Param     -- -- -- -- Setting: D parameter
Meas. mm   -- --   -- -- x Setting: measuring range limit

Characteristic curve
CharName   -- --   -- -- x Entry: characteristic curve name

CharInfo   -- --   -- -- x Display: User characteristic curve reference points
Char-Cal  -- -- --  -- -- -- x Calibration: reference point calibration
CharSel.  -- -- --  -- -- -- x Selection: active characteristic curve
2-Point -- --  -- -- --  -- x Calibration: two point calibration
SetRange  --  --  --  -- x Calibration: measuring range limit
Config 1         x operating mode, characteristic curves,

Configuration menu:
control panel selection
Unlock         x Unlocks functions, main menu extension for setup operator
Version          Display: device type and version, software version
Table 4-1 Menu structure (overview)

4.1 Menu structure EG8110
4.1.1 Screen displays (encoded messages in normal operation)
Display Description Remark
Standoff distance enabled
Sensor position within the The Fault LED lights up GREEN, sensor/
permitted tolerance range linear drive within setpoint range [SetPBand]
(setpoint)
FAR The sensor is outside the measuring range.
Acknowledgement
Error detected
Table 4-2 Messages - Encoded messages shown on the display (normal operation)
4.1.2 Calling up the setup/ service menu
This chapter describes all menus and functions regardless of the specific
version. You can skip the relevant section if, due to individual parameter
settings and the specific software version, menus or functions are not shown
on the display. Continue with the description that applies to your system.
Password You can enter two different passwords:

• Passwort [1]: Setup operator (functions/ parameters - made available via [Unlock])
• Passwort [2]: Service / OEM
The User does not require a password and can use the functions made
available by the setup operator via [Unlock] (see Table 4-1, page 4-23).
The operating time - after a a valid password has been entered - is fixed, but
can be extended (retriggererd) by entering the password again.
The input screen for entering the password again can only be called up if
the operating time has expired or the display contrast has been changed
(see page 2-10). (In doing this, access can be terminated earlier).
When the password has been entered, the setup/ service menu is available for
about 10 minutes.
Refer to the leaflet for the passwords set for [1], [2].

Calling up the setup/ service menu
When the system is in normal operation mode, you can use the device and
call up the setup/ service menu locally on the device.
Basic display (normal operation)
Call up the service menu.

The device prompts you to enter a password. The password
is a 4-digit "**** " number.
Enter the first digit.
Confirm and enter the second digit.

Enter the individual password numbers one after the other.
Confirm the last digit.

If the password has been entered correctly, the service
menu is displayed, starting with [MENU ERRLOG].
Each menu can be called up individually using the "Select function" knob. The
operating modes and basic settings of the device can then be checked and/or
re-configured.
Cancelling a function
Press the [CANCEL]/[SELECT] button on the knob to cancel a function, an entry
or command, switch to the next higher menu level or close the current menu.

4.2 Basic settings and system parameters EG8110
4.2 Basic settings and system parameters
4.2.1 Delay time, collision signal [ColDelay]
Use ColDelay to suppress output of the switching signal 'TIP TOUCH' or

"collision" for a preprogrammed delay time.
The evasive action of the linear drive is not affected when setting the
'TIP TOUCH' delay time.
This function becomes important when a collision is simulated through
malfunctions like e.g. plasma, spatter or workpiece unevenness. In this case,
the error signal will only be transmitted to the CNC/PLC if the disruption or
actual collision lasts longer than the preset delay time.
Standoff distance
[CompTime]
Evasive action, Z drive Linear drive moves upwards
[ColDelay]
D8_BAdiaCo
'TIP TOUCH' (signal) CNC/PLC
Fig. 4-1 Timing diagram - Delay time
The delay time will be applied as soon as the sensor system either detects
that the nozzle has been touched or the actual standoff distance is less than
the pre-collision threshold [TT Level]. Both criteria result in setting
'TIP TOUCH' (High) when the delay time has expired.
When the error has been corrected, 'TIP TOUCH' (Low) will be reset and the
controller will start working again.
Select the "ColDelay" menu.
Call up the input screen.

The current value is displayed.
Determine the value for each digit.

Starting with the units digit, enter all digits one-by-one
and confirm.
Format: positive values, 0 - 1020 [ms]

The new value [ms] will only be accepted if the thousands

digit has been confirmed.
If you enter an incorrect value, it will not be accepted - the
correct value must be entered.
If the new value is accepted, the device will return to the

menu level - you can now make a further selection.
4.2.2 Pre-collision threshold [TT Level]
Use TT Level to set the sensor's pre-collision threshold. If this distance is

reached (or not reached), 'TIP TOUCH' (High) will be set.
Select the "TT Level" menu.


Starting with the last digit, all digits must be set one-by-one
or confirmed.
Format: positive values, 0.00 - 1.00 [mm]
The new value [mm] will only be accepted if the units digit has
been confirmed.


4.2.3 Configuration menu [Config 1]
Use the configuration menu to select one of the following functions on the
device:
– the operating mode (sensor controller/ distance measurement system)
– the characteristic curve mode (User/ Default characteristic curves)
– the control panel (device or CNC/PLC)
Select the "Config 1" menu.
Call up the selection screen.

Operating mode [_SensCon], characteristic curve mode [_TeachMo]
and control panel [_PaSelct] can be selected.
4.2.3.1 Operating mode [SensCon]
The operating mode determines whether the device operates as a sensor

controller or as a distance measurement system.
Select the "SensCon" menu.

If no asterisk is displayed, the device is operating as a
distance measurement system.
Unlock (set *) or lock the function.

If the asterisk (*) is displayed, the device is operating as a
sensor controller.
Press [CANCEL].
The device will return to the menu level - you can now make
a further selection.

4.2.3.2 Characteristic curve mode [TeachMo]
Select the characteristic curve mode to determine whether the device is to

use User or Default characteristic curves.
For detailed information about the teach mode, please refer to Chapter 2.2.1,
paragraph "Characteristic curves", page 2-7.
Select the "TeachMo" menu.

If no asterisk is displayed, the device will use Default
characteristic curves.

If the asterisk (*) is displayed, the device will use
User characteristic curves.
In this case, the User can learn his own characteristic
curves with 16 reference points.
Press [CANCEL].
4.2.3.3 Control panel [PaSelect]
The control panel selection menu enables you to determine whether the
device should be operated using the operating keys or be controlled by
CNC/PLC commands.
Select the "TeachMo" menu.

If no asterisk is displayed, the device's control panel is
blocked. In this case, communication will be controlled
by the I/O interface (PIN A3 - A9).
Unlock(set *) or lock the function.

If the asterisk (*) is displayed, the device's control panel is
unlocked and can be used to calibrate and select standoff
distance and characteristic curves.
Communication via the I/O interface is limited
(PINA3 - A9 locked).
Press [CANCEL].

4.2.3.4 Activating CANopen [NMTSta.]
This function is only available for the EG8110C (device with fieldbus).
Use NMTSta. to determine whether the device will act as a slave and activate
the CANopen bus or whether this will be done by an external master.
Select the "NMTSta." menu.

If no asterisk is displayed, the CANopen bus will be
activated by an external master (default).
Unlock(set *) or lock the function.

If the asterisk is displayed (*), the device will activate the
CANopen bus. This setting must be made when there is no
bus master.
Press [CANCEL].
4.2.4 Unlocking functions [Unlock]
At Service/ OEM level (highest password level 2) all functions and parameters of
the device are available.
"Unlock" menu
Use the Unlock menu to manage device functions and parameters for the
setup operator and User. The functions and parameters that the setup
operator can use or edit are defined individually (password level 1).
Select the "Unlock" menu.

The functions and parameters included in the Unlock list
can be selected (see Table 4-1, page 4-23).
Select additional functions or parameters from the

Unlock list, display or change status.


If the asterisk (*) is displayed, the setup operator or User
can select this function or parameter.
Press [CANCEL].
"Unlock" function
You will need Service/OEM rights (password level 2) to grant setup operator
rights (password level 1).
The Unlock function is used to determine whether or not the setup operator is
allowed to assign his rights to the User.
To grant setup operator rights, [Unlock] must be assigned from level [2] to
level [1].
At setup operator level only the device functions and parameters unlocked by
Service/ OEM are available.
Select the "Unlock" function from the Unlock list,

display or change status.

If the asterisk (*) is displayed, the setup operator can select
the [Unlock] function and is allowed to make selected
functions/ parameters available for the User.
Press [CANCEL].

4.3 Configuration – Distance measurement system EG8110
4.3 Configuration – Distance measurement system
ERRLOG
ColDelay
TT Level
Tempr.
Config 1
Unlock
Version
Distance measurement system
User characteristic curves YES [Config 1] NO Default characteristic curves

TeachMo
enabled
*TeachMo
Meas. mm
CharName
CharInfo
[Config 1] NO [Config 1]
YES YES
PaSelct PaSelct
enabled enabled
*PaSelct *PaSelct
Char-Cal I/O interface 2-Point
CharSel. 0 - 10 V (PIN 19) SetRange
SetRange Linear distance (O)
OUT 1 (0…10V)
Sensor Measuring range limit

e.g. MBEW = 10 mm
Fig. 4-2 Configuration - Distance measurement system

4.3.1 Setting the measuring range limit [Meas. mm]
Use Meas. mm to set the measuring range limit [MBEW]. You must enter a value
here so that the displayed standoff distance matches the actual distance.
Select the "Meas. mm" menu.


or confirmed.
Format: positive values, 5-99 [mm] (max. 20 mm)
The new value [mm] will only be accepted if the tens digit has
been confirmed.

A measuring range limit of 10 mm enables the analogue voltage to be easily

assigned to the relevant distance value (1 V  1 mm).

4.3.2 Entering characteristic curve names [CharName]
Use CharName to define names for the USER characteristic curves or

modify them.
Select the "CharName" menu.

The name of the first characteristic curve is displayed.
Selecting the characteristic curve
Select the characteristic curve.
USER1 to USER8 can be selected.
Defining the characteristic curve name
Name to be changed.
Determine the character for each of the 8 positions.

Starting with the first character, all 8 characters must be
entered one-by-one and/or confirmed.
Format: A-Z 0-9 : * + , - . / blanks
Confirm the first character.

All characters in front of the cursor will be accepted.
All characters behind the cursor will be deleted. This is
useful if you want to replace long names (e.g. 8 characters)
with short names (e.g. 2 characters).
Delete the character you entered last.

Use the "left arrow" to correct your entry. Selecting this
character enables you to delete a character on the left.

The new characteristic curve name will only be accepted if

the last character has been confirmed.
If the new name is accepted, the device will return to the

4.3.3 Displaying characteristic curve reference points [CharInfo]
Use CharInfo to read out the reference point distribution for any measuring
range limit.
The read-out reference points of the device can be programmed in the

CNC/PLC for automatic reference point calibration via the I/O interface.
Select the "CharInfo" menu.

The display shows the current measuring range limit
[MBEW]and the number of characteristic curve reference
points.
Displaying reference points
Display the reference points.
Continue step by step.
Select "Ok" to close the characteristic curve reference

point list.
Press [CANCEL].

4.3.4 Single point calibration [SetRange] (measuring range limit)
Use Teach mode (User characteristic curves) and Fixed mode (Default characteristic
curves) to set the measuring range limit (e.g. MBEW = 10 mm) on the device
(see Chapter 4.3.1, page 4-33).
Select the "SetRange" menu.
The currently enabled measuring range limit is displayed.
 Move the nozzle (sensor) to the measuring range limit.
Confirm [SetRange] when the nozzle is positioned on

the measuring range limit.
The device is calibrated to the current User or flattest
default characteristic curve.
After successful calibration, you must confirm with

[CANCEL] (the old characteristic curve will now be calibrated to
the new measuring range limit).
Press [CANCEL].
The two characteristic curve modes have different effects:

• Teach mode: [*TeachMo]
An enabled User characteristic curve that has already been learned can be
recalibrated for the measuring range limit.
Only the User characteristic curve that is currently enabled can be
recalibrated for the measuring range limit.
• Fixed mode: [_TeachMo]
When calibrating the measuring range limit, the flattest Default characteristic
curve (default 0) will be enabled.
The characteristic curve will be recalibrated for the measuring range limit.

4.3.5 Reference point calibration [Char-Cal]
All the important functions that provide fast controller calibration are grouped
together for the user under Char-Cal.
Calibration will only be valid if carried out fully.

Cancelling calibration [Char-Cal] while it is being carried out will in no way affect
a characteristic curve that should be overwritten. The current characteristic
curve will be retained.
Up to a maximum of 8 characteristic curves can be saved. Characteristic
curves can be overwritten by new characteristic curves at any time.
Select the "Char-Cal" menu.

The currently enabled User characteristic curve is
displayed.
Selecting the User characteristic curve
Select the User characteristic curve.
Starting the calibration
Select the User characteristic curve to be used for

device calibration.

The currently enabled measuring range limit [MBEW] is
displayed.
The value can be modified if required.

Changing or confirming the measuring range limit

or confirmed.
Format: positive values, 5-99 [mm] (max. 20 mm)
The measuring range limit [mm] will only be accepted if the

tenths digit has been confirmed. The device then switches
to reference point calibration.
Reference point calibration
The first measuring point is displayed.
 Move the nozzle to measuring point Pt.1.

 Confirm the position with [Enter].
The assigned distance will now be measured and the next calibration reference point
will be displayed.
The second measuring point is displayed.
 Move the nozzle to measuring point Pt.2.

The assigned distance will now be measured and the next calibration reference point
will be displayed.
Proceed this way to calibrate all 16 measuring points.

 Move the nozzle to measuring point Pt 16.
Confirm the position.
When all reference points have been calibrated

successfully, reference point calibration will be confirmed.
Press [CANCEL].

4.3.6 Selecting the enabled User characteristic curve [CharSel.]
Use CharSel. to select a new characteristic curve.
Attention – Automatic mode!

Care must be taken when switching the controller to a new characteristic curve
in Automatic mode.
If an erroneous characteristic curve or a curve that does not match the laser
head is selected accidentally, the laser head may collide with the workpiece
and components may even be damaged or destroyed.
Select the "CharSel." menu.

The currently enabled characteristic curve is displayed.


An asterisk (*) is displayed, indicating that the curve has
been selected.
If the asterisk (*) is set, the User characteristic curve is
already enabled.
Press [CANCEL].
After the changeover to another characteristic curve, the user should perform a
validation check of the new characteristic curve before switching to Automatic.
To do this, at least one defined distance must first be approached, then
compared with the displayed actual distance.

4.3.7 Two point calibration [2-Point]
Calibration will only be valid if carried out fully.

Cancelling [2-Point] while it is being carried out will affect the device. The
measuring range limit for the Default "0" characteristic curve is calibrated. The
most suitable characteristic curve is selected only when 2-Point calibration has
been fully carried out.
Select the "2-Point" menu.
Call up calibration.
The currently enabled measuring range limit is displayed.
Two point calibration
 Move the nozzle (sensor) to the measuring range limit.

The assigned distance is measured and the 10% value of the measuring range limit is
displayed.
Attention when cancelling calibration!

If you cancel the calibration process at this stage, the device will select
the flattest Default characteristic curve and the measuring range limit will
be set to 10 V.
This is the second measuring point for two point

calibration (10% of the measuring range limit [MBEW]).
 Move the nozzle to the displayed distance.
When the distance has been measured, the default

characteristic curve that suits best will be assigned.
"Ok" is displayed, indicating that two point calibration has
been carried out successfully.
Press [CANCEL].

4.4 Configuration – Sensor controller
ERRLOG
ColDelay
TT Level
Tempr.
Config 1
Unlock
Version
Distance measurement system Sensor Controller
User characteristic curves YES [Config 1] NO [Config 1] YES

TeachMo SensCon
enabled enabled
*TeachMo *SensCon
Meas. mm CompTime
CharName NomClear
CharInfo SetPBand
Default characteristic curves Dynamics
P-Param
I-Param
[Config 1] [Config 1] D-Param
YES NO YES
PaSelct PaSelct
enabled enabled
*PaSelct *PaSelct
Char-Cal I/O interface 2-Point
CharSel. 0-10 V (PIN 16, 17) ext. standoff distance (I) NomClrNr
NomClrNr SetRange
SetRang ±10 V (PIN 19) Controller voltage (O)
OUT 1 (±10V)
Sensor Zn = 5 mm
Measuring range e.g. 10 mm
P =150 / I = 0 / D = 0
Fig. 4-3 Configuration - Sensor controller

4.4 Configuration – Sensor controller EG8110
4.4.1 Setting the compensation time [ComTime]
The spatter compensation time [CompTime] can only be set on the device
(control panel). The compensation time prevents spatter or plasma from
unintentionally triggering 'TIP TOUCH'.
4 different compensation times can be selected.

Each time setting tn1…tn4 is assigned to the relevant standoff distance
Zn1…Zn4 (tn1 r Zn1, tn2 r Zn2 …).
Attention – External standoff distance!

If the voltage of the external standoff distance is in the valid range (0.3...9.7 V),
the compensation time tn1 is valid.
Select the "CompTime" menu.

The current compensation time setting is displayed.
Selecting compensation time
Select the compensation time.
tn1…tn4 can be selected.
Changing compensation time
Value to be changed.

The setpoint value for the selected compensation time
[tn...] is displayed.

Starting with units digit, enter all digits one-by-one
and confirm.
Format: positive values, 0 - 1020 [ms]

The new value [ms] will only be accepted if the thousands

Press [CANCEL].
4.4.2 Setting standoff distance [NomClear]
Use NomClear to preset an application-specific standoff distance (Zn)

between the nozzle tip and the workpiece surface. Up to 4 standoff distances
can be assigned to the system (between 3%…97% of the measuring range
limit (MBEW).
Application When laser beam cutting at critical points e.g. close to an edge, an incorrect
distance value may be created. At critical points the wrong measuring value
can be compensated by selecting a greater standoff distance value. With
piercing applications you can select a greater standoff distance value to
reduce damage to the laser head optics.
The standoff distances can be assigned as follows:
– Standoff distance Zn1: cutting
– Standoff distance Zn2: cutting on an edge
– Standoff distance Zn3: piercing
External standoff The standoff distance (Zn) can also be set by an analogue signal (0 V…10 V).
distance Voltage values between 0.3 V and 9.7 V correspond to a standoff distance of
3%…97% of the measuring range limit (MBEW).
Example: Moving around a small radius, bevel cutting using different setting
angles.
If a voltage between 0.3 V and 9.7 V is applied to PIN A16 and PIN A17, the
external, analogue standoff distance will be accepted. If the voltage is outside
this range, the value currently selected on the device will apply (see
Chapter 4.4.3, page 4-45).
You should take this behaviour into consideration when programming the
controller.
Select the "NomClrNr" menu (standoff distance).

The currently enabled standoff distance is displayed.

Selecting the standoff distance
Select the standoff distance.
Zn1…Zn4 can be selected.
Changing the standoff distance
Value to be changed.

The current setpoint value for the selected standoff distance
[Zn...] is displayed.

or confirmed.
Format: positive values [mm]
The limits (3% - 97%) depend on the set measuring range
limit. The limits are 0.30-9.70 mm if, for example, the
measuring range limit is 10 mm.
been confirmed.
Press [CANCEL].

4.4.3 Selecting standoff distance [NomClear]
Use NomClrNr to select one of 4 predefined standoff distances Zn1 to Zn4.

The standoff distance determines the setpoint value to be set by the device.
To select the standoff distance on the device the [*PaSelct] function must be
enabled.
The selected standoff distance is the active setpoint for the sensor controller
until another standoff distance is selected.
The standoff distance can also be specified by an analogue signal of
between 0 V and 10 V sent by the CNC/PLC (see paragraph "External standoff
distance", page 4-43).
Select the "NomClrNr" menu (standoff distance).

The currently enabled standoff distance [Zn...] is displayed.
Select the new standoff distance.

Zn1…Zn4 can be selected.
Confirm your selection.

After confirmation, this standoff distance is enabled for the
system.
Press [CANCEL].
The assigned setpoint values can be set individually using [NomClear]


4.4.4 Setting the setpoint range [SetPBand]
Use SetPBand to set the sensor controller's setpoint range for the
'POS.REACHED' signal.
Sensor distance
Setpoint range [SetPBand]
D8_BAdiaPB
'POS.REACHED' (signal)
Fig. 4-4 Timing diagram - Setpoint range [SetPBand]
If the measured distance is within the standoff distance setpoint range,

X will be displayed and the Fault LED turns "GREEN".
The 'POS.REACHED' (PIN A15, High) signal will be set.
Select the "SetPBand" menu.


or confirmed.
Format: positive values, 0.10 - 5.00 [mm]
Limiting the setpoint range in combination with the
monitoring of the "POS.REACHED" message enables
precise monitoring of the distance between the nozzle and
the workpiece.
been confirmed.


4.4.5 Setting dynamics [Dynamic]
Use Dynamic to limit linear drive acceleration by adjusting the control

voltage's rate of rise (sensor controller voltage change every [ms]).
With small values set for the controller dynamics, it may be necessary to adjust
the PID parameters to avoid oscillation.
Select the "Dynamic" menu.


Starting with the units digit, enter all digits one-by-one and
confirm.
Format: positive values, 100 - 9999 [mV/ms]
The new value [mV/ms] will only be accepted if the thousands


4.4.6 Setting PID parameters [P-, I-, D-Param]
Use P-, I-, D-Param to optimise the control distance for automatic
distance control.
P parameter [P-Param]
Select the "P-Param" menu.



Starting with the units digit, enter all digits one-by-one and
confirm.
Format: positive values, 1 - 255
With small values the controller reacts slowly. If the values
are too great, the system will overshoot.
The new value will only be accepted if the hundreds digit

has been confirmed.

I Parameter [I-Param]
Select the "I-Param" menu.


and confirm.
Small values indicate high control deviations. If the values
are too great, the system tends to overshoot.

has been confirmed.


D Parameter [D-Param]
Select the "D-Param" menu.


and confirm.
The D parameter permits the greatest possible control
dynamics. For standard applications the D parameter
can be set to "0".

has been confirmed.

How to optimise PID parameters
Before optimisation, the device, servo controller and linear drive must be
operational, i.e. the system is operational, but without a laser beam.
For detailed information about PID parameter optimisation, please refer to

Chapter 5.4 "Adjusting system and controller parameters", page 5-59.


5 Commissioning
5 Commissioning
5.1 Safety notes

safety regulations:



5.2 Overview of setup procedure EG8110
5.2 Overview of setup procedure

Workflow • Follow these steps to set up the device:
• Calibrate the sensor( via the I/O interface or on the device).
– Carry out a single point calibration
(flattest Default/ enabled User characteristic curve).
– Carry out a two point calibration (Default characteristic curve).

– Carry out a reference point calibration (User characteristic curve).
• Set system and controller parameters (on the device).

• Define setup operator and User rights.
Factory settings Default configuration upon delivery of the device:

• Distance measurement system [_SensCon] with
• Default characteristic curves [_TeachMo] and
• calibration via I/O interface [_PaSelct].
The remaining functions/ parameters are set to default values. These values
ensure that the system will be ready for operation.
For more information about the menu structure, please refer to Table 4-1
"Menu structure (overview)", page 4-23.
Precitec recommends that you adjust (optimise) all functions and parameters to
match your specific application.
Attention – Automatic mode!

In Automatic mode, the sensor may collide with the workpiece if an unsuitable
characteristic curve has been selected on the device.
Set a wide standoff distance before switching the system controller on.

5 Commissioning
5.3 Calibrating the sensor (laser head SE)

In order to calibrate the sensor, the laser head must be moved to the
measuring range limit and calibrated manually. Calibration can also be
triggered by the I/O interface.
The sensor can be calibrated in three different ways.
Single point calibration The measuring range limit [MBEW] is adjusted to an output voltage of 10 V
(Default/ User characteristic curves) and can be determined by the user (typically 10 mm = 10 V).
• Manual calibration on the device:

– Approach the measuring range limit [MBEW].
– Select the [SetRange] menu (see page 4-36).
• Automatic calibration via the I/O interface: (see page 5-57)
– Approach the measuring range limit [MBEW].
– Select 'SETRANGE' (PIN A3, High).
– Select 'STROBE’ (PIN A7, High) (Teach-Mode [*TeachMo] only).
Two point calibration The measuring range limit [MBEW] is adjusted to 10 V and the 1/10 [MBEW]
(Default characteristic curves) measuring range limit to an output voltage of 1 V. This ensures that the most
suitable characteristic curve is selected from all Default characteristic curves
stored in the device.

– Approach the measuring range limit.
– Select the [2-Point] menu (see page 4-40).
– Approach 1/10 [MBEW].
– Select the [2-Point] menu.
– Approach the measuring range limit.
– Select 'SETRANGE' (PIN A3, High).
– Approach 1/10 [MBEW].
– SELECT 'SELECT CHAR. BIT0' (PIN A4, High).
Reference point calibration The device is in [*TeachMo] mode (learn characteristic curve).
(User characteristic curves)
– Select the [Char-Cal] menu (see page 4-37).
– Select 'CAL.REQUEST' (PIN A3, High).
– .....
– Analyse 'STROBE' (PIN A7, High).

5.3 Calibrating the sensor (laser head SE) EG8110
5.3.1 Reference point calibration (automatic)
Configuring the device

The device prompts you to enter a password.
The password is a 4-digit "**** " number.

– Select the characteristic curves [*TeachMo].
User characteristic curves are enabled.
– Disable [_PaSelct] (control panel).
The switching outputs on the I/O interface are enabled.
Reference point calibration diagram with enabled I/O interface
CAL.REQUEST
STROBE
POS.REACHED
READY
Distance 10 mm 8 mm 7 mm 0.2 mm
Fig. 5-1 Timing diagram - Reference point calibration via I/Os
Calibrating reference points
1. Select the User characteristic curve.

'SELECT CHAR. bit address (PINA4, A5, A6) specifies the User characteristic curve to
be learned.
2. Set 'CAL.REQUEST' (PIN A3, High).
3. Move the nozzle in the direction of the workpiece until 'COLLISION' (PIN A11, High) is
triggered.
(This means that the zero point needed for calibration has been found.
Calibration will be inaccurate if the procedure for detecting the zero point is
carried out before step 2 ('CAL.REQUEST').
An error will be triggered by the pre-collision threshold value[ TT Level].
4. Move to the first reference point (MBEW).
5. 'STROBE' (PIN A7, High;  Fig. 5-1) confirms that the reference point (MBEW) has
been reached.
([MBEW] = measuring range limit)

5 Commissioning
6. The 'STROBE' signal must be present for at least 200 ms before 'POS.REACHED'
(PIN A15, High) can be analysed.
'POS.REACHED' sends confirmation of acceptance of the measuring value to the CNC/PLC
7. Move to the remaining 15 reference points.

'STROBE' (PIN A7, High) confirms that the individual reference points have been
reached. (In Fig. 5-1  indicates the last reference point).
Example If the measuring range limit [MBEW] has been set to 10 mm, the following
(reference points) reference points must be approached one after the other.
Reference Distance Reference Distance Reference Distance

point point point
1 10 mm 6 4.0 mm 11 1.5 mm
2 8.0 mm 7 3.0 mm 12 1.2 mm
3 7.0 mm 8 2.5 mm 13 1.0 mm
4 6.0 mm 9 2.0 mm 14 0.7 mm
5 5.0 mm 10 1.8 mm 15 0.5 mm
16 0.2 mm
Table 5-1 Example - Reference point calibration
Terminating reference point calibration
 Reset 'CAL.REQUEST' (PIN A3, Low).

This will terminate reference point calibration.
If an error occurs while reference calibration is being carried out, the

'COLLISION' signal (PINA11, High) will be set.
If calibration is faulty, repeat the steps described above.

5.3.2 Two point calibration (automatic)


– Disable [_TeachMo] (characteristic curves).
Reference point calibration diagram with enabled I/O interface
SET RANGE
SELECT CHAR
POS.REACHED
READY
10 mm Distance 1 mm (10% MBEW)
Fig. 5-2 Timing diagram - Two point calibration via I/Os
Calibrating the 100% point (measuring range limit)
1. Position the nozzle to the measuring range limit (, Fig. 5-2).
2. Set 'SETRANGE' (PIN A3, High) for at least 200 ms.
3. Wait for 'POS.REACHED' (PIN A15, High).

The output confirms acceptance of the measuring range limit (, Fig. 5-2).
The flattest default characteristic curve has now been selected and the measuring
range limit calibrated to 10 V.
Calibrating the 10% point
4. Move the nozzle to 10% of the measuring range limit [MBEW].
5. Set 'SELECT CHAR' (PINA4, High) for at least 200 ms.
6. Wait for 'POS.REACHED' (PIN A15, High).

The output confirms acceptance of the measuring value (, Fig. 5-2).
The"best" Default characteristic curve will be selected and an offset added to the output
voltage in order to obtain a device output level of 1 V.
If an error occurs while two point calibration is being carried out, the
'COLLISION' signal (PIN A11, High) will be set.
If calibration is faulty, repeat the steps described above.

5 Commissioning
5.3.3 Single point calibration (automatic)
5.3.3.1 Fixed mode [_TeachMo]
The flattest characteristic curve (Default 0) will be calibrated for the measuring
range limit.


– Disable [_TeachMo] (characteristic curves).
Calibrating the measuring range limit
 Position the nozzle to the measuring range limit.
 Set 'SETRANGE' (PIN A3, High) for at least 200 ms and then analyse 'POS.REACHED'
'POS.REACHED' (PIN A15, High) will confirm acceptance of the measuring range limit.
The flattest default characteristic curve has now been selected and the measuring range limit
calibrated to 10 V.
SET RANGE
POS.REACHED
READY
Distance 10 mm
Fig. 5-3 Timing diagram - Single point calibration via I/Os, Fixed mode

5.3.3.2 Teach mode [*TeachMo]
The enabled User characteristic curve will be calibrated for the measuring
range limit.


– Select [*TeachMo] (characteristic curves).
Calibrating the measuring range limit
1. Position the nozzle to the measuring range limit.
2. Set 'SETRANGE' (PIN A3, High).
3. Set 'STROBE' (PINA7, High) for at least 200 ms and then analyse 'POS.REACHED'.
'POS.REACHED' (PIN A15, High) confirms successful calibration.
4. Reset 'STROBE' (PIN A7, Low).
5. Move the nozzle in the direction of the workpiece. The distance should be as
great as possible (>30 mm).
6. Reset 'SETRANGE' (PIN A3, Low) when at least 200 ms have elapsed.
SET RANGE
STROBE
POS.REACHED
READY
Distance 10 mm
Fig. 5-4 Timing diagram - Single point calibration via I/Os, Teach mode

5 Commissioning
5.4 Adjusting system and controller parameters
Precitec recommends that you adjust (optimise) all functions and parameters to
match your specific application.
System parameters
– Delay time [ColDelay]

– Pre-collision threshold [TT Level]
Controller parameters
Sensor controller – Compensation time [CompTime]

– Standoff distance [NomClear]
– Setpoint range [SetPBand]
– Dynamics [Dynamic]
– PID parameters [P-, I-, D-Param]
How to optimise PID parameters
Before optimisation, the device, servo controller and linear drive must be
operational, i.e. the system is operational, but without a laser beam.
1. Set the standoff distances Zn1 to 1 mm and Zn2 to 5 mm.

See [NomClear], page 4-43.
2. Set the Zn2 (5 mm) standoff distance for the system.
3. Set the default PID parameters to the following values:

P-Param = 20 / I-Param = 0 / D-Param = 0
4. Switch the system to "automatic".

The control loop is now closed.
5. Set the Zn1 (1 mm) standoff distance for the system and monitor the control
deviation (PIN A19) on the oscilloscope.

5.4 Adjusting system and controller parameters EG8110
Examples of values:
P = 200
I = 000
D = 000
Overshoot too high
Control deviation possible
2 mm
(1 V  1 mm)
Fig. 5-5 Optimising PID parameters - Determining [P-Param]
6. Increase the P parameter until the linear drive begins to vibrate (see Fig. 5-5).
Repeat steps 2 and 5 each time the P parameter changes.
7. Set the P parameter to roughly 75% of the previously set P value.
8. Set the I parameter to roughly 30% of the P value.
Examples of values:
P = 150
I = 050
D = 000
Overshoot <0.5 mm
Minimised control deviation
2 mm
(1 V  1 mm)
Fig. 5-6 Optimising PID parameters - Determining [I-Param]
The PID parameters are optimised when the transient effect is as shown
in Fig. 5-6.

5 Commissioning
5.5 Assigning setup operator and User rights

Use the Unlock menu to manage device functions and parameters for the
setup operator and User.
For the setup operator you define
– which functions and parameters can be viewed and edited and
– whether or not these can be assigned to the User ([Unlock] function).
You will need Service/ OEM rights to assign setup operator rights
1. Enter the password.
2. Select the [Unlock] menu and lock or unlock functions and parameters included
in the Unlock list.
3. Enable or disable the [Unlock] function for the setup operator.
For detailed information on how to proceed, please refer to Chapter 4.2.4

"Unlocking functions [Unlock]", page 4-30.
5.6 Saving settings

Tools Precitec will provide support software that enables you to modify and/or save
device settings and information (on request).
Connection to the device will be made via the RS232 interface.
In order to compensate for possible device tolerances, each device and
sensor insert should be calibrated individually (reference point/ single point/ two
point calibration).
Backup If setup fails, a backup copy of a correct device configuration can be restored
at any time.

5.6 Saving settings EG8110

6 Error analysis, diagnostics
6.1 Safety notes

safety regulations:



6.2 Malfunctions with error messages EG8110
6.2 Malfunctions with error messages

Error message The device monitors the correct functioning of the system and automatically
displays an error message if a system component is defective or if there is an
operating error.
An error or defect is indicated as follows:
• The Fault LED on the device turns/flashes RED / ORANGE.
• A message is shown on the display (bottom line).
• An entry added to the unit’s error memory [ERRLOG…].
1
4
2
AE_8xxx_04
Fig. 6-1 Error messages / malfunctions
1 Power LED 3 Messages on the display

2 Fault LED 4 Error entry in the error memory
The Fault LED goes off when all errors have been corrected.
Displaying / deleting the error memory
If you want to analyse errors, you can call up the error entries stored in the
"error memory" [ERRLOG…] (see Chapter 2.2.4.1 "Displaying / deleting the
error memory [ERRLOG …]", page 2-11).

6.2.1 Error messages on the device
Indicator status Description Cause Action to be taken

(LED)
Power LED off; Supply voltage error No supply voltage: Check 24 V connection.
no indication on 24 V cable interrupted or defective,
the display loose connection
Power LED Internal supply voltage Device defective Send the device to your
"RED" error representative for repair.
Fault LED "RED" Error detected One or more system errors Correct the error and delete
currently exist. the error entries in the error
See encoded messages on the memory.
display and error entry in error If the error cannot be corrected,
memory, Table 6-2, page 6-66, the unit must be sent to your
Table 6-3, page 6-68 representative for repair.
Body Touch Sensor body touched, collision, Correct the error and delete
see error entry BodTouch, the error entries in the error
Table 6-3, page 6-68 memory.
Fault LED Cable Cut Sensor cable interrupted, Correct the error.
"RED" see error entry CableCut,
(flashes) Table 6-3, page 6-68
Fault LED Tip Touch Nozzle touched, Correct the error.

"ORANGE" see error entry TipTouch,
Table 6-3, page 6-68
Fault LED System error (Error) Temperature error, Let the sensor body cool down.
"ORANGE" see error entry SensTemp,
(flashes) Table 6-3, page 6-68
Internal voltage error

(see Power LED "RED")
Table 6-1 Error messages - LED indicators, system malfunctions

6.2 Malfunctions with error messages EG8110
6.2.2 Messages on the display
Display Description Cause Action to be taken
Sensor body touched See error entry BodTouch, Remedy the cause, delete the
Table 6-3, page 6-68 error memory.
Nozzle (sensor tip) See error entry TipTouch, Remedy the cause, delete the
touched Table 6-3, page 6-68 error memory.
Sensor cable interrupted See error entry CableCut, Remedy the cause, delete the
Table 6-3, page 6-68 error memory.
Error detected See error entries in error Remedy the cause, delete the
memory, error memory.
Table 6-3, page 6-68
Temperature error, See error entry SensTemp, Remedy the cause, delete the
sensor body Table 6-3, page 6-68 error memory.
Sensor error Sensor not compatible Replace the sensor
Table 6-2 Error messages - Encoded notes on the display

6.2.3 Error entry in the error memory
Collision with sensor Short circuit between Remove short circuit.

body sensor insert and earth Voltage measured on sensor body
must be greater than +9 V.
Switching signals: Short circuit between Remove the short circuit,

PIN A11 (High) sensor insert (nut) and nozzle remove any slag or spatter if
PIN A14 (High) necessary.
simultaneously
Sensor cable short circuit Disconnect the sensor cable
from the laser head and device
and check the internal and
external conductor conductivity;
replace cable if necessary.
Electrode cable short circuit Disconnect the electrode cable
from the laser head and sensor
and check the internal and
external conductor conductivity;
replace cable if necessary.
Broken cable, – Sensor insert defective or Check and carefully clean the
sensor/ electrode cable very dirty relevant parts, replace if
– Loose ceramic part necessary.
– Ceramic part cracked
– Broken spring contact
– BNC connection interrupted Check all connections, replace
– Sensor insert defective defective parts if necessary.
Electrode/ sensor cable Check coaxial cable:

defective Disconnect coaxial cable from
sensor. Short-circuit, i.e. middle
contact on BNC connector.
Fault LED must be "RED". If not,
replace coaxial cable.
Calibration error Sensor outside the device's Check whether the ceramic part
possible measuring range or nozzle electrode is firmly
connected or worn.
Calibration error Faulty interval between Check whether the ceramic part
reference points A (Pt1) < A (Pt2) or nozzle is firmly connected or
worn.
During reference point
calibration check whether the
intervals have been selected
correctly.
Voltage error Faulty internal device voltage Send the device to your
supply representative for repair.

6.3 Malfunctions without error messages EG8110
Temperature error, – Sensor body too hot Let the sensor cool down,
sensor body – Laser beam touches sensor remedy the cause.
– Cooling not sufficient (check
cooling air connection if available)
Sensor tip, touched, Short circuit between Remove short circuit.

collision with nozzle nozzle and earth
– Short circuit between Remove the short circuit,
Switching signals:
sensor insert (nut) and nozzle remove any slag or spatter
PIN A11 (High) – Spatter during cutting if necessary.
Distance between nozzle and Move the sensor out of the

workpiece smaller than set collision area.
pre-collision threshold ([TT Level])
Sensor error Sensor incompatible Replace the sensor
Table 6-3 Error messages - Error entries in the error memory
6.3 Malfunctions without error messages
Malfunction Cause Action to be taken
Minor standoff distance changes – Sensor temperature drift Repeat reference point/two point
– Worn nozzle calibration.
– Contamination
Table 6-4 Malfunctions without error messages
Adjust box and fieldbus (version C)

For detailed information about the (CANopen) fieldbus protocol, please refer to
the separate "Operating Instructions, BUS configuration".

7 Appendix
7 Appendix
7.1 Basic technical information
7.1.1 Conversion of Units
1.0 mm = 0.03937"
25.4 mm = 1.0"
1.0 kg = 2.20 lb (pounds)
1.0 bar = 0.1 MPa
= 14.50 psi (pounds/square inch)
= 0.99 atm (atmosphere)
1.0 l (litre) = 1.06 qt (quarts US)
= 0.88 qt (quarts Imp)
0.0284 l = 1.0 fl oz (fluid ounce)
Table 7-1 Appendix: Units - Conversion table
7.1.2 Compressed air quality (ISO 8573-1)
Class Solid particles (residual dust) Water (pressure dew point) Oil (aerosol liquid, vapour)
3
Max. concentration [mg/m ] Max. size [µm] [°C] [mg/m3]
1 0.1 0.1 -70 0.01

2 1 1 -40 0.1
3 5 5 -20 1
4 8 15 +3 5
5 10 40 +7 25
6 -- -- +10 --
Table 7-2 Appendix: Compressed air quality - Purity classes
7.1.3 Cooling water - Dew point temperature
Air temp. Dew point temperature [°C] (relative humidity)

[°C] 2 mm 2 mm 2 mm 2 mm 2 mm 2 mm 2 mm 2 mm 2 mm 2 mm 2 mm 2 mm 2 mm
15 -2 0 2 4 5 6 7 9 10 11 12
20 2 4 6 8 10 11 12 14 15 16 17
25 1 4 7 9 11 13 14 16 17 18 19 20 21
30 5 8 11 13 15 17 19 20 22 23 24 25 26
35 9 12 15 17 20 21 23 25 26 28 29 30 31
40 13 17 19 22 24 26 28 30 31 32 34 35 36
45 17 21 24 26 28 30 32 34 36 37 38 40 41
50 21 25 28 30 33 35 37 39 40 42 43 45 46
55 25 29 32 35 37 39 41 43 45 46 48 49 51
Table 7-3 Appendix: Cooling water - Dew point temperature

7.1 Basic technical information EG8110
7.1.4 Running cables (notes)
Follow the instructions below to set up the system and to find the cause for
any errors.
The basic rules below must be observed when fitting the cables.
When fitting cables, all movements relating to the specific application must be
observed (max. displacement, max. rotation angle).
Avoid extreme robot hand rotation when teaching a process path.
Avoid any strain on cables and plug-in connections.
Cables must not be bent below the minimum bending radius specified in the
technical data sheet.
Cables must not be twisted in such a way that the maximum angle of twist
specified in the technical data sheet is exceeded.
Cables where no angle of twist is indicated must not be twisted.
Wind cables around rotating parts in such a way that the prescribed minimum
and maximum bending radii are observed and cables are not twisted.
Attention – Cables!
Use only original Precitec cables and spare parts.
Unsuitable or wrongly assembled cables can have a negative effect on sensor
system functionality.
Not observing these notes may result in cables being destroyed or undesired
functions of the units connected to them.

7 Appendix
7.2 Abbreviations (glossary)
AC Alternating current
CANopen Controller Area Network, CANopen fieldbus
CAN-H CAN bus high
CAN-L CAN bus low
CNC/PLC Programmable logic control
I/O Input/ Output
EMC Electromagnetic compatibility
GND Earth (ground)
MBEW Measuring range limit
PBus Controller Area Network with Precitec protocol
PC Personal Computer
RX Receive (RS232)
TX Transmit (RS232)
7.3 Replacement parts available
Name Description Number
EG8110 with I/O interface EG 8110 A P 8110 – 100 – 00001

EG8110 with Fieldbus EG 8110 C P 8110 – 100 – 00003
Angle bracket on request

Power adapter 100 …240 VAC / 24 VDC on request
Documentation
Einstellgerät EG8110 (German) TD EG8110 BA - DE P 8110 – 56677

Adjust box EG8110 (English) TD EG8110 BA - EN P 8110 – 56678
Einstellgerät/ Adjust box EG8110 - CD TD EG8110 - CD P 8110 – 56676
Einstellgerät EG8110C (mit Feldbus) TD FB EG8110 BA - DE P 8110 – 56680

Adjust box EG8110C (with fieldbus) TD FB EG8110 BA - EN P 8110 – 56681
Einstellgerät/ Adjust box EG8110C - CD TD EG8110C - CD P 8110 – 56679
Table 7-4 Overview of spare parts available

7.4 Connection diagram EG8110
7.4 Connection diagram
Sensor cable
Power supply
Preamplifier
Sensor (SE)
Workpiece
CNC/PLC
AE_8xxx_07
Fig. 7-1 Appendix - Connection diagram (EG8110)

Notes
© Precitec GmbH & Co. KG

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subsidiaries and representative offices at
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Adjust Box EG8110

© Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

DE 14035403 JP 2023445 US 5489888

Printed in the Federal Republic of Germany.

Responsible for the content

Precitec GmbH & Co. KG

II © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

Date Chapter/page Topic, revision, action taken

03/2015 -- 2nd edition

02/2016 -- revision - menu

05/2017 Chap. 6.2.3/ 6-68 revision - error entry

Menu/ Parameter Firmware v 1.x Update v 1.3

D 84408 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) III

IV © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

1 Basic safety notes 1 - 1

4 Menu description and screen displays 4 - 23

D 84408 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) V

4.2 Basic settings and system parameters 4 - 26

VI © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

6 Error analysis, diagnostics 6 - 63

D 84408 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) VII

Fig. 2-1 System connection diagram (schematic) 2 - 5

Table 2-1 Technical Data 2 - 13

VIII © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

1 Basic safety notes

Observe all instructions and guidelines in this documentation.

1.1 Warranty and liability

1.2 Meaning of symbols and notes

D 84408 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) 1-1

Important: Information the user must observe or know to avoid process

Prerequisite: Describes all components and conditions that have to be

Further information: Indicates to the user that additional information on the

1.3 Intended use

1-2 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

1.4 Basic standards

1.5 Obligations of operator and personnel

Personnel must be instructed according to the regulations and safety notes

1.6 Normal operation safety measures

D 84408 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) 1-3

1.6.1 Protection against electric shock

1.6.2 Earthing the system

Attention - Grounding the system!

1.7 Storage and transport

1.8 What to do in emergency situations

1-4 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

2.1 System description

Fig. 2-1 System connection diagram (schematic)

1 Workpiece 4 Electrode cable (laser head)

D 84408 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) 2-5

2.2 Adjust box (EG8110)

Fig. 2-2 Adjust box - Front view

1 Front view 5 Power LED

2.2.1 Design and functions

2-6 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

A microcontroller continuously checks the control system and the proper

D 84408 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) 2-7

2.2.2 Performance characteristics

• Capacitive distance measurement / control with Lasermatic® Z laser heads

2-8 © Precitec GmbH & Co. KG • EN 05/2017 (v 1.3) D 84408

2.2.3 Operating elements and functions

1 Enter key: mechanical push-button 2 Knob:

Illustration and functions

Confirming a function [ENTER]