Professional Documents
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V-2021
ARTICLE 16
MAGNETIC FLUX LEAKAGE (MFL) EXAMINATION
400
ASME BPVC.V-2021 ARTICLE 16
Figure T-1622.1.1
Reference Plate Dimensions
Plate Hole Number Step Size Diameter Diameter Diameter Diameter Diameter
Thickness Number of Steps D1 D2 D3 D4 D5
1/4 (6) 1 3 .032 (0.8) .47 (12) .32 (8) .12 (3)
2 4 .032 (0.8) .62 (16) .47 (12) .32 (8) .12 (3)
5/16 (8) 1 4 .032 (0.8) .62 (16) .47 (12) .32 (8) .16 (4)
2 5 .032 (0.8) .78 (20) .62 (16) .47 (12) .32 (8) .16 (4)
3/8 (10) 1 4 .039 (1) .78 (20) .59 (15) .39 (10) .2 (5)
2 5 .039 (1) .96 (24) .78 (20) .59 (15) .39 (10) .2 (5)
D1
30 (750)
D2
6 (150) 12 (300)
9 (225) D3 Step
Holes 1 2
Typical 3-Step Pit
18 (450)
Hole %Loss
1 40%
2 50%
nonessential variables from those specified within the that the MFL equipment can detect the specified imper-
written procedure shall require revision of, or an adden- fections through the maximum thickness of the tempor-
dum to, the written procedure. ary sheet or coating.
(c) If a temporary sheet or coating is applied between
the scanner and plate to provide a smooth surface, for ex-
T-1630 EQUIPMENT ample, on a heavily pitted surface, it shall be demon-
The equipment shall consist of magnets, sensor or sen- strated that the equipment can find the specified
sor array, and related electronic circuitry. A reference in- imperfections through the maximum thickness of the
dicator, such as a ruled scale or linear array of illuminated temporary sheet or coating.
light-emitting diodes, should be used to provide a means
for identifying the approximate lateral position of indica-
T-1650 CALIBRATION
tions. The equipment may be designed for manual scan-
ning or may be mo tor d riven. S oftwa re may b e The MFL equipment shall be recalibrated annually and
incorporated to assist in detection and characterization whenever the equipment is subjected to major damage
of discontinuities. following required repairs. If equipment has not been in
use for 1 year or more, calibration shall be done prior
to first use.
T-1640 REQUIREMENTS
(a) The surface shall be cleaned of all loose scale and
T-1660 EXAMINATION
debris that could interfere with the examination and
movement of the scanner. The surface should be suffi- (a) Areas to be examined shall be scanned in accor-
ciently flat to minimize excessive changes in lift-off and dance with a written procedure. Each pass of the sensing
vibration. Alternate techniques will be required to handle unit shall be overlapped in accordance with the written
variables exceeding those specified in the procedure. procedure.
(b) Cleaning may be accomplished using high-pressure (b) The unit shall be scanned manually or by a motor-
water blast or by sandblasting. If the material is coated driven system. Other examination methods may be used
and the coating is not removed, it shall be demonstrated to provide coverage in areas not accessible to MFL
401
ARTICLE 16 ASME BPVC.V-2021
Figure T-1622.1.2
Reference Pipe or Tube Dimensions
402
ASME BPVC.V-2021 ARTICLE 16
Table T-1623
Requirements of an MFL Examination
Procedure
Essential Nonessential
Requirement Variable Variable
Equipment manufacturer/model X …
Sensor type: manufacturer and X …
model
Scanning speed/speed range X …
Overlap X …
Lift-off X …
Material examined X …
Material thickness range and X …
dimensions
Reference specimen and calibration X …
materials
Software X …
Evaluation of indications X …
Surface conditioning X …
Coating/sheet thickness X …
Performance demonstration X …
requirements, when required
Scanning technique (remote control/ … X
manual)
Scanning equipment/fixtures … X
Personnel qualification … X
requirements
403