Architect Rhs

Retest Sample Handler
Service Training Guide
201532-102 ©Copyright 2005 and 2006 Abbott Laboratories, Abbott Park, IL

INTRODUCTION
Notes Page
2 ARCHITECT® RSH Service Training Guide

FOR INTERNAL USE ONLY 201532-102
INTRODUCTION
The Abbott ARCHITECT® System is manufactured and/or distributed by Abbott Laboratories, U.S.A.,
Abbott Park, IL 60064.
REVISION STATUS
Document Control Content or Pages Revised, Added, or
Revision Date
Number Deleted
201532-101 December 2005 New Release
201532-102 August 2006 Pages revised: 3, 12, 13, 16, 1-8, 1-12, 2-23, 2-20,
2-29, 2-30, 3-23, 4-15, 5-15, A-14, and Exam-4
All samples (printouts, graphics, displays or screens, etc.) are for information and illustration purposes
only and shall not be used for clinical or maintenance evaluations.
Any product information in this document should be used in conjunction with the latest version of the
Operations and Service Manuals. If any discrepancies in information exist within this document or any
other, the latest version of the Operations and/or Service Manual takes precedence.
All Abbott Laboratories product names and trademarks are owned by or licensed to Abbott Laboratories,
its subsidiaries or affiliates. No use of any Abbott trademark, trade name, trade dress, or product name may
be made without the prior written authorization of Abbott Laboratories, except to identify the product or
services of Abbott Laboratories. All other trademarks brands, product names, and trade names are the
property of their respective companies. All rights reserved.
Except as permitted above, no license or right, expressed or implied, is granted to any person under any
patent, trademark, or other proprietary right of Abbott Laboratories.
Each person assumes full responsibility and all risks arising from use of the information. The information
is presented “AS IS” and may include technical inaccuracies or typographical errors. Abbott Laboratories
reserves the right to make additions, deletions, or modifications to the information at any time without any
prior notification.
Trademark Trademark Statement

ARCHITECT ARMTM and SmartWashTM ARCHITECT ARM and SmartWash are trademarks of Abbott
Systems Laboratories.
ARCHITECT ci8200®, c8000®, i2000® ARCHITECT ci8200, c8000, i2000, and i2000SR Systems are
i2000SR® and Systems registered trademarks of Abbott Laboratories.
ARCHITECT® Systems ARCHITECT Systems are registered trademarks of Abbott

Laboratories.
This guide was developed and produced by U.S. Commercial Training Dallas, TX.
Copyright 2005 and 2006, Abbott Laboratories, Abbott Park, Illinois.
ARCHITECT® RSH Service Training Guide 3

201532-102 FOR INTERNAL USE ONLY
INTRODUCTION
Notes Page

INTRODUCTION
CONTENTS
Introduction .................................................................................................................... 1
Module 1: Service Tools............................................................................................. 1-1
Module 2: Basic Operation......................................................................................... 2-1
Module 3: Robotics..................................................................................................... 3-1
Module 4: Power and Logic ....................................................................................... 4-1
Module 5: Miscellaneous............................................................................................ 5-1
Appendix......................................................................................................................A-1

INTRODUCTION
Notes Page

INTRODUCTION
TRAINING OVERVIEW
The ARCHITECT® System is a fully-automated system allowing random and continuous access. The
Retest Sample Handler (RSH) module is the portion of an integrated instrument system with which the
operator interacts to load and unload samples. The sample-handling module moves samples from the
loading platform to each aspiration point on any processing module through an instrument system. When
testing is complete, the samples are returned to the loading platform for operator removal and storage.
The ARCHITECT System is designed to be a multi-module system. That means you can combine multiple
Processing Modules (PMs) to form one workstation that is controlled by a single System Control Center
(SCC). A single, primary Sample Handler transports samples through the system regardless of the number
of Processing Modules and types. The number of tests performed per hour and the types of assays
performed vary depending on the configuration of system.
The ARCHITECT RSH training program is an integrated, ongoing approach designed to provide the
knowledge and skills needed to perform service calls effectively on the ARCHITECT System.
Goals
Upon completion of the training program you will be able to:
1. Perform Basic Operations including Maintenance, Operation, and Calibration.
2. Use diagnostic tools and interpret troubleshooting data to isolate the root cause of failure.
3. Perform component removal and replacement procedures.
4. Perform the procedures associated with Planned Maintenance (PM) and/or Preventative Maintenance
Inspection (PMI), Instrument installation and Instrument Integration.

INTRODUCTION
Materials
The information for the RSH Service Training Class will be presented by instructors using the following
materials:
• ARCHITECT RSH Service Training Guide
• ARCHITECT RSH Service and Support Manuals
• ARCHITECT Systems Operations Manual
• Technical Service Bulletins (TSB)
• Instrument Service Advisories (ISA)
ARCHITECT System and RSH Service and Support Manuals, ARCHITECT System Operations Manual,
Technical Service Bulletins, and Instrument Service Advisories can be accessed through the Abbott Global
Service and Support (GSS) intranet site unless otherwise noted.
Service Personnel should keep their laptop updated to contain current revision levels of materials through
timely installation of CD-ROM updates and/or replication.

INTRODUCTION
GRAPHIC CONVENTIONS
Throughout the text, icons and signal words appear where the nature of the information warrants special
attention.
General Icons
Note
The note signal word appears adjacent to an important

point of information that is relevant to the current subject
matter. The note is preceded by an envelope icon.
Reference Materials
The refer to signal word appears adjacent to an important

document contained elsewhere within the training guide.
The refer to is preceded by a book icon.
The laptop icon signals a location recommending the use

of Reference Materials (i.e. Service and Support Manual,
TSB, ISA, Operations Manual, etc.) during training.
Alternate media can be substituted at the instructor’s
discretion.
Diagnostic Information
The tool icon signals an important point of diagnostic

information that is relevant to the current subject matter.

INTRODUCTION
Notes Page

INTRODUCTION
HAZARDS
The ARCHITECT RSH has been designed for optimal operator safety. However, this does not reduce the
importance of safety awareness where hazards exist. This section describes the types and locations of
potential hazards that could cause physical harm or damage to the laboratory environment or where failure
to follow instructions may result in instrument failure or generation of erroneous patient results.
This section describes the types and locations of potential hazards that could cause physical harm.
Warnings are inserted throughout this Service Training Guide to alert Service Personnel to potential
hazards.
Hazard Signal Words

Standard warning conventions, including hazard signal words and symbols are described below:
Signal Word Definition

WARNING Denotes a physical, mechanical, or procedural condition that
could result in moderate to serious personal injury.
CAUTION Denotes a condition or activities that could result in minor
injury or interfere with proper functioning of the System.
Note Denotes operator or service information.
Review the Hazard and Safety Information contained in the ARCHITECT RSH Service
and Support Manual Section: General Data and the ARCHITECT Systems Operations
Manual, Section; 8 Hazards, for complete information.

INTRODUCTION
Safety Icons and Hazard Symbols

Safety icons in this manual and on the ARCHITECT System identify potentially dangerous conditions.
Service Personnel must recognize the icons and understand the type and degree of potential hazard. The
following icons may be used with text or in lieu of text. If text accompanies the icon, it describes the
nature of the hazard and is labeled with DANGER, WARNING or CAUTION. In some situations,
instrument labels refer Service Personnel to the manual for specific information.
Safety Icon Definition and Descriptions:

Safety Icon Hazard Description
WARNING: Potential Biohazard Identifies an activity or area where potentially infectious
materials may be present. Follow procedures as outlined below
in “Biological Hazards” Section.
WARNING: Electrical Shock Identifies the possibility of electrical shock if procedural or

Hazard engineering controls are not observed.
CAUTION: Class 2 Laser Warns against direct viewing into the bar code laser beam or
Radiation. Avoid eye exposure reflections from the beam.
to laser light. Do not stare into
beam.
WARNING: Hot Surface Identifies an area where a hot surface is present or may be
CAUTION: Hot Surface present in case of an instrument malfunction.
WARNING: Probe Stick Hazard Identifies an activity or area where probes may be present.
Identifies an activity that may present a safety related hazard, and advises the Operator to consult
caution/warning instructions. Examples Include:
CAUTION: Lifting Hazard Identifies an activity where one may be required to lift or move
a heavy object. Obtain assistance when moving and/or use
appropriate lifting devices.
CAUTION: Moving Parts Identifies an activity or area where moving parts are present.
CAUTION: Chemical Hazard Identifies an activity or area where hazardous chemicals are
present. Refer to the Material Safety Data Sheet (MSDS) or
package insert for specific safety information.
WARNING: Splash/Spray Identifies an area where fluids may be under pressure.
Hazard
CAUTION: Possible Identifies an area where electrostatic discharge may be present.
Electrostatic Discharge Shock A ground strap must be worn while servicing the system.
Note: Card Cage Ground A protective grounding symbol appears on the ARCHITECT®
System at any electrical terminal that must be connected to
earth ground before any other connections can be safely made
to the equipment.

INTRODUCTION
Other Related Symbols
Icon Description
NOTE: The alternating current symbol appears on the
ARCHITECT® System at a terminal to which or from
which an alternative (sine wave) current or voltage can
be applied or supplied.
NOTE: On an electrical switch, a vertical bar identifies the ON
position.
NOTE: On an electrical switch, a circle identifies the OFF

position.
Hazard Symbol Definition and Descriptions
The labeling of ARCHITECT System reagents/calibrators/controls or liquid consumables may include one
or more of the following hazard symbols. The symbols and/or other country specific warnings are used to
convey properties of the chemical or chemical mixture, and to notify the user that precautions should be
taken when handling material. Always consult the Assay-specific Package Insert or Material Safety Data
Sheet for further information.
Hazard Symbol Definition/Description (with Standard Abbreviation)

Indicates that the material is Highly Flammable (F) or Extremely
Flammable (F+).
Indicates that the material is Toxic (T) or Very Toxic (T+).
Indicates that the material is Harmful (Xn) or Irritant (Xi)
Indicates the material is Corrosive (C).
Indicates that the material is Dangerous for the environment (N).

INTRODUCTION
Electrical Hazards
The ARCHITECT System does not pose uncommon electrical hazards if it is installed properly and
connected to a power source that meets required specifications.
Basic electrical hazard awareness is essential to the safe operation of any system. It is recommended that a
ground fault circuit interrupter be used when working in a wet environment. Only qualified personnel
should perform electrical servicing. Elements of electrical safety include, but are not limited to the
following:
• Inspect electrical cabling into and on the ARCHITECT System periodically for signs of wear and
damage.
• Determine the cause of blown fuse or thrown circuit breaker and correct the problem before attempting
to resume operation of the equipment. Only use replacement fuses of the specified type and electrical
rating.
• Assure the power to the instrument is turned OFF when designated within the performance of certain
service procedures. Be aware that a high voltage charge may remain on the power supply with the
power OFF.
• Use an electrically insulated tool to disconnect the Power Supply and short both male pins to the
instrument chassis.
• Keep liquids away from all connectors of electrical or communication components. Unplug the
instrument before clean-up of major liquid spills.
• Make sure hands are dry prior to touching any switches or outlets.
• Keep the floor dry and clean under and around the ARCHITECT System.
• Follow the ARCHITECT System’s instructions to remove power to the processing module(s) and
sample handler when designated within the performance of certain procedures.
NOTE: Refer to the ARCHITECT Systems Operation Manual, Section 5 Operating

Instructions to view the SHUTDOWN procedure.
• Use only approved power cords and electrical accessories, such as those supplied with the instrument,
to protect against electrical shock. Connect power cords only to properly grounded outlets.
NOTE: Refer to the ARCHITECT System Service and Support Manual, System
Specifications for additional information.

INTRODUCTION
Mechanical Hazards
The RSH System is an automated system that operates under computer control. As with most automated
equipment there is potential for injury and bodily harm from moving mechanical components whenever
the instrument is in operation. The ARCHITECT System minimizes mechanical hazards by providing
guards to protect against accidental contact with moving components.
The ARCHITECT System requires accurate positioning of all sample, reagents, calibrators, controls, and
consumables before executing any program. If safe guards must be removed or disconnected during setup
and testing procedures, use caution. Stay a safe distance away from the moving components; fast moving
parts may cause injury. Always replace the safe guards upon completion of setup and testing procedures. It
is never acceptable for instrument operators to reach into the instrument when it is in an operating mode.
Should intervention be necessary during a run, the run should be interrupted according to instructions
defined in the ARCHITECT Systems Operations Manual.
Injury may result in the event of an instrument malfunction or an unexpected sequence of mechanical
component movements. Basic elements of mechanical equipment safety include but are not limited to:
• Never bypass or override a safety device unless during setup or testing activities.
• Never operate the instrument without protective covers and barriers in place unless during setup or
testing activities.
• Never allow any part of the body to enter a range of mechanical movement during system operation.
• Do not wear articles of clothing or accessories that could catch on the ARCHITECT System.
• Keep pockets free of items that could fall into the system.
• Keep all protective covers in place when instrument is running.
• Be especially cautions when performing adjustment, maintenance, cleaning, or repair procedures.
• Use caution when loading sample carriers.
• Learn your system, and follow instructions carefully.

INTRODUCTION
Laser Light
Laser classification schemes are used to describe the capability of the laser or laser system to cause injury
to personnel. The higher the classification number, the greater the potential hazard. The lasers on the RSH
System emits a Class 2 laser radiation.
When these products are used according to its operating instructions, the laser does not present a hazard to
the eyes. Never stare directly into the beam, look into the aperture, place any optics into the beam or
bypass interlocks. Failure to follow proper procedures may result in an eye injury.
Only Abbott trained personnel or Service Personnel should remove the inner protective covers that enclose
the embedded laser.
Do not remove, damage or obliterate any of the laser warning labels. If any label becomes illegible, replace
it.
Proper warning wording and labeling:
Figure 1 Figure 2
Laser Class Wording Figure

1 CLASS 1 LASER PRODUCT Figure 1
2 LASER RADIATION Figure 2
DO NOT STARE INTO BEAM
Laser Caution Labels

Laser Aperture Label
• RSH (Retest Sample Handler), the label below affixed above the Sample Bar Code Reader under the priority bay
cover

INTRODUCTION
Biological Hazards
The following activities may involve the presence of potentially infectious materials:
• Handling samples, reagents, calibrators, and controls.
• Cleaning spills.
• Handling and disposing of waste.
• Moving the System.
• Performing maintenance procedures.
• Performing decontamination procedures.
• Performing component replacement procedures.
Precautions
All instruments that have been used to process clinical specimens, reagents, controls, calibrators, etc., that
contain human sourced material must be treated as potentially infectious. Follow ADD’s Biosafety
procedures, which include, but are not limited to the following precautions:
• Wear gloves, lab coats, and protective eye wear when handling human sourced material or
contaminated instrument components.
• Do not pipet by mouth.
• Do not eat, drink, smoke, apply cosmetics, or handle contact lenses when handling human sourced
material or contaminated instrument components.
• Clean spills of potentially infectious materials and contaminated instrument components with a
detergent followed by an appropriate disinfectant, such as 0.1% sodium hypochlorite or other suitable
disinfectant.
• Decontaminate and dispose of all potentially contaminated materials into the appropriate biohazard
waste system in the facility. Probes and other sharp objects should be placed in puncture resistant
sharps containers for disposal.
Refer to the ADD Biosafety Guidelines for Field Service on ADDonline.
If exposed to infectious or potentially infectious materials, immediately cleanse the affected area, then seek
medical attention as soon as possible:
• Eyes - rinse with water for 15 minutes.
• Mouth - rinse with water.
• Skin - wash the affected area with soap and water.
• Puncture wound - allow to bleed freely. Wash the affected area with soap and water.
Report all accidents to your Manager and Workman’s Compensation Administrator. Additional
information is available on ADDonline.

INTRODUCTION
Spill Clean-up Procedure

Clean spills in accordance with established biosafety practices and follow instructions provided in the
Material Safety Data Sheet. In general, safe work practices for cleaning spills include:
1. Wear appropriate personal protective equipment such as gloves, lab coat, and protective eye wear.
2. Absorb the spill with absorbent material.
3. Wipe the spill area with detergent solution.
4. Wipe the area with an appropriate disinfectant such as 0.1% sodium hypochlorite.
5. Dispose of spilled and contaminated material in accordance with the facilities waste disposal
procedures.

INTRODUCTION
Instrument or Part Decontamination

Any part subject to user handling (for instance; keyboards, printers, monitors, front panels, etc.) requires
decontamination prior to servicing or shipment. When handling or decontaminating spare parts for
shipping or repair, use safety precautions as listed below:
Always wear appropriate personal protective equipment (protective eye wear, gloves, lab coat) while
performing decontamination activities.
NOTE: Refer to the ARCHITECT RSH (or appropriate Processing Module) Service
and Support Manual, Procedure Section, to view the pre-service
decontamination procedure.
1. Remove all specimens, reagents, controls, calibrators, etc., from the instrument.
2. Cycle 0.5% sodium hypochlorite solution (chlorine bleach) through the fluid pathway (including
probes, if applicable) that contacted the human sourced material or products containing potentially
infectious material. Allow the solution to stand for a minimum of 10 minutes. If a chlorine bleach
solution cannot be used, cycle buffer or water through the fluid pathway to thoroughly flush the fluid
pathway.
3. Remove all liquid materials from the instrument, if present.
4. Rinse waste containers with 0.1% sodium hypochlorite or other suitable disinfectants prior to shipping
or disposal.
5. Wipe down the surface of the instrument and each component with a detergent solution followed by an
appropriate disinfectant such as 0.1% sodium hypochlorite.
Under normal circumstances, printed circuit boards, Field Replaceable Units enclosed inside the skins of a
computer, and peripheral equipment are not considered contaminated. Decontamination may affect the
performance of such materials.
Waste Handling and Disposal

It is responsibility of each facility to label all waste containers and to characterize its waste stream to
ensure the waste is disposed of in accordance with the appropriate waste disposal regulations.
Dispose of sharps in an appropriately labeled, puncture-resistant, and leakproof container.

INTRODUCTION
Chemical Hazards
Service Personnel may be exposed to hazardous chemicals when handling reagents, calibrators, controls,
or liquid consumables.
The following activities may involve the inadvertent exposure to hazardous chemicals:
• Handling reagents, calibrators, and controls.
• Cleaning spills.
• Handling and disposing of waste.
• Moving the c8000 System.
• Performing maintenance procedures.
• Performing decontamination procedures.
Exposure to hazardous chemicals is minimized by following instructions provided in the assay-specific

Package Inserts and Material Safety Data Sheets (MSDS). Exposure levels are further reduced by the
design features to the instrument when it is used properly.
Precautions
In general, observe the following precautions when handling chemicals:
• Consult Material Safety Data Sheets for safe use instructions and precautions.
• Avoid contact with skin and eyes. If contact with material is anticipated, wear impervious gloves and
protective eyeware and clothing.
• Always maintain good housekeeping. Do not eat, drink, or store food and beverages in areas where
chemicals are used.
• If irritation or signs of toxicity occur after exposure, seek medical attention.
Hazard symbols that appear on ARCHITECT® System product labeling are accompanied by Risk (R) and
Safety (S) numbers and represent specific risk and safety phrases as defined by applicable European
Community Directives. The risk and safety phrases describe precautions to be used when working with a
particular chemical or chemical mixture. For all Risk (R) and Safety (S) numbers that appear on product
labeling, refer to the corresponding phrases indicated in the respective package inserts. Other country
specific warning and precautions may be included on the labeling.

INTRODUCTION
Some products contain sodium azide. Observe the following precautions when using products that contain
sodium azide:
• Do not autoclave product containing sodium azide.
• Flush drains thoroughly with water after disposing of solutions containing sodium azide to prevent
metal azides from forming on lead or copper pipes in laboratory plumbing. These azides can explode
upon percussion, such as hammering.
To remove contamination from old drains suspected of azide accumulation, the U.S. National Institute of
Occupational Safety and Health recommends the following procedure:
1. Siphon liquid from the trap using rubber or plastic hose.
2. Fill the trap with 10% sodium hydroxide solution.
3. Allow the solution to stand in the trap for 16 hours.
4. Flush the trap thoroughly with water.

INTRODUCTION
Physical Hazards
To avoid potential injuries, safe practices should be observed while working with the following physical
hazards.
Sharps and Probes
In general, the use of sharps and glassware should be minimized.
The probes are sharp and potentially contaminated with infectious materials. Avoid contact with the tip of
these parts and handle them cautiously in order to prevent injury. Use mechanical means to remove
contaminated broken glassware.
Dispose of sharps in an appropriately marked, puncture-resistant, and leakproof container before treatment
and disposal.
Heavy Objects
The system is heavy and sections of the shell are unsupported. Ensure that you have adequate help before
attempting to move the system.
Lift only on solid sections of the frame; do not exert pressure on unsupported sections.
When moving or lifting heavy objects, obtain assistance and always use proper lifting techniques.
Trip Hazard
The ARCHITECT System is equipped with a power cord and various System Control Center and computer
connectors. To avoid a tripping hazard, ensure cords in high traffic areas are properly stowed.

INTRODUCTION
Electrostatic Discharge (ESD)

Many of the electronic components on the ARCHITECT System circuit boards are susceptible to
electrostatic discharge (ESD). Static discharge of as little as 100-200 volts can damage or destroy a
component. Always wear a wrist ground strap and discharge static electricity from you body prior to
touching and working on the instrument.
Static Hazard
Static protective procedures are used during the manufacture of PC boards. Replacement PC board
assemblies are also protected by use of static protective packaging, as well as boxed to prevent physical
damage. Assemblies that have failed and are returned for repair are also handled at the repair shop under
static protection procedures.
Handling Guidelines - Static sensitive Subassemblies
These guidelines assure protection against failures created by static:

• Retain spare subassemblies in static-protective bags.
• Use an approved static-protective kit, or ground strap shipped with the static sensitive subassembly
when available, whenever a static sensitive subassembly is removed from an instrument or protective
bag.
• Replace the defective subassembly in the same protective bag to return for repair.
Continued use of the protective shipping boxes, both during shipping and storage, eliminates most failures
caused by physical damage.

INTRODUCTION
Static Protective Kits
Static protective kits are designed to keep the Service Personnel, replacement part, work surface, and
instrument at the same ground level. These kits usually include the following parts:
Kit parts
Static protective workmat (optional)
Wrist strap and attaching cable
Grounding clip or cable.
Generally, an instruction set accompanies the kit; however, in the absence of specific instructions, follow
the “ESD Procedure" outlined below.
ESD Procedure
NOTE: Use where ESD symbol is present.
1. Attach the ground clip to the instrument chassis.
2. Attach wrist strap to wrist and workmat if provided; make sure the metallic button on the inside of the
wrist strap is in direct contact with skin.
3. Place PC boards or other static sensitive subassemblies, removed from the instrument, on a static
protective surface.
4. The defective subassembly should be placed in the static-protective bag before removal from the
workmat area.
END OF MODULE

MODULE 1
ARCHITECT RSH SYSTEM

SERVICE TOOLS
OVERVIEW
This module discusses the following subjects:
• Service Documentation
• General Troubleshooting Principles
• General Service Precautions
ARCHITECT® RSH Service Training Guide 1-1

MODULE 1: SERVICE TOOLS
Notes Page
1-2 ARCHITECT® RSH Service Training Guide

INTRODUCTION
The ARCHITECT® System Operations Manual and the RSH System Service and Support Manual contains
instrument-specific information designed to provide the knowledge and skills needed to operate and
perform service calls effectively and safely on the ARCHITECT System.
In this section, you will be introduced to the various manuals, documents, diagnostic software programs
and commands required for servicing the RSH System.
Objectives
After completing this module, the student will be able to:
1. Access information necessary to identify and resolve operational and hardware errors.
2. Identify the STEPs utilized for effective troubleshooting.
3. Identify the various sources of service documentation and describe the types of information contained
in each.
4. Locate and describe the Implementation Classifications of a Technical Service Bulletin (TSB).
5. Define TSB and ISA.

Notes Page

OVERVIEW OF MATERIALS
ARCHITECT® System Service, Operations, and Assay manuals can be accessed through the Global
Service and Support (GSS) intranet site unless otherwise noted.
Service Personnel should keep their laptop documents at the current revision levels through timely
installation of CD-ROM updates and/or replication.
To Access Manuals On-line:
1. Click on the GSS Desktop Website.

OR
Open Internet Explorer.
2. Type the web (URL) address provided by your instructor ____________________ into the address
box and press the ENTER key on the keyboard.
3. Wait for the website to load. The Home page for the Abbott Global Service and Support site will be
displayed.
4. The left side of the Home page contains a menu. Place the mouse over the ARCHITECT® selection
and click to open.
5. Wait for the Home page for ARCHITECT Service and Support to load and display. The titles of
available documents are to the left of the page with the available instruments extending to the right.
Buttons at the top of the page are used to access tools and databases.
6. To select a document, click on the desired instrument (RSH System) located to the right of the
document name.
To select one of the tools or databases, click on the desired button.
7. Depending on the document selected the next screens will vary.

• Service and Support Manual - will open to the front matter of the document with a menu to the
left.
• Other documents - will open a list of supporting documents. Not all documents will be available
for viewing. Only hyperlinked documents, depicted by an underlined part number, are available
for viewing. Hyperlinked documents can be selected from the list by clicking on the part number
in the column to the right.
NOTE: Some documents will launch within Adobe® Acrobat® Reader.
8. Exiting from a document varies depending on the document. All documents can be closed by clicking
on the “X” in the upper right corner of the window. Some documents contain internal navigation
buttons which can be used to return to the Home page for ARCHITECT® Service and Support.

RSH Service and Support Manual
The RSH Service and Support Manual is the reference for repairing the RSH System. It contains
instrument-specific information, including the following sections:
SECTION TOPIC
Proprietary Info • Liability disclaimer, trademarks listing and the service manual revision log.
General Data • Product overview, information on manual usage, accident prevention symbols
and functional description.
Troubleshooting • Contains reference and normal operation information for the system.
• Includes block and functional diagrams, fuses, test points, card cage and LED
operating conditions.
Parts Lists • Lists of Supplemental Tools and Supplies.
• Links to the list of Customer and Field Service Replaceable parts.
Removal and • Removal & Replacement procedures indexed by number to the linked Parts
Replacement list.
Procedures • Configuration, adjustment, calibration, checks, and test procedures used to
setup or verify instrument operation.
• Procedures used to assist in troubleshooting.
Planned • Preventative Maintenance (PM) recommendation checklist.
Maintenance • Recommendations may be subject to change due to local business or
regulatory needs.
Pre-Site Interview & • Site specifications and a checklist that outlines the activities of Field
Inspection Personnel.
• An action item summary is included in the checklist.
Installation & Setup • Activities required to install or relocate a system.
Troubleshooting Information System
The Advisor/eSolutions, or the current Troubleshooting Information System, is a tool for use by all Abbott
Service and Support Personnel. It is intended to be utilized as a troubleshooting aid to assist with error
code or observed problems.
ARCHITECT System Operations Manual
The ARCHITECT System Operations Manual is the reference for operating ARCHITECT c8000® and
i2000SR® Systems and includes information on the RSH System. It describes the Systems and their
components, installation procedures, theory of operations, and operating procedures. The manual also
provides a description of the various diagnostic checks, routine maintenance procedures, and a
troubleshooting guide.

TSB and ISA Database
The TSB and ISA all Product Database is used for the distribution of Technical Service Bulletins (TSB)
and Instrument Service Advisories (ISA) to Abbott Personnel only. Local users can access the database
directly from the Abbott server, while field users can access a locally replicated version. The TSB and ISA
databases are also contained in the online manual. Once you are within the database choose ARCHITECT
c8000® (126) or ARCHIECT i2000SR® (116) Systems to view TSBs or ISAs relevant to the Processing
Module the RSH is on.
RSH ISA and TSBs are contained in both the ARCHITECT c8000 and i2000SR database locations.
NOTE: The information in these databases are CONFIDENTAL and for

INTERNAL USE ONLY. No information in this database may be given out
(electronic or hard copy) to any NON-Abbott Personnel without the prior
written permission from Abbott Laboratories.
TSBs:
Technical Service Bulletins are used to notify Service Personnel of the following:
• Physical change or modification to instrument requiring on-site implementation by Areas of the
World.
- Examples of TSBs include:
- Instrument Safety improvements
- Enhanced Result generation
- Instrument features
• Implementation Classification and other guidelines for identifying affected instruments.
- Immediate or Mandatory
- Next Repair, Call, or Service
- Optional
• TSB completion is tracked on each instrument through a TSB Sticker. When a TSB is performed
the TSB number should be crossed off on the sticker.
• TSB completion is also tracked within the Complaint Handling System.
NOTE: The TSB Sticker on the ARCHITECT c8000 is located on the left front door
near the syringe area. The TSB Sticker on the ARCHITECT iSystem is located
on the underside of the RV Access Door.

ISAs:
Instrument Service Advisories are used to notify Service Personnel of the following:
• Field Service communication of information on a particular product, product group or electronic
documentation.
- Examples of ISAs include:
- Changes to parts
- Troubleshooting assistance
- Software Changes
• ISAs can be used as a supplement to the service manual until a revision of the manual containing
the information is available.
• Performance of an ISA is usually not tracked on the instrument.

DIAGNOSTICS SCREEN
The ARCHITECT System software provides a user-friendly interface for performing diagnostic activities.
The Diagnostics screen displays the available diagnostic procedures. Once you initiate a procedure, step-
by-step instructions walk you through its completion.
From the Diagnostics screen you can initiate a diagnostic procedure. You can also access windows to view
information for a procedure prior to performing it and print the Procedure report.
Diagnostic procedures are grouped by module type, and then by category. Each category is represented by
a tab on the Diagnostics screen.
To access the Diagnostics screen:

Select the SYSTEM Icon from the menu bar, and then select DIAGNOSTICS. The Diagnostics screen
will display.
From the Diagnostic screen the following Windows can be accessed:
• Diagnostic perform window
• Version details for procedure (Diagnostics) window
NOTE: Diagnostic Controls will be discussed throughout the training guide. For
additional information regarding Diagnostic Controls refer to the
ARCHITECT System Operations Manual, Section 10; Troubleshooting and
Diagnostics.
Module
Diagnostics for 08:00:2002
DIAGNOSTIC PROCEDURES
6008 Controller Configuration Fuses/Motors
6009 Log Utilities Optics

Temperature
6029 Assay Information Carousels
Precision
6114 Install/Delete Assay
ICT
6115 Install/Delete Procedures
Utilities
6116 Update 6115 Procedure
Other

Fuses/Motors
M&D Procedures
Below is a listing of Maintenance & Diagnostic (M&D) Procedures and their function:
NOTE: For a complete list of M&D procedures including, their scope, time to
complete, user, status, and special tools, refer to the ARCHITECT RSH Service
and Support Manual, Procedures Section.
RSH FUNCTION and USE
1119 Transport Calibration • Aligns the Carrier Transport to the bays and Carrier Positioner.
• In addition, the Carrier Positioner back lash and pitch are calculated.
3222 RSH Bar Code Calibration • Calibration positions for Sample ID bar codes are defined for the RSH bar
code reader.
3252 RSH Bar Code Reader Test • Moves a carrier from a bay and section to the bar code reader where the
carrier and sample tubes are read.
3317 RSH Test • Test sample carrier movements from the RSH bay 1, bar code reader,
aspiration point(s). All other carriers move from the RSH bays to the carrier
positioner(s) and back to the original bay.
3323 RSH Section test • Tests the ability of the RSH carrier transport to pick up a carrier from a
specific location and return it to that location.
• Subset of M&D 3317 RSH Test.
3610 Sample Handler LLS • Tests the sample pipettor ability to detect liquid at sample aspiration point
• LLS data analyzed: noise while in air, difference between the average LLS
read in air and the average LLS read in liquid, and maximum LLS read in air.
This M&D is found under Module 1 instead of RSH.
5501 RSH Motor Test • Used to home the following RSH motors: carrier transport X, carrier
transport theta, carrier transport Z, and carrier positioner.
5506 RSH Sensor Test • Tests the carrier transport and carrier positioner sensors.
5507 RSH Indicator Lights Test • Use this procedure to test the RSH indicator lights.
6008 Controller Configuration • Used to configure the PM and RSH controller board after replacement.
Bootcode is downloaded to the RSH or Process Module CPU. This
procedure configures the module so new boot code will be downloaded into
memory during the next power cycle.
A power cycle must be performed for changes to take effect.
6311 RSH Cleaning • Provides instructions for cleaning the following RSH components:
- Tray bays
- Priority sections
- Carrier transport arm and guard
- RSH covers
- Carrier positioner

Messages and Exceptions

The ARCHITECT System has several resources available to you when you troubleshoot a problem with an
error code or an observed problem:
• Exception status and Exception details screens
• Message history log
• Temporary message log
There are two types of MESSAGES on the system, non-critical and critical.
From the System logs screen you can view (by module) the:
• TEMPORARY MESSAGE LOG – displays non-critical error-related messages that you can
address, and then delete
• MESSAGE HISTORY LOG – displays and stores a record of error-related messages that you
use to troubleshoot problems associated with system performance and/or results reporting
TASK MANAGER
The TASK MANAGER provides Service Personnel access to the systems hard drive files for the following
situations:
• performance of an ISA or TSB
• obtain data for investigation(s)
• troubleshoot system or software related errors
• SCC installation procedures
• setup or edit printers or replacements
To access the TASK MANAGER
1. Log on as an FSE
2. Select SYSTEM Icon
3. Select TASK MANAGER
NOTE: Prior to leaving the site, you are required to return the system to the general operator
level of access to prevent untrained individuals from accessing otherwise unavailable
areas.

TROUBLESHOOTING
Instrument troubleshooting always begins with use of the Effective Troubleshooting model. The model
includes information gathering techniques along with knowledge about the major systems of the analyzer
(FORT) to identify the root cause of the failure.
Effective troubleshooting and problem resolution requires four logical STEPs:
• STOP - Identify the Problem
• THINK - Gather Information/Data

- Look for Comparison
• The problem IS vs. the problem IS NOT
• Identify Normal operation/performance vs. Failure
- Gather Clues
• Use Diagnostic Testing/Measurements
• Identify Symptoms
- Categorize Failure
• Area of Failure: Operator, Reagent, Environment, Analyzer
• Instrument System (FORT - Fluidics, Optics, Robotics, Temperature)
• EVALUATE - Identify potential Causes

- Verify problem
- Check Causes against data
• PROCEED - Resolution/Corrective action
- Isolate and correct Root cause of failure - Perform Repair
- Verify Problem Resolution
Information Gathering
Gather pertinent system information. This includes asking questions surrounding What, Where, When, and
How Often or How Many. Questions such as:
• When was the recommended preventative maintenance last performed?
• What Reagent kit, Calibrator, Control, Bulk Solutions, lot numbers are in use and what are the
expiration dates?
• What tests aren’t being affected?
• When did the problem first occur (Date/Time)?
• When was the last time the problem was not occurring?
• What troubleshooting steps have been taken?
• Is the problem observed or is an instrument error displayed/printed?

Categorizing Failure
Errors or observed problems can generally be traced to one of four categories of variables affecting the
generation of a result:
• Analyzer • Operator
• Reagent • Environment
• Analyzer Errors refer to instrument hardware and software problems which can interfere or influence
generation of correct results. These will be discussed further in later modules and include:
- F- Fluidic System
- O - Optical/Measurement System
- R - Robotic System
- T- Temperature Control System
- Power System
• Operator Errors refer to human-associated interventions which can interfere with correct result
generation such as:
- Improper sample type for analysis
- Improper sample loading and/or handling
- Incorrect sample vessel and/or consumable
- Bubbles present in reagent and/or sample
Failure Symptoms include:
- Level Sense Errors caused by bubbles or foam
- Failed calibration attempts
- Failed run attempts
• Reagent Errors refer to problems with Reagent, Calibrators and/or Controls such as:
- Improperly stored products
- Expired Reagent, Calibrators and/or Controls
- Control ranges established incorrectly
- Caps not sealed
Failure Symptoms include:
- Curve instability
- Control shifts
- Imprecision
- Failed calibration attempts
• Environment Errors refer to laboratory and surrounding conditions that can influence the generation
of a correct result. These will be discussed further in later modules and include:
- Electrical Specification
- Physical Specifications (Spatial Layout)
- Computer and Interface Specifications

GENERAL SERVICE PRECAUTIONS

Operation, maintenance and servicing of this system may expose individuals to potential safety and health
hazards. All work must be performed in accordance with procedures described in the ARCHITECT®
System Operations Manual and/or RSH Service and Support Manual.
Review the Hazard and Safety Information contained in the ARCHITECT RSH Service
and Support Manual Section: General /How to Use This Manual/Overview and the
ARCHITECT System Operations Manual, Section 8: Hazards
NOTE: Safety information, including standard warning conventions, including

hazard signal words (example, WARNING) and symbols are contained in the
INTRODUCTION section of this training guide. It is recommended that you
review the information contained there.
Precautions
• Smoking, eating, or drinking is prohibited in the lab and any area where handling of test samples
occurs.
• A lab coat, disposable gloves, and eye protection must always be worn in the lab.
• Keep surfaces dry around the instrument and electrical connectors.
• Do not disconnect any electrical connection while the instrument power is ON. Follow instructions for
correctly powering down the instrument and all connected equipment before performing service
maintenance.
• Use only approved power cords and electrical accessories, such as those supplied with the instrument,
to protect against electrical shock. Connect power cords only to properly grounded outlets.
• Follow the basic safety rules for mechanical equipment operation. Never allow any part of your body
or clothing to enter a range of mechanical movement during system operation.
• Follow the basic safety rules which apply for operation of Class 2 lasers. Do not stare into the light
source.
• Practice good habits of electrical safety.
• Some reagents, calibrators, controls and consumables contain sodium azide as a preservative. To
prevent formation of lead or copper azide, flush drains thoroughly with water after disposing of
solutions containing sodium azide.
• Probes are sharp and potentially contaminated with infectious materials. Avoid contact with the tip of
these parts. Dispose of Sharps in appropriately designated/marked containers.
• Review safety precautions for reagents, calibrators, controls, consumables and other chemicals you are
using in product package inserts and/or Material Safety Data Sheets (MSDS).

Biohazards
Consider all clinical specimens, reagents, controls, calibrators, and so forth that contain human sourced
material as potentially infectious. Wear gloves, lab coats, and safety glasses, and follow other biosafety
practices as specified in the OSHA Bloodborne Pathogen Rule (29 CFR Part 1910.1030) or other
equivalent biosafety procedures.
Electrostatic Discharge (ESD)

Static discharge of as little as 100-200 electrostatic volts can damage or destroy a electronic component.
Attempts to ground oneself and remove the static charge by grasping the instrument chassis provides only
momentary resolution. Movement of the arms, feet, etc. can cause a static voltage potential. Therefore,
whenever handling sensitive electronic equipment static protective procedures should be taken. These
steps include the following:
• Keep printed circuit (PC) boards and/or PC-subassemblies in the static-protective bags until ready to
use.
• Always use an approved static-protective field service kit, or the ground strap shipped with the
electronic component, whenever removing the component from the static sensitivity bag and/or
instrument.
• Place the defective component back into the same protective bag for shipment if needed.

KEY POINTS
In this module, you learned about Service Documents, various Diagnostic Software programs and
commands, and General Safety Precautions. You were familiarized with:
• Service Documents
• Process for accessing instrument manuals online
• Identified available manuals and documentation and discussed their application
• Defined TSB and ISA
• Diagnostic Screen
• These programs are commonly used for troubleshooting and during system installation
• General Troubleshooting Principles
• Four Logical STEPs
• STOP -Identify Problem
• THINK - Gather information/Data
• EVALUATE - Identify and test potential causes against data
• PROCEED - Perform repair, verify problem resolution, and complete documentation
• General Service Precautions
• Practice General Service Precautions
• Follow ESD procedures
END OF MODULE

MODULE 2

BASIC OPERATION
OVERVIEW
This module discusses the following subjects
• Operational Overview
• RSH Components
• Basic Operation

MODULE 2: BASIC OPERATION
Notes Page

INTRODUCTION
This module introduces basic operating principles and procedures associated with the ARCHITECT RSH
System including:
• Hardware Components
• Basic Operation
Objectives
After completing this module, the student will be able to:
1. Describe basic RSH operation.
2. Locate and identify the components in the RSH System.
3. Perform sample analysis using the RSH.

Notes Page

OPERATIONAL OVERVIEW
The Retest Sample Handler (RSH) Module is the portion of an integrated instrument system with which
the operator interacts to load and unload samples. The sample-handling module moves samples from the
loading platform to each aspiration point on any processing module through an instrument system.
Indicator lights located on the front of the RSH provide carrier status information to the operator. The
design of the RSH allows random and continuous access, and sample positioning for automatic retesting.
Overall RSH configuration is determined by the Processing Module configuration.
Two types of bays position samples for either routine or priority processing.
Priority bay (RSH)

The priority bay is a holding area that positions samples for priority processing. Samples are placed in
Sample Carriers and then loaded into the priority bay. These samples are processed prior to other samples
in the routine tray bays.
Routine bay (RSH)
The routine bay is a holding area that positions samples for routine processing. Samples are placed in
Sample Carriers and then loaded into Carrier Trays. The Carrier Trays are then slid into a routine bay.
Routine Bays
Priority Bays
Retest Sample Handler

Sample Processing
• Samples are loaded into Carriers
• Carriers are slid into RSH priority sections or placed into Carrier Trays which are slid into the
Routine Bays for sampling.
- Trays and/or Sample Carriers may be inserted into a position with a status of Access
(indicated by a steady green light)
• A robotic mechanism, called the Carrier Transport Assembly, is used to transport the Sample
Carriers from:
- the bay to the RSH Bar Code Reader
- The RSH Bar Code Reader reads the Sample Carrier ID Label and sample tube
bar code label
- RSH Bar Code Reader to the Carrier Positioner Assembly
- The Carrier Positioner moves Sample Carriers into position for aspiration by
the Processing Module Sample Pipettors
- When sample aspiration is complete for all samples in a Sample Carrier at a
particular Processing Module, the RSH transports it to the next processing
module in the system for further processing as applicable
- When a Sample Carrier contains samples with a mixture of assay
orders, the Sample Carrier is usually transported to the chemistry
PM first and then to the immunochemistry analyzer
- the Carrier Positioner back to the bay.
- When all tests for all samples in a given Sample Carrier are aspirated, the
Sample Carrier is returned to its original bay
• Indicator lights located on the front of the RSH provide Sample Carrier status information to
the operator.
Carrier Tray placed into Routine Bay

Indicator Lights
Routine Bay
Indicator Light
Priority Bay Indicator Lights
Indicator Light Status Description

Green • Carrier/Tray is available to access
Blinking Green • Carrier/Tray processing is completed
• Carrier/Tray may be removed
Amber • Carrier/Tray is processing
• Carrier/Tray is unavailable to access
Alternating Green and Amber • Carrier/Tray encountered an error during processing
OFF • No samples loaded at that position

Notes Page

BASIC OPERATION
Sample Volume Requirements

The sample volume requirement for routine testing of controls and patient samples is
• 150µL (minimum)
This recommendation supports onboard sample storage for three hours under average laboratory
conditions without observable concentration effects due to sample evaporation. Reliability of assay results
cannot be guaranteed if this recommendation is not followed. The sample volume required for testing can
be located on the ORDERLIST Report.
NOTE: For additional information on sample volume, refer to the ARCHITECT

System Operations Manual.
Sample Vessel Requirements

The following sample vessels (cup or tube containing sample) are acceptable for use on the ARCHITECT
System:
• ARCHITECT System sample cups
• ARCHITECT System sample cups used in conjunction with a sample tubes
• Aliquot and primary sample tubes
Sample Cup in bar code-labeled tube
Bar Code
labeled tubes
Sample Cup
1400 µL
Sample Carrier 500 µL

Carrier 125 µL
Bar Code ID
Sample Gauge Label
Front View

Fuses/Motors
Sample Carriers & Trays
Sample Carriers are racks used on the RSH (Retest Sample Handler) to transport patient samples,
calibrators, or controls to the sample pipettor(s). Sample Carriers are bar coded for identification and hold
five primary tubes, aliquot tubes, or sample cups. The operator may mix different types of sample vessels
in a Carrier.
Sample trays hold up to 5 Sample Carriers and are used to load samples in the routine bays of the RSH.
The tabs on the Carrier are designed to aid in proper placement of the Carrier in the tray. When inserting
Carriers into the tray, verify the Sample Carrier(s) sits flush with the bottom of the tray.
Carrier Tray
To Initiate a Run
1. Initiate Module Run
From OVERVIEW ICON Select:
- SNAPSHOT
- Processing Module graphic
- F8 RUN
• When Processing Module Status is RUNNING, from the SNAPSHOT Screen select:
- RSH graphic
- F8 RUN
Processing Module Graphic
Sampler Handler Graphic

2. Load Samples and Controls

a. Using the ORDERLIST Report,
- Add Samples and controls to correct Sample Carrier or Carousel position
- ensure minimum volume present
- ensure sample bar code label faces the carrier bar code window or carousel Bar
Code Reader
- remove any bubbles from samples
WARNING: Bubbles, fibrin, or particulate matter in samples can cause liquid level sense
errors or invalid test results due to inaccurate aspirations.
Sample Gauge
Label
Sample Gauge Label
b. Add carrier or carrier tray to RSH

- ensure Carrier ID label faces the outside of the RSH
- verify RSH Bay Green indicator illuminates when the Sample Carrier or tray is inserted
into a position
- remove any bubbles from samples

RSH COMPONENTS
The RSH contains several components for sample placement, detection, positive identification and
transport. A list of these components include:
• Priority and Routine Bays
- Cover and Interlock Sensors
- Indicator Status Lights
• Bar Code Reader
• Carrier Transport Assembly
- Carrier Transport Carrier Bearing
- Carrier Transport Pulley Assembly
- Carrier Transport Motor Drive
• Carrier Positioner Assembly
• RSH Keypad
1 RSH Cover
2 RSH Keypad
3 RSH Bar Code Reader
(inside instrument)
4 Priority Bay
5 Routine Bays
6 Carrier Positioner
(inside instrument)
7 Carrier Transport

Carrier Transport
Carrier Positioner
Status Indicators
across the entire front
Bar Code Reader
Routine Bays
Priority Bay
RSH
RSH Keypad

Priority and Routine Bays

As previously described, the RSH contains two types of sampling bay areas:
• Priority Bay
• Routine Bay
The Priority Bay contains a Priority Light Sensor Board (PSLB) while the Routine Bays contain Unit
Detect Boards (UDB) that interconnect to each other in series. These boards provide sensor and LED
interface for each bay area. The green and amber LEDs, or Indicator Status Lights, run across the front of
the sampling area to provide the operator Carrier/bay sampling status information.
The RSH also contains Cover and Interlock Sensors that are monitored by the software. RSH Bay Covers
must remain closed during the INITIALIZING and RUNNING statuses. If an RSH Bay Cover is opened
while in a INITIALIZING or RUNNING status, the RSH will be placed into a STOPPED status and any
running or scheduled tests will be sent to EXCEPTIONS.
The Cover Interlock (Hall Effect Magnetic) Sensors detect cover closure. They report only a single bit
(DIO) address for all sampling bay areas. Additionally, a Cover Sensor Terminator Board, located at the
right end of the Interlock Sensor Board Chain, connects the SIB. Board 1 in the series must contain a
jumper terminator to allow proper system function.
SIB
Priority Load Sensor Board
Unit Detect Board

SIB Cover Interlock Sensor Board

connection to SIB
Cover Sensor Terminator Connection between two

Board Interlock Sensor Boards

Notes Page

Priority Bay
The left most section of load/unload points on the RSH is referred to as the Priority Bay. Each location in
the Priority Bay that a Carrier can be loaded into is referred to as a section. All system configurations have
one Priority Bay. The Priority Bay has seven sections for loading carriers.
Component Description and Function

Section and Section partition • Seven sections (replaceable)
• Load one Carrier per section
• Slots that interface with the Carrier Section Alignment Sensor
Carrier/Tray Sensor • Replaceable
• Detects the presence of a Carrier
Priority Indicator Lights and Sensor Board • Provide status information on section and sample
(PLSB) • One board for all seven sections
• LEDs are replaceable
• 5VDC from SIB (fuse F9)
• Connects to UDB, LED, Carrier/Tray Sensors
RSH Bar Code Reader Priority Bay
Priority Bay Section
Carrier
Connector between PLSB and UDB
Carrier/Tray Sensor PLSB Board
Priority Status indicator light

Routine Bay (Loading Platform)
All non-priority load/unload points on the RSH are referred to as Routine Bays. A tray containing up to
five Carriers can be loaded into a Routine Bay. The number of Routine Bays varies depending on the
system configuration;
• ARCHITECT c8000® System configuration: six Routine Bays
• ARCHITECT i2000SR® System configuration: four Routine Bays
• ARCHITECT ci8200® System configuration: twelve Routine Bays.

Routine Bay and Bay Door • One replaceable unit consists of two bays
• Number of bays depends on system configuration
• Load one Carrier Tray per bay
- Carrier Tray can hold up to five Carriers
• Slots that interface with the Carrier Section Alignment Sensor
• Locks in place to prevent user access to interior with anything other than a
Carrier Tray
Carrier/Tray Sensor • Replaceable
• Detects the presence of a Carrier Tray
Standard Indicator and Unit • Provide status information on bay and Carrier Tray samples
Detect Board (UDB) • Contains rotary switch potentiometer set for corresponding bay (2) set
• 5VDC from SIB (fuse F5)
• LED is replaceable
• Connects to:
- UDB/PLSB
- UDB
- LED
- Carrier/Tray Sensor

Routine Bay Assembly

Carrier
Carrier Tray
Routine Bay Door
Connector between UDB and UDB
Carrier/Tray Sensor
UDB Board
Status Indicator Light
UDB Board

Bar Code Reader System

The RSH contains a Sample Bar Code Reader located on left side of system by Priority Bay
CAUTION: Class 2 Laser Radiation. Avoid eye exposure to laser light. DO NOT
STARE INTO BEAM. Failure to follow proper procedures may result in a
potentially hazardous condition. Follow safety practices.
RSH Bar Code Configuration

Sample bar code symbologies for Positive Sample ID Testing are configured through the SYSTEM ICON,
SYSTEM Settings configuration screen. The RSH Bar Code Reader recognizes four types of bar code
symbologies:
• Code 39
• Codabar
• Interleaved 2 of 5
• Code 128 subset, A, B and C
The screen allows the operator (depending on the type of symbology used) to:
• Enable the Bar Code
• Use and/or send Checksum
• Send Start/Stop characters
• Configure Bar Code character lengths
NOTE: Code 128 does not require any configuration and is always enabled.
To view the Sample Bar Code settings:
1. Select Sample Bar Code Reader from the System Settings, System Categories list in the
Configuration screen.
2. Select F5 - Details.
The Details for bar codes window displays.
3. Select the Bar code type list button, and then select the desired bar code type.
NOTE: Refer to the procedure located in the ARCHITECT Operation Manual Section
2 Installation.

Bar Code Reader

The RSH Bar Code Reader reads the Carrier ID Bar Code and the sample tube bar codes, but does not read
the Carrier Position Bar Codes. The reader is mounted on a bracket and points into the instrument.
Carriers are picked up by Carrier Transport and passed in front of the RSH Bar Code Reader. After bar
code scanning is complete, Carriers are always returned to the section/bay that they originated.

Sample Bar Code Reader • Replaceable
• Used to identify Carrier ID Bar Codes, and sample tube bar code labels
• Mounted on a Priority Bay bracket
• Symbologies read by the bar code reader:
- Code 39
- Codabar
- Interleaved 2 of 5
- Code 128 (subsets A, B, and C)
• Can be adjusted to decrease sensitivity in empty positions
• Alignment Bar Code Tool
• 5VDC from SIB
Bar Code Reader

Notes Page

Bar Code Troubleshooting

If the RSH Bar Code Reader is not recognizing an empty Sample Carrier Position or empty carrier
positions are detected as bad bar code labels, consider the following:
• Perform the Set Bar Code Transitions procedure (P-226) to edit the expected bar code read
transition field of the file SQBCR.CAL or LQBCR.CAL to a value correct for the bar code
type and number of characters being used.

Carrier Transport Assembly

The Carrier Transport Assembly is required to transport the Sample Carriers from the tray bays/priority
sections to the Carrier Positioner. The Carrier Transport picks up each Carrier and moves it past the Bar
Code Reader. The Bar Code Reader identifies the samples, the Carrier Transport moves the Carriers
back to the priority bays, and then the Carrier Transport moves the Carriers to the appropriate Processing
Module for sample aspiration. After processing it returns the Carriers to the same section/bay from
which they originated.
Carrier Transport Assembly • Picks up Sample Carriers from the sections/bays and transfers them to
the Carrier Positioner and back
• Moves Carriers past bar code reader
• Moves Carriers to appropriate Processing Module for sample aspiration
• Returns Carriers to the same section/bay they were loaded into
• Rides on Carrier Transport Bearing
Carrier Transport Bearing and • Four rollers that contact upper and lower rails on RSH extrusion (frame)
Belt • Four felt wipers in front of rollers to wipe debris from rails
• Carrier Transport Belt black timing marks are inserted into each end of
bearing assembly
• Movement:
- Belt tension is created by the Carrier Transport Pulley Assembly
- Carrier Transport Motor Drive can move the Carrier Transport Belt
once tension is applied
- Belt moves the Carrier Transport along the length of the RSH
Carrier Transport Pulley • Located on the left end of the RSH
Assembly • Consists of
- A spring and a pulley
- Tension release and lock
• Applies tension to the Carrier Transport Belt
- When the spring is uncompressed, tension is applied to the Carrier
Transport Belt
Carrier Transport Motor Drive • Located on the right end of the RSH
• Carrier Transport Motor Drive can move the Carrier Transport Belt once
tension is applied
Flex Chain Assembly (IGUS) • Provides interface for Carrier Transport Assembly power and sensor
data
• Lengths vary depending on system configuration
Handle the Flex Chain Assembly carefully as the Flex Cable is designed to
flex in only one direction

Carrier Arm
Carrier Transport Assembly Carrier Transport
Side View
Carrier Transport Bearing
Locking Wheel
Spring
Pulley (Right end)
Carrier Transport Motor Drive

Bolt
Carrier Pulley Assembly

(Left end)

Carrier Positioner Assembly

The Carrier Positioner Assembly consists of a Carrier Positioner Carriage that rides on the Carrier
Positioner Drive. Each Processing Module has one Carrier Positioner Assembly which is located at the
aspiration point(s). Each Carrier Positioner has four pockets that hold Sample Carriers. The pockets for
each specific Processing Module are:
• ARCHITECT c8000® Systems configuration:

- pockets 1-2 for the sample aspiration point for Carriers from Routine Bays,
- pocket 3 reserved for the sample aspiration point for Carriers from the Priority Bay, but
can also use positions 1 and 2 for Priority Bay Carriers as needed
- pocket 4 is not used
• ARCHITECT i2000SR® Systems configuration:

- pockets 1-2 for the sample aspiration point,
- pockets 3-4 reserved for the STAT aspiration point
Component Description
Carrier Positioner Assembly • Positions Sample Carriers for aspiration
• Each Carrier Positioner can hold up to four Sample Carriers
• One Carrier Positioner per Processing Module
Carrier Positioner Carriage • Replaceable
• Rides on the Carrier Positioner Drive
• Underside contains encoder track and Teflon foot
Carrier Positioner Drive • Replaceable
• Moves the carriage

RSH Keypad
The RSH has a keypad for user input. This is an alternate command mode of interaction to the touchscreen
and keyboard.
Component Description
Sample Handler Keypad • Extended System Control Center functionality
- Start, Pause or Stop
1 Run Key Moves the sample handler into the

running state.
2 Pause Key Pauses the sample handler.
3 Stop Key Stops the sample handler.

M&D PROCEDURES
M & D procedures are grouped in two separate screen sections under the SYSTEM Menu, Diagnostics and
Maintenance. The procedures in each section are grouped by module type, and then by category. The
ARCHITECT® RSH Service and Support Manual provides guidance regarding module, category, user
logon, time required, along with a brief description of each procedure.
The DIAGNOSTIC screen displays the available diagnostic procedures. Depending on user logon,
available Diagnostic Procedures vary. Each category is represented by a tab on the Diagnostics screen.
Once a procedure is initiated, step-by-step instructions walk the user through completion.
Maintenance procedures are either scheduled or unscheduled. Each maintenance category is represented
by a tab on the screen. Once a procedure is initiated, step-by-step instructions walk the user through
completion. The user can also access windows to view version and detail information for each procedure
and print the procedure report.
NOTE: For additional information regarding M&D procedures refer to the

ARCHITECT RSH System Service and Support Manual and the ARCHITECT
Below is a listing of M&D Procedures:

Procedure M or D FUNCTION and USE When to Perform
5507 RSH Indicator Lights Test D • Tests the RSH indicator lights. • Troubleshooting
6311 RSH Cleaning M • Provides instructions for cleaning the • Troubleshooting

following RSH components (RSH only): • As Needed Maintenance
- Tray bays
- Priority sections
- Carrier transport arm and guard
- RSH covers
- Carrier positioner
3252 RSH Bar Code Reader D • Moves Carrier from a bay and section to • Troubleshooting
Test the bar code reader where Carrier and
sample tubes are read.
1119 Transport Calibration M • Aligns the Carrier Transport to the bays • Troubleshooting
and Carrier Positioner.
• In addition, the Carrier Positioner back
lash and pitch are calculated.

BASIC OPERATION TROUBLESHOOTING ACTIVITY

Upon completion of this activity, you should be able to:
• Locate components
• Interpret data and use it to isolate the root cause of failure
WARNING: Potential for electric shock. Follow electrical safety practices.

WARNING: Potential Biohazard. Follow biosafety practices.
CAUTION: Class 2 Laser Radiation. Avoid eye exposure to laser light. DO
NOT STARE INTO BEAM. Follow safety practices.
Necessary Materials
• N/A
Time 60 minutes
Activity
Component Identification
Use information located in the RSH Service and Support Manual, Parts Lists section, to
perform the activity below.
1. Locate and Identify the following RSH components:

• LOCATE ONLY (Do Not Remove) the following components
Priority Bay
Routine Bay
Bay Door
Routine Bay Spring
Carrier/Tray Sensor
Bar Code Reader
Indicator Lights
Carrier Transport Bearings
Carrier Transport Pulley Assembly
Carrier Positioner Carriage
Carrier Positioner Drive
(Continued)

Component Removal and Replacement

Use the information located in the RSH Service and Support Manual, Removal and
Replacement section to perform the activity below.
1. Remove and Install key components:
• Power OFF the PM.
• Locate and REMOVE the following components
Status Indicator Light R&R W1.08
Carrier/Tray Sensor R&R W1.09
• REINSTALL all removed components.
Key Procedures
Use the Procedure located in the ARCHITECT RSH Service and Support Manual,
Procedures section to perform the activity below.
1. Perform key Procedures:
Perform - Interlock Sensor Override on RSH Covers
NOTE: Ensure Power is OFF to prevent SIB damage.
• Power ON
• Perform STARTUP
a. Observe LEDs on the Transport Assembly in Home vs. Maintenance position.
- Diagnostics/RSH radio button/1162 Carrier Transport Move
b. List the LEDs located on the Transport Assembly:
NOTE: There are 10 LEDs.
List LEDs:__________________________________________
__________________________________________
__________________________________________
__________________________________________
__________________________________________
__________________________________________
__________________________________________
__________________________________________
__________________________________________
__________________________________________
END OF BASIC OPERATION TROUBLESHOOTING ACTIVITY

KEY POINTS
In this module, you were introduced to the ARCHITECT RSH. You were familiarized with:
• The sample-handling module moves samples from the loading platform to each aspiration
point on any processing module through an instrument system.
• Overall RSH configuration is determined by the Processing Module configuration.
STAT/Priority
Routine Carrier
Priority Routine Carrier Carrier
System Positioner
Bays Bays Positioners Positioner
Pockets
Pockets
ARCHITECT i2000SR® System 1 4 1 1 and 2 3 and 4
ARCHITECT c8000® System 1 6 1 1 and 2 3
ARCHITECT ci8200® System 1 12 2 Same as Same as

Processing Processing
Module above Module above
• RSH Components
• Priority and Routine Bays
• Every RSH has a single Priority Bay, the number of Routine Bays are dependent on the
system configuration
• Bays Status LEDs and sensors are connected by PSLB and UDB Boards
• Bays contain Carrier/Tray Sensors, Indicator Status Lights, covers and Interlock Sensors
• Cover and Interlock Sensor
- block access to the internal portions of the RSH when a Carrier or Tray is absent
- connected to single DIO bit
- Interlock Sensor Board, SIB Cover Sensor Terminator and SIB Cover Interlock
Sensor Boards are replaceable components
• Indicator lights
- communicates status of section or bay to user
- consists of an amber and a green light LED
• Bar Code Reader

• Reads the Carrier ID Bar Code and the sample tube bar codes, but does not read the
Carrier Position Bar Codes


- Used to transport the Sample Carriers from
- the bay to the RSH Bar Code Reader, RSH Bar Code Reader to the Carrier
Positioner Assembly, and the Carrier Positioner back to the original section or bay
- Consists of a Carrier Transport Carrier Bearing, Carrier Transport Pulley Assembly and

• Moves Sample Carriers into position for aspiration by the Processing Module Sample
Pipettor
• RSH Keypad

REVIEW QUESTIONS
1. What does it mean if the Indicator Light for a Routine Bay is amber?
2. The Carrier ID label should face the _____________________________________ of the RSH.
3. The sample volume required for testing can be located on the _________________ Report.
4. Match the components below to the description that best describes that device
Priority Bay: _________ A) Operator can access samples

Carrier Positioner: ______ B) Positions Sample Carriers for aspiration
Carrier Transport Assembly: __________ C) Holds Sample Carriers and positions them for priority
processing
Blinking Green Indicator ___________ D) Moves Carriers past Bar Code Reader
5. What effect will opening any RSH Cover have on the instrument if it is in a RUNNING status?
6. What components connect to the UDB?
END OF MODULE

Notes Page

MODULE 3

ROBOTICS
OVERVIEW
This module discusses the following Topics:
• Robotic Systems
• Transport Motor and Pulley Assembly
ARCHITECT® RSH System Service Training Guide 3-1

MODULE 3: ROBOTICS
Notes Page

MODULE 3: ROBOTICS
INTRODUCTION
This module introduces the principles, diagnostics and components associated with Robotic Systems of the
RSH including:
Objectives
Upon completion of this module, the student will be able to:
1. Use diagnostic tools and interpret data to isolate the root cause of Robotic System failures.
2. Identify the physical location of the Robotic System components.
3. Perform the procedures required to remove and install key components of the Robotics System.
4. Perform the processes used to verify the functionality of the components used in the Robotic System.
5. Perform the maintenance procedures for the components used in the Robotic System.

MODULE 3: ROBOTICS
Notes Page

MODULE 3: ROBOTICS
ROBOTIC SYSTEMS
Robotics on the RSH System perform tasks associated with positioning and movement of Sample Carriers.
Mechanical movements include rotational, horizontal and/or vertical directions. Three main hardware
components comprise the robotic system:
Carrier Transport
Roller Bearing Assembly
Transport Motor Assembly

(not shown)
Carrier Transport
Assembly
Transport Pulley Assembly

MODULE 3: ROBOTICS
CARRIER TRANSPORT ASSEMBLY

The Carrier Transport Assembly moves Sample Carriers to and from:
• Priority and Routine Bays to the Bar Code Reader
• Carrier Positioner(s)
The Carrier Transport Assembly rides on the Carrier Transport Bearing. The Carrier Transport Drive
Motor controls the motion of the Carrier Transport Bearing. In addition, the Carrier Transport Belt is
attached to the Carrier Transport Bearing. The Carrier Transport Pulley Assembly applies tension to the
Carrier Transport Belt and consists of a spring, a bracket, and a pulley.
Carrier Transport
Drive Motor
Transport
Pulley Assembly
Carrier
Transport Belt
Carrier Transport
Bearing Assembly
Front View

MODULE 3: ROBOTICS
Components and Sensors
Component Function
Carrier Transport Flex Board • Located at the inner back portion of Arm
• Contains LEDs that provide diagnostic information
• Contains a sensor for positioning and recognition
• Receives 5VDC
J1 and J2 Connectors • J1 carries sensor signals to SIB
- located back top of Carrier Transport Assembly
• J2 carries motor signals
- located back bottom of Carrier Transport Assembly
Motor • Carrier Transport X axis motor
- red, large, located back right end of RSH
- replaceable
- +36VDC
• Carrier Transport theta and Z motor
- located under the Carrier Transport Assembly
- +36VDC
Carrier Transport Bearing • Located underneath the Carrier Transport
Assembly • Mount for Carrier Transport Assembly
• Belt attached on each end at black timing lines
• Moved by Carrier Transport Drive Motor
• Stainless steel rollers (4)
- two rollers each to contact the upper and lower extrusion rails
- A spring force establishes the roller pre-load
- contains a locking system to prevent the springs from acting during
operation
• Felt Pads (4)
- replaceable
- lubricated to saturation with SuperLube oil during PM and anytime
Removal & Replacement (R&R) procedure is performed on the
assembly
- cleans Extrusion Rails for bearing path
- during bearing R&R follow proper procedure to prevent pad loss or
damage
For additional information regarding Carrier Transport Bearing Assembly
Replacement refer to R &R W2.04 Carrier Transport Bearing Assembly procedure
located in the RSH Service and Support Manual.
Carrier Transport Belt • Attached to bearing and routes under extrusion pocket to motor and pulley
• Ends attach to the Carrier Transport Bearing
• Carrier Transport Pulley Assembly applies tension to the Belt
• Drive motor provides movement of belt for transport

MODULE 3: ROBOTICS
J1
Connector
Carrier Positioner
Carrier Detect Sensor
Theta Home and Theta Align Sensors

Carrier Positioner
Align Sensor
Back View
Z Home Sensor
Carrier Transport Flex Board

Rail Guide
Z align Sensor
(middle)
Z align Sensor
(lower)
X Home Sensor
Section Carrier
Detect Sensor
Z Motor
Theta Motor
Section Align
Sensor
Front View

MODULE 3: ROBOTICS
Sensors
Sensor Function
Rail Guide • Detects if a Carrier is present in the Carrier Transport Arm (rail guide)
• Replaceable
X Home • Detects if Carrier Transport is in X home position to RSH far right
• Home flag is attached to inner right side of RSH
Z Home • Located at top of Flex Board
• Detects if the Carrier Transport Arm is fully up in Z home position
Z Align (middle) • Located in the middle of the Flex Board
• Detects Z axis position of Carrier Transport Arm
Z Align (lower) • Located in the lower portion of the Flex Board
• Detects Z axis position of Carrier Transport Arm
Theta Home and Theta Align • Located bottom right of transport near the motor
• Detects the theta axis position of the Carrier Transport Arm
• Detects if the arm is in the theta home position
Section Align • Located on bottom, front right of Carrier Transport Assembly
• Assures correct alignment between the Carrier Transport mechanism and
Priority and Routine Bays for pick and place operations
• Counts bay slots
• Sensor is fragile; use care during installation and removal of Carrier
Transport; not field replaceable
• Contains sensor guard
Section Carrier Detect • Located middle, front right of Carrier Transport Assembly
• Detects if a Carrier is present in a Priority or Routine Bay section
• Reflective sensor
Carrier Positioner Carrier Detect • Detects if a Carrier is present in a Carrier Positioner Pocket
• Reflective sensor
Carrier Positioner Align • Detects if the Carrier Transport is aligned with a Carrier Positioner Pocket
• Counts carriage slots

MODULE 3: ROBOTICS
Notes Page

MODULE 3: ROBOTICS
Diagnostic Information:
• Carrier Transport must be removed and installed at the extreme left end behind Bar Code
Reader to avoid damaging Section Align Sensor
• M&D 1119 Transport Calibration Procedure aligns the Carrier Transport position with
positioner pockets, tray and Carrier positions
• Carrier Transport Belt must contain a minimum of 10 evenly spaced cords
• Bearing felt wiper pads are replaceable and should be super saturated with SuperLube oil
• Proper Belt positioning is important for proper operation
• J702 and J701 communication cables are identical cables and can be mispositioned during
installation to create errors
• Carrier Transport Flex Board delivers +5VDC to the Rail Guide Sensor Board
• Motors receive 36VDC from the RSH Card Cage
• Rail Guide Sensor Board is replaceable

MODULE 3: ROBOTICS
TRANSPORT MOTOR AND PULLEY ASSEMBLY

The Carrier Transport Motor and Pulley Assembly mounts on the right end of the structure. They consist
of:
• Transport Motor Assembly:
- X axis Drive Motor
• Transport Pulley Assembly:

- X axis drive pulley
- Drive Belt
The X Axis Motor drives the timing belt to move the Carrier Transport along the length of the RSH. The
primary function of the motor assembly is to locate and support the X-Axis drive motor.
The primary function of the Transport Pulley Assembly is to locate and support the X Drive axis pulley.
The pulley completes the timing belt loop used to move the Carrier Transport along the length of the RSH.
Belt
Locking
Wheel
RSH Tension
Release Spring
Pulley
Transport Motor Assembly (right end)

Tension Release Bolt
Transport Pulley Assembly (left end)

MODULE 3: ROBOTICS
Belt Tensioning
The pulley assembly includes a mechanism to automatically tension the drive belt with a spring and a
clamp to lock the pulley in place when the proper tension has been established. Improper belt tensioning
can lead to transport errors. Additionally, ensure the belt is properly installed into each end of the bearing
at the black timing belt. The belt should be fully seated to the back and the black marks on the belt inserted
so they are invisible to provide the pulley optimal tension.
During normal operation the spring is extended

• RSH Belt Tension Spring sets the belt tension
• Locking Disk, or wheel, holds tension adjustment
Pulley is lubricated during Planned Maintenance procedures. This reduces friction between the sides of
the belt and the pulley shoulders.
NOTE: For additional information refer to the RSH Preventative Maintenance ISA
116-050 or 126-034 most current revision and the ARCHITECH RSH Service
and Support Manual.
• Carrier Transport Belt rising up the pulley shoulder could indicate an alignment or lubrication
issue
• To prevent damage, ensure the pulley locking wheel is loosened prior to using the Tension
Release Bolt
• Lubricate Pulley Wheel during Planned Maintenance and anytime the assembly is removed or
replaced
• Replace the Belt if the number of strands is different than 10 or cords are exposed from the
belt

MODULE 3: ROBOTICS
CARRIER POSITIONER ASSEMBLY

The Carrier Positioner Assembly moves Sample Carriers into position for aspiration by Processing Module
Sample Pipettors. One Carrier Positioner is provided for each Processing Module.
• A standalone c8000® System or i2000SR® System has one Carrier Positioner
• a ci8200® System has two Carrier Positioners
Each carrier positioner consists of:

• Carrier Positioner Drive Assembly
- Motor, Lead Screw, Carrier Positioner Board, and Encoder Sensor
• Carrier Positioner Carriage

- Glass filled plastic assembly with four carrier pockets
- encoder track on underside
- teflon foot on left end
The Carrier Positioner Carriage sits on top of the drive assembly and has an encoder track that is used with
the encoder sensor. The encoder sensor detects the position of the Carrier Positioner using the encoder
track on the Carrier Positioner Carriage.
3 Carrier Positioner Board
4 Carrier Positioner Motor

MODULE 3: ROBOTICS
Teflon foot
encoder track
Motor Coupler
Carriage Block
Encoder Sensor Top View
Carrier Positioner Drive Assembly
Encoder Sensor

MODULE 3: ROBOTICS
Carrier Transport and Carrier Positioner Assembly Alignment Sequence
• Carrier Transport and Carrier Positioner Assembly movement consists of sensors to monitor
and determine transport, positioner and bay positions or locations.
• Transport movement is based on a pre-determined number of steps to a bay location set during
a transport calibration M&D procedure. During calibration, the Carrier Transport Assembly
Section Align Sensor checks to ensure the transport is set at a Carrier Bay notch.
• The number of bay section notches are counted from start to finish (actual) and compared
against the expected count that is set in the software based on the system configuration and
calibration.
• For the Carrier Positioner Assembly, the Encoder Sensor counts the carriage notches from start
to finish (actual) and compares that against the expected number set in the software.
• For the Carrier Transport Assembly, the Section Align Sensor counts the bay section notches
from start to finish (actual) and compares that against the expected number set in the software.
• When the actual and expected bay section notches are unequal, a 5409 Step Loss error is
generated. The error code information provides the actual and expected step data for
troubleshooting.
• If the Carrier is misaligned or if the counted notches (actual vs. expected) are outside of
specification following movement of the Carrier Transport, the following errors occur:
- 5408 Carrier Transport not aligned with tray section
- 5409 Step Loss detected on (Carrier Transport X motor) actual (expected)
• When the Carrier Positioner Assembly Carriage is misaligned, loose, misseated, or notches
counted (actual vs. expected) are outside of specification after attempted movement, the
following occurs:
- 5409 Step Loss detected on (Carrier Positioner # motor) actual (expected)

MODULE 3: ROBOTICS
Module: 009:14:2004 13:07:12
!
5409 Step loss detected on
(Carrier Transport X), actual
(expected), (71 (72)).
Expected#
Actual#
OK ?

MODULE 3: ROBOTICS
• Carrier Positioner Board receives +5VDC from SIB
• Carrier Positioner Board provides +5VDC to the Carrier Positioner Encoder Sensor
• Encoder Sensor is replaceable
• Carrier Positioner encoder may be mounted at an angle causing 5417 encoder sensor failures
to occur.
GOOD
BAD
• 5409 Step Loss errors can be caused by:

- Loose Lead Screw nut on Carrier Positioner Drive Assembly
- Loose 1.5mm drive set screws on the Carrier Positioner Drive Assembly motor coupler
- Loose Lead Screw on Carriage Block
• 5409 homing failures can be caused by:

- Loose Lead Screw on Carriage Block
- Dirt, debris, obstruction
Coupler
Carriage Block with

set screws
Set Screws

MODULE 3: ROBOTICS
ROBOTIC PROCEDURES
Robotic maintenance and additional procedures include the following procedures:
NOTE: For additional information refer to the RSH System Service and Support
Manual, Technical Service Bulletins, Instrument Service Advisories, and/or
the ARCHITECT System Operations Manual.
Procedure Name FUNCTION and USE When to Perform
P-01 Routine Bay • To improve the quality of tray insertion by • As needed

Partition Alignment adjusting the gap between the RSH standard bay
partitions

MODULE 3: ROBOTICS
M&D PROCEDURES
ARCHITECT RSH Service and Support Manual provides guidance regarding module, category, user


1119 Transport Calibration M • Aligns the carrier transport to the bays and • Troubleshooting
carrier positioner. In addition the carrier • Install
positioner’s back lash and pitch are
• Component Replacement
calculated.
3317 RSH Test D • Test sample carrier movements from the • Troubleshooting
RSH bay 1, bar code reader, aspiration • Install
point(s). All other carriers move from the
RSH bays to the carrier positioner(s) and
back to the original bay.
3319 Carrier Probe D • The carrier filled with sample tubes moves to • Troubleshooting
Alignment Test the appropriate carrier positioner. At the
i2000SR routine and STAT aspiration
locations, each position in the carrier is
moved to the aspiration point. The pipettor
probe is moved down into the tube.
3222 RSH Bar Code D • Calibration positions for Sample ID bar • Install
Calibration codes are defined for the RSH bar code • Component Replacement
reader.
• Troubleshooting
3323 RSH Section test D • Tests the ability of the RSH carrier transport • Troubleshooting
to pick up a carrier from a specific location
and return it to that location.
• Subset of M&D 3317
3252 RSH Bar Code Reader D • Moves a carrier from a bay and section to the • Troubleshooting
Test bar code reader where the carrier and sample
tubes are read.

MODULE 3: ROBOTICS
5501 RSH Motor Test D • Used to home the following RSH motors: • Troubleshooting
carrier transport X, carrier transport theta,
carrier transport Z, and carrier positioner.
5506 RSH Sensor Test D • Tests the carrier transport and carrier • Troubleshooting
positioner sensors. • Install
Sample Probe Calibration M • Automatically determines the position of • Install

1120 Sample Pipettor calibration targets in relation to the home • Troubleshooting
Calibration (c8000® System) position of the pipettor.
1111 Sample Pipettor • Probe Straightness is determined.

Calibration (i2000SR® System) • Positions are set for Sample Carriers, or
LAS Sample Carousel Wash station, RV1
and RV24.
1117 STAT Pipettor Calibration • STAT positions are set for Sample
(i2000SR® System) Carriers, Wash Station, and RV 47
Sample Pipettor Check M • Precision check which compares the • Troubleshooting

2043 Sample Pipettor Check amount of saline dispensed by the Sample
(c8000® System) Pipettor to a reference.
2001 Sample Pipettor Check • Precision check which compares the

(i2000SR® System) amount of saline dispensed by the Sample
Pipettor to a reference.

MODULE 3: ROBOTICS
TROUBLESHOOTING
The following tips are for troubleshooting Robotic System failures:
NOTE: When troubleshooting RSH System errors refer to your ARCHITECT RSH
System Service and Support Manual, On-line Troubleshooting information
(eSolutions), Technical Service Bulletins, Instrument Service Advisories, and/
or the ARCHITECT System Operations Manual.
Symptom Possible cause of failure

• 5408 Carrier Transport not aligned • Section Align Sensor Failure
with tray section • Problems with the Movement of Carrier Bearing Assembly:
• 5409 Step Loss detected on (Carrier - Loose J1 (sensor) connector on Transport Assembly
Transport X motor) actual (expected) - M&D 1119 RSH Calibration not performed
- Improper Carrier Transport Belt tension
- Defective Carrier Transport Belt
- Carrier Transport Belt slipping on pulley(s)
- Damaged Bearing Assembly Wiper Pads
- Extrusion Rails
• Flex Cable damage
5417 (Positioner homing errors) • Loose, misaligned, failed Positioner Encoder Sensor
• Obstruction
• Positioner loose or misseated
• Positioner Board failure, loose cable, SIB 5VDC failure
• Lead Screw on Positioner Drive Assembly has a loose nut
• Card Cage fuse F11 blown
• Positioner Cables incorrectly connected at strain relief
• 5409 Step Loss detected on (Carrier • Encoder Sensor loose, failed or misaligned
Positioner # motor) actual (expected) • Positioner Board failed or has loose cables
• SIB failed or loose cables
• Positioner Carriage obstruction

MODULE 3: ROBOTICS
ROBOTIC SYSTEM TROUBLESHOOTING ACTIVITY

• Locate and perform removal and replacement of key components
• Interpret system data and use it to isolate the root cause of failure
WARNING: Potential Biohazard. Follow biosafety practices.

CAUTION: Moving Parts.
Necessary Material
• None
Time 60 minutes
Activity
Component Removal and Replacement
Use the Removal and Replacement procedures located in the ARCHITECT RSH Service
and Support Manual, Removal and Replacement and Procedures section to perform the
activity below.
1. Remove and Install key components:
• Power OFF PM.

• REMOVE then REINSTALL the following components:
NOTE: Failure to move the Carrier Transport to the extreme left end of the RSH prior
to removal results in damage to the Carrier Transport Sensors.
Carrier Transport Assembly RR W2.08

Carrier Transport Bearing Assembly RR W2.04
NOTE: Protect Felt Pads on the Transport Bearing Assembly from damage. Press
pads in and slide bearing on rails.
Carrier Positioner Drive RR W2.02

• IDENTIFY the following components on the Carrier Positioner Assembly
Carrier Positioner Carriage Teflon foot
Carrier Positioner Drive motor set screws
Carrier Positioner Encoder Sensor
Carrier Positioner Assembly Board
(Continued)

MODULE 3: ROBOTICS
• LOCATE (Do Not remove) the components shown below and write the name of the
component in the space provided:
M
L
END OF ROBOTIC SYSTEM TROUBLESHOOTING ACTIVITY

MODULE 3: ROBOTICS
KEY POINTS
In this module, you learned Robotic Systems. You were familiarized with:

• Moves Sample Carriers into position for aspiration by Processing Module Sample Pipettors
• The Carrier Transport X Motor moves a predetermined number of steps to a bay location
- Step Number is determined during M&D 1119 RSH Calibration
• The Section Align Sensor checks to ensure it is at a notch
• The Section Align Sensor is fragile, use care during installation and removal of Carrier
Transport; it is not field replaceable
• The number of open bay section notches from start to finish is counted (actual) and compared
against the expected (expected count is determined by the Software)
• Carrier Transport Assembly is field replaceable
• Rides on bearing assembly

• Set Belt Tensioning
• Lubricate Pulley during Planned Maintenance

• Each Processing Module contains a positioner
• Encoder Sensor, Positioner Board, and Carriage are replaceable
• The number of slots on Carriage underside is counted from start to finish (actual) and
compared against the expected (expected count is determined by the software)

MODULE 3: ROBOTICS
Notes Page

MODULE 3: ROBOTICS
REVIEW QUESTIONS AND CASE STUDIES

SCENARIO 1 During an ci8200® System installation the following error occurred during STARTUP.
Module: 009:14:2004 13:07:12
!
(expected), (0 (72)).
OK
?
The following troubleshooting STEPs were performed and the issues was unresolved:
• Reseated and checked cables at SIB and transport
• Swapped Indexer Boards
What checks, measurements, procedures, etc. would you use to help isolate the root cause of the
failure? What would you do to try and resolve this error? What is the most likely cause of the
failure?
SCENARIO 2 Intermittent Carrier Rail Guide Sensor errors.
The following troubleshooting STEPs were performed, but the errors remain unresolved:
• Rail Guide Sensor Board was replaced
• Cables on SIB and transport were reseated
• Indexer Board was replaced
failure? What would you do to try and resolve this error? What do you think may be causing the
failure?

MODULE 3: ROBOTICS
1. What position should the Transport Carrier be in when it is removed and why does in need to be in this
position?
2. List the replaceable parts on the Carrier Positioner Assembly:
3. When reinstalling the Transport Bearing Assembly ________________________ the felt wiper pads
with __________________. Carefully position the bearing on the _______________ and
_______________________ the felt wiper pads as you guide them in the rail to prevent damage.
4. Describe the purpose of the Carrier Positioner Assembly Encoder Sensor.
5. List all 36VDC RSH Motors:
6. What assembly applies tension to the Carrier Transport Belt?
END OF MODULE

MODULE 4

POWER AND CIRCUIT BOARDS
OVERVIEW
• Power
• Power Distribution
• Card Cage and Circuit Boards

MODULE 4: POWER AND CIRCUIT BOARDS
Notes Page

INTRODUCTION
This module provides an overview of power, power distribution, and boards on the ARCHITECT RSH
System. The subassemblies which are controlled by and powered by these components will be reviewed in
subsequent modules. This module introduces the principles, diagnostics and components associated with:
• Power Supply
• Circuit Boards
Objectives
1. Use diagnostic tools and interpret data to isolate the root cause of power, power distribution, and board
failures.
2. Perform removal and replacement of key power and circuit board components.
3. Explain how power is routed through the RSH System.
4. Identify the physical location and function of each board within all ARCHITECT System
configurations.
5. Perform key verification procedures associated with system components.

Notes Page

POWER DISTRIBUTION
Power distribution to the RSH is dependent on system configuration.
ARCHITECT® c8000® System
On the c8000 System the Stepper Motor Driver/Sample Handler (SMD/SH) Power Supply provides power
to BOTH the c8000 System and the Retest Sample Handler (RSH) Card Cage. The RSH Card Cage is a
separate card cage from the main c8000 System. It is attached to the c8000 System right side during
system installation. The RSH Card Cage receives and distributes the following voltages:
Received Voltage Supplied Voltage Fuses

+5VDC • Sensor Interface Board (SIB) • F1 (2A) in middle card cage area (c8000
• Sample Handler Controller/CPU Board System only)
• Indexer
• Motor Driver Board
+12VDC • Card Cage Fans (c8000 System only) • F2 (10A) in upper card cage area (c8000
System only)
+12VDC • Sensor Interface Board N/A
• Sample Handler Controller/CPU Board
• Indexer
+36VDC • Motor Driver Board: N/A
- Carrier Transport X axis motor
- Carrier Transport Theta motor
- Carrier Transport Z motor
J4 (+12VDC)
J1 (+36VDC)
DC
2V
+1
C
6VD
+3
J6 (+5VDC)
C
5VD
+ c8000® SMD/SH Power Supply
c8000 System add on

Card Cage

The RSH contains jumpers, fuses and test points. The RSH Card Cage is jumpered at JU1 and JU2 for
recognition of the RSH configuration.
TP2 GND
TP2 +36V TP1 36VDC
TP3 5VDC TP1 +5VDC
TP3 +5VDC
J71 F2 J70
2A
F2 2A 12V Fuse
J48 J41
J679 J678
F1
10A
F1 10A 5V Fuse
J42
J680 J681
1 J600
9
J46
5 6
J602
J721 1 36
J701
33 68
J722
J703
1 36
J616
J702
33 68
J603
J60
A2_CBT059a
JU2
RSH Card Cage
JU1

The RSH contains three boards for power and control of the RSH System. The table below describes the
names, locations and functions of each board.
Board(s) Function Slot and/or Location
Motor Driver • Drives and moves motor • Upper slot
• Receives motor control signals from Indexer Board c8000® System
• Identical to Process Module Motor Driver Boards on RSH Card Cage
ARCHITECT® i2000SR® System
Indexer • Motor Control • Lower card cage
• Monitors Home Sensor and Encoder Signals (motor position) • Left slot
• Communicates with:
- Controller (CPU) Board
- Motor Driver Board
- Other Boards
• Identical to Process Module Indexer Boards on ARCHITECT
i2000SR System
Sample Handler • Functions as CPU for Sample Handler • Lower card cage
Controller • Controls all Sample Handler functions • Right slot
• Communicates with:
- Processing Module Controller (CPU) Board
- SCC
- Sample Handler Bar Code Reader
- Indexer Board
• Identical to Process Module Controller on i2000SR® System
Motor Driver Board
Indexer Board Controller Board
RSH Card Cage

ARCHITECT i2000SR® System and the ci8200® System
On the i2000SR and ci8200® Systems power originates at the i2000SR power supply. Power and control to
subassemblies on the RSH is provided by the i2000SR Card Cage. The i2000SR Card Cage houses and
utilizes the same three boards for the same RSH power and control as used on the c8000® System (refer to
page 3-7). Additionally, the i2000SR Card Cage contains several boards that are interchangeable for
troubleshooting purposes. These are the Indexer Boards, Motor Controller Boards, the RSH and PM
Controller boards.
NOTE: All Indexer Boards are interchangeable, as well as, Motor Driver Boards. The
RSH Controller and Module Controller Boards can also be interchanged for
troubleshooting. For additional information refer to the ARCHITECT i2000SR
System and RSH Service and Support manuals.

ARCHITECT i2000SR® Card Cage

The i2000SR Card Cage receives and distributes the following voltages for RSH functions:
Received Voltage Supplied Voltage Fuses

+5VDC • Sensor Interface Board (SIB) • F9 (7.5A) - CPU
• Sample Handler Controller/CPU Board • F16 (10A) - SIB
• Indexer • F13 (2A) - 5VDC
+12VDC • Sensor Interface Board N/A
• Sample Handler Controller/CPU Board
• Indexer
+36VDC • Motor Driver Board: • F14 (7.5A) - 36VDC
- Carrier Transport X axis motor • F15 (2A) - 36VDC
- Carrier Transport Theta motor
- Carrier Transport Z motor

The back of the i2000SR® Card Cage, as with the c8000® RSH Card Cage, contains jumpers, fuses and test
points. Jumpers at JU1 and JU2 indicate the system is configured for the RSH.
ARCHITECT i2000SR® Card Cage Backplane

Miscellaneous RSH Power Distribution

Power is distributed to three additional main RSH areas for use. They are:
• Sensor Interface Board (SIB)
The Carrier Positioner Assembly receives and delivers:

• +5VDC to the Encoder Sensor
Each PM has one positoner. On the ci8200® System is important to properly connect the cables to the
correct PM to ensure proper positioner function.
NOTE: The Carrier Positioner Board is replaceable. For additional information refer
to the ARCHITECT RSH Service and Support manual.
The Carrier Transport Assembly receives:

• +5VDC for two boards and ten sensors
- Carrier Transport Flex Board:
- NOT replaceable
- contains many sensors for positioning and recognition
- Rail Guide Sensor Board:
- replaceable
- identifies when transport arm contains a Carrier

Carrier Positioner Board
Carrier Transport
Assembly Flex Board
Rail Guide
Sensor Board
Carrier Transport Assembly Carrier Positioner Assembly

Notes Page

Sensor Interface Board (SIB)
The SIB supplies the power to several RSH components. In addition, it develops two voltages 1.8VDC and
3.3VDC to use for SIB logic.
The SIB contains fuses and LEDs to assist with "Normal vs. Failure" identification during troubleshooting.
The voltage, function and state of these devices are listed in the table below:
Voltage Function Fuses LEDs Function States

+1.8VDC • Board Logic • N/A DS1 • 5VDC Power IN OK
+3.3VDC • Board Logic • F6* and F8* DS2 • 5VDC Regulated OK
(DC/DC Output)
+3.3VDC • Cover Interlock Sensor Boards • F10* DS7 • 3.3VDC OK
+5VDC • RSH Bar Code Reader • F7 DS10 • 5VDC Unregulated OK
(PLSB/UDB LED Power)
• RSH Keypad • F7 DS14 • 1.8VDC OK
• PLSB and UDBs • F9 and F5 DS16 • 1.8VDC Power Fault Fault
• Carrier Positioner Board • F1 DS18 • 3.3VDC Power Fault Fault
• Carrier Transport Sensors • F2
• Low Voltage Regulator • F3
• Input DC/DC • F4
*These fuses are not replaceable (soldered).
F10
F8
DS18 DS16 DS7

F6
F1
DS14
TP1:+5VDC Unregulated
T2:GND
F4 F3
DS1
F9 F2
TP3:+5VDC Out
F7 DS1
DS2
F5 T5:GND
DS10
T4:+5VDC LED
SIB Fuses, Test points and LEDs

Other Circuit Boards

Other boards on the RSH provide safety and status functions for operators, as well as, system signal
information to report status on error conditions. These boards are:
• Priority Load Sensor Board (PLSB)
• Unit Detect Boards (UDB)
• Cover Interlock Sensor Boards
Priority Load Sensor Board (PLSB)

The Priority Load Sensor Board:
• contains LEDs and sensors for the Priority Bay
• all ARCHITECT configurations contain only 1 board
• switch address is always = 1
• signals are routed through the SIB
• replaceable
Unit Detect Boards (UDB)

The Unit Detect Boards:
• contain LEDs and sensors for Routine Bays
• one board provides information for two Routine Bays
• number of UDBs per system is dependent on the system configuration
- i2000SR® System has 2 UDBs
- c8000® System has 3 UDBs
- ci8200® System has 6 UDBs
• UDB switch addresses require configuration during board installation
• signals route through SIB
• replaceable
Cover Interlock Sensor Boards

The Cover Interlock Sensor Boards:
• use 3.3VDC from SIB
• all interlock boards report 1 bit address to the SIB
• number of Cover Interlock Sensor Boards per system is dependent on the system configuration
- i2000SR System has 3
- c8000 System has 4
- ci8200 System has 7
• must be closed during RSH operation
• contains a jumper override for service diagnostics and troubleshooting
• replaceable

PLSB
UDB
UDB Switch
Cover Interlock Sensor Board

Comparison Summary
RSH Function c8000® System i2000SR® System ci8200® System

Power • SMD/SH Power Supply • i2000SR Power Supply • i2000SR Power Supply
Card Cage • RSH add on • i2000SR • i2000SR
Card Cage Jumpers • JU1 and JU2 • JU1 and JU2 • JU1 and JU2
®
• JU3 (for i2000SR ) • JU3 (for i2000SR®)
Card Cage Fuses • F1 (10A) 5VDC • F9 (7.5A) 5VDC - CPU • F9 (7.5A) 5VDC - CPU
• F2 (2A) 12VDC • F16 (10A) 5VDC - SIB • F16 (10A) 5VDC - SIB
• F14 (7.5A) 36VDC • F14 (7.5A) 36VDC
• F15 (2A) 36VDC • F15 (2A) 36VDC
• F13 (2A) 5VDC • F13 (2A) 5VDC
RSH Boards in Card • 3 • 3 • 3
Cage
Boards • Sample Handler Controller/ • Sample Handler Controller/ • Sample Handler Controller/
CPU Board CPU Board CPU Board
• Indexer Board • Indexer Board • Indexer Board
• Motor Driver Board • Motor Driver Board • Motor Driver Board

RSH Diagram Overview

Power and Board Diagnostic Information:

• Remove SIB fuses with a thin, small tip to prevent holder damage
• Power OFF to remove or connect any SIB connection to prevent fuse, board, or voltage loss
• Card Cage Boards:
• i2000SR® and ci8200® Systems contain multiple Indexer, Motor Driver, and Controller (CPU)
boards that are identical, and therefore, can be swapped for troubleshooting purposes
• Some older styles of Indexer Boards contain jumpers for configuration prior to installation
• Indexer Boards contains a 5VDC test point
• Controller Board contains two reset switches for an alternate method to reboot and initialize
the RSH
• When installing new controller boards, M&D 6008 Controller Configuration is required for
downloading new bootcode data to board
• UDB contains switches that must be set during board installation
• Three motors receive 36VDC:
• X Motor
• Transport Carrier Assembly
• To assess fuse failure on SIB, test each end of fuse to ground or remove and test continuity

M&D PROCEDURES

Below is a listing of M&D Procedures related to Power and their function:

6008 Controller D • Used to configure the PM and RSH controller • Install
Configuration board after replacement. Bootcode is • Removal and Replacement
downloaded to the RSH or PM CPU. This
procedure configures the module so new
bootcode will be downloaded into memory
during the next power cycle.
A power cycle must be performed for changes to
take effect.
5501 RSH Motor Test D • For RSH only • Troubleshooting
Used to home the following RSH motors:
Carrier Transport X, Carrier Transport theta,
Carrier Transport Z, and Carrier Positioner.
5506 RSH Sensor Test D • For RSH only • Troubleshooting
Use this procedure to test the Carrier Transport
and Carrier Positioner Sensors.
5507 RSH Indicator D • For RSH only • Troubleshooting
Lights Test Use this procedure to test the RSH indicator
lights.

TROUBLESHOOTING
The following tips are for troubleshooting Power System failures:
NOTE: When troubleshooting RSH System errors refer to your ARCHITECT RSH
System Service and Support Manual, On-line Troubleshooting information
(eSolutions), Technical Service Bulletins, Instrument Service Advisories, and/
or the ARCHITECT System Operations Manual.
Symptom Possible cause of failure

RSH OFFLINE or will not boot-up • Power is OFF
• SMD/SH PS5 or PS6 failure
• Cables Loose on RSH
• Ethernet cable not connected at PM or HUB
Motor moves freely with power ON • Loss of 36VDC
• Loose cable on Card Cage or Assembly
• Motor Driver failure
Motor Encoder Errors • Indexer Board failure
• Damaged or loose connection at assembly
• Failed Positioner Sensor
5417 Section Align Sensor Failure • Damaged Carrier Transport cable sensor or Flex Board
• Dirty Carrier Transport Section Sensor
• Loose cable on Carrier Transport, SIB or Card Cage
• Fuse F2 on SIB blown
• RSH Controller Board failure
Section of indicator lights on after • UDB switch incorrectly set
installation at Ready Status • SIB, UDB, PLSB failure
• UDB or PLSB not connected correctly to next board

POWER & CIRCUIT BOARD TROUBLESHOOTING ACTIVITY

• Locate Card Cage and other instrument circuit boards.
• Interpret Card Cage and circuit board data and use it to isolate the root cause of failure
Necessary Materials
• Service Tools and Digital Multimeter
Time 90 minutes
Activity
Component Removal, Replacement, Identification and procedures
Use the Removal and Replacement procedure located in the ARCHITECT RSH Service
and Support Manual, Removal and Replacement section, to perform the activity below.
1. Remove, and/or locate key components:

• LOCATE (DO NOT remove) the following components:
RSH Card Cage
SIB
Sample Handler Controller Board
Indexer Board
Motor Driver Board
Carrier Positioner Sensor Board
(Continued)

Use the Procedures located in the RSH Service and Support Manual, Procedures Section
and information in the Troubleshooting Section to perform the activity below:

Measure voltages on the Sensor Interface Board (2.6 Block/Functional Diagrams) and
Record recovered voltages in the table below.
Test Point Expected MEASURED Comments
TP1 5VDC
TP2 GND
TP3 5VDC
TP4 5VDC
TP5 GND
MEASURED
Fuse Expected Rating (Amp)
Side 1 Side 2
F1 5VDC
F2 5VDC
F3 5VDC
F4 5VDC
F5 5VDC
F6 3.3VDC
F7 5VDC
F8 3.3VDC
F9 5VDC
F10 3.3VDC
Card Cage Cabling

Use the ARCHITECT RSH System Service and Support Manual, Troubleshooting section
to perform the activity below.
1. Locate the c8000® System power cables on the SMD/SH Power Supply.
2. Identify the cable routing from the c8000 System SMD/SH Power Supply to the RSH Card Cage for:
5VDC
+12VDC
36VDC
a. List the components that receive 5VDC from the SIB.________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
(Continued)

c8000® System RSH Removal and Installation Activity

Use the Removal and Replacement procedures located in the ARCHITECT RSH Service
and Support Manual, Procedures section to perform the activity below.
1. R&R from c8000 System:

• Begin with the PM Power OFF.
• Perform the following steps:
a. Loosen hex bolts
b. Remove cables from right end
c. Remove set screws from ground straps at both ends
d. Disconnect c8000 LUI Keypad
e. Remove closeout panel with c8000 LUI Keypad
f. Remove RSH and place it on the floor in front of the system
g. REINSTALL in reverse order
Use the INSTALL procedures located in the ARCHITECT RSH Service and Support
Manual, Procedures section to perform the activity below.
2. Orient and connect Cables

NOTE: The c8000 RSH Installation procedure within the Service & Support Manual
must be referenced to obtain information necessary to properly perform the
following procedures. The information can be located within the procedure
under the "Action" column header labelled:
Connect RSH SIB Cables
Connect Sample Handler Motor Drive Cables
Card Cage Cable connections SCC attached
• Power ON the PM

• Perform in the order listed:
M&D 1119 Transport Calibration
As Needed Maintenance, M&D 1120 Sample Pipettor Calibration ONLY at the RSH
M&D 3222 RSH Bar Code Calibration
M&D 3319 Carrier Probe Alignment Test
M&D 3323 RSH Section Test (choose 2 different locations)
M&D 5501 RSH Motor Test
M&D 5506 RSH Sensor Test
END OF POWER & CIRCUIT BOARD TROUBLESHOOTING ACTIVITY

Notes Page

KEY POINTS
In this module, you learned about power, power distribution and boards. You were familiarized with:
• Power distribution varies depending on instrument configuration
- c8000® System SMD/SH Power Supply provides power to RSH Card Cage
- i2000SR® and ci8200® Systems use the i2000SR Power Supply and Card Cage for power
distribution
• If the RSH Status remains OFFLINE and there is no power, this may be the result of:
- 200VAC failure or malfunction from Main Power Supply on the c8000 System
- Loose power cables at RSH or card cage
- Failed fuses at RSH boards
• Three motors receive 36VDC:
- X Motor
- Transport Carrier Assembly (Z and theta motors)
- Carrier Positioner Assembly
• Card Cage
• Card Cage configuration varies depending on instrument configuration
- i2000SR System and ci8200 Systems use the i2000SR System Card Cage
- JU1 and JU2 jumpers installed on the Card Cage backplane indicate that the
system is configured for the RSH
- c8000 System the RSH Card Cage is a separate Card Cage from the main c8000 System.
It is attached to the right side of the Processing Module.
- JU1 and JU2 jumpers installed on the Card Cage backplane indicate that the
system is configured for the RSH
• Circuit boards
- 1.8 and 3.3V is developed and used on the SIB
- Sample Handler Controller functions as CPU for Sample Handler
- Indexer Board controls and tracks motor movement
- Motor Driver Board provides motor drive
- i2000SR and ci8200 Systems contain multiple Indexer, Motor Driver and Controller
(CPU) boards that are identical and therefore can be swapped for troubleshooting
purposes
- UDB contains switches that must be set during board installation
- Controller Board contains two reset switches for an alternate method to reboot and
initialize the RSH
- When installing new Controller Boards, M&D 6008 Controller Configuration is required
for downloading new boot code data to board

Notes Page


SCENARIO 1 There have been several occurrences of error 5417 Section Align Sensor Failure error. The
operator noted the error started occurring during RUNNING status. Now the RSH is down and the
customer cannot use it without this error occurring.
The following troubleshooting STEPs were performed, but the error remains unresolved:
• 1119 Transport Calibration
• Cleaned and checked transport and sensors
• Reseated transport cables
failure?
SCENARIO 2 Error 5417 (Carrier Positioner 2 encoder) sensor failure on a ci8200® System. No obstructions
were detected.
• Sensor Test
• Reseated SIB cables
failure?

1. In the table below, fill in the Voltage supplied by the RSH Card Cage to the indicated device/
component:
Component Voltage
SIB
Carrier Transport X Motor
Indexer
2. What voltages are developed and used on the SIB Board?
3. If +5VDC power was not present at the SIB which components might be affected?
4. On a ci8200® System which Card Cage controls the RSH?
5. What boards are contained in the RSH Card Cage on a c8000® Standalone System?
END OF MODULE

MODULE 5

MISCELLANEOUS
OVERVIEW
This module discusses the following Miscellaneous Topics:
• Planned Maintenance
• Installation
• Calibration

MODULE 5: MISCELLANEOUS
Notes Page

INTRODUCTION
This module introduces the principles, diagnostics, and components associated with:
• System Installation
- i2000SR® System
- c8000® System
- ci8200® System
• Calibration
- RSH
- Processing Module
Objectives
1. Perform the procedures required to remove and install RSH System components.
2. Perform Planned Maintenance procedures.
3. Perform System Installation, including Pre-Site procedures.

Notes Page

PLANNED MAINTENANCE
The Planned Maintenance Checklist can be located in the ARCHITECT Service and Support Manual,
Planned Maintenance Section. It contains suggestions for planned and as needed maintenance. Any
deviation or change from these suggestions due to or based on local, country, or area operating procedures
and business needs must be documented and approved locally.
NOTE: A translated, locally approved, copy of this checklist may be provided by the
local service area/country organization.
The PM has been divided into intervals. The intervals are time-based dependent on the analyzer
installation date.
PM Procedures for the RSH are incorporated into the Processing Module PMs and/or outlined in the ISA
Database. The following RSH procedures are contained in the c8000® System or i2000SR® System PM
procedures:
• P-169 Clean Filter RSH Card Cage Filters
• Verify smoked doors are closing properly
• M&D 6311 RSH Cleaning
• Inspect and Lubricate RSH
• Lubricate Pulley
- M&D 1119 Transport Calibration
- M&D 3222 RSH Bar Code Calibration
- M&D 1111 & 1117 Pipettor Calibrations
PM: Planned Maintenance

• Consists of procedures designed to maintain the performance of the system
Time Period PM Procedure

Quarterly from analyzer installation date/anniversary PM #B
Annually from analyzer installation date/ anniversary PM #C
Monthly from analyzer installation date/anniversary PM #D

INSTALLATION
ARCHITECT RSH Installation procedures are designed to install RSH system hardware on to a standalone
ARCHITECT® c8000® or i2000SR® System and verify the system hardware is performing within
specification.
Use the ARCHITECT RSH and corresponding ARCHITECT System Service and Support
Manual, Section 7 Pre-Site Interview and Inspection and Section 8 Installation to view the
checklists discussed below.
General Installation
The Installation Checklist can be located in the ARCHITECT RSH System Service and Support Manual,
Section 8 Installation. It contains the procedures that are required to, unpack, setup, and verify
performance. Follow checklist for efficiency and proper sequence.
Installation consists of:
• Unpacking RSH
• Hanging the RSH on the Processing Module
• Installing the RSH Card Cage and corresponding boards (c8000® Standalone System only)
• Connecting Cables from Card Cage to RSH
• Installing RSH covers and end caps
• Calibration of robotic positions
• Performance Verification Test
Installation Tips:
• RSH Clamps too loose or not seated in PM pocket properly will result in Sample Pipettor
Calibration failure; the probe misses the target.
• Ensure the RSH is aligned left to right of PM prior to seating and tightening clamps.
• Lubricate pulley prior to tightening belt.
• Ensure belt is properly placed in bearing (full back position at the black timing mark) and
pulley is fulled extended for proper belt tension.

Integration-ci8200® System
Use the ARCHITECT RSH and corresponding ARCHITECT System Service and Support
Manual, Section 7 Pre-Site Interview and Inspection and Section 8 Installation to view the
checklists discussed below.
This section discusses the procedures associated with integrating an ARCHITECT® c8000® and i2000SR®
System to create an ARCHITECT ci8200® System. This involves
• combining two RSH extrusions to form one continuous sample handler
• leveling c8000 Processing module
• jumper configuration on i2000SR Card Cage
• installing interface brackets and filler pieces
• hanging the RSH on i2000SR and marking a reference line on the front of the module
• switching the priority bay (as needed)
• installing a longer carrier transport belt
• installing mounting and alignment pins at the interface
• modifying cable routing
• Connecting Cables from Card Cage to RSH
• Installing RSH covers and end caps
• Calibration of robotic positions
• Performance Verification Test
NOTE: Proper installation of RSH is critical to performance. Use care when handling
belts and cables.
Installation Tips:
• Be sure to handle the Flex Cable properly to prevent cable and Carrier Transport Sensor
damage.
• Carefully connect both PM Carrier Positioner Assembly cables at the Cable Strain Relief area
on the right side.
• When routing the belt, check to ensure it is straight prior to attaching it to the Bearing
Assembly.
• Prior to completing the RSH installation, ensure the bay partition alignment is completed for
proper tray tension.
• When adding insert screws for ci8200 System integration, be sure they are loose at the start
and each screw is equally tightened.
• Follow the leveling sequence for the i2000SR System to prevent RSH and i2000 errors.
• Separate the ci8200 System prior to moving/relocating the system.

RSH Installation Comparison
Stand-alone System RSH Installation ci8200® System RSH Installation

• Unpacking RSH • Unpacking RSHs
• Adding RSH to Processing Module • Adding RSH to BOTH Processing Modules
• Installing RSH Card Cage (c8000® System only) • Installing i2000SR® System Card Cage boards:
- Motor Driver
- Indexer
- CPU
• Installing Card Cage Boards: • Connecting both i2000SR and c8000 Systems
- Motor Driver RSH plates
- Indexer
- CPU
• Connecting cables from the Card Cage to the RSH • Connecting cables from the i2000SR System Card
Cage to the RSH
• Installing RSH top covers • Installing RSH top covers
• Installing covers on PM end caps • Installing covers on BOTH PM end caps
• Calibration and verification of robotics positions • Calibration and verification of robotics positions

CALIBRATIONS
During installation, or some RSH components Removal and Replacements, calibrations are required on
either the RSH and possibly the Processing Module. These procedures are either Maintenance or
Diagnostics.
RSH Calibrations
Components that require calibration are
• RSH Bar Code Reader
• Carrier Transport
• Carrier Positioner(s)
Procedure M or D FUNCTION and USE Procedural Notes
1119 Transport M • Aligns the Carrier Transport • Must be performed FIRST

Calibration to the bays and Carrier
• Calibrates Carrier Transport to Carrier Positioner(s)
Positioner.
and bays
• In addition the Carrier
Positioner’s back lash and • Calibration Locations:
pitch are calculated. - 3 theta slots (bay, positioner, and bar code), theta
bay slot is calibrated, theta positioner slot is
calculated from the theta bay slot position, bar
code slot is not calibrated or calculated
- Bays: 5 slots per bay, 3rd slot is calibrated, other
slots are calculated from the 3rd slot position
- Carrier Positioner(s): 4 slots per positioner, each is
calibrated
• Calibrations of the sample and STAT Pipettors use the
RSH and set calibration points for the Carrier
Positioner as part of the calibration procedure
• Sample and STAT Pipettor Calibrations should not be
performed until after procedure 1119 has been
successfully completed
3222 RSH Bar D • Calibration positions for • Sample Handler Bar Code Reader Calibration Tool is
Code Calibration Sample ID bar codes are placed in the carrier and the carrier is placed on the
defined for the RSH Bar RSH as the procedure instructs
Code Reader.
• Carrier is picked up and moved to the RSH Bar Code
Reader and the tool is then used to determine the
correct position of the transport in relation to the RSH
Bar Code Reader
• The position of the bar code reader itself does not
require any adjustment

Processing Module Calibrations
Calibrate Processing Module Pipettors.

Procedure M or D FUNCTION and USE Calibrates
1111 Sample M For i2000SR® System ONLY • Sample Pipettor to Wash Cup
Pipettor Calibration
• Probe Straightness is determined. • Process Path to Position 1
• Positions are set for Sample Carriers, or • Process Path to Position 24
LAS Sample Carousel Wash station, RV1
• Aspiration Location at RSH
and RV24.
1117 STAT Pipettor M For i2000SR System ONLY • STAT Pipettor Wash Cup
Calibration • STAT positions are set for Sample • Process Path Position 47
Carriers, Wash Station, and RV 47.
• STAT aspiration location at RSH
1120 Sample M For c8000® System ONLY • Sample Handler Carrier Position
Pipettor Calibration • Sample Pipettor Calibration. • Reaction Carousel
• automatically determines the position of • Sample Carousel
calibration targets in relation to the home
position of the pipettor. • Wash Cup

Diagnostic Tips:
• Pipettor calibration failures can be caused by:
- LLS Antenna problems: poor connections at the antenna or card cage, LLS antenna
failure
- LLS Board problems: poor connection of the board in the card cage, board failure
- STAT iSample only, sample handler problems: carrier is not being moved to the
aspiration point correctly.
- Calibration targets not cleaned
- Probe failure
- RSH attached incorrectly to PM
- Left to right position is OFF
- Reference line on i2000SR® System or leveling procedure incorrectly
performed
• Transport calibration failures can be caused by:

- Poor cable connections at the transport or SIB board
- Carrier Transport failure
- Slot damaged or obstructed
- Obstruction in Carrier Transport movement
• RSH Bar Code Reader calibration failures can be caused by:

- RSH Bar Code Reader failure
- Incorrect positioning of calibration tools
- Poor cable connections at the Bar Code Reader, SIB, or Card Cage
- Carrier Transport movement problem

M&D PROCEDURES


1119 Transport Calibration M • Aligns the carrier transport to the bays • Install
and carrier positioner. In addition the • Troubleshooting
carrier positioner’s back lash and pitch
are calculated.
3222 RSH Bar Code Calibration D • Calibration positions for Sample ID bar • Install
codes are defined for the RSH bar code • Troubleshooting
reader.
3317 RSH Test D • Test sample carrier movements from the • Troubleshooting
RSH bay 1, bar code reader, aspiration • Install
point(s). All other carriers move from
the RSH bays to the carrier positioner(s)
and back to the original bay.
1111 Sample Pipettor M • Probe Straightness is determined. • Install

Calibration (i2000SR® System) • Positions are set for Sample Carriers, or • Troubleshooting
LAS Sample Carousel Wash station, • Component Replacement
RV1 and RV24.
1117 STAT Pipettor Calibration M • STAT positions are set for Sample • Install
(i2000SR® System Only) Carriers, Wash Station, and RV 47. • Troubleshooting
1120 Sample Pipettor M • Automatically determines the position • Install

Calibration (c8000® System) of calibration targets in relation to the • Troubleshooting
home position of the pipettor.


3710 Keypad Test D • (SSH and RSH) Sample Handler keypad • Install
function is tested during this procedure. • Troubleshooting
3400 Interlock Sensor Test D • All interlock sensors for the Processing • Install
Module and the Sample Handler are checked • Troubleshooting
during this procedure.
3401 Section/Bay Sensors Test D • This procedure tests the carrier/tray sensors for • Install
priority and routine bays. • Troubleshooting
5507 RSH Indicator Lights Test D • For RSH only • Install
Use this procedure to test the RSH indicator • Troubleshooting
lights.
Procedures
Sensor and or installation related procedures include the following:
NOTE: For additional information refer to the RSH System Service and Support
Manual, Technical Service Bulletins, Instrument Service Advisories, and/or
the ARCHITECT System Operations Manual.
Procedure Name FUNCTION and USE When to Perform
P-01 Routine Bay Partition • To improve the quality of tray insertion by • Install
Alignment adjusting the gap between the RSH standard bay • Troubleshooting
partitions

Notes Page

INSTALLATION & PM ACTIVITY

• Locate components
• Perform removal and replacement of key components
• Interpret system data and use it to isolate the root cause of failure

CAUTION: Class 2 Laser Radiation. Avoid eye exposure to laser light. DO
NOT STARE INTO BEAM. Follow safety practices.
Necessary Materials
• Check with Instructor
Time 3-5 hours
Activity
Perform System Integration - ci8200® System
Use the ARCHITECT RSH Service and Support Manual, Installation and Setup, ci8200®
Checklist, Retest Sample Handler (RSH installation on a ci8200 System) to perform the
activity below.
1. Perform Installation of ci8200 System RSH

ci8200 System Integration/Installation RSH
Install STAT and Sample SH Antenna Boards
Install Unload Gate Queue Cover
Remove Card Cage Rear Access Panel Cover
Route RSH Cables
Attach Sample Handler Cables to Mounting Bracket
Configure Card Cage Jumpers
NOTE: Only open Card Cage enough to observe jumpers. Cables are easily
dislodged.
Install Card Cage Rear Access Panel Cover

Install rear structure Interface Bracket
Left side of i2000SR® System, install center lower filler
Loosen i2000SR Sample Handler mounting clamps
Engage clamps
Prepare to hang Sample Handler on i2000SR Processing Module
(Continued)

Hang Sample Handler on i2000SR® Processing Module

Install STAT and Sample RSH Aspiration Covers
Fully seat Sample Handler
Tighten Mounting Clamps
Loosen i2000SR System Mounting Clamps
NOTE: This will be located after c8000 RSH installation procedure.
Prepare Connection Pins
Install Mounting/Alignment pins sets on i2000SR System
Insert top opening Mounting/Alignment pins c8000® System
Insert lower Mounting/Alignment pins c8000® System
Install screws to mount center brace
Route Bar Code and Keypad (LUI) cables
Connect i2000SR and c8000 System Module Sample Handlers
Verify seam between Sample Handler Sections
Tighten Six Set Screws
Verify Bearing surface
Verify level Sample Probes
Adjust i2000SR System level
Secure Sample Handler to i2000SR System Processing Module
Install Center Support Brace on Sample Handler
Connect Front Center Core Support Bracket
Connect Rear Structure Interface Bracket to c8000 System
Connect N540 Keypad/Bar Code Cable
Route Carrier Transport Belt
Attach Carrier Transport Belt
Attach Belt Tension
Install Carrier Transport
Install WS72 ci8200® System Integrated Flex Cable
Install Priority Light Sensors and Unit Detect Boards
Install Light Panel Access Covers
Install Interlock Sensor Boards
Install c8000 System Carrier Positioner cables
Install c8000 System Carrier Positioner Sensor cable will into SIB J7 Module 1
Install WS82 c8000 and WS83 i2000SR System Carrier Positioner Motor cables
Secure right ground strap to Sample Handler
Connect RSH Signal Interface Board (SIB) cables
Connect Sample Handler Motor Drive cables
Install left and right rear covers
Install rear center closeout
Install Processing Module Rear Top Cover
Install Processing Module Front Top Cover
Install Top Cover Center Bar
(Continued)

Install Sample Handler RSH Covers

Install left side cover
Install right side cover
Install left and right side cover end caps
Complete Calibrations
M&D 1119 Transport Calibration
M&D 3222 RSH Bar Code Calibration
M&D 3317 RSH Test
- Choose one Priority Section and two Routine Bay Positions
M&D 1111 Sample Pipettor Calibration (i2000SR® System)
M&D 1117 STAT Pipettor Calibration (i2000SR System Only)
Verify Routine Bay Partition Alignment Procedure P-01
END OF INSTALLATION & PM ACTIVITY

Notes Page

KEY POINTS
In this module, you learned about Planned Maintenance, Installation and Integration. You were
familiarized with:
• Contains suggestions for planned and as needed maintenance
• Installation
• Installation of RSH on Standalone ARCHITECT® c8000® or i2000SR® System
• Installation is designed to install system hardware and verify the system hardware is
performing within specification.
• It consists of two processes, Pre-site Inspection and Installation
• Installation includes software installation and configuration of certain items.
• Integration (ARCHITECT ci8200® System)

• Processes and procedures for integrating an ARCHITECT c8000 and i2000SR System.
• Calibration
• Maintenance and Diagnostic procedures to calibrate hardware components
• RSH Bar Code Reader, Carrier Transport and Carrier Positioner(s) require calibration

Notes Page


SCENARIO 1 5417 (Section Align) sensor failure errors are occurring on a ci8200 System. This has been a
reoccurring problem. This is the 5th time this has been reported within the last 6 weeks.
On a prior visit to repair this error the Carrier Transport Assembly was replaced for the second
time.
Currently, the following troubleshooting STEPs have been performed and the issue remains
unresolved:
• Cables to Carrier Transport have been reseated
• SIB voltages are OK
• Card Cage voltages are OK
failure?
1. In a multi-module system, which Processing Module controls the Sample Handler (RSH) power?
2. What type of errors could occur if the RSH and Process Modules are not properly leveled?
3. The Priority Bay is placed on which end of an ARCHITECT ci8200 RSH?

4. Identify the components labeled in the picture below:
A: B:
C: D:
E: F:
G: H:
J*: K:
L: M:
*Note: there is no I in the diagram below
END OF MODULE

APPENDIX

APPENDIX
OVERVIEW
• Review Question Answer Key
• Troubleshooting Activities Answer Key
ARCHITECT® RSH System Service Training Guide A-1

APPENDIX
Notes Page
A-2 ARCHITECT® RSH Service Training Guide

APPENDIX
MODULE 2- ACTIVITY
Basic Operation
• List the LEDs located on the Transport Assembly:
NOTE: There are 10 LEDs.
List LEDs: Rail Guide

X Home
Z Home
Z align (middle)
Z align (lower)
Theta home & Theta align
Section align
Section Carrier Detect
Carrier Positioner Carrier Detect
Carrier Positioner Align

APPENDIX
Notes Page

APPENDIX
MODULE 2 - REVIEW QUESTIONS

1. What does it mean if the Indicator Light for a Routine Bay is amber?
Samples are processing and operator should wait until the indicator light flashes green
to access this bay or press PAUSE.
2. The Carrier ID label should face the outside/front of the RSH.
3. The sample volume required for testing can be located on the Orderlist Report.
4. Match the components below to the description that best describes that device
Priority Bay: C A) Operator can access samples

Carrier Positioner: B B) Positions Sample Carriers for aspiration
Carrier Transport Assembly: D C) Holds Sample Carriers and positions them for priority
processing
Blinking Green Indicator A D) Moves Carriers past Bar Code Reader
5. What effect will opening any RSH Cover have on the instrument if it is in a RUNNING status?
It will place the RSH in a STOPPED status and all samples running or scheduled will
go to EXCEPTIONS.
6. What components connect to the UDB?

UDB/PLSB
UDB
LED
Carrier/Tray Sensor

APPENDIX
Notes Page

APPENDIX
MODULE 3 - ROBOTIC SYSTEM ACTIVITY

Components
• LOCATE (Do Not remove) the components shown below and write the name of the component in
the space provided:
Rail Guide
Theta home & Theta align

Z Home Sensor
Sensors
Z align Sensor (middle)
X Home Sensor
Z align Sensor (lower)

Section Carrier Detect Sensor
Section Align Sensor
Carrier Positioner
Carrier Detect Sensor
Carrier Positioner Align Sensor
M Carrier Transport Bearing

Carrier Transport Belt L Assembly

APPENDIX
Notes Page

APPENDIX
MODULE 3-REVIEW QUESTIONS AND CASE STUDIES

SCENARIO 1 During an ci8200® System installation the following error occurred during STARTUP.
Module: 009:14:2004 13:07:12
!
(expected), (0 (72)).
OK
?
The following troubleshooting STEPs were performed and the issues was unresolved:
• Reseated and checked cables at SIB and transport
• Swapped Indexer Boards
failure? What would you do to try and resolve this error? What is the most likely cause of the
failure?
Since this error is from the Carrier Transport and the actual reading is a 0 compared to the
expected reading of 72; the most likely cause is a failed Section Align Sensor. A zero reading
indicates there was no data collected, or reported, from the Section Align Sensor as it is the sensor
reading the notches for the actual data.
Other potential causes such as a damaged flex cable or RSH extrusion not properly assembled
could cause this error, but would most likely not report a zero for the actual reading.
SCENARIO 2 Intermittent Carrier Rail Guide Sensor errors.
The following troubleshooting STEPs were performed, but the errors remain unresolved:
• Rail Guide Sensor Board was replaced
• Cables on SIB and transport were reseated
• Indexer Board was replaced
failure?
The most likely cause of this error would be due to one or more Carriers in use are too short for
the Transport Rail Guide Sensor.

APPENDIX
1. What position should the Transport Carrier be in when it is removed and why does in need to be in this
position?
The Transport Carrier is required to be in the furthest left position of the RSH to
protect and prevent damage to the Section Align Sensor.
2. List the replaceable parts on the Carrier Positioner Assembly:

Encoder Sensor and Cable
Positioner Board
Carriage
Positioner Drive Assembly
Positioner Cover
3. When reinstalling the Transport Bearing Assembly saturate the felt wiper pads with SuperLube Oil.
Carefully position the bearing on the rail and depress the felt wiper pads as you guide them in the rail
to prevent damage.
4. Describe the purpose of the Carrier Positioner Assembly Encoder Sensor.

The Encoder Sensor tracks the Carrier Positioner Carriage movement
5. List all 36VDC RSH Motors:

X-Axis Drive Motor
Transport Motor Assembly
Carrier Positioner Drive Assembly motor
Carrier Transport Z motor
Carrier Transport Theta motor
6. What assembly applies tension to the Carrier Transport Belt?

Carrier Transport Pulley Assembly

APPENDIX
MODULE 4 - POWER AND CIRCUIT BOARD ACTIVITY

Power and Circuit Board Procedures
Measure voltages on the Sensor Interface Board (2.6 Block/Functional Diagrams) and Record
recovered voltages in the table below.
Test Point Expected MEASURED Comments
TP1 5VDC 4-5VDC
TP2 GND -
TP3 5VDC 4-5VDC
TP4 5VDC 4-5VDC
TP5 GND N/A
Fuse Expected MEASURED Rating (Amp)
F1 5VDC 4-5VDC 1.5A
F2 5VDC 4-5VDC 1.5A
F3 5VDC 4-5VDC 4.0A
F4 5VDC 4-5VDC 4.0A
F5 5VDC 4-5VDC 4.0A
F6 3.3VDC 3-3.3VDC 1.0A
F7 5VDC 4-5VDC 1.5A
F8 3.3VDC 3-3.3VDC 1.0A
F9 5VDC 4-5VDC 1.5A
F10 3.3VDC 3-3.3VDC 1.0A
Card Cage Cabling
a. List the components that receive 5VDC from the SIB.

RSH Bar Code Reader
RSH Keypad
PLSB and UDBs
Carrier Transport Sensors
Low Voltage Regulator
Input DC/DC

APPENDIX
Notes Page

APPENDIX
MODULE 4 - REVIEW QUESTIONS AND CASE STUDIES

SCENARIO 1 There have been several occurrences of error 5417 Section Align Sensor Failure error. The
operator noted the error started occurring during RUNNING status. Now the RSH is down and the
customer cannot use it without this error occurring.
• Cleaned and checked transport and sensors
• Reseated transport cables
failure?
Damaged Carrier Transport Assembly Section Align Sensor
SCENARIO 2 Error 5417 (Carrier Positioner 2 encoder) sensor failure on a ci8200® System. No obstructions
were detected.
• Sensor Test
• Reseated SIB cables
failure?
Loose or damaged Carrier Positioner 2 cable or failed Positioner Board

APPENDIX
1. In the table below, fill in the Voltage supplied by the RSH Card Cage to the indicated device/
component:
Component Voltage
SIB 5
Carrier Transport X Motor 36
Indexer 5,+ 12
2. What voltages are developed and used on the SIB Board?

3.3VDC and 1.8VDC
3. If +5VDC power was not present at the SIB which components might be affected?
RSH Bar Code Reader
LUI Keypad
PLSB and UDB
Carrier Transport Sensors
4. On a ci8200® System which Card Cage controls the RSH?
i2000SR® System Card Cage
5. What boards are contained in the RSH Card Cage on a c8000® Standalone System?
Module Controller or CPU
Indexer
Motor Driver

APPENDIX
MODULE 5 - REVIEW QUESTIONS AND CASE STUDIES

SCENARIO 1 5417 (Section Align) sensor failure errors are occurring on a ci8200® System. This has been a
reoccurring problem. This is the 5th time this has been reported within the last 6 weeks.
On a prior visit to repair this error the Carrier Transport Assembly was replaced for the second
time.
Currently, the following troubleshooting STEPs have been performed and the issue remains
unresolved:
• Cables to Carrier Transport have been reseated
• SIB voltages are OK
• Card Cage voltages are OK
failure?
Possible Flex Chain Damage, Replace chain and Transport as indicated
RSH integration section may be jagged and unsmooth - Pull system apart and reintegrate
Check the RSH and i2000 System level - relevel if needed
1. In a multi-module system, which Processing Module controls the Sample Handler (RSH) power?
Processing module on the right; i2000SR® System
2. What type of errors could occur if the RSH and Process Modules are not properly leveled?
Sample and/or STAT Pipettor calibration failures due to either of the following
situations:
- Missing target (too low on PM)
- Hitting target (too high on PM)
3. The Priority Bay is placed on which end of an ARCHITECT ci8200 RSH?

most left position

APPENDIX
4. Identify the components labeled in the picture below:
A: Carrier Transport Arm B: Carrier Transport Assembly

C: X Axis drive Motor or Carrier Transport Drive Motor D: Carrier Positioner Assembly section 4
E: Bar Code Reader F: Priority Bay
G: Sample Carrier H: Carrier/Tray Sensor
J*: Carrier Tray K: Routine Bay
L: Transport Pulley Assembly M: Flex Chain, Flex Cable or IGUS Chain
*Note: there is no I in the diagram below
END OF MODULE

FINAL
EXAM

FINAL EXAM
ARCHITECT® RSH Service Training Guide EXAM-1

FINAL EXAM
Notes Page
EXAM-2 ARCHITECT® RSH Service Training Guide

FINAL EXAM
FINAL EXAM NAME:________________________________
1. The Carrier Transport rides on what assembly?

a) Extrusion Rails
b) Carrier Transport Pulley
c) Carrier Transport Spring
d) Carrier Transport Bearing
2. What voltages are developed on the SIB?

a) +1.8DVC, +5VDC
b) +1.8VDC, +3.3VDC
c) +3.3VDC, 5VDC
d) +5VDC, +10VDC
3. What Carrier Transport sensor determines if the Carrier Transport is aligned with a Carrier Positioner
pocket?
a) Rail Guide
b) Section Align
c) Section Carrier Detect
d) Carrier Positioner Align
4. On an i2000SR® System, what troubleshooting could you do next if the Carrier Transport motor had
holding current but did not move home.
a) Replace the Carrier Transport
b) Swap Card Cage boards #3 and #14
c) Swap Card Cage boards #2 and #5
d) Set jumpers and switches then swap Card Cage board #2 and #5
5. After installing the Carrier Transport, which M&D is performed first?

a) 1119 Transport Calibration
b) 3317 RSH Test
c) 3323 RSH Section Test
d) 1010 Routine Bay Partition Alignment
6. What must you do when removing the Carrier Transport?

a) Remove 3 captive screws and lift out from Routine Bay Doors
b) Move the transport to the furthest left position
c) Move the transport to the furthest right position
d) Remove the screws and 2 cables then turn it to slide out a Priority Bay Section
Final Exam Page 1 of 2
ARCHITECT® RSH Service Training Guide EXAM-3

FINAL EXAM
7. After connecting the first unit Detect Board (UDB) to the PLSB, what is the potentiometer or switch
setting?
a) 1
b) 2
c) Nothing; the switches are all set as 1 bit address.
d) The switches are preset from the factory; connect them in order.
8. Identify 2 important steps necessary to ensure proper belt tension on the Carrier Transport?
a) Add the belt so the black timing marks are visible once inserted
b) Use the RSH Calibration Tool to properly tighten the bearing screws
c) Fully tighten the pulley tension bolt
d) Adjust the belt on the X-Axis Motor once the pulley spring has tension
e) Add the belt so the black timing marks are invisible once inserted
9. During a ci8200® integration, which parts of the system are used as the stable platform when attaching
the modules?
a) i2000SR System and RSH
b) c8000® System and RSH
c) Neither system because we move both RSH platforms to attached them.
d) c8000 RSH and i2000SR system
SCENARIO 1 Identify which is the most likely cause for Error 5409 Step loss detected on (Carrier Positioner 2
Motor), actual 23 [expected] (24).
a) Dirty Carrier Detect sensor
b) Belt tension too loose
c) Cables incorrectly attached
d) Loose drive motor set screws
The following troubleshooting STEPs were performed or observed and the issues remain
unresolved:
• All Card Cage Fuses are OK
• All Card Cage Test Point Voltages are in specification
• No obstruction is observed
• M&D 1119 Transport Calibration fails
End of Exam
Final Exam Page 2 of 2
EXAM-4 ARCHITECT® RSH Service Training Guide


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Service Training Guide

201532-102 ©Copyright 2005 and 2006 Abbott Laboratories, Abbott Park, IL

2 ARCHITECT® RSH Service Training Guide

Trademark Trademark Statement

ARCHITECT® Systems ARCHITECT Systems are registered trademarks of Abbott

ARCHITECT® RSH Service Training Guide 3

4 ARCHITECT® RSH Service Training Guide

Module 1: Service Tools............................................................................................. 1-1

Module 2: Basic Operation......................................................................................... 2-1

Module 3: Robotics..................................................................................................... 3-1

Module 4: Power and Logic ....................................................................................... 4-1

Module 5: Miscellaneous............................................................................................ 5-1

ARCHITECT® RSH Service Training Guide 5

6 ARCHITECT® RSH Service Training Guide

1. Perform Basic Operations including Maintenance, Operation, and Calibration.

3. Perform component removal and replacement procedures.

ARCHITECT® RSH Service Training Guide 7

8 ARCHITECT® RSH Service Training Guide

The note signal word appears adjacent to an important

The refer to signal word appears adjacent to an important

The laptop icon signals a location recommending the use

The tool icon signals an important point of diagnostic

ARCHITECT® RSH Service Training Guide 9

10 ARCHITECT® RSH Service Training Guide

Hazard Signal Words

Signal Word Definition

ARCHITECT® RSH Service Training Guide 11

Safety Icons and Hazard Symbols

Safety Icon Definition and Descriptions:

WARNING: Electrical Shock Identifies the possibility of electrical shock if procedural or

12 ARCHITECT® RSH Service Training Guide

Other Related Symbols

NOTE: On an electrical switch, a circle identifies the OFF

Hazard Symbol Definition and Descriptions

Hazard Symbol Definition/Description (with Standard Abbreviation)

Indicates that the material is Toxic (T) or Very Toxic (T+).

Indicates that the material is Harmful (Xn) or Irritant (Xi)

Indicates the material is Corrosive (C).

Indicates that the material is Dangerous for the environment (N).

ARCHITECT® RSH Service Training Guide 13

NOTE: Refer to the ARCHITECT Systems Operation Manual, Section 5 Operating

14 ARCHITECT® RSH Service Training Guide

ARCHITECT® RSH Service Training Guide 15

Proper warning wording and labeling:

Laser Class Wording Figure

Laser Caution Labels

16 ARCHITECT® RSH Service Training Guide

Refer to the ADD Biosafety Guidelines for Field Service on ADDonline.

ARCHITECT® RSH Service Training Guide 17

Spill Clean-up Procedure

2. Absorb the spill with absorbent material.

3. Wipe the spill area with detergent solution.

18 ARCHITECT® RSH Service Training Guide

Instrument or Part Decontamination

3. Remove all liquid materials from the instrument, if present.

Waste Handling and Disposal

Dispose of sharps in an appropriately labeled, puncture-resistant, and leakproof container.

ARCHITECT® RSH Service Training Guide 19

Exposure to hazardous chemicals is minimized by following instructions provided in the assay-specific

20 ARCHITECT® RSH Service Training Guide

1. Siphon liquid from the trap using rubber or plastic hose.

2. Fill the trap with 10% sodium hydroxide solution.

3. Allow the solution to stand in the trap for 16 hours.