Raptor 68 - 85 Silver Service Manual

Service Manual
Raptor 68/85 Silver

Service Manual
Raptor 68/85 Silver
T196
Edition FC, January 2008

This book has part No. 51261
General information
0-2
This manual
Part 0: General information
This manual
Products covered
This manual is valid for the following processors:
Raptor 68 Silver from serial no 91802-0262.

Raptor 85 Silver from serial no 91699-0116.
The serial number is specified on the processor name plate located on the rear end of
the tank on the left side.
#
This manual is for Service Technicians only.
The directions given must not be followed by unauthorized personnel.
Always read the Safety Instruction Manual part No 21741 before installing the
equipment.
Other manuals
Please see description of "Manuals delivered with the plate processor" later in this
chapter.
Publisher
This manual is published by: GLUNZ & JENSEN A/S
Haslevvej 13
DK-4100 Ringsted
Denmark
Phone:+45 57 68 81 81
E-mail: gjhq@glunz-jensen.com
Internet: www.glunz-jensen.com
Copyright © 2006 by GLUNZ & JENSEN A/S.
0728 Service Manual - Plate Processor, Silver

General Information
0-3
The processor
Reservations
• This manual was written and illustrated using the best possible information
available at the time of publication.
• Any differences between this manual and the equipment reflect improvements
introduced after the publication of the manual.
• Changes, technical inaccuracies and typographic errors will be corrected in
subsequent editions.
• As a part of our policy of continuous improvement, we reserve the right to alter
design and specifications without further notice.
Notes, Cautions, and Warnings !

Throughout the manual notes, cautions, and warnings are written in bold like the
example below:
$
Always replace a fuse with one of the same size and rating as the old one.
Symbol Meaning Explanation

The operator should observe and/or act according to the
" Note information in order to obtain the best possible function

of the equipment.
The operator must observe and/or act according to the
$ Caution information in order to avoid any mechanical or electrical

damage to the equipment.
The operator must observe and/or act according to the
# Warning information in order to avoid any personnel injury.
The processor
Accreditation
$
The settings illustrated on page 2/2 on the quickguide 51240 delivered with
the processor are mandatory and are to be considered a condition for the Agfa
Accreditation of the silver plate processor for the Agfa Lithostar plates.
It is recommended that the plate setter device is calibrated once the settings
have been confirmed in the processor.
Service Manual - Plate Processor, Silver 0614

General Information
0-4
The processor
Approvals
• Approvals will appear from the labels attached to the name plate or the frame part
of the processor.
Unintended use of the equipment

Glunz & Jensen A/S do not take any responsibility for any damage or accidents caused
by unintended use of the equipment:
• As the equipment is certified by accredited test laboratory (UL International Demko
A/S) it is absolutely prohibited to make any modifications, electrical nor mechanical,
of the equipment. If however this prohibition is disregarded, Glunz & Jensen's
warranty will no longer apply and the certification labels for UL, C-UL, and CE
certification of the equipment shall be removed as the certification will no longer
apply to the equipment.
Intended use of the equipment

• Development of photographic materials as specified in “Technical specifications” in
Part 1 in this manual.
Installation
• Never install the processor in explosive environments.
• It is the responsibility of the owner and operator/s of this processor that the
installation is made in accordance with local regulations, and by engineers
authorized to carry out plumbing and electrical installations.
• Installation, service and repair must be performed only by service technicians who
are trained in servicing the equipment. The installation procedure is described in the
separate “Installation manual”.
• The manufacturer cannot be held responsible for any damage caused by incorrect
installation of this processor.
Technical data
• Observe technical data from the processor name plate and from Part 1 in this
manual.
Chemicals
• It is the responsibility of the owner of this equipment that data is available
concerning possible health risk from the chemicals used with the equipment.

General Information
0-5
The processor
"End of lifetime" disposal

The equipment is designed for easy disassembling. All disposal of parts from the
machine must be made according to local regulations with special regards to following
parts:
• For recycling purposes significant components are marked with material
specification according to the ISO 11469 standard.
• PVC, tank etc., must be sent to a waste deposit with recycling in view. Alternatively
the PVC can be incinerated at a suitable incinerating plant.
• PCB's and other electric equipment must be sent to a suitable waste deposit.
Service assistance
• If help is needed to correct any problem with the equipment, please contact your
local supplier.

Table of contents
0-6
Table of contents
Part 0: General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2

This manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
Products covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
Other manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
Publisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
Reservations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Notes, Cautions, and Warnings ! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
The processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Accreditation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Unintended use of the equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Intended use of the equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
"End of lifetime" disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-5
Service assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-5
Manuals delivered with the processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
Service manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
Processor Installation Manual (1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
Processor Service Manual (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
MPA Service Information (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
User manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
CE Declaration Of Conformity (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
Safety Instruction Manual (5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
User Manual CD (6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
Processor User Manual (7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
MPA Control Panel (user manual) (8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
MPA Quick Guide (9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
Cleaning Quick Guide (10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
Part 1: Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

General environmental information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
The processor does not contain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Plastic parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
End of life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chemical emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Heat emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Mechanical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Table of contents
0-7
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Tank volumes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Water Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Part 2: Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Developer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Rinse/finisher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Wash anti-foam unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Developer section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Circulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Level control/temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Replenishment/anti-oxidation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Priming of developer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Wash section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Wash anti-foam unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Rinse and finisher section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Rinse section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Finisher section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Circulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Dryer section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Transport system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Electronic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
MPU-board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Man machine interface unit (MMU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
HPU-board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Part 3: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Safety check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Cleaning of valves in the replenish pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Dismounting small circulation pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Cleaning of the circulation pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
The wash spray bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Rinse and finisher spray tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Table of contents
0-8
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Mounting the spray tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Remove/install brush rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Removing brush rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Installing brush rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Part 4: Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Before starting trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Problems with the processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Problems with processed material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Part 5: Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Spare parts kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Special spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
PCB's and software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Appendix A: Additional spareparts . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Appendix B: Electrical diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Main Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Fuse panel and Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
High Voltage Wiring I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
230V AC, Control Devices, HPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
High Voltage Wiring II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
230 VAC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
High Voltage Wiring III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
230 VAC, Control Devices, LPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
Sensors and Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
Motors and Internal Bus Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12
8, 24 and 35 VAC Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12

Table of contents
0-9

General Information
0-10
Manuals delivered with the processor
Service manuals
The manuals listed below are for service technicians only. In addition the service
technicians will need the manuals listed opposite as "User Manuals".
Processor Installation Manual (1)

Language: English
Contents: Installation of the processor
Processor Service Manual (2)

Language: English
Contents: Technical Specifications
Functional Description
Service Information
Service Maintenance
Trouble Shooting
Spare Parts
Electrical Diagrams
MPA Service Information (3)

Language: English
Contents: Menu structure (service menus)
Control Panel, Service Information,
Configuration, Calibration Procedures
1 2 3 4 5
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General Information
0-11
User manuals
CE Declaration Of Conformity (4)

Language: Various
Contents: Survey of the directives to which the
products conform
Safety Instruction Manual (5)

Language: Various
Contents: General Safety Information
User Manual CD (6)

Language: 4
Contents: Processor User Manual (7) and
MPA Control Panel manual (8)
Processor User Manual (7)

Print from the CD (6).
Contents: Operating and cleaning procedures.
MPA Control Panel (user manual) (8)

Print relevant language from the CD (6).
Contents: Functional description
Menu structure (user available)
Operation and programming
Alarm list
MPA Quick Guide (9)

Language: English
Contents: Survey of Control Panel User Functions
Cleaning Quick Guide (10)

Language: 4
Contents: Quick overview guide to cleaning
procedures.
Use the Processor User Manual for
detailed guide to cleaning procedure.
Keep the manuals with the machine for reference at all times.

General Information
0-12

Technical specifications
1-1
General environmental information
Part 1: Technical specifications
General environmental information
The processor does not contain

• Ozone depleting substances according to Montreal protocol.
• Asbestos.
• Polychlorinated biphenyl or Poly- Cyclohexylenedimethylene Terephthalate.
• Mercury.
• Cadmium.
• Lead as additive to plastic parts.
Plastic parts
Significant plastic parts are marked according to ISO 11469.
Batteries
No batteries in this equipment.
End of life
Estimated product life: 10 years
Spare parts and service period: 7 years after last sales.
Packaging
Plastic packaging materials are marked according to ISO 11469.
Noise emission
Acoustical noise according to ISO 11201: 1996
Sound pressure level

Operational mode 65 dB
Stand-by mode 55 dB

1-2
Mechanical specifications
Chemical emissions
3
Ozone: 0 mg/m
3
Dust: 0 mg/m
3
Styrene: 0 mg/m
Heat emissions
Operation: 3300 W (11200 BTU/hour)
Stand-by: 750 W (2560 BTU/hour)
Performance
68 models 85 models
Plate types Single sided silver based offset plates.
311 - 675 mm 311 - 850 mm

Plate width Min. - Max.
(12.2 - 26.6”) (12.2 - 33.5”)
Plate length Min. 290 mm (11.4”)
0.15 - 0.30 mm
Plate thickness Min. - Max.
(0.006 - 0.012”)
40 - 120 cm/min.
Plate speed
(15.7 - 47.2“/min.)
Temperatures
68 models 85 models
Developer Min. - Max. 20 - 40 °C (68 - 104 °F)

Wash Min. - Max. 20 - 40 °C (68 - 104 °F)
Finisher Min. - Max. 20 - 50 °C (68 - 122 °F)
Dryer, process Min. - Max. 20 - 60 °C (68 - 140 °F)

1-3
Tank volumes
68 models 85 models
Developer 6.0 l (1.6 US gal.) 8.5 l (2.4 US gal.)

Wash 15.0 l (4.0 US gal.) 15.0 l (4.0 US gal.)
Rinse 4.8 l (1.3 US gal.) 6.7 l (1.8 US gal.)
Finisher 4.0 l (1.1 US gal.) 5.5 l (1.5 US gal.)
Water Supply
68 models 85 models
Tap water supply Min.- Max. 1 - 6 bar (15 - 87 psi)

Tap water connection
EUR 3/4"RG 11.5NH x 5m
US 3/4" x 3/4" x 3.5m
Noise emission Max. 57.3 dB

1-4
Dimensions and Weights
Dimensions and Weights
Dimensions
Side view
265 cm (104.3")
101.0 - 110.0 cm
82.8 - 91.8 cm (39.8 - 43.3")
(32.6 - 36.1") 76.3 - 85.3 cm
(30.0 - 33.6")
75.3 cm (29.6")
87.2 cm (34.3")
Top view
115.8 cm (45.6") 30.3 cm (11.9")
68: 108.0 cm (42.5")
85: 125.5 cm (49.4")
68: 79.9 cm (31.5")
85: 97.4 cm (38.3")
93.2 cm (36.7")
75.7 cm (29.8")
40.1 cm (15.8") 78.8 cm (31.0")

T31510
Weights
68 models 85 models
Shipping approx. 350 kg (770 lbs) 388 kg (855 lbs)

Empty approx. 275 kg (610 lbs) 307 kg (680 lbs)
With liquids approx. 300 kg (660 lbs) 345 kg (760 lbs)

1-5
Electrical specifications
68 models 85 models
Power Supply 3W + N + PE,

EUR-models ~400V / 3x11 Amps, 50-60 Hz
Single phase, 2W + PE,

230V / 2x20 Amps, 50-60 Hz
US-models
3 phases, 3W + PE,
230V / 3x17 Amps, 50-60 Hz
Single phase, 2W + PE,
200V / 2x20 Amps, 50-60 Hz
JAP-models
3 phases, 3W + PE,
200V / 3x17 Amps, 50-60 Hz
Voltage tolerances ± 10%
Power Consumption 5000 Watts
EUR-models Max. 5000 Watts
US-models Max.
Average stand-by: Approx. 750 Watts ~ 2560

BTU/hour
Heat dissipation
Average operation: Approx. 3300 Watts ~ 11200
BTU/hour

1-6

Functional description
2-1
General
Part 2: Functional description
General
The basis processor contains four major sections as described below.
(See illustration.)
Developer
(1) : The developing process activates exposed silver by fixing it inside the emulsion
layer while unexposed silver is transferred to be fixed on the aluminum surface.
Wash
(2) : Washing off emulsion layer from the plate. The wash section reuses water form
the wash unit (5) which continuously circulates the water. As a result of the wash
process the wash water contains a high concentration of silver particles.
Rinse/finisher
(3) : Rinse with solution cascading from the finisher section and application of a thin
layer of finisher onto the developed and washed plate to protect it from oxidation, dirt,
fingerprints etc., and to make the unexposed silver areas ink acceptant.
DEV W R F DRY
1 2 3 4
5
T31528

2-2
General
Dryer
(4) : Drying of the plate to ensure immediate handling of the plate.
Wash anti-foam unit

(5) : Water from the wash section is circulated through the wash unit for demolition of
the foam created during the wash process.
The processor sections are described in detail on the following pages.
DEV W R F DRY
1 2 3 4
5
T31528
Control panel
Processor functions, settings and alarms are controlled from the control panel placed
on the right side of the processor.
The control panel functions are described in the MPA Control Panel manual delivered
on the enclosed CD.

2-3
Developer section
Developer section
In the developer section the plate is developed.
Circulation
A circulation pump recirculates the developer in the section.
Level control/temperature
The developer bath is equipped with a min. level detector circuit, and to keep the
temperature in range a heater, a thermostat and for some models a chiller unit
connected to a heat exchange unit. The chiller unit is a closed system in which water is
cooled and circulated through the heat exchange unit.
DEV/DIF
S1 INPUT SENSOR
OVERFLOW
CIRCULATION-TUBE
DEV TANK B1
M1 M MIN. SENSOR
MAIN DRIVE CHILLER TUBE
MOTOR DEV. HEATING
R1 TEMP.SENSOR E1
M3 CIRCULATION
PUMP
CHILLER
M4 (OPTIONAL)
PUMP
DEV
REPLENISH
WASTE CONT.
MAX. SENSOR
B10 (OPTIONAL)
MIN. SENSOR
(OPTIONAL) B15
REPLENISH WASTE
TO WASH

2-4
Developer section
Replenishment/anti-oxidation system
The replenishment system automatically adds fresh developer to the developer section
to compensate for chemicals expended during processing and for lost activity caused
by plate development.
The processor measures the plate size to determine the correct amount of replenisher
for each plate.
The time replenish system adds fresh developer to the developer section to
compensate for lost activity caused by oxidation and evaporation.
The replenishment/anti-oxidation developer is added to the section by means of a

pump.
Priming of developer system

Each time main power has been turned off or a replenishment container has been
replaced the processor automatically starts priming when switched into stand-by
mode.
The priming ensures that air traps in the circulation system are removed:
• 250 ml of replenishment is pumped into the circulation system.
• The circulation pump will stop and start for 10 sec. and 20 sec. respectively, three
times in total.
• After priming the processor is ready to process.

2-5
Wash section
Wash section
In the wash section the exposed emulsion is washed off the plate.
The water is applied to the plate through a spray-tube above the plate.
Wash is based on water of which 2% is developer solution automatically added from

the developer replenishment system. The small amount of developer in the wash water
will prevent build-up of algae in the wash tank.
The processor uses the water from the wash anti-foam unit (see description below) and
fresh tap water.
WASH
TAP WATER
K9 VALVE WATER REPLENISH/FILL
FLOW LIMITER
SPRAY-BAR
RINSE
FILTER/
RESTRAINER
PUMP
ADDITIV
HIGH PRESSURE WASH
PUMP WASH OFF M21 M M18
M17
CENTRIFUGE
MOTOR
WASH-OFF
B3 MIN SENSOR DRAWER
R4 TEMP.SENSOR
HEATING ELEMENT
E6
DRAIN
VALVE
FROM
DEV
WASTE REPLENISH
T1976
Wash anti-foam unit

The wash section is connected to the wash anti-foam unit in a closed system.
The wash water is applied on the plate and recirculates to the anti-foam unit.
A centrifuge removes foam that is generated in the anti-foam unit.
The anti-foam tank is equipped with a heating element and a temperature sensor to
keep the water temperature in range and a min. level sensor to control the water level.

2-6
Rinse and finisher section
Rinse and finisher section
Rinse section
In the rinse section the plate is rinsed off with finisher solution cascading from the
finisher section.
The rinse section is equipped with a min. level sensor and a heating element to keep
the temperature in range.
Finisher section
In the finisher section the fresh and clean finisher solution is applied in a thin layer to
the developed and washed plate to protect it from oxidation, dirt, fingerprints etc. and
to make the fixed silver areas on the plate ink acceptant.
Later, when the plate is fixed in the printing machine, the layer will be rinsed off.
The finisher section is equipped with a min. level sensor, a temperature sensor and a
heating element to keep the temperature in range.
The bellow pump will keep the appropriate finisher level and during processing the
excess finisher will cascade through an overflow opening into the rinse section.
RINSE/FINISHER
CASCADE
APPLICATION-TUBE APPLICATION-TUBE
MIN
MIN B17 SENSOR
WASH SENSOR B7 TEMP.
R8 SENSOR
HEATING ELEMENT E8 E4 HEATING ELEMENT
M15
WASTE WASTE CIRC.
OVERFLOW VALVE CIRCULATION PUMP VALVE PUMP
RINSE FIN2 M19
PUMP
M14 REPLENISH
WASTE RINSE
WASTE
B12
MIN. SENSOR
(OPTIONAL)
T1977
Circulation
When processing, pumps constantly circulates the solution in the finisher and the rinse
sections into the distributing tubes and onto the plate.

2-7
Dryer section
Dryer section
In the dryer section the plate is dried,
and so further handling of the plate is
possible immediately after it exits the DRYER
processor.
S2
A fan blows hot air through a pair of air OUTPUT SENSOR
tubes and dries the plate on both sides.
R2
DRYER TEMP.
SENSOR
M M9
FAN
HEATING
ELEMENT
E2+E3 T1979
Transport system
The plate is transported through the processor by a series of rollers and roller guides.
The rollers are driven by a drive motor and a worm gear drive system.
The rollers (1) at the developer section entrance always run dry to ensure a
homogeneous development. The roller pairs (2) and guides (3) ensure that the plate is
transported correctly through the developer solution and the guide (4) leads the plate
to the entrance rollers (5) in the wash section.
1 2 4 5 8 9 10
T1978
3 6 7
In the wash section the exposed emulsion is washed off the plate by means of the
spray bar (6). The wash section entrance rollers (5) prevents that the wash water runs
back into the developer section. Water is squeezed off the plate by the wash section
exit rollers (7).
The rinse and finisher sections each contain a spray tube (8) and a pair of rollers (9).
The exit roller pair (10) leads the plate when dry out of the processor.

2-8
Electronic control
Electronic control
The electronics consists of:
MPU-board or
The whole electronic system is controlled
PC Modem
by the MPU-board.
It has two separate communication lines
(buses): GNUIB for all internal
GNUXB
communication in the processor.
GNUXB for external communication Plate
Setter
between the processor and a PC or
modem. MPU
PIM
The MPU-board can be equipped with a
PIM (Plate setter Interface Module) for
the communication between the
processor and a Plate setter in case of an GNUIB
online installation. HPU
(The PIM board is standard in some
processor models).
Man machine interface unit MMU

(MMU)
The MMU-board is the Control Panel
board from which the user operates the
processor.
If necessary it is possible to add extra = OPTIONAL T 2583
MMU-modules.
HPU-board
The HPU-board holds all the high
voltage in- and outputs for the control of
heaters, motors etc.
On the HPU-board is a switch S1 for

HPU/HCU settings.
The setting should be: S1
B A
Switch S1 A : Not used T2600
Switch S1 A : Not used

Switch S1 B : Off: HPU Switch S1 B : OFF = HPU
ON = Not used
On: Not used

Maintenance
3-1
General
Part 3: Maintenance
General
This chapter holds the special service information such as adjusting procedures,
cleaning of pumps etc.
For software related service information please refer to the separate "MPA Service
Information" manual.
For user related maintenance and cleaning procedures refer to the Plate Processor User
Manual.
DANGER
WARNING!
ELECTRICAL SHOCK HAZARD
Please note that where this label appears on
DISCONNECT ALL EXTERNAL POWER
the processor electrical shock hazard still SUPPLY BEFORE SERVICING
TO BE SERVICED BY AUTHORIZED PERSONNEL ONLY

exists when main switch is turned off.
RISQUE DE CHOC ÉLECTRIQUE
AVANT TOUTE INTERVENTION,

DÉBRANCHER TOUTES LES SOURCES DE COURANT
MAINTENANCE PAR PERSONNEL

AUTORISÉ SEULEMENT
WARNING!
When performing any service, maintenance, calibration, or trouble shooting etc.
it may be necessary to override the function of the processor’s interlock
switches.
In these cases please be aware, that the processor’s JOG-function is still active,
making the drive system run idle at intervals.
There will be NO advice when the JOG function starts.

Maintenance
3-2
Safety check
Safety check
"
Below described safety check should be performed at least once a year.
Electrical
(Refer to the electrical diagrams in the back of this manual).
• Check proper function of:
– Lid switches. Processor must stop when just one of the switches are deactivated.
The "COVER OPEN" message must appear in the control panel display.
– Centrifuge switch. The processor must stop when the drawer is pulled out. The
"COVER OPEN" message must appear in the control panel display.
– Main switch. Processor must turn off when set to "0".
– Emergency stop. The processor must turn off when activated.
Mechanical
• Check proper function/location of:
– Side fenders, left/right. Make sure the fenders are properly secured with 2
screws each.
– Lower side panels, left/right.
– Top covers, front/rear.
– Inner covers.
– Covers, electronics boxes. Make sure covers are secured by screws.
Fuses
The fuses for the various functions are located in the electronics cabinet behind the
upper right fender.
All fuses are placed on the fuse PCB behind the cover.
A fuse label on the inside of the cover for the wiring box shows the position and rate of
the fuses.
#
When changing a fuse, first switch off all power to the machine.
Always ensure that the new fuse is of the correct rating according to the label.

Maintenance
3-3
Cleaning
Cleaning
Cleaning of valves in the replenish pumps

If a replenishment pump ceases to
function properly, run it with some VALVE
warm water in order to clear the pump VALVE
of chemicals.
If this does not help, take the pump
apart and clean both of the small valves
in warm water.
T436
Dismounting small circulation pumps

Dismounting of the rinse (1) and finisher
(2) circulation pumps from the pump 3
bracket (3) is made without use of tools. 1

Simply press the snap locks and release
2
the pumps.
Cleaning of the circulation pumps is

described on the next page.
T31526

Maintenance
3-4
Cleaning
Cleaning of the circulation pumps

If the circulation pump ceases to function properly clean the pump following this
description.
• Cut off the power to the unit by removing the top cover.
• Empty the tank section.
• Dismount the hoses from the pump. Be careful not to spill the chemicals on the floor.
• Note the position of the outlet nozzle (5).
• Dismount the pump.
• Dismount the cover (4) and pull out the impeller (3) and the impeller housing (1).
• Clean the inside of the cover, the impeller and the impeller housing in warm water.
• Reinstall in reverse order, observing that the outlet nozzle (5) of the cover is placed
as it was before dismounting it, and that the O-ring (2) is placed correctly in the
groove of the impeller housing (1).
1
2
3
4
T31064

Maintenance
3-5
Cleaning
The wash spray bar

The water distribution from the nozzles is sensitive and important for a proper
wash-off function. Clean with warm water and compressed air (blow from the inside
and out). Take the nozzles apart like shown below (a).
$
If a nozzle is blocked by dirt never use a paper clip or similar to clean it!
If stribes appears on the processed material it is most likely blocked spary nozzles. In
that case clean the spray bar and spray nozzles as described above.
$
Make sure to assemble like shown below (b).
! T31524

Maintenance
3-6
Rinse and finisher spray tube
Adjustment
The pressure in the rinse and finisher spray bars can be adjusted to obtain the best
possible application of solution to the plate. Pressure is adjusted as shown in the
illustration below.
The valve is fully open from the factory.
As part of a cleaning process the spray tubes should be cleaned with hot water to
remove potential blocking of the holes.
t31527

Maintenance
3-7
Mounting the spray tubes

It is very important that the spray tubes are mounted according to the illustration
below.
PLATE
PLATE
T31551

Maintenance
3-8
Remove/install brush rollers
Removing brush rollers

Use the special tool (1) when removing brush rollers. Follow the instruction below:
• Stand to the right of the processor.
• Remove the spray tubes (2).
• Insert the roller key between the upper brush roller and the lower support roller as
shown (3).
• Lift up the roller key (4) and force the upper brush roller out of the bearing.
• Repeat (3) and (4) for the gear end of the brush roller.
• Use the roller key to hold the brush roller (5) and lift the brush roller out of the
bath/tank (6).
1 2
3 4
T31578

Maintenance
3-9
Installing brush rollers

Inside the top cover is mounted a label showing the roller configuration. Each roller is
marked with a small number. Install the rollers by referring to the roller numbers on
the label. Follow the instruction below:
• Use the special tool (1) when mounting brush rollers.

• Stand on the right side of the processor and hold the brush roller with both hands.
• Place the gear end of the brush roller on the gear of the support roller in the left side
of the tank wall.
• Use the roller key to lower the right end of the roller into the bath/tank (2).
• Insert the roller key between the upper roller and the lower roller as shown (3).
• Press the roller into the bearing by pressing the roller key upwards (4).
• Repeat (3) and (4) for the gear end of the brush roller.
• Mount the spraytubes (5).
1 2 3 4
T31579

3-10

Trouble shooting
4-1
General
Part 4: Trouble shooting
General
If the processor does not work properly, refer to the following pages to find the
paragraph that comes closest to your problem.
The trouble shooting guide is divided into 2 sections:
a. Problems with the processor

b. Problems with processed material
For information about alarm messages see the "MPA Control Panel" manual.
For cleaning and maintenance subjects see the processor user manual and chapter 3 in
this manual.
Use the "Test functions" parameters on the control panel to test individual
components. See the "MPA Service Information" manual.
The electrical diagrams are located in Appendix A.
"
To change a fuse, switch off all power to the machine first.
Always ensure that the new fuse is of the correct rating according to the
diagram.
WARNING!
When performing any service, maintenance, calibration, or trouble shooting
etc. it may be necessary to override the function of the processor’s interlock
switches.
In these cases please be aware, that the processor’s JOG-function may still be
active, making the drive system run idle at intervals. There will be no "bip
advise" or display message when the processor is in stand-by mode or process
mode!

Trouble shooting
4-2
Before starting trouble shooting
Before starting trouble shooting
IMPORTANT!
Plates and chemicals are very sensitive materials and correct storage is vital to
obtain a satisfactory production result. Incorrect storage may very well result in
unsatisfactory processing quality etc.
Contact your local supplier for information about storage requirements for plates and
chemicals.
Before making adjustments of the equipment make sure that incorrect storage of plates
and chemicals can be excluded.
$
Settings for temperatures, replenish and speed as shown on the
"Cleaning/Settings" quick guide are mandatory and are to be considered a
condition for the Agfa Accreditation of the plate processor for the Agfa
Lithostar Plates.
It is recommended that the Plate Setter Device is calibrated once the settings
has been confirmed in the processor.

Trouble shooting
4-3
Problems with the processor
Symptom Probable cause Remedy

NO FUNCTION ACTIVE • Mains switch turned off or • Connect cable to main
power cable not connected power outlet and/or turn
to main power outlet. main switch on.
• Fuse(s) blown. • Replace fuse.
PROCESSOR CANNOT • Configuration error. (If • Reload software.
INITIALIZE main power has been cut
off temporarily the
processor switches to off
mode - green led flashes).
• Defective PCB. • Replace PCB.
• Cables not properly • Check cables and make
connected. proper connections.
MACHINE WILL NOT • MMU-PCB defective. • Replace defective part.
START UP
MACHINE DOES NOT • "MANUAL START" • Wait until program has
START WHEN A PLATE program runs. finished.
IS INSERTED • Input sensor (s) defective. • Replace defective sensor.
NO WASH WATER • Electronics defective. • Replace defective
ALTHOUGH MACHINE electronics.
IS IN “PROCESS” MODE • Water tap closed. • Open water tap.
• Water solenoid valve • Replace valve.
defective.
• Water solenoid valve filter • Clean filter.
clogged.
• Malfunction of pump in • Check pump and repair or
wash anti-foam unit. replace whatever is
necessary.
• Filter valve closed. • Open valve.
• Level sensors in wash • Check sensors and clean/-
anti-foam unit dirty/- replace whatever is
defective. necessary.
DRYER BLOWER WORK, • Temperature sensor • Replace temperature
HEATER DOES NOT defective. sensor.
• Heating element defective. • Replace heating element.
• Electronics defective. • Replace defective
electronics.
• Fuse(s) blown • Replace fuse.
DRYER BLOWER DOES • Blower defective. • Replace blower.
NOT WORK • Electronics defective. • Replace defective
electronics.

Trouble shooting
4-4
Symptom Probable cause Remedy

NO FINISHER • Pump defective. • Replace pump.
ALTHOUGH • Finisher filter clogged. • Clean filter.
MACHINE IS IN • Finisher container empty. • Refill container.
“PROCESS” • Electronics defective. • Replace defective
MODE electronics.
• Finisher hose blocked. • Clean hose.
• Pump valves blocked or • Clean or replace valve.
defective.
FINISHER PUMP RUNS • Finisher hose blocked. • Clean hose.
BUT NO FINISHER • Pump valves blocked or • Clean or replace valve.
(NO ALARMS) defective.
DEVELOPER • Pump defective. • Replace pump.
REPLENISHMENT • Electronics defective. • Replace defective
PUMP DOES NOT electronics.
WORK • Fuse(s) blown. • Replace fuse
DEVELOPER • Replenishment hose • Clean hose.
REPLENISHMENT PUMP blocked.
RUNS BUT NO • Pump valves blocked or • Clean or replace valves.
REPLENISHMENT defective.
• Replenish container empty. • Refill container.
REPLENISHMENT • Electronics defective. • Replace defective
SYSTEM electronics.
DOES NOT WORK • Replenishment parameters • Make correct settings.
ALTHOUGH settings not correct.
THE MACHINE IS IN
”PROCESS” MODE
NO DEVELOPER • Developer circulation • Replace pump.
CIRCULATION pump defective.
• Replenish container empty. • Fill replenish container.
• Replenish pump defective. • Replace pump and make
calibration.
NO WATER • Interlock switch for wash • Push in the drawer as far
CIRCULATION anti-foam unit drawer not as it goes.
activated.
• Pump in wash anti-foam • Check pump and repair or
unit malfunctions. replace whatever is
necessary.
• Water filter clogged. • Replace filters.
• Water spray bar clogged. • Clean spray bar.
For cleaning of the spray
nozzles use compressed
air. Blow from the outside
in - never opposite.
Never pinch the spray
nozzles.
• Level sensor in wash • Check sensors and clean/-
anti-foam unit dirty/- replace whatever is
defective. necessary.

Trouble shooting
4-5
Problems with processed material
SYMPTOM PROBABLE CAUSE REMEDY

PLATE IS NOT • Dryer temperature is set • Set dryer temperature a
COMPLETELY too low. little higher.
DRY • Dryer section is
malfunctioning.
PLATE HAS STRIPES • Defective or dirty rollers or • Take rollers and/or guides
LENGTH- guides. out, inspect and wash
WISE OR CROSSWISE them.
Rollers with dents or other
marks must be changed.
• Wash spray nozzles • Clean the spray nozzles.
clogged. Use compressed air.
Blow from the outside in -
never opposite.
nozzles
PLATE IS DIRTY • Wash section is dirty. • Perform weekly cleaning
as described in
"CLEANING" in the
processor user manual.
• Finisher wiper dirty. • Clean the wiper.
• Developer exhausted. • Change developer.
WASHING NOT • Wash anti-foam unit • See earlier in this chapter.
SUFFICIENT malfunctions.
• Spray bar clogged. • Clean spray bar and
nozzles.
Use compressed air. Blow
from the outside in -
never opposite.
nozzles.
• Water circulation pump • See "CLEANING OF THE
does not run. PUMPS" in chapter 4.
• Rollers dirty in wash • Clean rollers.
section.
PLATE HAS AN UNEVEN • Finisher container nearly • Refill container.
FINISHING empty.
• Finisher rollers dirty. • Take rollers out and clean
them.
• Finisher distributing tube • Take tube out and rinse or
clogged or out of readjust.
adjustment.
• Finisher pump clogged • Take pump apart and
clean valves.

Trouble shooting
4-6

Spare parts
5-1
General
Part 5: Spare parts
General
Spare parts kit

A small kit consisting of the most needed spare parts is delivered with the processor.
For further need of spare parts please refer to the spare part lists in this chapter with
iso-metric drawings, descriptions and part numbers.
Ordering spare parts

When ordering spare parts:
Please state carefully the spare part number, the specification and the number of
items wanted.
Special spare parts

Some of the spare parts (covers, panels etc.) are available in different colors. In these
cases please refer to Appendix A “Additional spare parts” for the correct numbers for
your specific processor.
PCB's and software
IMPORTANT!
All spare part PCB's with software proms will be delivered without software installed.
The Service Technician must download software from a CD.
See "Electronics box" in this chapter for Software CD spare part number.
Instructions for downloading and upgrading software are stored on the software CD.

Spare parts
5-2
10
13
7
11
9 14
6
8
12
3
16
4 1
17
15
T8517
PANELS

Spare parts
5-3
Panels
Panels
Pos. No 68 85 Specification
Spareparts for front panel and feed table are described in the Interface Manual
1 22859 22859 PANEL, SHADOW

2 35369 35369 CLIPS, PANEL, Z3239.5010
3 45865 45865 BUSHING, 258-68, D45/50X1.6
4 SEE APPENDIX A
5 SEE APPENDIX A
6 25823 25823 CIRCLIP D4X0.7 RA-4-411-ME DIN 6799
7 35362 35362 HANDLE, SOUTHCO TP. P2-44
8 45891 45891 ACTUATOR, SAFETY, SWITCH, AZ17/170-B5
9 10008119 SPRING, GAS, 250N, 265,5/100, 9034TD, DAMPED
10008120 SPRING, GAS, 250N, 265,5/100, 9035TZ, DAMPED
10 45926 45926 HINGE, SOUTHCO, 96-50-510-50
11 45927 45927 HINGE, SOUTHCO, 96-50-520-50
12 SEE APPENDIX A
13 SEE APPENDIX A
14 74774 74774 SUPPORT, ACTUATOR, COVER
15 15262 15262 NUT M6/D10X18
16 87571 87571 ROLLER, W/HOLDER
17 10012806 10011480 GUIDE, EXIT, ROLLER
18
19
20
21
22
23
24
25
26
27
28
29

Spare parts
5-4
4
8
10
1 9 5
11
13
12
3
14
T8518
STAND

Spare parts
5-5
Stand
Stand
1 1388 1388 STOPPER D120X10

2 35359 35359 LEG, TRAPEZOID, D40, METAL
3 35360 35360 NUT, LEG, ADJ.TRAPEZOID 36-KM 1
4 45865 45865 BUSHING, 258-68, D45/50X1.6
5 0063966 0063966 BUSHING 258-66
6 SEE APPENDIX A
7 SEE APPENDIX A
8 SEE APPENDIX A
9 10001618 10001618 BRACKET, ATTACHMENT, STAND
10 10001424 10001424 SCREW, M6X16, HE, HFC8007
11 10007033 10007033 STOPPER, DOMED, BLANKING, D38
12 35358 35358 BUSHING, TRAPEZOID, D40X2
13 10009615 10009615 GASKET, D41/33/2
14 57173 57173 LEG, TRAPEZOID
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Spare parts
5-6
T8519
CLOSED STAND

Spare parts
5-7
Closed stand
Closed stand
1 50946 50946 BRACKET, LATCH

2 SEE APPENDIX A
3 SEE APPENDIX A
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Spare parts
5-8
3 5
1
4
T8520
TABLE EXIT

Spare parts
5-9
Table, exit
Table, exit
1 15262 15262 NUT M6/D10X18

2 45804 45804 LINCH PIN D41X4.5, PLATED YELLOW
3 10004768 10004768 SCREW, FINGER, DIN 653, M4X10
4 SEE APPENDIX A
5 SEE APPENDIX A
6 SEE APPENDIX A
7 SEE APPENDIX A
8 74616 74616 EDGE, PROFILE, TABLE, EXIT
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Spare parts
5-10
9
1
5 4
6
5
7
T8522
HANDSHOWER

Spare parts
5-11
Handshower
Handshower
1 35315 35315 HOLDER, PIPE D20

2 74388 74388 GASKET, EPDM, SHORE70, 24X17X2
3 10002936 10002936 FITTING, HANDSHOWER
4 10003060 10003060 HOSE, 1/2"X3/4"RGX2.5M
5 45911 45911 GASKET, FIBER, 1/2", D18X12.5X2
6 0011361 0011361 FITTING, VALVE, BALL 1/2", MA/FE
7 10003029 10003029 CHECKVALVE, DW14/DN10GF
8 73901 73901 JET, SHOWER
9 45932 45932 HOLDER, PIPE, D16, W.LOCK
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Spare parts
5-12
10
4
2
6
1
8 15
11
3 7
13
9
14 12
T8523
DRAWER, WASH-UNIT

Spare parts
5-13
Drawer, wash-unit
Drawer, wash-unit
1 6295 6295 GROMMET D6/9X1.5

2 26602 26602 SWITCH, INTERLOCK, SCHMERSAL
3 36521 36521 SWITCH, BURGESS, V9NLR1
4 45830 45830 BAR, SLIDE, TITAN, D, 450/485
5 45923 45923 SPRING, DY8, DT1.2, L3795
6 53331 53331 ACTUATOR, SWITCH, SCHMERSAL
7 60953 60953 SUSPENSION, SLIDER, RIGHT
8 70312 70312 SUSPENSION, SLIDE, LEFT
9 73407 73407 BRACKET, WASH-UNIT, INTERLOCK
10 73738 73738 DISTANCE, BAR, WASH-UNIT
11 74572 74572 BRACKET, SWITCH, V9NL
12 74766 74766 BUSHING, LATCH, DRAWER, CENTRIFUGE
13 74767 74767 CAM, LATCH, DRAWER, CENTRIFUGE
14 83021 83021 LATCH, DRAWER, CENTRIFUGE
15 10004086 10004086 WIRE, HOSE, CENTRIFUGE
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Spare parts
5-14
3
4
6
7
46 5 9
10
8
50
11
21
13 11
17
43
42 49
25
15 39
38
41 16
33
34
45 40
22
29 27
19
18 36
37
47 28
35 44
32 48 20
23 30
24
26
14
31
T8524
CENTRIFUGE

Spare parts
5-15
Centrifuge
Centrifuge
1 10003827 10003827 CABLE, CENTRIFUGE, MOTOR

2 10008450 10008450 COVER, MOTOR, CENTRIFUGE
3 10003597 10003597 SEALING, COVER, CENTRIFUGE
4 16090 16090 FUSE, 6A 6,3X32 S/B UL
5 26896 26896 PCB, MOTOR, FILTER, CHOKE
6 10008448 10008448 MOTOR, SUPPORT, CENTRIFUGE
7 20213 20213 HANDLE D10X96 TP.92096-BLACK
8 10003716 10003716 SEALING, SUPPORT, MOTOR
9 10003656 10003656 COVER, TOP, HOUSING, MOTOR
10 45827 45827 O-RING, D289.3X5.70
11 10007954 10007954 ROTOR, CENTRIFUGE
12 6323 6323 CLAMP, HOSE D13-27
13 25169 25169 CLAMP, HOSE D27-51
14 25428 25428 CLAMP, CABLE 5/8"
15 25437 25437 O-RING D4X1 TP.EPDM 14463896
16 25571 25571 FIT.ELBOW, HOSE D10X3/8" RG WES
17 25847 25847 HOLDER, PIPE, D32, 1R.ST1.320
18 35355 35355 O-RING D5.0X2.5 EPDM
19 35513 35513 O-RING, VITON, 34.0 x 2.0MM
20 35929 35929 CAP 3/4"
21 42107 42107 DECK, INTERMEDIATE, CENTRIFUGE
22 42117 42117 COVER, HEATER, TANK
23 42156 42156 PLATE, PROTECTION, WASH-UNIT
24 43724 43724 SENSOR, TEMP NTC (90MM CABLE)
25 45828 45828 FASTENER, TL2055, ELFORZ
26 45876 45876 HEATER, COMPLETE,1 200W, BTC70C
27 45908 45908 FILTER, 3/4", COMPL. INCL. AMIAD, 200, MICRON
28 10024663 10024663 FILTER INSERT, ODIS, 200 MY, WITH O-RINGS
29 0059097 0059097 PACKING, D25XD17X3, VITON 75
30 10004317 10004317 BRACKET, PUMP, WASH-UNIT

Spare parts
5-16
3
4
6
7
46 5 9
10
8
50
11
21
13 11
17
43
42 49
25
15 39
38
41 16
33
34
45 40
22
29 27
19
18 36
37
47 28
35 44
32 48 20
23 30
24
26
14
31
T8524
CENTRIFUGE

Spare parts
5-17
Centrifuge
Centrifuge
31 63866 63866 PUMP, FILTERUNIT, IWAKI MD70 RLZ

32 64585 64585 VALVE, BALL, D20
33 70218 70218 HOSE CLAMP 3/4"X20
34 74070 74070 FITTING, BUSHING, 3/8"RGXD6
35 74234 74234 HOSE, REINF, PVC, 3/4", L=55
36 74235 74235 HOSE, REINF, 3/4", PVC, L=90
37 74489 74489 TUBE, SUCTION, CENTRIFUGE
38 74510 74510 SUSPENSION, TANK
39 10008256 10008256 HOSE, REINFORCED, SPIRAL D25/D33
40 10011120 10011120 HOSE, REINFORCED, SPIRAL D20/D26.4
41 74626 74626 HOSE, REINF, 3/4", PVC, L=1100
42 74653 74653 HOSE, CLEAR, PVC, 10X14
43 10016608 10016608 HOSE, SIGMAFLEX, 42/40
45 10024657 10024657 FILTER, 3/4", HOUSING, COMPLETE
46 10008452 10008452 COVER, TOP, CENTRIFUGE, COMPLETE
47 88178 88178 SWITCH, LEVEL, (7037)
48 10024660 10024660 O-RING, D54X3 MM
49 10003851 10003851 FILTER, PUMP, CIRCULATION, COMPLETE
50 63098 63098 VALVE, BALL, D25
51
52
53
54
55
56
57
58
59
60

Spare parts
5-18
10
2
17
1
2 12 8
1 15
16 1
13 1
3
9 6
11
14
T8525
DUNK, MANAGEMENT

Spare parts
5-19
Dunk, management
Dunk, management
1 6323 6323 CLAMP, HOSE D13-27

2 15510 15510 CLAMP, HOSE D11-18MM
3 10002876 10002876 MANIFOLD, WASTE, D20,(5->1), CPL
4 73597 73597 BRACKET, REPL, TUBE
5 73603 73603 HOSE-DEV/FINISHER-DUNK
7 74582 74582 HOSE, Y-DUNK
8 10011112 10011112 HOSE, REINFORCED, 3/4", PVC
9 10011113 10011113 HOSE, FLEXIBLE D20/23, L=750
10 74697 74697 HOSE, SPIRAL, L=1000, SPS 20
11 74698 74698 HOSE, SPIRAL, L=500, SPS 35
12 10010818 10010818 SUCTION TUBE, 2-PIN SENSOR
13 10010534 10010534 SUCTION TUBE, 2-PIN SENSOR, CONTRAVALVE
14 10004075 10004075 TUBE, WASTE, SENSOR, 2-PIN, L=282
16 10011117 10011117 HOSE, REINFORCED, 3/4", PVC
18
19
20
21
22
23
24
25
26
27
28
29
30

Spare parts
5-20
9
12
11
10 1
21
15 9
14
13
1
1 13
1 22
2 18
16 14 15
1
7
3 20 19
4 17
5
3
6
8
7
T8526
DRIVE

Spare parts
5-21
Drive
Drive
1 73241 73241 CLIPS, R-SHAPE, D2.5X20

2 98936 98936 BRACKET, BEARING
3 88102 88102 BEARING, BRACKET
4 85569 85569 BRACKET, BEARING
5 10016983 10016983 GEAR, Z26, M2, D12
6 32786 32786 SHAFT, DRIVE, MAIN
7 73250 73250 WORM, LEFT, Z2, M2, D12
8 88104 88104 DRIVE, MAIN, COMPLETE
9 98336 98336 SHAFT W. GEAR, Z16, COMPLETE
10 73242 73242 SHAFT, GEAR
11 6520 6520 GROMMET, V-SEAL
12 73240 73240 GEAR, Z16, M2
13 73209 73209 GEAR, Z22, M2, LEFT
14 10002910 10002910 BEARING, DRIVE
15 10002994 10002994 O-RING, 21X1.5, EPDM
16 73246 73246 GEAR, Z18, M2
17 73966 73966 MOTOR, DRIVE
18 36537 36537 PCB, FILTER, CHOKE, W.WIRES 6.3X0.8+4.3X0.8
19 5659 5659 FUSE 5.0A, 6.3X32, S/B
20 98170 98170 FILTER, MOTOR, COMPLETE
21 73902 73902 PROTECTION, GEAR
22 63774 63774 BRACKET, MOTOR
23
24
25
26
27
28
29
30

Spare parts
5-22
12
11
15
16
12
2
27 25
20 26 25
2
29
28 4
24 3
19 1
10 23
5 2
12 6
5
18 22
21 9
13 14
17
T8527
PUMP/CIRCULATION

Spare parts
5-23
Pump/circulation
Pump/circulation
1 5378 5378 HOLDER, CABLE, SELF-ADHEASIVE

2 6019 6019 CLAMP, HOSE D8-22
3 6388 6388 PIPE HOLDER D25
4 74633 74633 HOSE, REPLENISH, DEV, INLET
5 10003917 10003917 VALVE, POPPET, ASSEMBLY, PUMP, BELLOW, IWAKI
6 25700 25700 VALVE, SOLENOID ES 90/88 3.3L/MIN
7 41644 41644 BRACKET, PUMP, REPLENISH/HEATEXCHANGE
8 42180 42180 HEAT-EXCHANGER, CIRCULATON, DEV
9 45592 45592 O-RING, D15.54X2.62, EPDM
10 53348 53348 PUMP, IWAKI, MD-15R, WASH
11 73158 73158 BRACKET, PUMP, WASH
12 73305 73305 PUMP, BELLOW, W.PLUG
13 73719 73719 HEATER, REPLENISH, DEV.
14 73883 73883 FITTING, TERMOSENSOR
15 74256 74256 HOSE, D9/D13, FINISH, REPL.
16 74257 74257 HOSE, D9/D13, ADDITIV, WASH
17 74631 74631 HOSE, RUBBER, D9.5, L=265
18 74632 74632 HOSE, RUBBER, D9.5, L=524
19 85497 85497 PUMP, IWAKI, MD-10L
20 85498 85498 PUMP, IWAKI, MD-10L
21 88444 88444 SENSOR, TEMP
22 10002474 10002474 BRACKET, WATER VALVE
23 10002740 10002740 HOSE, CLEAR, PVC, D10/14
24 10003815 10003815 VALVE, CHECK TP.30401000002 (WHITE)
25 88151 88151 FITTING, CIRCULATION, PUMP
26 63946 63946 SUPPORT, PUMP, SEC3, 4
27 63932 63932 BRACKET, PUMP, SEC3, 4
28 73330 73330 BRACKET, PUMP, MD-15/MD-20
29 10002899 10002899 PIPE, SPRAYBAR, INLET
30

Spare parts
5-24
44
1
2
3
4 42
5
7
9 10 15
16
17
12 49 18
11 13
19
14 20
21
25 21
24 51
22
48
28 24
27 47
26
25
24
46 23
50
25
24
24
32
31 36
30 35
43 24
40
29 34 34
32
31 52 8
33 30
29 37
39
37
38
38 37 41
41 T8528
38
TANK

Spare parts
5-25
Tank
Tank
1 10008065 10006012 AIRDUCT, UPPER

2 10008070 10006023 AIRDUCT, LOWER
3 26385 26385 SENSOR, TEMP THERMISTOR, PLASTIC
4 5304 5304 CABLE-TIE 100X2.5 PL
5 85234 85179 GUIDE, HEATER, COMPLETE
6 32332 32332 GUIDE, DRYER
7 74500 74500 BRUSH, ANTISTATIC
8 16787 16787 SWITCH, ASSY 10-59220-010
9 10001956 10001957 COVER, RINSE-FINISHER
10 10003381 10003381 COVER, HEATER-FAN
11 73982 73982 FAN, 2TRE15 W PLUG
12 54563 54563 CAPACITOR, 2uF
13 63043 63043 HEATER 2x750W W.PLUG
14 10002845 10002845 HOUSING, FAN-HEATER
15 73016 73016 BRACKET, DRAIN, OVERFLOW
16 10009485 10009485 BUSHING, SPRING
17 74226 74226 SPRING, D12.5, T1.6, L19, K12.3
18 14458 14458 SPRING, STANDPIPE D30X25
19 98706 98706 STANDPIPE, FIN, BLUE, INCL. O-RING
20 98274 98274 STANDPIPE, RINSE, GR.WH., INCL. O-RING
21 6169 6169 O-RING D20X2
22 10013412 10013412 SPRING, D1.6X20X48, NR 6101
23 10013418 10013418 BUSHING, SPRING, SPRAYBAR, NEW
24 10011006 10011006 BEARING, ROLLER, DARK GREY, 6 KG, COMPLETE
25 10011020 10011020 BEARING, ROLLER, BLACK, 20 KG, COMPLETE
26 74399 74399 PIN, CYLINDRE, D8/D6 FOR SPRING
27 8372 8372 SPRING, CONICAL
28 0151083 0151083 GRID, FAN INCL.TAP
29 32796 32796 TUBE, CIRCULATION
30 25344 25344 O-RING D22.1X1.6

Spare parts
5-26
44
1
2
3
4 42
5
7
9 10 15
16
17
12 49 18
11 13
19
14 20
21
25 21
24 51
22
48
28 24
27 47
26
25
24
46 23
50
25
24
24
32
31 36
30 35
43 24
40
29 34 34
32
31 52 8
33 30
29 37
39
37
38
38 37 41
41 T8528
38
TANK

Spare parts
5-27
Tank
Tank
31 73193 73193 BUSHING, SUPPORT, TUBE

32 73195 73195 BUSHING, TUBE
338181X0007008181X000700 O-RING, 15.88 X 2.62
34 88445 88445 HEATER, 1000W, INCL. O-RING
35 88444 88444 SENSOR, TEMP, INCL. O-RING
36 35355 35355 O-RING D5.0X2.5 EPDM
37 87520 87520 SENSOR, LEVEL, 90, DEGREE, COMPLETE
38 35386 35386 O-RING D16.3X2.4 FPM
39 10040196 10040196 TUBE, CIRC, COMPLETE
40 74070 74070 FITTING, BUSHING, 3/8"RGXD6
41 10037727 10037727 NUT M12 HE 4
42 6295 6295 GROMMET D6/9X1.5
43 12458 12458 BEARING, WORM, SHAFT D10.2X36X22
44 86083 86082 COVER, DRYER, COMPLETE
45
46 74462 74462 COVER, REPL, WASH, FINISH, RINSE
47 74436 74436 SPRING, GROUNDING, TRAY, DEV
48 74495 74495 CABLE, GROUNDING
49 10003357 10003357 SPRING, SILICONE, SPRAY
50 10016917 10016917 GROMMET, V-SEAL VA-0012RUB
51 74480 74480 BUSHING, SLIDE, SPRAY
52 10006932 10007610 BRACKET, SENSOR, INPUT
53
54
55
56
57
58
59
60

Spare parts
5-28
1
2
5 3
4 28
18
7 20
26 21 29
6 7
19
6 9 22 21
25 24 23
8
11
11
12
10
18 17 9
20 14
21 16
12 13
20
19
27 15
21
21
T8529
DEV SECTION

Spare parts
5-29
Dev section
Dev section
1 10013764 10013818 LID, TRAY, DEV

2 45922 45922 STOPPER, D10/D7-D6, 085-0100-699-03
3 10002862 10002862 DRAIN, LEVEL, ELECTROPOLISHED
4 1360 1360 O-RING 10.1X1.6
5 10002861 10002861 TUBE, DRAIN, LEVEL, COMPLETE
6 85247 98713 ROLLER, SH20, STR., 850, BUSHING, INCL. GEAR
7 10002834 10002336 ROLLER, STEEL, D25
8 73757 73606 SHAFT, RACK, DEV
9 25006 25006 O-RING D25.3X2.4
10 10002050 10002051 GUIDE, DEV
11 74565 74565 BUSHING, GUIDE, DEV
12 10005529 10005529 SPRING, GUIDE
13 10007636 10007926 LID, DEV, INCL. TUBE
14 10007635 10007635 TUBE, SUPPORT, LID
15 73403 73403 GEAR, Z24, M2, B15
16 10003336 10003336 MANIFOLD, RACK, DEV, LEFT
17 10013001 10013001 O-RING, D2
18 15327 15327 SCR M6X50 HE SO CP4
19 10005530 10005530 BEARING, VESSEL
20 10005533 10005533 BEARING, ROLLER, RACK
21 74445 74445 SPRING, 20MM, R=15.97N/MM
22 10012854 10012854 O-RING, D3, L237
23 10003337 10003337 MANIFOLD, RACK, DEV, RIGHT
24 74468 74468 SPRING, GROUND, ROLLER, STEEL
25 10012988 10012988 BLOCK, SUCTION, MANIFOLD
26 85505 85505 WIRE, GROUND, ROLLER, DEV
27 10012431 10012431 RACK, SIDE, DEV, LEFT
28 10016987 10016987 STOP BLOCK, DEV RACK
29 10017181 10017181 RACK, SIDE DEV, RIGHT, W. STOP BLOCK
30

Spare parts
5-30
4 3
7
5
12
8
13
11 9
8
14
15
10
T8530
WASH SECTION

Spare parts
5-31
Wash section
Wash section
1 10006207 10005997 COVER, WASH

2 10003754 10003754 PLUG, SPRAYBAR
3 35434 35434 O-RING 13.3X2.4 EPDM
4 10003960 10003707 SPRAYBAR, COMPLETE
5 10005027 10005027 RETAINER, BAYONET, CAP, INCL. GASKET
6 10003689 10003689 NOZZLE, TONGUE-TYPE, 684.568.56
7 85245 98547 GUIDE, WASH, COMPLETE
8 73745 73039 GUIDE, SHAFT
9 64699 64699 BUSHING D20X2,3X70
10 35598 35598 CIRCLIP, D14, A2, DIN 471
11 74329 74329 SECTION, GUIDE, WASH
12 73990 73932 SPRINGSEAL, WASH, OUT
13 42219 42204 SPLASHGUIDE, WASH, INNER, REAR
14 42218 42203 SPLASHGUIDE, WASH, INNER, FRONT
15 10002852 10002851 SPRINGSEAL, WASH, IN
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Spare parts
5-32
5 4
4 6 7
8
2
1
3
3
2
1
T8531
GUIDES AND SPRAY TUBES

Spare parts
5-33
Guides and spray tubes
Guides and spray tubes

1 10006670 10006670 VALVE, TUBE, SPRAY

2 10006668 10006668 NUT, M22 MOULDED
3 35434 35434 O-RING 13.3X2.4 EPDM
4 85239 88482 TUBE, SPRAY, SINGLE ROW, SCRABER, COMPLETE
5 73743 73022 PLATE, FINISHER
6 73744 73023 BAR, SCRABER, FINISHER
7 10005976 10005974 GUIDE, FIN 2
8 10005975 10005973 GUIDE, RINSE
9 42132 32906 GUIDE, EXIT, DEV
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Spare parts
5-34
5
5
11
5
5
7 11 11
8
1
2 10 5
4 3
1 9
1
3
3
10
8
5 5
10
6 10
3
T8532
ROLLERS

Spare parts
5-35
Rollers
Rollers
1 73241 73241 CLIPS, R-SHAPE, D2.5X20

2 10002826 10002826 WHEEL, RUBBER, D40/D16X10
3 73262 73262 GEAR, Z19, M2, D12
4 10013520 10013520 BEARING, ROLLER, SNAP
5 43600 43600 BEARING, ROLLER, SNAP, BLACK
6 74038 74038 GUIDE, PLATE, GEAR
7 10003014 10003011 GUIDE, ROLLER, D40, COMPLETE
8 10003013 10003010 GUIDE, ROLLER, D40, COMPLETE
9 10003012 10002925 ROLLER, D40, COMPLETE
10 88960 88959 ROLLER, SH40, BULGED, COMPLETE
11 88958 98233 ROLLER, SH30, STR., BUSHING, COMPLETE
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Spare parts
5-36
23
1
18
20
32 22
5
10 28
25
6
30
17
29 4
34
13
13
7 31
24
15 10
35
26
36
21 9
14
19
12
3
2
33
16 11
T8533
ELECTRONICS BOX

Spare parts
5-37
Electronics box
Electronics box
Not ill. 10017976 10017976 CD W.SOFTWARE (Please also see page 5.1)
13111X0008003111X000800 TERMINAL STRIP

2 6896 6896 FUSE 4A, 6.3X32 MM
3 6716 6716 FUSE 2A, 6.3X32 MM, S/B
4 16414 16414 SWITCH, L2-16, 66.5X66.5
5 10030625 10030625 RELAY, GFCI 40A/30mA 400V 4-POL
64121Z0002014121Z000201 PLASTIC SHIELD
7 26054 26054 FAN, SUNON DP200A 2123XBT
8 10025327 10025327 PCB, MMU (NOTE: Without software - see page 5.1)
9 26508 26508 FUSE 15A SC15
10 26602 26602 SWITCH, INTERLOCK, SCHMERSAL
11 26724 26724 COVER, SUB-D 25P CONNECTOR
12 10035096 10035096 PCB, HPU-V (NOTE: Without software - see page 5.1)
13 0151083 0151083 GRID, FAN INCL.TAP
14 36311 36311 TRAFO, RTD300-230
15 36312 36312 TRAFO, RTD060-224
16 10031624 10031624 PCB, MPU (NOTE: Without software - see page 5.1)
17 36500 36500 GLAND, CABLE, ST-M 32X1.5
18 36501 36501 LOCKNUT FOR CABLE GLAND M32X1,5
19 36563 36563 PCB, FUSE, F. SINGLE HPU, W. VARISTOR
20 45512 45512 SPACER, M6X35+10, TP.DI659
21 53794 53794 COVER, PANEL, FUSE
22 54303 54303 BRACKET, RELAY, L=100
23 54394 54394 BRACKET, CONNECTOR, 3P
24 64979 64979 BRACKET, CABINET, EL
25 73355 73355 KEYBOARD, FOIL
26 74627 74627 RAIL, DIN 15,50MM F. GNUC BOX
27 10030889 10030889 PCB, FILTER, 2xTRANSFORMER, 4A-PTC-RESISTOR
28 86075 86075 BOX, GFCI/SWITCH-MAIN
29 88128 88128 MMI, COMPLETE
30 88129 88129 MMI, CONTROLBOX, COMPLETE

Spare parts
5-38
23
1
18
20
32 22
5
10 28
25
6
30
17
29 4
34
13
13
7 31
24
15 10
35
26
36
21 9
14
19
12
3
2
33
16 11
T8533
ELECTRONICS BOX

Spare parts
5-39
Electronics box
Electronics box
31 10002644 10002644 FAN, ELBOX, COMPLETE

32 0180216 0180216 RUBBER NIPPEL RM 10419
33 10001713 10001713 PIM, MK2 ONLINE PROCESSORS ONLY
34 10002099 10002099 BRACKET, FAN
35 10040265 10040265 FUSE, 5x20 mm, 0.63 AT (F17)
36 10011111 10011111 FUSE, 5x20 mm, 3.15 AT (F18)
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

Spare parts
5-40

Appendix A:
A-1
Additional spareparts
Appendix A: Additional spareparts
Some of the spareparts shown on the ISO-metric drawings in chapter 5 have no

sparepart number and specification. The sparepart numbers and specification for those
parts are listed below. The page and position numbers refer to the page and position
numbers used in chapter 5.
Please also refer to the ISO-metric drawings in chapter 5.
When ordering spareparts please state carefully the sparepart number, the
specification and the number of items wanted before you send your order.
Pos.No 68 85 Specification
Page 5/3 (PANELS):

4 70296 70296 FENDER, RIGHT
5 70297 70297 FENDER, LEFT
12 10012803 10011567 COVER, DRYER
13 70302 70295 PANEL, TOP, HINGED
Page 5/5 (STAND):

6 70327 70327 RAIL, STAND
7 10001308 86136 PANEL, FRONT, STAND
8 10001311 86140 PANEL, REAR, STAND
Page 5/7 (CLOSED STAND):

2 10001344 10001344 PANEL, SIDE, RIGHT, STAND
3 10001345 10001345 PANEL, SIDE, LEFT, STAND
Page 5/9 (TABLE, EXIT):

4 60881 60881 SUPPORT, TABLE, EXIT
5 10002429 10002429 BRACKET, TABLE, EXIT
6 10005918 10002432 TABLE, EXIT
7 10005921 10002433 EXTENSION, TABLE, EXIT
continues...

Appendix A:
A-2
Additional spareparts
Pos.No 68 85 Specification
Page 5/11 (TABLE, FEED):

3 10009059 10009048 TABLE, FEED
4 10008308 70298 PANEL, FRONT
5 10009056 10009042 SUPPORT, TABLE, FEED

Appendix B:
B-1
Electrical diagrams
Appendix B: Electrical diagrams
This chapter includes all electrical diagrams for the processor.
The diagrams (6 pages) cover:
Page 1 of 6: • Main Power Distribution,

Fuse panel and Interlocks
Page 2 of 6: • High Voltage Wiring I,
230V AC, Control Devices, HPU
Page 3 of 6: • High Voltage Wiring II,
230 VAC Components
Page 4 of 6: • High Voltage Wiring III,
230 VAC, Control Devices, LPM
Page 5 of 6: • Low Voltage Wiring,
Sensors and Control Devices
Page 6 of 6: • Motors and Internal Bus Wiring,
8, 24 and 35 VAC Distribution

Appendix B:
B-2
Electrical diagrams
Main Power Distribution,

Fuse panel and Interlocks

1 2 3 4 5 6 7 8 9 10
Three Phases Without Neutral, 230V, 3 W + PE C1 C8 C9 X4 X5 X6

4n7 Y2 4n7 Y2 4n7 Y2 X 11
F1 15 AT Phase 3
PE X3 1
S21
12 11 6 F3 15 AT
Ground Fault Interruptor Black Black Return 1
A
Return 3 A
F10
4 Blue N Orange 10 9 Orange 5 Return 2 2
F5 15 AT
I
3 Brown 6 5 Blue 8 7 Blue 4 Return3 Phase 2
L3 . . R5 R6 R7
470K
470K
470K
3
2 Yellow 4 3 Brown 6 5 Brown 3 Phase1 C5 C6 C7
L2 . .
100n X1
1 2 1 4 3 2 Return 2
L1 Red . .
Yellow Yellow Phase2 Match Line To J2 on
4
100n X1
100n X1
F2 High Voltage Wiring
X7 Red 2 1 Red 1 Phase3 15 AT Diagram, page 2
Phase 1
and 3
5
Field Wiring Box Main switch F4 15 AT
RV1 Return 1
6
F6 15 AT
Single Phase, 230V 2 W + PE or 1W+N+PE
B B
S21 F7 2AT
Black 12 11 Black
C2 C3 C4 F8
PE 4AT
10 9 Organge 4n7 Y2 4n7 Y2 4n7 Y2
Orange
Ground Fault Interruptor Fuse Panel X1 X2
X1 short circuit
F10 Blue 8 7 Blue on PCB 1 2 1 2 3 4
4 Blue N
X10
I Brown 6 5 Brown Appliance coupler
3 Brown 6 5
L2(N) . . for Stacker
blue
L IN
RTN IN
blue
yl/gr
brown
Yellow 4 3 Yellow
2 Yellow 4 3 yl/gr
L1 . .
2 1 Red brown
1 2 1 Red
Red . .
To optional LPM PCB,
X7 Main switch see page 4
Field Wiring Box
X57 X1 X41
C PCB Transformer Filter C
240 OR1 Orange: 240V T1

Grey 1
230 RD1 Red: 230V To HPU, J1,1
Three Phases With Neutral, 400V, 3 W + N + PE 8.5V Grey 2
200 BN1 Brown: 200V To HPU, J1,5
White 3
240 BK1 110 °C To HPU, J1,2
S21 24V White 4
230 OR2 Black: 0V To HPU, J1,6
Black 12 11 Black
PE 200 RD2 Built-In thermoswith with
RTN OUT BN2 automatic reset Transformer secondary
Orange 10 9 Organge
Ground Fault Interruptor X2, 2 RTN IN connections
BK2
F10 C1 are shown on page 6
L OUT 100nF L1
4 Blue N N Blue 8 7 Blue X40
N X2, 1 L IN Orange: 240V T2
R2 Violet 1
I Red: 230V To HPU, J1,3
3 Brown 6 5 Brown 6 5 Brown 30V Violet 2
L3 . . Brown: 200V To HPU, J1,7
R1 Green 3
110 °C To HPU, J1,4
2 Yellow 4 3 Yellow 4 3 Yellow F17 30V Green 4
L2 . . F18 Black: 0V To HPU, J1,8
1 0.63AT
3.15AT
1 Red 2 1 Red 2 1 Red 2 Built-In thermoswith with
L1 . .
3 automatic reset
D
Option D
X7 4 Orange: 240V T3 (Only on Polymer Variant)
Field Wiring Box Main switch Red: 230V
X52 X51 X50 X43 X42 8.5V
Brown: 200V
1 2 1 2 1 2 1 2 110 °C To RRM PCB
IMPORTANT 24V shown on
Black: 0V
Check wiring at Main Terminal X7, Ground Fault Interruptor F10 and Main page 6.
Built-In thermoswith with
Switch S21 before the power supply is switched on. Rewire if necessary automatic reset
accordingly to attached column on schematics. Also set jumpers as
shown in table below.
11 21 22 12
11 12 11 12 11 12
Jumper Settings :
Line Voltage: Terminal Strip, X7 Fuse PCB GFCI
Three Phases Without Neutral, No jumpers ! X4, X5 and X6 open Jumper between S14 S16 S3 S8
230V, L1, L2, L3 + PE N and 4 Emergency Stop Cover Switch Cover Switch Cover Switch Tank
E Switch Drawer Section Prewash Section Right side E
Single Phase, Without Neutral Jumpers between 1 and 2 X4, X5 and X6 open Jumper between (Not on all Models) (Not on all Models)
230V, L1, L2 + PE Jumpers between 3 and 4 N and 4
Title: Number: Rev.:
Date: Monday, January 14, 2008
Single Phase, With Neutral Jumpers between 1 and 2 X4, X5 and X6 closed Jumper between
230V, L1, N + PE Jumpers between 3 and 4 N and 4 Main Power Distribution JW 63664 M
Constructor:
Function: ELECTRONIC AND MECHANICAL ENGINEERING
Three Phases With Neutral, No jumpers ! X4, X5 and X6 closed Doc. No.:
No jumper ! Approval: This drawing belongs to Glunz & Jens en A/S
400V, L1, L2, L3, N + PE Fuse Panel And Interlocks and m us t not be us ed or handed over to any
unauthorized pers on without our s pecific perm is s ion.
Page: 1 Of: 6 OrCAD
1 2 3 4 5 6 7 8 9 10
Appendix B:
B-4
Electrical diagrams
High Voltage Wiring I,

230V AC, Control Devices, HPU

High Power Unit, HPU
J2
1
hot, X11,1
2
return, X11,2
3
hot, X11,3
4
return, X11,4
5
hot, X11,5
6
return, X11,6
RV408 RV406 RV407 RV409 RV412 RV410 RV411 RV413 RV416 RV415 RV414 RV405
From X11,
BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16
Fusepanel
Q415 Q413 Q414 Q416 Q419 Q417 Q418 Q420 Q423 Q422 Q421 Q412
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
F10 F11
F13 F12 F14
1AT 1AT
1AT 1AT 1AT
K2 K1 K4 K3 K5 K6
6 5 4 3 2 1 4 3 2 1 6 5 4 3 2 1 4 3 2 1 6 5 4 3 2 1 4 3 2 1
Ground bar
M6,3
X17,2
X16,2
X16,1
X12,2
X37,3
X37,1
X47,9
X26,4
X46,2
X47,8
X47,7
X46,1
X18,2
X15,3
X15,2
X18,1
X14,4
X20,3
X14,3
X20,2
X21,1
X14,2
X14,1
X37,4
X20,4
X15,4
X47,2
X46,8
X46,7
X47,12
X47,1
X26,2
X26,1
X47,11
X54,3
X54,1
X47,13
X47,6
X46,6
X46,5
X47,5
X47,4
X46,4
X46,3
X47,3
X12,3
X46,13
X46,12
X17,1
X47,14
X16,4
X54,4
X46,11
X46,14
X47,15
X54,2
X12,1+X16,3
X47,10+X37,2
K2,6
K2,5
K3,4
K3,3
K3,2
K3,1
K5,6
K5,5
K6,3
K4,2
K2,5
K4,6
K4,5
K4,1
K5,6
K5,5
K3,4
K3,3
K3,2
K3,1
K2,6
K2,4
X47 X46
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
K3,1
K4,2
K4,3
X54
4 3 2 1
X19,4
Plug for Wash Drawer
E9,2
X27,1 &X27,3
X19,3
X19,1
X27,2
X29,4
S13,3
X29,3
X29,2
S13,P1
S13,P3
E10
E11
X33,1
K5,3
K5,1
K6,4
K6,3
K1,1
GND
K1,2
K5,2
K5,3
K6,2
K6,1
K6,4
K6,3
K6,3
X46,1
K6,4
K6,3
X29,1
K2,2
K2,3
K1,1
K1,4
K1,3
X46,2
X46,1
X33,2
X21,2
K5,3
K5,1
X47,9
X47,8
X20,1
K4,6
K4,4
X47,15
X47,11
X47,15
X47,14
K4,5
X46,14
X46,5
X46,6
X46,4
X46,3
X12 X26 X15 X14 X20 X21 X37 X17 X19 X27
X46,11
X29 X33
3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 3 2 1 4 3 2 1 3 2 1 4 3 2 1 3 2 1
4 3 2 1 3 2 1
S13
Blue
Black
Yl/grn
Brown
75 °C 75 °C P3 P2 P1
M M M M X16 M M M M
M
750W
C1
M3 M4 750W 750W M9 M6 M23 M5 K1 M10 C2
3 2 1
M27
70 °C E2 E3 M7
176 °C
Dev. Circ. Dev. Repl. Dryer Motor Capacitor Electronic Plug For Gum Circ Prewash Dev Fill Wash Circ. 3 2 1
Dryer Heating, Prewash Preheat Motor Capacitor
E1
250W
Pump Pump Blower Dryer Blower Fan Chiller Pump Motor Pump Pump
E2 : basis Pump blower Dryer Blower
Blower
E3 : reg.
Dev. Heating
Preheater
K4,6
K4,4
K4,5
X47,9
X37
X47,15
X47,11
X19 Chassis
4 3 2 1 E10 E11
4 3 2 1
1350W 1350W
Prewash
K1
1350W E11
Plate travel
Gum Circ 1350W E10
Pump Entry
OPTION: Valid for model without quickfill-up pump
THIS DIAGRAM IS VALID FOR THE MODELS
MENTIONED IN THE TABLE BELOW
Power components mounted on :
HPU K1,1+2 K1,3+4 K2,1/2+3 K2,4/5+6 K3,1+2 K3,3+4 K4,1/2+3 K4,4/5+6 K5,1+3 K5,2+3 K5,4/5+6 K6,1+2 K6,3+4
Variant
M9+10
Thermal, Standard M3 E1 Chiller None None None K1 M23 M6 M4 None E3
+E2
Polymer, with prewash M3 E1 Chiller M5+9+10
E9 E11 E10 K1 M23 M6 M4 M7 E3
and/or preheat +E2
Polymer, with prewash, without quickfill-up pump M5+9+10 Date: Monday, January 14, 2008
M3 E1 Chiller E9 E11 E10 None K1 M6 M4 M7 E3 High Voltage wiring I
and/or preheat +E2
Constructor: TGJ 63664 M
Function: ELECTRONIC AND M ECHANICAL ENGINEERING
Doc. No.:
Approval: This drawing belongs to Glunz & Jensen A/S
230 VAC Control Devices, HPU and must not be used or handed over to any
SPECIAL MODEL unauthorized person without our specific permission.
Page: 2 Of: 6 OrCAD
Appendix B:
B-6
Electrical diagrams
High Voltage Wiring II,

230 VAC Components

J2
1
hot, X11,1
2
return, X11,2
3
hot, X11,3
4
return, X11,4
5
hot, X11,5
6
return, X11,6
From X11,
RV418 RV419 RV417 RV420 RV424 RV421 RV423 RV422 RV428 RV425 RV427 RV426
Fusepanel
BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16
Q425 Q427 Q426 Q424 Q429 Q430 Q431 Q428 Q433 Q432 Q435 Q434
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
F10 F11
F13 F12 F14
1AT 1AT
1AT 1AT 1AT
K6
K2 K1 K4 K3 K5
6 5 4 3 2 1 4 3 2 1 6 5 4 3 2 1 4 3 2 1 6 5 4 3 2 1 4 3 2 1
Ground bar
M6,1
X15,4
X16,3
X12,3
X46,11
X46,14
X46,8
X47,2
X47,12
X46,7
X47,1
X16,2
X16,1
X12,2
X12,1
X47,11
X37,3
X47,10
X37,1
X38,2
X38,1
X47,9
X46,6
X47,6
X47,5
X46,5
X47,4
X47,3
X20,4
X38,3
X37,4
X18,3
X46,2
X47,8
X47,7
X46,1
X18,2
X15,3
X15,2
X46,12
X44,1
X14,4
X20,3
X46,10
X47,14
X14,3
X21,1
X20,2
X46,9
X14,2
X14,1
X47,15
X47,13
X46,13
E1,4
E13,2
E13,1
K2,5
K4,2
K6,3
K5,6
K5,5
K3,4
K3,3
K3,2
K3,1
K2,6
K2,4
K4,5
K4,1
K4,6
K6,3
K6,4
K4,6
K4,4
K4,5
X47
K6,4
K6,3
K2,6
K2,5
K3,4
K3,3
K3,2
K3,1
K5,6
K5,5
K5,1
K5,3
X46 X37 X17 14 13 12 11 10 9 8 7 6 5 4 3 2 1
To HPU K1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 4 3 2 1 3 2 1
4 3 2 1
K1
connector
C3 40uF in cable
1
X47,6
X47,5
X47,6
X47,5
2
F1
X47,8
X47,7
X47,2
X47,1
X47,12
X47,11
X47,10
X47,11
X47,10
4 3 2 1 X23 X24 X39 X25 X22 X28

- + X62
3 2 1 3 2 1 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1
1 0,8AT
2 D1 3 E15,1
RRM PCB, 4 E15,2
X64 Rectifier
board
Wiring on Eco Variant M
M M M
750W
750W
M15 M14 M18

70 °C 70 °C
Circ. Pump: Circ. Pump: Additive Pump:
Finisher : Rinse Wash-off : M18
250W
250W
M15 Repl. Pump:

Finisher M19,
See Table below for mounted Dev2 K12
Heating element: Heating element:
K2,2
K2,3
K1,1
GND
Finisher E4 Rinse E8
K1,2
K1,1
K4,3
K3,1
K4,2
heating element
K1,4
K1,3
K5,2
X21,2
K5,3
K6,2
K6,1
X20,1
K6,4
K6,3
K6,3
K6,4
K6,3
K5,3
K5,1
X26 X26 Wash-off-2 E5
X12 X26 X15 X14 X20 X21 X16 X54
X61 3 2 1 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 3 2 1 4 3 2 1 4 3 2 1
4 3 2 1
Con. on 3 2 1 X54
Pump
K2,5
K4,2
K6,3
K5,6
Plug For
K5,5
K3,4
K3,3
K3,2
K3,1
K2,6
K2,4
K4,5
K4,1
K4,6
Chiller
K4,3
K3,1
K4,2
X47
Yl/grn
Black
Blue
Brown
100°C 14 13 12 11 10 9 8 7 6 5 4 3 2 1
M M M M
Plug for
Wash
C1 Drawer
75 °C
K2 M3 M9 M6
Plug for Wash
1
(Raptor ECO)
Dev. Repl. Plugs at Wash Drawer

Dev. Circ. Pump : M4
750W
Dev. Coating Pump 75 °C Dryer Motor Capacitor Electronic
Pump Dev. Coating Blower Dryer Blower Fan
K1,4
K1,3
Clean Pump : M24

70 °C X38
X34 X38
X47,11
X47,13
3 2 1 3 2 1
4 3 2 1 3 2 1
400W
250W
500W
75 °C 75 °C
X47,8
X47,7
X47,2
X47,6
X47,5
X47,12
X23 X39 X25 X22

X47,11
X47,10
Dev. Heating, E13 Dev. Heating, E1 Preheat, E15 750W 750W

3 2 1 4 3 2 1 4 3 2 1 4 3 2 1
M
E2 E3
70 °C
M17 M
Dryer Heating,
E2 : basis High
Pressure M17
750W
1200W
E3 : reg.
Pump
Heating element:
Wash-off E6 70 °C Circ. pump: M M M M
Wash drawer Wash-off-1
M15 M20 M26 M25
250W
X47 wiring only for Circ. Pump: Wash appl. Gum Water Dev Roller
Wash 1 Heating, E7 Gum Pump Repl. Pump Clean Pump
Components mounted on : Eco variant
HPU
K1,1+2 K1,3+4 K2,1/2+3 K2,4/5+6 K3,1+2 K3,3+4 K4,1/2+3 K4,4/5+6 K5,1+3 K5,2+3 K5,4/5+6 K6,1+2 K6,3+4
Variant
Silver M3, Chiller E13 Chiller M19 E6 E4, E8 M17 M14+15 M6 M4 M18 E3 M9+E2
Eco K2 E15 None M26 E7 M25 M17 M15 M6 M24 M20 E3 M9+E2 High Voltage Wiring II
Constructor: TGJ 63664 M
Doc. No.:
230 VAC Components and must not be used or handed over to any
unauthorized person without our specific permission.

Page: 3 Of: 6 OrCAD
Appendix B:
B-8
Electrical diagrams
High Voltage Wiring III,

230 VAC, Control Devices, LPM

A B C D E F G H I J
10 10
Low Power Module, LPM

(Optional, not on all
Models)
9 9
These components may not be

mounted
X2 F1 3.15AT
1
2
8 8
RV2 RV4 RV6 RV7 RV1 RV3 RV5 RV8

X1 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16
X57,L OUT 1
230 VAC Q2 Q4 Q6 Q7 Q1 Q3 Q5 Q8
X57,RTN OUT 2
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
S14K275
from
page 1
D2 D3 D4
J2 D1 J3 J4
7 3 1 2 4 6 5 3 1 2 6 4 5 3 1 2 4 6 5 7
Ground in
Electronics
X72,8
X68,1
X68,2
6 6
X69,1
X69,2
X71,1
X71,2
X70,1
X70,2
Gnd
J2,1
J2,3
J2,5
J2,6
J3,1
J3,3
J3,6
J3,4
5 5
X72 2 1 3 5 4 6 7 8 9 10 12 11 13 15 14
4 4
Bracket Bracket Bracket Bracket

X68 4 3 2 1 X69 4 3 2 1 X70 4 3 2 1 X71 4 3 2 1
3 3
M M M M
M29 M30 M31 M32
Water Repl. Water Repl. Water Repl. Pump, Water Repl. Pump,
Pump, Pre-wash Pump, Dev Wash Gum
2 2
Optional, may Optional, may not
not be be mounted
mounted

High Voltage Wiring
1
Constructor: JW
ELECTRONIC AND MECHANICAL ENGINEERING
63664 M 1
Function:
Doc. No.:
Approval: This drawing belongs to Glunz & Jens en A/S
230 VAC Control Devices, LPM and m us t not be us ed or handed over to any
unauthorized pers on without our s pecific perm is s ion.
Page: 4 Of: 6 OrCAD
A B C D E F G H I J
Appendix B:
B-10
Electrical diagrams
Low Voltage Wiring,

Sensors and Control Devices

J1
Main Processor Unit, MPU Processor Interface
Module, PIM
P1
J4,1 J4,2 J4,3 J4,4 8 20
3b 3c 4b 4c 2b 2c 2b 2c 5b 5c 2b 2c 4b 4c 5b 5c 1b 1c 2b 2c 3b 3c 4b 4c 5b 5c 6b 6c
1
2
X55,3
X55,4
R3/4/7,1
R3/4/7,2
S1,2
R1,1
R1,2
R2,1
R8/6,1
R8/6,2
S2,2
R2,2
S1, 1
S2, 1
Power components mounted on :
HPU/MPU B A Optional
Level sensors Temp. sensors Valves
Variant 4b 4c 2b 2c
5b 5c 6b 6c 1b 1c 3b 3c
2
1
Silver B1, B3, B7, B10, B12, B15, B17 R1, R2, R4, R8 K9
ECO B3, B6, B10, B14, B15, B17, B20, B21 R1, R2, R4, R6 1 1 1 1 1 1
5
3
Thermal, standard B1, B2, B9, B10, B11, B15 R1, R2 K8 X55
S1 S2
Polymer w. prewash 3 4
B1, B2, B9, B10, B11, B15, B16, B22 R1, R2, R6 K8, K6 R1 R2
Rntc 10K Rntc 10K Rntc 10K Rntc 10K
and/or preheat
To Centrifuge motor
NC NC Plate Setter
connector, X55
See Setter manual for actual
2 2 2 2 2 2 pin connections, or contact your
Service Suplier.
Input Output Temp Sensor: Temp Sensor: Temp Sensor: Temp Sensor:
Sensor Sensor Developer -R1 Dryer -R2 Wash off -R4 Finisher -R8,
Wash -R4 Preheat -R6
B A

+24VDC +12VDC
+24VDC +12VDC +15VDC +12VDC 0VDC
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
J9 J10 J11
1 2 7 8 5 6 3 4 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
X63,1
X63,2
B11/12/14,2
B16/17/19,1
B16/17/19,2
B1/20,1
B1/20,2
K6,1
K6,2
B10,1
B10,2
B11/12/14,1
B15,1
B15,2
B22,1
B22,2
K8/9/11,1
K8/9/11,2
B2/3/4,1
B2/3/4,2
B6/7/8/9,1
B6/7/8/9,2
J9,3
J9,5
J9,6
J9,4
J11,3
J11,4
J11,7
J11,8
J11,1
J11,2
J10,12
J10,9
J,10,11
J10,3
J10,5
J10,7
J10,4
J10,6
J10,8
J10,10
1 1 1 X63
J10,13
J10,14
1 1 1
A B C 1 2
15k
15k
15k
15k
15k
+ -
5b
5c
5b
1a
3a
1a
3a
5c
4b
4c
4b
4c
1 1 1 1 24V 24V To relay
1 1 2 2 2 2 2 2 2 PCB, X63
15k
15k
15k
15k
15k
15k
Tank Min. Cont. Min. Cont. Min. Sensor: Cont. Max. Sensor: Cont. Min. Sensor: Water valve : Water valve :
2 2 2 2
2 2 Sensor : Sensor: Dev. fill-up - B11, Dev Waste - B15 Water - B22 Prewash - Wash - K8,
Developer - B1 Dev repl. - B10, Finisher - B12, K6 Wash off - K9,
Cont Min. Dev App. - B10 Cont. Max. Sensor: Dev2 - K11
Tank Min.
Tank Min. Tank Min. Sensor : Wash Waste - B14
Sensor : Cont. Min. Tank Min. Tank Min.
Sensor : Sensor : Dev Water
Wash - Sensor : Sensor : Sensor : Title: Number: Rev.:
Wash - B3 Rinse - B7, - B20 Date: Monday, January 14, 2008
B2 Gum - B9 Finisher - B17, Prewash
Wash-off - Wash off 2 - B8 Low Voltage Wiring
B4 Wash app. - B6 Gum - B17 - B16 63664 M
Cont. Min.
Constructor: TGJ
Function: ELECTRONIC AND MECHANICAL ENGINEERING
Sensor : Doc. No.:
Approval: This drawing belongs to Glunz & Jens en A/S
Wash-off 2 - Sensors And Control Devices and m us t not be us ed or handed over to any
B19 unauthorized pers on without our s pecific perm is s ion.
Page: 5 Of: 6 OrCAD
Appendix B:
B-12
Electrical diagrams
Motors and Internal Bus Wiring,

8, 24 and 35 VAC Distribution

J1 at HPU :
pin 1 & 5 : 8,5 VAC Part of High Power Unit, HPU P1
pin 2 & 6 : 24 VAC
pin 3 & 7 : 30 VAC 4 #4
TX
pin 4 & 8 : 30 VAC 8 #8
TX
J1
2 #2
F2 D45 RX
5 - +
X52,5 7 #7
RX
1 + C113 DC supply to
1 AT 3 #3
X52,1 mikroprocessor GND
4700uF/25V
1 #1
6
X52,6 6 #6
2 5 #5
#1
#2
#3
#4
#5
#6
#7
#8
#9
X52,2
From X40 & X41
9 #9
on page 1 7
X52,7
1
2
3
4
5
6
7
8
9
F405
3 4AT
X52,3 P1
8 F403 F401 1 Part of Main Processor Unit, MPU
X52,8 D420 D421 D416 D417 #1
TX
4
3
1
10AF 10AF D425 D426 2 #2 See page 5 of 6 for connection to input
C456 C454 . . TX 47 K and temperature sensors
+
+
3 #3
1
3
4
3
Q4112 RX
3
1
4
.
4 #4
+
+
RX
9
8
7
6
5
4
3
2
1
. .
5 #5
4 C457 C455 D427 D428 GND
4
1
3
X52,4 6 #6
D422 D423 D418 D419
2 X 10uF/100V
2 X 10uF/100V
#9
#8
#7
#6
#5
#4
#3
#2
#1
7 #7
DC supply to valves
and solenoids 8 #8
Dual Motor Controller 0V See page 5 of 5 +24V 9 #9
J5 J4
Terminator plug
G&J no. 85514
1 4 2 6 3 5 1 4 2 6 3 5
3
2
1
3
2
1
M2,1
M2,2
M1,1
M1,2
M21,1
M21,2
RRM PCB - Rectifier board with relay

X64 X65
X62 F1 D1
1 - +
1 1
24VAC from
J5,2
J5,3
J5,5
J4,2
J4,3
J4,5
Transformer T3 on + C1
2 2AT
page 1 4700uF
M
#1
#2
#3
#4
#5
#6
#7
#8
#9
3 2 1 3 2 1 2 2
2 x T filter
3
LS1 M8
1
2
3
4
5
6
7
8
9
4
S7 S6 24V
Opto interrupter Opto interrupter Prewash Brush Motor
Man Machine Interface, MMI

F18 F17 X63
J5,4 J4,4 1
2 2 From HPU J6-3, 2b+2c
4AT Red Red 2
4 or 5AT
M M
relay on
Brush Motor Transport Motor
2 X T filter
2 X T filter
Black M2 Black M1
J5,1 J4,1
Not standard
1 1
Option
To MPU
J5,4
J5,1
J4,3 2b+2c
Connector for
X55 dismounting
Centrifuge cover
X56 with motor
F9
2 Red
6AT
Centrifuge
M
Motor
2 X T filter
Black M21
Not standard
1
S17
Switch is shown as
Centrifuge the drawer is open.
Wash Centrifuge Date: Monday, January 14, 2008
Switch Motors And Internal Bus Wiring
Constructor: JW 63664 M
Doc. No.:
8, 24 and 35 VAC Distribution and must not be used or handed over to any
unauthorized person without our specific permission.

Page: 6 Of: 6 OrCAD
Appendix B:
B-14
Electrical diagrams

Raptor 68 - 85 Silver Service Manual

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Raptor 68 - 85 Silver Service Manual

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Service Manual

Raptor 68/85 Silver

Edition FC, January 2008

Part 0: General information

Raptor 68 Silver from serial no 91802-0262.

The directions given must not be followed by unauthorized personnel.

Copyright © 2006 by GLUNZ & JENSEN A/S.

0728 Service Manual - Plate Processor, Silver

Notes, Cautions, and Warnings !

Symbol Meaning Explanation

" Note information in order to obtain the best possible function

The operator must observe and/or act according to the

$ Caution information in order to avoid any mechanical or electrical

The operator must observe and/or act according to the

# Warning information in order to avoid any personnel injury.

Service Manual - Plate Processor, Silver 0614

Unintended use of the equipment

Intended use of the equipment

0614 Service Manual - Plate Processor, Silver

"End of lifetime" disposal

Service Manual - Plate Processor, Silver 0614

Part 0: General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2

Part 1: Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

0614 Service Manual - Plate Processor, Silver

Part 2: Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Part 3: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Service Manual - Plate Processor, Silver 0614

Part 4: Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Part 5: Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Appendix A: Additional spareparts . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

0614 Service Manual - Plate Processor, Silver

Service Manual - Plate Processor, Silver 0614

Manuals delivered with the processor

Processor Installation Manual (1)

Processor Service Manual (2)

MPA Service Information (3)

Always the equipment

equipment.starting at all times.

MANU MANUAL STAR S1 33.0x

ROL PANE PLAT

10. 1) In Devmachin 400 m Service

= Edit Sectio WASH

2) Onl r abo tion

6. 1 x wit aseproces be by circ

0614 Service Manual - Plate Processor, Silver

CE Declaration Of Conformity (4)

Safety Instruction Manual (5)

User Manual CD (6)

Processor User Manual (7)

MPA Control Panel (user manual) (8)

MPA Quick Guide (9)

Cleaning Quick Guide (10)

Service Manual - Plate Processor, Silver 0614

0614 Service Manual - Plate Processor, Silver

Part 1: Technical specifications

General environmental information

The processor does not contain

Sound pressure level

Service Manual - Plate Processor, Silver 0614

Plate types Single sided silver based offset plates.

311 - 675 mm 311 - 850 mm

Developer Min. - Max. 20 - 40 °C (68 - 104 °F)

0614 Service Manual - Plate Processor, Silver